Holcim - ApexCrete & ThruCrete

ApexCrete™ - Flooring Solutions
ICE BSD City, 4 May 2018
Construction and Pavement, Holcim Indonesia

© LafargeHolcim 2015
Things Common Happened
While Doing Floor Construction
Many parties = Blame .. Crack ..
Inconsistence ..
Time delay
Presentation title, Month 00, 2015 ..
FOR INTERNAL USE ONLY © LafargeHolcim 2015 3
The Importance of Floor
uninterrupted businesses
Presentation title, Month 00, 2015 FOR INTERNAL USE ONLY © LafargeHolcim 2015 4
What is ApexCrete ?
ApexCrete™
is an integrated solution for Industrial flooring construction to
suits industry requirement assure high working productivity and
high quality flooring finishes.
Constructed by highly trained & certified resources, using Laser-

screed machine & floor finishing equipment, concrete
Presentation title, Month 00, 2015
technology from Holcim Beton© LafargeHolcim 2015
FOR INTERNAL USE ONLY 5
ApexCrete Project Scope
Scope of work :
• Install formwork/ Armour joint, level guidance (relat).

• Install isolation joint.
• Install plastic sheet.
• Install reinforcement bar/ wire mesh/ steel fibers.
• Concrete pouring and casting.
• Slab surface leveling with Screeder/ Laser Screed machine.
• Slab surface 1st finishing ( bull-float, check-rod, bump cutter ).
• Slab surface 2nd finishing ( ride-on trowel, walk behind trowel, hand trowel ).
• Slab curing.
• Flatness and levelness measurement ( Dipstik/ Floorpro ).
• Saw-cut and install joints sealant.
Surface leveling
Concrete casting
Casting & leveling LC compacting LC casting

6 5
Panel # Floor Type Size

1, 2, 3, 4 Joint less 15 m x 16 m
5 Seamless 6 m x 31 m
6 Big Panel 30 m x 31 m
ApexCrete Projects
PT. Holcim Indonesia, ARM Storage – Narogong Plant
Description Specification Proposed

Concrete Normal Concrete, K350
Panel of Slab 30m x 31m, 14m x 15m, 6m
x 30m
Flatness Number FF 35, FF 50
Finishing Burnished Floor
Area (m2) 2,035
P100 2017-2018 Kickoff, CEO Office, 2017-02-21 9
ApexCrete Projects
PT. Japan Tobacco International Indonesia, Repair Floor Warehouse

Concrete Normal Concrete K350
Panel of Slab 29m x 23m, 25m x 23m
Flatness Number FF 35
Area (m2) 1,320
ApexCrete Projects
PT. Holcim Indonesia, Parking Area – Narogong Plant

Panel of Slab single slab w/ 1,755 m2 size
Flatness Number -
Finishing Grooving
Joint Na = seamless
Area (m2) 1,755
ApexCrete Projects
PT. KADI International – New Astra Honda Motor PQE Test Course Rigid
Pavement

Concrete Normal concrete, K300
Panel of Slab: 4m x 5m with 2km length
Flatness number -
Finishing Grooving
Joint Dowels
Area (m2) 8,000 m2
ApexCrete Projects
PT. Holcim Indonesia, Extension Palletizer - Tuban Plant

Panel of Slab 30m x 30m, 30m x 21m
Flatness Number FF20
Finishing Burnished, Grooving
Area (m2) 2,640 Indoor, 2,700 Outdoor
ApexCrete Projects
PT. Golden Tulip, Hand Pallet Road Access - Rungkut

Panel of Slab 5.5m x 6m
Flatness Number FF 25
Joint Dowels
Volume (m2) 396
ApexCrete Projects
TPK Koja, Replacement Paving Block to Concrete – Tanjung Priuk

Panel of Slab 3.5m x 5m
Flatness Number -
Finishing Grooving
Joint Dowels
Area (m2) 328
ApexCrete Projects
PT Biensi Warehouse - Bandung

Panel of Slab 6m x 6m, long strip
Flatness Number FF25
Area (m2) 1,202
ApexCrete Project – PT. Muri Agung Abadi
Surya Cipta Techno Park Block E.1, East Karawang
Description Spesification Proposed

Panel of Slab 20 x 30
Flatness Number FM2
ThruCrete – Storm Water Management
Sustainable Urban Development
Arief Sutanto
Bussines Support COP, Holcim Indonesia
ThruCrete™ - Eviromental Friendly for Pavement System Solution
Why need ThruCrete ????
Rainwater Harvesting
Source : December 2, 2016 by waterbloguer

A good fit with our sustainable construction ambitions
Regulations expectations
• Climate change
• Growth of urbanization – impervious surfaces
ThruCrete
• Reduces storm water runoff
• Eliminates the need for detention ponds
• Replenishes water table
• Minimizes flash flooding
Definition of the product
What is ThruCrete
A fast draining concrete pavement solution that rapidly directs
excess water away.
Why is it different from conventional concrete

Is has a high void content of 20-35%. This allows surface
water to drain through and towards the sub-strata and
dissipate naturally, dramatically reducing the risk of flooding
and water pollution.
Why is different from other pervious concrete

• Higher permeability
• Better rheology / easier to place (faster)
• Better finish aspect
• Better durability (no drying effects)
• More homogeneous compaction
Storm Water Management System
© LafargeHolcim 2015 23
Advantages
• High efficiency drainage:
• up to 25% porosity
• drain ability 5cm/s
• Easier, so faster to cast
• Reduce the impact of urbanization on the natural cycle of
water
• decrease ground impermeability
• Improve urban area comfort: no puddles, roads safety
• Minimize the effect of overheating in cities in the hot season
• Economy of public lights (saving up to 25%)
• Reduce structures and maintenance costs : decrease draining
channels
• High aesthetic choice : aggregates, colour and finish aspects
• Contribute to HQE, BREEAM and LEED certifications
Aug 2012
“Green Rating’’ of ThruCrete
• The product itself usually does not have a green certification but the projects that ThruCrete are used in will
qualify for a Green Rating.
• As such, ThruCrete can contribute considerably to the green certification of a project.
• For example, under the following three systems ThruCrete will help in certifying a project:
1. Leadership in Energy and Environmental Design (LEED - USGBC / or local Green Building Council)
2. Building Research Establishment Environmental Assessment Method (BREEAM)
3. HIGH Environmental Quality l (HQE).
Application of ThruCrete™
• Low volume vehicle of pavement
• Residentials road, alleys and drives

way
• Side walks and pathways
• Sub base for conventional pavement
• Other pavement with water storm

management system
Product Specifications
• Compressive Strength at 28 days: 10 to 20 Mpa
• Permeability: 80 to 600 L/min/m2
• High void content: 20-25% porosity
• “No fine” aggregates
• Flexural strength from 1,5-3 Mpa
• Good fluidity – Faster to cast
• Workability Retention: 3h
• Management of Permeability vs compaction
Shoulder Taxi Way - Bandara Juanda Surabaya (2014)
Owner : Angkasa Pura I

Area : 3500 m²
Thickness : Overlay existing
Con Strength : Fc 14 Mpa
Rasuna Said Sidewalk - Jakarta 2015
Owner : Dinas BinaMarga DKI Jakarta

Area : 150 m²
Thickness : 150 mm
29
Taman Pandang Istana – Jakarta 2016
Owner : Dinas Pertamanan dan Pemakaman

DKI Jakarta
Area : 500 m²
Thickness : 150 mm
Tegalega conservation park - Bandung 2016
Owner : Dinas Pertamanan Bandung

Area : 850m2
Strength : Fc 10 Mpa
Thickness :100 mm
Gelora Bung Karno Sport Complex – Jakarta 2017
Owner : Kementrian PUPR
Area : 46.600 m²
Thickness : 150 mm
One of The Widest of Porous Concrete application ©inLafargeHolcim

The 2015 World
Gelora Bung Karno Sport Complex – Jakarta 2017
Orchid Park Kridaloka Park
Corridor 6 Corridor 8
Sidewalks Project DKI Jakarta - 2017
Barito
Owner : Dinas Bina Marga DKI Jakarta

Area : 2500 m²
Thickness : 150 mm
Mahakam
ThruCrete Sub Base Example ( Heavy Traffic )
Jobsite Example
• Windsor Essex Parkway East Canada
• 10400 m3 first phase of highway
• Industrial paver placing ThruCrete
• Two asphalt layers over it
• Specified project
ThruCrete Infrastructure
Jobsite Example
• Spain Ikea Parking Lot
• 10000m2
• 20 cm Thick
• Specified project
• 22 days delivery

Holcim - ApexCrete &amp; ThruCrete

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Holcim - ApexCrete &amp; ThruCrete

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ApexCrete™ - Flooring Solutions

ICE BSD City, 4 May 2018

Construction and Pavement, Holcim Indonesia

Many parties = Blame .. Crack ..

Constructed by highly trained & certified resources, using Laser-

• Install formwork/ Armour joint, level guidance (relat).

Casting & leveling LC compacting LC casting

Panel # Floor Type Size

Description Specification Proposed

Description Specification Proposed

Description Specification Proposed

Description Specification Proposed

Panel of Slab: 4m x 5m with 2km length

Description Specification Proposed

Description Specification Proposed

Description Specification Proposed

Description Specification Proposed

Description Spesification Proposed

Source : December 2, 2016 by waterbloguer

Why is it different from conventional concrete

Why is different from other pervious concrete

“Green Rating’’ of ThruCrete

• As such, ThruCrete can contribute considerably to the green certification of a project.

2. Building Research Establishment Environmental Assessment Method (BREEAM)

3. HIGH Environmental Quality l (HQE).

• Residentials road, alleys and drives

• Side walks and pathways

• Sub base for conventional pavement

• Other pavement with water storm

Owner : Angkasa Pura I

Owner : Dinas BinaMarga DKI Jakarta

Owner : Dinas Pertamanan dan Pemakaman

Owner : Dinas Pertamanan Bandung

One of The Widest of Porous Concrete application ©inLafargeHolcim

Orchid Park Kridaloka Park

Owner : Dinas Bina Marga DKI Jakarta

• Windsor Essex Parkway East Canada

• 10400 m3 first phase of highway

• Industrial paver placing ThruCrete

• Two asphalt layers over it

• Spain Ikea Parking Lot

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Holcim - ApexCrete & ThruCrete

Holcim - ApexCrete & ThruCrete