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Best Management Practices for

Municipal Concrete
Infrastructure
Acknowledgements
Committee Members

Acknowledgement

Committee Members

Tracy Blanchard City of Orillia


Chris Bradley County of Peterborough
Peter Bziuk (Committee Chair) County of Essex
Sean Frye Danruss Contracting/Ready-mix
Rico Fung Cement Association of Canada
Devin Gordon Miller Group
Neil Johnston Slip Form Construction
Bart Kanters Concrete Ontario
Alen Keri Concrete Ontario
Gerald Kernohan Dufferin Concrete
Chris McColl Dufferin Concrete
Matthew Miedema City of Thunder Bay
Mark Popik Thurber Engineering
Mick Prieur Capital Paving
Eric Saunderson (Technical Editor) Region of Waterloo
Bradley Schmidt Dillon Consulting
Bryan Schulz Canada Building Materials
James Smith Ontario Good Roads Association
Tim Smith Lafarge North America
Frank Suppa City of Vaughan
Peter Waisanen exp Services

Corresponding Member: Doug Hooton,


Corresponding University
Member: Doug of Toronto
Hooton, Uninversity of Toronto

Disclaimer

The material presented in this text was carefully researched by the Ontario Good Roads Association
(OGRA), Municipal Concrete Liaison Committee. Unfortunately no warranty expressed or implied is
made on the accuracy of the contents or their extraction from reference to publications; nor shall
the fact of distribution constitute responsibility by OGRA, Concrete Ontario (previously Ready-
Mixed Concrete Association of Ontario - RMCAO) and the Cement Association of Canada (CAC), or
any researchers or contributing authors for omissions, errors or possible misrepresentations that
may result from use of interpretation of the material contained herein. This manual is intended to
represent a synopsis of concrete infrastructure best practices. The manual may require updates
as new applications mature and you are encouraged to share your best practice by contacting
Concrete Ontario or the Cement Association of Canada or the Ontario Good Roads Association.

3
Best Management Practices for Municipal Concrete Infrastructure
Message from the Chair
The evolution of concrete-like structures pre dates the construction of the Roman Coliseum. The
continued development of concrete materials and most recent enhancements include air entraining
c.1930, fiber reinforcement c. 1970 and super plasticizer c. 1980.

With the addition of steel reinforcement the challenge of constructing sustainable concrete
infrastructure has delivered the Confederation Bridge (P.E.I.), the C.N. Tower (Toronto), the
Freeport Bridge (Kitchener Waterloo), the Canadian Museum of History (Gatineau), sections of the
400 series highways in Ontario and numerous other bridges and highways across Canada as shown
in Figure 1.

The concrete industry takes pride in producing reliable and sustainable infrastructure assets
to serve the needs of commuters, commerce and municipal customers. The reliability of those
concrete assets is vital to economic growth, movement of goods and employment. Similar to other
employment sectors, the concrete industry is at risk of an aging population about to retire. As the
workforce takes the exit ramp into their golden years, the institutional knowledge and experience
will also leave.

The people are key to the success of the concrete industry. While many of those people are
employed with contractors, consulting firms, educational institutions and government offices, some
of those same people are contributing authors to this Best Practices Manual. The primary objective
of this manual is the continued success of the concrete industry. The transfer of knowledge and
best practices starts here.

Figure 1: City Centre Drive, Mississauga (photo provided by Concrete Ontario).

4
Best Management Practices for Municipal Concrete Infrastructure
Table of Contents Chapter 7 – Unshrinkable Fill (U-Fill)
7.1 Introduction..................................................41
Acknowledgements.................................................3 7.2 Materials........................................................42
7.3 Plastic Properties........................................42
Message from the Chair........................................4 7.4 Harden Properties.......................................43
Glossary of Terms...................................................5 Chapter 8 – Architectural Concrete
8.1 Types of Architectural Concrete.............44
Chapter 1 8.2 Cast-in-Place Horizontal Surfaces-
Introduction..................................................................................9 Decorative Concrete...................................45
Chapter 2 – Sidewalk, Curb & Gutter 8.3 Qualifications and Specifications............49
Evaluation and Inspection Chapter 9 – Concrete Jointing
2.1 Sidewalk Inventory and 9.1 Construction Joints....................................53
Assessment....................................................10 9.2 Contraction Joints......................................54
2.2 Temporary Sidewalk Restoration.............10 9.3 Isolation Joints............................................54
2.3 Sidewalk Replacement................................11 9.4 Expansion Joints.........................................55
2.4 Sidewalk Condition Index............................11 9.5 Joint Sealant................................................56
2.5 Curb / Curb and Gutter Replacement......12 Chapter 10 – Procurement
Chapter 3 – Asset Management and Rigid 10.1 Plan Purchases and Acquisitions.............59
10.2 Planned Contracting...................................60
Pavement Selection
10.3 Contracts.......................................................61
3.1 Asset Management.......................................13
10.4 Contract Administration.............................62
3.2 Economical Assessment..............................13
10.5 Contract Closure..........................................63
3.3 Subgrade Soil and Traffic Evaluation......14
3.4 Pavement Selection.....................................15 Chapter 11 – Pre-Construction & Pre-
3.5 Equivalent Pavement Design.....................15 Placement Meetings
3.6 Components of a Conventional Concrete Pre-Construction & Pre-Placement Meetings.....................64
Pavement........................................................17
3.7 Types of Concrete Pavement....................18 Chapter 12 – Concrete Ordering Procedures
12.1 Concrete Order Entry.................................65
Chapter 4 – Concrete Bridges 12.2 Directions to the Jobsite...........................66
4.1 Introduction...................................................24 12.3 Dispatch Process.........................................66
4.2 Concrete Bridge Inspection.......................24 12.4 Specialty Concrete Products....................66
4.3 Bridge Rehabilitation...................................26
4.4 New Technologies........................................28 Chapter 13 – Transportation and Receiving
Concrete
Chapter 5 – Sustainability
5.1 Cement...........................................................29 Transportation and Receiving Concrete..............................68
5.2 Long Life Pavement....................................30 Chapter 14 – Convey, Placing, Consolidating
5.3 Traffic Delays................................................30
and Finishing Concrete
5.4 Heat Island Reduction and
Cooling Effects.............................................31 Convey, Placing, Consolidating and Finishing Concrete..70
5.5 Lighting and Electricity Use......................31 Chapter 15 – Concrete Protection and Curing
5.6 CO2 Sequestering.........................................32
Requirements
5.7 Reduction in Virgin Aggregate Usage....32
15.1 Concrete Protection....................................73
5.8 Pavement-Vehicle Interaction..................32
5.9 Two-lift Concrete pavements...................33 15.2 Concrete Curing...........................................75
5.10 Thin pavements...........................................33 Chapter 16 – Measurement, Testing and
5.11 Diamond Grinding/Grooving.....................34 Acceptance of Concrete
5.12 Concrete Recycling.....................................34 16.1 Minimum Testing Qualifications of
5.13 ECO Certified Plants...................................34 Laboratories and Personnel.....................79
5.14 Enhanced Aesthetics and Societal 16.2 Normal Plastic (On-site) Concrete Test
Benefits..........................................................35 Methods.........................................................80
Chapter 6 – Life-Cycle Cost Analysis 16.3 Standard Frequency of On-site Testing..80
16.4 Distribution of Concrete Test Reports...81
(LCCA) 16.5 Recording and Reporting of
6.1 Equivalent Pavement Design Example...38
Test Reports..................................................82
6.2 Equivalent Pavement Design – Initial
16.6 Evaluation of Concrete Hardened
Construction, Maintenance and
Rehabilitation Costs....................................40 Properties......................................................82

5
Best Management Practices for Municipal Concrete Infrastructure
Table of Contents Appendix
Appendix A: RMCAO Plant Certification
Chapter 17 – Project Closeout and Program.....................................................................................109
Appendix B: OGCA Gold Seal Program................................110
Continuous Improvement Appendix C: Concrete Test Forms & Reporting -
17.1 Deficiency Identification and
CMATS™.......................................................................................111
Rectification Work......................................85
Appendix D: Concrete Order Form.......................................113
17.2 Substantial Completion and Contract
Appendix E: Mix Design Submission Form..........................114
Maintenance Period....................................85
Appendix F: Checklist for Concrete Pre-
17.3 Continuous Improvement and Lessons
Construction Conference........................................................116
Learned..........................................................86
Appendix G: CCIL Concrete Certification Program.........142
17.4 Contractor and Consultant Performance
Appendix H: Checklist for Concrete Pumping..................143
Evaluation......................................................86 Appendix I: Specialty Concrete Applications...................147
Chapter 18 – Troubleshooting 101 Appendix J: Summary of CSA Exposure Classes.............149
18.1 Plastic Concrete..........................................88 Appendix K: Checklist for Concrete Ordering and
18.1.1 Air Loss – Concrete pumping 88 Scheduling.................................................................................153
18.1.2 Air loss – Excessive vibration 88 Appendix L: Checklist for Concrete Curb and Gutters /
18.1.3 Excessive bleeding 89 Sidewalks...................................................................................158
18.1.4 Plastic shrinkage cracking 89
18.1.5 Blistering 90
18.1.6 Segregation 90
18.2 Vertical Work 91
18.2.1 Honeycombing 91
18.2.2 Cold Joints 92
18.2.3 Bugholes 92
18.3 Flatwork 93
18.3.1 Low Spots 93
18.3.2 Popouts 93
18.3.3 Uncontrolled drying shrinkage
cracks 94
18.3.4 Settlement Cracks 95
18.3.5 Crazing 95
18.3.6 Curling 95
18.3.7 Dusting 96
18.3.8 Scaling 97
18.3.9 Mortar Flaking 98
18.3.10 Faulting 98
18.3.11 Blow-ups 99
18.4 Pavements 100
18.4.1 Segregation 100
18.4.2 Joint Lockup 100
18.4.3 Longitudinal / transverse cracking
following placement 101
18.4.4 Low skid resistance 103
18.4.5 Noise Complaints 103
18.5 Common Troubleshooting 110
18.5.1 Low Strength 104
18.5.2 Thermal Cracking 105
18.5.3 Delamination 106
18.5.4 Discolouration 106
18.5.5 Alkali Aggregate Reactivity (Silica or
Carbonate) 107
18.5.6 Contamination 108

6
Best Management Practices for Municipal Concrete Infrastructure
Glossary of Terms Contraction Joint (control joint): A sawed,
grooved, or formed joint in concrete used to
control random cracking caused by drying and
Air Content: The amount of entrapped or thermal shrinking of the concrete.
entrained air in a concrete mix; expressed as
a percentage of the total volume. Properly air Curing: An action taken which maintains
entrained concrete will prevent cracking during favourable temperature and moisture
freeze-thaw cycles. conditions in freshly placed concrete to allow
for it to set to its desired strength. The length
Air Entrainment: When an admixture is added of curing time varies depending on the size
to a concrete mix design which causes a and shape of the concrete section, mix design,
controlled quantity of very small air bubbles to cement type, weather, and future exposure
form in it. This is typically done to increase a conditions. Insufficient curing can lead to
concretes workability along with freeze/thaw premature failure.
resistance.
Curing Compound: A liquid chemical compound
Bull-Float: A tool made up of wood, aluminum applied to the surface of the concrete to
or magnesium used to spread and smooth prevent loss of moisture during early stages of
freshly placed concrete. hydration.
Carbonation: A chemical reaction between Cylinder Test: A lab test which determines
the carbon dioxide in the air and the hydration the compressive strength of a concrete
compounds in the cement of the concrete. cylinder; with a height to diameter ratio of 2:1,
by compressing it under a hydraulic ram to
Cold Weather: Those conditions when the determine the amount of pressure required to
air temperature is at or below 5°C. It is also fracture it. This test is usually used to verify
considered to exist when the air temperature is that the specified strength of a concrete mix
at or is likely to fall below 5°C within 96 hours has been achieved.
after concrete placement.
Direct Fired Heater: A style of heater that
Compressive Strength: The maximum forces air directly through a flame to heat the
compressive load which concrete can sustain air.
before it fractures.
Exposure Class: The minimum concrete
Concrete Pavement: A rigid pavement performance is specified based on which
structure with an exposed concrete surface. exposure class the concrete falls under. This
is determined by the applicable exposure
Consistency: The ability of a fresh concrete to conditions, structural, architectural and
flow, which can be measured by a slump test. durability requirements for the concrete.
Consolidation: The process of removing Feasibility Study: An analysis of the ability
entrapped air from freshly placed concrete. to complete a project successfully, taking
Several methods and techniques are available; into account legal, economic, technological,
however the most common method used is scheduling and other factors.
vibration.

Construction Joint: A joint where two


successive concrete placements meet or where
new concrete is placed against old concrete.

7
Best Management Practices for Municipal Concrete Infrastructure
Flexural Test: A measure of an unreinforced the mix.
concrete specimen to resist failure (fracture) Slump: A measure of the consistency of freshly
in bending. The maximum flexural strength is mixed concrete. This can be checked with a
measured by loading the span of a concrete slump test. If more water is added to a mix
specimen; with a span length to depth ratio of design, the slump would increase.
3:1, until failure.
Tele-belt: A telescopic belt conveyor mounted
Fresno: A steel trowel used in finishing the on a truck used to place concrete.
surface of concrete after it has been floated
with a wood or magnesium float. Thermocouple: A device consisting of two wires
of dissimilar metals connected at two points,
Hot Weather: Those conditions when the air used to measure temperature in the concrete.
temperature is at or above 28°C. It is also
considered to exist when the air temperature is Tining: A style of concrete texturing creating
at or is likely to rise above 28°C within 24 hours grooves in the surface of the concrete
after concrete placement. commonly used to reduce tire-pavement noise.
Grooves can be transverse or longitudinal.
Housing and Heating System: An enclosure
built around concrete with heat applied used to
protect the concrete during the curing process.

Hydration: The water causes the hardening of


concrete through a process called hydration.
Hydration is a chemical reaction in which the
major compounds in cement form chemical
bonds with water molecules and become
hydrates or hydration products.

Hydronic Heating: A heating system in which


hot water runs through radiant tubing used to
maintain curing temperatures or thaw frozen
ground.

In-Direct Fired Heater: A style of heater that


uses a flame contained in a burn chamber
which heats an exchanger. Air passes over and
around the heat exchanger thus heating the air.

Permeability: The property which governs


the rate of flow of a fluid through a porous
concrete.

Plastic: The state at which a freshly mixed


concrete is workable and readily mouldable.

Segregation: In concrete technology,


segregation can be of two types. Firstly the
coarse aggregate may separate from the main
mass of concrete in its plastic state. Secondly,
the grout (cement paste) may separate from

8
Best Management Practices for Municipal Concrete Infrastructure
Introduction
1

Chapter 1 – Introduction our industry today; however, this manual is


and Inspection
Curb & Gutter Management
Evaluation

only a synopsis of best practices available


Sidewalk,
2

The “Best Management Practices for Municipal in the market and may not entirely address
Concrete Infrastructure (BMP-MCI)” manual some of the issues encountered on municipal
Pavement
and Rigid
Selection

has been developed by the Ontario Good concrete projects. For further information,
Asset
3

Roads Association (OGRA), Municipal Concrete participants should continue to work with their
Liaison Committee. The Committee consists local engineering professionals and industry
Concrete

of members from various municipalities all partners to develop solutions for project-
Bridges
4

over Ontario; consulting firms; contractors; specific issues


ready-mix concrete suppliers and associations.
Sustainability Cost Analysis Unshrinkable

The manual is setup to walk you through


5

It is the intention of this guide to provide a a project from the initial concept stage to
resource for municipal staff, consultants, the identification of future work, material
Life-Cycle
(LCCA)

contractors and ready-mix concrete producers selection, planning, procurement, delivery,


6

for municipal projects and to have a single inspection, troubleshooting, and project
resource for information on municipal closeout. Figure 1.1 shows a typical unbonded
Fill (U-Fill)

concrete infrastructure across the province concrete overlay project in the Region of
7

of Ontario. The Committee recognized the Waterloo.


need to have a guide that summarizes the
Architectural
Concrete

best practices across the province in order


8

to provide consistency for contractors,


consultants and ready-mix producers. Having
Concrete
Jointing

everyone on the same page, no matter


9

where they work, should reduce problems


Procurement

and improve communication on municipal


10

infrastructure projects. Every effort has been


made to address the known issues facing
Construction
Placement
Meetings
& Pre-
Pre-
11
Procedures
Concrete
Ordering
12
Transportation
and Receiving Consolidating and
Concrete

13
and Finishing Requirements
Concrete

Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting

15
Measurement,
Testing and Closeout and
Concrete

16
Improvement

Project
17

Figure 1.1 - Unbonded Concrete Overlay on Spragues Road (provided by Region of Waterloo)
18

9
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
Chapter 2 – Sidewalk, Curb & Gutter municipality’s asset management system,

and Inspection
Curb & Gutter Management
Evaluation
Evaluation and Inspection the data collector should add applicable

Sidewalk,
2
information for inventory purposes and
Infrastructure planning consists of include sidewalk assets for future assessment.

Pavement
and Rigid
Selection
assessing missing links of sidewalk and Any new sidewalk installed through capital

Asset
3
curb, infrastructure needs and condition works projects and/or new subdivisions are to
assessments. An annual review is required to be added to the inventory database for future

Concrete
document infrastructure condition of assets tracking, monitoring and planning purposes.

Bridges
4
in accordance with minimum maintenance
standards set out in Ontario Regulation On an on-going basis, municipal staff and/

Sustainability Cost Analysis Unshrinkable


239/02. Municipalities are required to address or consulting firms should be able to provide

5
a sidewalk defect / trip hazard greater than 2 an annual report on the status of sidewalk
cm within 14 days. assets and develop plans to capture their

Life-Cycle
(LCCA)
respective City-wide sidewalk condition data

6
2.1 Sidewalk Inventory and Assessment for the entire sidewalk network. The sidewalk
assessment should include, but not be limited

Fill (U-Fill)
Inventory and assessment of sidewalks can be to, the following detailed information:

7
undertaken and administered through the use
of the municipal staff or outsourced to private • Itemized information on the municipalities

Architectural
Concrete
agencies through the Request for Proposal selected database;

8
(RFP) and procurement process. Inventory • Global Positioning System (GPS) location or
and assessment should be conducted on municipal address;

Concrete
Jointing
annual basis at the municipality’s discretion in • Length of sidewalk sections identified by

9
the spring of each year (weather permitting) database segments;

Procurement
to ensure sidewalk defects can be addressed • Width of the sidewalk and number of panels;

10
in a reasonable timeframe. • Date and time of field inspections or
assessments;

Construction
Placement
In accordance with provincial legislation, • Detailed documentation on sidewalk

Meetings
& Pre-
Pre-
11
municipalities are required to address known condition and appearance;
sidewalk defects and/or tripping hazards • Number of residential, commercial and

Procedures
within a 14-day period. Therefore, the industrial driveways;

Concrete
Ordering
12
municipality should document defects, such • Identification of potential restoration (ex.
as vertical joint deflections with electronic grinding) locations including measurements;

Transportation
and Receiving Consolidating and
Concrete
photographs denoting the date/time and type and

13
of defect found during the ‘pre-inspection’ • Prioritization of any urgent spot repairs and
process. Additionally, a ‘post-inspection’ sidewalk removals / replacements.

and Finishing Requirements


Concrete

Convey,
Placing,
photograph should be taken following

14
restoration of the defect and stored in the 2.2 Temporary Sidewalk Restoration
municipality’s database for future monitoring. Protection
Concrete

Photographs can be provided in image file A thorough inspection is needed to identify


Curing Acceptance of Continuous Troubleshooting

15

formats, such as JPEG, unless otherwise and estimate how many defects or joint
directed and/or approved in writing by the deflections exist throughout the municipality’s
Measurement,
Testing and Closeout and
Concrete

municipality. sidewalk network. The municipality will need


16

to establish an appropriate level of service


The information should be made available for the network and determine what height of
Improvement

Project

to whoever is collecting the data for their deflection is necessary to warrant the various
17

sole direct use for updating the status of types of repairs.


the sidewalk defect repair and maintenance
of the sidewalk condition database. If the One method to address trip hazards is to
18

section of sidewalk is not identified in the temporarily install asphalt ramps or grind the

10
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1

edge of the joint to remove the deflection and 2.3 Sidewalk Replacement
and Inspection
Curb & Gutter Management
Evaluation

provide a sloped surface until a permanent


Sidewalk,
2

repair can be completed. A precision guided Generally speaking, the need for sidewalk
grinder or diamond edge saw blade can replacement is mainly identified on an “as
Pavement
and Rigid
Selection

be used to cut edges and create a tapered required” basis and typically performed by
Asset
3

surface which can provide a smooth transition municipalities under annual rehabilitation
between sidewalk panels. The contractor program. Sections of sidewalk should be
Concrete

conducting the work can then remove any identified for replacement based on the
Bridges
4

excess debris that has been cut from the overall needs for the network and prioritized
joint deflection and clean the surface to based on the parameters required, such as,
Sustainability Cost Analysis Unshrinkable

remove any slurry from the grinder or saw. the geographical location of the defects,
5

Upon completion, the surface of the sidewalk severity / number of defects and the
should be smooth, uniform, and aesthetically frequency of use by area residents and/or
Life-Cycle
(LCCA)

pleasing, all while providing a slip-resistant businesses. For example, a section of sidewalk
6

repair for public use following restoration. adjacent to a school or high pedestrian
area should rank higher than a section of
Fill (U-Fill)

sidewalk with
7

low volume
use. Sidewalk
Architectural
Concrete

repairs that
8

present a
hazard to
Concrete
Jointing

pedestrians
9

(such as trip,
Procurement

slip and fall,


10

etc.) should
be promptly
Construction
Placement

addressed and
Meetings
& Pre-
Pre-
11

permanently
removed /
Procedures

replaced with
Concrete
Ordering
12

new concrete
sidewalk to
Transportation
and Receiving Consolidating and
Concrete

13
and Finishing Requirements
Concrete

Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting

15
Measurement,
Testing and Closeout and
Concrete

16
Improvement

Project
17
18

11
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
alleviate these issues. can use or derive their own guidelines from

and Inspection
Curb & Gutter Management
Evaluation
the following examples to create criteria for

Sidewalk,
2
2.4 Sidewalk Condition Index curb repair or replacement as part of annual
road rehabilitation programs or reconstruction

Pavement
and Rigid
Selection
One method of evaluating the condition of a projects. Some key deficiencies that can be

Asset
3
section of sidewalk is to assess the defects, considered in the planning of curb or curb and
severity of repairs required and develop a gutter repair or replacement work can include,

Concrete
Sidewalk Condition Index (SCI). As shown in but is not limited to, the following:

Bridges
4
Table 2.1, the SCI can be based on rankings
for segments of streets in terms of low, • Major stress cracks, 2 or more per driveway

Sustainability Cost Analysis Unshrinkable


medium or high priority or can be assigned entrance (or longer than 500mm each);

5
a numerical value for repair prioritization • Settlement areas and standing water along
in the network. Each segment or section of the gutter line (greater than 25mm);

Life-Cycle
(LCCA)
sidewalk is assigned a maximum rating of 10 • Misalignment of curb lines;

6
and a specific number is deducted from this • Tilting or over-turning;
value based on the severity and extent of the • Missing sections of curb;

Fill (U-Fill)
sidewalk distress. In this particular evaluation • Type of curb (does not comply with current

7
process, a higher priority rating should be standards); and
applied to rank street segments in relation • Other defects affecting integrity of the curb

Architectural
Concrete
to other sections of the municipality. Based (such as, finish) that may affect public safety.

8
on these rankings, a sidewalk rehabilitation
program can be developed for a group of During the preliminary planning stages of a

Concrete
Jointing
streets with lower ratings. This approach will rehabilitation program and/or reconstruction

9
improve the contractor’s ability to schedule project, a feasibility study should be

Procurement
the repairs and provide a cost-effective undertaken to determine the benefit of

10
approach to completing the work. replacing existing curbing with current
standards (i.e. replacing barrier curb with

Construction
Placement
2.5 Curb / Curb and Gutter Replacement curb and gutter for drainage purposes).

Meetings
& Pre-
Pre-
11
The scope of work may vary from project to
In an effort to meet the expectations of project based on the type of work required

Procedures
residents and provide

Concrete
Ordering
12
adequate drainage on
roadways, the municipality

Transportation
and Receiving Consolidating and
Concrete

13
and Finishing Requirements
Concrete

Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting

15
Measurement,
Testing and Closeout and
Concrete

16
Improvement

Project
17
18

12
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1

and overall objectives for the work. It is best temperature, drainage, etc.) may also affect
and Inspection
Curb & Gutter Management
Evaluation

practice to replace substandard curb types as the performance of the pavement although,
Sidewalk,
2

part of a road resurfacing project, as shown are typically not included at this stage in the
in Figure 2.1, but it may not be cost-effective evaluation process.
Pavement
and Rigid
Selection

given the intended life-expectancy of the road


Asset
3

work. Conversely, the curbs may be in good A computer generated deterioration


condition although underground services curve predicts the rate of the pavement’s
Concrete

require replacement and it would be practical weakening and forecasts the “need
Bridges
4

to replace the curbs during this work. year” for rehabilitation or maintenance
improvements. A minimum acceptable
Sustainability Cost Analysis Unshrinkable

Chapter 3 – Asset Management and Rigid PQI rating is established for various
5

Pavement Selection pavement classifications, which influence


the identification and prioritization of the
Life-Cycle
(LCCA)

3.1 Asset Management network. For example, arterial roadways


6

can be assigned a higher level of service


Similar to sidewalk management programs, based on the volume of vehicular traffic
Fill (U-Fill)

municipal roadways are evaluated on a and trigger rehabilitation or maintenance


7

regular basis utilizing network assessment improvements much earlier than other
applications within pavement management roadway classifications. Once identified for
Architectural
Concrete

systems. These computer programs provide future improvements, the particular pavement
8

a comprehensive approach to manage the section undergoes a user defined decision


existing roadway system and forecast future process to determine the most applicable road
Concrete
Jointing

maintenance and/or rehabilitation needs rehabilitation strategy.


9

of the network. These needs are derived


Procurement

from empirical data collected by consulting 3.2 Economical Assessment


10

engineers through controlled surveys,


which translate a rating for each parameter At this point, an economical assessment and
Construction
Placement

of the road condition analysis. Common analysis is performed. The economic impact
Meetings
& Pre-
Pre-
11

condition ratings contain three major indices of implementing such strategies must be
or performance indicators; the Structural evaluated to determine the most effective
Procedures

Adequacy Index (SAI); Surface Distress type of rehabilitation based on long-term


Concrete
Ordering
12

Index (SDI); and Ride Comfort Index (RCI). objectives and the current condition of the
Collectively, these indicators create an overall roadway. The most effective or optimal
Transportation
and Receiving Consolidating and
Concrete

performance rating and Pavement Quality strategy is derived utilizing life-cycle economic
13

Index (PQI). analysis techniques and the most optimal


strategy is typically the sum of the capital cost
and Finishing Requirements
Concrete

Convey,
Placing,

A detailed evaluation of each individual estimate / effectiveness of each particular


14

pavement section is analysed using type of rehabilitation or maintenance


performance prediction models based on the treatment. Each strategy can be assigned a
Protection
Concrete

parameters established by the municipality. ratio of effectiveness which is a result of the


Curing Acceptance of Continuous Troubleshooting

15

These models are user defined and can offer benefit of the work and anticipated cost of
valuable feedback on the future deterioration construction. This allows particular strategies
Measurement,
Testing and Closeout and
Concrete

of the pavement’s quality. Typically, the to be assessed on a relative basis and the
16

performance of the pavement is a direct system can determine the most suitable
result of the overall strength of the pavement strategy based on time of implementation.
Improvement

Project

structure (for example, type, thickness and


17

quality of pavement materials), the frequency Once the economical assessment of the
/ magnitude of vehicular loading and the type network is complete and the output evaluated,
of subgrade soil(s). Additional factors, such a capital budget assessment and analysis is
18

as environmental conditions (ex. climate, performed to prioritize the implementation

13
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
of annual rehabilitation and preventative and improvement to the overall network.

and Inspection
Curb & Gutter Management
Evaluation
maintenance programs. Due to budget This exercise will narrow down the project

Sidewalk,
2
restraints, the identified network needs may selection process, by determining the most
not be entirely addressed, or delayed, or effective approach and will further define

Pavement
and Rigid
Selection
conversely, accelerated prior to need year due the municipality’s road rehabilitation and

Asset
3
to implications excluded from this engineering preventative maintenance programs.
exercise. For instance, implications such as

Concrete
new development, growth, social and political 3.3 Subgrade Soil and Traffic Evaluation

Bridges
4
needs are factors which may affect this
assessment. These aspects are acknowledged Once the program has been determined, the

Sustainability Cost Analysis Unshrinkable


throughout the planning process and technical design specifics for each project

5
modifications are carried out to balance these are accumulated to ensure an adequate
needs with the requirements of the overall pavement design. Geotechnical investigations

Life-Cycle
(LCCA)
network. and non-destructive evaluations such as,

6
Ground Penetrating Radar (GPR) and/or
Annually, a recommended improvement Falling Weight Deflectometer (FWD) data

Fill (U-Fill)
program is developed and a series of collection can be carried out by qualified

7
pavement sections are identified for consulting engineers to determine the
rehabilitation or maintenance through the condition of the subgrade and ensure the

Architectural
Concrete
utilization of pavement management systems. pavement foundation / drainage system is

8
This is only the starting point and additional designed properly. When constructing any
elements must be considered in order to pavement, it is important to investigate the

Concrete
Jointing
prepare a practical program for construction. subsurface conditions to ensure the pavement

9
As such, each pavement section is further is designed appropriately to ensure long-

Procurement
defined and an overall infrastructure term performance and reduce maintenance.

10
assessment is now performed to confirm the Geotechnical boreholes should be taken
suitability of the strategy. Assessments of between 100-250m along the pavement

Construction
Placement
such parameters include, but are not limited alignment to determine the soil type(s);

Meetings
& Pre-
Pre-
11
to, a condition evaluation of sidewalks, curbs, soil strength / stiffness; moisture content;
sewers and utilities. Once the inventory of gradation; frost susceptibility; water table

Procedures
the infrastructure is obtained, a project-level level; drainage characteristics; and chemical

Concrete
Ordering
12
assessment of the scope of work is completed characterization (if necessary) to determine
and the project selection process begins. if any contaminates exist in the right-of-

Transportation
and Receiving Consolidating and
Concrete
way. In addition to the soils information,

13
At this point, road sections will be selected the municipality should conduct a traffic
as part of the program review process and analysis and determine the current Average

and Finishing Requirements


Concrete

Convey,
Placing,
a detailed evaluation of the anticipated Annual Daily Traffic (AADT) volumes. This

14
expenditures will be prepared. A capital data can then be used to determine the most
budget estimate for each section is completed appropriate traffic forecasts and Equivalent Protection
Concrete

to quantify the scope of work, strategy and Single Axel Load (ESAL) to be used in the
Curing Acceptance of Continuous Troubleshooting

15

category of project. As noted previously, pavement design. Collectively, the existing


improvement strategies will vary from crack subsurface findings and anticipated traffic
Measurement,
Testing and Closeout and
Concrete

repair to reconstruction, and if reconstruction forecasts are evaluated to determine the


16

is required, a topographic survey / design proposed thickness design criteria for the
may be warranted in order to complete the pavement.
Improvement

Project

assessment. Furthermore, a separate budget


17

approach and planning process may also Subgrade issues such as high plasticity index
be necessary. In the end, a total estimated clays may be able to be addressed by cement
program cost for each strategy is then re- stabilization. This practice is known as Cement
18

evaluated to determine the optimal impact Modified Soils (CMS). For more details on this

14
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1

potential solution, see the Guide to Cement 3.5 Equivalent Pavement Design
and Inspection
Curb & Gutter Management
Evaluation

Modified Soils document prepared by the


Sidewalk,
2

Portland Cement Association. In Ontario, rigid and flexible pavements are


commonly used for both provincial highways
Pavement
and Rigid
Selection

3.4 Pavement Selection and municipal streets. Each pavement


Asset
3

type is designed and constructed based on


Pavements generally fall into two broad anticipated traffic forecasts, subsurface
Concrete

categories: flexible pavements and rigid soil and environmental conditions. When
Bridges
4

pavements. Figure 3.1 illustrates the way evaluating which type of pavement structure
vehicular loads are transferred to the to choose, concrete or asphalt, it is important
Sustainability Cost Analysis Unshrinkable

subgrade for the various pavement types. to compare equivalent pavement designs; the
5

Concrete pavements, also known as a rigid initial / long-term costs for each alternative
pavement, will absorb most of the load within and benefits associated with each option. This
Life-Cycle
(LCCA)

the pavement structure and evenly distribute will ensure the municipality has appropriate
6

the load over a large area. This distribution information to make a sound decision on
transmits a small portion of the load into the most optimal type of pavement to be
Fill (U-Fill)

the underlying granular base, sub-base used to ensure cost effectiveness and long-
7

and subgrade. On the other hand, a flexible term performance. The matrix shown in
pavement design such as, asphalt pavements the following Table 3.1 provides a general
Architectural
Concrete

will concentrate the load closer to the point of comparison for concrete and asphalt
8

impact and transmit more of the load to the equivalent pavement designs for municipal
underlying granular material and subgrade. roadways based on various levels of truck
Concrete
Jointing

Therefore, the flexible pavement structure will traffic and soil conditions. This table is taken
9

require the thickness of granular material to form the Methodology for the Development of
Procurement

be increased to withstand the same loads as Equivalent Pavement Structural Design Matrix
10

an equivalent concrete pavement structure. for Municipal Roads prepared by Applied


Research Associates Inc. (ARA).
Construction
Placement
Meetings
& Pre-
Pre-
11
Procedures
Concrete
Ordering
12
Transportation
and Receiving Consolidating and
Concrete

13
and Finishing Requirements
Concrete

Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting

15
Measurement,
Testing and Closeout and
Concrete

16
Improvement

Project
17
18

15
Appendix

Best Management Practices for Municipal Concrete Infrastructure


2 3 11 14 15 16 17
Sidewalk, Asset 4 6 7 8 9 Pre- 12 13 Convey, Concrete Measurement, Project
1
Curb & Gutter Management
and Rigid Concrete 5 Life-Cycle
Sustainability Cost Analysis Unshrinkable Architectural Concrete 10
Procurement
Construction
& Pre-
Concrete
Ordering
Transportation Placing, Protection
and Receiving Consolidating and Testing and Closeout and 18 Appendix
Introduction Evaluation Pavement Bridges (LCCA) Fill (U-Fill) Concrete Jointing Placement Procedures Concrete Curing Acceptance of Continuous Troubleshooting
and Finishing Requirements
and Inspection Selection Meetings Concrete Concrete Improvement

Best Management Practices for Municipal Concrete Infrastructure


16
Introduction
1

In addition to the initial cost of the design, pavement resulting from the tensile and
and Inspection
Curb & Gutter Management

municipalities should also consider the bending stresses in concrete slabs caused by
Evaluation
Sidewalk,
2

environmental and sustainability benefits shrinkage of the concrete during the cement
of each type of pavement. The Athena hydration process, traffic loading, and the
Sustainability Materials Institute has environmental conditions. Transverse joints
Pavement
and Rigid
Selection

Asset
3

developed the Athena Pavement Life Cycle are perpendicular to the direction of traffic
Assessment (LCA) software which is an LCA- and should be placed in a square pattern
Concrete

based software package that measures the with the longitudinal joint. The spacing of
Bridges
4

environmental impact of Canadian and US transverse contraction or construction joints


regional roadway designs. This software is should be 1 to 1.5 times the width of the
Sustainability Cost Analysis Unshrinkable

available for free download from the Athena longitudinal joint.


5

Sustainability Institute website at http://


www.athenasmi.org/. Refer to Chapter 5 for Dowel bars: Dowel bars are commonly used
Life-Cycle
(LCCA)

additional information on the sustainable in concrete pavements 180mm or more


6

benefits of concrete pavements. to provide additional load transfer across


transverse joints when traffic warrants.
Fill (U-Fill)

3.6 Components of a Conventional Typically, dowel bars are 450mm in length;


7

Concrete Pavement 32-36mm in diameter; spaced 300mm apart


along the joint; and manufactured with
Architectural
Concrete

Longitudinal joint: Longitudinal joints are smooth round steel to allow for horizontal
8

used to relieve warping stresses in the movement between the concrete slabs.
concrete pavement and are typically placed
Concrete
Jointing

between lanes of traffic; construction pours Tie-bars: Tie-bars are normally placed
9

and/or when the width of the concrete lengthwise between pours and/or longitudinal
Procurement

pavement exceeds 4.5m (15 ft.). Longitudinal joints to prevent slabs from separating
joints are parallel to the direction of traffic and drifting apart. The bars are ribbed and
10

and the width should be designed with the deformed to ensure the concrete will bond
Construction

pavement markings proposed for the new to the steel or protective coating. The size,
Placement
Meetings
& Pre-
Pre-
11

roadway where possible. length and spacing of tie-bars will depend on


the thickness of the pavement and grade of
Procedures

Transverse joint: The primary purpose of steel although, 750mm tie-bars at 600mm
Concrete
Ordering
12

transverse contraction joints is to control spacing is quite common.


the location of cracking in the concrete
Transportation
and Receiving Consolidating and

Base and/or sub-


Concrete

13

base course: The


Longitudinal joint
base is the granular
and Finishing Requirements
Concrete

drainage layer directly


Convey,
Placing,

Transverse joint
14

below the Portland


Cement Concrete (PCC)
Protection
Concrete

pavement and generally


Curing Acceptance of Continuous Troubleshooting

15

consists of crushed /
graded aggregates.
Measurement,
Testing and Closeout and

Dowel bars
Concrete

As shown in Table
16

3.1 – Representative
Pavement Designs for
Improvement

Project

Ontario Municipalities,
17

Tie-bars
a sub-base is not
Subgrade Base and/or sub-base course typically required from
a pavement design
18

Figure 3.2 - Conventional concrete pavement components (provided by the CAC).


perspective and is often

17
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
placement. JPCP

and Inspection
Curb & Gutter Management
Evaluation
controls cracks

Sidewalk,
2
by dividing the
pavement into

Pavement
and Rigid
Selection
individual slabs

Asset
3
separated by
contraction

Concrete
joints. Slabs are

Bridges
4
typically one
lane wide and

Sustainability Cost Analysis Unshrinkable


omitted from the pavement structure. spacing typically

5
ranges between 3.7m (12 ft.) to 4.5m (15 ft).
Subgrade: The subgrade soil is the native As shown in Figure 3.3, depending on the

Life-Cycle
(LCCA)
material found in-situ that supports the design requirements, JPCP may contain

6
pavement structure. Subgrade conditions dowel bars to improve load transfer between
may vary from fine grained soils such as slabs at the transverse joint if the thickness

Fill (U-Fill)
clay to coarse grained soils such as gravel of the concrete exceeds 180mm. Steel

7
or cobbles. The thickness of the concrete reinforcement tie-bars are also used at
and granular base layers are based on these longitudinal joints to prevent the concrete

Architectural
Concrete
subgrade conditions. from separating or drifting apart. JPCP

8
pavements are common for sidewalk, curbs,
3.7 Types of Concrete Pavement parking lots, municipal roads and highway

Concrete
Jointing
pavements applications.

9
Concrete can provide a durable and long

Procurement
lasting pavement which can be used for Jointed and Continuously Reinforced

10
new construction, reconstruction or the Concrete Pavement (JRCP and CRCP):
rehabilitation of deteriorated asphalt / As depicted in Figure 3.4 below, JRCP

Construction
concrete pavements. Listed below are

Placement
control cracks by dividing the pavement into

Meetings
& Pre-
Pre-
11
the different types of concrete pavement individual slabs separated by contraction
and rehabilitation treatments available to joints and CRCP uses reinforcing steel rather

Procedures
municipalities: than contraction joints for crack control. Slab

Concrete
Ordering
12
sizes are typically much longer in JRCP than
Jointed Plain Concrete Pavement (JPCP): JPCP, typically ranging from 7.5 to 9m (23-30

Transportation
and Receiving Consolidating and
This is the most common type of rigid

Concrete
ft.) in length. The JRCP uses reinforcing steel

13
pavement in Ontario. The concrete mix within each slab to control cracking between
typically consists of 32 MPa; air entrainment; the joints.

and Finishing Requirements


Concrete
a blend of aggregates; and relatively low

Convey,
Placing,
14
slump (approximate 20-30mm) for machine JRCP can be used in isolated cases where the
geometry Protection
Concrete

of the slab
Curing Acceptance of Continuous Troubleshooting

15

JRCP CRCP makes it


impossible
Measurement,
Testing and Closeout and
Concrete

to respect
16

the rules
for proper
Improvement

Project
17
18

18
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1

contraction joints. If there are panels that perspective with an appearance similar to an
and Inspection
Curb & Gutter Management
Evaluation

you know will crack then having a couple asphalt base course mix. For higher speed
Sidewalk,
2

panels with JRCP will ensure the integrity of traffic, the surface of the RCC can either
the rest of the pavement will be maintained be diamond ground (as discussed further in
Pavement
and Rigid
Selection

without having to reinforce the entire Chapter 5) or overlaid with an asphalt surface
Asset
3

pavement. An example of this would be using to improve the smoothness of the ride.
a few reinforcing bars at the corners of the
Concrete

catch basins to provide crack mitigation for RCC is a concrete mixture but its composition
Bridges
4

the re-entrant corners. is not the same as conventional concrete.


Typically, RCC mixes have much lower
Sustainability Cost Analysis Unshrinkable

CRCP can be used when there are cement content and aggregate gradations
5

embedment’s such as heating lines, conduit, similar to an asphalt mix design. Due to the
traffic loops, etc.; near the surface of the lower cement content, RCC pavements can
Life-Cycle
(LCCA)

concrete that may be compromised during be a more sustainable solution compared to


6

saw cutting operations for the contraction conventional concrete. RCC is a zero slump
joints. Using CRCP in these applications concrete and contains a small amount of
Fill (U-Fill)

lowers the risk of the embedment’s being water, the typical water-cementitious ratio
7

accidently cut. Another application would is in the range of 0.32-0.38 w/c. The RCC
be if longer joint spacing is required than material is mixed in a pug mill; transported
Architectural
Concrete

the typical 25 times the slab thickness and to site in dump truck or ready-mix truck;
8

maximum 4.5 metre rule recommended placed with a conventional or heavy duty
by CSA A23.1. CRCP are regularly placed asphalt spreader; and compacted with 10
Concrete
Jointing

for interior slabs on grade and are used in tonne vibratory steel-drum rollers. There
9

Montreal’s arterial freeways system and are no forms, no steel and no finishing
Procurement

some municipal bus stops to minimize future equipment required in this type of concrete
10

maintenance costs. pavement application. The material has less


shrinkage due to the reduced water content
Construction
Placement

Roller Compacted Concrete (RCC) so shrinkage cracks develop at a greater


Meetings
& Pre-
Pre-
11

Pavement: RCC otherwise known as “really spacing than conventional concrete, typically
cool concrete” was originally developed in every 6 to 18 m. For industrial RCC jobs
Procedures

British Columbia, Canada for the logging joints are often allowed to randomly crack
Concrete
Ordering
12

industry but is now being used for residential to provide full depth aggregate interlock for
uses including municipal streets, parking lots load transfer. When joints are saw cut they
Transportation
and Receiving Consolidating and
Concrete

and other industrial facilities. RCC is ideal for are usually put at a range of 6 to 9 metre
13

applications where frequent truck loading joint spacing. Figure 3.5 shows the installation
/ turning is anticipated or as a base in a of an RCC project at an industrial facility in
and Finishing Requirements
Concrete

Convey,
Placing,

composite pavement design with an asphalt Ontario.


14

overlay. For low to medium speed traffic,


RCC is adequate from a road smoothness For additional information on RCC, refer to
Protection
Concrete

the Concrete Pavement


Curing Acceptance of Continuous Troubleshooting

15

Technology Center (CP


Tech Center), “Guide for
Measurement,
Testing and Closeout and
Concrete

Roller-Compacted Concrete
16

Pavements” available on the


National Concrete Pavement
Improvement

Project

Technology Center website


17

cptechcenter.org/

Pervious Concrete:
18

Pervious concrete is also

19
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
known as permeable concrete or no fines installation of a pervious concrete sidewalk in

and Inspection
Curb & Gutter Management
Evaluation
concrete. Pervious concrete is a highly porous Ontario.

Sidewalk,
2
pavement that allows water to drain through
it into a granular storage layer. Typical For additional information on Pervious

Pavement
and Rigid
Selection
pavement design for pervious concrete include Concrete, refer to the Concrete Ontario

Asset
3
a thick storage layer of Granular “O” or clear website at http://www.rmcao.org/why-
stone placed on the subgrade and the pervious concrete/applications/ and the CAC website

Concrete
concrete on top. A geotextile is usually used at http://www.cement.ca/en/Parking-Lots/

Bridges
4
between the subgrade and storage layer when Pervious-Concrete.html
the subgrade has fines which may migrate into

Sustainability Cost Analysis Unshrinkable


the storage layer over time. Pervious concrete Interlocking Concrete Pavers (ICP): Pre-cast

5
has a uniform aggregate gradation (often concrete paving stones are manufactured for
smaller than conventional concrete) and high both, permeable or impermeable applications,

Life-Cycle
(LCCA)
void ratio / porosity of 15% to 35%. With this and can be designed to accommodate a

6
type of permeability, 200 litres or more of range of loading for a variety of applications
storm water can flow through each square including; municipal roadways, parking areas

Fill (U-Fill)
metre of previous concrete per minute. and pedestrian sidewalks / plazas. ICP are

7
provided in a variety of styles / sizes and
Previous concrete is used in parking lot or are typically offered in 75mm (3”) or 100mm

Architectural
Concrete
other flatwork applications and permits (4”) thicknesses. Figure 3.7 is a photo of two

8
water to pass through the concrete slab different types of ICP installed in a permeable
and stay in the storage layer until it pavement application for monitoring purposes

Concrete
Jointing
percolates into the underlying soil. This at the Kortright Centre for Conservation in

9
type of concrete pavement reduces the Woodbridge, Ontario. For more information on

Procurement
amount of surface water runoff entering the ICP visit the Interlocking Concrete Pavement

10
storm sewer systems, allows groundwater Institute’s website at www.icpi.org.
sources to recharge and provides site

Construction
Placement
development designers with an opportunity Pre-cast Concrete Pavement: More recently,

Meetings
& Pre-
Pre-
11
to seek stormwater management credits for pre-cast concrete panels have been used for
Leadership in Energy and Environmental concrete pavement repair and replacement

Procedures
Design (LEED). In situations where the on heavily travelled roadways where,

Concrete
Ordering
12
subgrade material is impervious, a drainage construction timelines are constrained and
system is installed to collect the water which traffic must be reinstated in a compressed

Transportation
and Receiving Consolidating and
Concrete
can be reused to water trees, plants and timeframe. Fully cured pre-cast concrete

13
grass when required. Figure 3.6 shows the panels are manufactured off-site, transported

and Finishing Requirements


Concrete

Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting

15
Measurement,
Testing and Closeout and
Concrete

16
Improvement

Project
17
18

20
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1

The Fort Miller Co. Inc. website at www.super-


and Inspection
Curb & Gutter Management
Evaluation

slab.com.
Sidewalk,
2

Concrete Overlays: Concrete pavements can


Pavement
and Rigid
Selection

be used to resurface or overlay deteriorated


Asset
3

asphalt, composite and existing concrete


pavements. There are two main types
Concrete

of pavement rehabilitation techniques;


Bridges
4

bonded and unbonded concrete overlays.


Bonded overlays utilize the strength of the
Sustainability Cost Analysis Unshrinkable

existing pavement and the design takes into


5

consideration the combined thickness of


the new pavement structure. On the other
Life-Cycle
(LCCA)

hand, unbonded concrete overlays are a new


6

Figure 3.7 - Interlocking Concrete Pavers (ICP) for pavement constructed independently on a
a Permeable Pavement Applicatinos (provided by stable base and existing pavement.
Fill (U-Fill)

Concrete Ontario
7

Bonded overlay options require the


to site and installed on a precision graded
existing pavement structure be in good
Architectural
Concrete

base to match proposed roadway gradients.


to fair structural condition. The concrete
8

overlay eliminates surface distresses in the


The pre-cast concrete panels are connected
existing pavement and the new overlay /
Concrete
Jointing

to the existing concrete pavement with steel


underlying pavement act as a monolithic
9

dowels during construction and the joints


structure. Unbonded overlay options add
are filled with unshrinkable grout. Figure 3.8
Procurement

structural capacity to the existing pavement


shows the placement of a pre-cast concrete
10

system and do not require bonding to the


panel on Highway 427 in Toronto, Ontario.
existing pavement. Unbonded overlays can
For more information on this particular type
Construction
Placement

be placed on poor or even deterio¬rated


Meetings
& Pre-

of concrete pavement repair system, refer to


Pre-
11

pavements providing
the structure has
Procedures

uniform support. As
Concrete
Ordering
12

shown in Figure 3.9,


both bonded and
Transportation
and Receiving Consolidating and
Concrete

unbonded overlays
13

can be installed on
existing asphalt,
and Finishing Requirements
Concrete

Convey,
Placing,

composite or
14

concrete pavements.
For additional
Protection
Concrete

information on
Curing Acceptance of Continuous Troubleshooting

15

concrete overlays,
refer to the National
Measurement,
Testing and Closeout and
Concrete

Concrete Pavement
16

Technology Center
(CP Tech Center) -
Improvement

Project

Guide for Concrete


17

Overlays.

Concrete Pavement
18

Applications: The

21
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
following provides a general list of best • Curbs

and Inspection
Curb & Gutter Management
Evaluation
practice applications for concrete pavements • Abutment walls

Sidewalk,
2
and appurtenances: • Wing walls
• Barrier walls

Pavement
and Rigid
Selection
Applications where stresses from heavy to

Asset
3
moderate vehicular loads are expected or
deteriorated asphalt is present such as:

Concrete
• Bus bays and bus lanes: fully loaded school

Bridges
4
bus or transit bus; References:
• Alleys: refuse disposal vehicles and

Sustainability Cost Analysis Unshrinkable


commercial delivery vehicles; Applied Research Associates (ARA),

5
• Highways: Local, collector roadways, arterial “Methodology for the Development of
roadways and freeways; Equivalent Pavement Structural Design Matrix

Life-Cycle
(LCCA)
• Commercial parking lots, plazas and malls; for Municipal Roadways”, (2015).

6
• Commercial or industrial distribution centers
truck loading docks and trailer storage areas; Cement Association of Canada (CAC),

Fill (U-Fill)
• Intersections including designated turn lanes description of concrete pavement provided

7
or dedicated bus lanes; and on association website, www.cement.ca/en/
• Port, Intermodal facilities and container highways

Architectural
Concrete
terminals.

8
Federal Highway Administration (FHWA),
Locations where higher light reflectivity “Technical Advisory T5040.30 Concrete

Concrete
Jointing
would be beneficial such as: Pavement Joints” (1990). https://www.fhwa.

9
• Intersections dot.gov/pavement/t504030.cfm

Procurement
• Pathways

10
• Parking lots National Concrete Pavement Technology
• School zones Center (CP Tech Center), “Guide for Roller-

Construction
Placement
Compacted Concrete Pavements” (2010).

Meetings
& Pre-
Pre-
11
Locations where less service interruption is
required or long term reliability is required National Concrete Pavement Technology

Procedures
such as: Center (CP Tech Center), “Guide for Concrete

Concrete
Ordering
12
• Noise barrier walls Overlays, Third Edition”, (2014). http://
• Storm water pipes across highways www.cptechcenter.org/research/research-

Transportation
and Receiving Consolidating and
Concrete
• Catch basins and access chambers initiatives/overlays/

13
• Bridges and culverts
• Freeways Pavement Interactive website, www.

and Finishing Requirements


Concrete

Convey,
Placing,
• Loading docks pavementinteractive.org/article/pcc-

14
• Business areas pavement/
• Hospital entrances Protection
Concrete

• Emergency access/egress at fire stations Concrete Ontario (RMCAO) website, http://


Curing Acceptance of Continuous Troubleshooting

15

and hospitals www.rmcao.org/why-concrete/applications/


Measurement,
Testing and Closeout and
Concrete

The Fort Miller Co., Inc. website, www.super-


16

Locations for stormwater management slab.com


should be taken into consideration:
Improvement

Project

• Pervious concrete sidewalk or pathway


17

• Pervious parking lots


• Pervious tree pits
• Boulevards
18

Locations where lateral restraint is required:

22
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Best Management Practices for Municipal Concrete Infrastructure
23
2 3 11 14 15 16 17
Sidewalk, Asset 4 6 7 8 9 Pre- 12 13 Convey, Concrete Measurement, Project
1
Curb & Gutter Management
and Rigid Concrete 5 Life-Cycle
Sustainability Cost Analysis Unshrinkable Architectural Concrete 10
Procurement
Construction
& Pre-
Concrete
Ordering
Transportation Placing, Protection
and Receiving Consolidating and Testing and Closeout and 18 Appendix
Introduction Evaluation Pavement Bridges (LCCA) Fill (U-Fill) Concrete Jointing Placement Procedures Concrete Curing Acceptance of Continuous Troubleshooting
and Finishing Requirements
and Inspection Selection Meetings Concrete Concrete Improvement
Introduction
1
Chapter 4 – Concrete Bridges “Every bridge shall be kept safe and in good

and Inspection
Curb & Gutter Management
repair…”

Evaluation
Sidewalk,
2
4.1 Introduction
The purpose of this chapter is to provide some

Pavement
Municipalities are the largest bridge guidance for the inspection and maintenance

and Rigid
Selection

Asset
3
infrastructure owners in Ontario. The majority of concrete bridges such as shown in Figure
of bridges in current municipal inventories 4.1. This chapter is intended to provide some

Concrete
were constructed between 1950 and 1980 and highlights on key issues associated with

Bridges
4
are approaching time for major rehabilitation concrete bridges that should be considered
and provide municipalities with

Sustainability Cost Analysis Unshrinkable


some direction to obtain more

5
detailed resources for further study.
This chapter does not replace the

Life-Cycle
(LCCA)
requirement of having a licensed

6
structural engineer be a part of the
investigation and design process. In

Fill (U-Fill)
addition, the design and construction

7
of new concrete bridges is beyond
the scope of this document although,

Architectural
Concrete
it should be noted that concrete

8
remains to be the most versatile and
common material used in most new

Concrete
Jointing
bridge construction projects.

9
Procurement
All resources noted in this chapter

10
are available from the Ministry
of Transportation, Ontario (MTO)

Construction
website:

Placement
Meetings
& Pre-
Pre-
11
www.mto.gov.on.ca/english/
or replacement. Structures constructed publications/mto-research-library-online-

Procedures
prior to 1970’s are more susceptible to catalogue.shtml

Concrete
Ordering
12
deterioration from chloride penetration and
freeze-thaw cycle effects due to the use of 4.2 Concrete Bridge Inspection

Transportation
and Receiving Consolidating and
non-air entrained concrete; minimal concrete

Concrete

13
cover for reinforcing steel; exposed concrete Regular inspections as illustrated in Figure
bridge decks; and/or a lack of waterproofing. 4.2, are important to identify repairs and

and Finishing Requirements


Concrete

Convey,
provide opportunity to create long-term

Placing,
14
In the Province of Ontario, bridge owners are plans for maintenance based on their existing
mandated by law to assess and maintain their Protection
Concrete

infrastructure under the Public Transportation


Curing Acceptance of Continuous Troubleshooting

15

and Highway Improvement Act, Ontario


Regulation 104/97 (O. Reg 104/97), Standards
Measurement,
Testing and Closeout and
Concrete

for Bridges. In accordance with the O. Reg


16

104/97, “The structural integrity, safety and


condition of every bridge shall be determined
Improvement

Project

through the performance of at least one


17

inspection in every second calendar year


under the direction of a professional engineer
and in accordance with ‘the Ontario Structure
18

Inspection Manual; and

24
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1

condition, thereby reducing the risk of to rate or indicate the safety of a bridge
and Inspection
Curb & Gutter Management
Evaluation

failures. The Ontario Structure Inspection but is meant to help an owner prioritize
Sidewalk,
2

Manual (OSIM) prepared by the MTO provides capital expenditures and plan maintenance /
guidance for engineers and municipalities rehabilitation work.
Pavement
and Rigid
Selection

regarding bridge inspection.


Asset
3

To assist in the planning process, it best


In accordance with the Act, the following practice that municipalities consider a
Concrete

structures shall be inspected every two years Bridge Management System (BMS) for both,
Bridges
4

(biennially): bridges, culverts, and tunnels quantitative-based and qualitative-based


with spans greater than 3.0m; retaining walls; bridge data collection. An example of a
Sustainability Cost Analysis Unshrinkable

and moveable bridges. An exception can be quantitative-based BMS is the OGRA Municipal
5

made for retaining walls and culverts ranging DataWorks (MDW) program. For additional
between 3.1m to 6m in span length, the information, refer to MDW website at http://
Life-Cycle
(LCCA)

inspection interval can be increased to four www.municipaldataworks.ca/


6

years providing the structure is considered to


be in good condition; and that the condition is The OSIM inspection may provide follow-
Fill (U-Fill)

not anticipated to change significantly before up recommendations based on condition


7

the next inspection. such as, additional inspections required;


comprehensive structural evaluations and/
Architectural
Concrete

As part of the inspection, the following or load posting; maintenance, repairs and
8

components of a concrete bridge should be rehabilitation. Structures over 30 years old


assessed for both their material condition with critical components in poor condition
Concrete
Jointing

and overall performance: bridge barriers such as shown in Figure 4.3, should have an
9

and approach guiderails; asphalt surface (if Enhanced OSIM inspection completed every
Procurement

any) and top of the bridge deck; underside of six years. An Enhanced OSIM Inspection
10

a bridge deck and beams / girders; support is a visual inspection to be completed at a


bearings; abutments, piers and retaining
Construction
Placement

walls; streetlights and signs; and slopes,


Meetings
& Pre-
Pre-
11

embankments, drainage systems and/or


adjacent water courses. When inspecting, it’s
Procedures

important to determine the overall condition


Concrete
Ordering
12

and consider the global performance of the


structure. Attention should be paid to signs of
Transportation
and Receiving Consolidating and
Concrete

movement which could be an indication of a


13

potential instability of the structure, such as


wide cracks in the bridge substructure, sliding
and Finishing Requirements
Concrete

Convey,
Placing,

of footings and rotation of concrete walls in


14

open frame bridges.


Protection
Concrete

The Bridge Condition Index (BCI) rating is


Curing Acceptance of Continuous Troubleshooting

15

a planning tool that helps owners schedule


maintenance and upkeep of their bridge
Measurement,
Testing and Closeout and
Concrete

inventory. A BCI value for a bridge can be distance no greater than an ‘arm’s length’
16

calculated as the ratio of the sum of the from the bridge components and may require
current value of the various components to specialized equipment for access such as, the
Improvement

Project

the total replacement value of the structure. use of a ladder, scaffolding, bridge master /
17

The current value can be determined based elevated work platform and/or boat / barge.
on condition data obtained from the OSIM
inspection and the anticipated industry costs
18

for these components. The BCI is not used

25
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
If an emergency situation exists where a

and Inspection
Curb & Gutter Management
Evaluation
structural component contributing to overall

Sidewalk,
2
stability of the structure has failed, or is in
imminent danger of failure, or public safety is

Pavement
and Rigid
Selection
in any way at risk, a detailed visual inspection

Asset
3
should be carried out immediately and
consideration should be taken for closing all

Concrete
or part of the structure until the extent of the

Bridges
4
damage / risk has been confirmed. Problems
that may cause an emergency situation to

Sustainability Cost Analysis Unshrinkable


develop are: an accident or vehicle collision

5
with a structure; spring run-off or major
flooding; an earthquake; loose concrete

Life-Cycle
(LCCA)
in an overhead structure; and advanced

6
deterioration creating the potential for
structure instability (i.e. concrete cracking or

Fill (U-Fill)
spalling below support bearings).

7
Through the OSIM inspection process, a

Architectural
Concrete
structure may be identified by the engineer treatments. Today’s bridges are designed

8
for further evaluation. Such studies may to last 75+ years but frequent maintenance
consist of structural load evaluations and and an appropriate rehabilitation program

Concrete
Jointing
bridge deck condition surveys (BDCS). The is required to maintain structures in sound

9
inspector and/or structural engineer will make working condition. Bridges will require a

Procurement
recommendations based on the observed number of rehabilitation projects over their

10
condition of each bridge component. Various lifetime depending on the type of bridge,
levels of condition surveys can be taken and usage and quality of the maintenance

Construction
program. For example, bridge decks typically

Placement
may include, more detailed visual inspections;

Meetings
& Pre-
Pre-
11
concrete delamination surveys; half-cell last 50± years and major rehabilitation
potential surveys to estimate the level of programs last 25± years.

Procedures
corrosion in the structure (black steel only);

Concrete
Ordering
12
concrete coring and testing (ex. strength, air The following provides some guidance on the
voids and/or chloride penetration); and partial expected life-spans for various rehabilitation

Transportation
and Receiving Consolidating and
treatments and techniques noted in the

Concrete
asphalt removals / deck assessments.

13
MTO Structural Financial Analysis Manual.
This information can assist the engineer as to When considering various treatments or

and Finishing Requirements


Concrete

Convey,
Placing,
the state when making decisions for renewal techniques, the remaining life of the structure

14
of the structure and provide repair quantity should be determined and a life-cycle cost /
information for estimating the cost of a benefit analysis should be considered when Protection
Concrete

particular rehabilitation approach. determining the most appropriate renewal or


Curing Acceptance of Continuous Troubleshooting

15

rehabilitation option for a bridge.


An example of a repair can be seen in Figure
Measurement,
Testing and Closeout and
Concrete

4.4. • Mill and pave surface course asphalt (15


16

years);
4.3 Bridge Rehabilitation • Concrete patch repair, replacement of
Improvement

Project

waterproofing and asphalt (30 years);


17

In general, municipalities should perform • Concrete overlay (30 years) as seen in


regular bridge maintenance to sustain / Figure 4.5, applicable to:
extend the life of existing structure and o Normal concrete
18

prevent more costly repairs or rehabilitation o Latex modified concrete

26
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1

consideration should be given to using


and Inspection
Curb & Gutter Management
Evaluation

proprietary products for large repairs as


Sidewalk,
2

the durability of these products is typically


considered secondary to ready-mix concrete.
Pavement
and Rigid
Selection

These products can be placed by trowel, form


Asset
3

and place, or form and pump depending on


the manufacturer. It is highly recommended
Concrete

that the requirements of the manufacturer


Bridges
4

are followed to ensure the utmost quality of


the final product.
Sustainability Cost Analysis Unshrinkable

Figure 4.5 - Placement of concrete deck overlay


o
5

There are several methods available for


repairing cracks. It is most important to
Life-Cycle

Silica fume concrete


(LCCA)

determine the cause of the cracking such that


6

• Cathodic protection (15 to 30 years); an appropriate material can be utilized. For


• Deck, sidewalk and parapet wall replacement instance, a polyurethane injection is often
Fill (U-Fill)

(50 years); recommended where there are active cracks


7

• Replace seals (5 to 15 years); that are opening and closing. For non-active
• Replace expansion joints (15 to 30 years); cracks where the structural integrity needs
Architectural
Concrete

and to be restored, epoxy injection is preferred.


8

• Eliminate expansion joints (50 years); Removal of the surrounding concrete and
o Semi-integral abutments patch repairing is yet another option if the
Concrete
Jointing

o Link slabs at piers cause of the initial crack is determined to be


9

no longer present.
The best management practice guideline
Procurement

for the rehabilitation of concrete bridges in


10

Expansion Joint Removal: Leaking


Ontario is the MTO Structure Rehabilitation expansion joints are one of the main causes
Manual. This resource covers many
Construction
Placement

for premature deterioration of a structure.


Meetings
& Pre-
Pre-

requirements for the rehabilitation of bridge


11

Where possible, a review of the possibility


including those identified for BDCS. The for the removal of expansion joints should be
following provides a brief introduction on
Procedures

undertaken in conjunction with a life-cycle


Concrete
Ordering

the most common considerations when


12

cost analysis of potential rehabilitations


rehabilitating concrete structures. design options. Pier expansion joints can
Transportation
and Receiving Consolidating and
Concrete

sometimes be replaced with a semi-continuous


13

Concrete Repairs: best practice for the concrete deck or by using a flexible link slab
repair of spalled or deteriorated concrete that is designed to crack in a controlled
and Finishing Requirements

is to repair “like” with “like” or, in other


Concrete

Convey,
Placing,

manner in-lieu of a typical movement joint.


14

words, repair normal or ready-mix concrete Semi-integral abutment retrofits as seen in


with normal concrete whenever possible. Figure 4.6 eliminate the joint at the girder
Protection

For overhead and vertical repairs, form and


Concrete

ends and transfer the expansion movement


Curing Acceptance of Continuous Troubleshooting

15

pump concrete is recommended. Shotcrete to the ends of the approach slabs where salt-
(specifically, bagged silica fume shotcrete) laden runoff does less damage.
Measurement,
Testing and Closeout and

can provide an alternative for overhead


Concrete

16

repairs however form and pump concrete, if For additional information, refer to the MTO
completed correctly, is expected to provide resource “Retrofitting of Existing Bridges with
Improvement

better durability.
Project

Joints to Semi-Integral Bridges”. In addition,


17

there are several journal papers available on-


Another alternative includes proprietary line regarding link slab design.
(bagged) cementitious products which are
18

useful for small or shallow repairs. Careful

27
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
Concrete sealers and surface applied

and Inspection
Curb & Gutter Management
Evaluation
Specifying Concrete for Rehabilitation: corrosion inhibitors provide some additional

Sidewalk,
2
Ontario Provincial Standard Specification durability for concrete surfaces that are
(OPSS) 928 and 930 describe the standard exposed to salt splash such as curbs, sidewalks

Pavement
and Rigid
Selection
requirements for concrete removals, repair and barriers or parapet walls. Typically

Asset
3
and the placement of concrete overlays. For concrete sealers need to be reapplied after a
concrete repairs the provincial version of number of years to remain effective.

Concrete
OPSS 930 provides a designer with the most

Bridges
4
current or state-of-the-art requirements and is
the recommended resource at the time of this

Sustainability Cost Analysis Unshrinkable


publication. For full depth concrete component

5
replacement or construction, OPSS 904 is the
most relevant specification. OPSS 932 should

Life-Cycle
(LCCA)
be used as the basis for crack repairs. OPSS

6
931 or MTO Standard Special Provision 931S01
can be considered as the basis for specifying

Fill (U-Fill)
shotcrete.

7
4.4 New Technologies

Architectural
Concrete
8
When conducting bridge inspections, Ground
Penetrating Radar (GPR), in conjunction with

Concrete
Jointing
a BDCS can be used to establish concrete

9
cover in bridge decks and is able to identify References:

Procurement
both top and bottom reinforcement cover

10
measurements with good accuracy. Ontario Ministry of Transportation, Downsview
Bridge Office. “Structural Financial Analysis

Construction
Placement
Self-consolidating ready-mix concrete is Manual” (1993). https://www.library.mto.gov.

Meetings
& Pre-
Pre-
11
gaining popularity for concrete repairs due to on.ca/
its high flowability and self-leveling qualities

Procedures
which make it especially effective where there Ontario Ministry of Transportation, St.

Concrete
Ordering
12
is high reinforcing steel congestion or shallow Catharines Bridge Office. “Retrofitting of
repair depths. Existing Bridges with Joints to Semi-Integral

Transportation
and Receiving Consolidating and
Concrete
Glass Fibre Reinforced Polymer (GFRP) Bridges” (2004). https://www.library.mto.gov.

13
reinforcement is gaining popularity for bridge on.ca/
rehabilitations as an economical and durable

and Finishing Requirements


Concrete

Convey,
Placing,
option for new or rehabilitated cast-in-place Ontario Ministry of Transportation, St.

14
concrete barriers and parapet walls. GFRP may Catharines Bridge Office. “Structure
also be a suitable alternative in bridge decks Rehabilitation Manual” (2007). https://www. Protection
Concrete

to reduce the weight of reinforcement where library.mto.gov.on.ca/


Curing Acceptance of Continuous Troubleshooting

15

existing substructure support is unknown.


Ontario Ministry of Transportation, St.
Measurement,
Testing and Closeout and
Concrete

Where additional strength or durability is Catharines Bridge Office. “Structure


16

desired for a structure the use of FRP (glass or Inspection Manual (OSIM)” (2008).
carbon) wrapping can be employed. Examples https://www.library.mto.gov.on.ca/
Improvement

Project

of this include wrapping of concrete girders


17

where shear or bending strength is inadequate Province of Ontario, Public Transportation and
and pier columns for added confinement and Highway Improvement Act, O. Reg. 104/97:
durability. “Standards for Bridges” (2006). https://www.
18

ontario.ca/laws/regulation/970104/v2

28
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1

Chapter 5 – Sustainability
and Inspection
Curb & Gutter Management
Evaluation

The Athena software looks at a ‘Cradle-to-


Sidewalk,
2

The pressures for accountability on climate Grave’ or a ‘Cradle-to-Cradle’ scenarios which


change issues are becoming a higher priority estimate the total impact of the proposed
Pavement
and Rigid
Selection

to most governments. Governments are a design. It is important during the evaluation


Asset
3

driver for change and it is important they of sustainable options that the total life of
adopt new practises in order to facilitate a the structure is analyzed. Some designs may
Concrete

sustainable approach to municipal concrete look good based on initial construction cost,
Bridges
4

construction. When selecting materials for a but if they require frequent repairs or the
project, it is important to ascertain how the environmental impact of the option in more
Sustainability Cost Analysis Unshrinkable

material will function from a safety, financial damaging then initial construction approach
5

and serviceability perspective as well as the will not provide a clear picture. Only by
impact on society and the environment. evaluating the total life-cycle of the structure
Life-Cycle
(LCCA)

will the analysis be meaningful.


6

Our youth are more aware now of their


impact on the globe than ever before. It has
Fill (U-Fill)

even been suggested that in order to retain


7

‘millennial’ generation staff, it is important


that organizations and agencies have a
Architectural
Concrete

comprehensive policy on climate change.


8

Millennials (also known as Generation “Y”)


are known to stay with companies they feel 5.1 Cement
Concrete
Jointing

provide a positive impact on the globe (Dr.


9

Karyn Gordon RMCAO Annual Conference Concrete is the most widely used man-made
Procurement

2013). material in the world; the only natural product


10

used more is water. Cement is the glue that


There are many new programs available to binds together the concrete and hence is an
Construction
Placement

determine how “Green” your practises are integral part to achieving a quality concrete.
Meetings
& Pre-
Pre-
11

in the industry. One of the local products Due to the carbon dioxide (CO2) release
provided by the Ministry of Transportation during the manufacturing process of cement,
Procedures

Ontario (MTO) is the “GreenPave” ranking it has been given a reputation for not being
Concrete
Ordering
12

system. The GreenPave system looks at a sustainable product, as well as being very
various criteria and applies a point system harmful to the environment. Although this
Transportation
and Receiving Consolidating and
Concrete

to rank the pavement. The more points argument may have been valid in the past,
13

generated, the greater the “sustainability” of today most cement plants in Canada are very
the pavement. conscience of their environmental impact
and Finishing Requirements
Concrete

Convey,
Placing,

and go to great lengths to further reduce


14

Another program available on the market is the release of CO2 into the atmosphere. For
the Athena Institute’s LCA Impact Estimator example, some producers are investigating
Protection
Concrete

for Highways. The Athena software is a more ways to capture their CO2 output and using
Curing Acceptance of Continuous Troubleshooting

15

comprehensive system where environmental it to produce other products. One producer


effect of the road and construction equipment in Ontario is capturing their CO2 and other
Measurement,
Testing and Closeout and
Concrete

is input into the program. The software emissions from their cement plant and is
16

calculates for the specified design project the using it as feedstock for algae which is grown
total Fossil Fuel Consumption (MJ); Global in ponds. This algae is then dried and can be
Improvement

Project

Warming Potential (kg CO2 eq); Acidification used as a bio-fuel.


17

Potential (moles of H+ eq); HH Criteria (kg


PM10 eq); Eutrophication Potential (kg N eq); Another initiative by the cement producers
Ozone Depletion Potential (kg CFC-11 eq); and is Contempra cement and/or PLC (Portland-
18

Smog Potential (kg O3 eq). Limestone Cement). Contempra is a cement

29
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
product where up to 15% of the limestone concrete can be selected as the material of

and Inspection
Curb & Gutter Management
Evaluation
is held back from the kiln and then added construction. Concrete Ontario has been

Sidewalk,
2
to the clinker after the firing process. This involved in educating Municipalities on
reduces the CO2 impact of the cement by potentially using concrete as an asphalt

Pavement
and Rigid
Selection
approximately 10%. Contempra is identified alternative and provides a Pavement Design

Asset
3
in the Canadian Standards Association, CSA Assistance Program (PDAP) to assist in
A23.1, “Concrete Materials and Methods of making an informative decision for the

Concrete
Concrete Construction / Test methods and new/existing pavement. PDAP provides an

Bridges
4
Standard Practices for Concrete” as PLC alternate concrete pavement design which
cement. Type GUL cement is commonly includes a life cycle cost analysis using

Sustainability Cost Analysis Unshrinkable


shown on mix designs from producers CANPav™. It is a very helpful tool in ensuring

5
although, PLC is readily available in the that both materials, asphalt and concrete,
Ontario market. PLC cement has been used are considered when constructing a new

Life-Cycle
(LCCA)
in Europe with good success for a number of pavement or rehabbing an existing one.

6
Fill (U-Fill)
7
Architectural
Concrete
8
Concrete
Jointing
years and has been approved by the MTO / For more information please visit

9
City of Toronto. For additional information www.pdap.ca.

Procurement
on PLC cement, refer to the CAC website at

10
http://www.cement.ca/contempra/ . 5.3 Traffic Delays

Construction
Placement
5.2 Long Life Pavement As commuters sit in traffic as a result of

Meetings
& Pre-
Pre-
11
construction related delays, their vehicles
Concrete, when properly designed and are idling and pollutants are released to the

Procedures
constructed, is known to have a very long atmosphere. Sustainable solutions look to

Concrete
Ordering
12
service life. Products that do not need to reduce traffic delays over the long term.
be repaired frequently are usually very “Santero et al. (2011a) hypothesis’ that traffic

Transportation
and Receiving Consolidating and
Concrete
sustainable. The City of Winnipeg, Manitoba delays may be a more significant contributor

13
has the oldest exposed concrete roads in to a pavements environment impact than the
Canada. Alexander Avenue was constructed entire construction, material and equipment.”

and Finishing Requirements


Concrete

Convey,
Placing,
in 1903 and is still in use at the date of this (CP Tech Center 2012). Once again it is

14
report. The oldest concrete road in North important to understand the maintenance
America is Ontario Street in Toronto, which requirements over a long term period. Protection
Concrete

was constructed in 1890. The concrete is still


Curing Acceptance of Continuous Troubleshooting

15

in place, although, an asphalt overlay is now One example is the intersection of


covering the concrete. Courtneypark Drive and Kennedy Road in the
Measurement,
Testing and Closeout and
Concrete

City of Mississauga, Ontario. (Figure 5.1) The


16

It is important when designing pavements intersection has a very high volume of truck
to ensure the proper design is used with traffic and one left-turn lane was experiencing
Improvement

Project

sufficient thickness to ensure it will last to 75-100 mm of asphalt rutting every 2 years.
17

the desired service life, but not too thick The City decided to try a concrete pavement
that it is economically unfeasible. Depending for the lane. The two lanes were closed
on the application of the pavement and at 10 am in order to start removal of the
18

design parameters required, asphalt or asphalt and at 3 pm the concrete placement

30
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2
Pavement
and Rigid
Selection

Asset
3
Concrete
Bridges
4
Sustainability Cost Analysis Unshrinkable
5 Life-Cycle
(LCCA)

6
Fill (U-Fill)
7
Architectural
Concrete
8

started. Using the maturity testing methods for energy usage for cooling of buildings.
to determine the strength of the concrete For every 0.6 °C increase in summertime
in-situ, it was determined that the minimum temperature the estimated increase in
Concrete
Jointing
9

strength of 20 MPa was achieved and the peak utility load is 1.5-2.0% for medium and
road could have been opened to traffic by 1 large cities (United States Environmental
Procurement

am. Since the design thickness was based on Protection Agency - EPA, 2003).
10

a 100 year design life, there will be minimal


maintenance and repairs required in the 5.5 Lighting and Electricity Use
Construction
Placement
Meetings

future for this specific turning lane.


& Pre-
Pre-
11

Concrete pavements offer the best


5.4 Heat Island Reduction and Cooling surface for lighting purposes due to the
Procedures
Concrete
Ordering

Effects high reflectance and luminance qualities


12

of the Portland cement. Luminance is the


Concrete has a high solar reflectance measurement of light used in street light
Transportation
and Receiving Consolidating and
Concrete

compared to other construction products design to determine the intensity of the


13

due to the inherent light colour of material surface brightness. A lighter coloured
(although, it should be noted that colour alone concrete pavement, parking lot or walkway
and Finishing Requirements
Concrete

Convey,
Placing,

is not the only indicator of solar reflectance). will require less light fixtures or luminaries
14

The natural colour of concrete can be than a darker coloured surface such as
made even lighter with the use of white asphalt. Studies have shown that the
Protection
Concrete

coloured pigments (such as, titanium dioxide luminance of concrete is approximately 1.5
Curing Acceptance of Continuous Troubleshooting

15

photocatalytic) or ground granulated blast times greater than asphalt and concrete
furnace slag (slag cement). provides improved uniformity (or maximum
Measurement,
Testing and Closeout and
Concrete

to minimum ratios in the levels of light) over


16

Solar reflectance is important since it the surface. This distinction is based on the
Improvement

contributes to the creation of the urban heat specularity of the pavement and associated
Project
17

island effect where surface temperatures scaling factor associated with determining
are found to be higher than surrounding the overall “lightness” of the surface.
rural areas. As urban areas increase in High reflectance leads to greater visibility
18

temperature, there is a greater increase in and improved safety for the users of the
smog formation, as well as, a greater need pavement. Concrete pavements will not only

31
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
provide a savings on the initial capital costs 5.8 Pavement-Vehicle Interaction

and Inspection
Curb & Gutter Management
Evaluation
for electrical streetlight installations but will

Sidewalk,
2
also provide long-term saving saves on the While vehicles are travelling on a roadway
electrical consumption over the life of the there are many forces at work. The engine

Pavement
and Rigid
Selection
pavement, parking lot or pedestrian walkway. is turning the tires, the wind is resisting

Asset
3
the forward movement and the tires are
5.6 CO2 Sequestering interacting with the pavement. Road

Concrete
smoothness plays a role in the ability of

Bridges
4
As concrete ages, there is a natural reaction the tires to move on the pavement, but the
with the concrete and CO2 in the environment. stiffness of the pavement also has an effect.

Sustainability Cost Analysis Unshrinkable


The concrete sequesters CO2 which helps Concrete roads are intentionally textured

5
offset some of the CO2 released during the and tined in order to provide additional skid
manufacturing of the cement. Any concrete resistance, while this affects the roughness

Life-Cycle
(LCCA)
surface exposed to air will carbonate which test reading, the area that is actually being

6
will sequester CO2 into the concrete. During driven on is a smooth surface. The other
the service life the pavement, the top portion component for pavement-vehicle interaction

Fill (U-Fill)
(millimetres) of the exposed surface will is the stiffness of the pavement which

7
carbonate. At the end of pavements service correlates to rolling-resistance. As shown in
life, the concrete can be crushed and any Figure 5.2, when the pavement stiffness is

Architectural
Concrete
surface of the crushed aggregate exposed to reduced, the tires “sink”\ into the pavement

8
the air will carbonate as well. and the net effect for the vehicle is a slight
uphill climb.

Concrete
Jointing
5.7 Reduction in Virgin Aggregate Usage

9
In the early 2000’s, Taylor and Patten at the

Procurement
Concrete pavements distribute stresses National Research Council (NRC) of Canada

10
over a wide area; consequently they do not published several papers that show with
require strong base layers to carry the load stiffer pavements there is potential for up

Construction
Placement
from vehicles. Concrete pavements are to 6.9% fuel savings for full tractor-trailers

Meetings
& Pre-
Pre-
11
less sensitive to subgrade resilient modulus travelling at 60 km/hr. Since this original
than other pavement types, therefore many study was published, additional studies were

Procedures
are designed for a worst case scenario. By completed from Swedish Lund University,

Concrete
Ordering
12
designing concrete pavements assuming 2007; VTI (Swedish National Road and
weak subgrade, during spring conditions, Transport Research Institute), 2009, 2010,

Transportation
and Receiving Consolidating and
Concrete
there is no need to increase base layers to 2013; University of Texas Arlington, 2010;

13
improve the pavement strength. Concrete Massachusetts Institute of Technology, 2012
pavements require good

and Finishing Requirements


Concrete

Convey,
Placing,
drainage and a uniform

14
subgrade to control frost
heave. If these conditions Protection
Concrete

are met, concrete


Curing Acceptance of Continuous Troubleshooting

15

pavements do not require


thick subbase layers. This
Measurement,
Testing and Closeout and
Concrete

can significantly reduce the


16

cost of the pavement and


amount of virgin
Improvement

Project
17

aggregate that needs to be


used on a project.
18

32
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1

& 2013; UK- Transport Research Laboratory, 5.9 Two-lift Concrete pavements
and Inspection
Curb & Gutter Management
Evaluation

2007; Japan –Nippon Expressway Research


Sidewalk,
2

Institute, 2010; and Florida International Similar to asphalt, concrete can be placed in
University, 2013. In all of these studies, it was multiple lifts in order to reduce the quantity
Pavement
and Rigid
Selection

shown that concrete roads improve rolling of high quality aggregates required for the
Asset
3

resistance and can save fuel consumption. design. Prior to January 2012 there have
While up to 7% fuel savings may not seem been eleven two lift pavement projects in
Concrete

like a lot, the total savings can be substantial the United States. In 2012/13, the Illinois
Bridges
4

due to the high volume of vehicles and trucks Tollway reconstructed I-88 using wet-on-wet
travelling our roadways. (Two lift concrete) pavement. The bottom
Sustainability Cost Analysis Unshrinkable

lift was designed to use high amounts of


5

The Cement Association of Canada did a case recycled material including; fractionated
study and presents the range of potential reclaimed asphalt pavement as a coarse
Life-Cycle
(LCCA)

fuel savings and reductions in emissions that aggregate, recycled concrete aggregate and
6

could be achieved for a 183 km section of Hwy a high percent replacement of supplementary
401 from London to Toronto based on the cementing materials. The thinner top lift used
Fill (U-Fill)

NRC 2002/2006 studies and MTO traffic data a higher cement content and a high quality
7

from 2005. From the study, a comparison was aggregate for improved skid resistance. The
performed for a rigid pavement and a flexible bottom lift is not the riding surface and will
Architectural
Concrete

pavement. The study assumed a bulk diesel be protected from the elements thus, a lower
8

fuel price of $0.87/litre between January and quality concrete mix can be used to optimize
June, 2006 and a heavy truck efficiency of 43 cost and the sustainable benefits of the
Concrete
Jointing

litres/100km. If only the heavy trucks were pavement.


9

considered for a rigid pavement compared to


Procurement

a flexible pavement the potential annual fuel 5.10 Thin pavements


10

savings and emissions reduction would be:


emissions reduction would be as shown in A researcher from Chile, South America has
Construction
Placement

Table 5.1 below. developed a patented concrete pavement


Meetings
& Pre-
Pre-
11

design system known as TCPave that will


For detailed calculations on Pavement- allow for thinner pavements than normal,
Procedures

Vehicle interaction fuel savings and other compared to the American Association of
Concrete
Ordering
12

environmental impacts, the Athena Institute State Highway and Transportation Officials
Impact Estimator for Highways (discussed in (AASHTO) 1993/98 designs. The designs are
Transportation
and Receiving Consolidating and
Concrete

Chapter 3) is readily available for utilization. currently being investigated and assessed by
13

the University of Illinois. The TCPave system


utilizes smaller concrete panel sizes in order
and Finishing Requirements
Concrete

Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting

15
Measurement,
Testing and Closeout and
Concrete

16
Improvement

Project
17
18

33
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
to reduce curling of the slab and minimize the Alternatively, diamond grooving does not

and Inspection
Curb & Gutter Management
Evaluation
amount of tensile stresses in the concrete. remove the surface. Diamond grooving

Sidewalk,
2
In some cases, pavements between 100 -150 cuts thin grooves into the pavement to
mm have been used to carry medium to heavy improve the macro-texture of the pavement.

Pavement
and Rigid
Selection
truck volumes of traffic. Since the concrete Grooving is a good method to improve the

Asset
3
is thinner than conventional pavements, skid resistance of the concrete on high speed
there is a potential for substantial savings on roadways.

Concrete
initial construction costs as well as the added

Bridges
4
sustainable benefits. This system has been In the Street Smart report prepared by
around since 2007 and over 2.5 million m2 Applied Research Associates (ARA), the first

Sustainability Cost Analysis Unshrinkable


has been placed in South America although, diamond grinding operation is recommended

5
the design concept is still under evaluation at year 25 for concrete pavements with traffic
in North America and further research is between 7,500-10,000 AADTT. For lower

Life-Cycle
(LCCA)
required. For additional information, refer volume roads the texturing can be extended

6
to the TCPavements website at www. beyond 25 years. By only having to remove
tcpavements.com 5-10 mm of your pavement surface every 25

Fill (U-Fill)
years, the sustainable benefits are enhanced

7
5.11 Diamond Grinding/Grooving compared to a rehabilitation overlay project.
For additional information, refer to the

Architectural
Concrete
Diamond Grinding/Grooving is a repair Street Smart report at http://www.cement.

8
technique used for concrete to improve the ca/images/content/streetsmartara_report_
ride quality, noise and skid resistance. For feb%202012.pdf

Concrete
Jointing
concrete pavements, it may be helpful to

9
initially design the pavement slightly thicker 5.12 Concrete Recycling

Procurement
than required to accommodate future repairs.

10
Diamond grinding removes the top 5-10 mm of Concrete is 100% recyclable and can be
the concrete surface to provide longitudinal reused for other purposes at the end of

Construction
Placement
grooves as shown in Figure 5.3. Diamond the structures service life. For concrete

Meetings
& Pre-
Pre-
11
grinding will correct some surface defect pavements, sidewalks, curbs and buildings;
issues such as, ride comfort, joint faulting and the concrete can be brought back to a local

Procedures
noise issues. facility for crushing and processing into

Concrete
Ordering
12
new recycled aggregates. OPSS 1010 allows
Figure 5.3 – Diamond grinding surface texture recycled concrete aggregates in Granular

Transportation
and Receiving Consolidating and
Concrete
A only and the University of

13
Waterloo, led by Susan Tighe, is
performing research on Granular

and Finishing Requirements


Concrete

Convey,
Placing,
B with good success. Additional

14
research performed by the
University of Waterloo suggests Protection
Concrete

that up to 30% of RCA does


Curing Acceptance of Continuous Troubleshooting

15

not impact the service life of


the pavement or other concrete
Measurement,
Testing and Closeout and
Concrete

infrastructure assets.
16

5.13 ECO Certified Plants


Improvement

Project
17

In order to be a member of
the Ready-mixed Concrete
Association of Ontario (RMCAO),
18

otherwise known as Concrete

34
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1

Ontario, all ready-mixed plants must be Architectural Concrete.


and Inspection
Curb & Gutter Management
Evaluation

certified by an independent consulting References:


Sidewalk,
2

engineer. As part of that process, the


engineer must ensure the plant is capable National Concrete Pavement Technology
Pavement
and Rigid
Selection

of meeting the Ministry of Environment Center, “Sustainable Concrete Pavements: A


Asset
3

and Climate Change (MOECC) Ontario Manual of Practice” (2012).


requirements for air and noise pollution,
Concrete

water taking and water discharge. The US Environmental Protection Agency,


Bridges
4

process also allows members to be granted “Cooling Summertime Temperatures:


further acknowledgement for exemplary Strategies to Reduce Urban Heat Islands”
Sustainability Cost Analysis Unshrinkable

controls through the ECO Gold certification (2003).


5

program. By being an ECO Gold facility


the member has exceeded the MOECC Athena Sustainable Materials Institute,
Life-Cycle
(LCCA)

requirements. For additional information, “Impact Estimator for Highways” (2015).


6

refer to the Concrete Ontario website at


http://www.rmcao.org/certification/rmcao- Swedish Lund University, Lengrenn C.A.,
Fill (U-Fill)

production-facilities/ Faldner L., “Fuel Cost Considerations


7

Regarding Truck Rolling Resistance on


5.14 Enhanced Aesthetics and Societal Different Pavement Types” (2010).
Architectural
Concrete

Benefits
8

VTI (Swedish National Road and Transport


The sustainability of concrete can have Research Institute), Hultqvist B.,
Concrete
Jointing

positive impacts on society and designers “Measurement of Fuel Consumption on


9

should consider enhanced concrete Asphalt and Concrete Pavements North of


Procurement

treatments to improve the public realm / built Uppsala” (2009).


10

environment. One of the benefits of concrete


is its ability to be molded and conformed to a University of Texas Arlington, Ardekani S.A.,
Construction
Placement

vast array of shapes and sizes. Concrete can Sumitsawan P., “Effect of Pavement Type
Meetings
& Pre-
Pre-
11

also be coloured, on Fuel Consumption and Emmisions in City


textured and/or Driving” (2010)
Procedures

impressed with a
Concrete
Ordering
12

variety of finishes Massachusetts Institute of Technology,


to further enhance Akbarian M., Ulm, F., “Model Based
Transportation
and Receiving Consolidating and
Concrete

its aesthetics. Pavement-Vehicle Interaction Simulation for


13

Landscape, Life Cycle Assessment of Pavements” (2012)


streetscape and
and Finishing Requirements
Concrete

Convey,
Placing,

urban designers UK-Transportation Research Library,


14

apply a wide Benbow E., Iaquinta J, Lodge R., Wright A.,


variety of concrete “Investigation of the Effects of Pavement
Protection
Concrete

treatments to Stiffness on Fuel Consumption” (2007)


Curing Acceptance of Continuous Troubleshooting

15

enhance their
projects; create Japan-Nippon Expressway Research Institute,
Measurement,
Testing and Closeout and
Concrete

a sense of place; Yoshimoto T., Kazato T., Hayakawa I., “Effect


16

and make the of Pavement Type on Rolling Resistance and


built environment Fuel Consumption of Heavy-Duty Vehicles”
Improvement

Project

more appealing (2010).


17

for the public.


For additional
information, refer
18

to Chapter 8 –

35
Appendix

Best Management Practices for Municipal Concrete Infrastructure


2 3 11 14 15 16 17
Sidewalk, Asset 4 6 7 8 9 Pre- 12 13 Convey, Concrete Measurement, Project
1
Curb & Gutter Management
and Rigid Concrete 5 Life-Cycle
Sustainability Cost Analysis Unshrinkable Architectural Concrete 10
Procurement
Construction
& Pre-
Concrete
Ordering
Transportation Placing, Protection
and Receiving Consolidating and Testing and Closeout and 18 Appendix
Introduction Evaluation Pavement Bridges (LCCA) Fill (U-Fill) Concrete Jointing Placement Procedures Concrete Curing Acceptance of Continuous Troubleshooting
and Finishing Requirements
and Inspection Selection Meetings Concrete Concrete Improvement

Best Management Practices for Municipal Concrete Infrastructure


36
Structure on Vehicle Fuel Consumption, Phase
Rigid Versus Flexible Pavements Along I-95 in
Jiao X., “Comparison of Fuel Consumption on
Florida International University, Bienvenu M.,

Influences Lighting Design, Lighting Design +

White – and Green, MIT Technology Review”


National Research Council Canada, Taylor

Rosenfeld, A.H. et al., “Painting the Town


Stark R.E., “Road Surface’s Reflectance
G.W., Patten J.D., “Effects of Pavement

Application” (1986).
Florida” (2013).

III” (2006).

(1997).
Introduction
1

Chapter 6 – Life-Cycle Cost Analysis new pavement platform including, removal of


and Inspection
Curb & Gutter Management
Evaluation

(LCCA) the existing pavement, excavation, granular


Sidewalk,
2

base materials, shoulders, curbs and/or


The modern municipal roadway network any other related item associated with the
Pavement
and Rigid
Selection

generally consists of platforms constructed roadwork. Additional costs for underground


Asset
3

with concrete and/or asphalt. On occasion, a infrastructure upgrades such as, drainage
platform with brick pavers or a combination of improvements and utility work may be
Concrete

one material overlaid on a different material omitted from the analysis.


Bridges
4

may be encountered. The focus of this


chapter will consider conventional concrete Maintenance Costs: The maintenance costs
Sustainability Cost Analysis Unshrinkable

and asphalt pavements only, and the purpose are the future costs anticipated to maintain
5

of assessing the life-cycle costs to conduct the pavement platform at a reasonable


an economic comparison or “best value” level of service in accordance with minimum
Life-Cycle
(LCCA)

evaluation of each alternative. maintenance standards set out in Ontario


6

Regulation 239/02. For example, maintenance


The phrase “pay it now or pay it later” for a concrete pavement may include but is
Fill (U-Fill)

provides the impetus to assess pavement not limited to; concrete panel replacement,
7

design alternatives or strategies in greater joint maintenance, crack sealing and diamond-
detail in order to make an educated decision grinding to improve the skid-resistance of the
Architectural
Concrete

before investing capital expenditures on surface.


8

new roadway improvements. It is in the best Salvage/Residual Value: The salvage and/
interest of the municipality to determine or residual value is the expected value of the
Concrete
Jointing

the overall goals of the project (ex. short pavement at the end of the analysis period. If
9

or long-term rehabilitation objectives), the pavement is anticipated to be replaced in


Procurement

conduct a LCCA and select the most optimal its entirety at the end of the analysis period,
10

pavement design strategy based on the best the salvage value may include the recycling
value for money (VFM). The VFM concept of materials that will be removed and reused.
Construction
Placement

considers not only the minimum purchase Generally speaking, it is prudent to assume
Meetings
& Pre-
Pre-
11

price (initial capital expense) but also the the salvage value will be minimal in this
maximum efficiency and effectiveness of each scenario unless there is a specific use and
Procedures

alternative. intent by the municipality. Conversely, the


Concrete
Ordering
12

residual value should be included in LCCA if


In order to complete a LCCA, an the pavement is still in service and is intended
Transportation
and Receiving Consolidating and
Concrete

understanding of the general terminology is to be used after the analysis period.


13

required prior to proceeding:


Analysis Period: The analysis period is Present Worth: The present worth or present
and Finishing Requirements
Concrete

Convey,
Placing,

the duration of time considered as part value is the total cost of expenditures in the
14

of the economic evaluation. The duration future discounted to present-day dollars.


period must be long enough to analyse Essentially, this concept recognizes that
Protection
Concrete

the maintenance requirements of each certain costs or benefits will occur in different
Curing Acceptance of Continuous Troubleshooting

15

alternative and include at least one (1) time periods and converts these values into
major rehabilitation event. For example, comparable amounts. This concept recognizes
Measurement,
Testing and Closeout and
Concrete

a 50-year duration period will include the fact that money in today-dollars has the
16

several maintenance and rehabilitation ability to earn interest over time (known as
(M&R) milestones for concrete and asphalt the time / value of money), and the notion
Improvement

Project

pavements. that economic assessments are required to


17

evaluate financial decision-making options


Initial Cost of Construction: The initial cost over various time periods.
of construction is the total capital expense
18

required to plan, design and construct the

37
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
Interest Discount Rate: The rate at which 6.1 Equivalent Pavement Design Example

and Inspection
Curb & Gutter Management
Evaluation
current funds are discounted to a future year

Sidewalk,
2
value. Typically expressed as a percentage For this example, a 50-year analysis period
figure for an annual rate, the discount rate for the construction and maintenance of 1

Pavement
and Rigid
Selection
represents the interest money is anticipated km of 4-lane roadway was considered for

Asset
3
to earn over the analysis period. A reasonable comparable concrete and asphalt pavement
interest rate at which money can be invested designs. The existing subgrade is assumed to

Concrete
in bonds or used for debentures is the be in the medium category (low plasticity /

Bridges
4
appropriate discount rate to use in these silt = 40 MPa and/or CBR=4) and the Annual
economic evaluations. Average Daily Truck Traffic (AADT) is 2,500

Sustainability Cost Analysis Unshrinkable


vehicles. For these design conditions, the

5
With the intention of bringing future costs proposed concrete pavement section consists
to the present value and adding the present of 200 mm of concrete; and 200 mm Granular

Life-Cycle
(LCCA)
worth of capital investment, the following “A” base. The proposed asphalt pavement

6
formula is derived for LCCA: section consists of 140 mm of hot-mix asphalt
Life Cycle Cost Analysis (LCCA) = Initial (HMA); 150 mm of Granular “A” base; and 450

Fill (U-Fill)
construction cost + maintenance costs – mm of Granular “B” sub-base. The resulting

7
salvage value data from this analysis is summarized in
Tables 6.1 and 6.2. For additional information

Architectural
Concrete
LCC = A + E1 (PWF1) + … + Ek (PWFk) – S on pavement design comparisons, refer to 3.4

8
(PWFn) Pavement Selection, Table 3.2 - Equivalent
where; Pavement Structure Design Matrix for

Concrete
Jointing
Municipal Roadways.

9
LCC = Life Cycle Costs (present worth of the

Procurement
expenditures over the pavement’s life) The sum of the data in Table 6.3 provides a

10
A = initial cost of construction present worth value of the proposed concrete
Ek = maintenance cost in year k pavement to be:

Construction
Placement
PWFi = present worth factor = (1 / (1+r))i $980,100 (Initial construction cost) + $136,916

Meetings
& Pre-
Pre-
11
(where, r = discount rate, i = year of repair) (maintenance costs – salvage value) =
n = analysis period $1,117,016 (LCCA). Some of the maintenance

Procedures
S = salvage value treatments included in this analysis is as

Concrete
Ordering
12
follows;

Transportation
and Receiving Consolidating and
Concrete

13
and Finishing Requirements
Concrete

Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting

15
Measurement,
Testing and Closeout and
Concrete

16
Improvement

Project
17
18

38
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1

Joint Resealing: Presently, there are two blowing and/or vacuuming of the joints is
and Inspection
Curb & Gutter Management
Evaluation

philosophies on the requirement for joint recommended to ensure longevity of the saw
Sidewalk,
2

sealing. The first school of thought suggests cut over the life of the pavement.
that the joints should not be sealed due
Pavement
and Rigid
Selection

to ongoing maintenance needs, the other With joint sealing, after the concrete receives
Asset
3

school suggests otherwise and recommends the initial saw cut to relieve shrinkage
sealing the joints. There are advantages stresses during the curing period, a wider
Concrete

and disadvantages to both options. The idea saw cut is sawn. The joint should then be
Bridges
4

behind not sealing the joints is that joint cleaned, backer rod installed and then the
sealants typically last 10-15 years at which sealant material. The sealant material helps
Sustainability Cost Analysis Unshrinkable

point the sealant should be removed and reduce the amount of water that infiltrates
5

replaced with new joint sealing compounds. into the sub-base at the joint and prevents
By putting in the sealant the municipality incompressible materials from entering the
Life-Cycle
(LCCA)

is recognizing that additional maintenance joint. The main disadvantage is the sealants
6

activities are required over the life of the typically last less than 10 years, at that time
pavement albeit, incompressible particles will the joint has to be cut wider and new sealant
Fill (U-Fill)

not enter the joint and cause the concrete installed. Successive saw cutting will create
7

to chip in seasonal freeze / thaw conditions. wider joints over time that may lead to
With no sealant in the joints, incompressible potential noise complaints.
Architectural
Concrete

materials can enter the joint, especially during Both methods have worked successfully for
8

maintenance operations in the winter months. various municipalities in Ontario. It is the


If the incompressible material is not removed, municipality’s option to determine which
Concrete
Jointing

the individual concrete panels may lock up maintenance activity is best suited over the
9

and expand in the summer months when life of the pavement. The same approach
Procurement

the panels move due to the summer heat. applies for asphalt pavements, crack sealing
10

If joint sealant is not used then sweeping, for roadways prevent and slow down
Construction
Placement
Meetings
& Pre-
Pre-
11
Procedures
Concrete
Ordering
12
Transportation
and Receiving Consolidating and
Concrete

13
and Finishing Requirements
Concrete

Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting

15
Measurement,
Testing and Closeout and
Concrete

16
Improvement

Project
17
18

39
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
deterioration although, new joints are formed an entire panel instead of cutting out small

and Inspection
Curb & Gutter Management
Evaluation
and crack sealing must be reapplied regularly. section. Small repairs are prone to cracking

Sidewalk,
2
For thinner concrete pavements, the unless the length to width ratio greater than
movement of the joint becomes quite limited 1.5. For example, if a panel is to be cut 600

Pavement
and Rigid
Selection
and the width of the saw cuts can be reduced mm wide then the length of the panel to be

Asset
3
due to the size of panels / joint spacing. As a saw cut cannot be greater than 900 mm. If
result, joint sealing is not normally required the panels are not “square” or under the 1.5

Concrete
for these projects. ratio, then the panel will normally crack mid-

Bridges
4
panel and cracking may transfer to adjacent
Partial and Full Depth Repair: Partial depth concrete panels.

Sustainability Cost Analysis Unshrinkable


concrete repair is a maintenance technique

5
used to repair either joint spalling or surface Comparative Asphalt Design:
imperfections. A partial depth repair typically

Life-Cycle
(LCCA)
consists of removing approximately 75 mm Following the same life cycle cost analysis

6
of the concrete around the repair area and method, the initial construction costs of the
replacing the surface with new concrete or a asphalt cross-section and the maintenance

Fill (U-Fill)
specialized patch material. Full depth repairs requirements over a 50 year period are as

7
are completed in order to repair panels that follows:
have been damaged during service, such as

Architectural
Concrete
cracking, ravelling and / or faulting at joints. Table 6.4 - Initial and long-term maintenance

8
Fast track concrete can be used in order costs for an asphalt pavement with 2,500
to accelerate curing period and reopen the AADTT and 40MPa subgrade

Concrete
Jointing
roadway to traffic. The repair is similar to a (provided by CAC – Street Smart Report,

9
utility cut repair where, it is best to replace ARA).

Procurement
Construction 10
Placement
Meetings
& Pre-
Pre-
11
Procedures
Concrete
Ordering
12
Transportation
and Receiving Consolidating and
Concrete

13
and Finishing Requirements
Concrete

Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting

15
Measurement,
Testing and Closeout and
Concrete

16
Improvement

Project
17
18

Table 6.4 - Initial and long-term maintenance costs for an asphalt pavement with 2,500 AADTT and
40MPa subgrade (provided by CAC – Street Smart Report, ARA).

40
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1

The sum of the data in Table 6.4 provides a


and Inspection
Curb & Gutter Management
Evaluation

present worth value of the proposed asphalt


Sidewalk,
2

pavement to be: $991,620 (Initial construction


cost) + $200,051 (maintenance costs – salvage
Pavement
and Rigid
Selection

value) = $1,191,671 (LCCA)


Asset
3

The decision to construct and maintain the


proposed concrete pavement results in a
Concrete

savings of $74,655.
Bridges
4

References:
Sustainability Cost Analysis Unshrinkable

Concrete Ontario (RMCAO), Pavement Design


5

Assistance Program (PDAP), “Concrete


Pavement Proposal - King Street North, Region
Life-Cycle
(LCCA)

of Waterloo” (2015).
6

U.S. Department of Transportation Federal


Highway Administration Pavements LCCA
Fill (U-Fill)
7

http://www.fhwa.dot.gov/pavement/
recycling/98042/20.cfm
Architectural
Concrete
8
Concrete
Jointing
9
Procurement
Construction 10
Placement
Meetings
& Pre-
Pre-
11
Procedures
Concrete
Ordering
12
Transportation
and Receiving Consolidating and
Concrete

13
and Finishing Requirements
Concrete

Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting

15
Measurement,
Testing and Closeout and
Concrete

16
Improvement

Project
17
18

41
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
Chapter 7 – Unshrinkable Fill (U-Fill) Based on the low strength of the material,

and Inspection
Curb & Gutter Management
U-Fill can be removed with hand tools and

Evaluation
Sidewalk,
2
7.1 Introduction provides easy access to the utilities if / when
repairs or reinstallations are required in the

Pavement
and Rigid
Selection
Every year in cities and towns across future.

Asset
3
Ontario, existing roadways are excavated
and trenched at times to repair or install new U-Fill is a controlled, low strength, self-

Concrete
utilities. When the repair or installation is compacted, backfill material (or CLSM -

Bridges
4
complete, the pavement must be restored and Controlled Low-Strength Materials) used
reopened to vehicular traffic. Over the years, in utility cuts and trenches as shown in

Sustainability Cost Analysis Unshrinkable


inadequate performance of these restored Figure 7.1. Similar to concrete, U-Fill is

5
utility trenches has shortened the life of the manufactured using cement, water, fine
pavement; resulted in settlements / further and/or coarse aggregates. In addition, it is

Life-Cycle
(LCCA)
repairs; and a large annual outlay of public an extremely low-strength concrete with a

6
funds for maintenance activities to provide an maximum strength usually specified, rather
acceptable level of service to the travelling than a minimum strength as for normal

Fill (U-Fill)
public. concrete. The minimum 24-hour compressive

7
strength should be 0.07 MPa with a maximum
This chapter describes a flowable backfill compressive strength of 0.7 MPa at 28 days.

Architectural
Concrete
material called U-Fill and how it should be The density of the material is controlled such

8
used in place of compacted granular as a that no compaction is required to achieve
viable backfill material to restore excavations an adequate bearing capacity, as would be

Concrete
Jointing
for the installation of storm and sanitary the case if granular materials were used for

9
sewers; maintenance manholes; catch backfilling purposes. Bearing capacity is a

Procurement
basins and ditch inlets; valve chambers for common criterion used for measuring the

10
watermains; and other utilities. The use of ability of a soil to withstand or support a load,
U-Fill eliminates future settlement of the and soils in excess of 0.3 MPa to 0.7 MPa

Construction
trench material, restores the riding quality would represent a well-compacted fill.

Placement
Meetings
& Pre-
Pre-
11
and prolongs the service life of the pavement.

Procedures
Concrete
Ordering
12
Transportation
and Receiving Consolidating and
Concrete

13
and Finishing Requirements
Concrete

Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting

15
Measurement,
Testing and Closeout and
Concrete

16
Improvement

Project
17
18

42
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1

7.2 Materials quality properties than concrete aggregates,


and Inspection
Curb & Gutter Management
Evaluation

including recycled concrete aggregates up


Sidewalk,
2

U-Fill, also known as flowable fill, usually to 25% replacement are a potential source
consists of water, cement, fine and/or of CLSM materials and should be considered
Pavement
and Rigid
Selection

coarse aggregates, but may also contain fly in U-Fill mixtures although, variations of the
Asset
3

ash or slag or air entrainment admixtures. physical properties in the aggregates will
Special attention should be taken when have a significant effect on the mixture’s
Concrete

fly ash or slag is used, as it may result in performance. Aggregates that have been
Bridges
4

slower development of early strength and used successfully include:


the eventual development of strengths in
Sustainability Cost Analysis Unshrinkable

excess of that required. Selection of materials • Pea gravel with sand;


5

should be based on availability, cost, specific • 19 mm (3/4”) minus aggregate with sand;
application, and the necessary characteristics • Native sandy soils, with more than 10%
Life-Cycle
(LCCA)

of the mixture, including flowability, strength, passing a 75 m (No. 200) sieve; and
6

excavatability of earth, and density. • Quarry waste products, generally 10 mm


(3/8”) minus aggregates.
Fill (U-Fill)

Cement: Cement is the bonding agent for


7

concrete and U-Fill, provides cohesion in Fly ash: Coal-combustion fly ash is sometimes
the mixture and ultimate strength for the used to improve flowability in concrete and
Architectural
Concrete

material. For most applications, Type GU or U-Fill mixtures. High fly ash content mixtures
8

GUL cement conforming to CSA A3001 is result in low-density CLSM when compared
normally specified. with mixtures with high aggregate contents.
Concrete
Jointing

Under these circumstances, it is best practice


9

Admixtures: The inclusion of air entrainment to conduct trial mixtures to determine


Procurement

in U-Fill mixtures can improve the workability whether the mixture will meet the specified
10

of the material; reduce shrinkage; result requirements.


in little or no bleeding; provide minimal
Construction
Placement

segregation; lower unit weights; and control 7.3 Plastic Properties


Meetings
& Pre-
Pre-
11

strength development. For air content greater


than 6%, it may increase segregation of the Flowability: High flowability is achieved when
Procedures

mix. Water content can be reduced as much there is no noticeable segregation observed
Concrete
Ordering
12

as 50% when using air-entraining admixtures. in the mixture and the U-Fill material is at
The use of these materials may require least 200 mm (8 in.) in diameter with the
Transportation
and Receiving Consolidating and
Concrete

modifications to typical U-Fill mixtures. slump cone test. Flowability ranges can be
13

To prevent segregation when utilizing expressed as follows:


high air contents, the mixtures need to be
and Finishing Requirements
Concrete

Convey,
Placing,

proportioned with sufficient fines to promote •Low flowability: less than 150 mm (6 in.);
14

cohesion. •Normal flowability: 150 to 200 mm (6 to 8


in.); and
Protection
Concrete

Water: Water typically used in concrete •High flowability: greater than 200 mm (8 in.).
Curing Acceptance of Continuous Troubleshooting

15

mixtures is acceptable for use in U-Fill


mixtures. Set Time: Setting time is the approximate
Measurement,
Testing and Closeout and
Concrete

period of time required for U-Fill to


16

Aggregates: The type, grading, and shape of consolidate from a plastic state to a
aggregates can affect the physical properties hardened state with sufficient strength to
Improvement

Project

of the mixture, such as flowability and support the weight of a person. This time is
17

compressive strength. Aggregates complying greatly influenced by the amount and rate
with CSA A23.1 are generally used, because of bleed water released from the mixture.
concrete producers have these materials When excess water leaves the mixture, solid
18

in stock. Granular materials with lower- particles realign, provide greater contact and

43
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
the mixture becomes rigid. Hardening time is Measurements taken months after the

and Inspection
Curb & Gutter Management
Evaluation
greatly dependent on the type and quantity placement of a large U-Fill installations have

Sidewalk,
2
of cementitious material in the U-Fill. Final shown good performance with no shrinkage
set time can be as short as one (1) hour, but or settlements observed.

Pavement
and Rigid
Selection
generally takes three (3) to five (5) hours

Asset
3
under normal conditions. Normal factors Codes and Standards: Canadian Standards
affecting the hardening time are: Association (CSA) A23.1-14 Concrete Materials

Concrete
and Methods of Concrete Construction,

Bridges
4
• Type and quantity of cementitious material; clause 8.11 regarding Controlled Low-Strength
• Permeability and degree of saturation of Materials (CLSM) provides guidance for the

Sustainability Cost Analysis Unshrinkable


surrounding soil that is in contact with U-Fill; U-Fill, performance requirements relating

5
• Moisture content of U-Fill; to compressive strength, and recommended
• Proportioning of U-Fill; methods of construction. Additional

Life-Cycle
(LCCA)
• Mixture and ambient temperature; information regarding U-Fill can also be found

6
• Humidity; and in OPSS 1359.
• Depth of trench / cut.

Fill (U-Fill)
References:

7
7.4 Harden Properties
Canadian Standards Association; A23.1-14

Architectural
Concrete
Strength: Unconfined compressive strength is Concrete Materials and Methods of Concrete

8
a measure of the load-carrying ability of U-Fill. Construction
The compressive strength of 0.3 to 0.7 MPa

Concrete
Jointing
equates to an allowable bearing capacity of a American Concrete Institute; ACI 229-R13

9
well-compacted soil. It is the primary objective Report on Controlled Low-Strength Materials

Procurement
for U-Fill installations to provide adequate

10
bearing support while maintaining low level Ontario Provincial Standard Specifications;
strengths to ensure future excavation (if OPSS 1359, “Material Specification For

Construction
Placement
necessary) can be accommodated at a later Unshrinkable Backfill”. (2006)

Meetings
& Pre-
Pre-
11
date. Some mixtures that are acceptable at
early ages continue to gain strength with

Procedures
time, making future excavation with hand

Concrete
Ordering
12
tools difficult to complete.

Transportation
and Receiving Consolidating and
Concrete
Density: Wet density of an U-Fill, in place, is

13
in the range of 1,840 to 2,320 kg/m3, which is
greater than most compacted materials. The

and Finishing Requirements


Concrete

Convey,
Placing,
dry density of the mixture can be expected

14
to be substantially less than that of the
wet density due to water loss. Lower unit Protection
Concrete

weights can be achieved by using lightweight


Curing Acceptance of Continuous Troubleshooting

15

aggregates, high entrained-air contents, and


foaming agents.
Measurement,
Testing and Closeout and
Concrete

16

Settlement: Earth fills can settle and


consolidate even when compaction
Improvement

Project

requirements have been met during


17

construction. In contrast, U-Fill does not


shrink after installation and settlement
will not occur after hardening, providing
18

the mixture properties have been met.

44
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1

Chapter 8 – Architectural Concrete to the site in an agitator truck. The most


and Inspection
Curb & Gutter Management
Evaluation

common surface of a cast-in-place concrete


Sidewalk,
2

Concrete is one of the most versatile is patterned form-tie holes and a smooth
and widely used construction materials surface finish. For vertical structures such as
Pavement
and Rigid
Selection

in the world. One special subset is called foundations and retaining walls, this method
Asset
3

architectural concrete, which refers to can accommodate countless types of finishes


a substance that provides an aesthetic such as, textures created by various forming
Concrete

finish and structural capabilities in one. methods and revealed after the concrete has
Bridges
4

This material is made to be seen. Canadian been cast (ex. patterned form liners).
Standards Association (CSA) A23.1-14, defines Cast-in-Place Horizontal: also known as
Sustainability Cost Analysis Unshrinkable

architectural concrete as concrete that is decorative concrete, in this method of


5

exposed to view as an interior or exterior construction, the concrete is placed into


surface. Whether creating broad expanses forms and then the surface is textured and
Life-Cycle
(LCCA)

or minute details, concrete permanently / or coloured with a variety of techniques to


6

captures the chosen look. Achieving an provide a decorative finish. Some techniques
architectural or decorative appearance used for cast-in-place concrete flatworks
Fill (U-Fill)

usually requires something different to be include; texturing in alternating directions


7

done to the concrete to make it stand out. (using brooms, trowels or other hand tools);
Whether that involves special forms, special exposed aggregate finishes using retardants
Architectural
Concrete

finishing techniques, or special ingredients, to slow the hardening process; sand blasting
8

the variety of effects is almost endless and or shot blasting to provide a coarse surface;
open to the designer’s imagination. stamping; acid etching and staining.
Concrete
Jointing
9

Architectural concrete can be defined as Precast: In this method of concrete


Procurement

concrete which is exposed as an interior construction, formwork is erected off-site,


10

finish or exterior surface in a public space usually in a controlled factory setting such
or municipal right-of-way; contributes to the as a precast concrete plant. Typically, these
Construction
Placement

visual character of the space or structure; and structural members or panels are used as
Meetings
& Pre-
Pre-
11

is designated in the contract documents as exterior cladding for buildings as previously


architectural concrete. shown in Figure 8.1 and other structures such
Procedures

as, bridge abutments shown in Figure 8.2. This


Concrete
Ordering
12

8.1 Types of Architectural Concrete method is quite common when a consistency


of colour, texture and finish is required to
Transportation
and Receiving Consolidating and
Concrete

There are many ways in which concrete can acquire a desired appearance. Precast panels
13

be formed; however, they generally fall into are often viewed as a cost-effective approach
one of two main categories: concrete that is due to the amount of time saved during
and Finishing Requirements
Concrete

Convey,
Placing,

cast where it will remain, and concrete that installation. In addition, precast concrete can
14

is cast elsewhere and transported to site provide a particularly artful appearance and
for installation. Within these two categories, creative form for any surface.
Protection
Concrete

the most common methods of concrete


Curing Acceptance of Continuous Troubleshooting

15

construction are cast-in-place and precast. Tilt-up: In this method of precast concrete,
These techniques are described briefly below, a cast-in-place concrete floor slab is usually
Measurement,
Testing and Closeout and
Concrete

and are further explained in surface and basic used as formwork for the cladding/wall of
16

techniques. the building. Once the floor slab has cured,


formwork is erected to form the edges of the
Improvement

Project

Cast-in-Place Vertical: In this method of wall slabs, which are then cast horizontally on
17

concrete construction, formwork is erected the floor slab, sometimes in stacks on top of
on-site and the concrete is typically placed via each other. Once cured, they are hoisted and
ready-mixed concrete where, the material is tilted into place.
18

batched at a local concrete plant and trucked

45
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
This method of construction requires Cast-in-Place Horizontal Surfaces-Decorative

and Inspection
Curb & Gutter Management
Evaluation
substantial manoeuvring space for the lifting Concrete

Sidewalk,
2
equipment and proper planning.
Coloured Concrete: Concrete is a product

Pavement
and Rigid
Selection
Applied: Applied concrete is not as common known to be mouldable into many shapes and

Asset
3
now as it used to be. It is often recognizable is well known to have many different colours
at a zoo, skate park, or pool, or one of the as is illustrated in Figure 8.3. Coloured

Concrete
spaceship-like buildings from the 1960s. The concrete is produced through the use of iron

Bridges
4
application of shotcrete, using a pneumatic oxide pigments in the mix and have been used
sprayer is one way that curvilinear shapes are in concrete to provide earth-tone elements

Sustainability Cost Analysis Unshrinkable


achieved. for over 50 years. The pigments are either

5
mined from the ground or manufactured in
chemical plants around the world. Pigments

Life-Cycle
(LCCA)
8.2

6
Fill (U-Fill)
7
Architectural
Concrete
8
Concrete
Jointing
9
Procurement
Construction 10
Placement
Meetings
& Pre-
Pre-
11
Procedures
Concrete
Ordering
12
Transportation
and Receiving Consolidating and
Concrete

13
and Finishing Requirements
Concrete

Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting

15
Measurement,
Testing and Closeout and
Concrete

16
Improvement

Project
17
18

46
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1

are available from suppliers in either powder, which any pigment has been added. Pigment
and Inspection
Curb & Gutter Management
Evaluation

liquid and granular forms. Iron oxide pigment can be added to the concrete mix integrally
Sidewalk,
2

particles are ten times smaller than cement in the mixing process or can be applied to the
and cover the cement particle when mixed surface after the concrete has set.
Pavement
and Rigid
Selection

in concrete to create a coloured concrete


Asset
3

appearance. White Portland Cement is an ingredient in


the production of coloured concrete. It can
Concrete

This is the primary reason the quantity of also be used on its own and allow for a broad
Bridges
4

color is typically based on the weight of spectrum of colours from bright whites to
the cement content or a percentage of the pastels or saturated colors. Mix designs for
Sustainability Cost Analysis Unshrinkable

overall mix. The supplier and / or contractor white or coloured concrete are formulated
5

should control the amount of water added with respect to the following ingredients,
to the concrete
Life-Cycle
(LCCA)

to ensure the
6

mix provides a
consistent colour
Fill (U-Fill)

throughout the
7

entire project. If
additional water
Architectural
Concrete

is added during
8

construction then
the proportions
Concrete
Jointing

of the mix
9

will change
Procurement

resulting in the
10

colour fading or
becoming lighter
Construction
Placement

in appearance.
Meetings
& Pre-
Pre-
11

Concrete
Procedures

inherently is a
Concrete
Ordering
12

natural coloured
material and
Transportation
and Receiving Consolidating and
Concrete

consistency
13

depends on many
factors from
and Finishing Requirements
Concrete

Convey,
Placing,

batch to batch.
14

These factors
include but are
Protection
Concrete

not limited to; the


Curing Acceptance of Continuous Troubleshooting

15

temperature of
the mix; moisture
Measurement,
Testing and Closeout and
Concrete

content of the
16

aggregates; the
source of the
Improvement

Project

cement; types of
17

supplementary
cementing
materials; and Figure 8.3 - Decorative patio and pool entry with exposed aggregate surface
18

the accuracy in using coloured beaded glass (provided by Concrete Ontario)

47
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
paying particular attention to the resultant technique can be applied using a variety of

and Inspection
Curb & Gutter Management
Evaluation
effect on color; (1) type and color of cement; decorative aggregates (ex. black granite);

Sidewalk,
2
(2) type and quantity of pigment; (3) type and vary in size; and the depth of penetration can
quantity of chemical admixtures; (4) type, be controlled based on desired amount of

Pavement
and Rigid
Selection
gradation, color, and cleanliness of fine and aggregate exposed. For example, the concrete

Asset
3
coarse aggregates; (5) type and quantity of on the left in Figure 8.4 has been constructed
supplementary cementing materials such as, with a light etch or micro-exposed aggregate

Concrete
slag, fly-ash, dark or white silica fume; and (6) finish to expose the sand grains in the mix

Bridges
4
consistent water to cementing materials ratio only. This technique provides texture surface
(w/cm ratio). but is still comfortable for bare feet or bicycle

Sustainability Cost Analysis Unshrinkable


traffic. Right beside is the same colour of

5
Exposed Aggregate: A textured surface can concrete only stamped with a subtle stone
be constructed to provide colour changes surface. By simply changing the texture of

Life-Cycle
(LCCA)
and surface finishes such as, impressed the concrete, the finished product gives the

6
brick or stone. Another simple way to impression that a different colour of concrete
change the texture is to provide an exposed has been used.

Fill (U-Fill)
aggregate finish with a surface retardant

7
to slow down the setting process. This In Figure 8.5, is a concrete surface with

Architectural
Concrete
8
Concrete
Jointing
9
Procurement
Construction 10
Placement
Meetings
& Pre-
Pre-
11
Procedures
Concrete
Ordering
12
Transportation
and Receiving Consolidating and
Concrete

13
and Finishing Requirements
Concrete

Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting

15
Measurement,
Testing and Closeout and
Concrete

16
Improvement

Project
17
18

48
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1

a medium-exposed aggregate finish and Stamped (or Impressed) Concrete: Stamped


and Inspection
Curb & Gutter Management
Evaluation

flagstone stamped surface and broom concrete, or sometimes called impressed


Sidewalk,
2

finished on the left respectively. This surface concrete or patterned concrete, is a method
treatment removes the concrete paste just of concrete construction that provides
Pavement
and Rigid
Selection

enough to expose the top of the coarse a finished surface that resembles other
Asset
3

aggregate. On the right is a traditional materials such as, slate, flagstone, brick,
(full depth) exposed aggregate surface and hardwood, cobbles, etc.
Concrete

conventional broomed surface commonly


Bridges
4

used to finish sidewalks or walkways. The Stamped concrete offers a wide array of
traditional (full depth) exposed aggregate options to municipalities when creating a
Sustainability Cost Analysis Unshrinkable

removes more paste from the surface; reveals desired look for new streetscapes, sidewalks,
5

more aggregate colours in the mixture and parking lots, parks and other public spaces.
provides a rougher surface appearance. Stamped concrete has the ability to provide
Life-Cycle
(LCCA)

When texturing and colour are combined, a a cost-effective surface treatment without
6

beautiful concrete walkway can be created as compromising on appearance. There are


shown in Figure 8.6. hundreds of stamped concrete patterns
Fill (U-Fill)

available in the market, such patterns include;


7

Shown subsequently in Figure 8.7 is another random or repetitive interlocking stones, tiles,
technique municipal designers may want fieldstone, flagstone and other natural stone
Architectural
Concrete

to consider for their decorative concrete finishes. The concrete mats used to create
8

applications. Similar to the examples these finishes vary in size and can offer an
above, the treatment involves texturing array of jointing designs or seamless stone-
Concrete
Jointing

the surface with micro-exposed aggregate like finishes. When applied with coloured
9

finishes although, jointing is imprinted release agents and concrete sealers, the
Procurement

into the concrete with plastic stencils municipality can enhance the appearance
10

to develop a brick paving stone pattern. of the surface and create a two-tone finish
The styles of patterns are limitless to the similar to natural stone, in Figure 8.8 or
Construction
Placement

designer’s imagination as the stencils can be interlocking pavers.


Meetings
& Pre-
Pre-
11

manufactured with computer programs to


suit a particular design objective.
Procedures
Concrete
Ordering
12
Transportation
and Receiving Consolidating and
Concrete

13
and Finishing Requirements
Concrete

Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting

15
Measurement,
Testing and Closeout and
Concrete

16
Improvement

Project
17
18

49
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
For examples on stamped concrete finishes The following is a general list of items that

and Inspection
Curb & Gutter Management
Evaluation
and / or products, refer to the following can be considered in the contract documents

Sidewalk,
2
supplier websites for additional information; to control the quality of decorative concrete
Brickform - http://www.brickform.com/ work. These items include but are not

Pavement
and Rigid
Selection
Textures/About-Our-Textures/; and Proline limited to; jointing patterns and advising

Asset
3
the contractor that the representative will
Tools - http://www.prolinestamps.com/ approve all chalk lines prior to saw cutting;

Concrete
concrete_stamps.aspx?id=1 contractor’s opportunity to patch and repair

Bridges
4
Figure 8.8 – Decorative coloured concrete damaged and / or nonconforming sections of
with stamped stone finish (provided by decorative concrete; color variations between

Sustainability Cost Analysis Unshrinkable


Concrete Ontario) concrete placements and the contractor’s

5
responsibility to control / verify mix designs;
8.3 Qualifications and Specifications contractor’s opportunity to review and

Life-Cycle
(LCCA)
recommend changes to the concrete mixture

6
It is best practice to include in the contact to improve performance; and trial batches or
documents, a special provision outlining mock-ups required for representative review /

Fill (U-Fill)
the municipality’s quality expectations for approval prior to concrete placement.

7
architectural or decorative concrete, the
monitoring / controlling procedures during Mock-ups: The mock-up can be a separate

Architectural
Concrete
placement and subsequent acceptance standalone item in the contract or built-in to

8
requirements. The contract should define the unit cost of the architectural or decorative
the qualifications required by the general concrete items providing the description of

Concrete
Jointing
contractor and the municipal representative work is clearly identified for contractor’s

9
who will evaluate the concrete for compliance bidding on the work. It is in the best interest

Procurement
with the specifications. In order to mitigate of all parties that a mock-up of the proposed

10
any misunderstandings, it is imperative work is conducted to ensure the contractor
that the specifications are clear to the and municipal representative have agreed

Construction
Placement
contractor and the municipal representative on a sample of the architectural/decorative

Meetings
& Pre-
Pre-
11
is readily available to guide and approve the concrete work prior to proceeding with larger
performance of the work. placements.

Procedures
Concrete
Ordering
12
Transportation
and Receiving Consolidating and
Concrete

13
and Finishing Requirements
Concrete

Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting

15
Measurement,
Testing and Closeout and
Concrete

16
Improvement

Project
17
18

50
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1

It is recommended the concrete specifications • Size of the mock-up should represent repair
and Inspection
Curb & Gutter Management
Evaluation

have a defined scope of work for the mock-up and patching of concrete if required;
Sidewalk,
2

installation and approval thereof.


• Consider specifications that permit the
Pavement
and Rigid
Selection

Enclosed are some tips for ensuring a positive municipality to request additional mock-
Asset
3

outcome from the mock-up: ups if necessary. This will be difficult for the
contractor to bid thus, the number of mock-
Concrete

• Construct the mock-up as close reasonably ups possibly required should be specified;
Bridges
4

possible to the actual work in every detail; • Place the mock-up somewhere it can remain
• Include multiple sections of a mock-up to until the job is complete and accepted at final
Sustainability Cost Analysis Unshrinkable

represent various aspects of the project if completion; and


5

required. The mock-ups may be expensive but • Provide acceptance, direction, objections, or
it will identify the preferred quality of work rejection in writing to the contractor.
Life-Cycle
(LCCA)

and alleviate any schedule delays resulting The Canadian Standards Association
6

from disputes and / or replacing the work; (CSA), Concrete Materials and Methods
• When multiple lifts of concrete are required of Concrete Construction (A23.1-14) has
Fill (U-Fill)

in the design, pour at least the second lift that provisions on Architectural Concrete. For
7

is going to be exposed on the surface. additional information, refer to Clause 8.3


• Use the same amount of rebar in the mock- for information on “Reference samples”;
Architectural
Concrete

up as in the real structure to represent the “Mock-up Field Samples”; “Formwork for
8

actual congestion; Special Architectural Finishes”; “Placing of


• Placing methods must be the same. If you Architectural Cast-in-Place Concrete”; and
Concrete
Jointing

use a pump during construction, then use a “Special Finishes”.


9

pump for the mock-up;


Procurement

• Do it more than once. A couple of practice References:


10

sessions are helpful to ensure a consistent


product; The Concrete Network, Understanding
Construction
Placement

• Determine the curing methods, cleaning Coloured Concrete. http://www.


Meetings
& Pre-
Pre-
11

methods, and weather protection, if required, concretenetwork.com/chris_sullivan/colored_


and decide who is responsible for maintaining concrete.htm
Procedures

the protection throughout the duration of the


Concrete
Ordering
12

job;
Transportation
and Receiving Consolidating and
Concrete

13
and Finishing Requirements
Concrete

Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting

15
Measurement,
Testing and Closeout and
Concrete

16
Improvement

Project
17
18

51
Appendix

Best Management Practices for Municipal Concrete Infrastructure


2 3 11 14 15 16 17
Sidewalk, Asset 4 6 7 8 9 Pre- 12 13 Convey, Concrete Measurement, Project
1
Curb & Gutter Management
and Rigid Concrete 5 Life-Cycle
Sustainability Cost Analysis Unshrinkable Architectural Concrete 10
Procurement
Construction
& Pre-
Concrete
Ordering
Transportation Placing, Protection
and Receiving Consolidating and Testing and Closeout and 18 Appendix
Introduction Evaluation Pavement Bridges (LCCA) Fill (U-Fill) Concrete Jointing Placement Procedures Concrete Curing Acceptance of Continuous Troubleshooting
and Finishing Requirements
and Inspection Selection Meetings Concrete Concrete Improvement

Best Management Practices for Municipal Concrete Infrastructure


52
“Concrete Materials and Methods of Concrete
Institute’s Technical Brochure, “Architectural

Construction, A23.1-14” (2014). – http://shop.


csa.ca/en/canada/concrete/a231-14a232-14/
Precast Concrete” (2009). http://www.cpci.

The Canadian Standards Association (CSA),


Canadian Precast / Prestressed Concrete

ca/en/resources/technical_publications/

invt/27012102014
Introduction
1

Chapter 9 – Concrete Jointing wide variety of slumps at any given w/cm


and Inspection
Curb & Gutter Management
Evaluation

ratio. As the concrete hydrates the water of


Sidewalk,
2

Joints are used in concrete pavement to convenience will bleed out of the concrete
control the location and geometry of the which will then lose volume. The loss of
Pavement
and Rigid
Selection

transverse and longitudinal cracks. These volume is a phenomenon called drying


Asset
3

cracks develop due to stresses in the shrinkage in the concrete. Low shrinkage
concrete caused by shrinkage during the concrete is defined by the Canadian
Concrete

curing period; inconsistent temperature Standards Association (CSA) A23.1, Clause


Bridges
4

and moisture differences; and traffic 8.8.2 as concrete that has shrinkage not
loading applied to the surface. Concrete greater than 0.04% at 28 days when using
Sustainability Cost Analysis Unshrinkable

moves for a variety of reasons and if the 75 x 75 mm prisms, or 0.035% when using
5

concrete is restrained in any way cracking 100 x 100 mm prisms in accordance with CSA
may occur. A pavement can move on the A23.2-21C. Conventional concrete has typical
Life-Cycle
(LCCA)

base shrinking towards the centre of the drying shrinkage values between 0.035%
6

panel, there are frictional forces generated and 0.070%.


between the soil and the concrete. The
Fill (U-Fill)

friction prevents full contraction of the panel In order to allow for drying shrinkage,
7

and if the resistance force is greater than joints must be placed in the concrete at
the tensile capacity of the concrete, the predetermined intervals or random cracking
Architectural
Concrete

concrete will crack. Restraint is also caused will occur which will not be as aesthetically
8

by appurtenances such as, catch basins, pleasing as a controlled joint. For example,
light poles, maintenance holes or other assume a pavement is 4.5 m in length with
Concrete
Jointing

appurtenances embedded in the concrete. an average shrinkage of 0.06%, then the


9

The primary causes for concrete movement concrete will shrink 2.7 mm and jointing
Procurement

are drying shrinkage and thermal expansion should be installed to control any shrinkage
10

/ contraction. cracking. In addition, the American Concrete


Pavement Association (ACPA) provides a
Construction
Placement

Concrete requires water / cementitious Joint and Sealant Movement Estimator” App
Meetings
& Pre-
Pre-
11

ratios (w/cm) between 0.28 and 0.32. The free for downloading at http://apps.acpa.org/
current Canadian edition of Design and applibrary/JointMovement/.
Procedures

Control of Concrete Mixtures states this


Concrete
Ordering
12

ratio excludes evaporable water, the water For municipal applications, concrete is placed
to Portland cement ratio (by mass) should for exterior applications that are subject to
Transportation
and Receiving Consolidating and
Concrete

be approximately 0.22 to 0.25 in order the elements. When the concrete is heated
13

to completely hydrate the cementitious or cooled there is a corresponding change


particles in the mixture. In order to place in volume of the material. The amount of
and Finishing Requirements
Concrete

Convey,
Placing,

the concrete, typical w/cm ratios are change is determined by the concrete’s
14

between 0.70 and 0.40. For sidewalks and Coefficient of Thermal Expansion (CTE).
curb applications, the w/cm ratio specified Figure 9.1 shown below represents the
Protection
Concrete

is a maximum 0.45 and bridge decks are a average CTE for various types of aggregates.
Curing Acceptance of Continuous Troubleshooting

15

maximum 0.40. Roller Compacted Concrete For a typical limestone concrete mix, the
(RCC) has a lower w/cm ratio of 0.38 or average CTE is 7.8 x10-6 m/m/°C. For
Measurement,
Testing and Closeout and
Concrete

lower (which reduces shrinkage cracking). the same 4.5 m concrete section noted
16

The primary difference in the w/cm ratio above, the length of the pavement will now
is the water required to make the concrete vary by 0.7 mm due to thermal expansion
Improvement

Project

more flowable at the desired slump, this term / contraction for temperatures ranging
17

is called “the water of convenience”. between -10 to 10 °C. This is not a significant
change when compared to the shrinkage that
With the latest technologies in concrete occurs during curing although, this expansion
18

water reducers, it is possible to have a / contraction may cause the concrete to chip

53
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
if the joints are filled with incompressible consideration when determining the limit of

and Inspection
Curb & Gutter Management
Evaluation
materials. the concrete pavement.

Sidewalk,
2
To accommodate these movements there For sidewalks and curbs, the edge loads

Pavement
and Rigid
Selection
are four types of jointing techniques that are are the most predominate load condition

Asset
3
commonly used: whereas, interior loads are the most
(1) construction joints; (2) contraction joints; predominant load condition for concrete

Concrete
(3) isolation joints; and (4) expansion joints. pavements. It is important to understand the

Bridges
4
For these types of jointing applications, the difference since interior loads can change
joints can be sealed or not sealed depending to edge loads if the joints in a concrete

Sustainability Cost Analysis Unshrinkable


on the municipality’s preference. pavement separate, become wider and the

5
load transfer between panels is reduced. The
Concrete jointing is an important transition from edge load to interior load is

Life-Cycle
(LCCA)
consideration in the design and longevity determined by the radius of relative stiffness

6
of the pavement. As shown in Figure 9.2, of the concrete pavement which is beyond
there are three critical cases for stress in the limits of this manual.

Fill (U-Fill)
the pavement; interior load, corner load and

7
edge load. Interior loads are in the middle 9.1 Construction Joints
of the panel and they are usually the lowest

Architectural
Concrete
stress condition. Corner loads are at the Constuction joints occur for two primary

8
corner of the panels and edge loads are reasons; the concrete work has continued
at the limit of the concrete where there is from a previous concrete pour or delays

Concrete
Jointing
no load transfer between adjacent panels. have been experienced on a project and

9
Edge loads are usually the highest stress the pour had to be completed due to time

Procurement
condition and designers should take this into constraints between placement. Depending

Construction 10
Placement
Meetings
& Pre-
Pre-
11
Procedures
Concrete
Ordering
12
Transportation
and Receiving Consolidating and
Concrete

13
and Finishing Requirements
Concrete

Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting

15
Measurement,
Testing and Closeout and
Concrete

16
Improvement

Project
17
18

54
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1

on the application, construction joints are joint does not allow load transfer between
and Inspection
Curb & Gutter Management
Evaluation

typically formed with a smooth vertical face the panels and the slabs will act indepently
Sidewalk,
2

when there is new concrete placed beside when loading is applied. This is acceptable
old concrete. The following is a list of best for light load conditions or when there
Pavement
and Rigid
Selection

practice methods that can be considered for is potential for cracking and the limit of
Asset
3

various applications and are illustrated in cracking should be contained within a panel.
Figure 9.3: Under this scenario, load transfer is not
Concrete

needed if the panel is designed for edge load


Bridges
4

Butt Joint with Expansion Joint Material: conditions.


This method is the most common
Sustainability Cost Analysis Unshrinkable

construction joint for concrete sidewalk Butt Joint with Expansion Joint Material
5

applications and is used to isolate and Dowel Bars: This method is used in
appurtenances such as, maintenance hole concrete pavements where one panel is
Life-Cycle
(LCCA)

frames or poles, and is placed for separation likely to crack due to appurtenances in the
6

between consecutive sidewalk pours. This concrete but load transfer is required across
the joint and /or
Fill (U-Fill)

it is necessary to
7

prevent faulting
(lifting) of the joint.
Architectural
Concrete

This method includes


8

an expansion
joint material
Concrete
Jointing

which provides
9

seperation and
Procurement

prevents the crack


10

from propagating
to the adjacent
Construction
Placement

panel. The steel


Meetings
& Pre-
Pre-
11

dowel will prevent


vertical movement
Procedures

of the joint and


Concrete
Ordering
12

provide load transfer


between the panels
Transportation
and Receiving Consolidating and
Concrete

to ensure a smooth
13

surface. In this
case, an edge
and Finishing Requirements
Concrete

Convey,
Placing,

condition design is
14

not required as the


panels are acting
Protection
Concrete

homogeniously.
Curing Acceptance of Continuous Troubleshooting

15

Butt Joint with Tie-


Measurement,
Testing and Closeout and
Concrete

bars or Dowels: This


16

method is used is
commonly used in
Improvement

Project

slip-form concrete
17

paving when it is not


necessary to isolate
the panels. Tie-bars
18

are typically placed

55
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2
Pavement
and Rigid
Selection

Asset
3
Concrete
Bridges
4
Sustainability Cost Analysis Unshrinkable
5
transeversley to the direction travel and a maximum ratio of 1:1.2). Sawn contraction
placed between pours to connect the slabs. joints should be cut between 8 and 24

Life-Cycle
(LCCA)
Dowel bars are placed longetudinally at hours after placement depending on the

6
construction joints but should only be used environmental conditions (eg. temperature,
for pavements greater than 180 mm thick. wind, etc). Early entry saws can be used

Fill (U-Fill)
to reduce the cut time to approximately 4

7
Butt Joint with Chipped Concrete Face: hours after placement. When the pavement

Architectural
This method is used in lieu of dowels for or sidewalk is not isolated from the curb

Concrete
8
pavements less than 180 mm thick. Since through the use of expansion joint material,
dowels are not practical for this application, then sawcuts in the curb should be aligned
the joint is manually chipped to provide a with the adjacent slab to control the location

Concrete
Jointing
9
rough surface and cleaned to enhance the of cracking.
bond of the new concrete. This method

Procurement
promotes aggregate interlock between the 9.3 Isolation Joints

10
pours and encourages the panels to act as
one. It is important that the chipped face Isolation joints are needed around embedded

Construction
Placement
Meetings
does not undercut the existing concrete as appurtenances or ironworks in the concrete.

& Pre-
Pre-
11
it will be difficult to fill the void and potential Embedded ironworks in the concrete may
reduce the effective thickness of the restrain the concrete when movement

Procedures
Concrete
Ordering
pavement. occurs and cause the concrete to crack.

12
There are three examples provided in
9.2 Contraction Joints Figure 9.5 below. Panel 1 has a lamp post

Transportation
and Receiving Consolidating and
Concrete
in the bottom left corner which will be fixed

13
Contraction joints are joints that are either when the panel moves towards the centre
sawn into the pavement or tooled in using of the panel. Therefore, the concrete at

and Finishing Requirements


Concrete

Convey,
Placing,
a grooving tool. Contraction joints are the top right corner has to move farther to

14
installed to a depth of 1/4 to 1/3 of the slab accommodate the fixed point when shrinkage
thcikness (T/4 or T/3). Some municipalities occurs in the concrete. In Panel 2, there
Protection
Concrete

prefer sawn joints to reduce bumps for is no restraint and the panel will have the
Curing Acceptance of Continuous Troubleshooting

15

wheelchairs and accessibility purposes. ability to shrink towards the centre of the
Measurement,

In accordance with Canadian Standard panel. Lastly, the lamp post is located in
Testing and Closeout and
Concrete

Association (CSA) A23.1, the spacing of the centre of Panel 3 which is the preferred
16

contraction joints should be approximately location as the panel will shrink towards the
Improvement

25 times the slab thickness and should not centre. Most of the drying shrinkage occurs
Project
17

exceed 4.5 m. The concrete panels should in the first month of placement and cracking
be as square as possible with the length to may be observed within a couple months of
wide ratio not exceeding 1:1.5 (note: If you concrete placement.
18

have an Open Graded Drainage Layer (OGDL)


under the concrete it is recommended to use

56
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1

Another reason for cracking in the concrete to the “Design and Construction of Joints for
and Inspection
Curb & Gutter Management
Evaluation

results from the thermal expansion of the Concrete Streets” guideline provided on the
Sidewalk,
2

concrete and steel embedments. The CTE ACPA website at www.acpa.org.


for steel is aproximately 12 x10-6 m/m/°C.
Pavement
and Rigid
Selection

When the steel and the concrete are heated 9.4 Expansion Joints
Asset
3

by the sun, both materials will expand in the


same space and cracking may occur if they Expansion joints are used to isolate concrete
Concrete

are not isolated correctly. In Figure 9.6, panels that are anticipated to move differently
Bridges
4

the maintenance hole fame and cover does than adjacent concrete sections. For sidewalk
not need to be isolated for drying shrinkage and curb applications, expansion joints can be
Sustainability Cost Analysis Unshrinkable

although, needs to be isolated due to the placed between the sidewalk and the curb and
5

thermal expansion of the two materials. If the sections of sidewalks that are perpendicular
concrete was installed on a base with minimal to each other. The curb and sidewalk are
Life-Cycle
(LCCA)

friction then the concrete could expand different thicknesses and widths therefore,
6

without cracking. the concrete is anticipated to expand at


different rates. For sidewalks, most of the
Fill (U-Fill)

For additional information on isolation joints expansion is in the longitudinal direction


7

and construction details for telescoping and misalignment or cracking may occur if
maintenance holes, catch basins, etc., refer perpendicular sections are not isolated from
Architectural
Concrete
8
Concrete
Jointing
9
Procurement
Construction 10
Placement
Meetings
& Pre-
Pre-
11
Procedures
Concrete
Ordering
12
Transportation
and Receiving Consolidating and
Concrete

13
and Finishing Requirements
Concrete

Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting

15
Measurement,
Testing and Closeout and
Concrete

16
Improvement

Project
17
18

57
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
each other. Expansion joints are also used shown in Figure 9.7. Expansion joints should

and Inspection
Curb & Gutter Management
Evaluation
at approaches to bridge structures. If a be carefully planned during the design stage

Sidewalk,
2
concrete pavement was constructed adjacent of a concrete pavement project. If there are
to a bridge approach, expansion in the too many expansion joints in a pavement,

Pavement
and Rigid
Selection
concrete pavement would apply stress on the the pavement may move and cause the

Asset
3
bridge abutments if proper expansion joints contraction joints to separate and widen.
were not constructed. When the contraction joints widen excessively

Concrete
then there will be loss of load transfer at the

Bridges
4
Similar to expansion joints, it is best practice contraction joints. (Figure 9.8)
to construct expansion joints the full

Sustainability Cost Analysis Unshrinkable


thickness of the slab with fiber board or other 9.5 Joint Sealant

5
expansion joint material such as, rubber or
foam. If the joints are not constructed the Joint sealing or no sealing is a very hot topic

Life-Cycle
(LCCA)
full depth of the slab, then sections of the with numerous experts sitting on both sides

6
sidewalk or pavement are still connected and of the dividing line. As pavement designers
expansion may cause the concrete to crack as are aware, water can have a damaging effect

Fill (U-Fill)
7
Architectural
Concrete
8
Concrete
Jointing
9
Procurement
Construction 10
Placement
Meetings
& Pre-
Pre-
11
Procedures
Concrete
Ordering
12
Transportation
and Receiving Consolidating and
Concrete

13
and Finishing Requirements
Concrete

Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting

15
Measurement,
Testing and Closeout and
Concrete

16
Improvement

Project
17
18

58
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1

on the performace of the pavement if water Cement Association of Canada (CAC),


and Inspection
Curb & Gutter Management
Evaluation

enters the base and doesn’t drain properly. Kosmatka, Steven H.; Kerkhoff, B.;
Sidewalk,
2

The pro-sealing group states that joints need Panarese, William C.; MacLeod, Norman F.;
to be sealed to keep the water out and to and McGrath, R.J. “Design and Control of
Pavement
and Rigid
Selection

limit the amount of incompressible materials Concrete Mixtures, 8th Canadian Edition”
Asset
3

entering the joints. The primary problem (2011).


with sealing is that if it is done incorrectly
Concrete

it can trap water which may become a Canadian Portland Cement Association
Bridges
4

large problem. Typically, joint sealants last (CPCA). “Thickness Design for Concrete
aprroximately 10-15 years before failures Highway and Street Pavement Canadian
Sustainability Cost Analysis Unshrinkable

occurs and the sealant requires replacement Edition/Metric” (EB209.03P)


5

or maintennce. Each maintenance cycle


requires the joint to be sawn wider which Canadian Standards Association (CSA).
Life-Cycle
(LCCA)

can contribute to increased noise of the “Concrete Materials and Methods of


6

pavement. Concrete Construction / Test Methods and


Standard Practices for Concrete - A23.1/2”
Fill (U-Fill)

The no-seal group suggests the joints should (2014).


7

be designed with closer spacing to reduce


the amount of movement in the joint and Hein, D. and Sullivan, S. Transportation
Architectural
Concrete

minimize the amount of incompressible Association of Canada. “Concrete


8

materials entering the joint. In addition, if Coefficient of Thermal Expansion (CTE) and
the pavement is designed with good drainage Its Significance in Mechanistic-Empirical
Concrete
Jointing

then water entering the joint and / or base Pavement Design” (2012).
9

should not be an issue. The main concern


Procurement

with no sealant is incompressibles entering Ontario Provincial Standards and


10

the joint which may lead to concrete chipping Specifications, OPSD 310.010 (2005).
and potential blow-outs of the joint during
Construction
Placement

expansion / contraction. To address these Ontario Provincial Standards and


Meetings
& Pre-
Pre-
11

concerns, routine cleaning of the joints is Specifications, OPSD 551.032 (2008).


recommended to remove incompressible
Procedures

material such as aggregates. Additionally, Ontario Provincial Standards and


Concrete
Ordering
12

it would be best practice to seal granular Specifications, OPSD 552.020 (2008).


shoulders to minimze the migration of
Transportation
and Receiving Consolidating and
Concrete

aggregates that may travel along the surface


13

and enter the joint.


and Finishing Requirements
Concrete

Convey,
Placing,

Both approaches have performed well on


14

pavements in Ontario with good success.


For additional information regarding joint
Protection
Concrete

sealant, refer to the following website which


Curing Acceptance of Continuous Troubleshooting

15

has been dedicated to this topic


www.sealnoseal.org. In addition, jointing
Measurement,
Testing and Closeout and
Concrete

design information can be found at the ACPA


16

website at www.wikipave.org
Improvement

Project

References:
17

American Concrete Paving Association


ACPA, Design and Construction of Joints for
18

Concrete Streets, 1992.

59
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
Chapter 10 – Procurement estimating and cost-benefit analysis during

and Inspection
Curb & Gutter Management
Evaluation
this decision making process. Through the

Sidewalk,
2
This chapter provides a guideline for economic evaluation process, the agency
municipal concrete designers and contract should identify potential risks and the impact

Pavement
and Rigid
Selection
administrators during the procurement phase of making such procurement related decisions.

Asset
3
of a project and preparation of contract
documents. The procurement phase can be Depending on the complexity of a particular

Concrete
defined as the process of which the acquisition project, such as a skate-park seen in Figure

Bridges
4
of products, services or results are obtained 10.1 or reconstruction of a concrete bridge
from an outside external source. It is in the for example, the procurement schedule

Sustainability Cost Analysis Unshrinkable


best interest of government agencies that should be considered as part of the overall

5
projects are procured appropriately in order work plan for the project. The preferred
to ensure good value for the work in terms of timing of the reconstruction work may

Life-Cycle
(LCCA)
cost, time, quality and scope of work. dictate the schedule for procurement and

6
the agency’s ability to meet key milestones
The initial step in the municipal procurement dates, including; advertising timelines; bidding

Fill (U-Fill)
process is to identify the purchasing needs period; closing / opening of bids; acceptance

7
of the agency and establish a strategy to period; recommendation for award; and
satisfy these requirements. This strategy execution of the contract documents. The

Architectural
Concrete
typically includes a series of steps and can procurement schedule can significantly

8
be categorized in the following five process influence this process and the development of
groups. These groups can be summarized a Procurement Management Plan may assist

Concrete
Jointing
as follows; Plan Purchases and Acquisitions; agencies in administering the procurement

9
Planned Contracting; Contracts; Contract phase of a project.

Procurement
Administration; and Contract Closure.

10
Items to be considered as part of a
10.1 Plan Purchases and Acquisitions Procurement Management Plan include;

Construction
Placement
• Products, services or results to be procured

Meetings
& Pre-
Pre-
11
This process identifies which needs can be with justification statements and anticipated
met by purchasing or acquiring products, timelines;

Procedures
services or results from outside of the agency. • Procurement related costs, evaluation

Concrete
Ordering
12
This process typically includes considerations of purchasing options and selection
of how, what and when to acquire products, methodology;

Transportation
and Receiving Consolidating and
Concrete
services or results. During this process, • Risks associated with procurement

13
the agency may seek services and support management and potential mitigation
from subject matter experts or specialists in strategies;

and Finishing Requirements


Concrete

Convey,
Placing,
disciplines such as engineering, contracting, Standardized procurement templates or

14
financing, purchasing and law. documents to be used (e.g. Request for
Quotation – RFQ); Protection
Concrete

The Plan Purchases and Acquisitions process • General instructions for bidders such as,
Curing Acceptance of Continuous Troubleshooting

15

includes reviewing the risks when determining contract schedules and work breakdown
whether to perform the work with in-house structure (WBS);
Measurement,
Testing and Closeout and
Concrete

resources or soliciting the work from outside • Procurement coordination with other agency
16

of the organization. This process generally projects (if required);


involves the agency determining whether • Identification of potential bidders and
Improvement

Project

to ‘make-or-buy’ a product or service under possible bidding constraints, for example,


17

conditions when specific resources or current industry conditions, competing


specialized skills may not be available. It projects and contractor availability for
is good practice to make use of economic specialized work (ex. concrete pavement
18

evaluation tools and techniques such as, construction);

60
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Best Management Practices for Municipal Concrete Infrastructure
61
2 3 11 14 15 16 17
Sidewalk, Asset 4 6 7 8 9 Pre- 12 13 Convey, Concrete Measurement, Project
1
Curb & Gutter Management
and Rigid Concrete 5 Life-Cycle
Sustainability Cost Analysis Unshrinkable Architectural Concrete 10
Procurement
Construction
& Pre-
Concrete
Ordering
Transportation Placing, Protection
and Receiving Consolidating and Testing and Closeout and 18 Appendix
Introduction Evaluation Pavement Bridges (LCCA) Fill (U-Fill) Concrete Jointing Placement Procedures Concrete Curing Acceptance of Continuous Troubleshooting
and Finishing Requirements
and Inspection Selection Meetings Concrete Concrete Improvement
Introduction
1
• Concrete Ontario third party certification of submitting a detailed submission for review

and Inspection
Curb & Gutter Management
Evaluation
the concrete plant and delivery vehicles as per and consideration by the agency. Potential

Sidewalk,
2
the requirements of OPSS 1350.MUNI. bidders are required to provide detailed
• Development of a bidder’s list, notification information pertaining to, but not limited to,

Pavement
and Rigid
Selection
process and industry liaison strategy; information about the general contractor;

Asset
3
• Contract approval process, deliverables and project management experience and
deadlines; and qualifications of supervisory staff; insurance

Concrete
• Criteria for vender performance evaluations. / bonding capabilities; company financial

Bridges
4
statements; past work history; the value of
work completed; project references; and

Sustainability Cost Analysis Unshrinkable


10.2 Planned Contracting performance reports / ratings.

5
Provided that the agency determines to solicit After the closing date for pre-qualified

Life-Cycle
(LCCA)
the work from outside of the organization, bid submissions, the proposals may be

6
the Planned Contracting process prepares forwarded to a multi-discipline review
the documents required to facilitate the bid Committee consisting of agency staff, external

Fill (U-Fill)
submissions from General Contractors and consultants and/or subject matter experts (ex.

7
the subsequent selection / approval process. Structural Engineers retained on a concrete
The Planned Contracting process obtains bridge construction project). The review

Architectural
Concrete
responses from the concrete industry, such as Committee will assess, evaluate and rate

8
tendered bids or proposals from Contractors each proposal based on a set criteria defined
interested in performing the work. The bids for the project. Once completed, general

Concrete
Jointing
and/or proposals are received by the agency contractors will be shortlisted; a summary of

9
and evaluated to ensure the submissions the results / recommendation will be prepared

Procurement
meet the requirements of the contract for the agency’s approval body, such as

10
documents. Many factors can be considered Council; and the list of qualified contractors
when evaluating submissions, such as, cost; will provide a bid as part of the second stage

Construction
Placement
contractual compliance; list of suppliers / of the procurement process.

Meetings
& Pre-
Pre-
11
subcontractors; past performance; references;
and bonds / insurance. 10.3 Contracts

Procedures
Concrete
Ordering
12
Pre-Qualification of General Contractors: The municipal procurement process often
Depending on the type of concrete involves Purchasing Contracts between a

Transportation
and Receiving Consolidating and
Concrete
project planned by the agency, designers buyer and seller, or government agency and

13
/ contract administrators may consider general contractor. A mutual agreement,
pre-qualifying general contractors prior promise and/or contract is developed to bind

and Finishing Requirements


Concrete

Convey,
Placing,
to the bidding process to ensure potential this relationship that defines the terms and

14
bidders are capable of delivering the project; obligations of each party. For example, the
conducting the work; and meet the minimum seller or general contractor shall provide Protection
Concrete

requirements in the contract documents. The the product, service or result for a set price
Curing Acceptance of Continuous Troubleshooting

15

primary benefits of pre-qualification process over a certain period of time, and the buyer
include; reduced time between closing and or agency shall provide a monetary payment
Measurement,
Testing and Closeout and
Concrete

award of a contract; ensuring consistent for work performed in accordance with the
16

delivery of high-quality construction conditions of the contract.


projects; and making the best use of agency /
Improvement

Project

contractor resources. One of the primary requirements for a


17

contract to be enforceable is the condition


The pre-qualification process is typically that all parties accept the terms of the legal
open to the public where potential bidders agreement. This is commonly achieved
18

are invited to express their interest by through signature and seal of party

62
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1

agreements, but in some jurisdictions, the various methods of payment; the preferred
and Inspection
Curb & Gutter Management
Evaluation

acceptance of contacts have evolved to timelines for completion; and the level of risk /
Sidewalk,
2

include e-tendering processes and various responsibility associated with the work.
forms of electronic bid submissions.
Pavement
and Rigid
Selection

Regardless of the format of an agreement, It is the responsibility of the agency to


Asset
3

a contract is a legally binding relationship tailor the Contract to the specific needs of
subject to remedy of the courts and the project and clearly define the roles of
Concrete

arbitration. the agency and General Contractor. Where


Bridges
4

possible, the terms and conditions should


If any, one (or more), of the following identify risks, which party is responsible for
Sustainability Cost Analysis Unshrinkable

elements is not present in an agreement then the risk and potential mitigation strategies
5

the contract is not formed and the agreement to manage the risk. The type of Contract that
is not enforceable by law. These essential bears the most amount of the risk will typically
Life-Cycle
(LCCA)

elements include; offer and acceptance of the cost agency more to complete. Alternatively,
6

terms / conditions of the contract; mutual the Contractor may better suited to manage
intent to complete the contract work and or mitigate the risk and in turn, the agency
Fill (U-Fill)

requirements; financial consideration or may find the cost of the project to be more
7

something of monetary value is exchanged economical.


between the parties; capacity of the persons
Architectural
Concrete

contracting with each other is clear; and the The type of Contracts can be generally
8

intended outcome of the contract is for lawful categorized into three main groups, these
purposes. groups include;
Concrete
Jointing
9

In Canadian Contract law, the agency’s Fixed price (either Lump Sum or Unit Price):
Procurement

request for bidders on a project constitutes Compensation is based on a predetermined


10

as an offer and ‘Contract A’ is formed when value for the scope of work and may include
the offer is accepted upon submission of each incentives for meeting or exceeding selected
Construction
Placement

bid / bid deposit from general contractors. project objectives such as, defined timelines
Meetings
& Pre-
Pre-
11

‘Contract B’ is formed when the agency for Contract completion through performance
awards the bid submission or tender to the bonuses / liquidated damages (ex. bonus /
Procedures

successful bidder. This concept has recently penalty clauses);


Concrete
Ordering
12

been adopted by the courts to ensure fairness


for both, the agency / owner and bidders Cost reimbursable (or Cost plus): This type
Transportation
and Receiving Consolidating and
Concrete

during the procurement process. In essence, of Contract reduces the risk endured by the
13

this concept protects the right of both parties Contractor as the agency compensates the
and instills confidence that bid submissions Contractor for actual work performed plus
and Finishing Requirements
Concrete

Convey,
Placing,

are valid / irrevocable; and that general a set fee for profit, both parties are held
14

contractors can expect an equal opportunity accountable for completing and funding the
to successfully bid on the work. project; and
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting

15

Contract Types: There are several types of Time and Material (T&M): Similar to cost
contracts that agencies may want to consider plus arrangements except the Contractor’s
Measurement,
Testing and Closeout and
Concrete

during the procurement phase of a project. risk is limited as the value of the Contract is
16

Expectations on a project can vary and the open ended as the scope of work is undefined
type of contract should be selected to best and the full value of the work has not been
Improvement

Project

suit the expected outcome of the work, based determined at the time of Contract award.
17

on the parameters of the project. The agency


should consider the anticipated dynamics
of each contract; the type of relationship
18

formed with the general contractor; the

63
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
10.4 Contract Administration for the change; the basis for approval; level

and Inspection
Curb & Gutter Management
Evaluation
of authority protocols; the person or group

Sidewalk,
2
On a conventional concrete construction that authorizes the change; tools / templates
project, the agency’s role in managing to be used; procedures / requirements for

Pavement
and Rigid
Selection
the work includes ensuring the General supporting documents; and links to other

Asset
3
Contractor complies with the terms and Contract management procedures.
conditions of the Contract, as well as

Concrete
documenting and agreeing on any changes Depending on the complexity of the concrete

Bridges
4
that may arise during the implementation project, the Change Control process could
of the work. Contract Administration can involve other monitoring and controlling

Sustainability Cost Analysis Unshrinkable


be defined as the process of managing the procedures, for example, schedule and cost

5
delivery of Contract work for the purposes performance forecasting utilizing tools such
of optimizing financial and operational as Earned Value Management. Regardless of

Life-Cycle
(LCCA)
performance, while monitoring and the project, the key to change control success

6
controlling the agency’s level of risk. is to have a well-defined and documented
process that allows agency’s to monitor the

Fill (U-Fill)
The Contract Administration process may progress of project. Changes to a Contract

7
include the management of many different may often reflect lessons to be learned and
processes (often at multiple levels of agencies may benefit from the transfer of

Architectural
Concrete
complexity). Some examples include, but are knowledge on future projects.

8
not limited to; monitoring and controlling
the project schedule; financial tracking / 10.5 Contract Closure

Concrete
Jointing
reporting of work performed; documenting

9
and evaluating on the Contractor’s At the completion of the project, the

Procurement
performance; administrating quality control; agency will be required to close-out the

10
and integrating change control procedures. Contract and provide a formal notice to the
It is important to note that Contracts can General Contractor that the requirements

Construction
Placement
be amended at any time by mutual consent of the Contract have been completed; the

Meetings
& Pre-
Pre-
11
of all parties involved, through the change Contractor is no longer responsible for the
control process identified in the conditions of work performed; and that all outstanding

Procedures
Contract. matters have been reconciled. The Contract

Concrete
Ordering
12
Closure procedure should be defined in the
Change Control: An efficient Change Control general conditions of Contract, often in the

Transportation
and Receiving Consolidating and
Concrete
process should be clear to all parties at the form of a signed completion certificate and/

13
onset of the project. The process should or letter documented in the project file for
be fair and flexibility although, provide the future reference.

and Finishing Requirements


Concrete

Convey,
Placing,
agency with the ability to control scope of

14
work changes on a Contract. If the process For more information on the Contract Closure
is too onerous, valuable changes may be procedures / processes, please refer to Protection
Concrete

overlooked or lead to uncontrolled scope Chapter 17: Project Closeout.


Curing Acceptance of Continuous Troubleshooting

15

creep and reconfiguration of the Contract


objectives. If the process is too lenient, then References:
Measurement,
Testing and Closeout and
Concrete

changes to the Contract may be implemented


16

with insufficient thought and consideration of City of Calgary, Prequalification for


the potential consequences. Construction Prime Contractor - http://
Improvement

Project

www.calgary.ca/CA/fs/Pages/Bid-and-
17

Generally speaking, the Contract Documents Vendor-Information/Prequalification-for-


may include the following steps and/or Construction-Prime-Contractor.aspx
requirements as part of the change control
18

process. These steps include; the rationale

64
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1

Project Management Docs, Procurement


and Inspection
Curb & Gutter Management
Evaluation

Management Plan Template - http://


Sidewalk,
2

www.projectmanagementdocs.com/
project-planning-templates/procurement-
Pavement
and Rigid
Selection

management-plan.html#axzz42tbpzjd9
Asset
3

Project Management, Contract Management


Concrete

Guide - http://zo-d.com/blog/archives/taking-
Bridges
4

the-pmp-exam/taking-the-pmp-exam-appendix-
b-contract-types.html
Sustainability Cost Analysis Unshrinkable
5

Public Works and Government Services


Canada, Contractor Performance Evaluation
Life-Cycle
(LCCA)

Report Form (CPERF) - http://www.tpsgc-


6

pwgsc.gc.ca/app-acq/forms/2913-eng.html
Fill (U-Fill)

The ePMbook, Scope & Change Control - http://


7

www.epmbook.com/scope.htm
Architectural
Concrete

University of Waterloo, Contract Law,


8

Engineering Law and Professional Liability


(Case Studies): Changes to the Professional
Concrete
Jointing

Engineers Act (2010) -https://ece.uwaterloo.


9

ca/~dwharder/PPE/Contracts/; and https://


Procurement

ece.uwaterloo.ca/~dwharder/PPE/Part_B_
10

cases/
Construction
Placement

Wikipedia, Contract A, Contract Management


Meetings
& Pre-
Pre-
11

and Procurement - https://en.wikipedia.org/


wiki/Contract_A; https://en.wikipedia.org/
Procedures

wiki/Contract_management; and https://


Concrete
Ordering
12

en.wikipedia.org/wiki/Procurement
Transportation
and Receiving Consolidating and
Concrete

13
and Finishing Requirements
Concrete

Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting

15
Measurement,
Testing and Closeout and
Concrete

16
Improvement

Project
17
18

65
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
Chapter 11 – Pre-Construction & In some cases, it is advisable to specify a

and Inspection
Curb & Gutter Management
Evaluation
Pre-Placement Meetings pre-placement trial batch or test section in

Sidewalk,
2
order to ensure the contractor can meet the
Depending upon the size and scope of the requirements of the contract, textured finish-

Pavement
and Rigid
Selection
project, a pre-placement meeting as seen in es, colour, placement rate, etc. During this

Asset
3
Figure 11.1 should be held regardless of its for- time, it is best practice to obtain samples of
mality. Having a set of plans for the contrac- the concrete and conduct material testing for

Concrete
tor is advisable, this allows the contractor to compressive strength; flexural strength; air

Bridges
4
plan the work accordingly, determine the size void; and / or rapid chloride permeability to
of crew, pour schedule, construction staging ensure the concrete mix can meet the specifi-

Sustainability Cost Analysis Unshrinkable


and equipment requirements. cations after placement.

5
Parties present for a pre-placement meeting Ultimately, it will be up to the contractor to

Life-Cycle
(LCCA)
can vary depending on the size and com- alleviate any concerns from the municipali-

6
plexity of the concrete pour; for example, ty and / or owner’s engineering consultant.
miscellaneous sidewalk pours across a large Concerns may include, but are not limited to;

Fill (U-Fill)
area are often facilitated in the format of a determining the method of concrete con-

7
pre-construction meeting with the munici- struction; quality of concrete mixtures; possi-
pality to discuss items such as, special re- ble discharge locations and rates. The role of

Architectural
Concrete
quirements of the contract; schedule / hours the supplier will be to assure the contractor

8
of work; traffic control; access for adjacent that the desired discharge rate can be met
property owners / businesses; and other re- during construction to ensure contractor

Concrete
Jointing
lated matters. Large pours, such as the pour is productive. The contractor and supplier

9
for a concrete pavement project or bridge will have to work together to determine the

Procurement
structure should be held weeks prior to the most appropriate discharge / delivery rate

10
actual pour, with all invested parties (suppli- and stay in constant communication while
er, contractor, consultant, engineering firm, the work proceeds to address any problems

Construction
Placement
owner, local municipality representative, etc.) should they arise.

Meetings
& Pre-
Pre-
11
present to ensure the work is well planned
and coordinated.

Procedures
Concrete
Ordering
12
In advance of the meeting, it would
be beneficial to develop a Concrete

Transportation
and Receiving Consolidating and
Concrete
Placement Plan and include topics

13
such as, the type of concrete; rate
of hydration; haul route; discharge

and Finishing Requirements


Concrete

Convey,
Placing,
rate; placement techniques; finish

14
of the concrete; discharge locations
permitted; clean-out areas; road Protection
Concrete

closures, traffic control or detours;


Curing Acceptance of Continuous Troubleshooting

15

testing procedures; remedial mea-


sures if potential problems occur
Measurement,
Testing and Closeout and
Concrete

(ex. during inclement weather) and


16

any other concerns that an invested


party may have regarding the work.
Improvement

Project

For additional information, refer to


17

Appendix F, “Checklist for Concrete


Pre-Construction Meeting”.
Figure 11.1: Concrete pave-in demonstration and meeting
18

(provided by Region of Waterloo).

66
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1

Chapter 12 – Concrete Ordering Procedures each concrete company use a checklist


and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,

for ordering and scheduling ready-mixed


2

While general contractors and concrete concrete. A sample is provided in Appendix K


suppliers all have unique procedures for the and was developed by the National Ready-mix
Pavement
and Rigid
Selection

processing and handling of concrete orders Concrete Association (NRMCA) and American
Asset
3

for their construction projects, it is important Society of Concrete Contractors (ASCC) in


that the minimum ordering requirements the United States and modified by Concrete
Concrete
Bridges

are identified and addressed by both Ontario for use on Canadian projects.
4

stakeholders.
The recommended minimum information
Sustainability Cost Analysis Unshrinkable

It is strongly recommended that a formal required for entering an order is:


5

quotation is provided by the concrete supplier


and a purchase order is issued / used by • Name and address of the customer;
Life-Cycle
(LCCA)

the general contractor for ordering the • Individual placing the order and contact
6

concrete. These documents should specify information (preferably a mobile phone


the anticipated quantity of concrete; class of number);
Fill (U-Fill)

concrete mix being ordered; and identify the • Date and time the order was received;
7

unique mix number. If performance mixes • Customer number - all customers, except
Architectural

are required, the mix specifications should pre-paid and cash-on-delivery (COD)
Concrete

be submitted on Ontario Provincial Standard customers, should be assigned a customer


8

Form (OPSF) 1350-1 in OPSS Muni.1350 number by the concrete supplier accounting
at least 2 weeks prior to delivery of the department;
Concrete
Jointing
9

concrete, the mix code provided on OPSF • Product and quantity desired. This should
1350-1 should be used to order the concrete include the mix number and any additional
Procurement

during construction. requirements such as fibres, colour, etc.;


10

• Type of order – Is the order confirmed?


General contractors should place orders Contractor will call later, weather permitting,
Construction
Placement

for concrete directly with the appropriate etc.;


Meetings
& Pre-
Pre-
11

order entry / dispatch personnel. Concrete • Purpose or use of the concrete and method
sales and management personnel may of placement;
Procedures
Concrete
Ordering

assist by facilitating communications • Address of the delivery and detailed


12

between company dispatch personnel and directions or access to the site;


the customer. Although, confirmation • Requested date and time of delivery;
Transportation
and Receiving Consolidating and
Concrete

of the order and time of delivery should • Frequency of concrete delivery required for
13

be the responsibility of the order entry / larger pours / multiple loads;


dispatch personnel to ensure correct supply • Special site conditions when on-site. Clean-
and Finishing Requirements
Concrete

Convey,
Placing,

requirements are provided to the contractor. out locations; personal protective equipment
14

The concrete supplier should explain the (PPE); construction gate access, etc.;
preferred method for receiving orders. Most • Confirm the type of placement via pumping,
Protection
Concrete

orders are received by telephone, over a bucket transfers, standard chutes, etc.;
Curing Acceptance of Continuous Troubleshooting

15

dedicated line, or directly into the order entry • Any special requests such as, minimum truck
/ dispatch office. Some company’s receive size, conveyor belt, concrete pumps, ice, etc.;
Measurement,
Testing and Closeout and
Concrete

orders by fax and most recently by email. and


16

• Appropriate filed staff receiving the order,


12.1 Concrete Order Entry general contractor or sub-contractor, etc..
Improvement

Project
17

As orders are received, they are recorded All orders should be verified with OPSF 1350-1
on the appropriate order entry form or and Purchase Order or Concrete Order Form,
18

entered directly into the concrete supplier’s where applicable. A sample Concrete Order
dispatch software. It is recommended that Form is provided in Appendix D. In addition,

67
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
the general contractor should identify who It is best practice that all concrete customers,

and Inspection
Curb & Gutter Management
Evaluation
has authority to change the type of mixture; whether it is a municipality or contractor

Sidewalk,
2
add supplements or make other requests working on a municipal project, to contact
to the order; and the acceptable method of suppliers in advance of the work taking

Pavement
and Rigid
Selection
verification (either verbal over the phone, via place and submit their orders with a

Asset
3
email, updated purchase order number, etc.). minimum of 24 hours’ notice. For specialty
concrete applications and products, this

Concrete
12.2 Directions to the Jobsite pre-ordering period are likely extended to

Bridges
4
ensure appropriate materials are in-place
Once the concrete order has been placed, the and available. If such limitations are required

Sustainability Cost Analysis Unshrinkable


concrete supplier should be provided with then the supplier should advise municipality

5
clear and understandable site information in / contractor during both, the quotation stage
order to properly dispatch the concrete trucks and during the pre-construction meeting. For

Life-Cycle
(LCCA)
to the jobsite. The person placing the order example, requirements for ice to cool the

6
should also provide additional information, temperature of the concrete may require
such as: more than 24 hours’ notice.

Fill (U-Fill)
7
• Street entrance location with assigned gate The general contractor is responsible
numbers when there are multiple entrances; for supplying the dispatcher with the

Architectural
Concrete
• Layout of the proposed structures and requested concrete quantity, type of work

8
buildings indicating the appropriate names and anticipated delivery rates. It is the
of the structures (i.e. West Bridge Pier responsibility of the concrete dispatcher

Concrete
Jointing
# 1, westbound curb & gutter, lane one / to integrate these requests into their daily

9
northbound pavement, etc.); production schedules and to load trucks in an

Procurement
• Layout of proposed concrete pumping orderly fashion as seen in Figure 12.1. As a

10
locations; result, the concrete dispatcher may request a
• Location for concrete truck washout areas; large volume or high delivery rate for concrete

Construction
Placement
and projects to be scheduled during off-peak load

Meetings
& Pre-
Pre-
11
• Location for proper site egress. times. In these circumstances, there may be a
need to schedule the pour during the evening

Procedures
12.3 Dispatch Process or weekend to accommodate such demanding

Concrete
Ordering
12
projects. Like many aspects of the project,
When the concrete supplier is developing early communication of these requirements

Transportation
and Receiving Consolidating and
Concrete
their delivery cycle, they must consider between the parties is critical to ensure the

13
many factors, including but not limited to, success of the project.
unique dispatching systems; total number of

and Finishing Requirements


Concrete

Convey,
Placing,
trucks available in their fleet; the number and 12.4 Specialty Concrete Products

14
locations of concrete plants that could supply
the project; and the frequency and production Canadian Standards Association (CSA) A23.1 Protection
Concrete

demands of additional concrete customers requires that all concrete products used in
Curing Acceptance of Continuous Troubleshooting

15

while the work is taking place. In some the production of ready-mixed concrete be
instances, this process is now automated added by the concrete supplier. To meet
Measurement,
Testing and Closeout and
Concrete

but the majority of suppliers still dispatch this specification, early communication of
16

the concrete via radios to the driver. The additional products required is necessary to
concrete supplier must consider all these ensure the concrete supplier can have the
Improvement

Project

factors when attempting to balance their necessary quantity of material on hand for the
17

delivery cycle and ensure the concrete can be project. Such products may include but are not
delivered to the jobsite when necessary. limited to, colour pigments; fibres; corrosion
inhibitors; non-chloride based accelerators;
18

specialty aggregates; ice; etc.

68
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1

It is the responsibility of the ready-mixed


and Inspection
Curb & Gutter Management
Evaluation

Specialty concrete products raise the issue concrete supplier to inform the contractor
Sidewalk,
2

of whether the material should be added at if the temperature of the concrete mixture
the plant versus adding the material on-site. is approaching the maximum threshold
Pavement
and Rigid
Selection

Where possible, the preferred location for the for the project. The ready-mixed concrete
Asset
3

addition of these materials is at the concrete supplier and contractor should ensure that
supplier’s plant. The plant will provide greater all provisions are taken into consideration
Concrete

controls through the use of automated to ensure the concrete is kept cool during
Bridges
4

dispensing systems and reduce likelihood of the curing period. This may be difficult for
potential errors when added on-site. This speciality mixes such as, coloured concrete,
Sustainability Cost Analysis Unshrinkable

does not mean that the addition of material where conventional (white) curing compounds
5

on-site should be eliminated entirely as there cannot be used. Under these circumstances,
may be instances where the addition of raw cool water and light mists can be applied
Life-Cycle
(LCCA)

materials is either warranted or preferred through the use of sprinklers.


6

from a concrete performance standpoint. For


example, a load of concrete could contain
Fill (U-Fill)

low air entrainment and the supplier may be


7

allowed to increase the quantity of admixture


on-site to ensure the concrete meets the
Architectural
Concrete

specified requirements.
8
Concrete
Jointing
9
Procurement
Construction 10
Placement
Meetings
& Pre-
Pre-
11
Procedures
Concrete
Ordering
12
Transportation
and Receiving Consolidating and
Concrete

13
and Finishing Requirements
Concrete

Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting

15
Measurement,
Testing and Closeout and
Concrete

16
Improvement

Project
17
18

Figure 12.2: Portable concrete plant and truck


FIGURE 12.1: Concrete truck loading at plant loading area

69
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
Chapter 13 – Transportation and Receiving 90 minutes of initial charging for ready-mix

and Inspection
Curb & Gutter Management
Evaluation
Concrete trucks and 30 minutes for dump trucks on a

Sidewalk,
2
concrete pavement project.
The majority of concrete delivered to a site is

Pavement
and Rigid
Selection
provided via a ready-mix truck, or a volumetric Upon reaching the site, it is best practice that

Asset
3
concrete mixer as shown in Figure 13.1. For the concrete contractor and / or the material
large highway projects or roller compacted testing consultant confirm that the load of

Concrete
concrete projects, dump trucks may be used concrete has been batched correctly and is

Bridges
4
for delivery providing travel distances are specifically intended for the site, especially
suitable and the material can be delivered if there is more than one concrete trade

Sustainability Cost Analysis Unshrinkable


with a reasonable timeframe. For any present on the project. Once the concrete has

5
transportation method, trucks are considered been delivered, the contractor may have to
heavy vehicles and operators must adhere consider different methodologies for further

Life-Cycle
(LCCA)
to local traffic by-laws; designated trucking transportation of the material on-site and

6
routes; and maximum load restrictions (ex. will need to incorporate this approach in the
bridge structures requiring repair). concrete placement plan. As shown in Figure

Fill (U-Fill)
7
Architectural
Concrete
8
Concrete
Jointing
9
Procurement
Construction 10
Placement
Meetings
& Pre-
Pre-
11
Procedures
Figure 13.1: Concrete ready-mix truck (left) and volumetric mixer (right)

Concrete
Ordering
12
[Provided by Concrete Ontario]

Transportation
and Receiving Consolidating and
Concrete

13
Planning of the work in advance will 13.2, the placement of concrete may involve
allow invested parties to choose the most a paving train. The placement will be fairly

and Finishing Requirements


Concrete

Convey,
Placing,
appropriate method of handling the delivery of straightforward if a pour can be done simply

14
the concrete to the jobsite. Due to the nature by off-loading the concrete from the ready-
of concrete, the hydration process will occur mix truck via chutes to its desired position. Protection
Concrete

as soon as the ingredients in the concrete Conversely, the placement process may
Curing Acceptance of Continuous Troubleshooting

15

have been charged and the water / cement require the use of pumps; conveyers; tele-
have been combined. The initial setting of belts; concrete buggies; wheel barrows, etc. to
Measurement,
Testing and Closeout and
Concrete

the concrete will occur within 30 minutes transport the material to the desired location.
16

although, this time period can be prolonged These operations may impact productivity and
if the concrete is continuously mixed and the supplier / contractor should be fully aware
Improvement

Project

agitated in a ready-mix truck. However, the of these requirements prior to placement.


17

concrete should be fully discharged within Once the logistics are known, the contractor
a 2 hour period from the initial charging of and supplier can work together to develop an
the material. OPSS 1350.07.07 states that action plan to ensure the pour is conducted
18

the discharge of concrete should be within successfully.

70
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2
Pavement
and Rigid
Selection

Asset
3
Concrete
Bridges
4
Sustainability Cost Analysis Unshrinkable
5 Life-Cycle
(LCCA)

6
Fill (U-Fill)
7
Architectural
Concrete
8

Figure 13.2: Concrete paving operation and dump truck (provided by County of Essex.)
Concrete
Jointing
9

The supplier will determine the best course


Procurement

of transportation for the concrete pour upon


10

examining the type of project; the quantity


of concrete required; the geographical
Construction
Placement
Meetings
& Pre-

location; detouring routes; access to the


Pre-
11

site; and pouring schedule. The preferred


method chosen must be able to accommodate
Procedures
Concrete
Ordering

the capacity of work planned in order to


12

avoid any cold joints during construction,


Transportation

if a delay occurs unexpectedly. Once the


and Receiving Consolidating and
Concrete

concrete arrives on-site, the material must


13

be transported by the contractor the location


and Finishing Requirements

of placement as expeditiously as possible


Concrete

Convey,
Placing,
14

without compromising segregation or any loss


of the mixture.
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting

15

References:
Measurement,
Testing and Closeout and

Cement Association of Canada (CAC),


Concrete

16

Kosmatka, Steven H.; Kerkhoff, B.; Panarese,


William C.; MacLeod, Norman F.; and McGrath,
Improvement

R.J. “Design and Control of Concrete Mixtures,


Project
17

8th Canadian Edition” (2011).


18

71
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
Chapter 14 – Convey, Placing, Consolidating and moisture content. As illustrated in

and Inspection
Curb & Gutter Management
Evaluation
and Finishing Concrete Figure 14.1, the contractor must ensure

Sidewalk,
2
the formwork has been installed correctly;
After the pre-planning, ordering and meets the desired alignment, layout; and is

Pavement
and Rigid
Selection
transportation of the concrete has occurred properly supported to maintain the desired

Asset
3
successfully, it is then the responsibility of shape during construction. Additionally, if the
the contractor to take the concrete from the concrete requires steel reinforcing; internal

Concrete
delivery truck to its final placement position. embedments for load distribution; electrical

Bridges
4
conduit, or plumbing,
then these applications

Sustainability Cost Analysis Unshrinkable


must also be placed and

5
confirmed prior to the
arrival of the concrete.

Life-Cycle
(LCCA)
These quick checks will

6
allow the contractor to
install the concrete with

Fill (U-Fill)
fewer delays once the

7
material has arrival on-site.

Architectural
Concrete
The sequence on how the

8
concrete pour will progress
must be determined.

Concrete
Jointing
Large pours will require

9
construction, contraction

Procurement
and / or expansion joints at

10
pre-determined locations.
In these circumstances, it

Construction
Placement
Figure 14.1: Concrete base and formwork preparation would be beneficial to place

Meetings
& Pre-
Pre-
11
(provided by Mick Prieur) the concrete in long / narrow
sections to allow enough

Procedures
room for the discharge

Concrete
Ordering
12
truck to travel beside the pour between the
Before the concrete has arrived on site, longitudinal joints. The size of the placement

Transportation
and Receiving Consolidating and
Concrete
the base that the concrete will be placed crew will vary with the nature of the concrete

13
upon needs to be checked for grade; any pour and type of application. For example,
undulations; compaction; standing water; small sidewalk pours can be performed with

and Finishing Requirements


Concrete

Convey,
Placing,
as little as 4 workers whereas; a large pour

14
for a bridge deck or pavement as shown in
Figure 14.2, may require several crews to Protection
Concrete

complete the work.


Curing Acceptance of Continuous Troubleshooting

15

The application of moving the concrete from


Measurement,
Testing and Closeout and
Concrete

the point of delivery to its placement location


16

can be achieved by multiple possibilities,


including; crane and bucket; pumping; tele-
Improvement

Project

belt; conveyer belt; chute discharge; concrete


17

Figure 14.2: Concrete bridge deck buggy; skid-steer or back-hoe bucket; wheel
(provided by County of Essex) barrow; and other hand tools. These can be
utilized, as long as, the methodology doesn’t
18

disrupt the even distribution of the concrete

72
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1

properties and the process of pouring can and consolidated as the work proceeds.
and Inspection
Curb & Gutter Management
Evaluation

be done as expeditiously as possible without Over-loading an area and attempting to


Sidewalk,
2

degrading the desired mix composition and achieve proper grade of the concrete by
strength of the concrete. When discharging, dragging a vibrator across the surface is not
Pavement
and Rigid
Selection

always be aware of the conditions surrounding recommended, since this method of placement
Asset
3

the site. Booms, pumps, conveyors and may lead to segregation and weakening of the
even ready-mix concrete trucks may come in concrete. An alternative is a vibratory screed
Concrete

contact with overhead lines. It is important to as shown in Figure 14.3. Open tooth rakes
Bridges
4

make sure the pathway for equipment is clear should be discouraged because they can cause
of overhead lines or appropriate means should segregation of the concrete by “grabbing” and
Sustainability Cost Analysis Unshrinkable

be taken to alter the discharge location and displacing larger aggregate. In addition, all
5

avoid the hazard. strike off tools should be checked for trueness
prior to being applied to the surface of the
Life-Cycle
(LCCA)

Upon initial placement of the concrete, the concrete.


6

material is worked into place and agitated


through a variety of means to achieve proper After the initial placement, consolidation and
Fill (U-Fill)

consolidation. Internal vibrators are common striking off the concrete the desired finish can
7

for cast in-place vertical pours greater than be initiated. The desired finish of the surface
200mm in thickness and /or around areas is typically related to the intended appearance
Architectural
Concrete

with a significant amount of reinforcing steel. and function of the concrete. For example,
8

For slabs on grade, sidewalks, parking lots factory floors typically require a smooth-
or pavements, a mechanical screed or laser finish with minimal undulations whereas,
Concrete
Jointing

screed can be used to place the concrete and an exterior concrete sidewalk application
9

agitate the surface, this allows for both grade will have a broom-finish texture to provide
Procurement

control and consolidation of the pour. For better traction for walking pedestrians. This
10

additional information on laser screeds, refer finishing process would likely include the
to the Somero Enterprises website at http:// following steps; placement, consolidation and
Construction
Placement

www.somero.com/ screeding of the concrete; bull-floating the


Meetings
& Pre-
Pre-
11

concrete; hand-floating the concrete edges


The placement and spreading of concrete and areas where the bull-float could not reach;
Procedures

should be conducted to minimize any possible incorporating expansion joints to the desired
Concrete
Ordering
12

segregation of the concrete mix. Large sidewalk spacing; providing a broom- finish
pours using pumps and buckets should be to the concrete; edging the concrete with
Transportation
and Receiving Consolidating and
Concrete

done in layers, with each layer being agitated finishing tools; and applying concrete curing
13

techniques.
and Finishing Requirements
Concrete

Convey,
Placing,

Additionally, the type of concrete also


14

determines the type of equipment and tools


used to finish the concrete. Concrete that
Protection
Concrete

contains air entrainment should never be


Curing Acceptance of Continuous Troubleshooting

15

finished with a steel trowel or hand tool.


The use of this tool will seal the surface of
Measurement,
Testing and Closeout and
Concrete

the concrete and facilitate the formation of


16

surface irregularities that will likely become a


deficiency. Figure 14.4 shows the bad practice
Improvement

Project

of applying additional water to the concrete


17

surface as this increases the water to cement


ratio on the surface and impacts the durability
Figure 14.3: Vibratory screed concrete pour of the concrete.
18

(provided by County of Essex)

73
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
structural walls with continuous rebar require

and Inspection
Curb & Gutter Management
Evaluation
a rougher surface for the next pour of

Sidewalk,
2
concrete to ensure a mechanical bond.

Pavement
and Rigid
Selection
The finishes for concrete pavements should be

Asset
3
a texture surface to improve vehicular traction
and skid resistance. The initial texturing

Concrete
should be performed with a longitudinal burlap

Bridges
4
drag to produce a uniform textured surface.
The burlap should be kept clean in a damp

Sustainability Cost Analysis Unshrinkable


condition, free from tears and encrusted

5
mortar. Concrete pavements should also
receive a final tining texture using equipment

Life-Cycle
(LCCA)
Figure 14.4: Concrete finishing bad practice manufactured to produce longitudinal or

6
(provided by Concrete Ontario) transverse tines (3mm wide on 16mm centres
with a tine depth of 4mm). Once complete, the

Fill (U-Fill)
surface of the concrete shall be free of any

7
Upon initial set-up, or when the concrete has displaced aggregate particles and localized
achieved enough strength to not be marred, projections.

Architectural
Concrete
the application of tooled contraction joints

8
should be initiated. The early introduction of References:
contraction joints will minimize the formation

Concrete
Jointing
and risk of random cracking. If tooled jointing America Concrete Institute (ACI) Craftsman

9
is not specified, then it is imperative to finish Workbook Publication CP-10(10), ACI
the concrete surface; cure the concrete

Procurement
Certification Concrete Flatwork Technician and
slowly and apply saw cut contraction joints

10
Flatwork Finisher. ACI Certification Programs
when the concrete has hardened sufficiently Committee, American Concrete Institute,
to avoid chipping at the joints. For additional

Construction
Placement
Farmington Hills, Michigan, 2012.

Meetings
& Pre-
information, the America Concrete Institute

Pre-
11
(ACI) offers a Certification Program for Cement Association of Canada (CAC),
Concrete Flatwork Technician and Flatwork

Procedures
Kosmatka, Steven H.; Kerkhoff, B.; Panarese,

Concrete
Ordering
Finisher. Contained within the course,

12
William C.; MacLeod, Norman F.; and McGrath,
many more applications; problem solving R.J. “Design and Control of Concrete Mixtures,

Transportation
and Receiving Consolidating and
and planning for most flatwork applications

Concrete
8th Canadian Edition” (2011).

13
are covered. In addition, Ontario Provincial
Standard Specification (OPSS) documents for National Ready-mixed Concrete Association.

and Finishing Requirements


specific concrete applications contain detailed
Concrete

Convey,
Placing,
Pervious Concrete Contractor Certification.

14
placement techniques and methodologies. National Ready-mixed Concrete Association,
Publication 2PPCRT, Silver Spring, MD, August Protection

All finishing techniques and desired finishes


Concrete

2010.
Curing Acceptance of Continuous Troubleshooting

15

should be known well in advance to actually


pouring the concrete. Different concrete Ontario Provincial Standard Specifications.
Measurement,
Testing and Closeout and

applications require different finishing


Concrete

Material Specifications for Concrete –


16

techniques. For example, industrial floor Materials and Production. OPSS Metric, OPSS
applications require the surface to be smooth Muni 350, 353, 356, 904 and 1350. Most
Improvement

and contractors commonly use a Fresno,


Project

recent publication.
17

and either a walk-behind trowel machines or


ride-on trowels machines. Pervious concrete
requires a rotating cylinder to provide both
18

strike off and consolidation of the concrete;

74
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1

Chapter 15 – Concrete Protection and When the temperature falls outside the
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,

Curing Requirements normal range for curing concrete (above


2

28°C or below 5°C), a protection system


After placement and finishing of the is required to control conditions during
Pavement
and Rigid
Selection

concrete, the final stage of the concrete construction and ensure the concrete
Asset
3

construction process begins. In this correctly performs. Hot weather conditions


last stage, contractors install curing exist when the temperature rises above
Concrete
Bridges

protection systems and maintain an optimal 28°C. When this occurs, the heat from the
4

environment for the concrete resulting in a ambient air plus the heat generated from
finished concrete product that has achieved the hydration process results in a shortened
Sustainability Cost Analysis Unshrinkable

the desired strength and durability for its reaction time for the cement. This in turn
5

intended use. leads to cracking in the concrete and an


overall lower strength in the final product.
Life-Cycle
(LCCA)

15.1 Concrete Protection


6

To monitor temperature, the contractor


In the planning stages of the work, the can install thermocouple wires and digital
Fill (U-Fill)

contractor selects a protection system temperature indicator(s). The thermocouple


7

for the worst weather conditions that wires are embedded during placement of the
Architectural

may be anticipated at the site during the material near the surface of the concrete.
Concrete

concrete pour. Previous weather records, The thermocouple should have an accuracy
8

future weather forecasts, and current site of ± 1°C and capable of recording / displaying
conditions are a few factors that should be the temperature of the concrete mixture.
Concrete
Jointing
9

taken into consideration. Through proper The contractor / municipality can monitor
planning, the contractor will have the the reading during the curing period and
Procurement

appropriate protection measures on-site document the readings for future reference
10

and readily available on the day of the pour or evaluation following construction.
in case of inclement weather or excessive
Construction
Placement

temperatures. Weather and temperature are Typically, a hot weather protection system
Meetings
& Pre-
Pre-
11

important factors to consider when selecting will consist of one or a combination of the
the most appropriate protection system. following; sun shades; wind breaks; water /
Procedures
Concrete
Ordering

fog spray; wet burlap (Figure 15.1); and / or


12

moisture vapour barrier. Each


system has different benefits
Transportation
and Receiving Consolidating and
Concrete

and the preferred approach


13

should be based on the


conditions and temperature
and Finishing Requirements
Concrete

Convey,
Placing,

at the jobsite.
14

Cold weather conditions


Protection
Concrete

present a different type


Curing Acceptance of Continuous Troubleshooting

15

of problems. When the


temperature falls below 5°C,
Measurement,
Testing and Closeout and
Concrete

the hydration of the cement


16

is slowed down significantly


and leaves the concrete
Improvement

Project

susceptible to freeze /
17

thaw conditions, which may


Figure 15.1: Concrete curing with wet burlap during hot weather cause serious damage to the
18

conditions (provided by County of Essex) concrete. The strength of the


concrete can be significantly

75
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2
Pavement
and Rigid
Selection

Asset
3
Concrete
Bridges
4
Sustainability Cost Analysis Unshrinkable
5 Life-Cycle
(LCCA)

6
Fill (U-Fill)
7
Architectural
Concrete
8
Concrete
Jointing
9
Procurement
Construction 10
Placement
Meetings
& Pre-
Pre-
11
Procedures
Concrete
Ordering
12
Transportation
and Receiving Consolidating and
Concrete

13
reduced by up to 50% if the concrete is frozen provides an outline of the different types
before reaching a minimum of 3.5 MPa, and of protection that are required for different

and Finishing Requirements


the concrete should be at least 20 MPa prior thicknesses of concrete at different air
Concrete

Convey,
Placing,
14
to the exposure of multiple freeze / thaw temperatures.
cycles. Protection

All pathways where the cold weather can enter


Concrete
Curing Acceptance of Continuous Troubleshooting

15

Typically, a cold weather protection system the protected area should be covered. Pay
will consist of one of the following: moisture close attention to corners and edges as these
Measurement,
Testing and Closeout and

vapour barrier; moisture vapour barrier areas are the most susceptible to heat loss.
Concrete

16

with insulation; insulated formwork; and / or For example, reinforcement bars that protrude
full enclosures with heat (ex. `Housing and through the forms and extend outside the
Improvement

Heating’). The type of protection selected protected area should be covered. In some
Project
17

in cold weather will depend on the outside instances, additional layers of insulating
temperature and the thickness of the concrete protection may be required to ensure the
being placed. Ontario Provincial Standard concrete cures correctly.
18

Specification (OPSS) 904, Table 3 (Table 15.1)

76
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1

may be required to provide


and Inspection
Curb & Gutter Management
Evaluation

a constant temperature
Sidewalk,
2

range within the preferred


limits.
Pavement
and Rigid
Selection

Asset
3

In either hot weather or


cold weather conditions, the
Concrete

protection measure installed


Bridges
4

should be properly anchored


and tightly secured around
Sustainability Cost Analysis Unshrinkable

the concrete, unlike shown


5

in Figure 15.2. High wind


can be detrimental to the
Life-Cycle
(LCCA)

protection system and cause


6

unwanted airflow into the


protected area or loss of the
Fill (U-Fill)

entire protection system.


7

Figure 15.2: Unsecured protection system


Through proper selection,
Architectural
Concrete

(provided by Concrete Ontario)


implementation, and
8

maintenance of the
protection system, the concrete has the
Concrete
Jointing

When using a housing and heating system, opportunity to gain strength at a normal
9

caution should be taken to ensure the proper rate and help prevent early damage by
selection of the heat source and ventilation.
Procurement

unfavourable weather conditions.


Typically, there are three types of heaters
10

used in cold weather concrete, these include; 15.2 Concrete Curing


(1) direct fired; (2) indirect fired; and (3)
Construction
Placement
Meetings
& Pre-
Pre-

hydronic systems. The type of heat source


11

The concrete curing process starts


selected is dependent on the closure set-up. immediately following the placing and finishing
For example, direct-fired heaters are suitable
Procedures

operations. During this process, the goal is


Concrete
Ordering

for enclosures where the concrete is not


12

to maintain the optimal moisture content


exposed to the heater or exhaust directly. and temperature of the concrete for an
Transportation
and Receiving Consolidating and

Conversely, an indirect heat method is


Concrete

appropriate period of time. This will allow the


13

preferred in areas where the heat source is in concrete to obtain the strength and durability
close proximity to the concrete. This approach that is needed for its desired use.
and Finishing Requirements

should avoid carbonation and the development


Concrete

Convey,
Placing,
14

of a soft-dusty surface on the fresh concrete. The left and centre photographs in Figure
The third option, hydronic systems, can be 15.3 are examples of improper application
Protection

used to provide heat through the circulation of


Concrete

of curing compound on concrete sidewalk.


Curing Acceptance of Continuous Troubleshooting

15

glycol or hot water in a closed system of pipes. The photograph on the left shows uneven
placement of the curing compound on a
Measurement,
Testing and Closeout and

As the concrete continues to cure, the


Concrete

section of sidewalk. The photograph in the


16

temperature differential between the middle shows a section of sidewalk poured


concrete and exterior air must be monitored. with no curing compound or alternate curing
Improvement

The difference in temperature should be


Project

method provided in an appropriate timeframe.


17

less than 20°C between the centre of the The last photograph on the right shows an
concrete component and the surface. If large improved application of curing compound
fluctuations in the temperature are observed, although, additional effort should be applied
18

then modifications to the protection system to ensure the compound is completely uniform

77
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2
Pavement
and Rigid
Selection

Asset
3
Concrete
Bridges
4
Sustainability Cost Analysis Unshrinkable
5 Life-Cycle
(LCCA)

6
Fill (U-Fill)
7
Architectural
Concrete
8
Concrete
Jointing
9
across the entire surface. When complete, Taking proper care when applying the curing
the surface should be consistently covered compound in this step will help mitigate

Procurement
with white curing compound, unlike the minor potential problems on the surface of the

10
spots of grey are observed in this application. concrete after it has cured. In most cases,
A second pass of the curing compound at concrete placement takes place when the

Construction
Placement
90 degrees to the first spray was needed to weather conditions are moderate, making

Meetings
& Pre-
Pre-
11
eliminate this inconsistency. the curing process easily managed by the
contractor or municipality. The application

Procedures
Concrete
Ordering
When using curing compounds, proper of curing compound or covering the

12
application of the compound is key to the concrete with vapour barrier / wet burlap
success of the curing process. Curing are common types of curing measures used

Transportation
and Receiving Consolidating and
Concrete
compounds must be applied in a uniform under these conditions. However, additional

13
manner across the entire surface of the curing measures may be required when the
concrete. There should be an even thickness temperature begins to rise above or fall below

and Finishing Requirements


Concrete

Convey,
Placing,
/ colour throughout and the compound the normal temperature range for cold or hot

14
must be free of breaks. In addition, the weather concrete.
curing compound must be placed on the Protection
Concrete

concrete within an appropriate timeframe. The time period and temperature restrictions
Curing Acceptance of Continuous Troubleshooting

15

Most manufacturers recommend the curing that are to be followed during the curing
compound should be applied when the process should be noted in the contract
Measurement,
Testing and Closeout and
Concrete

water on the surface disappears from the specifications. Table 15.2, presents the
16

horizontal surface of the concrete. OPSS 904 allowable curing times in accordance with CSA
Improvement

requires the curing compound to be placed A23.1 – Table 19.


Project

immediately following the finishing operation


17

and states a second application of curing Best practices for curing concrete in hot
compound should be applied within 30 to 60 weather include:
18

minutes after the first application. • Moisture applied immediately following the
finishing operation. The first few hours after

78
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1

finishing the concrete are crucial in keeping with heated enclosures, forms provide a way
and Inspection
Curb & Gutter Management
Evaluation

the surface moist in hot weather conditions; to distribute the heat evenly and help prevent
Sidewalk,
2

• Apply moisture in a continuous manner drying;


instead of in a wet – dry cycle. Applying • At sites where the concrete will be exposed
Pavement
and Rigid
Selection

moisture continuously will avoid premature to freeze / thaw conditions and road salt, a
Asset
3

surface cracking; general rule of thumb is to provide at least


• Avoid pooling water, use fogging sprays or 28 days of curing time and another 28 days
Concrete

soaker hoses; prior to any freeze / thaw cycle and /or road
Bridges
4

• Apply a moisture retaining curing compound, salt application. In some cases, there may be
if accepted by the municipality; and maintenance limitations and road salt must
Sustainability Cost Analysis Unshrinkable

• Upon completion of the initial curing period, be applied. If this is the case, contractors and
5

the concrete should be allowed to dry out municipalities should discuss this concern with
slowly. This will help prevent surface cracking their local concrete supplier to determine the
Life-Cycle
(LCCA)

or crazing best mitigation option available. One option


6

may include using lower slumps along with


Best practices for curing concrete in cold additives to reduce the water content in the
Fill (U-Fill)

weather include: mix while providing the desired workability


7

during construction; and


• Avoid using overly wet curing methods as • Upon completion of the curing period and
Architectural
Concrete

this may result in premature defects in the removal of the protection system, avoid large
8

surface of the concrete; variations in temperature.


• Allow for longer curing period than normal
Concrete
Jointing

weather conditions (ex. a minimum of 7 days Acceptable temperature differentials are


9

of curing should be provided for vertical indicated in Table 20 of CSA A23.1. (Table
Procurement

formwork applications); 15.3)


10

• Leave the forms in place for the duration of


the curing period or as long as possible. Even
Construction
Placement
Meetings
& Pre-
Pre-
11
Procedures
Concrete
Ordering
12
Transportation
and Receiving Consolidating and
Concrete

13
and Finishing Requirements
Concrete

Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting

15
Measurement,
Testing and Closeout and
Concrete

16
Improvement

Project
17
18

79
Appendix

Best Management Practices for Municipal Concrete Infrastructure


2 3 11 14 15 16 17
Sidewalk, Asset 4 6 7 8 9 Pre- 12 13 Convey, Concrete Measurement, Project
1
Curb & Gutter Management
and Rigid Concrete 5 Life-Cycle
Sustainability Cost Analysis Unshrinkable Architectural Concrete 10
Procurement
Construction
& Pre-
Concrete
Ordering
Transportation Placing, Protection
and Receiving Consolidating and Testing and Closeout and 18 Appendix
Introduction Evaluation Pavement Bridges (LCCA) Fill (U-Fill) Concrete Jointing Placement Procedures Concrete Curing Acceptance of Continuous Troubleshooting
and Finishing Requirements
and Inspection Selection Meetings Concrete Concrete Improvement

Best Management Practices for Municipal Concrete Infrastructure


80
R.J. “Design and Control of Concrete Mixtures,
William C.; MacLeod, Norman F.; and McGrath,
Canadian Standards Association (CSA) A23.1-

Kosmatka, Steven H.; Kerkhoff, B.; Panarese,

Ontario Provincial Standard Specification,

“Construction Specification for Concrete


14, “Concrete Materials and Methods of

Cement Association of Canada (CAC),

Municipal Edition (OPSS.MUNI) 904,


Concrete Construction” (2014).

8th Canadian Edition” (2011).

Structures“ (2012).
References:
Introduction
1

Chapter 16 – Measurement, Testing and minimum qualifications for the performance


and Inspection
Curb & Gutter Management
Evaluation

Acceptance of Concrete of the concrete testing program should be as


Sidewalk,
2

follows:
This chapter will outline testing requirements,
Pavement
and Rigid
Selection

concrete mix design verification and delivery Laboratory Certification Requirements: The
Asset
3

ticket information required for acceptance of concrete laboratory should be both certified
concrete by the municipality from samples to CSA A283 – Qualification Code for Concrete
Concrete

cast on-site and from cores drilled from the Testing Laboratories; and also have Canadian
Bridges
4

elements. Prior to any pour, the mix design Council of Independent Laboratories (CCIL)
must be submitted to the municipality for Type H certification. It is in the best interest
Sustainability Cost Analysis Unshrinkable

review. It must meet specifications stipulated of the municipality to obtain copies of both
5

in the contract documents and / or applicable certificates at the pre-construction meeting.


specifications. The concrete supplier must be In addition, the laboratory should only conduct
Life-Cycle
(LCCA)

certified and proof of Ready-mixed Concrete the concrete testing for the test methods that
6

Association of Ontario (RMCAO) Certification they are certified to perform. This information
must be forwarded to the municipality. is included in CSA A283 and includes the
Fill (U-Fill)

following levels.
7

16.1 Minimum Testing Qualifications of


Laboratories and Personnel • Category O – Basic Tests (CSA A23.2 1A, 1C,
Architectural
Concrete

3C, 4C, 5C, 9C & ASTM C1064);


8

The Municipality shall ensure that the • Category I – Intermediate Tests (CSA
concrete testing agency retained for testing A23.2 2A, 3A, 4A, 5A, 6A, 7A, 10A, 11A, 12A,
Concrete
Jointing

services supplies qualified and certified 13A, 2C, 6C, 7C, 14C); and
9

personnel to perform testing. All concrete • Category II – Advanced Tests (CSA A23.2 8A,
Procurement

testing is to be performed in accordance 9A, 18A, 11C, 12C).


10

with Canadian Standards Association


(CSA) A23.1/.2 and is a major concern for Field Personnel Certification Requirements:
Construction
Placement

all members of the construction team. The The concrete field testing technician
Meetings
& Pre-
Pre-
11

performing the onsite testing of the concrete


must be either CSA or American Concrete
Procedures

Institute (ACI) certified and must have a valid


Concrete
Ordering
12

CCIL Type J certification in order to test


the concrete. The CCIL Type J certification
Transportation
and Receiving Consolidating and
Concrete

includes annual verification of testing


13

competence and allows for third party


verification of proper testing procedures.
and Finishing Requirements
Concrete

Convey,
Placing,
14

Concrete Testing and Reporting: Concrete


testing is the most common method used
Protection
Concrete

to confirm that the concrete supplied to the


Curing Acceptance of Continuous Troubleshooting

15

project meets the project specifications.


The contract documents must therefore
Measurement,
Testing and Closeout and
Concrete

clearly identify the concrete test methods


16

(ex. Compression test in Figure 16.1) and


the acceptance criteria that will be used to
Improvement

Project

evaluate the concrete supplied to the project.


17

The concrete testing requirements listed


Figure 16.1: Concrete compression test below apply to both private developments
(provided by exp Services). that will be assumed by the municipality and
18

projects located within the public right-of-way.

81
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
Reviewing the test methods specified from the start of the filling to the removal of

and Inspection
Curb & Gutter Management
Evaluation
and setting up the appropriate concrete the mould, without interruption and within an

Sidewalk,
2
verification system is one of the major tasks elapsed time of 2 minutes. (Equipment shown
of the pre-construction meeting. Through in Figure 16.2)

Pavement
and Rigid
Selection
the process of measuring key indicators,

Asset
3
monitoring the concrete placement and
analyzing the results of the testing program,

Concrete
we can; (1) evaluate the consistency of the

Bridges
4
concrete supplied to the project; (2) improve
the concrete production and placing process;

Sustainability Cost Analysis Unshrinkable


and (3) evaluate the effectiveness of the

5
concrete testing system in ensuring quality
concrete is supplied to the project.

Life-Cycle
(LCCA)

6
Where Ontario Provincial Standard
Specification, Municipal Edition (OPSS.MUNI)

Fill (U-Fill)
1350, Material Specification for Concrete –

7
Materials and Production, is referenced in the
project specifications, it should be noted that

Architectural
Concrete
the exposure class, compressive strength, and Figure 16.2: Concrete slump test (cone)

8
air content of the concrete being designed apparatus
must meet the requirements of CSA A23.1- Provided by Concrete Ontario

Concrete
Jointing
14. Testing of all concrete must meet the

9
requirements of CSA A23.2-14. CSA A23.1-9C Compressive Strength of

Procurement
Cylindrical Concrete Specimens: Calibration

10
16.2 Normal Plastic (On-site) Concrete Test of testing equipment to ASTM E4 is required
Methods every 12 months maximum.

Construction
Placement
Meetings
& Pre-
Pre-
11
The standard concrete test methods that 16.3 Standard Frequency of On-site Testing
can be used on all projects include (with

Procedures
highlighted clause): Delivery Ticket Information: Upon arrival, the

Concrete
Ordering
12
delivery ticket must be checked for the mix
CSA A23.2-1C Sampling Plastic Concrete: Take design number, concrete type and batch time.

Transportation
and Receiving Consolidating and
Concrete
the sample between the 10% and 90% points

13
of the discharge.

and Finishing Requirements


Concrete

Convey,
Placing,
CSA A23.1-3C Making and Curing Concrete

14
Compression and Flexural Test Specimens:
Mould the specimens in as close proximity as Protection
Concrete

is practicable to the place where they are to


Curing Acceptance of Continuous Troubleshooting

15

be stored during the first 28 h ± 8 hr.


Measurement,
Testing and Closeout and
Concrete

CSA A23.2-4C Air Content of Plastic Concrete


16

by the Pressure Method: Complete the test for


air content within 10 minutes after obtaining
Improvement

Project

the sample, including transporting and


17

remixing.
Figure 16.3: Concrete air content test Provided
CSA A23.2-5C Slump and Slump Flow of by Concrete Ontario
18

Concrete: Carry out the entire operation,

82
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1

The maximum allowable time from batch time the concrete and the concrete supplier
and Inspection
Curb & Gutter Management
Evaluation

to delivery is 90 minutes. must have immediate access to the test


Sidewalk,
2

information since they are in the position to


Strength: The frequency for casting concrete take immediate corrective action to address
Pavement
and Rigid
Selection

cylinders for concrete compression testing any potential problems. While 7-day test
Asset
3

should not be less than one test for every 100 results are not typically used for acceptance,
m³ of concrete placed, with no less than one it is critical that this information be supplied
Concrete

test for each class of concrete placed on any to the construction team since these results
Bridges
4

one day as per CSA A23.1-14, Clause 4.4.6.3.1. may prompt changes to the mix designs on
the project even before the 28-day results
Sustainability Cost Analysis Unshrinkable

Slump: It best practice to test the slump for are available. Maturity testing as shown in
5

each casting of strength test cylinders and at Figure 16.4 can also be used to determine how
periodic intervals to ensure the concrete is the concrete is performing without waiting
Life-Cycle
(LCCA)

being consistency supplied to the jobsite. 28 days. With respect to a new development
6

or subdivision project; it is best practice that


Air Content: All concrete mixes should municipal staff and / or their agents are
Fill (U-Fill)

be tested for air entrainment (whether air included on the distribution list and receive a
7

entrained or not). For classes C-2, C-1 and copy of the concrete test reports when they
C-XL, every load until consistency is attained, are provided to the construction team.
Architectural
Concrete

every 3rd load thereafter. An air test must


8

be performed with every strength test as per


CSA A23.1-14, Clause 4.4.4.1.1.3. (Pressure
Concrete
Jointing

method air meter shown in Figure 16.3)


9
Procurement

Speciality Testing Requirements:


10

Non-standard test
methods such as Hardened
Construction
Placement

Air Void System (AVS) and


Meetings
& Pre-
Pre-
11

Rapid Chloride Permeability


(RCP) shall be identified in
Procedures

the contract documents


Concrete
Ordering
12

and specifically addressed


during the pre-construction
Transportation
and Receiving Consolidating and
Concrete

meeting.
13

16.4 Distribution of
and Finishing Requirements
Concrete

Convey,
Placing,

Concrete Test Reports


14

Concrete test reports


Protection
Concrete

should be immediately
Curing Acceptance of Continuous Troubleshooting

15

distributed to all members


of the construction team
Measurement,
Testing and Closeout and
Concrete

preferably using Concrete


16

Test Forms & Reporting


(CMATS™) provided in
Improvement

Project

Appendix C to ensure that


17

everyone has immediate


access to the test
information. In all instances, Figure 16.4: Concrete cylinder and maturity monitoring gauge to
18

both the person ordering determine real-time strengths insitu (provided by Concrete Ontario)

83
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
16.5 Recording and Reporting of Test Clause 4.4.6.4.4. (Field cured specimens are

and Inspection
Curb & Gutter Management
Evaluation
Reports used to determine the actual strength of the

Sidewalk,
2
concrete in place to assist in project planning
Access to the concrete test result information for form removal, cold weather protection

Pavement
and Rigid
Selection
should be supplied instantaneously to all removal or other special conditions and

Asset
3
parties identified on the concrete test therefore the lower acceptance criteria does
result distribution list developed at the pre- not apply.)

Concrete
construction meeting. The testing company

Bridges
4
should provide an electronic copy of the For in-situ core testing of concrete
standard test report in Portable Document constructed on-site, CSA recommends that

Sustainability Cost Analysis Unshrinkable


Format (PDF) for use by the construction this method should be used in cases where

5
team. In addition to the standard test the strengths of the cylinders cast during
reports, the material testing company should construction fail to satisfy the requirements

Life-Cycle
(LCCA)
identify and provide a detailed summary of mentioned above, or where the casting

6
non-conforming concrete test results with of cylinder testing was not done as in
potential risks / recommendations highlighted. accordance with the standard sampling /

Fill (U-Fill)
curing requirements. CSA states that the

7
16.6 Evaluation of Concrete Hardened compressive strength of the concrete in
Properties the area represented by core tests shall be

Architectural
Concrete
considered adequate if (1) the average of each

8
This section describes some of the typical set of 3 cores from the portion of the concrete
hardened properties specified in concrete being evaluated is at least 85% of the

Concrete
Jointing
construction; provides guidance to the specified strength; and that (2) no single core

9
interpretation of test results; and offers is less than 75% of the specified strength.

Procurement
recommendations for additional testing in Figure 16.5 shows a typical compression test

10
order to provide supplementary information of a core sample performed in the lab. For
on the concrete evaluated on site. additional information, refer to CSA A23.1-14,

Construction
Placement
Clause 4.4.6.6.2.

Meetings
& Pre-
Pre-
11
Compressive Strength: CSA A23.1-14 lists the
minimum compressive strength for a variety When combined, maturity testing and

Procedures
of classes of concrete based on its intended concrete cylinder testing can determine the

Concrete
Ordering
12
use and exposure condition to the elements. compressive strengths of the pavement prior
In addition, CSA provides circumstances to opening the roadway to vehicular traffic.

Transportation
and Receiving Consolidating and
Concrete
where the following tests should be performed As part of this process, the contractor and /

13
on concrete cylinders cast on-site during or consulting engineering firm can develop
placement of the material, as well as cores a quality control plan with details of all

and Finishing Requirements


Concrete

Convey,
Placing,
that can be drilled from the hardened equipment and procedures to be used for

14
concrete constructed. estimating the in-place compressive strength
of concrete pavement by the maturity Protection
Concrete

CSA states that the strength level of each method. Once available, the test results can
Curing Acceptance of Continuous Troubleshooting

15

class of concrete shall be considered be provided on a regular basis to determine


satisfactory if (1) the average strength tests when the roadway can be re-opened for
Measurement,
Testing and Closeout and
Concrete

results for all sets of 3 consecutive cylinders vehicular use. The plan can generally include
16

for that class (at one particular curing time the following information; (1) field procedure
range) are equal or exceed the specified and equipment to be used for maintaining,
Improvement

Project

strength; and that (2) no individual strength monitoring and recording the internal
17

test is more than 3.5 MPa below the minimum temperature of the in-place concrete with
specified strength for the concrete. Although, respect to time; (2) laboratory calibration
these requirements shall not apply to field procedure and equipment for developing
18

cured specimens as described in CSA A23.1-14, the equivalent age vs. strength relationship;

84
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1

(3) calibration chart indicating temperature-


and Inspection
Curb & Gutter Management
Evaluation

time factor vs. time; and (4) calibration


Sidewalk,
2

chart indicating temperature vs. time of the


concrete and ambient air temperatures.
Pavement
and Rigid
Selection

Asset
3

Hardened Air Void System (AVS): A suitable


air void system is important for the long-
Concrete

term performance of concrete exposed to


Bridges
4

freezing and thawing and to chlorides. The


AVS properties shall be determined prior to
Sustainability Cost Analysis Unshrinkable

the start of construction once the materials,


5

mix proportions and mixing procedures


have been confirmed for use on the project.
Life-Cycle
(LCCA)

Presently, there is no standard requirement


6

for frequency of testing although, it is


recommended that cylinders are cast on-site
Fill (U-Fill)

for AVS purposes every 500 m3 for exposure


7

classes C-XL, C-1, and C-2.


Architectural
Concrete

The testing for hardened air voids shall be


8

in accordance with the American Society for


Testing and Materials (ASTM) specification
Concrete
Jointing

C457, using a magnification range of 100-125


9

times, with testing performed on concrete


Figure 16.5: Concrete core compression test
Procurement

cylinders cast from delivered concrete in


Provided by exp Services
10

accordance with CSA A23.2-3C. A typical test


sample is shown in Figure 16.6. The air void
Construction
Placement

system is considered to be satisfactory when shall be pre-qualified prior to use on a project.


Meetings
& Pre-
Pre-
11

the average spacing factor is ≤ 230 μm, with Pre-qualification shall include testing of a
no single test greater than 260 μm and the air minimum 2 cylinders, cast of concrete made
Procedures

content is ≥ 3.0% as per CSA A23.1-14, Clause


Concrete
Ordering

with the same materials, mix proportions and


12

4.3.3.4. mixing procedures intended for use on the


project. Test results shall be valid for a period
Transportation
and Receiving Consolidating and
Concrete

AVS testing can be used to determine if the


13

quantity of air voids is adequate after cores


have been drilled from the concrete. This
and Finishing Requirements
Concrete

Convey,
Placing,

type of testing is typically carried out if there


14

is concern with early deterioration or if test


results of the plastic concrete are inconclusive
Protection
Concrete

or not available.
Curing Acceptance of Continuous Troubleshooting

15

Rapid Chloride Permeability (RCP): The


Measurement,
Testing and Closeout and
Concrete

permeability of concrete is important in


16

reinforced concrete structures that are


exposed and susceptible to chlorides. The
Improvement

Project

resistance to chloride ion penetration shall


17

be determined in accordance with ASTM


C1202, on cylinders cast in accordance with
Figure 16.6: Hardened air void test sample
CSA A23.2-3C using the equipment in Figure
18

Provided by exp Services


16.7. Any mix for which RCP is a requirement

85
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
Cement Association of Canada (CAC),

and Inspection
Curb & Gutter Management
Evaluation
Kosmatka, Steven H.; Kerkhoff, B.; Panarese,

Sidewalk,
2
William C.; MacLeod, Norman F.; and McGrath,
R.J. “Design and Control of Concrete

Pavement
and Rigid
Selection
Mixtures, 8th Canadian Edition” (2011).

Asset
3
Ontario Provincial Standard Specification,

Concrete
Municipal Edition (OPSS.MUNI) 1350, “Material

Bridges
4
Specification for Concrete – Materials and
Production“ (2014).

Sustainability Cost Analysis Unshrinkable


5 Life-Cycle
(LCCA)

6
Fill (U-Fill)
7
Architectural
Concrete
8
Concrete
Jointing
Figure 16.7: Rapid Chloride Permeability test

9
apparatus (provided by exp Services).

Procurement
of 12 months and may be obtained from the

10
supply of concrete to another project.

Construction
Placement
Meetings
The suggested ASTM C1202 acceptance

& Pre-
Pre-
11
testing parameter for concrete exposure
class C-1 is 1500 coulombs average with no

Procedures
Concrete
Ordering
single result greater than 1750 coulombs

12
when tested at 56 days. Considering that
the ASTM C1202 test is subject to variations,

Transportation
and Receiving Consolidating and
Concrete
it is recommended that the target coulomb

13
value be less than 1150 to have a reasonable
assurance that the 1500 coulomb requirement

and Finishing Requirements


Concrete

Convey,
Placing,
will be met.

14
Presently, there is no standard requirement
Protection
Concrete

for frequency of testing although, it is


Curing Acceptance of Continuous Troubleshooting

15

recommended that RCP testing be conducted


for every 500 m3 of concrete delivered to the
Measurement,
Testing and Closeout and
Concrete

site for exposure classes C-XL and C-1.


16
Improvement

References:
Project
17

Canadian Standards Association (CSA)


A23.1/2-14, “Concrete Materials and Methods
18

of Concrete Construction” (2014).

86
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1

Chapter 17 – Project Closeout and walkthrough of the project to document


and Inspection
Curb & Gutter Management
Evaluation

Continuous Improvement deficient work and/or determine the estimated


Sidewalk,
2

monetary value to rectify these defects.


As the construction phase nears completion The contract administrator has the right to
Pavement
and Rigid
Selection

on a municipal concrete infrastructure project holdback payment for incomplete or defective


Asset
3

as shown in Figure 17.1, agency representatives work until such time that the contractor
and/or the contract administrator for the addresses these product deficiencies.
Concrete

project should consider the following closeout


Bridges
4

procedures / processes; During this phase of the project, it is important


to keep in mind that the Construction Lien
Sustainability Cost Analysis Unshrinkable

1. Deficiency Identification and Rectification Act does not permit funds to be held back
5

Work; for deficiency work as part of the statutory


2. Substantial Completion and Contract holdback process. For that reason, the
Life-Cycle
(LCCA)

Maintenance Period; contract administrator needs to determine


6

3. Continuous Improvement and Lessons the monetary value of deficiencies or


Learned; and outstanding work and deduct this amount
Fill (U-Fill)

4. Contractor and Consultant Performance from the payment certificate, prior to the
7

Evaluation. commencement of statutory holdback process


and 45-day construction lien period. Once the
Architectural
Concrete

contractor has rectified the outstanding work,


8

then the deficiency holdback can be released


and payment can be processed accordingly.
Concrete
Jointing
9

17.2 Substantial Completion and Contract


Procurement

Maintenance Period
10

In accordance with the General Conditions


Construction
Placement

of Contract and Construction Lien Act, the


Meetings
& Pre-
Pre-
11

maintenance period commences on the


date of substantial completion (or date of
Procedures

substantial performance); and the contractor


Concrete
Ordering
12

has completed the project to state acceptable


by the agency, and is ready for use or is
Transportation
and Receiving Consolidating and
Concrete

being used for its intended purposes. Once


13

this date has been established, the contract


administrator should prepare a certificate of
and Finishing Requirements
Concrete

Convey,
Placing,

Figure 17.1: County Road 22 substantial performance and issue a formal


14

Provided by County of Essex notice to the general contractor. Upon


receipt of the certificate, the contractor shall
Protection
Concrete

publish the date of substantial performance


Curing Acceptance of Continuous Troubleshooting

15

17.1 Deficiency Identification and in a construction newspaper (such as the


Rectification Work Daily Commercial News) and the date of
Measurement,
Testing and Closeout and
Concrete

advertisement shall form the commencement


16

Prior to completion of the construction phase, of the 45-day lien period required by the
it is important to revisit the work completed Construction Lien Act.
Improvement

Project

on a project and identify any quality defects


17

or deficiencies to be rectified before final Within the context of the tender document and
acceptance / closure of the contract. The the contract, it is imperative that the contract
contract administrator and general contractor administrator identify the conditions of the
18

performing the work should conduct a final contractor’s responsibilities and duration of

87
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
the maintenance period. For the construction collaboratively by all parties involved and was

and Inspection
Curb & Gutter Management
Evaluation
of concrete pavements, it is recommended there the proper level of mutual respect?

Sidewalk,
2
that a two (2) year maintenance period is
considered when preparing these conditions, Team Identification / Performance: Did

Pavement
and Rigid
Selection
as cracks have been found in the second year all members of the project team fulfill their

Asset
3
after completion. Otherwise the maintenance responsibilities and meet the objectives /
period is typically one (1) year following expectations of the contract? Are there any

Concrete
the date of substantial completion. It is the recommendations to improve the delivery of

Bridges
4
responsibility of the agency and the contract the project and relationship between these
administrator to evaluate the needs of each parties to ensure project success?

Sustainability Cost Analysis Unshrinkable


project and determine the most appropriate

5
maintenance period for the work. Concrete Testing: Was the inspection and
quality control testing performed properly?

Life-Cycle
(LCCA)
17.3 Continuous Improvement and Lessons Were the results shared completely and

6
Learned expeditiously with all of the appropriate team
members? Are there any quality control

Fill (U-Fill)
Following closure of the contract and/or changes to be considered as part of future

7
completion of the concrete phase of a project, projects?
team members should reconvene to conduct

Architectural
Concrete
a post-construction meeting to review and Concrete Ordering / Delivery: Were there

8
document issues encountered on the project. any communication problems ordering and
This meeting will provide an opportunity delivering the concrete while the work was

Concrete
Jointing
for stakeholders to reflect on problems taking place? If so, how were issues managed

9
experienced during the implementation of the and corrected during construction?

Procurement
project; discuss lessons learned from these

10
issues; identify opportunities to improve best Placement and Finishing: Were any problems
practices; and mitigate similar problems on or specific issues during construction? Are

Construction
Placement
future contracts. In addition, key stakeholders there any recommended changes to the

Meetings
& Pre-
Pre-
11
should have an opportunity to provide input construction specifications and placement
to the contract administrator on the general requirements for concrete?

Procedures
contractor’s performance completing the

Concrete
Ordering
12
work. The meeting discussions / outcomes Payments: Was there an acceptable progress
should be documented by the governing payment process and have all monetary issues

Transportation
and Receiving Consolidating and
Concrete
agency and considered further as part of been resolved?

13
the continuous improvement process when
planning work on similar projects. Topics to 17.4 Contractor and Consultant

and Finishing Requirements


Concrete

Convey,
Placing,
be considered as part of the post-construction Performance Evaluation

14
meeting include, but are not limited to:
The client / agency may elect to conduct a Protection
Concrete

Specifications / Drawings: Were the concrete formal performance evaluation of the contract
Curing Acceptance of Continuous Troubleshooting

15

specifications / design drawings clear and administrator and or the general contractor
complete? Are there any recommendations and shall rate the performance of the
Measurement,
Testing and Closeout and
Concrete

and how the work was completed or carried- contractor (or consultant) based on standard
16

out during construction? set of criteria adopted by the organization.


A copy of the Performance Evaluation
Improvement

Project

Communication: Was the communication form should be provided to the contractor


17

process well defined and understood by all for information in advance of the contract
parties involved in project? Were construction commencing. Significant performance
communiques provided with clear and issues should be noted in writing with a copy
18

concise directions? Were problems addressed provided to the contractor, the agency’s

88
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1

purchasing representative and documented problems; quality of plans and specifications;


and Inspection
Curb & Gutter Management
Evaluation

in the project file. Performance issues should and significant changes in the scope of work.
Sidewalk,
2

be discussed in project progress meetings and


acknowledged in the minutes in an effort to Project Supervision: The extent to which
Pavement
and Rigid
Selection

assist in the contractor during performance the general contractor takes control of
Asset
3

evaluation / improvement process. and effectively manages the work has a


direct effect on the successful completion
Concrete

It is important to note that the intent of such of the project. The evaluating agency
Bridges
4

evaluations is to work with the contractor should consider the experience / knowledge
and/or concrete suppliers to improve their of the contractor’s supervisory staff /
Sustainability Cost Analysis Unshrinkable

performance on agency contracts. Numerous superintendent; the contractor’s ability


5

agencies have implemented this evaluation to promptly commence the work; provide
process and experience has shown that realistic schedules and project updates;
Life-Cycle
(LCCA)

quality of work has improved as a result of provide a comprehensive work plan; promptly
6

the program being implemented. The results provide reasonable quotations for contract
of a performance evaluation may be disclosed change orders; establish effective quality
Fill (U-Fill)

to other municipalities or government bodies control procedures; promptly correct


7

upon request, where it can be demonstrated defective work as the project progressed;
that the general contractor has listed the effectively coordinate and manage the work
Architectural
Concrete

agency as a reference when bidding on similar of subcontractors; and co-operate when


8

work. In order to ensure that the evaluation directions are issued by the agency.
process is open, transparent and fair, an
Concrete
Jointing

agency review / sign-off procedure should be Contract Compliance: The effectiveness


9

established and the contractor should have of the general contractor to administer the
Procurement

an opportunity to comment on the evaluation work of a contract in accordance with the


10

results. conditions and special provisions outlined


in the drawings/documents. The evaluating
Construction
Placement

Although the performance criteria may vary agency should consider the contractor’s
Meetings
& Pre-
Pre-
11

from agency to agency, the evaluation form performance when providing specified
should be included in the tender document documents for contract execution; managing
Procedures

and/or agency’s specifications. Performance occupational health and safety provisions;


Concrete
Ordering
12

evaluation topics may include, but are not submitting payment claims accurately to
limited to; represent the work completed and material
Transportation
and Receiving Consolidating and
Concrete

delivered to the site; notifying the agency


13

Quality of Work: The contract administrator of all subcontracting activities in a timely


may consider how the workmanship compares fashion; dealing with any claims from
and Finishing Requirements
Concrete

Convey,
Placing,

with industry standards; the quality of members of the public; maintaining records of
14

workmanship provided by other contractors the project; and ability to finalize settlements
on similar projects; and the contractor’s during contract disputes.
Protection
Concrete

compliance with provisions outlined in the


Curing Acceptance of Continuous Troubleshooting

15

drawings / contract documents. References:


Measurement,
Testing and Closeout and
Concrete

Time Management: For the purpose of Construction Lien Act R.S.O. 1990, Chapter
16

evaluating the contractor’s performance C.30


to manage the delivery of the project,
Improvement

Project

consideration should be given to conditions OPSS General Conditions OPSS.MUNI 100


17

beyond the general contractor’s control such November 2006


as; availability / access to the site; unexpected
changes in soil or site conditions; inclement
18

weather; material / equipment supply

89
Appendix

Best Management Practices for Municipal Concrete Infrastructure


2 3 11 14 15 16 17
Sidewalk, Asset 4 6 7 8 9 Pre- 12 13 Convey, Concrete Measurement, Project
1
Curb & Gutter Management
and Rigid Concrete 5 Life-Cycle
Sustainability Cost Analysis Unshrinkable Architectural Concrete 10
Procurement
Construction
& Pre-
Concrete
Ordering
Transportation Placing, Protection
and Receiving Consolidating and Testing and Closeout and 18 Appendix
Introduction Evaluation Pavement Bridges (LCCA) Fill (U-Fill) Concrete Jointing Placement Procedures Concrete Curing Acceptance of Continuous Troubleshooting
and Finishing Requirements
and Inspection Selection Meetings Concrete Concrete Improvement

Best Management Practices for Municipal Concrete Infrastructure


90
Chapter 18 – Troubleshooting

Plastic Concrete
18.1
Best Management Practices for Municipal Concrete Infrastructure
91
2 3 11 14 15 16 17
Sidewalk, Asset 4 6 7 8 9 Pre- 12 13 Convey, Concrete Measurement, Project
1
Curb & Gutter Management
and Rigid Concrete 5 Life-Cycle
Sustainability Cost Analysis Unshrinkable Architectural Concrete 10
Procurement
Construction
& Pre-
Concrete
Ordering
Transportation Placing, Protection
and Receiving Consolidating and Testing and Closeout and 18 Appendix
Introduction Evaluation Pavement Bridges (LCCA) Fill (U-Fill) Concrete Jointing Placement Procedures Concrete Curing Acceptance of Continuous Troubleshooting
and Finishing Requirements
and Inspection Selection Meetings Concrete Concrete Improvement
2 3 11 14 15 16 17
Sidewalk, Asset 4 6 7 8 9 Pre- 12 13 Convey, Concrete Measurement, Project
1
Curb & Gutter Management
and Rigid Concrete 5 Life-Cycle
Sustainability Cost Analysis Unshrinkable Architectural Concrete 10
Procurement
Construction
& Pre-
Concrete
Ordering
Transportation Placing, Protection
and Receiving Consolidating and Testing and Closeout and 18 Appendix
Introduction Evaluation Pavement Bridges (LCCA) Fill (U-Fill) Concrete Jointing Placement Procedures Concrete Curing Acceptance of Continuous Troubleshooting
and Finishing Requirements
and Inspection Selection Meetings Concrete Concrete Improvement

Best Management Practices for Municipal Concrete Infrastructure


92
Best Management Practices for Municipal Concrete Infrastructure
93
2 3 11 14 15 16 17
Sidewalk, Asset 4 6 7 8 9 Pre- 12 13 Convey, Concrete Measurement, Project
1
Curb & Gutter Management
and Rigid Concrete 5 Life-Cycle
Sustainability Cost Analysis Unshrinkable Architectural Concrete 10
Procurement
Construction
& Pre-
Concrete
Ordering
Transportation Placing, Protection
and Receiving Consolidating and Testing and Closeout and 18 Appendix
Introduction Evaluation Pavement Bridges (LCCA) Fill (U-Fill) Concrete Jointing Placement Procedures Concrete Curing Acceptance of Continuous Troubleshooting
and Finishing Requirements
and Inspection Selection Meetings Concrete Concrete Improvement
2 3 11 14 15 16 17
Sidewalk, Asset 4 6 7 8 9 Pre- 12 13 Convey, Concrete Measurement, Project
1
Curb & Gutter Management
and Rigid Concrete 5 Life-Cycle
Sustainability Cost Analysis Unshrinkable Architectural Concrete 10
Procurement
Construction
& Pre-
Concrete
Ordering
Transportation Placing, Protection
and Receiving Consolidating and Testing and Closeout and 18 Appendix
Introduction Evaluation Pavement Bridges (LCCA) Fill (U-Fill) Concrete Jointing Placement Procedures Concrete Curing Acceptance of Continuous Troubleshooting
and Finishing Requirements
and Inspection Selection Meetings Concrete Concrete Improvement

Best Management Practices for Municipal Concrete Infrastructure


94
Best Management Practices for Municipal Concrete Infrastructure
95
2 3 11 14 15 16 17
Sidewalk, Asset 4 6 7 8 9 Pre- 12 13 Convey, Concrete Measurement, Project
1
Curb & Gutter Management
and Rigid Concrete 5 Life-Cycle
Sustainability Cost Analysis Unshrinkable Architectural Concrete 10
Procurement
Construction
& Pre-
Concrete
Ordering
Transportation Placing, Protection
and Receiving Consolidating and Testing and Closeout and 18 Appendix
Introduction Evaluation Pavement Bridges (LCCA) Fill (U-Fill) Concrete Jointing Placement Procedures Concrete Curing Acceptance of Continuous Troubleshooting
and Finishing Requirements
and Inspection Selection Meetings Concrete Concrete Improvement
2 3 11 14 15 16 17
Sidewalk, Asset 4 6 7 8 9 Pre- 12 13 Convey, Concrete Measurement, Project
1
Curb & Gutter Management
and Rigid Concrete 5 Life-Cycle
Sustainability Cost Analysis Unshrinkable Architectural Concrete 10
Procurement
Construction
& Pre-
Concrete
Ordering
Transportation Placing, Protection
and Receiving Consolidating and Testing and Closeout and 18 Appendix
Introduction Evaluation Pavement Bridges (LCCA) Fill (U-Fill) Concrete Jointing Placement Procedures Concrete Curing Acceptance of Continuous Troubleshooting
and Finishing Requirements
and Inspection Selection Meetings Concrete Concrete Improvement

Best Management Practices for Municipal Concrete Infrastructure


96
Best Management Practices for Municipal Concrete Infrastructure
97
2 3 11 14 15 16 17
Sidewalk, Asset 4 6 7 8 9 Pre- 12 13 Convey, Concrete Measurement, Project
1
Curb & Gutter Management
and Rigid Concrete 5 Life-Cycle
Sustainability Cost Analysis Unshrinkable Architectural Concrete 10
Procurement
Construction
& Pre-
Concrete
Ordering
Transportation Placing, Protection
and Receiving Consolidating and Testing and Closeout and 18 Appendix
Introduction Evaluation Pavement Bridges (LCCA) Fill (U-Fill) Concrete Jointing Placement Procedures Concrete Curing Acceptance of Continuous Troubleshooting
and Finishing Requirements
and Inspection Selection Meetings Concrete Concrete Improvement
2 3 11 14 15 16 17
Sidewalk, Asset 4 6 7 8 9 Pre- 12 13 Convey, Concrete Measurement, Project
1
Curb & Gutter Management
and Rigid Concrete 5 Life-Cycle
Sustainability Cost Analysis Unshrinkable Architectural Concrete 10
Procurement
Construction
& Pre-
Concrete
Ordering
Transportation Placing, Protection
and Receiving Consolidating and Testing and Closeout and 18 Appendix
Introduction Evaluation Pavement Bridges (LCCA) Fill (U-Fill) Concrete Jointing Placement Procedures Concrete Curing Acceptance of Continuous Troubleshooting
and Finishing Requirements
and Inspection Selection Meetings Concrete Concrete Improvement

Best Management Practices for Municipal Concrete Infrastructure


98
Best Management Practices for Municipal Concrete Infrastructure
99
2 3 11 14 15 16 17
Sidewalk, Asset 4 6 7 8 9 Pre- 12 13 Convey, Concrete Measurement, Project
1
Curb & Gutter Management
and Rigid Concrete 5 Life-Cycle
Sustainability Cost Analysis Unshrinkable Architectural Concrete 10
Procurement
Construction
& Pre-
Concrete
Ordering
Transportation Placing, Protection
and Receiving Consolidating and Testing and Closeout and 18 Appendix
Introduction Evaluation Pavement Bridges (LCCA) Fill (U-Fill) Concrete Jointing Placement Procedures Concrete Curing Acceptance of Continuous Troubleshooting
and Finishing Requirements
and Inspection Selection Meetings Concrete Concrete Improvement
2 3 11 14 15 16 17
Sidewalk, Asset 4 6 7 8 9 Pre- 12 13 Convey, Concrete Measurement, Project
1
Curb & Gutter Management
and Rigid Concrete 5 Life-Cycle
Sustainability Cost Analysis Unshrinkable Architectural Concrete 10
Procurement
Construction
& Pre-
Concrete
Ordering
Transportation Placing, Protection
and Receiving Consolidating and Testing and Closeout and 18 Appendix
Introduction Evaluation Pavement Bridges (LCCA) Fill (U-Fill) Concrete Jointing Placement Procedures Concrete Curing Acceptance of Continuous Troubleshooting
and Finishing Requirements
and Inspection Selection Meetings Concrete Concrete Improvement

Best Management Practices for Municipal Concrete Infrastructure


100
Best Management Practices for Municipal Concrete Infrastructure
101
2 3 11 14 15 16 17
Sidewalk, Asset 4 6 7 8 9 Pre- 12 13 Convey, Concrete Measurement, Project
1
Curb & Gutter Management
and Rigid Concrete 5 Life-Cycle
Sustainability Cost Analysis Unshrinkable Architectural Concrete 10
Procurement
Construction
& Pre-
Concrete
Ordering
Transportation Placing, Protection
and Receiving Consolidating and Testing and Closeout and 18 Appendix
Introduction Evaluation Pavement Bridges (LCCA) Fill (U-Fill) Concrete Jointing Placement Procedures Concrete Curing Acceptance of Continuous Troubleshooting
and Finishing Requirements
and Inspection Selection Meetings Concrete Concrete Improvement
2 3 11 14 15 16 17
Sidewalk, Asset 4 6 7 8 9 Pre- 12 13 Convey, Concrete Measurement, Project
1
Curb & Gutter Management
and Rigid Concrete 5 Life-Cycle
Sustainability Cost Analysis Unshrinkable Architectural Concrete 10
Procurement
Construction
& Pre-
Concrete
Ordering
Transportation Placing, Protection
and Receiving Consolidating and Testing and Closeout and 18 Appendix
Introduction Evaluation Pavement Bridges (LCCA) Fill (U-Fill) Concrete Jointing Placement Procedures Concrete Curing Acceptance of Continuous Troubleshooting
and Finishing Requirements
and Inspection Selection Meetings Concrete Concrete Improvement

Best Management Practices for Municipal Concrete Infrastructure


102
Best Management Practices for Municipal Concrete Infrastructure
103
2 3 11 14 15 16 17
Sidewalk, Asset 4 6 7 8 9 Pre- 12 13 Convey, Concrete Measurement, Project
1
Curb & Gutter Management
and Rigid Concrete 5 Life-Cycle
Sustainability Cost Analysis Unshrinkable Architectural Concrete 10
Procurement
Construction
& Pre-
Concrete
Ordering
Transportation Placing, Protection
and Receiving Consolidating and Testing and Closeout and 18 Appendix
Introduction Evaluation Pavement Bridges (LCCA) Fill (U-Fill) Concrete Jointing Placement Procedures Concrete Curing Acceptance of Continuous Troubleshooting
and Finishing Requirements
and Inspection Selection Meetings Concrete Concrete Improvement
2 3 11 14 15 16 17
Sidewalk, Asset 4 6 7 8 9 Pre- 12 13 Convey, Concrete Measurement, Project
1
Curb & Gutter Management
and Rigid Concrete 5 Life-Cycle
Sustainability Cost Analysis Unshrinkable Architectural Concrete 10
Procurement
Construction
& Pre-
Concrete
Ordering
Transportation Placing, Protection
and Receiving Consolidating and Testing and Closeout and 18 Appendix
Introduction Evaluation Pavement Bridges (LCCA) Fill (U-Fill) Concrete Jointing Placement Procedures Concrete Curing Acceptance of Continuous Troubleshooting
and Finishing Requirements
and Inspection Selection Meetings Concrete Concrete Improvement

Best Management Practices for Municipal Concrete Infrastructure


104
Best Management Practices for Municipal Concrete Infrastructure
105
2 3 11 14 15 16 17
Sidewalk, Asset 4 6 7 8 9 Pre- 12 13 Convey, Concrete Measurement, Project
1
Curb & Gutter Management
and Rigid Concrete 5 Life-Cycle
Sustainability Cost Analysis Unshrinkable Architectural Concrete 10
Procurement
Construction
& Pre-
Concrete
Ordering
Transportation Placing, Protection
and Receiving Consolidating and Testing and Closeout and 18 Appendix
Introduction Evaluation Pavement Bridges (LCCA) Fill (U-Fill) Concrete Jointing Placement Procedures Concrete Curing Acceptance of Continuous Troubleshooting
and Finishing Requirements
and Inspection Selection Meetings Concrete Concrete Improvement
2 3 11 14 15 16 17
Sidewalk, Asset 4 6 7 8 9 Pre- 12 13 Convey, Concrete Measurement, Project
1
Curb & Gutter Management
and Rigid Concrete 5 Life-Cycle
Sustainability Cost Analysis Unshrinkable Architectural Concrete 10
Procurement
Construction
& Pre-
Concrete
Ordering
Transportation Placing, Protection
and Receiving Consolidating and Testing and Closeout and 18 Appendix
Introduction Evaluation Pavement Bridges (LCCA) Fill (U-Fill) Concrete Jointing Placement Procedures Concrete Curing Acceptance of Continuous Troubleshooting
and Finishing Requirements
and Inspection Selection Meetings Concrete Concrete Improvement

Best Management Practices for Municipal Concrete Infrastructure


106
Best Management Practices for Municipal Concrete Infrastructure
107
2 3 11 14 15 16 17
Sidewalk, Asset 4 6 7 8 9 Pre- 12 13 Convey, Concrete Measurement, Project
1
Curb & Gutter Management
and Rigid Concrete 5 Life-Cycle
Sustainability Cost Analysis Unshrinkable Architectural Concrete 10
Procurement
Construction
& Pre-
Concrete
Ordering
Transportation Placing, Protection
and Receiving Consolidating and Testing and Closeout and 18 Appendix
Introduction Evaluation Pavement Bridges (LCCA) Fill (U-Fill) Concrete Jointing Placement Procedures Concrete Curing Acceptance of Continuous Troubleshooting
and Finishing Requirements
and Inspection Selection Meetings Concrete Concrete Improvement
2 3 11 14 15 16 17
Sidewalk, Asset 4 6 7 8 9 Pre- 12 13 Convey, Concrete Measurement, Project
1
Curb & Gutter Management
and Rigid Concrete 5 Life-Cycle
Sustainability Cost Analysis Unshrinkable Architectural Concrete 10
Procurement
Construction
& Pre-
Concrete
Ordering
Transportation Placing, Protection
and Receiving Consolidating and Testing and Closeout and 18 Appendix
Introduction Evaluation Pavement Bridges (LCCA) Fill (U-Fill) Concrete Jointing Placement Procedures Concrete Curing Acceptance of Continuous Troubleshooting
and Finishing Requirements
and Inspection Selection Meetings Concrete Concrete Improvement

Best Management Practices for Municipal Concrete Infrastructure


108
Best Management Practices for Municipal Concrete Infrastructure
109
2 3 11 14 15 16 17
Sidewalk, Asset 4 6 7 8 9 Pre- 12 13 Convey, Concrete Measurement, Project
1
Curb & Gutter Management
and Rigid Concrete 5 Life-Cycle
Sustainability Cost Analysis Unshrinkable Architectural Concrete 10
Procurement
Construction
& Pre-
Concrete
Ordering
Transportation Placing, Protection
and Receiving Consolidating and Testing and Closeout and 18 Appendix
Introduction Evaluation Pavement Bridges (LCCA) Fill (U-Fill) Concrete Jointing Placement Procedures Concrete Curing Acceptance of Continuous Troubleshooting
and Finishing Requirements
and Inspection Selection Meetings Concrete Concrete Improvement
2 3 11 14 15 16 17
Sidewalk, Asset 4 6 7 8 9 Pre- 12 13 Convey, Concrete Measurement, Project
1
Curb & Gutter Management
and Rigid Concrete 5 Life-Cycle
Sustainability Cost Analysis Unshrinkable Architectural Concrete 10
Procurement
Construction
& Pre-
Concrete
Ordering
Transportation Placing, Protection
and Receiving Consolidating and Testing and Closeout and 18 Appendix
Introduction Evaluation Pavement Bridges (LCCA) Fill (U-Fill) Concrete Jointing Placement Procedures Concrete Curing Acceptance of Continuous Troubleshooting
and Finishing Requirements
and Inspection Selection Meetings Concrete Concrete Improvement

PCA – Concrete Information – Concrete Slab Surface Defects: Causes, Prevention & Repair

Best Management Practices for Municipal Concrete Infrastructure


110
Concrete Ontario – Conc
References:
Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2

Appendix
Pavement
and Rigid
Selection

Asset
3

Appendix A: RMCAO Plant Certification Program


Concrete

One of the most valuable initiatives of Concrete Ontario (RMCAO) is the assurance of quality concrete supply and production
Bridges
4

through the execution of a strict plant certification process. The RMCAO certification process was first implemented in the early
1960’s. Starting in 2015, the RMCAO Plant Certification Program also includes a requirement to meet or exceed Ministry of
Environment standards for water discharge, air pollution discharge and noise. It is completed by independent third party engineers
Sustainability Cost Analysis Unshrinkable

and has become the most stringent concrete certification program in North America.
5

RMCAO certification designation means that all materials, material handling, batching methods and
tolerances, statistical product quality analysis, truck mixers, weighing equipment, certificates and records
Life-Cycle
(LCCA)

meet or exceed CSA A23.1 requirements.


6

Current concrete specifications such as those of the Ministry of Transportation (MTO), Ontario
Municipalities, Ontario Ministry of Agriculture (OMAF), consulting engineers, design/build firms and general
Fill (U-Fill)

contractors typically require RMCAO plant certification.


7

Highlights of the RMCAO Plant Certification process include:


Architectural
Concrete

x Third party consulting engineer inspections


8

x Raw material conformance to CSA, OPSS or MTO requirements


x Scale inspection and calibration on a 6 month basis
x Batching inspection and accuracy requirements
Concrete
Jointing

x Inspection and certification of mixing and transportation equipment


9

x Standardizing of minimum information requirements for delivery tickets and mix designs
x Implementation of a mix design statistical analysis program for two categories of concrete
Procurement

x Record keeping
10

x Random plant inspections and audits


x Ensures producer meets or exceeds Ministry of Environment requirements
Construction
Placement
Meetings
& Pre-
Pre-
11

For additional information please contact Concrete Ontario (RMCAO) at www.rmcao.org or info@rmcao.org
Procedures
Concrete
Ordering
12
Transportation
and Receiving Consolidating and
Concrete

13
and Finishing Requirements
Concrete

Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting

15
Measurement,
Testing and Closeout and
Concrete

16
Improvement

Project
17
18

111
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2
Appendix B: OGCA Gold Seal Program

Pavement
and Rigid
Selection

Asset
3
The Ontario General Contractors Association (OGCA) remains a strong supporter of continuing education
for the construction industry. Gold Seal is an excellent opportunity for contractors to expand the

Concrete
qualifications of their staff which in return improves the professionalism at every level from the site to the

Bridges
4
office, and results in better productivity, fewer problems, safer sites and a better bottom line for the
contractor.

Sustainability Cost Analysis Unshrinkable


The Gold Seal Certification Program was developed by the Canadian Construction Association to recognize

5
the skills and competence of the key managerial positions of Superintendent, Estimator and Project
Manager on a national basis.

Life-Cycle
(LCCA)
Certification Requirements

6
Certification of Superintendents, Estimators and Project Managers requires satisfaction of 3 criteria –
Experience – Education – Examination. Applicants must have a minimum level of experience and have

Fill (U-Fill)
undertaken at least five construction management courses totalling 150 hours of instruction to qualify to

7
write the Gold Seal examination. The only exemption from the three criteria permitted by the National Gold
Seal Committee is for “senior” managers who have a lengthy demonstrated track record in the industry. A

Architectural
separate guideline is available upon request by senior practitioners. A development category, known as the

Concrete
Gold Seal Intern (GSI), is available to candidates who do not meet the examination eligibility criteria.

8
Experience as a Superintendent, Estimator or Project Manager in a non-residential construction firm is the
first critical criterion to be met. In order to be eligible to challenge the Gold Seal examination, an applicant

Concrete
Jointing
9
must document a minimum of three years’ experience in the occupation.

Education in construction management courses is a key requirement. The Gold Seal Certification program

Procurement
will recognize construction management training in subject areas defined in the Gold Seal Curriculum

10
Standard. The Curriculum details the content of the following management courses:
x Law and Contracts in Construction

Construction
x Construction Planning and Scheduling

Placement
Meetings
& Pre-
Pre-
11
x Project Costing Control and Accounting
x Construction Job Site Controls
x Communication

Procedures
Concrete
Ordering
x Construction Safety

12
x Management of Human Resources
x Construction Estimating

Transportation
and Receiving Consolidating and
Concrete

13
For more information, please contact www.ogca.ca or www.cca-acc.com

and Finishing Requirements


Concrete

Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting

15
Measurement,
Testing and Closeout and
Concrete

16
Improvement

Project
17
18

112
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2

Appendix C: Concrete Test Forms & Reporting - CMATS™


Pavement
and Rigid
Selection

Asset
3

Log onto… WWW.CMATS.COM


Concrete

What Is CMATS¥ ¥?
Bridges
4

CMATS¥ is a secure website where


construction industry concrete test data
Sustainability Cost Analysis Unshrinkable

can be recorded, viewed and


distributed to owners, architects,
5

engineers, testing companies,


contractors and material suppliers, on a
Life-Cycle

project by project basis.


(LCCA)

How CMATS¥ Works


Fill (U-Fill)

Quite simply, users access the


7

CMATS¥ website via their web browser


and enter their email address and password to instantly obtain access to the test results for all the
Architectural

projects they are involved with. CMATS¥ mirrors the existing paper method of providing test information
Concrete
8

to construction team members and is implemented by the testing company. At the start of a new project, the
testing company identifies those who will be given access to the test information (owner, architect, engineer,
etc.) when they create a new project.
Concrete
Jointing
9

The software immediately notifies all the users via email of the new project and updates their security
records to provide them access. The testing company then performs the necessary testing and inputs the
Procurement

results into CMATS¥. Once the information has been entered, reviewed and certified by the supervising
engineer of the testing company, the information is then immediately viewable to all users.
Construction 10
Placement
Meetings
& Pre-
Pre-
11
Procedures
Concrete
Ordering
12
Transportation
and Receiving Consolidating and
Concrete

13
and Finishing Requirements
Concrete

Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting

15
Measurement,
Testing and Closeout and
Concrete

16
Improvement

Project
17
18

113
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2
Key Advantages of CMATS¥ include:

Pavement
and Rigid
Selection

Asset
x Instant secure access to the project data from any location via the internet

3
x Rapid distribution of material test results to all members of the construction team
x Quality assurance features to identify trends and provide statistical analysis

Concrete
Bridges
x Graphing features allow users to view

4
control charts on material quality
x Electronic notification when new test

Sustainability Cost Analysis Unshrinkable


data is available
x Eliminates repetitive data entry

5
x Eliminates paper handling and
distribution costs

Life-Cycle
(LCCA)
x Creates greater accountability while

6
improving project communication
x Improved reaction times result in a
higher quality final project

Fill (U-Fill)
x Download features allow users to

7
create historic records electronically
and to perform additional statistical analysis

Architectural
Concrete
8
While CMATS¥ currently handles concrete test results, work is underway to add additional modules for
both aggregate and hot mixed asphalt test data. In fact, CMATS¥ can be easily adapted to any reporting
system that uses standardized reporting forms.

Concrete
Jointing
9
For more information regarding CMATS¥, please visit www.cmats.com and register as a new user you will
then be able to try the system yourself and see just how easy it is to use.

Procurement
10
Contact Information: Bart Kanters, P.Eng. @ (905) 507-1122 or bkanters@rmcao.org

Construction
Placement
Meetings
& Pre-
Pre-
11
Procedures
Concrete
Ordering
12
Transportation
and Receiving Consolidating and
Concrete

13
and Finishing Requirements
Concrete

Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting

15
Measurement,
Testing and Closeout and
Concrete

16
Improvement

Project
17
18

114
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Best Management Practices for Municipal Concrete Infrastructure
COLOUR FIBRE DESCRIPTION

115
"% 0
/o No Yes
CALCIUM AIR CONVEYOR ADDRESS
PSI MPa
STRENGTH TIME
yd3 m3
VOLUME DATE CUSTOMER
Appendix D: Concrete Order Form
2 3 11 14 15 16 17
Sidewalk, Asset 4 6 7 8 9 Pre- 12 13 Convey, Concrete Measurement, Project
1
Curb & Gutter Management
and Rigid Concrete 5 Life-Cycle
Sustainability Cost Analysis Unshrinkable Architectural Concrete 10
Procurement
Construction
& Pre-
Concrete
Ordering
Transportation Placing, Protection
and Receiving Consolidating and Testing and Closeout and 18 Appendix
Introduction Evaluation Pavement Bridges (LCCA) Fill (U-Fill) Concrete Jointing Placement Procedures Concrete Curing Acceptance of Continuous Troubleshooting
and Finishing Requirements
and Inspection Selection Meetings Concrete Concrete Improvement
Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
Appendix E: Mix Design Submission Form

2
Concrete Mix Design Submission

Pavement
and Rigid
Selection

Asset
3
Contract Date Submitted
Location Submitted To
Contractor Contact

Concrete
Bridges
Batch Plants: Primary Secondary

4
Concrete Supplier: Name

Sustainability Cost Analysis Unshrinkable


Address
City/Province

5
Telephone Fax Email

Life-Cycle
MIX CODE

(LCCA)

6
Application / Element / Location
Structural Requirements
- CSA Exposure Class

Fill (U-Fill)
- Maximum W/CM

7
- Minimum Specified Strength, MPa @ Days
SPECIFICATION

- Nominal Maximum Aggregate Size, mm

Architectural
- HVSCM Type 1 or 2

Concrete
- Plastic Air Content, %

8
DurabilityRequirements
- Exposure to Sulphate Attack
- Alkali Aggregate Reactivity

Concrete
Jointing
Architectural Requirements

9
- Colour / Texture
- Other

Procurement
Rate, m3/h

10
Quantity, m3
REQUIREMENTS

Slump Range, mm
CONTRACTOR

Strength @ Age, MPa @ Days

Construction
Placement
Meetings
& Pre-
Other

Pre-
11
Specialty Information
- Concrete Set, Delay, Normal, Accelerated

Procedures
Concrete
Ordering
Method of Placement

12
Material Source

Transportation
and Receiving Consolidating and
Cement

Concrete
SCM - Slag

13
SCM -
MATERIALS
SECTION

Water

and Finishing Requirements


Fine Agg.

Concrete

Convey,
Placing,
Coarse Agg.

14
A.E.A.
W.R. Protection
Concrete
S.P.
Curing Acceptance of Continuous Troubleshooting

15

Form Submitted By:


Measurement,
Testing and Closeout and
Concrete

Print Name: Signature: Date:


16

Contractor’s Representative Receiving Form:


Improvement

Print Name: Signature: Date:


Project
17
18

116
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2

NOTES:
Pavement
and Rigid
Selection

Asset

1) The “Concrete Supplier” provides to the contractor, a valid “Certificate of Concrete Production
3

Facilities” as issued by Concrete Ontario (Formerly Ready-mixed Concrete Association of Ontario), as


described in CSA A23.1 Table 5.
Concrete
Bridges

2) All Concrete and materials shall be supplied in conformance to CSA A23.1-04.


4

3) Concrete testing shall electronically incorporate CMATS™ (www.cmats.com) and shall be used by the

testing company.
Sustainability Cost Analysis Unshrinkable

4) Concrete tests not done according to CSA Standards shall not be accepted for any basis of

measurement.
5

5) The Owner shall be responsible for all concrete performance when specifying any material proportion(s).
Life-Cycle
(LCCA)

6
Fill (U-Fill)
7
Architectural
Concrete
8
Concrete
Jointing
9
Procurement
Construction 10
Placement
Meetings
& Pre-
Pre-
11
Procedures
Concrete
Ordering
12
Transportation
and Receiving Consolidating and
Concrete

13
and Finishing Requirements
Concrete

Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting

15
Measurement,
Testing and Closeout and
Concrete

16
Improvement

Project
17
18

117
Appendix

Best Management Practices for Municipal Concrete Infrastructure


2 3 11 14 15 16 17
Sidewalk, Asset 4 6 7 8 9 Pre- 12 13 Convey, Concrete Measurement, Project
1
Curb & Gutter Management
and Rigid Concrete 5 Life-Cycle
Sustainability Cost Analysis Unshrinkable Architectural Concrete 10
Procurement
Construction
& Pre-
Concrete
Ordering
Transportation Placing, Protection
and Receiving Consolidating and Testing and Closeout and 18 Appendix
Introduction Evaluation Pavement Bridges (LCCA) Fill (U-Fill) Concrete Jointing Placement Procedures Concrete Curing Acceptance of Continuous Troubleshooting
and Finishing Requirements
and Inspection Selection Meetings Concrete Concrete Improvement

Pre-Construction Conference
Checklist for the Concrete

Best Management Practices for Municipal Concrete Infrastructure


Appendix F: Checklist for Concrete Pre-Construction Conference

118
Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2

18 Introduction
Pavement
and Rigid
Selection

Asset
3

Pre-construction meetings are of prime importance in planning concrete construction work because many
potential problems can be avoided at the right time – before the start of the project when the cost impact is
Concrete

relatively low.
Bridges
4

In 1999, the National Ready-mixed Concrete Association (NRMCA) and the American Society of Concrete
Contractors (ASCC) joined in a partnership to enhance the quality of concrete construction. This checklist
Sustainability Cost Analysis Unshrinkable

is one of the ongoing initiatives of the partnership.


5

With permission of the original author, Concrete Ontario (RMCAO) and the Ontario General Contractors
Association (OGCA) have reviewed and revised this document for use on Canadian construction projects
Life-Cycle
(LCCA)

following the requirements of the most recent CSA A23.1/.2 Standard.


6

The checklist allocates responsibilities and establishes procedures related to concrete construction –
Fill (U-Fill)

subgrade preparation, forming, concrete mix design, necessary equipment, ordering and scheduling
7

materials and operations, placing, consolidating, finishing, jointing, curing and protection, testing and
acceptance, as well as safety and environmental issues.
Architectural
Concrete

The checklist covers some of the issues that need to be discussed at a pre-construction meeting and is not
8

intended to be all-inclusive.
This checklist is meant to be a guide and is not intended to address all safety issues. Please operate safely
and within all the legislations in your area.
Concrete
Jointing
9

19
Procurement
Construction 10
Placement
Meetings
& Pre-
Pre-
11
Procedures
Concrete
Ordering
12
Transportation
and Receiving Consolidating and
Concrete

13
and Finishing Requirements
Concrete

Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting

15
Measurement,
Testing and Closeout and
Concrete

16
Improvement

Project
17
18

119
Appendix

Best Management Practices for Municipal Concrete Infrastructure


2 3 11 14 15 16 17
Sidewalk, Asset 4 6 7 8 9 Pre- 12 13 Convey, Concrete Measurement, Project
1
Curb & Gutter Management
and Rigid Concrete 5 Life-Cycle
Sustainability Cost Analysis Unshrinkable Architectural Concrete 10
Procurement
Construction
& Pre-
Concrete
Ordering
Transportation Placing, Protection
and Receiving Consolidating and Testing and Closeout and 18 Appendix
Introduction Evaluation Pavement Bridges (LCCA) Fill (U-Fill) Concrete Jointing Placement Procedures Concrete Curing Acceptance of Continuous Troubleshooting
and Finishing Requirements
and Inspection Selection Meetings Concrete Concrete Improvement

Best Management Practices for Municipal Concrete Infrastructure


120
Index

D. Ordering and Scheduling Concrete

F. Quality Control/Assurance
C. Concrete Requirements

E. Environmental Aspects

Canadian Standards Association


B. Construction Process
A. Project Information

CMATS™ www.cmats.com
G. Safety

CSA A23.1
CSA A23.2
References
Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2

Sample Checklist for the Concrete Pre-Construction Conference


Pavement
and Rigid
Selection

Asset
3

A. Project Information
Concrete
Bridges

1. Project name
4

________________________________________________________________________________
Sustainability Cost Analysis Unshrinkable

_______________________________________________________________________________
5

2. Location
________________________________________________________________________________
Life-Cycle
(LCCA)

________________________________________________________________________________
6

3. Project start date


Fill (U-Fill)

______________________________________________________________________________
7

4. Project completion date


Architectural
Concrete

_________________________________________________________________________
8

5. Project participants
Contact ______________________________________________________________________
Concrete
Jointing
9

Owner _______________________________________________________________________
Architect _____________________________________________________________________
Procurement

Structural Engineer _____________________________________________________________


10

Construction Manager/General Contractor __________________________________________


Construction
Placement

Concrete Contractor ____________________________________________________________


Meetings
& Pre-
Pre-
11

Concrete Supplier ______________________________________________________________


Concrete Pumping Contractor ____________________________________________________
Procedures
Concrete
Ordering

Concrete Finisher ______________________________________________________________


12

Testing Laboratory _____________________________________________________________


Transportation
and Receiving Consolidating and
Concrete

Inspection Agency _____________________________________________________________


13

Other________________________________________________________________________
and Finishing Requirements

6. Background information about the project


Concrete

Convey,
Placing,
14

________________________________________________________________________________
________________________________________________________________________________
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting

15

________________________________________________________________________________
________________________________________________________________________________
Measurement,
Testing and Closeout and
Concrete

7. Unique features of the project


16

________________________________________________________________________________
Improvement

Project
17
18

121
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2
________________________________________________________________________________

Pavement
and Rigid
Selection

Asset
3
________________________________________________________________________________
________________________________________________________________________________

Concrete
Bridges
4
8. Distribution of completed checklist
Project Participants ____________________________________________________________

Sustainability Cost Analysis Unshrinkable


5
Others _____________________________________________________________________

Life-Cycle
(LCCA)
B. Construction Process

6
1. Review notes and changes on drawings that may affect construction process
________________________________________________________________________________

Fill (U-Fill)
7
________________________________________________________________________________
________________________________________________________________________________

Architectural
Concrete
8
________________________________________________________________________________
2. Sequence of construction and milestone dates

Concrete
Jointing
Foundations __________________________________________________________________

9
Walls ________________________________________________________________________

Procurement
Structural slabs ________________________________________________________________

10
Slab-on-grade interior __________________________________________________________

Construction
Placement
Meetings
& Pre-
Slab-on-grade exterior __________________________________________________________

Pre-
11
3. Construction/acceptance of base/subgrade, compaction, elevation. Responsibility for:

Procedures
Concrete
Ordering
Providing base and subgrade elevations to contractors

12
_____________________________________________________________________________

Transportation
and Receiving Consolidating and
_____________________________________________________________________________

Concrete

13
_____________________________________________________________________________
_____________________________________________________________________________

and Finishing Requirements


Concrete

Convey,
Placing,
14
Stability of the base and or subgrade under construction traffic
_____________________________________________________________________________ Protection
Concrete

_____________________________________________________________________________
Curing Acceptance of Continuous Troubleshooting

15

_____________________________________________________________________________
Measurement,
Testing and Closeout and
Concrete

_____________________________________________________________________________
16

Protecting the base and/or subgrade from water damage


Improvement

_____________________________________________________________________________
Project
17
18

122
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2

_____________________________________________________________________________
Pavement
and Rigid
Selection

Asset
3

_____________________________________________________________________________
_____________________________________________________________________________
Concrete
Bridges

Compacting and final grading of the base and subgrade after all plumbing installations are
4

complete
Sustainability Cost Analysis Unshrinkable

_____________________________________________________________________________
5

_____________________________________________________________________________
_____________________________________________________________________________
Life-Cycle
(LCCA)

_____________________________________________________________________________
Location of electrical lines (conduit)
Fill (U-Fill)
7

In subgrade trenched and backfilled with rock


__________________________________________________________________________
Architectural
Concrete

In rock subgrade
8

__________________________________________________________________________
Concrete
Jointing

Protection from truck traffic if required


9

_____________________________________________________________________________
Procurement

4. Responsibility for site access roads and their maintenance


10

________________________________________________________________________________
________________________________________________________________________________
Construction
Placement
Meetings
& Pre-
Pre-
11

5. Responsibility for available space for pumping operations if required


Access for two trucks to pump, one on each side
Procedures
Concrete
Ordering
12

_____________________________________________________________________________
Staging area for testing and slump adjustment
Transportation
and Receiving Consolidating and
Concrete

13

_____________________________________________________________________________
6. Person responsible for directing trucks to pump or placement area
and Finishing Requirements
Concrete

Convey,
Placing,

________________________________________________________________________________
14

7. Responsibility for directing/backing up trucks


Protection
Concrete

________________________________________________________________________________
Curing Acceptance of Continuous Troubleshooting

15

8. Responsibility for power, lighting, water, and water pressure during placing and finishing
Measurement,
Testing and Closeout and
Concrete

________________________________________________________________________________
16

9. Responsibility for controlling the ambient temperatures (subgrade, forms, and air)
Improvement

Project
17
18

123
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2
________________________________________________________________________________

Pavement
and Rigid
Selection

Asset
3
10. Forms
Form sizes, types

Concrete
Bridges
4
_____________________________________________________________________________
Lifting equipment required

Sustainability Cost Analysis Unshrinkable


5
_____________________________________________________________________________
Form materials, accessories

Life-Cycle
(LCCA)

6
_____________________________________________________________________________
Review location of reinforcement, embedded items, waterstops, drains, openings, openings for

Fill (U-Fill)
frames, etc.

7
_____________________________________________________________________________

Architectural
Concrete
Scheduling form erection and removal correlated to reinforcing and concreting operations

8
_____________________________________________________________________________

Concrete
Jointing
Responsibility for installation and inspection

9
Reinforcement

Procurement
__________________________________________________________________________

10
Embedded items
_________________________________________________________________________

Construction
Placement
Meetings
& Pre-
Pre-
11
Waterstops
__________________________________________________________________________

Procedures
Concrete
Ordering
12
Drains
__________________________________________________________________________

Transportation
and Receiving Consolidating and
Concrete
Opening frames

13
_________________________________________________________________________

and Finishing Requirements


Concrete
Responsibility for form inspections

Convey,
Placing,
14
Preliminary – prior to rebar placement
Protection
__________________________________________________________________________
Concrete
Curing Acceptance of Continuous Troubleshooting

15

Semifinal – with rebars, embedded items, waterstops and drains


Measurement,
Testing and Closeout and

__________________________________________________________________________
Concrete

16

Note: Reinforcement inspection must include:


Location and spacing to allow access for vibration equipment and proper coverage
Improvement

Spacing of reinforcement in relation to aggregate size


Project
17
18

124
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2

Final – before placing concrete


Pavement
and Rigid
Selection

Asset
3

__________________________________________________________________________
11. Vapor retarder or vapor barrier membrane
Concrete
Bridges
4

Type of membrane
___________________________________________________________________________
Sustainability Cost Analysis Unshrinkable
5

Location of membrane relative to subgrade


_____________________________________________________________________________
Life-Cycle
(LCCA)

Effect on curling
6

_____________________________________________________________________________
Fill (U-Fill)

Effect on bonding of applied floor coverings


7

_____________________________________________________________________________
Architectural
Concrete

Basis of acceptance for installation of moisture sensitive flooring materials (wood, carpet, tiles)
8

on the slab
Moisture emission requirements for flooring materials to be installed
Concrete
Jointing
9

__________________________________________________________________________
Procurement

Responsibility for
10

Testing and reporting of the test results


__________________________________________________________________________
Construction
Placement
Meetings
& Pre-
Pre-
11

Acceptance of the slab


__________________________________________________________________________
Procedures
Concrete
Ordering
12

12. Placing concrete: equipment and procedures


Deposit from truck
Transportation
and Receiving Consolidating and
Concrete

13

_____________________________________________________________________________
__________________________________________________________________________
and Finishing Requirements
Concrete

Convey,
Placing,

___
14

_____________________________________________________________________________
Protection
Concrete

Buggy
Curing Acceptance of Continuous Troubleshooting

15

_____________________________________________________________________________
Measurement,
Testing and Closeout and

_________________________________________________________________________
Concrete

16

_____________________________________________________________________________
Improvement

Belt conveyor
Project
17
18

125
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2
_____________________________________________________________________________

Pavement
and Rigid
Selection

Asset
3
_____________________________________________________________________________
_____________________________________________________________________________

Concrete
Bridges
Bucket placement

4
_____________________________________________________________________________

Sustainability Cost Analysis Unshrinkable


_____________________________________________________________________________

5
_____________________________________________________________________________
Pumping

Life-Cycle
(LCCA)

6
_____________________________________________________________________________
_____________________________________________________________________________

Fill (U-Fill)
_____________________________________________________________________________

7
Other

Architectural
Concrete
_____________________________________________________________________________

8
_____________________________________________________________________________
_____________________________________________________________________________

Concrete
Jointing
9
13. Consolidation of concrete: equipment and procedures
Vibrators

Procurement
_____________________________________________________________________________

10
_____________________________________________________________________________

Construction
Placement
Meetings
_____________________________________________________________________________

& Pre-
Pre-
11
Vibratory screeds (surface vibrators)

Procedures
_____________________________________________________________________________

Concrete
Ordering
12
_____________________________________________________________________________
_____________________________________________________________________________

Transportation
and Receiving Consolidating and
Concrete

13
Back up equipment
_____________________________________________________________________________

and Finishing Requirements


Concrete

Convey,
Placing,
_____________________________________________________________________________

14
_____________________________________________________________________________
Protection
Power source
Concrete
Curing Acceptance of Continuous Troubleshooting

15

_____________________________________________________________________________
_____________________________________________________________________________
Measurement,
Testing and Closeout and
Concrete

_____________________________________________________________________________
16

Other
Improvement

Project
17
18

126
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2

_____________________________________________________________________________
Pavement
and Rigid
Selection

Asset
3

_____________________________________________________________________________
_____________________________________________________________________________
Concrete
Bridges

14. Responsibility for inspection of placing and consolidation of concrete


4

_____________________________________ ____________________________________
Sustainability Cost Analysis Unshrinkable

15. Ventilation in enclosed spaces


5

Type of test required


Life-Cycle

__________________________________________________________________________
(LCCA)

Responsibility for ventilation:


Fill (U-Fill)

During placement
7

________________________________________________________________________
During finishing
Architectural
Concrete
8

_________________________________________________________________________
16. Strike off technique
Concrete
Jointing

Hand strike off


9

_____________________________________________________________________________
Procurement

Vibratory screed
10

_____________________________________________________________________________
Construction
Placement
Meetings

Laser screed
& Pre-
Pre-
11

____________________________________________________________________________
Procedures

Other
Concrete
Ordering
12

_____________________________________________________________________________
Transportation

17. Finishing
and Receiving Consolidating and
Concrete

13

Types of finishes
Area 1
and Finishing Requirements

x
Concrete

Convey,
Placing,
14

________________________________________________________________________
x Area 2
Protection
Concrete

________________________________________________________________________
Curing Acceptance of Continuous Troubleshooting

15

x Area 3
Measurement,
Testing and Closeout and
Concrete

________________________________________________________________________
16

x Area 4
Improvement

________________________________________________________________________
Project
17
18

127
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2
Pavement
and Rigid
Selection

Asset
3
Special materials for finishes
____________________________________________________________________________

Concrete
Bridges
4
Dry-shake hardener
Rate of application

Sustainability Cost Analysis Unshrinkable


5
_______________________________________________________________________
Procedure to install

Life-Cycle
(LCCA)
_______________________________________________________________________

6
Tools and equipment required

Fill (U-Fill)
_____________________________________________________________________________

7
Back up tools and equipment required

Architectural
Concrete
_____________________________________________________________________________

8
18. Specified tolerances for

Concrete
Vertical concrete surfaces:

Jointing
9
Plumbness _____________________________________________________________

Procurement
Dimensions _____________________________________________________________

10
Thickness ______________________________________________________________

Construction
Texture ________________________________________________________________

Placement
Meetings
& Pre-
Pre-
11
Colour _________________________________________________________________
Acceptable variances ____________________________________________________

Procedures
Concrete
Ordering
12
Surface defects _________________________________________________________

Transportation
Others _________________________________________________________________

and Receiving Consolidating and


Concrete

13
Slabs-on-grade and floors
Flatness/levelness________________________________________________________

and Finishing Requirements


Concrete

Convey,
Placing,
14
Dimensions _____________________________________________________________
Thickness ______________________________________________________________ Protection
Concrete
Curing Acceptance of Continuous Troubleshooting

15

Texture ________________________________________________________________
Colour _________________________________________________________________
Measurement,
Testing and Closeout and
Concrete

Acceptable variances ____________________________________________________


16

Surface defects __________________________________________________________


Improvement

Project
17
18

128
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2

Joint spacing ____________________________________________________________


Pavement
and Rigid
Selection

Asset
3

Others _________________________________________________________________
Elevated slabs
Concrete
Bridges
4

Flatness/levelness________________________________________________________
Dimensions _____________________________________________________________
Sustainability Cost Analysis Unshrinkable
5

Thickness ______________________________________________________________
How it will be determined _________________________________________________
Life-Cycle
(LCCA)

Texture ________________________________________________________________
Colour _________________________________________________________________
Fill (U-Fill)

Acceptable variances ____________________________________________________


7

Surface defects __________________________________________________________


Architectural
Concrete

Others _________________________________________________________________
8

Procedures for measuring tolerances (when and how)


Concrete
Jointing

_________________________________________________________________________
9

Review specifications for possible conflict between the concrete installer and other trades
Procurement

_________________________________________________________________________
10

_________________________________________________________________________
Construction
Placement
Meetings

Review specifications for conflict between the surface profile provided by the concrete installer
& Pre-
Pre-
11

and the surface profile required by installer of finished material


Procedures

_________________________________________________________________________
Concrete
Ordering
12

_________________________________________________________________________
Transportation
and Receiving Consolidating and

Responsibility for
Concrete

13

Reporting F-numbers to concrete contractor____________________________________


and Finishing Requirements

Accepting floors__________________________________________________________
Concrete

Convey,
Placing,
14

Measuring tolerances _____________________________________________________


Repairing “air or bug holes” in vertical surfaces _________________________________
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting

15

Removing curing compounds prior to application of sealers________________________


19. Jointing
Measurement,
Testing and Closeout and
Concrete

16

Review/verification of contraction, isolation, and construction joint layout plans


Structures (walls) Yes No
Improvement

Project
17
18

129
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2
Comments (number, location, spacing, details) ________________________________

Pavement
and Rigid
Selection

Asset
3
Slabs-on-grade Yes No
Comments (number, location, spacing, details) ________________________________

Concrete
Bridges
4
Type of joints contraction isolation construction
Formed joints____________________________________________________________

Sustainability Cost Analysis Unshrinkable


5
Tooled joints ____________________________________________________________
Early entry saw-cut

Life-Cycle
(LCCA)

6
Timing________________________________________________________________
Depth of cut ___________________________________________________________

Fill (U-Fill)
Joint spacing __________________________________________________________

7
Equipment ____________________________________________________________

Architectural
Concrete
Conventional saw-cut

8
Timing________________________________________________________________

Concrete
Jointing
Depth of cut ___________________________________________________________

9
Joint spacing __________________________________________________________

Procurement
Equipment ____________________________________________________________

10
20. Slabs-on-grade

Construction
Placement
Meetings
Joints Yes No

& Pre-
Pre-
11
Reinforcement Yes No

Procedures
Concrete
Ordering
Position of reinforcement in slab _____________________________________________

12
Method of supporting reinforcement at specified elevation _________________________

Transportation
and Receiving Consolidating and
Termination at joints ______________________________________________________

Concrete

13
Load transfer devices (e.g. dowel bars) _______________________________________

and Finishing Requirements


Type, size, and location____________________________________________________
Concrete

Convey,
Placing,
14
Check for specified alignment _______________________________________________
Define unacceptable cracks (see surface defects in tolerances) ____________________
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting

15

Method of repair of unacceptable cracks ______________________________________


Measurement,

Responsibility for repair of unacceptable cracks _________________________________


Testing and Closeout and
Concrete

16

Sealing (filling) joints Yes No


Epoxy joint filler Yes No
Improvement

Project
17
18

130
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2

Elastomeric sealant Yes No


Pavement
and Rigid
Selection

Asset
3

Timing (review product directions and ACI Guidelines) ___________________________


______________________________________________________________________
Concrete
Bridges
4

Depth of filling ___________________________________________________________


Procedure (flush or slightly crowned for epoxy joint or concave for Elastomeric sealant)
Sustainability Cost Analysis Unshrinkable

______________________________________________________________________
5

______________________________________________________________________
Life-Cycle
(LCCA)

Responsibility for future touch up ____________________________________________


6

21. Curing and Sealing


Fill (U-Fill)

Curing methods ____________________________________________________________


7

Curing periods _____________________________________________________________


Architectural
Concrete

Responsibility for curing floors placed prior to erection of roof, walls


8

_________________________________________________________________________
Concrete
Jointing

Temperature Control Yes No


9

Specify_________________________________________________________________
Procurement

If temporary heaters are used, responsibility for venting to prevent concrete dusting
10

______________________________________________________________________
Construction
Placement

Excessive evaporation control


Meetings
& Pre-
Pre-
11

Specify_________________________________________________________________
Procedures

Evaporation retarder Yes No


Concrete
Ordering
12

Specify_________________________________________________________________
Transportation
and Receiving Consolidating and

Fogging Yes No
Concrete

13

Specify_________________________________________________________________

Other ____________________________________________________________________
and Finishing Requirements
Concrete

Convey,
Placing,
14

Responsibility for inspection of curing operations/timing


_________________________________________________________________________
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting

15

Responsibility for removing curing compounds


_________________________________________________________________________
Measurement,
Testing and Closeout and
Concrete

16

Applying sealers
Types__________________________________________________________________
Improvement

Project
17
18

131
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2
Locations _______________________________________________________________

Pavement
and Rigid
Selection

Asset
3
22. Protection of concrete
Roof and walls Yes No

Concrete
Bridges
4
Specify_________________________________________________________________
Floors coverings Yes No

Sustainability Cost Analysis Unshrinkable


5
Specify_________________________________________________________________
Floor protection Yes No

Life-Cycle
(LCCA)

6
Specify age/strength of floor prior to the use of floor by
Foot traffic ____________________________________________________________

Fill (U-Fill)
Pneumatic tire traffic_____________________________________________________

7
Hard wheel traffic _______________________________________________________

Architectural
Concrete
Construction traffic ______________________________________________________

8
Specify age/strength of floor when

Concrete
Jointing
Equipment is installed ___________________________________________________

9
Racks are erected ______________________________________________________

Procurement
23. Responsibility for storage areas and site security

10
____________________________________________________________________________

Construction
Placement
Meetings
____________________________________________________________________________

& Pre-
Pre-
11
24. Form removal

Procedures
Concrete
Ordering
What is the minimum strength requirement for form removal? __________ MPa

12
What formal report is required before form removal?

Transportation
and Receiving Consolidating and
_________________________________________________________________________

Concrete

13
Type of field or in-place strength tests (if used) and evaluation criteria?

and Finishing Requirements


_________________________________________________________________________
Concrete

Convey,
Placing,
14
Name(s) of personnel authorized to approve form removal
_________________________________________________________________________
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting

15

25. Procedures for hot weather concreting


Measurement,

____________________________________________________________________________
Testing and Closeout and
Concrete

16

____________________________________________________________________________
26. Procedures for cold weather concreting
Improvement

Project
17
18

132
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2

____________________________________________________________________________
Pavement
and Rigid
Selection

Asset
3

____________________________________________________________________________
C. Concrete Requirements
Concrete
Bridges
4

1. Concrete mix designations


All concrete materials and supply shall conform to CSA A23.1
Sustainability Cost Analysis Unshrinkable
5

2. Concrete mix designs submittal


Have mix submissions been received Yes No
Life-Cycle
(LCCA)

Prescriptive requirements Yes No


Performance requirements Yes No
Fill (U-Fill)

Comments: _____________________________________________________________
7

______________________________________________________________________
Architectural
Concrete

Copies of the mix submittal provided to


8

Owner Yes No
Concrete
Jointing

Architect Yes No
9

Structural engineer Yes No


Procurement

Construction manager or general contractor Yes No


10

Concrete contractor Yes No


Construction
Placement
Meetings

Concrete pumping contractor Yes No


& Pre-
Pre-
11

Concrete finisher Yes No


Procedures
Concrete
Ordering

Testing laboratory Yes No


12

Inspection agency Yes No


Transportation
and Receiving Consolidating and
Concrete

13

3. Additional mix designs required Yes No


and Finishing Requirements

Specify ___________________________________________________________________
Concrete

Convey,
Placing,
14

4. Consideration for aggregates other than CSA – prescriptive specification only


Gradation _________________________________________________________________
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting

15

_________________________________________________________________________
Measurement,

Sand requirements _________________________________________________________


Testing and Closeout and
Concrete

16

_________________________________________________________________________
5. Pumped concrete Yes No
Improvement

Project
17
18

133
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2
6. High early strength Yes No Strength required _____ MPa at age _____

Pavement
and Rigid
Selection

Asset
3
7. Lightweight concrete Yes No
8. Other Yes No

Concrete
Bridges
4
Comments ________________________________________________________________
9. Concrete supply

Sustainability Cost Analysis Unshrinkable


5
RMCAO Production Facility Certification received Yes No – do not proceed with
supply

Life-Cycle
(LCCA)
Primary Plant_________________________Backup Plant ________________________

6
Plant Contacts ________________________Phone Number ______________________

Fill (U-Fill)
Revolutions or time limits for mixing concrete ___________________________________

7
Note: Refer to CSA A23.1

Architectural
Concrete
10. Review project specifications for conflicts in performance requirements (compressive/flexural

8
strength, durability, shrinkage, curling and water-cementitious materials ratio, water content,
slump, air content)

Concrete
Jointing
9
____________________________________________________________________________

Procurement
____________________________________________________________________________

10
11. Other performance ingredient materials required
Mid range water reducing admixture Yes No

Construction
Placement
Meetings
& Pre-
Pre-
11
High range water reducing admixture Yes No
Non-chloride accelerator Yes No

Procedures
Concrete
Ordering
12
Corrosion inhibitors Yes No
Fly ash Yes No

Transportation
and Receiving Consolidating and
Concrete

13
GGBF slag Yes No

Silica fume Yes No

and Finishing Requirements


Concrete

Convey,
Placing,
14
Fibres Yes No
Colour Yes No Protection
Concrete

Other Yes No
Curing Acceptance of Continuous Troubleshooting

15

Note 1 Batching all ingredient materials at the plant ensures best quality control of concrete.
Measurement,
Testing and Closeout and
Concrete

Jobsite modifications to mixture shall be documented on the delivery tickets.


16

Note 2: Add appendices with the approved concrete mix design submittals
Improvement

12. Project specification requirements for air content


Project
17
18

134
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2

Normal weight air-entrained concrete (not recommended if floors require a machine troweled
Pavement
and Rigid
Selection

Asset
3

finish, but recommended for all exterior work)


Comments ______________________________________________________________
Concrete
Bridges
4

______________________________________________________________________
Are adjustments to air content allowed on the jobsite Yes No
Sustainability Cost Analysis Unshrinkable
5

Comments ______________________________________________________________
______________________________________________________________________
Life-Cycle
(LCCA)

Air-entrained lightweight concrete for interior slabs


6

Comments ______________________________________________________________
Fill (U-Fill)

______________________________________________________________________
7

Other requirements
Architectural
Concrete

Comments ______________________________________________________________
8

______________________________________________________________________
Concrete
Jointing

13. Project specification requirements for slump limits


9

Conventional concrete Max. __________________ Min. ___________________


Procurement

Pumped concrete Max. __________________ Min. ___________________


10

Comments ______________________________________________________________
Construction
Placement

______________________________________________________________________
Meetings
& Pre-
Pre-
11

Plasticized concrete Max. __________________ Min. ___________________


Procedures

Comments ______________________________________________________________
Concrete
Ordering
12

______________________________________________________________________
Transportation
and Receiving Consolidating and

Other: Max ___________________ Min. ___________________


Concrete

13

Comments ______________________________________________________________
and Finishing Requirements

______________________________________________________________________
Concrete

Convey,
Placing,
14

14. Jobsite slump adjustments


Responsibility for:
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting

15

Making/permitting jobsite slump adjustments ___________________________________


Recording of adjusted batch ________________________________________________
Measurement,
Testing and Closeout and
Concrete

16

Materials permitted to adjust the slump:


Water Mid-range water reducer High-range water reducer
Improvement

Project
17
18

135
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2
Procedure to be followed and limitations that apply to jobsite slump adjustment (maximum

Pavement
and Rigid
Selection

Asset
3
amount, subsequent mixing, sampling of the load) _________________________________
_________________________________________________________________________

Concrete
Bridges
4
15. Project specification requirements for temperature

Required temperature of concrete as delivered: ______________ Max: _____________ qC

Sustainability Cost Analysis Unshrinkable


Min: ______________ qC

5
Responsible person for requiring and approving special measures to meet concrete

Life-Cycle
(LCCA)
temperatures such as hot water, heated aggregate, cold water, ice, liquid nitrogen

6
_________________________________________________________________________

Fill (U-Fill)
_________________________________________________________________________

7
Outline procedure to be followed and limitations that apply for measurement of concrete

Architectural
temperature and acceptance of concrete at the jobsite

Concrete
8
_________________________________________________________________________
_________________________________________________________________________

Concrete
Jointing
9
16. Project specification requirements for concrete delivery time – 120 minutes as per CSA A23.1/.2
Other ____________________________________________________________________

Procurement
10
17. Project specification requirements for lightweight concrete
Maximum unit weight ________________________________________________________

Construction
Placement
Meetings
& Pre-
Pre-
11
Slump____________________________________________________________________
Air content ________________________________________________________________

Procedures
Concrete
Ordering
12
Pumping operations_________________________________________________________
18. Architectural concrete

Transportation
and Receiving Consolidating and
Concrete
Finish details Location

13
Exposed aggregate __________________________________ _________________

and Finishing Requirements


Concrete

Convey,
Placing,
Smooth finish_______________________________________ _________________

14
Rubbed finish ______________________________________ _________________ Protection
Concrete
Colored ___________________________________________ _________________
Curing Acceptance of Continuous Troubleshooting

15

Imprinted __________________________________________ _________________


Measurement,
Testing and Closeout and
Concrete

Details (grouted joints, textured)


16

Special materials
Improvement

Cement ________________________________________________________________
Project
17
18

136
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2

Aggregates _____________________________________________________________
Pavement
and Rigid
Selection

Asset
3

Water__________________________________________________________________
Admixtures _____________________________________________________________
Concrete
Bridges
4

Sealers ________________________________________________________________
Release agents __________________________________________________________
Sustainability Cost Analysis Unshrinkable
5

Architectural samples or mock-ups


Location________________________________________________________________
Life-Cycle
(LCCA)

Preservation ____________________________________________________________
Responsibility for acceptance _______________________________________________
Fill (U-Fill)

Repair methods ____________________________________________________________


7

_________________________________________________________________________
Architectural
Concrete

D. Ordering and Scheduling Concrete


8

1. Person(s) responsible for ordering concrete (concrete must be ordered by mix design code)
____________________________________________________________________________
Concrete
Jointing
9

2. Minimum time notice required for most placements


Procurement

____________________________________________________________________________
10

3. Define large and specialty orders


____________________________________________________________________________
Construction
Placement
Meetings
& Pre-
Pre-
11

4. Minimum notice required for large and specialty placements


____________________________________________________________________________
Procedures
Concrete
Ordering
12

5. Procedure for handling will call orders


____________________________________________________________________________
Transportation
and Receiving Consolidating and
Concrete

13

6. Procedure for handling revised orders


____________________________________________________________________________
and Finishing Requirements
Concrete

Convey,
Placing,

7. Contact name(s) and phone number(s) for last-minute cancellations


14

Supplier __________________________________________________________________
Protection
Concrete

Concrete contractor _________________________________________________________


Curing Acceptance of Continuous Troubleshooting

15

Construction manager or general contractor ______________________________________


Measurement,
Testing and Closeout and
Concrete

8. Person on jobsite responsible for reviewing delivery ticket prior to placement


16

____________________________________________________________________________
Improvement

Project
17
18

137
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2
9. Regular hours are between _______________ am and _______________ pm

Pavement
and Rigid
Selection

Asset
3
Regular workdays are _______________ through _______________ not including designated
holidays

Concrete
Bridges
4
10. Are there any anticipated holiday and/or overtime placements? P Yes P No

Comments ________________________________________________________________

Sustainability Cost Analysis Unshrinkable


5
11. Delivery schedules
Location of placement _______________________________________________________

Life-Cycle
(LCCA)
Anticipated placement sizes ____________________________ cubic metres

6
Minimum load size ____________________________________ cubic metres

Fill (U-Fill)
What are anticipated placement rates? ________________ cubic metres/hour

7
Approximate placements dates ____________________ __________________________

Architectural
Concrete
Inclement weather plant capability______________________________________________

8
12. Concrete delivery

Concrete
Jointing
Acceptance/rejection responsibility____________________________________

9
Any traffic restrictions at or near the jobsite Yes No

Procurement
Comments ______________________________________________________________

10
Any restrictions on entrance to or exits from jobsite Yes No

Construction
Placement
Meetings
Comments ______________________________________________________________

& Pre-
Pre-
11
Other Items

Procedures
Comments ______________________________________________________________

Concrete
Ordering
12
13. Trucks:

Transportation
and Receiving Consolidating and
Number of trucks ___________________________________________________________

Concrete

13
Interval schedule (turn around time) ____________________________________________

and Finishing Requirements


Concrete

Convey,
Placing,
E. Environmental Aspects

14
1. Environmentally sensitive areas around the project: Yes No
Comments ________________________________________________________________
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting

15

2. Contractor identified concrete wash out area at the jobsite____________________________


Measurement,

3. Responsibility for clean up of the wash out areas ___________________________________


Testing and Closeout and
Concrete

16

4. Person responsible for directing trucks to the wash out area __________________________
5. Are spill response kits available on site? Yes No
Improvement

Project
17
18

138
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2

Comments ________________________________________________________________
Pavement
and Rigid
Selection

Asset
3

6. On-site emergency contact person ______________________________________________


7. Responsibility for disposal of curing compounds____________________________________
Concrete
Bridges
4

8. Other items ________________________________________________________________


F. Quality Control/Assurance
Sustainability Cost Analysis Unshrinkable

1. CSA/CCIL Accreditation requirements for laboratory ________________________________


5

2. Certification requirements for


Life-Cycle
(LCCA)

Laboratory testing technicians name(s)


6

CSA Concrete Laboratory Testing Technician __________________________________


Fill (U-Fill)

Field testing technicians name(s)


7

ACI Grade I Certified ______________________________________________________


Architectural

CSA Certified Concrete Tester ______________________________________________


Concrete
8

CCIL Type J Certified Concrete Tester ________________________________________


3. Advance notice for scheduling testing personnel ___________________________________
Concrete
Jointing
9

4. Procedures for verification of specified requirements


Procurement

Strength tests______________________________________________________________
10

Other ____________________________________________________________________
F.1. Concrete Sampling and Testing Requirements
Construction
Placement
Meetings
& Pre-
Pre-
11

1. Sampling frequency _______________________________________________________


2. Sampling location
Procedures
Concrete
Ordering
12

Point of discharge ________________________________________________________


Point of placement________________________________________________________
Transportation
and Receiving Consolidating and
Concrete

13

Comments (agreement on sampling location)___________________________________


3. Tests performed on each sample
and Finishing Requirements
Concrete

Convey,
Placing,

Slump _________________________________________________________________
14

Temperature ____________________________________________________________
Protection
Concrete

Density (unit weight) ______________________________________________________


Curing Acceptance of Continuous Troubleshooting

15

Air content ______________________________________________________________


Measurement,
Testing and Closeout and
Concrete

Compressive strength _____________________________________________________


16

Flexural strength _________________________________________________________


Improvement

Project
17
18

139
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2
Other __________________________________________________________________

Pavement
and Rigid
Selection

Asset
3
4. Cylinder size for compressive strength test
100X200 mm 150x300 mm

Concrete
Bridges
4
5. Beam size for flexural strength test

Sustainability Cost Analysis Unshrinkable


150X150 mm Length: refer to CSA A23.2 – 3C

5
Other size __________________
Note: If beam breaks are low, compare acceptable concrete with suspect concrete by coring

Life-Cycle
(LCCA)

6
6. Number of cylinders per sample _____________________________________________
(hardened cylinder weight must be recorded on concrete strength reports)

Fill (U-Fill)
7
7. Number of beams per sample _______________________________________________
8. Number of cylinders/beams to be cured ___________ Field? ___________ Lab?

Architectural
Concrete
___________

8
9. At what ages are cylinders/beams to be tested? _________________________________

Concrete
Jointing
10. Number of cylinders/beams per test (minimum 2) _______________________________

9
11. Are reserve cylinders/beams required? Yes ___________No How many?

Procurement
10
12. Frequency of yield tests and compliance checks (three-load average of unit weight)

Construction
Placement
_________________________________________________________________________

Meetings
& Pre-
Pre-
11
F.2. Test Cylinder Storage and Transportation

Procedures
1. As per CSA A23.2

Concrete
Ordering
12
F.3. Acceptance/Rejection of Fresh Concrete

Transportation
and Receiving Consolidating and
1. Who has the authority to accept/reject a concrete delivery?

Concrete

13
_________________________________________________________________________

and Finishing Requirements


Note: A second person may be designated as having the authority for FINAL rejection of a

Concrete

Convey,
Placing,
14
concrete delivery
2. What criteria will be used to reject concrete? Protection
Concrete
Curing Acceptance of Continuous Troubleshooting

15
Slump _________________________________________________________________
Air content ______________________________________________________________
Measurement,
Testing and Closeout and
Concrete

Unit weight______________________________________________________________
16

Temperature ____________________________________________________________
Improvement

Project
17
18

140
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2

Time limit _______________________________________________________________


Pavement
and Rigid
Selection

Asset
3

Other __________________________________________________________________
3. Are re-tests allowed before rejection? Yes No
Concrete
Bridges
4

Procedure ______________________________________________________________
F.4. Acceptance Criteria for Hardened Concrete
Sustainability Cost Analysis Unshrinkable
5

1. Review acceptance criteria


Other __________________________________________________________________
Life-Cycle
(LCCA)

F.5. Distribution of Test Reports (to all participants)


1. CMATS™ shall be used for project
Fill (U-Fill)
7

Note: Concrete supplier and concrete contractor must receive reports directly and
immediately from the laboratory to allow timely response to any deficiencies.
Architectural
Concrete

2. Early age test result strength requirements


8

Anticipated concrete strength for earlier age breaks: _________/_________ (% specified


Concrete

strength/days)
Jointing
9

F.6. Testing of Hardened In-Place Concrete


Procurement

1. In what situations will additional (or referee) testing be required?


10

Running average of three consecutive strength tests is less than specified – CSA A23.1
Construction

Other _________________________________________________________________
Placement
Meetings
& Pre-
Pre-
11

2. Procedure(s) to be followed for evaluation of low-strength tests


Evaluation of test results and testing procedures – including laboratory operations
Procedures
Concrete
Ordering
12

Comments ____________________________________________________________
Transportation

Non-destructive testing
and Receiving Consolidating and
Concrete

13

Penetration probe in accordance with ASTM C 803


Rebound hammer in accordance with ASTM C 805
and Finishing Requirements
Concrete

Convey,
Placing,
14

Other (combined method) ________________________________________________


Note: Refer to ACI 228.1R
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting

15

Evaluation of structural adequacy of questionable sections by the structural engineer


______________________________________________________________________
Measurement,
Testing and Closeout and
Concrete

Core testing and evaluation in accordance with CSA A23.1


16

Procedure for conditioning cores prior to testing _______________________________


Improvement

Project
17
18

141
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2
Load testing in accordance with CSA A23.1

Pavement
and Rigid
Selection

Asset
3
Other ________________________________________________________________
Remove and replace

Concrete
Bridges
4
Comments ____________________________________________________________
3. How do the project specifications handle additional testing? _______________________

Sustainability Cost Analysis Unshrinkable


5
_________________________________________________________________________
If additional testing is required, _____________________________________ will notify the

Life-Cycle
(LCCA)
following parties

6
______________________________________________________________________

Fill (U-Fill)
______________________________________________________________________

7
4. What investigative procedures will be used?

Architectural
Concrete
______________________________________________________________________

8
______________________________________________________________________

Concrete
Jointing
5. Who will be employed to conduct additional testing and who employs them?

9
______________________________________________________________________

Procurement
______________________________________________________________________

10
6. How will the test results be evaluated?

Construction
Placement
______________________________________________________________________

Meetings
& Pre-
Pre-
11
______________________________________________________________________

Procedures
7. Who will pay the costs of additional testing?

Concrete
Ordering
12
Specified strength confirmed________________________________________________

Transportation
and Receiving Consolidating and
Specified strength not confirmed_____________________________________________

Concrete

13
G. Safety
1. Personal protective equipment required:

and Finishing Requirements


Concrete

Convey,
Placing,
Hard hats Yes No

14
Safety boots Yes No Protection
Concrete
Eye protection Yes No
Curing Acceptance of Continuous Troubleshooting

15

Safety vests Yes No


Measurement,
Testing and Closeout and
Concrete

Specific protective clothing Yes No


16

Respirators Yes No
Improvement

Other
Project
17
18

142
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2

2. Responsibility for
Pavement
and Rigid
Selection

Asset
3

First aid supplies ___________________________________________________________


Providing and maintaining information such as Material Safety Data Sheets (MSDS) and Spills
Concrete
Bridges
4

Response Plans at the jobsite _________________________________________________


Job site Ingress and Egress __________________________________________________
Sustainability Cost Analysis Unshrinkable
5

Fall protection _____________________________________________________________


Safety inspections __________________________________________________________
Life-Cycle
(LCCA)

Signalers _________________________________________________________________
6

Safety meetings ____________________________________________________________


Fill (U-Fill)

3. Emergency contacts _________________________________________________________


7

____________________________________________________________________________
Architectural
Concrete
8
Concrete
Jointing
9
Procurement
Construction 10
Placement
Meetings
& Pre-
Pre-
11
Procedures
Concrete
Ordering
12
Transportation
and Receiving Consolidating and
Concrete

13
and Finishing Requirements
Concrete

Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting

15
Measurement,
Testing and Closeout and
Concrete

16
Improvement

Project
17
18

143
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2
Appendix G: CCIL Concrete Certification Program

Pavement
and Rigid
Selection

Asset
3
The Ready-mixed Concrete Association of Ontario (RMCAO) and the Canadian Council of Independent
Laboratories (CCIL) in conjunction with the major owner stakeholder, have created a new concrete

Concrete
certification program to improve the quality of concrete field testing of both CSA and ACI certified field

Bridges
4
personnel.

While the draft program is currently under review by the various industry stakeholders, RMCAO is very

Sustainability Cost Analysis Unshrinkable


encouraged by achievements that have already been made. The draft CCIL Concrete Certification Program

5
has been modelled on the existing CCIL Asphalt and Aggregate certification programs and will include two
new CCIL certification classes for concrete:
x Type H – Concrete Compressive Strength Testing

Life-Cycle
(LCCA)

6
x Type J – Concrete Field Testing

The Type H certification will be strictly for concrete testing labs only and will be based upon the laboratory

Fill (U-Fill)
holding current CSA lab certification and the lab successfully participating in concrete strength correlation

7
program (based on the current MTO correlation program).

Architectural
The Type J certification will be for all concrete field testing personnel and will be based upon the technician

Concrete
holding either CSA or ACI certification. This class of certification will apply to both lab technicians and

8
concrete industry personnel alike.

Concrete
The CCIL Concrete Certification Program will be managed by a program manager hired directly by CCIL

Jointing
9
that reports to a Concrete Administration Committee of nine members. The proposed Administration
Committee structure is as follows:
x 3 Representatives from CCIL (including the Chair)

Procurement
x 3 Representatives from RMCAO

10
x 1 Representative from the Ministry of Transportation of Ontario (MTO)
x 1 Representative from the Municipal Engineers Association (MEA)

Construction
Placement
Meetings
x 1 Representative from the structural consulting engineering community

& Pre-
Pre-
11
The proposed certification program represents a huge opportunity for all the industry stakeholders to work
together and is a positive and constructive manner to ensure that all concrete testing is performed to the

Procedures
Concrete
Ordering
applicable CSA standards. This program also recognizes the importance and value of the existing CSA and

12
ACI certification programs while adding greater accountability to all components of the practice of testing
concrete.

Transportation
and Receiving Consolidating and
Concrete

13
For more information, please contact Bart Kanters, P.Eng. (905) 507-1122 or bkanters@rmcao.org

and Finishing Requirements


Concrete

Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting

15
Measurement,
Testing and Closeout and
Concrete

16
Improvement

Project
17
18

144
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Checklist for Pumping Ready

Best Management Practices for Municipal Concrete Infrastructure


Mixed Concrete©

145
Appendix H: Checklist for Concrete Pumping
Appendix H: Checklist for Concrete Pumping
2 3 11 14 15 16 17
Sidewalk, Asset 4 6 7 8 9 Pre- 12 13 Convey, Concrete Measurement, Project
1
Curb & Gutter Management
and Rigid Concrete 5 Life-Cycle
Sustainability Cost Analysis Unshrinkable Architectural Concrete 10
Procurement
Construction
& Pre-
Concrete
Ordering
Transportation Placing, Protection
and Receiving Consolidating and Testing and Closeout and 18 Appendix
Introduction Evaluation Pavement Bridges (LCCA) Fill (U-Fill) Concrete Jointing Placement Procedures Concrete Curing Acceptance of Continuous Troubleshooting
and Finishing Requirements
and Inspection Selection Meetings Concrete Concrete Improvement
Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2
Introduction

Pavement
and Rigid
Selection

Asset
3
20 This short Checklist for Concrete Pumping was developed by National Ready-mixed Concrete
Association (NRMCA), American Society of Concrete Contractors (ASCC) and the American Concrete

Concrete
Pumping Association (ACPA). With permission of the original author, Concrete Ontario (RMCAO) and the

Bridges
4
Ontario General Contractors Association (OGCA) have reviewed and revised this document for use on
Canadian construction projects following the requirements of the most recent CSA A23.1/.2.

Sustainability Cost Analysis Unshrinkable


The intent of this document is to identify details of the process of pumping concrete prior to the start of the

5
placement so that all impacted parties are aware of the issues related to the construction specification,
equipment and schedules, responsible persons and jobsite safety.

Life-Cycle
(LCCA)
The presumption is that on larger projects the concrete construction team has been through a pre-

6
construction conference and has addressed the pertinent items in the Checklist for Concrete Pre-
Construction Conference and those items are excluded from this document. This document can be

Fill (U-Fill)
included in a broader pre-construction meeting agenda.

7
This checklist is not intended to be all inclusive of the items that need to be considered and depending on a

Architectural
specific project many items regarding specification requirements, testing details, construction logistics and

Concrete
jobsite safety may need to be addressed in greater detail than outlined in this document. Many of these

8
items will be critical to the success of the project and should be discussed and agreed upon prior to the
placement of concrete with appropriate notification to the owner and his representative.

Concrete
Jointing
9
Procurement
Construction 10
Placement
Meetings
& Pre-
Pre-
11
Procedures
Concrete
Ordering
12
Transportation
and Receiving Consolidating and
Concrete

13
and Finishing Requirements
Concrete

Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting

15
Measurement,
Testing and Closeout and
Concrete

16
Improvement

Project
17
18

146
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2

Checklist for Concrete Pumping


Pavement
and Rigid
Selection

Asset
3

Project:
Location:
Concrete
Bridges

Directions: ____________________________________________________________________
4

(Map on back)
Sustainability Cost Analysis Unshrinkable

1. Contacts
5

Who Name Phone Mobile Fax E-Mail


C. Contractor
Life-Cycle

RMC Supplier
(LCCA)

Pump
Contractor
Fill (U-Fill)

2. General Conditions
7

Start Time Pump: am/pm Concrete: am/pm


Placement Location † Slabs † Walls † Footings Other
Architectural
Concrete

Placement Rate (m3/hr.) Volume (m3)


8

Type of Pump † Regular † Z-Boom † † Trailer


Telescoping
Concrete
Jointing

Size of Pump (m) Pipeline dia,


9

mm
Pumping Distance (m) Vertical Horizontal
Procurement

Slump/Air Spec † Point of Discharge † Point of Placement


10

Testing † Point of Discharge † Point of Placement


Priming Agent † Grout † Slick Pack
Construction
Placement
Meetings
& Pre-

3. Concrete Mixture
Pre-
11

Other
Strength (MPa) 28 days:
_______:
Procedures
Concrete
Ordering

Max Size of Aggregate


12

(no larger than 1/3 pipeline diameter)


(mm)
Density (kg/m3) Lightweight † Yes † No
Transportation
and Receiving Consolidating and
Concrete

Slump (mm) Air (%)


13

Water Reducer † Regular † MRWR † HRWR


and Finishing Requirements

Fibres † Yes † No
Concrete

Convey,
Placing,
14

Special Requirements
Set Time Requirements
Initial: Final:
Protection
Concrete

(hr.)
Curing Acceptance of Continuous Troubleshooting

15

Water Addition Permitted † Yes † No


Measurement,

4. Jobsite/Safety
Testing and Closeout and
Concrete

16

Wash Out Area Location:


† Yes † No
_____________________
Improvement

Power Lines † Yes † No


Project
17

Safe Set Up Area † Yes † No Restrictions:


18

147
Appendix

Best Management Practices for Municipal Concrete Infrastructure


2 3 11 14 15 16 17
Sidewalk, Asset 4 6 7 8 9 Pre- 12 13 Convey, Concrete Measurement, Project
1
Curb & Gutter Management
and Rigid Concrete 5 Life-Cycle
Sustainability Cost Analysis Unshrinkable Architectural Concrete 10
Procurement
Construction
& Pre-
Concrete
Ordering
Transportation Placing, Protection
and Receiving Consolidating and Testing and Closeout and 18 Appendix
Introduction Evaluation Pavement Bridges (LCCA) Fill (U-Fill) Concrete Jointing Placement Procedures Concrete Curing Acceptance of Continuous Troubleshooting
and Finishing Requirements
and Inspection Selection Meetings Concrete Concrete Improvement
Courtes
y ACPA
__________________

Best Management Practices for Municipal Concrete Infrastructure


† No

CONCRETE PUMP OPERATORS HAND SIGNALS

148
† Yes
Clean Water Available for Washout
5. Notes
Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2

Appendix I: Speciality Concrete Applications


Appendix I: Specialty Concrete Applications
Pavement
and Rigid
Selection

Asset
3

While special concrete performance can be defined in an infinite number of ways, some of
the more common examples of specialty performance include the following descriptions.
Always consult with your concrete supplier and concrete sub-contractors.
Concrete
Bridges
4

x Self Consolidating Concrete (SCC) – Concrete with extremely high slump and
flow characteristics that can be placed with little or no concrete consolidation. This
Sustainability Cost Analysis Unshrinkable

concrete offers advantages to the owner and contractor where there is congested
5

concrete reinforcing steel or restricting formwork that prevents traditional


consolidation; improved architectural appearance of the concrete surface,
significantly reduced labour and placement costs due to the extreme flow
Life-Cycle
(LCCA)

characteristics; and resistance to concrete segregation under adverse site


6

conditions. Caution must also be exercised when first using this product due to its
high flowability and fluidity. The formwork must have a high quality of surface
finish since the concrete will mirror any imperfections that exist. The contractor
Fill (U-Fill)

must also ensure that formwork is tight to prevent leakage at form panel edges and
7

they must account for the additional formwork pressures initially generated by the
product
Architectural
Concrete

x Winter Concrete – Concrete that has been proportioned to provide normal or


8

improved concrete set characteristics during cold weather construction periods.


The objective is to modify the mix design to offset the extended concrete setting
period that results from lower air, concrete and formwork temperatures
Concrete
Jointing

encountered in winter months.


9

x High Early Concrete – Concrete that provides a strength gain at earlier times than
normal set concrete. High early strengths achieved at prescribed times of one,
Procurement

three or seven days can offer the opportunity to “fly” forms faster resulting in a
10

faster scheduling for building construction and labour and equipment. This
concrete may also apply to a faster set time concrete that may be applicable in
Construction

areas where there are noise by-laws or concerns, and also other labour issues
Placement
Meetings
& Pre-
Pre-

such as cost and equipment availability.


11

x Fibre Reinforced Concrete – Synthetic or steel fibres can offer a range of


benefits to the owner. Sometimes referred to micro, macro and structural fibres
Procedures
Concrete
Ordering

they can offer greater resistance to plastic shrinkage cracking of the concrete as
12

well as other advantages.


x C-XL Concrete – New to CSA A23.1-04, the C-XL designation is for structurally
Transportation
and Receiving Consolidating and
Concrete

reinforced concrete exposed to chlorides or other severe environments with or


13

without freezing and thawing conditions, to provide concrete that would meet
higher durability performance expectations than C-1, A-1 or S-1 classes of
exposure as per CSA A23.1. There is a chloride ion penetrability limit of <1000
and Finishing Requirements
Concrete

Convey,
Placing,

coulombs within 56 d that is generally used as a pre-qualification to concrete


14

supply.
x LEED™ Concrete – Leadership in Energy and Environmental Design (LEED™) is
Protection
Concrete

a voluntary, market-based rating system for defining what elements make a


Curing Acceptance of Continuous Troubleshooting

15

building “green” and to quantify how “green” a building is in comparison to another


building. LEED™ is based on accepted energy and environmental principles and
Measurement,

strikes a balance between known effective practices and emerging concepts. It


Testing and Closeout and
Concrete

encourages a whole building approach over a building's life cycle that guides a
16

collaborative and integrated design and construction process.


x Decorative Concrete – Concrete that has been designed to meet visual or other
Improvement

aesthetic performance characteristics such as colour, texture, finish or pattern.


Project
17

These performance concretes are concerned with concrete relating to overall mix
consistency, flow and consolidation, and finish and uniformity.
18

149
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2
x Surface Hardened Concrete – Typically concrete floors that require a “hardener”

Pavement
to be applied need a concrete mix that has been designed so the concrete can

and Rigid
Selection

Asset
3
easily accept the “hardener” for its application to be monolithic. Several things
must be carefully considered by the concrete supplier, such as water content,
SCMs (i.e. fly ash or slag) for available surface moisture, set and finish time, and

Concrete
Bridges
entrained air content. Concrete to receive a surface hardener should not be air

4
entrained.
x High Volume Supplementary Cementing Materials Concrete (HVSCM 1 & 2) –

Sustainability Cost Analysis Unshrinkable


CSA A23.1-04 has included these designations for concrete that contains a level of

5
supplementary cementing materials above that typically used for normal
construction.

Life-Cycle
(LCCA)

6
Fill (U-Fill)
7
Architectural
Concrete
8
Concrete
Jointing
9
Procurement
Construction 10
Placement
Meetings
& Pre-
Pre-
11
Procedures
Concrete
Ordering
12
Transportation
and Receiving Consolidating and
Concrete

13
and Finishing Requirements
Concrete

Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting

15
Measurement,
Testing and Closeout and
Concrete

16
Improvement

Project
17
18

150
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2

Appendix J: Summary of CSA Exposure Classes


Pavement
and Rigid
Selection

Asset
3

T E C H N I C A L S P E C I F I C A T I O N S
Concrete
Bridges

Concrete Exposure Classes


4
Sustainability Cost Analysis Unshrinkable
5 Life-Cycle
(LCCA)

Determination of the minimum concrete performance


6

properties is based upon identifying the following key


requirements:
Fill (U-Fill)
7

„ Applicable Exposure Conditions – The


designer must assess the environmental
Architectural

conditions that the concrete will be exposed


Concrete
8

to during its service life. Direct input is also


required from the owner regarding possible
future uses since they can significantly affect
Concrete
Jointing
9

the exposure class selection.

„ Structural Requirements – The designer


Procurement

must determine the minimum concrete


10

properties required to meet the applicable


loading conditions.
Construction
Placement
Meetings
& Pre-
Pre-
11

„ Architectural Requirements – The


designer must consider the effects of
Procedures
Concrete
Ordering

selecting various architectural finishes on


12

concrete material properties.


Transportation
and Receiving Consolidating and

„ Minimum Durability Requirements –


Concrete

13

Based upon the designer’s assessment of the


exposureconditions, theCSA A23.1 standard
and Finishing Requirements

sets minimum concrete properties.


Concrete

Convey,
Placing,
14

In cases where these various factors result in


differing material properties, the designer must
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting

15

select the most stringent requirement as the


minimum concrete performance requirement.
Measurement,
Testing and Closeout and
Concrete

CSA A23.1-09 – Concrete Materials and


16

Methods of Concrete Construction, Tables 1 – 4,


outline the minimum durability requirements.
Improvement

Project
17
18

151
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2
Pavement
and Rigid
Selection

Asset
3
CSA A23.1 – TABLE 1

Concrete
Bridges
Definitions of C, F, N, A, and S exposure classes

4
(See Clauses 4.1.1.1.1, 4.1.1.5, 4.4.4.1.1.1, 4.4.4.1.1.2, 6.6.7.5.1, 8.4.1.2 and Tables 2 and 12.)

Sustainability Cost Analysis Unshrinkable


C-XL Structurally reinforced concrete exposed to chlorides or other severe environments with or without freezing and thawing conditions, with higher
durability performance expectations than the C-1, A-1 or S-1 classes.

5
C-1 Structurally reinforced concrete exposed to chlorides with or without freezing and thawing conditions.
Examples: bridge decks, parking decks and ramps, portions of marine structures located within the tidal and splash zones, concrete

Life-Cycle
(LCCA)
exposed to seawater spray, and salt water pools.

6
C-2 Non-structurallyreinforced (i.e. plain) concrete exposed to chlorides and freezing and thawing.
Examples: garage floors, porches, steps, pavements, sidewalks, curbs, and gutters.

Fill (U-Fill)
Continuouslysubmerged concrete exposed to chlorides but not to freezing and thawing.

7
C-3
Examples: underwater portions of marine structures.

Architectural
C-4 Non-structurally reinforced concrete exposed to chlorides but not to freezing and thawing.

Concrete
Examples: underground parkingslabs on grade.

8
F-1 Concrete exposed to freezing and thawing in a saturated condition but not to chlorides.
Examples: pool decks, patios, tennis courts, freshwater pools, and freshwater control structures.

Concrete
Jointing
F-2 Concretein an unsaturated condition exposedto freezing and thawing but not to chlorides.

9
Examples: exterior walls and columns.
Concrete not exposed to chlorides nor to freezing and thawing.

Procurement
N
Examples: footings and interior slabs, walls and columns.

10
A-1 Structurally reinforced concrete exposed to severe manure and/or silage gases, with or without freeze-thaw exposure. Concrete
exposedtothe vapour abovemunicipal sewage or industrial effluent, wherehydrogen sulphidegasmay begenerated.

Construction
Examples: reinforced beams, slabs and columns over manure pits and silos, canals, pig slats, access holes, enclosed chambers,

Placement
Meetings
& Pre-
Pre-
and pipes that are partially filled with effluents.

11
A-2 Structurally reinforced concrete exposed to moderate to severe manure and/or silage gases and liquids, with or without freeze-
thaw exposure. Examples: reinforced walls in exterior manure tanks, silos and feed bunkers, exterior slabs. This publication

Procedures
Concrete
Ordering
A-3 Structurally reinforced concrete exposed to moderate to severe manure and/or silage gases and liquids, with or without freeze-
is intended for

12
thaw exposure in a continuously submerged condition. Concrete continuously submerged in municipal or industrial effluents. general
Examples: interior gutter walls, beams, slabs and columns, sewage pipes that are continuously full (e.g., force mains), and
information

Transportation
submerged portions of sewage treatment structures.

and Receiving Consolidating and


Concrete
purposes only.

13
A-4 Non-structurally-reinforced concrete exposed to moderate manure and/or silage gases and liquids, without freeze-thaw exposure.
The Ready
Examples: interior slabs on grade.
Mixed Concrete

and Finishing Requirements


S-1 Concrete subjected to very severe sulphate exposure (Tables 2 and 3). Association of
Concrete

Convey,
Placing,
14
Ontario
S-2 Concrete subjected to severe sulphate exposure (Tables 2 and 3). disclaims any
and all
Protection
Concrete
S-3 Concrete subjected to moderate sulphate exposure (Tables 2 and 3).
responsibility
Curing Acceptance of Continuous Troubleshooting

15

and liability for


the accuracy
Measurement,
Testing and Closeout and

Notes:
Concrete

and the
16

1. “C” classes pertain to chloride exposure. application of


2. “F” classes pertain to freezing and thawing exposure without chlorides. the information
Improvement

3. “N” class is exposed to neither chlorides nor freezing and thawing.


contained in
Project

4. “A” class pertains to agricultural, municipal or industrial projects exposed to human or animal wastes.
17

5. All classes of concrete,exposed to sulphates, shall comply with the minimum requirements of “S” class noted in Tables 2 and 3. this publication
to the full
extent
permitted by
18

law.

152
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2

CSA A23.1 – TABLE 2


Pavement
and Rigid
Selection

Asset
3

Definitions of C, F, N, R, S and A classes of exposure


(SeeClauses4.1.1.1.1,4.1.1.3,4.1.1.4,4.1.1.5,4.1.1.6,4.1.2.1,4.3.1,7.4.1.1,8.8.3,and8.8.6.1,andTable1.)
Concrete
Bridges
4

Requirements for specifying concrete


Sustainability Cost Analysis Unshrinkable

Minimum
Maximum specified Curing Type (see Table 20)
5

water-to- compressive Air content Chloride ion


cementing strength (MPa) category penetrability test
Class of materials and age (d) at as per Normal requirements and
Life-Cycle
(LCCA)

exposure * ratio † test † Table 4 Concrete HVSCM 1 HVSCM 2 age at test ‡


6

< 1,000 coulombs


C-XL 0.4 50within56d 1 or 2§ 3 3 3
within 56 d
Fill (U-Fill)

<1,500 coulombs
C-1 or A-1 0.40 35at 28d 1 or 2§ 2 3 2
7

within 56 d
C-2 or A-2 0.45 32at 28d 1 2 2 2
Architectural
Concrete

C-3 or A-3 0.50 30at 28d 2 1 2 2


8

C-4** or A-4 0.55 25at 28d 2 1 2 2


F-1 0.50 30at 28d 1 2 3 2
Concrete
Jointing
9

F-2 0.55 25at 28d 2†† 1 2 2


For structural For structural
N †† None 1 2 2
Procurement

design design
10

S-1 0.40 35at 56d 2 2 3 2


S-2 0.45 32at 56d 2 2 3 2
Construction
Placement
Meetings

S-3 0.50 30at 56d 2 1 2 2


& Pre-
Pre-
11

* See Table I for description of classes of exposure


This publication
Procedures

† The minimum specified compressive strength may be adjusted to reflect proven relationships between strength and the water-to-cementing materials ratio. The
Concrete
Ordering

is intended for
12

water-to-cementing materials ratio shall not be exceeded for a given class of exposure.
‡ In accordance with ASTM C 1202. An age different from that indicated may be specified by the owner. Where calcium nitrite corrosion inhibitor is to be used, thegeneral
same concrete mixture, but without calcium nitrite, shall be prequalified to meet the requirements for the permeability index in his Table. information
Transportation
and Receiving Consolidating and
Concrete

§ Use Category 1 for concrete exposed to freezing and thawing. Use air content Category 2 for concrete not exposed to freezing and thawing. purposes only.
13

** For class of exposure C-4, the requirement for air entrainment should be waived when a steel trowelled finish is required. The addition of supplementary cementing The Ready
materials may be used to provide reduced permeability in the long term, if that is required.
Mixed Concrete
and Finishing Requirements

†† Interior ice rink slabs and freezer slabs with a steel trowelled finish have been found to perform satisfactory without entrained air. Association of
Concrete

Convey,
Placing,

‡‡ See Clause 8.12 for concrete mixes for concrete floors.


14

Ontario
disclaims any
and all
Protection
Concrete

responsibility
Curing Acceptance of Continuous Troubleshooting

15

and liability for


the accuracy
Measurement,
Testing and Closeout and
Concrete

and the
16

application of
the information
Improvement

contained in
Project
17

this publication
to the full
extent
permitted by
18

law.

153
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2
Pavement
and Rigid
Selection

Asset
3
CSA A23.1 TABLE 3

Concrete
Bridges
4
Additional requirements for concrete subjected to sulphate attack*
(See Clauses 4.1.1.1.1, 4.1.1.6.2, 4.1.1.6.3, Tables 1 and 6, and Annex L.)

Sustainability Cost Analysis Unshrinkable


Performance requirements §

5
Water soluble
sulphate Maximum expansion when
(SO4) in Cementing
Water soluble Sulphate (SO4) recycled materials testing using CSA A3004-c8, %

Life-Cycle
(LCCA)
Class of Degree of sulphate (SO4) † in groundwater aggregate to be used At 12 months

6
exposure exposure in soil sample, % sample, mg/L ‡ sample, % §†† At 6 months ††

S-1 Very severe > 2.0 > 10,000 > 2.0 HS or HSb 0.05 0.10

Fill (U-Fill)
7
S-2 Severe 0.20–2.0 1,500–10,000 0.60–2.0 HS or HSb 0.05 0.10

Architectural
MS, MSb, LH,

Concrete
S-3 Moderate 0.10 – 0.20 150 – 1,500 0.20 – 0.60 0.10
HS or HSb

8
* For sea water exposure, see Clause 4.1.1.5
† As per CSA A23.2-3B

Concrete
Jointing
‡ As per CSA A23.2.B

9
§ Where combinations of supplementary materials and Portland or blended hydraulic cements are to be used instead of the cementing materials listed, the
performance requirements shall be used to demonstrate performance against sulphate exposure (see Clauses 4.1.1.6.2, 4.2.1.1, and 4.2.1.3, and 4.2.1.4).

Procurement
Such combinations shall not be designated as blended cements.

10
** Type HS cement shall not be used in reinforced concrete exposed to both chloride and sulphates. Refer to Clause 4.1.1.6.3.
†† If the expansion is greater than 0.05% at 6 months but less than 0.10% at 1 year, the cementing materials combination under test shall be considered to
have passed.

Construction
Placement
Meetings
& Pre-
Pre-
11
CSA A23.1 TABLE 4

Procedures
Concrete
Ordering
12
Requirements for the air content categories
This

Transportation
and Receiving Consolidating and
(See Clauses 4.1.1.1.1, 4.1.1.3, 4.1.1.4, 4.1.1.5, 4.3.1, 4.3.3.1, 4.3.3.2, and 4.4.4.1.1.1 and Table 2.)

Concrete

13
Range in air content * for concretes with indicated nominal maximum sizes of coarse
aggregate, %

and Finishing Requirements


Concrete

Convey,
Air content category 10 mm 14 – 20 mm 28 – 40 mm

Placing,
14
1† 6–9 5–8 4 -7

2 5–8 4–7 3 -6 Protection


Concrete

* At the point of discharge from the delivery equipment, unless otherwise specified.
Curing Acceptance of Continuous Troubleshooting

15

† For hardened concrete, see Clause 4.3.3.2.


Notes:
Measurement,
Testing and Closeout and

(1) The above difference in air contents has been established based upon the difference in mortar fraction volume required for specific coarse aggregate
Concrete

sizes.
16

(2) Air contents measured after pumping or slip forming may be significantly lower than those measured at the end of the chute.
Improvement

Project

References
17

1 CSA A23.1-14 – Concrete Materials and Methods of Concrete Construction, Canadian Standards Association International
18

154
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Checklist for Ordering and
Scheduling Ready Mixed

Best Management Practices for Municipal Concrete Infrastructure


Concrete©
Appendix K: Checklist for Concrete Ordering and Scheduling

155
2 3 11 14 15 16 17
Sidewalk, Asset 4 6 7 8 9 Pre- 12 13 Convey, Concrete Measurement, Project
1
Curb & Gutter Management
and Rigid Concrete 5 Life-Cycle
Sustainability Cost Analysis Unshrinkable Architectural Concrete 10
Procurement
Construction
& Pre-
Concrete
Ordering
Transportation Placing, Protection
and Receiving Consolidating and Testing and Closeout and 18 Appendix
Introduction Evaluation Pavement Bridges (LCCA) Fill (U-Fill) Concrete Jointing Placement Procedures Concrete Curing Acceptance of Continuous Troubleshooting
and Finishing Requirements
and Inspection Selection Meetings Concrete Concrete Improvement
Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2
Introduction

Pavement
and Rigid
Selection

Asset
3
A Task Group of the National Ready-mixed Concrete Association (NRMCA) and the American
Society of Concrete Contractors (ASCC) has developed this checklist for Ordering and Scheduling

Concrete
Bridges
Ready-mixed Concrete. With permission of the original author, Concrete Ontario (RMCAO) and the

4
Ontario General Contractors Association (OGCA) have reviewed and revised this document for use
on Canadian construction projects following the requirements of the most recent CSA A23.1/.2

Sustainability Cost Analysis Unshrinkable


Standard.

5
The intent is to simplify the ordering process through a logical approach while establishing the
necessary information from the supplier’s and the purchaser’s perspective, especially on smaller

Life-Cycle
projects. The presumption is that on larger projects the concrete construction team has been through

(LCCA)

6
a pre-construction conference and has addressed the pertinent items in the Checklist for Concrete
Pre-Construction Conference and those items are excluded from this document. The ordering
requirements of CSA A23.1/.2 Concrete Materials and Methods of Concrete Construction/Methods of

Fill (U-Fill)
Test and Standard Practices for Concrete generally govern unless over-ridden by the purchaser.

7
A Task Group of Concrete Ontario (RMCAO) and the Ontario General Contractors Association

Architectural
(OGCA) has revised this document for use on Canadian projects with the co-operation and

Concrete
permission of the RMC Foundation and NRMCA.

8
Besides items covered in this checklist other items that need to be defined and clarified between the

Concrete
Jointing
supplier and purchaser include:

9
x Advance notice for concrete orders

Procurement
x Add-on orders
Change orders

10
x
x Will call orders and advance confirmation
x After hours placements and charges,

Construction
Placement
Meetings
Weekend/holiday orders and charges

& Pre-
x

Pre-
11
x Cancellation of orders
x Clean-up load estimates and advance notice

Procedures
x Additional charges for items such as returned concrete, short loads, etc.

Concrete
Ordering
12
x Requirements for personnel and plant certification

This checklist will facilitate the person taking the order to assist the person placing the order by

Transportation
and Receiving Consolidating and
Concrete
walking him/her through these items and documenting the order.

13
The section on type of construction is to facilitate tracking changes in concrete market segments for

and Finishing Requirements


promotion activities.

Concrete

Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting

15
Measurement,
Testing and Closeout and
Concrete

16
Improvement

Project
17
18

156
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2

Checklist for Concrete Ordering and Scheduling


Pavement
and Rigid
Selection

Asset
3

Project:
Location:
Concrete
Bridges
4

Name Phone Mobile Fax


Order taken
by
Sustainability Cost Analysis Unshrinkable

Ordered by
5

Purchased
by
Life-Cycle
(LCCA)

Time/Date Quantity (m3)


Called
Date Required Truck Spacing/Duration
Fill (U-Fill)

Start Time Placement Rate


7

(m3/hr.)
Architectural
Concrete

Location Mix Strength Min. cement Slump (mm) Air Content (%)
8

Code (MPa) content (kg/m3)


No Yes ± No Yes
Concrete
Jointing
9

Concrete Temperature Limits † No † Yes Minimum: qC Maximum:


qC
Procurement
10

Admixtures or Other Plant- Site- Admixtures or Other Plant- Site-


No No
Ingredients added added Ingredients added added
High Range Water
Construction

Synthetic Fibres
Placement
Meetings

Reducer
& Pre-
Pre-
11

Steel Fibres Chloride


Accelerator Non-
High Early Strength
Chloride
Procedures
Concrete
Ordering

Mid-Range Water
12

Maximum Aggregate Size (mm):


Reducer
Transportation
and Receiving Consolidating and
Concrete

Directions to the
13

Jobsite
Site Access
and Finishing Requirements

Transportation Units
Concrete

Convey,
Placing,
14

Access
Safety Info to Drivers
Wash-Out Areas Other
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting

15

Placement Method†Pumping †Conveyor †Bucket †Other


Measurement,
Testing and Closeout and

Emergency Contacts for schedule changes, equipment breakdown, plant/truck breakdown, mixture
Concrete

16

adjustments

Contact Phone Mobile Home Phone


Improvement

Supplier
Project
17

Contractor
18

157
Appendix

Best Management Practices for Municipal Concrete Infrastructure


2 3 11 14 15 16 17
Sidewalk, Asset 4 6 7 8 9 Pre- 12 13 Convey, Concrete Measurement, Project
1
Curb & Gutter Management
and Rigid Concrete 5 Life-Cycle
Sustainability Cost Analysis Unshrinkable Architectural Concrete 10
Procurement
Construction
& Pre-
Concrete
Ordering
Transportation Placing, Protection
and Receiving Consolidating and Testing and Closeout and 18 Appendix
Introduction Evaluation Pavement Bridges (LCCA) Fill (U-Fill) Concrete Jointing Placement Procedures Concrete Curing Acceptance of Continuous Troubleshooting
and Finishing Requirements
and Inspection Selection Meetings Concrete Concrete Improvement
… Recreational paving
… Tilt-Up construction

… Basement walls

Best Management Practices for Municipal Concrete Infrastructure


… Flowable fill
… Buildings
… Waste management structures
… Driveways/residential flatwork
… Streets and local roads

158
… Parking garages
… Transit

… Other:
… Water resource structures

… Residential walls (ICFs)


Type of Project

… Parking areas
Contractor

… Highway
General

… Airports
… Bridges
Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2

This document was created as a joint publication of both the Ontario General Contractors Association and
Pavement
and Rigid
Selection

Asset

the Concrete Ontario. Additional technical information was also supplied by allied concrete and related
3

associations in both Canada and the United States as identified in the document.
Concrete
Bridges
4

Website Links
Sustainability Cost Analysis Unshrinkable

American Concrete Pumping Association (ACPA) - www.concretepumpers.com


5

American Society of Concrete Contractors (ASCC) - www.ascconline.org


American Concrete Institute (ACI) (www.aci-int.org)
Life-Cycle
(LCCA)

Canadian Standards Association (CSA) (www.csa.ca)


6

Concrete Floor Contractors Association of Ontario (CFCAO) (www.concretefloors.ca)


Concrete Construction Magazine (www.concreteconstruction.net)
Fill (U-Fill)
7

National Ready-mixed Concrete Association (NRMCA) (www.nrmca.org)


Ontario General Contractors Association (OGCA) (www.ogca.ca)
Architectural
Concrete

Concrete Ontario (RMCAO) (www.rmcao.org)


8

Ready-mixed Concrete Foundation (RMC) (www.rmc-foundation.org)


World of Concrete (www.worldofconcrete.com)
Concrete
Jointing
9
Procurement
Construction 10
Placement
Meetings
& Pre-
Pre-
11
Procedures
Concrete
Ordering
12
Transportation
and Receiving Consolidating and
Concrete

13
and Finishing Requirements
Concrete

Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting

15
Measurement,
Testing and Closeout and
Concrete

16
Improvement

Project
17
18

159
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1
Appendix L: Inspection Checklist for Concrete Works
CONCRETE CURB & GUTTER DATE: _________________________ TIME: _______am/pm to________am/pm

and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2
MUNICIPALITY: ______________________________________ CONTRACTOR: ____________________________________________

PROJECT / CONTRACT NO.: ____________________________ PROJECT LOCATION: _______________________________________

Pavement
and Rigid
Selection

Asset
3
WEATHER: _____________________ TEMP: ___________ CONTRACT / PAY ITEM NO.: _________________________________

CURB & GUTTER TYPE (OPSS; OPSD): _________________________ APPROXIMATE QUANTITY: __________________________________

Concrete
Bridges
4
LOCATION OF POUR:_________________________________________________________________________________________________
___________________________________________________________________________________________________________________

Sustainability Cost Analysis Unshrinkable


5
GRADE IS GRADE COMPACTED PROPERLY?: yes / no If no, list remediation measures: _________________________________

IS THERE ADEQUATE MOISTURE IN GRADE?: yes / no If no,: too wet too dry
If no, circle remediation measures: remove/replace existing material

Life-Cycle
dry existing material add moisture

(LCCA)

6
other: ______________________________________________________________________________________________________________

FORMS (If applicable) Are all forms placed correctly and securely?: yes / no

Fill (U-Fill)
If no, list remediation measure(s): _____________________________________________________________________________________

7
Have all forms been checked to ensure they do vary more than 1/4" from plane in any 3 metre section?: yes / no

Architectural
If no, list remediation measure(s): _____________________________________________________________________________________

Concrete
8
CONCRETE SUPPLIER: ________________________________ APPROVED MIX DESIGN: yes /no

Concrete
Jointing
PLANT LOCATION: ___________________________________ MIX DESIGN #: __________________________________

9
TESTING (frequency of testing is based on qty of pour) NO. TESTS REQUIRED / FREQUENCY: ________________________________

Procurement
10
TESTING COMPANY: ________________________________________RECORD TEST RESULTS IN FIELD DIARY: yes / no

CONCRETE TESTING TECHNICIAN'S NAME AND CREDENTIALS: _________________________________________________ ACI / CSA / CCIL

Construction
Placement
Meetings
& Pre-
Pre-
11
CONCRETE PLACEMENT Have concrete tickets tickets been checked for correct mix design? yes / no

Has concrete ticket information been entered into field notes? Ie. time, load #, truck # yes / no

Procedures
Concrete
Ordering
12
Has water been added to mixer truck? yes / no If yes, when? _________________ Concrete re-tested? Yes / no

Was concrete discharged from the truck within the allotted time frame?: yes / no (90mins in hot weather, 120mins in other)

Transportation
and Receiving Consolidating and
If no, note result: _____________________________________________________________________________________________________

Concrete

13
JOINTS Are expansion / isolation joints installed correctly (FULL DEPTH) and at the proper spacing?: yes / no
If no, list remediation measure(s): _____________________________________________________________________________________

and Finishing Requirements


Concrete

Convey,
Placing,
Are expansion joints a minimum of 1/4" thick?: yes / no If no, list remediation measure(s): ________________________________

14
FINISHING CONCRETE Is proper floating equipment being used to smooth out concrete?: yes / no
If no, list remediation measure(s): _____________________________________________________________________________________ Protection
Concrete
WATER MUST NOT BE ADDED TO AID IN FINISHING SURFACE ______________________________ (Inspector must sign to verify)
Curing Acceptance of Continuous Troubleshooting

15

Are proper edging tools being used to provide clean edges so concrete doesn't spall or tear?: yes / no
If no, list remediation measure(s): _____________________________________________________________________________________
Measurement,
Testing and Closeout and
Concrete

16

What method is being used to add texture to concrete surface: burlap turf drag broom other:____________________
Is the amount of texture as specified in contract documents?: yes / no
Improvement

Project

CURING CONCRETE Circle curing method: curing compound burlap other: _________________________________________
17

Approximate time curing application placed after texturing: _________mins Is entire exposed area of concrete covered: yes / no

If no, list remediation measure(s): _____________________________________________________________________________________


18

Are Cold Weather Curing Practices Required (Temp < 5ȗͿ͗LJĞƐͬŶŽ

160
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Introduction
1

CONCRETE SIDEWALK DATE: _________________________ TIME: _______am/pm to________am/pm


and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2

MUNICIPALITY: ______________________________________ CONTRACTOR: ____________________________________________

PROJECT / CONTRACT NO.: ____________________________ PROJECT LOCATION: _______________________________________


Pavement
and Rigid
Selection

Asset
3

WEATHER: _____________________ TEMP: ___________ CONTRACT / PAY ITEM NO.: _________________________________

SIDEWALK TYPE (OPSS; OPSD): _________________________ APPROXIMATE QUANTITY: __________________________________


Concrete
Bridges
4

LOCATION OF POUR:_________________________________________________________________________________________________
___________________________________________________________________________________________________________________
Sustainability Cost Analysis Unshrinkable
5

GRADE IS GRADE COMPACTED PROPERLY?: yes / no If no, list remediation measures: _________________________________

IS THERE ADEQUATE MOISTURE IN GRADE?: yes / no If no,: too wet too dry
Life-Cycle

If no, circle remediation measures: remove/replace existing material dry existing material add moisture
(LCCA)

other: ______________________________________________________________________________________________________________

FORMS (If applicable) Are all forms placed correctly and securely?: yes / no
Fill (U-Fill)

If no, list remediation measure(s): _____________________________________________________________________________________


7

Have all forms been checked to ensure they do vary more than 1/4" from plane in any 3 metre section?: yes / no
Architectural

If no, list remediation measure(s): _____________________________________________________________________________________


Concrete
8

CONCRETE SUPPLIER: ________________________________ APPROVED MIX DESIGN: yes /no


Concrete
Jointing

PLANT LOCATION: ___________________________________ MIX DESIGN #: __________________________________


9

TESTING (frequency of testing is based on qty of pour) NO. TESTS REQUIRED / FREQUENCY: ________________________________
Procurement
10

TESTING COMPANY: ________________________________________RECORD TEST RESULTS IN FIELD DIARY: yes / no

CONCRETE TESTING TECHNICIAN'S NAME AND CREDENTIALS: _________________________________________________ ACI / CSA / CCIL
Construction
Placement
Meetings
& Pre-
Pre-
11

CONCRETE PLACEMENT Have concrete tickets tickets been checked for correct mix design? yes / no

Has concrete ticket information been entered into field notes? Ie. time, load #, truck # yes / no
Procedures
Concrete
Ordering
12

Has water been added to mixer truck? yes / no If yes, when? _________________ Concrete re-tested? Yes / no

Was concrete discharged from the truck within the allotted time frame?: yes / no (90mins in hot weather, 120mins in other)
Transportation
and Receiving Consolidating and

If no, note result: _____________________________________________________________________________________________________


Concrete

13

JOINTS Are expansion / isolation joints installed correctly (FULL DEPTH) and at the proper spacing?: yes / no
If no, list remediation measure(s): _____________________________________________________________________________________
and Finishing Requirements
Concrete

Convey,
Placing,

Are expansion joints a minimum of 1/4" thick?: yes / no If no, list remediation measure(s): ________________________________
14

FINISHING CONCRETE Is proper floating equipment being used to smooth out concrete?: yes / no
If no, list remediation measure(s): _____________________________________________________________________________________
Protection
Concrete

WATER MUST NOT BE ADDED TO AID IN FINISHING SURFACE ______________________________ (Inspector must sign to verify)
Curing Acceptance of Continuous Troubleshooting

15

Are proper edging tools being used to provide clean edges so concrete doesn't spall or tear?: yes / no
Measurement,

If no, list remediation measure(s): _____________________________________________________________________________________


Testing and Closeout and
Concrete

16

What method is being used to add texture to concrete surface: burlap turf drag broom other:____________________
Is the amount of texture as specified in contract documents?: yes / no
Improvement

Project

CURING CONCRETE Circle curing method: curing compound burlap other: _________________________________________
17

Approximate time curing application placed after texturing: _________mins Is entire exposed area of concrete covered: yes / no

If no, list remediation measure(s): _____________________________________________________________________________________


18

Are Cold Weather Curing Practices Required (Temp < 5ȗͿ͗LJĞƐͬŶŽ

161
Appendix

Best Management Practices for Municipal Concrete Infrastructure


Layout and design courtesy of the Ontario Good Roads Association

OGRA Municipal
OGRA Municipal Concrete Liason
Concrete Committee
Liaison Committee

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