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No. .
PLAN NO JSPL KBR ABS
1 CORPORATE PROCEDURES

1.1 Requisition of Material and Equipme PAD-06-01-P01 3 NA NA JSPL Records as Required. R M -

1.2 Purchasing PAD-06-03-P01 4 NA NA JSPL Records as Required. M M -

1.3 Purchase Order Preparation by Com PAD-06-03-P01-W01 I NA NA JSPL Records as Required. M M -

1.4 Incoming Inspection of Stock Materi PAD-10-01-P01 3 NA NA JSPL Records as Required. H M -

Incoming Inspection of Purchased
1.5 PAD-10-01-P02 2 NA NA JSPL Records as Required. H M -
Non-stock Material
1.6 Non-Conformance Reporting QMP-13-01-P01 6 NA NA JSPL Records as Required. R M M

1.7 Corrective Action. QMP-14-01-P01 4 NA NA JSPL Records as Required. R M M

1.8 Preventive Action. QMP-14-01-P03 I NA NA JSPL Records as Required. R M M

1.9 Control of Inspection and Test Equi QMP-11-01-P01 1 NA NA JSPL Records as Required. M M M

2 QUALITY OBJECTIVE - - NA NA - Project Quality Plan

Acknowledgement of contrace Quotation / Tender
3 CONTRACT REVIEW - - NA NA R R M
/ PO Relevant documents.
4 SUB-CONTRACTOR SOURCING SELECTION

Sub-Contractor Sourcing Selection NA JSPL Sub-Contractor Rating Approval Vendor List H M M

5 MATERIAL
 5.1 Receiving Inspection PAD-10-01-P02 - NA JSPL - Records as Required. H M M

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5.2 Material Verification - - APP. JSPL ABS Mill Certificate H M M

5.3 Review of Material Certificates - - NA JSPL Material Specification Mill Certificate R R R

6 QUALITY

6.1 NDT & PERSONNEL QUALIFICATION

6.1.1 NDT Procedures

Setsco Procedure for Ultrasonic
6.1.1a Testing 218338-Q-PA-001 A NA YES AWS D1.1 I-PR-FGG-GENL-QM-BRY- R R/A R/A
Setsco Procedure
( AWS D1.1 ) for Ultrasonic 002
Testing
6.1.1b 218338-Q-PA-002 A NA YES ASME SEC VIII I-PR-FGG-GENL-QM-BRY- R R/A R/A
( ASME V & VIII
002
SPECIFICATION
Setsco Procedure)for Ultrasonic
6.1.1c 218338-Q-PA-003 A NA YES ABS I-PR-FGG-GENL-QM-BRY- R R/A R/A
Testing ( ABS )
Setsco Procedure for Radiogrphy 002
6.1.1d Testing 218338-Q-PA-004 A NA YES AWS D1.1 I-PR-FGG-GENL-QM-BRY- R R/A R/A
(Setsco
AWS D1.1 )
Procedure for Radiogrphy 002
ASME SEC V, AWS D1.1 /
6.1.1e Testing ( ASME 218338-Q-PA-005 A NA YES I-PR-FGG-GENL-QM-BRY- R R/A R/A
ANSI B31.3
SEC. V ) 002
Setsco Procedure for Radiogrphy
6.1.1f 218338-Q-PA-006 A NA YES ABS RULE FOR NDT I-PR-FGG-GENL-QM-BRY- R R/A R/A
Testing
Setsco Procedure for Magnetic ( ABS )
002
Particle Testing
6.1.1g 218338-Q-PA-007 A NA YES AWS D1.1 I-PR-FGG-GENL-QM-BRY- R R/A R/A
( ASTM &
Setsco Procedure for Magnetic 002
AWS D1.1
Particle )
Testing
6.1.1h 218338-Q-PA-008 A NA YES ASME SEC VIII I-PR-FGG-GENL-QM-BRY- R R/A R/A
Setsco Procedure for Liquid 002
( ASTM SEC.
Penetrant V & VIII )
Testing
6.1.1i 218338-Q-PA-009 A NA YES AWS D1.1 I-PR-FGG-GENL-QM-BRY- R R/A R/A
002
( ASTM E 165 & AWS D1.1 )
 Setsco Procedure for Liquid
Penetrant Testing
6.1.1j 218338-Q-PA-010 A NA YES ASME SEC VIII I-PR-FGG-GENL-QM-BRY- R R/A R/A
002
( ASTM SEC.
Ebenzer V & VIII
Procedure for)
6.1.1k 218338-Q-PA-011 A NA YES AWS D1.1 / ASME VIII/ABS I-PR-FGG-GENL-QM-BRY- R R/A R/A
Radiography Testing
002
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Mateval Procedure for Radiogrphy
6.1.1l 218338-Q-PA-012 A NA YES AWS D1.1 /ASME VIII /ABS I-PR-FGG-GENL-QM-BRY- R R/A R/A
Testing
Mateval Procedure for Ultrasonic 002
6.1.1
Testing 218338-Q-PA-013 A NA YES AWS D1.1 I-PR-FGG-GENL-QM-BRY- R R/A R/A
m
( AWS
Mateval )
Procedure for Ultrasonic 002
6.1.1n Testing ( 218338-Q-PA-014 A NA YES ASME SEC VIII I-PR-FGG-GENL-QM-BRY- R R/A R/A
ASME ) Procedure
Mateval for Ultrasonic 002
6.1.1o Testing 218338-Q-PA-015 A NA YES ABS I-PR-FGG-GENL-QM-BRY- R R/A R/A
( ABS ) 002
Mateval Procedure for Magnetic
6.1.1p 218338-Q-PA-016 A NA YES AWS D1.1 / ASME VIII I-PR-FGG-GENL-QM-BRY- R R/A R/A
Particle Testing
002
Mateval Procedure for Liquid
6.1.1q 218338-Q-PA-017 A NA YES AWS D1.1 / ASME VIII I-PR-FGG-GENL-QM-BRY- R R/A R/A
Penetrant Testing
002
ASME SEC V, AWS D1.1 /
6.1.1r Procedure for Thichkness Gauging 218338-Q-PA-018 A NA YES I-PR-FGG-GENL-QM-BRY- R R/A R/A
ANSI B31.3
002
Personnel Qualification
6.1.2 Personnel Qualification I-PR-FGG-GENL-QM-BRY-002
Certifiacates

6.1.2a Welding Inspector NA JSPL CSWIP-W1-6-92 Certificates R R R

6.1.2b NDT Personnel Quaification NA YES I-PR-FGG-GENL-QM-BRY-

002
a) Procedure Approval NA YES PCN Level - III Certificates R R R

b) Interpteter / Technician NA YES PCN Level - II Certificates R R R

 SEQUI Qualification Serial
6.1.2c Dimensional Control Inspector NA JSPL SEQUI R R R
Number
6.1.2d Painting Inspection NA JSPL BGAS Certificates R R R

6.2 WELDING

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PLAN NO JSPL KBR ABS
ABS Rule , AWS D1.1, ASME
6.2.1 Welding Procedures / Qualificaiton Records NA JSPL WPS / PQS R R R/A
B31.3
Welder and Welding Operator ABS Rules, AWS D1.1, ASME
6.2.2 NA JSPL Certificates R R R/A
Qualification Test Procedure V & VIII, ASME B 31.3
6.3 QUALITY ASSURANCE / CONTROL PROCEDURE

6.3.1 Dimensional Control Procedure 218338 - Q - PA - 019 A APP JSPL JSPL/KBR QAD - 10 - 02 - P 02 H M M

6.3.2 Inspection and Test Plan 218338 - Q - PA - 020 A NA JSPL JSPL / KBR/ABS I-PR-FGG-GENL-QM-BRY-002 H H H

6.3.3 NDT Plan for Process Piping 218338 - Q - PA - 021 A NA JSPL JSPL / KBR/ABS ET-3010.00-1200-200-PSE-001 H W W

7 CONSTRUCTION AND ASSEMBLY PROCEDURES

7.1 PROJECT

7.1.1 Material Control 218338 - Z - PA - 001 A NA JSPL CERTIFICATES Records as Required. M M M

7.12 Document Register 218338 - Z - PA - 002 A NA JSPL - Records as Required. R R -

7.1.3 Document Control 218338 - Z - PA - 003 A NA JSPL - Records as Required. R R -

7.1.4 Movement of Vessel 218338 - Z - PA - 004 A NA JSPL JSPL - M M -

7.1.5 Project Quality Plan 218338 - Z - PA - 005 A NA JSPL JSPL/KBR Records as Required. R M R

7.1.6 Product Identification and Traceabil218338 - Z - PA - 006 A APP JSPL JSPL Records as Required. M M M

7.1.7 Preservation 218338 - Z - PA - 007 A APP JSPL JSPL Records as Required. M M M

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7.1.8 Weight Control Procedure 218338 - Z - PA - 002 A APP JSPL JSPL ET-3010.00-1200-941-PPC-002 M W -

7.2 SAFETY
HEALTH,SAFETY AND GENERAL
7.2.1 Arrangement of safety & Utility 218838 - S - PA -001 A NA JSPL JSPL ENVIRONMENTAL M M M
REQUIREMENTS (ANNEX J)
HEALTH,SAFETY AND GENERAL
7.2.2 JSPL Project Safety Plan 218838 - S - PA -002 A NA JSPL JSPL ENVIRONMENTAL M M M
REQUIREMENTS (ANNEX J)

7.3 STRUCTURE

7.3.1 Steel Fabrication 218338 - N - PA - 001 A APP YES JSPL ET-3010.49-1350-140-PPC-002, H M M

7.3.2 Block Erection 218338 - N - PA - 002 A APP YES JSPL ET-3010.49-1350-140-PPC-002 H M M

7.3.3 Control and Use of Welding Consuma

218338 - N - PA - 003 A NA JSPL Manufacture Recommendation Records as Required. M M M

7.3.4 Flare Boom Assembly Procedure 218338 - N - PA - 004 A APP YES - ET-3010.49-3050-105-PPC-002 H M M
ET-3010.44-3050-104-PPC-002 ,
NDT & Stress Relieving Plan for
7.3.5 218338 - N - PA - 005 A APP YES JSPL / KBR/ABS ANSI H W W
Flare Boom B31.3 , AWS D1.1

7.3.6 Procedure for Weld Build-up for

ET-3010.44-3050-104-PPC-002 ,
218338 - N - PA - 006 A APP YES KBR / ABS WPS H W W
Pitting, Scar and Root Gap
 Procedure for Welders
7.3.7 218338 - N - PA - 007 A NA JSPL JSPL/KBR I-PR-FGG-GENL-QM-BRY-002 M M M
Performance Records for Structure
Procedure for Carbon ARC - Air
7.3.8 Cutting / Gouging in Steel 218338 - N - PA - 008 A APP YES JSPL/KBR ET-3010.44-3050-104-PPC-002 H M M
Structure
7.3.9 Steel Plate Traceabilty 218338 - N - PA - 009 A APP JSPL JSPL Records as Required. M M M

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7.3.10 Steel Work Inspection Procedure 218338 - N - PA - 010 A APP JSPL KBR / ABS Records as Required. H W H

7.3.11 Thermal Fairing Procedure 218338 - N - PA - 011 A APP YES JSPL ET-3010.44-3050-104-PPC-002, M M M

7.3.12 Tightness Test Procedure 218338 - N - PA - 012 A APP JSPL KBR / ABS ABS RULES H W W

7.3.13 Weld Repair in Steel Structure 218338 - N - PA - 013 A APP YES KBR / ABS Records as Required. H W H
Stress Relief and Hardness Test INDUSTRIAL HEATING TECH.
7.3.14 218338 - N - PA - 014 A APP YES JSPL/KBR SPEC.
M M M
Procedure ( Structure )
7.4 PIPING

7.4.1 Cold Galvanizing Procedure 218338- P - PA - 001 A APP YES JSPL/KBR - M M M

7.4.2 Fibre Glass Pipe Assembly Procedur 218338- P - PA - 002 A APP YES JSPL/KBR - H W W

7.4.3 Fibre Glass Pipe Repair Procedure 218338- P - PA - 003 A APP YES JSPL/KBR - H W W

7.4.4 Hot Dip Galvanizing Procedure 218338- P - PA - 004 A APP YES JSPL/KBR ET-3010.49-1350-140-PPC-001 M M M
Piping Fabrication and Installation
7.4.5 218338- P - PA - 005 A APP YES JSPL/KBR ET-3010.49-1200-200-PSE-001 H W W
Procedure ( New Pipe )
7.4.6 Piping Weld Repair Procedure 218338- P - PA - 006 A APP YES JSPL / KBR/ABS Records as Required. H W W
 Rubber lining Application & MANUFACTURER TECH.
7.4.7 218338- P - PA - 007 A APP YES JSPL/KBR
Inspection Procedure SPECH.
Procedure for Welders
7.4.8 Performance Records for Process 218338- P - PA - 008 A NA JSPL JSPL/KBR I-PR-FGG-GENL-QM-BRY-002 M M M
Piping
Stress Relief and Hardness Test
INDUSTRIAL HEATING TECH.
7.4.9 Procedure ( Process 218338- P - PA - 009 A APP YES JSPL/KBR SPEC. M M M
Pipe )
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Procedure for Testing of Process CALIBRATION REPORT, TEST
7.4.10 218338 - P - PA - 010 A APP YES ANSI B31.3 PACKAGE , ASMEB31.1 H W W
and Marine Piping
7.5 ELECTRICAL
IEC - 92 ,
7.5.1 Battery Bank Conection & Test Proc218338 - E - PA - 001 A APP YES JSPL/KBR ET- H W M
3010.49-5140-700-PPC-001
IEC - 92 ,
7.5.2 Cable Stripping Procedure 218338 - E - PA - 002 A APP YES JSPL/KBR ET- H M M
3010.49-5140-700-PPC-001

7.5.3 Cable Termination Procedure 218338 - E - PA - 003 A APP YES JSPL/KBR IEC - 79 - 0, 79 - 10 H M M

7.5.4 Cable Tagging Procedure 218338 - E - PA - 004 A APP YES JSPL/KBR IEC - 92 H M M
Cathodic Protection Connection &
7.5.5 218338 - E - PA - 005 A APP YES JSPL/KBR IEC - 92 H W M
Test Procedre
Electrical Cable Installation
7.5.6 218338 - E - PA - 006 A APP YES JSPL/KBR IEC - 92, IEEE - 141 H M M
Procedure
7.5.7 Electrical Installation Procedure 218338 - E - PA - 007 A APP YES JSPL/KBR IEC 93 - IEEE - 141 H W M

7.5.8 Electrical Isolation Procedure 218338 - E - PA - 008 A APP YES JSPL/KBR - H W -

IEC - 92,
Electrical Motor Connection & Test
7.5.9 218338 - E - PA - 009 A APP YES JSPL/KBR ET-3000.00-5140-741-PPC- H M M
Procedure
001
7.5.10 Lighting System Test Procedure 218338 - E - PA - 010 A APP YES JSPL/KBR IEC - 92, IEC - 79-0, 79-10 H M M
 IEC - 92,
7.5.11 New Main Switchboard Installation 218338 - E - PA - 011 A APP YES JSPL/KBR ET- H W M
3000.00-5140-741-PPC-001

7.5.12 Procedure for conductivity test of F 218338 - E - PA - 012 A APP YES JSPL/KBR - H W M

7.5.13 Procedure for Receiving, Storage & 218338 - E - PA - 013 A APP YES JSPL/KBR VENDOR DOCUMENTS H M M
Rectifier, Battery Charges., UPS
7.5.14 218338 - E - PA - 014 A APP YES JSPL/KBR IEC - 92, IEC - 79-0 H W M
Connection & Test Procedures

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7.6 MECHANICAL

7.6.1 Disassembly Plan 218338 - M - PA - 001 A NA JSPL JSPL - H M M

7.6.2 Erection Plan 218338 - M - PA - 002 A NA JSPL JSPL - H M M

7.6.3 Load Movement 218338 - M - PA - 003 A NA JSPL - - M M M

7.6.4 Mechanical Completion 218338 - M - PA - 004 A NA JSPL JSPL - H M M

7.6.5 Winch Installation Procedure 218338 - M - PA - 005 A APP JSPL MAKER - M M M

Procedure of chock fasting for New
7.6.6 218338 - M - PA - 006 A NA YES
Equipment
7.7 INSTRUMENTATION

7.7.1 Instrumentation Calibration Record 218338 - I - PA - 001 A NA NA VENDOR DATA CHECK LIST H W W

7.7.2 Instrumentation ( Calibration ) 218338 - I - PA - 002 A NA NA VENDOR DATA - H W W

Installation of Telecommunication
7.7.3 218338 - I - PA - 003 A APP YES KBR / VENDOR DATA ET-3010.40-5510-760-PPT-602 H W W
Equipment
 Installation of Resistance
7.7.4 218338 - I - PA - 004 A NA NO - - -
Measurement Procedure
Procedure for Instrument Cable
7.7.5 218338 - I - PA - 005 A APP NO - - -
Installation
7.8 PAINTING
Control and Repair of Burnmarks
7.8.1 and Mechanical Damage on 218338 - C - PA - 001 A APP YES JSPL ET-3010.49-1350-140-PPC-001 W W -
Painted Area
7.8.2 Hydro Blasting and Painting 218338 - C - PA - 002 A APP YES JSPL/KBR ET-3010.49-1350-140-PPC-001 M M -

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7.8.3 Hull Grit blasting and Painting 218338 - C - PA - 003 A APP YES JSPL/KBR ET-3010.49-1350-140-PPC-001 W W -

7.8.4 Paint storage 218338 - C - PA - 004 A NA YES JSPL/KBR - M M -

Procedure for Painting of New
7.8.5 218338 - C - PA - 005 A APP YES JSPL/KBR ET-3010.49-1350-140-PPC-001 W W -
Fabricated Steel Structure.
Procedure for Blasting and
7.8.6 218338 - C - PA - 006 A APP YES JSPL/KBR ET-3010.49-1350-140-PPC-001 W W -
Painting Inspection
Procedure for Painting of New
7.8.7 218338 - C - PA - 007 A APP YES JSPL/KBR ET-3010.49-1350-140-PPC-001 W W -
Fabrication Pipe
7.8.8 Tank Coating Procedure 218338 - C - PA - 008 A APP YES JSPL/KBR ET-3010.49-1350-140-PPC-003 W W -

7.8.9 Thermal Spraying Procedure 218338 - C - PA - 009 A APP YES JSPL/KBR ET-3010.00-1200-940-PPC-001 W W -

7.9 HVAC

7.9.1 Installation of Ventilation Duct 218338 - H - PA - 001 A NA YES JSPL / VENDOR - H M M

7.9.2 Installation of Insulation 218338 - F - PA - 002 A NA YES JSPL/KBR - H M M

8 STRUCTURAL WORK

8.1 ACCOMMODATION ( Design Criteria : Secondary )

AFC Drawings, Inspection
a ) Fit up - APP YES WPS / IACS/Client Tech. Spec H M M
Reports
b ) Welding - APP YES AWS D1.1 WPS H W W
AWS D1.1,ABS Rule and
c ) Visual - APP JSPL Inspection Reports H M H
Client Tech. Spec.
d ) NDT - APP YES AWS D1.1 / ABS Rule NDT Reports R R/A R/A

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e ) Tightness Test - APP JSPL ABS Rule Tightness Test Reports H W H

f ) Records - NA JSPL - All Reports R R/A R/A

8.2 CHAIN PIPE ( Design Criteria : Secondary )

Fabrication & Installation -

a ) Fit up - APP YES WPS / IACS/ Client Tech. Spec Inspection Reports H M M

b ) Welding - APP YES WPS / PQR H W W

c ) Visual - APP JSPL AWS D1.1 / ABS Rule Inspection Reports H M H

d ) NDT - APP YES AWS D1.1 / ABS Rule NDT Reports R R/A R/A

e ) Records - NA JSPL - All Reports R R/A R/A

8.3 HELIDECK ( Design Criteria : Fabrication : Secondary & Installation : Primar

Fabrication (Design Criteria :Second -

Installation (Design Criteria :Primar -

a ) Fit up - APP YES WPS / IACS/Client Tech, Spec Inspection Reports H M M

b ) Welding - APP YES AWS D1.1 WPS H W W

c ) Visual - APP JSPLAWS D1.1 and Client Tech,Spec., Inspection Reports H M H

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d ) Dimensional Control - APP JSPL Client Tech Spec. Dimensional Control Report H R R

e ) NDT - APP YES AWS D1.1 / ABS Rule NDT Report H R/A R/A

f ) Records - NA JSPL - All Reports R R/A R/A

8.4 CRANE PEDESTAL ( Disign.Criteria : Special / Primary )

WPS / IHI SPAIS 1996/ Client
a ) Fit up - APP YES Inspection Reports H M M
Tech. Spec
b ) Welding - APP YES AWS D1.1 WPS H W W
AWS D1.1 and Client
c ) Visual - APP NA Inspection Reports, H W W
Tech,Spec.,
d ) Dimensional Control - APP JSPL Client Spec. Dimensional Control Report H R R

e ) Tightness Test - APP JSPL ABS Rule Tightness Test Report H W H

 f ) NDT - APP YES AWS D1.1 / ABS Rule NDT Reports R R/A R/A

g ) Records - NA JSPL - All Reports R R/A R/A

8.5 RISER I TUBES ( Design Criteria : Primary)

a ) Fit up - APP YES WPS, Client Tech, Spec., Inspection Reports H M M

b ) Welding - APP YES AWS D1.1 WPS H W W

AWS D1.1,ABS Rule and
c ) Visual - APP JSPL Inspection Reports H W W
Client Tech. Spec.

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d ) Dimensional Control - APP JSPL Client Spec. Dimensional Control Report H R R

e ) NDT - APP YES AWS D1.1 / ABS Rule NDT Reports R R/A R/A

f ) Records - NA JSPL - All Reports R R/A R/A

8.6 FLARE BOOM ( Design Criteria : Primary)

AWS D1.1,ABS Rule and

a ) Fit up - APP YES Inspection Reports H W W
Client Tech. Spec.
b ) Welding - APP YES AWS D1.1 WPS H W W
AWS D1.1,ABS Rule and
c ) Visual - APP JSPL Inspection Reports H M H
Client Tech. Spec.
d ) Dimensional Control - APP JSPL Client Spec. Dimensional Control Report H R R

e ) NDT - APP YES AWS D1.1 / ABS Rule NDT Report R R/A R/A
 f ) PWHT - APP YES ASME B 31. 3 / AWS D1.1 PHWT & Hardness Report R R/A R/A

g ) Tightness Test - APP NA ABS RULES Tightness Test Report H W H

h ) Records - NA NA - All Reports R R/A R/A

8.7 OFF LOADING (Design Criteria : Secondary)

AWS D1.1,ABS Rule and Weld map, Inspection

a ) Fit up - APP YES H M M
Client Tech. Spec. Reports

b ) Welding - APP YES AWS D1.1 WPS H W W

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AWS D1.1,ABS Rule and
c ) Visual - APP JSPL Inspection Reports H W H
Client Tech. Spec.
d ) NDT - APP YES AWS D1.1 / ABS Rule NDT Reports R R/A R/A

e ) Records - NA JSPL Spec., ABS Rule All Reports R R/A R/A

8.8 TELECOMMUNICATION TOWER ( Design Criteria : Primary )

AWS D1.1,ABS Rule and Weld map, Inspection
a ) Fit up - APP YES H M M
Client Tech. Spec. Reports
b ) Welding - APP YES AWS D1.1 WPS H R R
AWS D1.1,ABS Rule and
c ) Visual - APP JSPL Inspection Reports H W H
Client Tech. Spec.
d ) NDT - APP YES AWS D1.1 / ABS Rule NDT Reports R R/A R/A

e ) Records - NA JSPL - All Reports R R/A R/A

 8.9 STRUCTURAL RENEWAL ( D.Criteria : Primary/Secodary )

a ) Thickness Gauging - NA YES ABS Rule & Client Spec., Thickness Gauging Reports R R R

b ) Close Up Survey - NA YES ABS Rule & Client Spec., Close up Survey Reports R R R

c ) Renewal Plan - APP NA ABS Rule & Client Spec., Renewal Plan H A A

d ) Fit up - APP YES ABS Rule & Tech. Spec., Weld map, Inspection Reports H M M

e ) Welding APP YES AWS D1.1 WPS H M M

f ) Visual - APP JSPL ABS Rule & Tech. Spec., Inspection Reports H M H

P - 43 F.P.S.O CONVERSION Doc. No. 218338-Q-PA-020

Doc . Title : Rev. A
INSPECTION AND TEST PLAN MATRIX Page 20 of
SECTION
20
Action Points

SUB-
S. Rev

CON
JOB
Process Description Procedure QUALITY
Acceptance Criteria Verifying Document
No. .
PLAN NO JSPL KBR ABS
g ) NDT - APP YES AWS D1.1 / ABS Rule NDT Reports R R/A R/A

h ) Tightness Test ( As Applicable ) - APP JSPL ABS Rule Tightness Test Reports H W H

I ) Records - NA JSPL - All Reports H R/A R/A

9 BLASTING & PAINTING Painting

9.1 Surface Preparation AFC Procedure APP YES ET-3010.49-1350-140-PPC-003 Blasting Report H W M

9.2 Paint Appllication AFC Procedure APP YES ET-3010.49-1350-140-PPC-003 Painting Scheme H W M

9.3 Dry Film Tickness Check AFC Procedure APP YES ET-3010.49-1350-140-PPC-003 Painting Report H W M

10 FINAL DOSSIER DOCUMENTATION

 All Inspection and Test
10.1 Struture NA JSPL KBR H R/A R
Reports
All Inspection and Test
10.2 Piping NA JSPL KBR H R/A R
Reports
All Inspection and Test
10.3 Blasting & Painting NA JSPL KBR H R/A R
Reports
All Inspection and Test
10.4 Mechanical NA JSPL KBR H R/A R
Reports
All Inspection and Test
10.5 E & I NA JSPL KBR H R/A R
Reports
Notes :
APP : JOB QUALITY PLAN SHALL BE PROVIDED BY RESPECTIVE SECTIONS
NA : NOT APPLICABLE
YES : SUB-CONTRACTOR WILL BE ASSIGNED FOR THE JOB
JSPL : JSPL DIRECT EMPLOYEES WIIL CARRY OUT / CONTROL THE JOB
 P - 43 F.P.S.O CONVERSION Doc. No. 218338-Q-PA-020
Rev. A
INSPECTION AND TEST PLAN MATRIX Page 7 of
20
Section Job Action Points

SUB-
S.

CON
Process Description Procedure Quality Acceptance Criteria Verifying Document
No. Plan No:
JSPL KBR ABS
1 CORPORATE PROCEDURES

1.1 Requisition of Material and Equipment. PAD-06-01-P01 NA NA JSPL Records as Required. R M -

1.2 Purchasing PAD-06-03-P01 NA NA JSPL Records as Required. M M -

1.3 Purchase Order Preparation by Comput PAD-06-03-P01-W01 NA NA JSPL Records as Required. M M -

1.4 Incoming Inspection of Stock Material PAD-10-01-P01 NA NA JSPL Records as Required. H M -

Incoming Inspection of Purchased
1.5 PAD-10-01-P02 NA NA JSPL Records as Required. H M -
Non-stock Material
Non-conformity report
1.6 Non-Conformance Reporting QMP-13-01-P01 NA NA JSPL R M M
Concession requests
1.7 Corrective Action. QMP-14-01-P01 NA NA JSPL Records as Required. R M M

1.8 Preventive Action. QMP-14-01-P03 NA NA JSPL Records as Required. R M M

1.9 Control of Inspection and Test Equipme QMP-11-01-P01 NA NA JSPL Records as Required. M M M

2 QUALITY OBJECTIVE - NA NA - Project Quality Plan

Acknowledgement of contract Quotation / Tender
3 CONTRACT REVIEW - NA NA R R M
/ PO Relevant documents.
4 SUB-CONTRACTOR SOURCING SELECTION

Sub-Contractor Sourcing Selection NA JSPL Sub-Contractor Rating Approval Vendor List H M M

5 MATERIAL
 5.1 Receiving Inspection PAD-10-01-P02 NA JSPL - Records as Required. H M M

5.2 Material Verification - APP. JSPL ABS Mill Certificate H M M

5.3 Review of Material Certificates - NA JSPL Material Specification Mill Certificate R R R

6 QUALITY

6.1 NDT & PERSONNEL QUALIFICATION

6.1.1 NDT Procedures

Setsco Procedure for Ultrasonic
6.1.1a Testing ( AWS 218338-Q-PA-001 NA YES AWS D1.1 I-PR-FGG-GENL-QM-BRY-002 R R/A R/A
Setsco
D1.1 ) Procedure for Ultrasonic
Testing
6.1.1b 218338-Q-PA-002 NA YES ASME SEC VIII I-PR-FGG-GENL-QM-BRY-002 R R/A R/A
( ASME V & VIII
SPECIFICATION
Setsco Procedure)for Ultrasonic
6.1.1c 218338-Q-PA-003 NA YES ABS I-PR-FGG-GENL-QM-BRY-002 R R/A R/A
Testing ( ABS )
Setsco Procedure for Radiography
6.1.1d Testing ( AWS 218338-Q-PA-004 NA YES AWS D1.1 I-PR-FGG-GENL-QM-BRY-002 R R/A R/A
D1.1 ) Procedure for Radiography
Setsco
ASME SEC V, AWS D1.1 /
6.1.1e Testing ( ASME 218338-Q-PA-005 NA YES I-PR-FGG-GENL-QM-BRY-002 R R/A R/A
ANSI B31.3
SEC. V )
Setsco Procedure for Radiography
6.1.1f 218338-Q-PA-006 NA YES ABS RULE FOR NDT I-PR-FGG-GENL-QM-BRY-002 R R/A R/A
TestingProcedure for Magnetic
Setsco ( ABS )
Particle Testing
6.1.1g 218338-Q-PA-007 NA YES AWS D1.1 I-PR-FGG-GENL-QM-BRY-002 R R/A R/A
Setsco Procedure for( ASTM & AWS
Magnetic
D1.1 ) Testing
Particle
6.1.1h 218338-Q-PA-008 NA YES ASME SEC VIII I-PR-FGG-GENL-QM-BRY-002 R R/A R/A
Setsco Procedure for Liquid( ASTM
Penetrant
SEC. V & VIII )
Testing
6.1.1i 218338-Q-PA-009 NA YES AWS D1.1 I-PR-FGG-GENL-QM-BRY-002 R R/A R/A
( ASTM E 165 & AWS
Setsco
D1.1 ) Procedure for Liquid Penetrant
6.1.1j Testing 218338-Q-PA-010 NA YES ASME SEC VIII I-PR-FGG-GENL-QM-BRY-002 R R/A R/A
( ASTM SEC. V & VIII )
Ebenzer Procedure for Radiography
6.1.1k 218338-Q-PA-011 NA YES AWS D1.1 / ASME VIII/ABS I-PR-FGG-GENL-QM-BRY-002 R R/A R/A
Testing
Mateval Procedure for Radiography
6.1.1l 218338-Q-PA-012 NA YES AWS D1.1 /ASME VIII /ABS I-PR-FGG-GENL-QM-BRY-002 R R/A R/A
Testing
Mateval Procedure for Ultrasonic
6.1.1
Testing 218338-Q-PA-013 NA YES AWS D1.1 I-PR-FGG-GENL-QM-BRY-002 R R/A R/A
m
( AWS )
Mateval Procedure for Ultrasonic
6.1.1n 218338-Q-PA-014 NA YES ASME SEC VIII I-PR-FGG-GENL-QM-BRY-002 R R/A R/A
Testing ( ASME )
 Mateval Procedure for Ultrasonic
6.1.1o Testing 218338-Q-PA-015 NA YES ABS I-PR-FGG-GENL-QM-BRY-002 R R/A R/A
( ABS )
6.1.1p Mateval Procedure for Magnetic Particle 218338-Q-PA-016 NA YES AWS D1.1 / ASME VIII I-PR-FGG-GENL-QM-BRY-002 R R/A R/A
`
6.1.1q Mateval Procedure for Liquid Penetrant 218338-Q-PA-017 NA YES AWS D1.1 / ASME VIII R R/A R/A
ASME SEC V, AWS D1.1 / RL-3010.49-1350-970-JSL-
6.1.1r Procedure of Thickness Gauging 218338-Q-PA-018 NA YES R R/A R/A
ANSI B31.3 001

Personnel Qualification
6.1.2 Personnel Qualification I-PR-FGG-GENL-QM-BRY-002
Certificates
6.1.2a Welding Inspector NA JSPL CSWIP-W1-6-92 Certificates R R R

6.1.2b NDT Personnel Qualification NA YES I-PR-FGG-GENL-QM-BRY-

002
a) Procedure Approval NA YES PCN Level - III Certificates R R R

b) Interpreter / Technician NA YES PCN Level - II Certificates R R R

SEQUI Qualification Serial
6.1.2c Dimensional Control Inspector NA JSPL SEQUI R R R
Number
6.1.2d Painting Inspection NA JSPL BGAS Certificates R R R

6.2 WELDING
ABS Rule , AWS D1.1, ASME
6.2.1 Welding Procedures / Qualification Records NA JSPL WPS / PQS R R R/A
B31.3
Welder and Welding Operator ABS Rules, AWS D1.1, ASME
6.2.2 NA JSPL Certificates R R R/A
Qualification Test Procedure V & VIII, ASME B 31.3
6.3 QUALITY ASSURANCE / CONTROL PROCEDURE

6.3.1 Dimensional Control Procedure 218338 - Q - PA - 019 APP JSPL JSPL/KBR QAD - 10 - 02 - P 02 H M M

6.3.2 Inspection and Test Plan 218338 - Q - PA - 020 NA JSPL JSPL / KBR/ABS I-PR-FGG-GENL-QM-BRY-002 H H H

6.3.3 NDT Plan for Process Piping 218338 - Q - PA - 021 NA JSPL JSPL / KBR/ABS ET-3010.00-1200-200-PSE-001 H W W

7 CONSTRUCTION AND ASSEMBLY PROCEDURES

7.1 PROJECT

7.1.1 Material Control 218338 - Z - PA - 001 NA JSPL CERTIFICATES Records as Required. M M M

7.1.2 Document Register 218338 - Z - PA - 002 NA JSPL - Records as Required. R R -

Document Transmittal
Project Document Coding Manual / Certified approved
7.1.3 218338 - Z - PA - 003 NA JSPL - R R -
Document Control drawings, documents &
procedure
7.1.4 Project Quality Plan 218338 - Z - PA - 004 NA JSPL JSPL/KBR Records as Required. R M R
Material,Welding & NDE
7.1.5 Product Identification and Traceability 218338 - Z - PA - 005 APP JSPL JSPL maps& material identities M M M
Nameplates
7.1.6 Preservation 218338 - Z - PA - 006 APP JSPL JSPL Records as Required. M M M

7.2 SAFETY
Health, Safety and General
7.2.1 JSPL Project HSE Management Plan 218838 - S - PA -001 NA JSPL JSPL Environmental Requirements M M M
(ANNEX J)
P 43 HSE Plan for all Subcontractor Health, Safety and General
7.2.2 218838 - S - PA -002 NA JSPL JSPL Environmental Requirements M M M
Personnel
P 43 Subcontractor Hazard (ANNEX J)
Health, Safety and General
7.2.3 Assessment and STOP/HOC Unsafe 218838 - S - PA -003 NA JSPL JSPL Environmental Requirements M M M
Act (ANNEX J)
P 43 Subcontractor Accident / Incident Health, Safety and General
7.2.4 218838 - S - PA -004 NA JSPL JSPL Environmental Requirements M M M
Reporting System Performance the
P 43 Subcontractor (ANNEX J)
progress on HSE Training of Health, Safety and General
7.2.5 Management / Supervision / Work 218838 - S - PA -005 NA JSPL JSPL Environmental Requirements M M M
force ( Two Weeks Before Start of (ANNEX J)
P 43 Subcontractor
Work ) Project Health
Health, Safety and General
7.2.6 Assessment Report. ( Thirty Days After 218838 - S - PA -006 NA JSPL JSPL Environmental Requirements M M M
Contract Award ) Project Safety
P 43 Subcontractor (ANNEX J)
Health, Safety and General
7.2.7 Assessment Report. ( Thirty Days After 218838 - S - PA -007 NA JSPL JSPL Environmental Requirements M M M
Contract Award ) (ANNEX J)
7.3 STRUCTURE
ET-3010.49-1350-140-PPC-
7.3.1 Steel Fabrication 218338 - N - PA - 001 APP YES JSPL H M M
002,
ET-3010.49-1350-140-PPC-
7.3.2 Block Erection 218338 - N - PA - 002 APP YES JSPL H M M
002
7.3.3 Control and Use of Welding Consumable218338 - N - PA - 003 NA JSPL Manufacture Recommendation Records as Required. M M M
ET-3010.49-3050-105-PPC-
7.3.4 Flare Boom Assembly Procedure 218338 - N - PA - 004 APP YES - H M M
002
 ET-3010.44-3050-104-PPC-
NDT & Stress Relieving Plan for Flare 002 ,
7.3.5 218338 - N - PA - 005 APP YES JSPL / KBR/ABS H W W
Boom ANSI B31.3 , AWS
Procedure for Weld Build-up for D1.1
ET-3010.44-3050-104-PPC-
7.3.6 218338 - N - PA - 006 APP YES KBR / ABS H W W
Pitting, Scar and Root Gap 002 , WPS
Procedure for Welders Performance
7.3.7 218338 - N - PA - 007 NA JSPL JSPL/KBR I-PR-FGG-GENL-QM-BRY-002 M M M
Records for Structure
Procedure for Carbon ARC - Air ET-3010.44-3050-104-PPC-
7.3.8 218338 - N - PA - 008 APP YES JSPL/KBR H M M
Cutting / Gouging in Steel Structure 002
7.3.9 Steel Plate Traceability 218338 - N - PA - 009 APP JSPL JSPL Records as Required. M M M

7.3.10 Steel Work Inspection Procedure 218338 - N - PA - 010 APP JSPL KBR / ABS Records as Required. H W H
ET-3010.44-3050-104-PPC-
7.3.11 Thermal Fairing Procedure 218338 - N - PA - 011 APP YES JSPL M M M
002,
7.3.12 Tightness Test Procedure 218338 - N - PA - 012 APP JSPL KBR / ABS ABS RULES H W W

7.3.13 Weld Repair in Steel Structure 218338 - N - PA - 013 APP YES KBR / ABS Records as Required. H W H
Stress Relief and Hardness Test Industrial Heating Tech.
7.3.14 218338 - N - PA - 014 APP YES JSPL/KBR M M M
Procedure ( Structure ) Spec.,
7.4 PIPING

7.4.1 Cold Galvanizing Procedure 218338- P - PA - 001 APP YES JSPL/KBR - M M M

7.4.2 Fibre Glass Pipe Assembly Procedure 218338- P - PA - 002 APP YES JSPL/KBR - H W W

7.4.3 Fibre Glass Pipe Repair Procedure 218338- P - PA - 003 APP YES JSPL/KBR - H W W
ET-3010.49-1350-140-PPC-
7.4.4 Hot Dip Galvanizing Procedure 218338- P - PA - 004 APP YES JSPL/KBR M M M
001
Piping Fabrication and Installation ET-3010.49-1200-200-PSE-
7.4.5 218338- P - PA - 005 APP YES JSPL/KBR H W W
Procedure ( New Pipe ) 001
7.4.6 Piping Weld Repair Procedure 218338- P - PA - 006 APP YES JSPL / KBR/ABS Records as Required. H W W

Rubber lining Application & Inspection

7.4.7 218338- P - PA - 007 APP YES JSPL/KBR Manufacture Tech. Spec.,
Procedure
Procedure for Welders Performance
7.4.8 218338- P - PA - 008 NA JSPL JSPL/KBR I-PR-FGG-GENL-QM-BRY-002 M M M
Records for Process Piping
Stress Relief and Hardness Test Industrial Heating Tech.
7.4.9 218338- P - PA - 009 APP YES JSPL/KBR M M M
Procedure ( Process Pipe ) Spec.,
 Procedure for Testing of Process and Calibration Report , Test
7.4.10 218338 - P - PA - 010 APP YES ANSI B31.3 H W W
Marine Piping Package , ASMEB31.1
7.5 ELECTRICAL
IEC - 92 ,
7.5.1 Battery Bank Connection & Test Proced 218338 - E - PA - 001 APP YES JSPL/KBR H W M
IEC - 92 ,ET-3010.49-5140-
700-PPC-001
7.5.2 Cable Stripping Procedure 218338 - E - PA - 002 APP YES JSPL/KBR H M M
ET-3010.49-5140-
700-PPC-001
7.5.3 Cable Termination Procedure 218338 - E - PA - 003 APP YES JSPL/KBR IEC - 79 - 0, 79 - 10 H M M

7.5.4 Cable Tagging Procedure 218338 - E - PA - 004 APP YES JSPL/KBR IEC - 92 H M M
Cathodic Protection Connection & Test
7.5.5 218338 - E - PA - 005 APP YES JSPL/KBR IEC - 92 H W M
Procedure
7.5.6 Electrical Cable Installation Procedure 218338 - E - PA - 006 APP YES JSPL/KBR IEC - 92, IEEE - 141 H M M

7.5.7 Electrical Installation Procedure 218338 - E - PA - 007 APP YES JSPL/KBR IEC 93 - IEEE - 141 H W M

7.5.8 Electrical Isolation Procedure 218338 - E - PA - 008 APP YES JSPL/KBR - H W -

IEC - 92,
Electrical Motor Connection & Test
7.5.9 218338 - E - PA - 009 APP YES JSPL/KBR H M M
Procedure ET-
3000.00-5140-741-PPC-001
7.5.10 Lighting System Test Procedure 218338 - E - PA - 010 APP YES JSPL/KBR IEC - 92, IEC - 79-0, 79-10 H M M
IEC - 92,
7.5.11 New Main Switchboard Installation Pro 218338 - E - PA - 011 APP YES JSPL/KBR H W M
ET-3000.00-5140-
741-PPC-001
7.5.12 Procedure for conductivity test of FRP 218338 - E - PA - 012 APP YES JSPL/KBR - H W M

7.5.13 Procedure for Receiving, Storage & Del 218338 - E - PA - 013 APP YES JSPL/KBR Vendor Documents H M M
Rectifier, Battery Charges., UPS
7.5.14 218338 - E - PA - 014 APP YES JSPL/KBR IEC - 92, IEC - 79-0 H W M
Connection & Test Procedures
7.6 MECHANICAL

7.6.1 Disassembly Plan 218338 - M - PA - 001 NA JSPL JSPL - H M M

7.6.2 Erection Plan 218338 - M - PA - 002 NA JSPL JSPL - H M M

7.6.3 Winch Installation Procedure 218338 - M - PA - 003 APP JSPL Maker - M M M

 Procedure of chock fasting for New
7.6.4 218338 - M - PA - 004 NA YES
Equipment
7.7 INSTRUMENTATION

7.7.1 Instrumentation Calibration Records 218338 - I - PA - 001 NA NA Vendor Data Check List H W W

7.7.2 Instrumentation ( Calibration ) 218338 - I - PA - 002 NA NA Vendor Data - H W W

Installation of Telecommunication ET-3010.40-5510-760-PPT-
7.7.3 218338 - I - PA - 003 APP YES KBR / Vendor Data H W W
Equipment 602
Installation of Resistance
7.7.4 218338 - I - PA - 004 NA NO - - -
Measurement Procedure
Procedure for Instrument Cable
7.7.5 218338 - I - PA - 005 APP NO - - -
Installation
7.8 PAINTING
ET-3010.49-1350-140-PPC-
Control and Repair of Burnmarks and
7.8.1 218338 - C - PA - 001 APP YES JSPL 001 / All W W -
Mechanical Damage on Painted Area
Inspection Report
ET-3010.49-1350-140-PPC-
7.8.2 Hydro Blasting and Painting 218338 - C - PA - 002 APP YES JSPL/KBR 001 / All M M -
Inspection Report
ET-3010.49-1350-140-PPC-
7.8.3 Hull Grit blasting and Painting 218338 - C - PA - 003 APP YES JSPL/KBR 001 / All W W -
Inspection Report
7.8.4 Paint storage 218338 - C - PA - 004 NA YES JSPL/KBR - M M -
ET-3010.49-1350-140-PPC-
Procedure for Painting of New
7.8.5 218338 - C - PA - 005 APP YES JSPL/KBR 001 / All W W -
Fabricated Steel Structure.
Inspection Report
ET-3010.49-1350-140-PPC-
Procedure for Blasting and Painting
7.8.6 218338 - C - PA - 006 APP YES JSPL/KBR 001 / All W W -
Inspection
Inspection Report
ET-3010.49-1350-140-PPC-
Procedure for Painting of New
7.8.7 218338 - C - PA - 007 APP YES JSPL/KBR 001 / All W W -
Fabrication Pipe
Inspection Report
ET-3010.49-1350-140-PPC-
7.8.8 Tank Coating Procedure 218338 - C - PA - 008 APP YES JSPL/KBR 001 / All W W -
Inspection Report
ET-3010.00-1200-940-PPC-
7.8.9 Thermal Spraying Procedure 218338 - C - PA - 009 APP YES JSPL/KBR 001 / All W W -
Inspection Report
7.9 HVAC
ET-3000.00-5250-325-PPC-
7.9.1 Installation of Ventilation Duct 218338 - H - PA - 001 NA YES JSPL / VENDOR 001 / ET - 3000.00- H M M
3250-325-PPC-002
ET-3000.00-5250-325-PPC-
7.9.2 Installation of Insulation 218338 - F - PA - 002 NA YES JSPL/KBR 001 / ET - 3000.00- H M M
3250-325-PPC-002
8 STRUCTURAL WORK

8.1 ACCOMMODATION ( Design Criteria : Secondary )

AFC Drawings, Inspection
a ) Fit up - APP YES WPS / IACS/Client Tech. Spec H M M
Reports
b ) Welding - APP YES AWS D1.1 WPS H W W
AWS D1.1,ABS Rule and
c ) Visual - APP JSPL Inspection Reports H M H
Client Tech. Spec.
d ) NDT - APP YES AWS D1.1 / ABS Rule NDT Reports R R/A R/A

e ) Tightness Test - APP JSPL ABS Rule Tightness Test Reports H W H

f ) Records - NA JSPL - All Reports R R/A R/A

8.2 CHAIN PIPE ( Design Criteria : Secondary )

Fabrication & Installation -

WPS / IACS/ Client Tech. AFC Drawings, Inspection
a ) Fit up - APP YES H M M
Spec. Reports
b ) Welding - APP YES WPS / PQR H W W

c ) Visual - APP JSPL AWS D1.1 / ABS Rule Inspection Reports H M H

d ) NDT - APP YES AWS D1.1 / ABS Rule NDT Reports R R/A R/A

e ) Records - NA JSPL - All Reports R R/A R/A

8.3 HELIDECK ( Design Criteria : Fabrication : Secondary & Installation : Prima

Fabrication (Design Criteria :Secondary -

Installation (Design Criteria :Primary) -

AFC Drawings, Inspection
a ) Fit up - APP YES WPS / IACS/Client Tech. Spec. H M M
Reports

b ) Welding - APP YES AWS D1.1 WPS H W W

 c ) Visual - APP JSPLAWS D1.1 and Client Tech. Spec. Inspection Reports H M H

d ) Dimensional Control - APP JSPL Client Tech. Spec. Dimensional Control Report H R R

e ) NDT - APP YES AWS D1.1 / ABS Rule NDT Report H R/A R/A

f ) Records - NA JSPL - All Reports R R/A R/A

8.4 CRANE PEDESTAL ( Design. Criteria : Special / Primary )

WPS / IACS / Client Tech. AFC Drawings, Inspection
a ) Fit up - APP YES H M M
Spec. Reports
b ) Welding - APP YES AWS D1.1 WPS H W W
AWS D1.1 and Client
c ) Visual - APP NA Inspection Reports, H W W
Tech.Spec.
d ) Dimensional Control - APP JSPL Client Spec. Dimensional Control Report H R R

e ) Tightness Test - APP JSPL ABS Rule Tightness Test Report H W H

f ) NDT - APP YES AWS D1.1 / ABS Rule NDT Reports R R/A R/A

g ) Records - NA JSPL - All Reports R R/A R/A

8.5 RISER I TUBES & DICAS ( Design Criteria : Primary)

AFC Drawings, Inspection

a ) Fit up - APP YES WPS, Client Tech. Spec. H M M
Reports
b ) Welding - APP YES AWS D1.1 WPS H W W
AWS D1.1,ABS Rule and
c ) Visual - APP JSPL Inspection Reports H W W
Client Tech. Spec.
d ) Dimensional Control - APP JSPL Client Spec. Dimensional Control Report H R R

e ) NDT - APP YES AWS D1.1 / ABS Rule NDT Reports R R/A R/A

f ) Records - NA JSPL - All Reports R R/A R/A

8.6 FLARE BOOM ( Design Criteria : Primary)

 AWS D1.1,ABS Rule and AFC Drawings, Inspection
a ) Fit up - APP YES H W W
Client Tech. Spec. Reports
b ) Welding - APP YES AWS D1.1 WPS H W W
AWS D1.1,ABS Rule and
c ) Visual - APP JSPL Inspection Reports H M H
Client Tech. Spec.
d ) Dimensional Control - APP JSPL Client Spec. Dimensional Control Report H R R

e ) NDT - APP YES AWS D1.1 / ABS Rule NDT Report R R/A R/A

f ) PWHT - APP YES ASME B 31. 3 / AWS D1.1 PHWT & Hardness Report R R/A R/A

g ) Tightness Test - APP NA ABS RULES Tightness Test Report H W H

h ) Records - NA NA - All Reports R R/A R/A

8.7 OFF LOADING (Design Criteria : Secondary)

AWS D1.1,ABS Rule and AFC Drawings, Inspection

a ) Fit up - APP YES H M M
Client Tech. Spec. Reports, Weld Map

b ) Welding - APP YES AWS D1.1 WPS H W W

AWS D1.1,ABS Rule and
c ) Visual - APP JSPL Inspection Reports H W H
Client Tech. Spec.
d ) NDT - APP YES AWS D1.1 / ABS Rule NDT Reports R R/A R/A

e ) Records - NA JSPL Spec. ABS Rule All Reports R R/A R/A

8.8 TELECOMMUNICATION TOWER ( Design Criteria : Primary )

AWS D1.1,ABS Rule and AFC Drawings, Inspection
a ) Fit up - APP YES H M M
Client Tech. Spec. Reports, Weld Map
b ) Welding - APP YES AWS D1.1 WPS H R R
AWS D1.1,ABS Rule and
c ) Visual - APP JSPL Inspection Reports H W H
Client Tech. Spec.
d ) NDT - APP YES AWS D1.1 / ABS Rule NDT Reports R R/A R/A

e ) Records - NA JSPL - All Reports R R/A R/A

 8.9 STRUCTURAL RENEWAL ( Design Criteria : Primary/Secondary )

a ) Thickness Gauging - NA YES ABS Rule & Client Spec., Thickness Gauging Reports R R R

b ) Close Up Survey - NA YES ABS Rule & Client Spec., Close up Survey Reports R R R

c ) Renewal Plan - APP NA ABS Rule & Client Spec., AFC Renewal Plan H A A

d ) Fit up - APP YES ABS Rule & Client Spec., Weld map, Inspection Reports H M M

e ) Welding APP YES AWS D1.1 WPS H M M

f ) Visual - APP JSPL ABS Rule & Client Spec., Inspection Reports H M H

g ) NDT - APP YES AWS D1.1 / ABS Rule NDT Reports R R/A R/A

h ) Tightness Test ( As Applicable ) - APP JSPL ABS Rule Tightness Test Reports H W H

I ) Records - NA JSPL - All Reports H R/A R/A

9 FINAL DOSSIER DOCUMENTATION

All Inspection and Test
9.1 Structure NA JSPL KBR H R/A R
Reports
All Inspection and Test
9.2 Piping NA JSPL KBR H R/A R
Reports
All Inspection and Test
9.3 Blasting & Painting NA JSPL KBR H R/A R
Reports
All Inspection and Test
9.4 Mechanical NA JSPL KBR H R/A R
Reports
All Inspection and Test
9.5 E&I NA JSPL KBR H R/A R
Reports
Notes :
APP : JOB QUALITY PLAN SHALL BE PROVIDED BY RESPECTIVE SECTIONS
NA : NOT APPLICABLE
YES : SUB-CONTRACTOR WILL BE ASSIGNED FOR THE JOB
JSPL : JSPL DIRECT EMPLOYEES WILL CARRY OUT / CONTROL THE JOB
IEC : INTERNATIONAL ELECTROTECHNIQUE COMMISSION
IEEE : INSTITUTE OF ELECTRICAL & ELECTRONIC ENGINEERS
 SEADRILL 8 SEMI-SUBMERSIBLE (11-1085) Doc. No. 111085-Q002

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INSPECTION AND TEST PLAN MATRIX ( PIPING )

Action Point
S/ Verifying
Process Description Quality Control Activity Reference Document Acceptance Criteria
N Document

JSPL SD ABS
1.0 PROJECT DOCUMENT

Review contract specification,

1.1 Contract Specification finalize deviations,amendments, Contract Document - - R R R
clarifications or queries.

1.2 ABS MODU rules ( 2001 ) Review ABS requirements. ABS MODU rules ( 2001 ) - - R R R

Review construction standard and PIPING Specification

1.3 Construction Standard - As Approved R R R
verify compliance to specifications.

1.4 Project Quality Plan Review Quality Plan. 111085-Q001 - As Approved R R+A R

1.5 Inspection & Test Plan Review Inspection & Test Plan 111085-Q002B - As Approved R R+A R

1.6 Project specific procedures Review project specific procedures Project specific procedures - As Approved R R+A R

1.7 Construction Drawings Check latest revision of AFC drawings Drawing Register - As Approved R R R

1.8 Project WPS/PQR Review project specific WPS/PQR Project WPS/PQR - As Approved R R+A R

2.0 MATERIAL
Receiving check
2.1 Receiving Inspection - to quantify & identify & documentati FAD-74-03-PA-P02 Contract Specification M W M
sheet
- to quantify & identify & perform
2.2 Material Verification (PIPING) - Mill Certificate Mill Certificate H W W
visual inspection ( ABS class I pipe )
- to quantify & identify & perform
visual inspection ( ABS class II, III Mill Certificate Mill Certificate W M M
pipe )
- to review Mill Certificates &
- Contract Specification Mill Certificate H R/A R
documentation

3.0 FABRICATION AND ERECTION OF METALLIC SPOOLS (ss,cs etc)

Page 27 of 44
 SEADRILL 8 SEMI-SUBMERSIBLE (11-1085) Doc. No. 111085-Q002

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INSPECTION AND TEST PLAN MATRIX ( PIPING )

Action Point
S/ Verifying
Process Description Quality Control Activity Reference Document Acceptance Criteria
N Document

JSPL SD ABS
3.1 FIT UP INSPECTION ( Class I pipe )
- to check joint preparation,
a ) Edge preparation WPS WPS Fit-up Report H W W
alignment etc
b) Spool number verification - to check spool number AFC ISO DRW AFC ISO DRW Fit-up Report H W W
c) Joint number verfication - to check joint number AFC ISO DRW AFC ISO DRW Fit-up Report H W W
d) Heat number verfication - to verify material using against ISO Mill Cert MILL CERT Fit-up Report H W W
- to check pipe spool dimension
e) Pre-dimensional check AFC ISO DRW AFC ISO DRW - M M M
against ISO drawing
3.2 FIT UP INSPECTION ( Class II, III pipe )
- to check joint preparation,
a ) Edge preparation WPS WPS Fit-up Report W M M
-alignment etc preparation,
to check joint
b) Spool number verification AFC ISO DRW AFC ISO DRW Fit-up Report M M M
alignment etc preparation,
- to check joint
c) Joint number verfication AFC ISO DRW AFC ISO DRW Fit-up Report M M M
alignment etc
d) Heat number verfication - to verify material using against ISO Mill Cert MILL CERT - M M M
- to check pipe spool dimension
e) Pre-dimensional check AFC ISO DRW AFC ISO DRW - M M M
against ISO drawing
3.3 Visual INSPECTION
- to check weld profile / surface Visual Inspection
a ) Weld Inspection - Contract Specification H W W
appearance Report.
ABS, ASME B31.3,ASME SEC
3.3 NDT - to check quality of the weld PIPING NDT PLAN NDT Report M M/R+A R
V& VIII
ASME B31.3,ABS Rules for Visual
3.4 Pipe spool repair (if required) - to check weld profile - material and welding part 2 Inpection/NDT H W W
(2005) Report

4.0 HYDROTEST & FLUSHING

- to ensure the installation of valves
4.1 Installation of in line valves Line check report H W M
meet spec requirement
- to check alignment meet spec
4.2 Hook up to equipment alignment Line check report H W M
tolerances
4.3 Bolting tightening - to prevent leaking happen Line check report H W M

Hydrotest &
4.4 hyrotest and flushing - Cleaning pipe & test piping integrity H W W
Flushing report
Chemical Cleaning
4.5 Chemical Cleaning (if required) - Cleaning pipe or tubing H W M
report
- to ensure all equipment is install Reinstatemenrt
4.6 Reinstatement H W M
back after testing report

Page 28 of 44
 SEADRILL 8 SEMI-SUBMERSIBLE (11-1085) Doc. No. 111085-Q002

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INSPECTION AND TEST PLAN MATRIX ( PIPING )

Action Point
S/ Verifying
Process Description Quality Control Activity Reference Document Acceptance Criteria
N Document

JSPL SD ABS
Mechanical
4.7 Mechanical completion check & Final Mechanical Completion list & Completion check
H R+A R+A
documentation final Data Book Index list & final
documentation
Legend:

A step of activity where one may proceed with the work, if the organization’s representative is not available at the appointed time.

H: Hold Point (Formal written notification one day ahead from JSPL is required)
A hold on activity so that it does not progress to the next activity until formal verification has been completed or documented consent has been given by indicated authority.

R: Review
Review of certificates, records and documentation

M: Monitoring
Random / spot checks of the activities, i.e. in-process inspection. No formal notification required.

A : Approve
A document or an activity for which a document will be produced. The document will be reviewed by the indicated authority and their approval shall be obtained.

Page 29 of 44
 P - 43 F.P.S.O CONVERSION Doc. No 218338 - Q - PA - 008
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APPENDIX - I
Design Action Points
S. No. Process Description Procedure Rev. Acceptance Criteria Verifying Document
Criteria
JSL CLIENT ABS
1 QUALITY OBJECTIVE - - - - Project Quality Plan
Acknowledgement of contrace / Quotation / Tender Relevant
2 CONTRACT REVIEW - - -
PO documents. R R

3 SUB-CONTRACTOR SOURCING SELECTION

Sub-Contractor Sourcing Selection Sub-Contractor Rating Approval Vendor List

4 MATERIAL
Material / Equipment in coming
4.1 Receiving Inspection PAD-10-01-P02 - - - H M M
Check List for Pad-10-01-P01-01
4.2 Material Indetification and Traceability Check QAD-08-01P01 - - - - H M M

4.3 Visual and Dimensional Check - - - - Mill Certificate H M M

4.4 Review of Material Certificates - - - Material Specification Mill Certificate R R R

5 PERSONNEL QUALIFICATION

5.1 Welding Inspector CSWIP-W1-6-92 Certificates

5.2 NDT Personnel Quaification

a) Procedure Approval PCN Level - III Certificates

 b) Interpteter / Technician PCN Level - III Certificates

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APPENDIX - I
Design Action Points
S. No. Process Description Procedure Rev. Acceptance Criteria Verifying Document
Criteria
JSL CLIENT ABS
5.3 Dimensional Control Inspector SEQUI Certificates

5.4 Painting Inspection BGAS Certificates

6 CONSTRUCTION AND ASSEMBLY PROCEDURES

6.1 PROJECT

6.1.1 Customer Supplied Product Control 218338 - Z - PA - 001 A - - PAD - 07 -01 - P02 M M M

6.1.2 Document Register 218338 - Z - PA - 002 A - - - R R -

JSL QUALITY MANUAL QMS
6.1.3 Document Control 218338 - Z - PA - 003 A - - R R -
- OS
6.1.4 Movement of Vessel 218338 - Z - PA - 004 A - JSL - M M -
QMP - 02 - 02 - P01
6.1.5 Project Quality Plan 218338 - Z - PA - 005 A - JSL / CLIENT R R R
PETROBRAS TECH. SPEC.
6.1.6 Product Identification and Traceability 218338 - Z - PA - 006 A - JSL PAD - 08 - 01 - P02, ANNEX - 1 M M M

6.1.7 Preservation 218338 - Z - PA - 007 A - JSL QAD - 14 - 01 - P03 M M M

ET - 3010.00 - 1200 - 941 - PPC
6.1.8 Weight Control Procedure 218338 - Z - PA - 002 A - JSL M W -
- 002
 6.2 SAFETY

6.2.1 Arrangement of safety & Utility 218838 - S - PA -001 A - JSL ANNEX - J M M M

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APPENDIX - I
Design Action Points
S. No. Process Description Procedure Rev. Acceptance Criteria Verifying Document
Criteria
JSL CLIENT ABS
6.2.2 JSL Project Safety Plan 218838 - S - PA -002 A - JSL ANNEX - J M M M

6.3 STRUCTURE
ET - 3010.49 - 1350 - 104 - PPC-
6.3.1 Steel Fabrication 218338 - N - PA - 001 A - JSL H M M
002, IHI . SPAIS STANDARD
ET - 3010.49 - 1350 - 140 - PPC
6.3.2 Block Erection 218338 - N - PA - 002 A - JSL H M M
- 002, IHI SPAIIS
6.3.3 Control and Use of Welding Consumables. 218338 - N - PA - 003 A - Manufacture Recommendation QAD - 15 - 02 - P 01 M M M
ET - 3010.49 - 3050 - 105 - PPC
6.3.4 Flare Boom Assembly Procedure 218338 - N - PA - 004 A - - H M M
- 002, IHI SPAIS
ET - 3010.44 - 3050 - 104 - PPC
6.3.5 NDT & Stress Relieving Plan for Flare Boom 218338 - N - PA - 005 A - JSL / CLIENT/ABS H W W
- 002, ANSI B31.3 , AWS D1.1
ET - 3010.44 - 3050 - 104 - PPC
6.3.6 Procedure for Weld Build-up for Pitting, Scar 218338 - N - PA - 006 A - CLIENT / ABS H W W
and Root Gap - 002, IHI SPAIS, WPS
Procedure for Welders Performance Records
6.3.7 218338 - N - PA - 007 A - JSL / CLIENT - M M M
for Structure
Procedure for Carbon ARC - Air Cutting / ET - 3010.44 - 3050 - 104 - PPC
6.3.8 218338 - N - PA - 008 A - JSL / CLIENT H M M
Gouging in Steel Structure - 002, IHI SPAIS
6.3.9 Steel Plate Traceabilty 218338 - N - PA - 009 A - JSL HCD - 08 - 01 - P 01 M M M
 6.3.10 Steel Work Inspection Procedure 218338 - N - PA - 010 A - CLIENT / CLASS QAD - 10 - 03 - P01 H W H
ET - 3010.44 - 3050 - 104 - PPC
6.3.11 Thermal Fairing Procedure 218338 - N - PA - 011 A - JSL M M M
- 002, IHI SPAIS
6.3.12 Tightness Test Procedure 218338 - N - PA - 012 A - CLIENT / CLASS ABS RULES H W W

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APPENDIX - I
Design Action Points
S. No. Process Description Procedure Rev. Acceptance Criteria Verifying Document
Criteria
JSL CLIENT ABS
6.3.13 Weld Repair in Steel Structure 218338 - N - PA - 013 A - CLIENT / ABS QAD - 13 - 01 - P 01 H W H

6.4 PIPING

6.4.1 Cold Galvanizing Procedure 218338- P - PA - 001 A - JSL / CLIENT - M M M

6.4.2 Fibber Glass Pipe Assembly Procedure 218338- P - PA - 002 A - JSL / CLIENT AMERON TECH. SPECH. H W W

6.4.3 Fibber Glass Pipe Repair Procedure 218338- P - PA - 003 A - JSL / CLIENT AMERON TECH. SPECH. H W W
ET - 3010.49 - 1350 - 140 - PPC
6.4.4 Hot Dip Galvanizing Procedure 218338- P - PA - 004 A - JSL / CLIENT M M M
- 001
Piping Fabrication and Installation Procedure ET - 3010.49 - 1200 - 200 - PSE
6.4.5 218338- P - PA - 005 A - JSL / CLIENT H W W
( New Pipe ) - 001
6.4.6 Piping Weld Repair Procedure 218338- P - PA - 006 A - JSL / CLIENT/ABS QAD - 13 - 01 - P 01 H W W
Rubber lining Application & Inspection MANUFACTURER TECH.
6.4.7 218338- P - PA - 007 A - JSL / CLIENT
Procedure SPECH.
Procedure for Welders Performance Records
6.4.8 218338- P - PA - 008 A - JSL / CLIENT ANNEX - I M M M
for Process Piping
 Stress Relief and Hardness Test Procedure INDUSTRIAL HEATING
6.4.9 218338- P - PA - 009 A - JSL / CLIENT M M M
( Process Pipe ) TECH. SPEC.
Procedure for Testing of Process and Marine CALIBRATION REPORT, TEST
6.4.10 218338 - P - PA - 010 A - ANSI B31.3 H W W
Piping PACKAGE , ASMEB31.1

6.5 QUALITY

6.5.1 Calibration Plan for Measuring Instruments 218338 - Q - PA - 001 A - JSL / CLIENT CALIBRATION RECORDS H M M

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APPENDIX - I
Design Action Points
S. No. Process Description Procedure Rev. Acceptance Criteria Verifying Document
Criteria
JSL CLIENT ABS
Calibration Procedure for Steel Measuring
6.5.2 218338 - Q - PA - 002 A - JSL / CLIENT CALIBRATION RECORDS H M M
Tapes.
6.5.3 Calibration Procedure for Steel Tri Square 218338 - Q - PA - 003 A - JSL / CLIENT CALIBRATION RECORDS H M M

6.5.4 Calibration procedure for Sprit Level 218338 - Q - PA - 004 A - JSL / CLIENT CALIBRATION RECORDS H M M

6.5.5 Calibration Procedure for Draft Mark 218338 - Q - PA - 005 A - JSL / CLIENT CALIBRATION RECORDS H M M
Calibration Procedure for Steel Graduated
6.5.6 218338 - Q - PA - 006 A - JSL / CLIENT CALIBRATION RECORDS H M M
Ruler
6.5.7 Dimensional Control Procedure 218338 - Q - PA - 007 A - JSL / CLIENT QAD - 10 - 02 - P 02 H M M

6.5.8 Inspection and Test Plan 218338 - Q - PA - 008 A - JSL / CLIENT/ABS ANNEX - I H H H
ET - 3010.00 - 1200 - 200 - PSE
6.5.9 NDT Plan for Process Piping 218338 - Q - PA - 009 A - JSL / CLIENT/ABS H W W
- 001.
ASME SEC. V, AWS D1. V, ABS
6.5.10 Procedure for Radiography Testing 218338 - Q - PA - 010 A - CLIENT R R R
RULE / ANSI B 31.3
 ASME SEC V, AWS D1.1 /
6.5.11 Procedure for Magnetic Particle Testing 218338 - Q - PA - 011 A - CLIENT R R R
ANSI B31.3
6.5.12 Procedure for Ultrasonic Testing ( ASME ) 218338 - Q - PA - 012 A - CLIENT ASEME SEC. V / ANSI B 31. 3 R R R

6.5.13 Procedure for Ultrasonic Testing ( AWS ) 218338 - Q - PA - 013 A - CLIENT ASME - V, AWS D1.1 R R R
ASME - V, ABS RULE FOR
6.5.14 Procedure for Ultrasonic Testing ( ABS ) 218338 - Q - PA - 014 A - CLIENT R R R
NDT
ASME - V, ABS RULE FOR
6.5.15 Procedure for Liquid Penetrate Testing 218338 - Q - PA - 015 A - CLIENT R R R
NDT

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APPENDIX - I
Design Action Points
S. No. Process Description Procedure Rev. Acceptance Criteria Verifying Document
Criteria
JSL CLIENT ABS
6.6 ELECTRICAL
IEC - 92 ,
6.6.1 Battery Bank Conection & Test Procedure 218338 - E - PA - 001 A - JSL / CLIENT ET - 3010.4 9 - 5140 - 700 - H W M
IEC - 92 , PPC - 001
6.6.2 Cable Stripping Procedure 218338 - E - PA - 002 A - JSL / CLIENT ET - 3010.4 9 - 5140 - 700 - H M M
PPC - 001
6.6.3 Cable Termination Procedure 218338 - E - PA - 003 A - JSL / CLIENT IEC - 79 - 0, 79 - 10 H M M

6.6.4 Cable Tagging Procedure 218338 - E - PA - 004 A - JSL / CLIENT IEC - 92 H M M

Cathodic Protection Connection & Test
6.6.5 218338 - E - PA - 005 A - JSL / CLIENT IEC - 92 H W M
Procedre
6.6.6 Electrical Cable Installation Procedure 218338 - E - PA - 006 A - JSL / CLIENT IEC - 92, IEEE - 141 H M M

6.6.7 Electrical Installation Procedure 218338 - E - PA - 007 A - JSL / CLIENT IEC 93 - IEEE - 141 H W M
 6.6.8 Electrical Isolation Procedure 218338 - E - PA - 008 A - JSL / CLIENT - H W -
IEC - 92,
6.6.9 Electrical Motor Connection & Test Procedure 218338 - E - PA - 009 A - JSL / CLIENT ET - 3000.00 - 5140 - 741 - H M M
PPC - 001
6.6.10 Lighting System Test Procedure 218338 - E - PA - 010 A - JSL / CLIENT IEC - 92, IEC - 79-0, 79-10 H M M
IEC - 92,
6.6.11 New Main Switchboard Installation Procedure 218338 - E - PA - 011 A - JSL / CLIENT ET - 3000.00 - 5140 - 741 - H W M
PPC - 001
AMERON / INSPECTION AND
6.6.12 Procedure for conductivity test of FPR Piping 218338 - E - PA - 012 A - JSL / CLIENT H W M
CHECK SHEETS
6.6.13 Procedure for Receiving, Storage & Delivery 218338 - E - PA - 013 A - JSL / CLIENT VENDOR DOCUMENTS H M M

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APPENDIX - I
Design Action Points
S. No. Process Description Procedure Rev. Acceptance Criteria Verifying Document
Criteria
JSL CLIENT ABS
Rectifier, Battery Charges., UPS Connection &
6.6.14 218338 - E - PA - 014 A - JSL / CLIENT IEC - 92, IEC - 79-0 H W M
Test Procedures

6.7 MECHANICAL

6.7.1 Disassembly Plan 218338 - M - PA - 001 A - JSL - H M M

6.7.2 Erection Plan 218338 - M - PA - 002 A - JSL - H M M

6.7.3 Load Movement 218338 - M - PA - 003 A - - - M M -

6.7.4 Mechanical Completion 218338 - M - PA - 004 A - JSL -

6.7.5 Winch Installation Procedure 218338 - M - PA - 005 A - MAKER - M M -

 6.7.6 Procedure of chock fasting for New Equipment 218338 - M - PA - 006 A -

6.8 INSTRUMENTATION

6.8.1 Instrumentation Calibration Records 218338 - I - PA - 001 A - VENDOR DATA CHECK LIST H W W

6.8.2 Instrumentation ( Calibration ) 218338 - I - PA - 002 A - VENDOR DATA - H W W

ET - 3010.40 - 5510 - 760 - PPT
6.8.3 Installation of Telecommunication Equipment 218338 - I - PA - 003 A - CLIENT / VENDOR H W W
- 602
Installation of Resistance Measurement
6.8.4 218338 - I - PA - 004 A
Procedure
6.8.5 Procedure for Instrument Cable Installation 218338 - I - PA - 005 A

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APPENDIX - I
Design Action Points
S. No. Process Description Procedure Rev. Acceptance Criteria Verifying Document
Criteria
JSL CLIENT ABS
6.9 PAINTING
Control and Repair of Burnmarks and ET - 3010.49 - 1350 - 140 - PPC
6.9.1 218338 - C - PA - 001 A - JSL W W -
Mechanical Damage on Painted Area - 001
ET - 3010.49 - 1350 - 140 - PPC
6.9.2 Hydro Blasting and Painting 218338 - C - PA - 002 A - JSL/ CLIENT M M -
- 001
ET - 3010.49 - 1350 - 140 - PPC
6.9.3 Hull Grit blasting and Painting 218338 - C - PA - 003 A - JSL/ CLIENT W W -
- 001
6.9.4 Paint storage 218338 - C - PA - 004 A - JSL/ CLIENT JSL M M -
Procedure for Painting of New Fabricated Steel ET - 3010.49 - 1350 - 140 - PPC
6.9.5 218338 - C - PA - 005 A - JSL/ CLIENT W W -
Structure. - 001
 ET - 3010.49 - 1350 - 140 - PPC
6.9.6 Procedure for Blasting and Painting Inspection 218338 - C - PA - 006 A - JSL/ CLIENT W W -
- 001
ET - 3010.49 - 1350 - 140 - PPC
6.9.7 Procedure for Painting of New Fabrication Pipe 218338 - C - PA - 007 A - JSL/ CLIENT W W -
- 001
ET - 3010.49 - 1350 - 140 - PPC
6.9.8 Tank Coating Procedure 218338 - C - PA - 008 A - JSL/ CLIENT W W -
- 003
ET - 3010.00 - 1200 - 940 - PPC
6.9.9 Thermal Spraying Procedure 218338 - C - PA - 009 A - JSL/ CLIENT W W -
- 001

6.1 VAC

6.10.1 Installation of Ventilation Duct 218338 - H - PA - 001 A - JSL / VENDOR VIKING TECH. SPEC. H M M

6.10.2 Installation of Insulation 218338 - F - PA - 002 A - JSL / CLIENT VIKING TECH. SPEC. H M M

7 STRUCTURAL WORK
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APPENDIX - I
Design Action Points
S. No. Process Description Procedure Rev. Acceptance Criteria Verifying Document
Criteria
JSL CLIENT ABS
7.1 ACCOMMODATION - Secondary
WPS / IACS/JSQS/ Client Tech, Approved Drawings, Inspection
a ) Fit up - - H M M
Spec Reports
b ) Welding - - AWS D1.1 WPS H W W
AWS D1.1 and Client Tech,
c ) Visual - - Inspection Reports H M H
Spec., ABS Rule
d ) NDT - - AWS D1.1 / ABS Rule NDT Reports R R R
 e ) Tightness Test - - ABS Rule Tightness Test Reports H W H

f ) Records - - - All Inspection & Test Reports R R -

7.2 CHAIN PIPE

Fabrication & Installation - Secondary

WPS / IACS/JSQS/ Client Tech,
a ) Fit up - - Inspection Reports H M M
Spec
b ) Welding - - WPS / PQR H W W

c ) Visual - - AWS D1.1 / ABS Rule Inspection Reports H M H

d ) NDT - - AWS D1.1 / ABS Rule NDT Reports R R R

e ) Records - - - - R R -

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APPENDIX - I
Design Action Points
S. No. Process Description Procedure Rev. Acceptance Criteria Verifying Document
Criteria
JSL CLIENT ABS
7.3 HELIDECK

Fabrication - Secondary

Installation - Primary
WPS / IACS/JSQS/ Client Tech,
a ) Fit up - - Inspection Reports H M M
Spec
 b ) Welding - - AWS D1.1 WPS H W W

c ) Visual - - AWS D1.1 and Client Tech,Spec., Inspection Reports H M H

d ) Dimensional Control - - Client Tech Spec. Dimensional Control Report H R R

e ) NDT - - AWS D1.1 / ABS Rule NDT Report H R R

All Inspection , Test Reports and
f ) Records - - - R R -
Traceability Records

7.4 CRANE PEDESTAL

Special /
Crane Pedestal ( Fabrication / Installation ) - - - - - -
Primary
WPS / IHI SPAIS 1996/ Client
a ) Fit up - - Inspection Reports H M M
Tech, Spec
b ) Welding - - AWS D1.1 WPS H W W

c ) Visual - - AWS D1.1 and Client Tech,Spec., Inspection Reports, H W W

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APPENDIX - I
Design Action Points
S. No. Process Description Procedure Rev. Acceptance Criteria Verifying Document
Criteria
JSL CLIENT ABS
d ) Tightness Test - - ABS Rule Tightness Test Report

e ) NDT - - AWS D1.1 / ABS Rule NDT Reports R R R

All Inspection & Test Reports,
f ) Records - - - R R -
Material & Weld Traceability
 7.5 RISER I TUBES - Primary

a ) Fit up - - WPS, Client Tech, Spec., Weld map, Inspection Reports H M M

b ) Welding - - AWS D1.1 WPS H W W

AWS D1.1 and Client Tech,
c ) Visual - - Inspection Reports H W W
Spec., ABS Rule
d ) NDT - - AWS D1.1 / ABS Rule NDT Reports R R R
All Inspection & Test Reports,
e ) Records - - - R R -
Material & Weld Traceability

7.6 FLARE BOOM - Primary

AWS D1.1 and Client Tech,
a ) Fit up - - Weld map, Inspection Reports H W W
Spec., ABS Rule
b ) Welding - - AWS D1.1 WPS H W W
AWS D1.1 and Client Tech,Spec.,
c ) Visual - - Inspection Reports H M H
ABS Rule
d ) Dimensional Control - - Client Spec. Dimentional Control Report H R R

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APPENDIX - I
Design Action Points
S. No. Process Description Procedure Rev. Acceptance Criteria Verifying Document
Criteria
JSL CLIENT ABS
e ) NDT - - AWS D1.1 / ABS Rule NDT Report R R R

f ) PWHT - - ASME B 31. 3 / AWS D1.1 PHWT & Hardness Report R R R

 g ) Tightness Test - - ABS RULES
Material, Weld Traceability, All
h ) Records - - - R R -
inspection & Test Reports

7.7 OFF LOADING - Secondary

AWS D1.1 and Client Tech,Spec.,
a ) Fit up - - Weld map, Inspection Reports H M M
ABS Rule
b ) Welding - - AWS D1.1 WPS H W W
AWS D1.1 and Client Tech,
c ) Visual - - Inspection Reports H W H
Spec., ABS Rule
d ) NDT - - AWS D1.1 / ABS Rule NDT Reports R R R

e ) Records - - Spec., ABS Rule Inspection Reports - - -

d ) NDT - - AWS D1.1 / ABS Rule NDT Reports R R R

e ) Records - - - All Inspection & Test Reports R R -

7.8 TELECOMMUNICATION TOWER - Secondary

P - 43 F.P.S.O CONVERSION Doc. No 218338 - Q - PA - 008

Doc . Title : Rev . A
INSPECTION AND TEST PLAN Page 19 of 20
APPENDIX - I
Design Action Points
S. No. Process Description Procedure Rev. Acceptance Criteria Verifying Document
Criteria
JSL CLIENT ABS
AWS D1.1 and Client Tech,
a ) Fit up - - Weld map, Inspection Reports H M M
Spec., ABS Rule
b ) Welding - - AWS D1.1 WPS H R R
 AWS D1.1 and Client Tech,
c ) Visual - - Inspection Reports H W H
Spec., ABS Rule
d ) NDT - - AWS D1.1 / ABS Rule NDT Reports R R R

e ) Records - - - All Inspection & Test Reports R R -

7.9 STRUCTURAL RENEWAL - As Applicable

a ) Thickness Gauging - - ABS Rule & Client Spec., Thickness Gauging Reports R R R

b ) Close Up Survey - - ABS Rule & Client Spec., Close up Survey Reports R R R

c ) Renewal Plan - - ABS Rule & Client Spec., Renewal Plan H A A

d ) Fit up - - ABS Rule & Tech. Spec., Weld map, Inspection Reports H M M

e ) Welding AWS D1.1 WPS H M M

f ) Visual - - ABS Rule & Tech. Spec., Inspection Reports H M H

g ) NDT - - AWS D1.1 / ABS Rule NDT Reports R R R

h ) Tightness Test ( As Applicable ) - - ABS Rule Tightness Test Reports H M H

P - 43 F.P.S.O CONVERSION Doc. No 218338 - Q - PA - 008

Doc . Title : Rev . A
INSPECTION AND TEST PLAN Page 20 of 20
APPENDIX - I
Design Action Points
S. No. Process Description Procedure Rev. Acceptance Criteria Verifying Document
Criteria
JSL CLIENT ABS
All Inspection & Test Reports
I ) Records - - - Material & Weld Traceablility H M W
( As Applicable )
8 BLASTING & PAINTING Painting

8.1 Surface Preparation Approved Procedure - ET-3010.49-1350-140-PPC-003 Blastig Report H W M

8.2 Paint Appllication Approved Procedure - ET-3010.49-1350-140-PPC-003 Painting Scheme H W M

8.3 Dry Film Tickness Check Approved Procedure - ET-3010.49-1350-140-PPC-003 Painting Report H W M

9 DOCUMENTATION
Inspection Dossier Enusre all Test/Inspection
All Inspection Test Reports H R H
are done.

LEGENDS : -

INTERVENTION POINTS INTERNATIONALY ACCEPTED STRUCTURAL FABRICATION AND INSTALATION STANDARDS

M Monitor
R Review IACS INTERNATIONAL ASSOCIATION OF CLASSIFICATION SOCITIES 1996
W Witness J.S.Q.S. JAPAN SHIPBUILDING QUALITY STANDARD 1995
H Hold ABS RULE