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ISO 15874-1:2003(E)

Plastics piping systems for hot and cold water installations-Polypropylene

(PP)-Part 1: General

Introduction 2. Normative references


The System Standard, of which this is Part 1, This Standard incorporates by dated or undated
specifies the requirements for a piping system and reference, provisions from other publications. These
its components when made from polypropylene (PP). normative references are cited at the appropriate
The piping system is intended to be used for hot and places in the text and the publications are listed
cold water installations. hereafter. For dated references, subsequent
In respect of potential adverse effects on the quality amendments to or revisions of any of these
of water intended for human consumption, caused publications apply to this standard only when
by the product covered by EN ISO 15874; incorporated in it by amendment or revision. For
1) This standard provides no information as to undated references the latest edition of the
whether the product may be used without publication referred to applies (including
restriction in any of the Member States of the amendments)
EU or EFTA;
2) It should be noted that, while awaiting the
adoption of verifiable European criteria, EN ISO 15874-2:2003, Plastics piping system for hot
existing national regulations concerning the and cold water installations -- Polypropylene (PP) --
use and/or the characteristics of this product Part2: Pipes (ISO 15874-2:2003)
remain in force. EN ISO 15874-3:2003, Plastics piping systems for
hot and cold water installations -- Polypropylene (PP)
Requirements and test methods for components of --Part 3: Fittings (ISO 15874-3:2003)
the piping system are specified in Part 2 and Part 3 ISO 472:1999, Plastics -- Vocabulary
of EN ISO 15874:2003. Characteristics for fitness of ISO 1043-1:2001, Plastics -- Symbols and
purpose (mainly for joints) are covered in Part 5. Part abbreviated terms -- Part 1: Basic polymers and their
7 (CEN ISO/TS 15874-7) gives guidance for the special characteristics
assessment of conformity.
3 Terms and definitions, symbols and
abbreviated terms
This Part of EN ISO 15874 specifies the general
For the purposes of this standard, the following
aspects of the plastics piping system. terms and definitions, symbols and abbreviated
terms apply.
1. Scope 3.1 Terms and definitions
In addition to the terms and definitions given below,
This Part of EN ISO 15874 specifies the general
the terms and definitions given in IS0472:1999 and
aspects of polypropylene (PP) piping systems
ISO 1043-1:2001 apply.
intended to be used for hot and cold water
3.1.1 Geometrical terms and definitions
installations within buildings for the conveyance of
3.1.1.1 Nominal size
water whether or not intended for human
3.1.1.1.1 nominal size DN
consumption (domestic systems) and for heating
numerical designation of the size of a component,
systems, under design pressures and temperatures
which is a convenient round number, approximately
according to the class of application (see Table
equal to the manufacturing dimensions in
1).This standard covers a range of service conditions
millimetres(mm)
(classes of application), design pressures and pipe
3.1.1.1.2 nominal size DN/OD
dimension classes.
nominal size, related to outside diameter
It also specifies the test parameters for the test
3.1.1.2 nominal outside diameter (dn)
methods referred to in this standard
specified diameter, in millimetres, assigned to a
In conjunction with the other Parts of EN ISO
nominal size DN/OD
15874 .It is applicable to PP pipes, fittings, their
3.1.1.3 outside diameter (at any point) (de)
joints and to joints with components of other plastics
measured outside diameter through the
and non-plastics materials intended to be used for
cross-section at any point of a pipe or spigot end of a
hot and cold water installations.
fitting, rounded up to the nearest 0,1 mm
3.1.1.4 mean outside diameter (dem)

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measured length of the outer circumference of a pipe highest pressure related to the circumstances for
or spigot end of a fitting in any cross section divided which the system has been designed and is intended
by~ (= 3,142) rounded up to the nearest 0,1 mm to be used
3.1.1.5 minimum mean outside diameter (dem,min) 3.1.2.2 hydrostatic stress (σ)
minimum value of the mean outside diameter as stress, expressed in megapascals, induced in the
specified for a given nominal size wall of a pipe when a pressure is applied using water
3.1.1.6 maximum mean outside diameter (dem,max) as a medium. It is calculated using the following
maximum value of the mean outside diameter as approximate equation:
specified for a given nominal size σ= p×(dem - emin)/ 2emin
3.1.1.7 mean inside diameter of socket (dsm) where:
arithmetical mean of two measured inside diameters p is the applied pressure, in megapascals;
perpendicular to each other at the midpoint of the dem is the mean outside diameter of the pipe, in
socket length millimetres;
3.1.1.8 out-of-roundness (ovality) emin is the minimum wall thickness, in
difference between the measured maximum outside millimeters.
diameter and the measured minimum outside 3.1.2.3 deslgn temperature (TD)
diameter in the same cross-sectional plane of a pipe a temperature or a combination of temperatures of
or spigot end of a fitting, or the difference between the conveyed water dependent on the service
the measured maximum inside diameter and the conditions for which the system has been designed
measured minimum inside diameter in the same 3.1.2.4 maximum design temperature (Tmax)
cross-sectional plane of a socket highest design temperature, TD, occurring for short
3.1.1.9 nominal wall thickness (en) periods only
numerical designation of the wall thickness of a 3.1.2.5 malfunction temperature (Tmal)
component, approximately equal to the highest temperature that can be reached when the
manufacturing dimension in millimetres (mm)
3.1.1.10 wall thickness (at any point) (e) control limits are exceeded.
measured wall thickness at any point around the 3.1.2.6 cold water temperature(Tcold)
circumference of a component, rounded up to the temperature of conveyed cold water of up to
nearest 0,1 mm
approximately 25℃
3.1.1.11 minimum wall thickness (at any point)
(emin) 3.1.2.7 treated water for heating installations
minimum wall thickness at any point around the water,intended for heating installations,which
circumference of a component, as specified
contains additives which have no detrimental effect
3.1.1.12 maximum wall thickness at any point
(emax) on the system
maximum wall thickness at any point around the 3.1.3 Terms and definitions related to material
circumference of a component, as specified characteristics
3.1.1.13 tolerance
3.1.3.1 lower confidence limit (LCL)
permitted variation of the specified value of a
quantity,expressed in megapascals(MPa), which
quantity, expressed as the difference between the
can be considered as a material
permitted maximum and the permitted minimum
property,representing the 97.5% lower confidence
value
3.1.1.14 pipe series (S) limit of the predicted average long-term hydrostatic
dimensionless number for pipe designation strength at the given temperature, T and time, t.
conforming to ISO 4065 3.1.3.2 design stress(σD)
3.1.1.15 calculated pipe value (Scalc)
allowable stress, in megapascais(MPa) ,in the pipe
value for a specific pipe calculated according to the
following equation, rounded up to the nearest 0,1 material, σDP ,or in the plastics fitting material,σ
mm: DF ,for a given application or set of service
Scalc=(dn-en) /2en conditions, respectively
Where:
dn is the nominal outside diameter, in millimetres; 3.1.3.3 overall service (design) coefficient (C)
en is the nominal wall thickness, expressed in overall coefficient with a value greate than one,
millimeters which takes into consideration service conditions as
3.1.2 Terms and definitions related to service
well as properties of the components of a piping
conditions
3.1.2.1 design pressure (PD) system other than those represented in the lower

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confidence limit, LCL Scalc,max maximum calculated pipe value
T temperature
3.1.3.4 own reprocessable material
Tcold cold water temperature
material prepared from rejected unused pipes and TD design temperature
fittings, including trimmings from the production of Tmal malfunction temperature
pipes and fittings, that will be reprocessed in a Tmax maximum design temperature
t time
manufacture’s plant after having been previously
σ hydrostatic stress
processed by the same manufacturer by a process σcold design stress at 20 0C
such as moulding or extrudion and for which the σD design stress
complete formulation or material specification is σDF design stress of plastics fitting material
known. σDP design stress of pipe material
3.1.3.5 pipes with barrier layer σF hydrostatic stress values of plastics fitting
material
plastics pipes provided with a thin barrier layer, e.g.
σP hydrostatic stress values of plastics pipe
to prevent or greatly diminish the diffusion of gases material
and the transmission of light through the pipe wall σLCL lower confidence limit of long-term
and where the design stress requirements are hydrostatic strength
totally met by the base polymer(PP).
3.3 Abbreviated terms
3.2 Symbols DN nominal size
C overall service (design) coefficient DN/OD nominal size,outside diameter related
de outside diameter(at any point) LCL lower confidence limit
MDP maximum design pressure
dem mean outside diameter PP polypropylene
dem,min minimum mean outside diameter S pipe series
dem,max maximum mean outside diameter
4 Classification of service conditions
dn nominal outside diameter
The performance requirements for piping systems
dsm mean inside diameter of socket conforming to EN ISO 15874 are specified for four
e wall thickness at any point different application classes and are shown in Table 1.
emax maximum wall thickness at any point
For any application the parties concerned shall
emin minimum wall thickness at any point agree the selection of the applicable class
en nominal wall thickness conforming to Table 1.Each application class shall
ρ internal hydrostatic pressure be combined with an operating pressure, PD, of 4
ρD design pressure bar 2), 6 bar, 8 bar or 10 bar, as applicable.
Scalc calculated pipe value

Table 1—Classification of service conditions


Applicatio Design Time2) Tmax Time Tmal Time Typical field of
0 0
n Temperatur at TD C at Tmax C at Tmal application
0
class e TD C years years h
1 1) 60 49 80 1 95 100 Hot water supply (60 0C)
21) 70 49 80 1 95 100 Hot water supply (70 0C)
20 2,5
Followed by
40 I 20 70 2.5 100 100 Underfloor heating and low
2)
4 Followed by temperature radiators
60 I 25
Followed by (see next Followed by (see
column) next column)

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20 14
Followed by
60 I 25 90 1
2)
5 100 100 High temperature
Followed by
80 10 radiators
Followed by (see next Followed by (see
column) next column)
1) A country may select either class 1 or class 2 to conform to its national regulations.
2) Where more than one design temperature appears for any class, the times should be aggregated (e.g. the
design
temperature profile for 50 years for class 5 is: 20 0C for 14 years followed by 60 0C for 25 years, 80 0C for 10
years, 90 0C for 1 year and 100 0C for 100 h).

NOTE For values of TD, Tmax and TmaI in excess of those in this table, this standard does not apply.

All systems which satisfy the conditions specified in another olefinic monomer (or
table 1 shall also be suitable for the conveyance of monomers),having no functional group
cold water for a period of 50 years at a temperature other than the olefinic group, copolymerized
of 20℃ and a design pressure of 10 bar. with propylene.
All heating installations shall only use water or PP-R comprises thermoplastic propylene random
treated water as the transfer fluid copolymers having not more than 50% of
another olefinic monomer (or
5 Material monomers),having no functional group
5.1 General other than the olefinic group,copolymerized
The material from which the pipes and fittings are with propylene.
made shall be polypropylene (PP) which shall
conform to EN ISO 15874-2 and EN ISO 15874-3 as 5.2 Influence on water intended for human
applicable. consumption
This standard is applicable to three types of All plastics and non-plastics for components of the
polypropylene, as follows: PP piping system, when in permanent or temporary
Polypropylene homopolymer PP-H (also contact with water which is intended for human
known as type 1) consumption, shall not adversely affect the quality of
Polypropylene block copolymer PP-B (also the drinking water.
known as type 2) 5.3 Reprocessable material
Polypropylene random copolymer PP-R (also The use of the manufacturer's own reprocessable
known as type 3) material obtained during the production and works
testing of products conforming to this standard is
Where permitted in addition to the use of virgin material.
PP-H comprises all polypropylene homopolymers Reprocessable material obtained from external
PP-B comprises thermoplastic propylene “block” sources and recyclable material shall not be used.
copolymers having not more than 50% of

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