Documente Academic
Documente Profesional
Documente Cultură
Municipal Concrete
Infrastructure
Acknowledgements
Committee Members
Acknowledgement
Committee Members
Disclaimer
The material presented in this text was carefully researched by the Ontario Good Roads Association
(OGRA), Municipal Concrete Liaison Committee. Unfortunately no warranty expressed or implied is
made on the accuracy of the contents or their extraction from reference to publications; nor shall
the fact of distribution constitute responsibility by OGRA, Concrete Ontario (previously Ready-
Mixed Concrete Association of Ontario - RMCAO) and the Cement Association of Canada (CAC), or
any researchers or contributing authors for omissions, errors or possible misrepresentations that
may result from use of interpretation of the material contained herein. This manual is intended to
represent a synopsis of concrete infrastructure best practices. The manual may require updates
as new applications mature and you are encouraged to share your best practice by contacting
Concrete Ontario or the Cement Association of Canada or the Ontario Good Roads Association.
3
Best Management Practices for Municipal Concrete Infrastructure
Message from the Chair
The evolution of concrete-like structures pre dates the construction of the Roman Coliseum. The
continued development of concrete materials and most recent enhancements include air entraining
c.1930, fiber reinforcement c. 1970 and super plasticizer c. 1980.
With the addition of steel reinforcement the challenge of constructing sustainable concrete
infrastructure has delivered the Confederation Bridge (P.E.I.), the C.N. Tower (Toronto), the
Freeport Bridge (Kitchener Waterloo), the Canadian Museum of History (Gatineau), sections of the
400 series highways in Ontario and numerous other bridges and highways across Canada as shown
in Figure 1.
The concrete industry takes pride in producing reliable and sustainable infrastructure assets
to serve the needs of commuters, commerce and municipal customers. The reliability of those
concrete assets is vital to economic growth, movement of goods and employment. Similar to other
employment sectors, the concrete industry is at risk of an aging population about to retire. As the
workforce takes the exit ramp into their golden years, the institutional knowledge and experience
will also leave.
The people are key to the success of the concrete industry. While many of those people are
employed with contractors, consulting firms, educational institutions and government offices, some
of those same people are contributing authors to this Best Practices Manual. The primary objective
of this manual is the continued success of the concrete industry. The transfer of knowledge and
best practices starts here.
4
Best Management Practices for Municipal Concrete Infrastructure
Table of Contents Chapter 7 – Unshrinkable Fill (U-Fill)
7.1 Introduction..................................................41
Acknowledgements.................................................3 7.2 Materials........................................................42
7.3 Plastic Properties........................................42
Message from the Chair........................................4 7.4 Harden Properties.......................................43
Glossary of Terms...................................................5 Chapter 8 – Architectural Concrete
8.1 Types of Architectural Concrete.............44
Chapter 1 8.2 Cast-in-Place Horizontal Surfaces-
Introduction..................................................................................9 Decorative Concrete...................................45
Chapter 2 – Sidewalk, Curb & Gutter 8.3 Qualifications and Specifications............49
Evaluation and Inspection Chapter 9 – Concrete Jointing
2.1 Sidewalk Inventory and 9.1 Construction Joints....................................53
Assessment....................................................10 9.2 Contraction Joints......................................54
2.2 Temporary Sidewalk Restoration.............10 9.3 Isolation Joints............................................54
2.3 Sidewalk Replacement................................11 9.4 Expansion Joints.........................................55
2.4 Sidewalk Condition Index............................11 9.5 Joint Sealant................................................56
2.5 Curb / Curb and Gutter Replacement......12 Chapter 10 – Procurement
Chapter 3 – Asset Management and Rigid 10.1 Plan Purchases and Acquisitions.............59
10.2 Planned Contracting...................................60
Pavement Selection
10.3 Contracts.......................................................61
3.1 Asset Management.......................................13
10.4 Contract Administration.............................62
3.2 Economical Assessment..............................13
10.5 Contract Closure..........................................63
3.3 Subgrade Soil and Traffic Evaluation......14
3.4 Pavement Selection.....................................15 Chapter 11 – Pre-Construction & Pre-
3.5 Equivalent Pavement Design.....................15 Placement Meetings
3.6 Components of a Conventional Concrete Pre-Construction & Pre-Placement Meetings.....................64
Pavement........................................................17
3.7 Types of Concrete Pavement....................18 Chapter 12 – Concrete Ordering Procedures
12.1 Concrete Order Entry.................................65
Chapter 4 – Concrete Bridges 12.2 Directions to the Jobsite...........................66
4.1 Introduction...................................................24 12.3 Dispatch Process.........................................66
4.2 Concrete Bridge Inspection.......................24 12.4 Specialty Concrete Products....................66
4.3 Bridge Rehabilitation...................................26
4.4 New Technologies........................................28 Chapter 13 – Transportation and Receiving
Concrete
Chapter 5 – Sustainability
5.1 Cement...........................................................29 Transportation and Receiving Concrete..............................68
5.2 Long Life Pavement....................................30 Chapter 14 – Convey, Placing, Consolidating
5.3 Traffic Delays................................................30
and Finishing Concrete
5.4 Heat Island Reduction and
Cooling Effects.............................................31 Convey, Placing, Consolidating and Finishing Concrete..70
5.5 Lighting and Electricity Use......................31 Chapter 15 – Concrete Protection and Curing
5.6 CO2 Sequestering.........................................32
Requirements
5.7 Reduction in Virgin Aggregate Usage....32
15.1 Concrete Protection....................................73
5.8 Pavement-Vehicle Interaction..................32
5.9 Two-lift Concrete pavements...................33 15.2 Concrete Curing...........................................75
5.10 Thin pavements...........................................33 Chapter 16 – Measurement, Testing and
5.11 Diamond Grinding/Grooving.....................34 Acceptance of Concrete
5.12 Concrete Recycling.....................................34 16.1 Minimum Testing Qualifications of
5.13 ECO Certified Plants...................................34 Laboratories and Personnel.....................79
5.14 Enhanced Aesthetics and Societal 16.2 Normal Plastic (On-site) Concrete Test
Benefits..........................................................35 Methods.........................................................80
Chapter 6 – Life-Cycle Cost Analysis 16.3 Standard Frequency of On-site Testing..80
16.4 Distribution of Concrete Test Reports...81
(LCCA) 16.5 Recording and Reporting of
6.1 Equivalent Pavement Design Example...38
Test Reports..................................................82
6.2 Equivalent Pavement Design – Initial
16.6 Evaluation of Concrete Hardened
Construction, Maintenance and
Rehabilitation Costs....................................40 Properties......................................................82
5
Best Management Practices for Municipal Concrete Infrastructure
Table of Contents Appendix
Appendix A: RMCAO Plant Certification
Chapter 17 – Project Closeout and Program.....................................................................................109
Appendix B: OGCA Gold Seal Program................................110
Continuous Improvement Appendix C: Concrete Test Forms & Reporting -
17.1 Deficiency Identification and
CMATS™.......................................................................................111
Rectification Work......................................85
Appendix D: Concrete Order Form.......................................113
17.2 Substantial Completion and Contract
Appendix E: Mix Design Submission Form..........................114
Maintenance Period....................................85
Appendix F: Checklist for Concrete Pre-
17.3 Continuous Improvement and Lessons
Construction Conference........................................................116
Learned..........................................................86
Appendix G: CCIL Concrete Certification Program.........142
17.4 Contractor and Consultant Performance
Appendix H: Checklist for Concrete Pumping..................143
Evaluation......................................................86 Appendix I: Specialty Concrete Applications...................147
Chapter 18 – Troubleshooting 101 Appendix J: Summary of CSA Exposure Classes.............149
18.1 Plastic Concrete..........................................88 Appendix K: Checklist for Concrete Ordering and
18.1.1 Air Loss – Concrete pumping 88 Scheduling.................................................................................153
18.1.2 Air loss – Excessive vibration 88 Appendix L: Checklist for Concrete Curb and Gutters /
18.1.3 Excessive bleeding 89 Sidewalks...................................................................................158
18.1.4 Plastic shrinkage cracking 89
18.1.5 Blistering 90
18.1.6 Segregation 90
18.2 Vertical Work 91
18.2.1 Honeycombing 91
18.2.2 Cold Joints 92
18.2.3 Bugholes 92
18.3 Flatwork 93
18.3.1 Low Spots 93
18.3.2 Popouts 93
18.3.3 Uncontrolled drying shrinkage
cracks 94
18.3.4 Settlement Cracks 95
18.3.5 Crazing 95
18.3.6 Curling 95
18.3.7 Dusting 96
18.3.8 Scaling 97
18.3.9 Mortar Flaking 98
18.3.10 Faulting 98
18.3.11 Blow-ups 99
18.4 Pavements 100
18.4.1 Segregation 100
18.4.2 Joint Lockup 100
18.4.3 Longitudinal / transverse cracking
following placement 101
18.4.4 Low skid resistance 103
18.4.5 Noise Complaints 103
18.5 Common Troubleshooting 110
18.5.1 Low Strength 104
18.5.2 Thermal Cracking 105
18.5.3 Delamination 106
18.5.4 Discolouration 106
18.5.5 Alkali Aggregate Reactivity (Silica or
Carbonate) 107
18.5.6 Contamination 108
6
Best Management Practices for Municipal Concrete Infrastructure
Glossary of Terms Contraction Joint (control joint): A sawed,
grooved, or formed joint in concrete used to
control random cracking caused by drying and
Air Content: The amount of entrapped or thermal shrinking of the concrete.
entrained air in a concrete mix; expressed as
a percentage of the total volume. Properly air Curing: An action taken which maintains
entrained concrete will prevent cracking during favourable temperature and moisture
freeze-thaw cycles. conditions in freshly placed concrete to allow
for it to set to its desired strength. The length
Air Entrainment: When an admixture is added of curing time varies depending on the size
to a concrete mix design which causes a and shape of the concrete section, mix design,
controlled quantity of very small air bubbles to cement type, weather, and future exposure
form in it. This is typically done to increase a conditions. Insufficient curing can lead to
concretes workability along with freeze/thaw premature failure.
resistance.
Curing Compound: A liquid chemical compound
Bull-Float: A tool made up of wood, aluminum applied to the surface of the concrete to
or magnesium used to spread and smooth prevent loss of moisture during early stages of
freshly placed concrete. hydration.
Carbonation: A chemical reaction between Cylinder Test: A lab test which determines
the carbon dioxide in the air and the hydration the compressive strength of a concrete
compounds in the cement of the concrete. cylinder; with a height to diameter ratio of 2:1,
by compressing it under a hydraulic ram to
Cold Weather: Those conditions when the determine the amount of pressure required to
air temperature is at or below 5°C. It is also fracture it. This test is usually used to verify
considered to exist when the air temperature is that the specified strength of a concrete mix
at or is likely to fall below 5°C within 96 hours has been achieved.
after concrete placement.
Direct Fired Heater: A style of heater that
Compressive Strength: The maximum forces air directly through a flame to heat the
compressive load which concrete can sustain air.
before it fractures.
Exposure Class: The minimum concrete
Concrete Pavement: A rigid pavement performance is specified based on which
structure with an exposed concrete surface. exposure class the concrete falls under. This
is determined by the applicable exposure
Consistency: The ability of a fresh concrete to conditions, structural, architectural and
flow, which can be measured by a slump test. durability requirements for the concrete.
Consolidation: The process of removing Feasibility Study: An analysis of the ability
entrapped air from freshly placed concrete. to complete a project successfully, taking
Several methods and techniques are available; into account legal, economic, technological,
however the most common method used is scheduling and other factors.
vibration.
7
Best Management Practices for Municipal Concrete Infrastructure
Flexural Test: A measure of an unreinforced the mix.
concrete specimen to resist failure (fracture) Slump: A measure of the consistency of freshly
in bending. The maximum flexural strength is mixed concrete. This can be checked with a
measured by loading the span of a concrete slump test. If more water is added to a mix
specimen; with a span length to depth ratio of design, the slump would increase.
3:1, until failure.
Tele-belt: A telescopic belt conveyor mounted
Fresno: A steel trowel used in finishing the on a truck used to place concrete.
surface of concrete after it has been floated
with a wood or magnesium float. Thermocouple: A device consisting of two wires
of dissimilar metals connected at two points,
Hot Weather: Those conditions when the air used to measure temperature in the concrete.
temperature is at or above 28°C. It is also
considered to exist when the air temperature is Tining: A style of concrete texturing creating
at or is likely to rise above 28°C within 24 hours grooves in the surface of the concrete
after concrete placement. commonly used to reduce tire-pavement noise.
Grooves can be transverse or longitudinal.
Housing and Heating System: An enclosure
built around concrete with heat applied used to
protect the concrete during the curing process.
8
Best Management Practices for Municipal Concrete Infrastructure
Introduction
1
The “Best Management Practices for Municipal in the market and may not entirely address
Concrete Infrastructure (BMP-MCI)” manual some of the issues encountered on municipal
Pavement
and Rigid
Selection
has been developed by the Ontario Good concrete projects. For further information,
Asset
3
Roads Association (OGRA), Municipal Concrete participants should continue to work with their
Liaison Committee. The Committee consists local engineering professionals and industry
Concrete
of members from various municipalities all partners to develop solutions for project-
Bridges
4
It is the intention of this guide to provide a a project from the initial concept stage to
resource for municipal staff, consultants, the identification of future work, material
Life-Cycle
(LCCA)
for municipal projects and to have a single inspection, troubleshooting, and project
resource for information on municipal closeout. Figure 1.1 shows a typical unbonded
Fill (U-Fill)
concrete infrastructure across the province concrete overlay project in the Region of
7
13
and Finishing Requirements
Concrete
Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting
15
Measurement,
Testing and Closeout and
Concrete
16
Improvement
Project
17
Figure 1.1 - Unbonded Concrete Overlay on Spragues Road (provided by Region of Waterloo)
18
9
Appendix
and Inspection
Curb & Gutter Management
Evaluation
Evaluation and Inspection the data collector should add applicable
Sidewalk,
2
information for inventory purposes and
Infrastructure planning consists of include sidewalk assets for future assessment.
Pavement
and Rigid
Selection
assessing missing links of sidewalk and Any new sidewalk installed through capital
Asset
3
curb, infrastructure needs and condition works projects and/or new subdivisions are to
assessments. An annual review is required to be added to the inventory database for future
Concrete
document infrastructure condition of assets tracking, monitoring and planning purposes.
Bridges
4
in accordance with minimum maintenance
standards set out in Ontario Regulation On an on-going basis, municipal staff and/
5
a sidewalk defect / trip hazard greater than 2 an annual report on the status of sidewalk
cm within 14 days. assets and develop plans to capture their
Life-Cycle
(LCCA)
respective City-wide sidewalk condition data
6
2.1 Sidewalk Inventory and Assessment for the entire sidewalk network. The sidewalk
assessment should include, but not be limited
Fill (U-Fill)
Inventory and assessment of sidewalks can be to, the following detailed information:
7
undertaken and administered through the use
of the municipal staff or outsourced to private • Itemized information on the municipalities
Architectural
Concrete
agencies through the Request for Proposal selected database;
8
(RFP) and procurement process. Inventory • Global Positioning System (GPS) location or
and assessment should be conducted on municipal address;
Concrete
Jointing
annual basis at the municipality’s discretion in • Length of sidewalk sections identified by
9
the spring of each year (weather permitting) database segments;
Procurement
to ensure sidewalk defects can be addressed • Width of the sidewalk and number of panels;
10
in a reasonable timeframe. • Date and time of field inspections or
assessments;
Construction
Placement
In accordance with provincial legislation, • Detailed documentation on sidewalk
Meetings
& Pre-
Pre-
11
municipalities are required to address known condition and appearance;
sidewalk defects and/or tripping hazards • Number of residential, commercial and
Procedures
within a 14-day period. Therefore, the industrial driveways;
Concrete
Ordering
12
municipality should document defects, such • Identification of potential restoration (ex.
as vertical joint deflections with electronic grinding) locations including measurements;
Transportation
and Receiving Consolidating and
Concrete
photographs denoting the date/time and type and
13
of defect found during the ‘pre-inspection’ • Prioritization of any urgent spot repairs and
process. Additionally, a ‘post-inspection’ sidewalk removals / replacements.
Convey,
Placing,
photograph should be taken following
14
restoration of the defect and stored in the 2.2 Temporary Sidewalk Restoration
municipality’s database for future monitoring. Protection
Concrete
15
formats, such as JPEG, unless otherwise and estimate how many defects or joint
directed and/or approved in writing by the deflections exist throughout the municipality’s
Measurement,
Testing and Closeout and
Concrete
Project
to whoever is collecting the data for their deflection is necessary to warrant the various
17
section of sidewalk is not identified in the temporarily install asphalt ramps or grind the
10
Appendix
edge of the joint to remove the deflection and 2.3 Sidewalk Replacement
and Inspection
Curb & Gutter Management
Evaluation
repair can be completed. A precision guided Generally speaking, the need for sidewalk
grinder or diamond edge saw blade can replacement is mainly identified on an “as
Pavement
and Rigid
Selection
be used to cut edges and create a tapered required” basis and typically performed by
Asset
3
surface which can provide a smooth transition municipalities under annual rehabilitation
between sidewalk panels. The contractor program. Sections of sidewalk should be
Concrete
conducting the work can then remove any identified for replacement based on the
Bridges
4
excess debris that has been cut from the overall needs for the network and prioritized
joint deflection and clean the surface to based on the parameters required, such as,
Sustainability Cost Analysis Unshrinkable
remove any slurry from the grinder or saw. the geographical location of the defects,
5
Upon completion, the surface of the sidewalk severity / number of defects and the
should be smooth, uniform, and aesthetically frequency of use by area residents and/or
Life-Cycle
(LCCA)
pleasing, all while providing a slip-resistant businesses. For example, a section of sidewalk
6
repair for public use following restoration. adjacent to a school or high pedestrian
area should rank higher than a section of
Fill (U-Fill)
sidewalk with
7
low volume
use. Sidewalk
Architectural
Concrete
repairs that
8
present a
hazard to
Concrete
Jointing
pedestrians
9
(such as trip,
Procurement
etc.) should
be promptly
Construction
Placement
addressed and
Meetings
& Pre-
Pre-
11
permanently
removed /
Procedures
replaced with
Concrete
Ordering
12
new concrete
sidewalk to
Transportation
and Receiving Consolidating and
Concrete
13
and Finishing Requirements
Concrete
Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting
15
Measurement,
Testing and Closeout and
Concrete
16
Improvement
Project
17
18
11
Appendix
and Inspection
Curb & Gutter Management
Evaluation
the following examples to create criteria for
Sidewalk,
2
2.4 Sidewalk Condition Index curb repair or replacement as part of annual
road rehabilitation programs or reconstruction
Pavement
and Rigid
Selection
One method of evaluating the condition of a projects. Some key deficiencies that can be
Asset
3
section of sidewalk is to assess the defects, considered in the planning of curb or curb and
severity of repairs required and develop a gutter repair or replacement work can include,
Concrete
Sidewalk Condition Index (SCI). As shown in but is not limited to, the following:
Bridges
4
Table 2.1, the SCI can be based on rankings
for segments of streets in terms of low, • Major stress cracks, 2 or more per driveway
5
a numerical value for repair prioritization • Settlement areas and standing water along
in the network. Each segment or section of the gutter line (greater than 25mm);
Life-Cycle
(LCCA)
sidewalk is assigned a maximum rating of 10 • Misalignment of curb lines;
6
and a specific number is deducted from this • Tilting or over-turning;
value based on the severity and extent of the • Missing sections of curb;
Fill (U-Fill)
sidewalk distress. In this particular evaluation • Type of curb (does not comply with current
7
process, a higher priority rating should be standards); and
applied to rank street segments in relation • Other defects affecting integrity of the curb
Architectural
Concrete
to other sections of the municipality. Based (such as, finish) that may affect public safety.
8
on these rankings, a sidewalk rehabilitation
program can be developed for a group of During the preliminary planning stages of a
Concrete
Jointing
streets with lower ratings. This approach will rehabilitation program and/or reconstruction
9
improve the contractor’s ability to schedule project, a feasibility study should be
Procurement
the repairs and provide a cost-effective undertaken to determine the benefit of
10
approach to completing the work. replacing existing curbing with current
standards (i.e. replacing barrier curb with
Construction
Placement
2.5 Curb / Curb and Gutter Replacement curb and gutter for drainage purposes).
Meetings
& Pre-
Pre-
11
The scope of work may vary from project to
In an effort to meet the expectations of project based on the type of work required
Procedures
residents and provide
Concrete
Ordering
12
adequate drainage on
roadways, the municipality
Transportation
and Receiving Consolidating and
Concrete
13
and Finishing Requirements
Concrete
Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting
15
Measurement,
Testing and Closeout and
Concrete
16
Improvement
Project
17
18
12
Appendix
and overall objectives for the work. It is best temperature, drainage, etc.) may also affect
and Inspection
Curb & Gutter Management
Evaluation
practice to replace substandard curb types as the performance of the pavement although,
Sidewalk,
2
part of a road resurfacing project, as shown are typically not included at this stage in the
in Figure 2.1, but it may not be cost-effective evaluation process.
Pavement
and Rigid
Selection
require replacement and it would be practical weakening and forecasts the “need
Bridges
4
to replace the curbs during this work. year” for rehabilitation or maintenance
improvements. A minimum acceptable
Sustainability Cost Analysis Unshrinkable
Chapter 3 – Asset Management and Rigid PQI rating is established for various
5
regular basis utilizing network assessment improvements much earlier than other
applications within pavement management roadway classifications. Once identified for
Architectural
Concrete
systems. These computer programs provide future improvements, the particular pavement
8
of the road condition analysis. Common analysis is performed. The economic impact
Meetings
& Pre-
Pre-
11
condition ratings contain three major indices of implementing such strategies must be
or performance indicators; the Structural evaluated to determine the most effective
Procedures
Index (SDI); and Ride Comfort Index (RCI). objectives and the current condition of the
Collectively, these indicators create an overall roadway. The most effective or optimal
Transportation
and Receiving Consolidating and
Concrete
performance rating and Pavement Quality strategy is derived utilizing life-cycle economic
13
Convey,
Placing,
15
These models are user defined and can offer benefit of the work and anticipated cost of
valuable feedback on the future deterioration construction. This allows particular strategies
Measurement,
Testing and Closeout and
Concrete
of the pavement’s quality. Typically, the to be assessed on a relative basis and the
16
performance of the pavement is a direct system can determine the most suitable
result of the overall strength of the pavement strategy based on time of implementation.
Improvement
Project
quality of pavement materials), the frequency Once the economical assessment of the
/ magnitude of vehicular loading and the type network is complete and the output evaluated,
of subgrade soil(s). Additional factors, such a capital budget assessment and analysis is
18
13
Appendix
and Inspection
Curb & Gutter Management
Evaluation
maintenance programs. Due to budget This exercise will narrow down the project
Sidewalk,
2
restraints, the identified network needs may selection process, by determining the most
not be entirely addressed, or delayed, or effective approach and will further define
Pavement
and Rigid
Selection
conversely, accelerated prior to need year due the municipality’s road rehabilitation and
Asset
3
to implications excluded from this engineering preventative maintenance programs.
exercise. For instance, implications such as
Concrete
new development, growth, social and political 3.3 Subgrade Soil and Traffic Evaluation
Bridges
4
needs are factors which may affect this
assessment. These aspects are acknowledged Once the program has been determined, the
5
modifications are carried out to balance these are accumulated to ensure an adequate
needs with the requirements of the overall pavement design. Geotechnical investigations
Life-Cycle
(LCCA)
network. and non-destructive evaluations such as,
6
Ground Penetrating Radar (GPR) and/or
Annually, a recommended improvement Falling Weight Deflectometer (FWD) data
Fill (U-Fill)
program is developed and a series of collection can be carried out by qualified
7
pavement sections are identified for consulting engineers to determine the
rehabilitation or maintenance through the condition of the subgrade and ensure the
Architectural
Concrete
utilization of pavement management systems. pavement foundation / drainage system is
8
This is only the starting point and additional designed properly. When constructing any
elements must be considered in order to pavement, it is important to investigate the
Concrete
Jointing
prepare a practical program for construction. subsurface conditions to ensure the pavement
9
As such, each pavement section is further is designed appropriately to ensure long-
Procurement
defined and an overall infrastructure term performance and reduce maintenance.
10
assessment is now performed to confirm the Geotechnical boreholes should be taken
suitability of the strategy. Assessments of between 100-250m along the pavement
Construction
Placement
such parameters include, but are not limited alignment to determine the soil type(s);
Meetings
& Pre-
Pre-
11
to, a condition evaluation of sidewalks, curbs, soil strength / stiffness; moisture content;
sewers and utilities. Once the inventory of gradation; frost susceptibility; water table
Procedures
the infrastructure is obtained, a project-level level; drainage characteristics; and chemical
Concrete
Ordering
12
assessment of the scope of work is completed characterization (if necessary) to determine
and the project selection process begins. if any contaminates exist in the right-of-
Transportation
and Receiving Consolidating and
Concrete
way. In addition to the soils information,
13
At this point, road sections will be selected the municipality should conduct a traffic
as part of the program review process and analysis and determine the current Average
Convey,
Placing,
a detailed evaluation of the anticipated Annual Daily Traffic (AADT) volumes. This
14
expenditures will be prepared. A capital data can then be used to determine the most
budget estimate for each section is completed appropriate traffic forecasts and Equivalent Protection
Concrete
to quantify the scope of work, strategy and Single Axel Load (ESAL) to be used in the
Curing Acceptance of Continuous Troubleshooting
15
is required, a topographic survey / design proposed thickness design criteria for the
may be warranted in order to complete the pavement.
Improvement
Project
approach and planning process may also Subgrade issues such as high plasticity index
be necessary. In the end, a total estimated clays may be able to be addressed by cement
program cost for each strategy is then re- stabilization. This practice is known as Cement
18
evaluated to determine the optimal impact Modified Soils (CMS). For more details on this
14
Appendix
potential solution, see the Guide to Cement 3.5 Equivalent Pavement Design
and Inspection
Curb & Gutter Management
Evaluation
categories: flexible pavements and rigid soil and environmental conditions. When
Bridges
4
pavements. Figure 3.1 illustrates the way evaluating which type of pavement structure
vehicular loads are transferred to the to choose, concrete or asphalt, it is important
Sustainability Cost Analysis Unshrinkable
subgrade for the various pavement types. to compare equivalent pavement designs; the
5
Concrete pavements, also known as a rigid initial / long-term costs for each alternative
pavement, will absorb most of the load within and benefits associated with each option. This
Life-Cycle
(LCCA)
the pavement structure and evenly distribute will ensure the municipality has appropriate
6
the load over a large area. This distribution information to make a sound decision on
transmits a small portion of the load into the most optimal type of pavement to be
Fill (U-Fill)
the underlying granular base, sub-base used to ensure cost effectiveness and long-
7
and subgrade. On the other hand, a flexible term performance. The matrix shown in
pavement design such as, asphalt pavements the following Table 3.1 provides a general
Architectural
Concrete
will concentrate the load closer to the point of comparison for concrete and asphalt
8
impact and transmit more of the load to the equivalent pavement designs for municipal
underlying granular material and subgrade. roadways based on various levels of truck
Concrete
Jointing
Therefore, the flexible pavement structure will traffic and soil conditions. This table is taken
9
require the thickness of granular material to form the Methodology for the Development of
Procurement
be increased to withstand the same loads as Equivalent Pavement Structural Design Matrix
10
13
and Finishing Requirements
Concrete
Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting
15
Measurement,
Testing and Closeout and
Concrete
16
Improvement
Project
17
18
15
Appendix
In addition to the initial cost of the design, pavement resulting from the tensile and
and Inspection
Curb & Gutter Management
municipalities should also consider the bending stresses in concrete slabs caused by
Evaluation
Sidewalk,
2
environmental and sustainability benefits shrinkage of the concrete during the cement
of each type of pavement. The Athena hydration process, traffic loading, and the
Sustainability Materials Institute has environmental conditions. Transverse joints
Pavement
and Rigid
Selection
Asset
3
developed the Athena Pavement Life Cycle are perpendicular to the direction of traffic
Assessment (LCA) software which is an LCA- and should be placed in a square pattern
Concrete
based software package that measures the with the longitudinal joint. The spacing of
Bridges
4
Longitudinal joint: Longitudinal joints are smooth round steel to allow for horizontal
8
used to relieve warping stresses in the movement between the concrete slabs.
concrete pavement and are typically placed
Concrete
Jointing
between lanes of traffic; construction pours Tie-bars: Tie-bars are normally placed
9
and/or when the width of the concrete lengthwise between pours and/or longitudinal
Procurement
pavement exceeds 4.5m (15 ft.). Longitudinal joints to prevent slabs from separating
joints are parallel to the direction of traffic and drifting apart. The bars are ribbed and
10
and the width should be designed with the deformed to ensure the concrete will bond
Construction
pavement markings proposed for the new to the steel or protective coating. The size,
Placement
Meetings
& Pre-
Pre-
11
Transverse joint: The primary purpose of steel although, 750mm tie-bars at 600mm
Concrete
Ordering
12
13
Transverse joint
14
15
consists of crushed /
graded aggregates.
Measurement,
Testing and Closeout and
Dowel bars
Concrete
As shown in Table
16
3.1 – Representative
Pavement Designs for
Improvement
Project
Ontario Municipalities,
17
Tie-bars
a sub-base is not
Subgrade Base and/or sub-base course typically required from
a pavement design
18
17
Appendix
and Inspection
Curb & Gutter Management
Evaluation
controls cracks
Sidewalk,
2
by dividing the
pavement into
Pavement
and Rigid
Selection
individual slabs
Asset
3
separated by
contraction
Concrete
joints. Slabs are
Bridges
4
typically one
lane wide and
5
ranges between 3.7m (12 ft.) to 4.5m (15 ft).
Subgrade: The subgrade soil is the native As shown in Figure 3.3, depending on the
Life-Cycle
(LCCA)
material found in-situ that supports the design requirements, JPCP may contain
6
pavement structure. Subgrade conditions dowel bars to improve load transfer between
may vary from fine grained soils such as slabs at the transverse joint if the thickness
Fill (U-Fill)
clay to coarse grained soils such as gravel of the concrete exceeds 180mm. Steel
7
or cobbles. The thickness of the concrete reinforcement tie-bars are also used at
and granular base layers are based on these longitudinal joints to prevent the concrete
Architectural
Concrete
subgrade conditions. from separating or drifting apart. JPCP
8
pavements are common for sidewalk, curbs,
3.7 Types of Concrete Pavement parking lots, municipal roads and highway
Concrete
Jointing
pavements applications.
9
Concrete can provide a durable and long
Procurement
lasting pavement which can be used for Jointed and Continuously Reinforced
10
new construction, reconstruction or the Concrete Pavement (JRCP and CRCP):
rehabilitation of deteriorated asphalt / As depicted in Figure 3.4 below, JRCP
Construction
concrete pavements. Listed below are
Placement
control cracks by dividing the pavement into
Meetings
& Pre-
Pre-
11
the different types of concrete pavement individual slabs separated by contraction
and rehabilitation treatments available to joints and CRCP uses reinforcing steel rather
Procedures
municipalities: than contraction joints for crack control. Slab
Concrete
Ordering
12
sizes are typically much longer in JRCP than
Jointed Plain Concrete Pavement (JPCP): JPCP, typically ranging from 7.5 to 9m (23-30
Transportation
and Receiving Consolidating and
This is the most common type of rigid
Concrete
ft.) in length. The JRCP uses reinforcing steel
13
pavement in Ontario. The concrete mix within each slab to control cracking between
typically consists of 32 MPa; air entrainment; the joints.
Convey,
Placing,
14
slump (approximate 20-30mm) for machine JRCP can be used in isolated cases where the
geometry Protection
Concrete
of the slab
Curing Acceptance of Continuous Troubleshooting
15
to respect
16
the rules
for proper
Improvement
Project
17
18
18
Appendix
contraction joints. If there are panels that perspective with an appearance similar to an
and Inspection
Curb & Gutter Management
Evaluation
you know will crack then having a couple asphalt base course mix. For higher speed
Sidewalk,
2
panels with JRCP will ensure the integrity of traffic, the surface of the RCC can either
the rest of the pavement will be maintained be diamond ground (as discussed further in
Pavement
and Rigid
Selection
without having to reinforce the entire Chapter 5) or overlaid with an asphalt surface
Asset
3
pavement. An example of this would be using to improve the smoothness of the ride.
a few reinforcing bars at the corners of the
Concrete
catch basins to provide crack mitigation for RCC is a concrete mixture but its composition
Bridges
4
CRCP can be used when there are cement content and aggregate gradations
5
embedment’s such as heating lines, conduit, similar to an asphalt mix design. Due to the
traffic loops, etc.; near the surface of the lower cement content, RCC pavements can
Life-Cycle
(LCCA)
saw cutting operations for the contraction conventional concrete. RCC is a zero slump
joints. Using CRCP in these applications concrete and contains a small amount of
Fill (U-Fill)
lowers the risk of the embedment’s being water, the typical water-cementitious ratio
7
accidently cut. Another application would is in the range of 0.32-0.38 w/c. The RCC
be if longer joint spacing is required than material is mixed in a pug mill; transported
Architectural
Concrete
the typical 25 times the slab thickness and to site in dump truck or ready-mix truck;
8
maximum 4.5 metre rule recommended placed with a conventional or heavy duty
by CSA A23.1. CRCP are regularly placed asphalt spreader; and compacted with 10
Concrete
Jointing
for interior slabs on grade and are used in tonne vibratory steel-drum rollers. There
9
Montreal’s arterial freeways system and are no forms, no steel and no finishing
Procurement
some municipal bus stops to minimize future equipment required in this type of concrete
10
Pavement: RCC otherwise known as “really spacing than conventional concrete, typically
cool concrete” was originally developed in every 6 to 18 m. For industrial RCC jobs
Procedures
British Columbia, Canada for the logging joints are often allowed to randomly crack
Concrete
Ordering
12
industry but is now being used for residential to provide full depth aggregate interlock for
uses including municipal streets, parking lots load transfer. When joints are saw cut they
Transportation
and Receiving Consolidating and
Concrete
and other industrial facilities. RCC is ideal for are usually put at a range of 6 to 9 metre
13
applications where frequent truck loading joint spacing. Figure 3.5 shows the installation
/ turning is anticipated or as a base in a of an RCC project at an industrial facility in
and Finishing Requirements
Concrete
Convey,
Placing,
15
Roller-Compacted Concrete
16
Project
cptechcenter.org/
Pervious Concrete:
18
19
Appendix
and Inspection
Curb & Gutter Management
Evaluation
concrete. Pervious concrete is a highly porous Ontario.
Sidewalk,
2
pavement that allows water to drain through
it into a granular storage layer. Typical For additional information on Pervious
Pavement
and Rigid
Selection
pavement design for pervious concrete include Concrete, refer to the Concrete Ontario
Asset
3
a thick storage layer of Granular “O” or clear website at http://www.rmcao.org/why-
stone placed on the subgrade and the pervious concrete/applications/ and the CAC website
Concrete
concrete on top. A geotextile is usually used at http://www.cement.ca/en/Parking-Lots/
Bridges
4
between the subgrade and storage layer when Pervious-Concrete.html
the subgrade has fines which may migrate into
5
has a uniform aggregate gradation (often concrete paving stones are manufactured for
smaller than conventional concrete) and high both, permeable or impermeable applications,
Life-Cycle
(LCCA)
void ratio / porosity of 15% to 35%. With this and can be designed to accommodate a
6
type of permeability, 200 litres or more of range of loading for a variety of applications
storm water can flow through each square including; municipal roadways, parking areas
Fill (U-Fill)
metre of previous concrete per minute. and pedestrian sidewalks / plazas. ICP are
7
provided in a variety of styles / sizes and
Previous concrete is used in parking lot or are typically offered in 75mm (3”) or 100mm
Architectural
Concrete
other flatwork applications and permits (4”) thicknesses. Figure 3.7 is a photo of two
8
water to pass through the concrete slab different types of ICP installed in a permeable
and stay in the storage layer until it pavement application for monitoring purposes
Concrete
Jointing
percolates into the underlying soil. This at the Kortright Centre for Conservation in
9
type of concrete pavement reduces the Woodbridge, Ontario. For more information on
Procurement
amount of surface water runoff entering the ICP visit the Interlocking Concrete Pavement
10
storm sewer systems, allows groundwater Institute’s website at www.icpi.org.
sources to recharge and provides site
Construction
Placement
development designers with an opportunity Pre-cast Concrete Pavement: More recently,
Meetings
& Pre-
Pre-
11
to seek stormwater management credits for pre-cast concrete panels have been used for
Leadership in Energy and Environmental concrete pavement repair and replacement
Procedures
Design (LEED). In situations where the on heavily travelled roadways where,
Concrete
Ordering
12
subgrade material is impervious, a drainage construction timelines are constrained and
system is installed to collect the water which traffic must be reinstated in a compressed
Transportation
and Receiving Consolidating and
Concrete
can be reused to water trees, plants and timeframe. Fully cured pre-cast concrete
13
grass when required. Figure 3.6 shows the panels are manufactured off-site, transported
Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting
15
Measurement,
Testing and Closeout and
Concrete
16
Improvement
Project
17
18
20
Appendix
slab.com.
Sidewalk,
2
Figure 3.7 - Interlocking Concrete Pavers (ICP) for pavement constructed independently on a
a Permeable Pavement Applicatinos (provided by stable base and existing pavement.
Fill (U-Fill)
Concrete Ontario
7
pavements providing
the structure has
Procedures
uniform support. As
Concrete
Ordering
12
unbonded overlays
13
can be installed on
existing asphalt,
and Finishing Requirements
Concrete
Convey,
Placing,
composite or
14
concrete pavements.
For additional
Protection
Concrete
information on
Curing Acceptance of Continuous Troubleshooting
15
concrete overlays,
refer to the National
Measurement,
Testing and Closeout and
Concrete
Concrete Pavement
16
Technology Center
(CP Tech Center) -
Improvement
Project
Overlays.
Concrete Pavement
18
Applications: The
21
Appendix
and Inspection
Curb & Gutter Management
Evaluation
practice applications for concrete pavements • Abutment walls
Sidewalk,
2
and appurtenances: • Wing walls
• Barrier walls
Pavement
and Rigid
Selection
Applications where stresses from heavy to
Asset
3
moderate vehicular loads are expected or
deteriorated asphalt is present such as:
Concrete
• Bus bays and bus lanes: fully loaded school
Bridges
4
bus or transit bus; References:
• Alleys: refuse disposal vehicles and
5
• Highways: Local, collector roadways, arterial “Methodology for the Development of
roadways and freeways; Equivalent Pavement Structural Design Matrix
Life-Cycle
(LCCA)
• Commercial parking lots, plazas and malls; for Municipal Roadways”, (2015).
6
• Commercial or industrial distribution centers
truck loading docks and trailer storage areas; Cement Association of Canada (CAC),
Fill (U-Fill)
• Intersections including designated turn lanes description of concrete pavement provided
7
or dedicated bus lanes; and on association website, www.cement.ca/en/
• Port, Intermodal facilities and container highways
Architectural
Concrete
terminals.
8
Federal Highway Administration (FHWA),
Locations where higher light reflectivity “Technical Advisory T5040.30 Concrete
Concrete
Jointing
would be beneficial such as: Pavement Joints” (1990). https://www.fhwa.
9
• Intersections dot.gov/pavement/t504030.cfm
Procurement
• Pathways
10
• Parking lots National Concrete Pavement Technology
• School zones Center (CP Tech Center), “Guide for Roller-
Construction
Placement
Compacted Concrete Pavements” (2010).
Meetings
& Pre-
Pre-
11
Locations where less service interruption is
required or long term reliability is required National Concrete Pavement Technology
Procedures
such as: Center (CP Tech Center), “Guide for Concrete
Concrete
Ordering
12
• Noise barrier walls Overlays, Third Edition”, (2014). http://
• Storm water pipes across highways www.cptechcenter.org/research/research-
Transportation
and Receiving Consolidating and
Concrete
• Catch basins and access chambers initiatives/overlays/
13
• Bridges and culverts
• Freeways Pavement Interactive website, www.
Convey,
Placing,
• Loading docks pavementinteractive.org/article/pcc-
14
• Business areas pavement/
• Hospital entrances Protection
Concrete
15
Project
22
Appendix
and Inspection
Curb & Gutter Management
repair…”
Evaluation
Sidewalk,
2
4.1 Introduction
The purpose of this chapter is to provide some
Pavement
Municipalities are the largest bridge guidance for the inspection and maintenance
and Rigid
Selection
Asset
3
infrastructure owners in Ontario. The majority of concrete bridges such as shown in Figure
of bridges in current municipal inventories 4.1. This chapter is intended to provide some
Concrete
were constructed between 1950 and 1980 and highlights on key issues associated with
Bridges
4
are approaching time for major rehabilitation concrete bridges that should be considered
and provide municipalities with
5
detailed resources for further study.
This chapter does not replace the
Life-Cycle
(LCCA)
requirement of having a licensed
6
structural engineer be a part of the
investigation and design process. In
Fill (U-Fill)
addition, the design and construction
7
of new concrete bridges is beyond
the scope of this document although,
Architectural
Concrete
it should be noted that concrete
8
remains to be the most versatile and
common material used in most new
Concrete
Jointing
bridge construction projects.
9
Procurement
All resources noted in this chapter
10
are available from the Ministry
of Transportation, Ontario (MTO)
Construction
website:
Placement
Meetings
& Pre-
Pre-
11
www.mto.gov.on.ca/english/
or replacement. Structures constructed publications/mto-research-library-online-
Procedures
prior to 1970’s are more susceptible to catalogue.shtml
Concrete
Ordering
12
deterioration from chloride penetration and
freeze-thaw cycle effects due to the use of 4.2 Concrete Bridge Inspection
Transportation
and Receiving Consolidating and
non-air entrained concrete; minimal concrete
Concrete
13
cover for reinforcing steel; exposed concrete Regular inspections as illustrated in Figure
bridge decks; and/or a lack of waterproofing. 4.2, are important to identify repairs and
Convey,
provide opportunity to create long-term
Placing,
14
In the Province of Ontario, bridge owners are plans for maintenance based on their existing
mandated by law to assess and maintain their Protection
Concrete
15
Project
24
Appendix
condition, thereby reducing the risk of to rate or indicate the safety of a bridge
and Inspection
Curb & Gutter Management
Evaluation
failures. The Ontario Structure Inspection but is meant to help an owner prioritize
Sidewalk,
2
Manual (OSIM) prepared by the MTO provides capital expenditures and plan maintenance /
guidance for engineers and municipalities rehabilitation work.
Pavement
and Rigid
Selection
structures shall be inspected every two years Bridge Management System (BMS) for both,
Bridges
4
and moveable bridges. An exception can be quantitative-based BMS is the OGRA Municipal
5
made for retaining walls and culverts ranging DataWorks (MDW) program. For additional
between 3.1m to 6m in span length, the information, refer to MDW website at http://
Life-Cycle
(LCCA)
As part of the inspection, the following or load posting; maintenance, repairs and
8
and overall performance: bridge barriers such as shown in Figure 4.3, should have an
9
and approach guiderails; asphalt surface (if Enhanced OSIM inspection completed every
Procurement
any) and top of the bridge deck; underside of six years. An Enhanced OSIM Inspection
10
Convey,
Placing,
15
inventory. A BCI value for a bridge can be distance no greater than an ‘arm’s length’
16
calculated as the ratio of the sum of the from the bridge components and may require
current value of the various components to specialized equipment for access such as, the
Improvement
Project
the total replacement value of the structure. use of a ladder, scaffolding, bridge master /
17
The current value can be determined based elevated work platform and/or boat / barge.
on condition data obtained from the OSIM
inspection and the anticipated industry costs
18
25
Appendix
and Inspection
Curb & Gutter Management
Evaluation
structural component contributing to overall
Sidewalk,
2
stability of the structure has failed, or is in
imminent danger of failure, or public safety is
Pavement
and Rigid
Selection
in any way at risk, a detailed visual inspection
Asset
3
should be carried out immediately and
consideration should be taken for closing all
Concrete
or part of the structure until the extent of the
Bridges
4
damage / risk has been confirmed. Problems
that may cause an emergency situation to
5
with a structure; spring run-off or major
flooding; an earthquake; loose concrete
Life-Cycle
(LCCA)
in an overhead structure; and advanced
6
deterioration creating the potential for
structure instability (i.e. concrete cracking or
Fill (U-Fill)
spalling below support bearings).
7
Through the OSIM inspection process, a
Architectural
Concrete
structure may be identified by the engineer treatments. Today’s bridges are designed
8
for further evaluation. Such studies may to last 75+ years but frequent maintenance
consist of structural load evaluations and and an appropriate rehabilitation program
Concrete
Jointing
bridge deck condition surveys (BDCS). The is required to maintain structures in sound
9
inspector and/or structural engineer will make working condition. Bridges will require a
Procurement
recommendations based on the observed number of rehabilitation projects over their
10
condition of each bridge component. Various lifetime depending on the type of bridge,
levels of condition surveys can be taken and usage and quality of the maintenance
Construction
program. For example, bridge decks typically
Placement
may include, more detailed visual inspections;
Meetings
& Pre-
Pre-
11
concrete delamination surveys; half-cell last 50± years and major rehabilitation
potential surveys to estimate the level of programs last 25± years.
Procedures
corrosion in the structure (black steel only);
Concrete
Ordering
12
concrete coring and testing (ex. strength, air The following provides some guidance on the
voids and/or chloride penetration); and partial expected life-spans for various rehabilitation
Transportation
and Receiving Consolidating and
treatments and techniques noted in the
Concrete
asphalt removals / deck assessments.
13
MTO Structural Financial Analysis Manual.
This information can assist the engineer as to When considering various treatments or
Convey,
Placing,
the state when making decisions for renewal techniques, the remaining life of the structure
14
of the structure and provide repair quantity should be determined and a life-cycle cost /
information for estimating the cost of a benefit analysis should be considered when Protection
Concrete
15
years);
4.3 Bridge Rehabilitation • Concrete patch repair, replacement of
Improvement
Project
26
Appendix
• Replace seals (5 to 15 years); that are opening and closing. For non-active
• Replace expansion joints (15 to 30 years); cracks where the structural integrity needs
Architectural
Concrete
• Eliminate expansion joints (50 years); Removal of the surrounding concrete and
o Semi-integral abutments patch repairing is yet another option if the
Concrete
Jointing
no longer present.
The best management practice guideline
Procurement
Concrete Repairs: best practice for the concrete deck or by using a flexible link slab
repair of spalled or deteriorated concrete that is designed to crack in a controlled
and Finishing Requirements
Convey,
Placing,
15
pump concrete is recommended. Shotcrete to the ends of the approach slabs where salt-
(specifically, bagged silica fume shotcrete) laden runoff does less damage.
Measurement,
Testing and Closeout and
16
repairs however form and pump concrete, if For additional information, refer to the MTO
completed correctly, is expected to provide resource “Retrofitting of Existing Bridges with
Improvement
better durability.
Project
27
Appendix
and Inspection
Curb & Gutter Management
Evaluation
Specifying Concrete for Rehabilitation: corrosion inhibitors provide some additional
Sidewalk,
2
Ontario Provincial Standard Specification durability for concrete surfaces that are
(OPSS) 928 and 930 describe the standard exposed to salt splash such as curbs, sidewalks
Pavement
and Rigid
Selection
requirements for concrete removals, repair and barriers or parapet walls. Typically
Asset
3
and the placement of concrete overlays. For concrete sealers need to be reapplied after a
concrete repairs the provincial version of number of years to remain effective.
Concrete
OPSS 930 provides a designer with the most
Bridges
4
current or state-of-the-art requirements and is
the recommended resource at the time of this
5
replacement or construction, OPSS 904 is the
most relevant specification. OPSS 932 should
Life-Cycle
(LCCA)
be used as the basis for crack repairs. OPSS
6
931 or MTO Standard Special Provision 931S01
can be considered as the basis for specifying
Fill (U-Fill)
shotcrete.
7
4.4 New Technologies
Architectural
Concrete
8
When conducting bridge inspections, Ground
Penetrating Radar (GPR), in conjunction with
Concrete
Jointing
a BDCS can be used to establish concrete
9
cover in bridge decks and is able to identify References:
Procurement
both top and bottom reinforcement cover
10
measurements with good accuracy. Ontario Ministry of Transportation, Downsview
Bridge Office. “Structural Financial Analysis
Construction
Placement
Self-consolidating ready-mix concrete is Manual” (1993). https://www.library.mto.gov.
Meetings
& Pre-
Pre-
11
gaining popularity for concrete repairs due to on.ca/
its high flowability and self-leveling qualities
Procedures
which make it especially effective where there Ontario Ministry of Transportation, St.
Concrete
Ordering
12
is high reinforcing steel congestion or shallow Catharines Bridge Office. “Retrofitting of
repair depths. Existing Bridges with Joints to Semi-Integral
Transportation
and Receiving Consolidating and
Concrete
Glass Fibre Reinforced Polymer (GFRP) Bridges” (2004). https://www.library.mto.gov.
13
reinforcement is gaining popularity for bridge on.ca/
rehabilitations as an economical and durable
Convey,
Placing,
option for new or rehabilitated cast-in-place Ontario Ministry of Transportation, St.
14
concrete barriers and parapet walls. GFRP may Catharines Bridge Office. “Structure
also be a suitable alternative in bridge decks Rehabilitation Manual” (2007). https://www. Protection
Concrete
15
desired for a structure the use of FRP (glass or Inspection Manual (OSIM)” (2008).
carbon) wrapping can be employed. Examples https://www.library.mto.gov.on.ca/
Improvement
Project
where shear or bending strength is inadequate Province of Ontario, Public Transportation and
and pier columns for added confinement and Highway Improvement Act, O. Reg. 104/97:
durability. “Standards for Bridges” (2006). https://www.
18
ontario.ca/laws/regulation/970104/v2
28
Appendix
Chapter 5 – Sustainability
and Inspection
Curb & Gutter Management
Evaluation
driver for change and it is important they of sustainable options that the total life of
adopt new practises in order to facilitate a the structure is analyzed. Some designs may
Concrete
sustainable approach to municipal concrete look good based on initial construction cost,
Bridges
4
construction. When selecting materials for a but if they require frequent repairs or the
project, it is important to ascertain how the environmental impact of the option in more
Sustainability Cost Analysis Unshrinkable
material will function from a safety, financial damaging then initial construction approach
5
and serviceability perspective as well as the will not provide a clear picture. Only by
impact on society and the environment. evaluating the total life-cycle of the structure
Life-Cycle
(LCCA)
Karyn Gordon RMCAO Annual Conference Concrete is the most widely used man-made
Procurement
determine how “Green” your practises are integral part to achieving a quality concrete.
Meetings
& Pre-
Pre-
11
in the industry. One of the local products Due to the carbon dioxide (CO2) release
provided by the Ministry of Transportation during the manufacturing process of cement,
Procedures
Ontario (MTO) is the “GreenPave” ranking it has been given a reputation for not being
Concrete
Ordering
12
system. The GreenPave system looks at a sustainable product, as well as being very
various criteria and applies a point system harmful to the environment. Although this
Transportation
and Receiving Consolidating and
Concrete
to rank the pavement. The more points argument may have been valid in the past,
13
generated, the greater the “sustainability” of today most cement plants in Canada are very
the pavement. conscience of their environmental impact
and Finishing Requirements
Concrete
Convey,
Placing,
Another program available on the market is the release of CO2 into the atmosphere. For
the Athena Institute’s LCA Impact Estimator example, some producers are investigating
Protection
Concrete
for Highways. The Athena software is a more ways to capture their CO2 output and using
Curing Acceptance of Continuous Troubleshooting
15
is input into the program. The software emissions from their cement plant and is
16
calculates for the specified design project the using it as feedstock for algae which is grown
total Fossil Fuel Consumption (MJ); Global in ponds. This algae is then dried and can be
Improvement
Project
29
Appendix
and Inspection
Curb & Gutter Management
Evaluation
is held back from the kiln and then added construction. Concrete Ontario has been
Sidewalk,
2
to the clinker after the firing process. This involved in educating Municipalities on
reduces the CO2 impact of the cement by potentially using concrete as an asphalt
Pavement
and Rigid
Selection
approximately 10%. Contempra is identified alternative and provides a Pavement Design
Asset
3
in the Canadian Standards Association, CSA Assistance Program (PDAP) to assist in
A23.1, “Concrete Materials and Methods of making an informative decision for the
Concrete
Concrete Construction / Test methods and new/existing pavement. PDAP provides an
Bridges
4
Standard Practices for Concrete” as PLC alternate concrete pavement design which
cement. Type GUL cement is commonly includes a life cycle cost analysis using
5
although, PLC is readily available in the that both materials, asphalt and concrete,
Ontario market. PLC cement has been used are considered when constructing a new
Life-Cycle
(LCCA)
in Europe with good success for a number of pavement or rehabbing an existing one.
6
Fill (U-Fill)
7
Architectural
Concrete
8
Concrete
Jointing
years and has been approved by the MTO / For more information please visit
9
City of Toronto. For additional information www.pdap.ca.
Procurement
on PLC cement, refer to the CAC website at
10
http://www.cement.ca/contempra/ . 5.3 Traffic Delays
Construction
Placement
5.2 Long Life Pavement As commuters sit in traffic as a result of
Meetings
& Pre-
Pre-
11
construction related delays, their vehicles
Concrete, when properly designed and are idling and pollutants are released to the
Procedures
constructed, is known to have a very long atmosphere. Sustainable solutions look to
Concrete
Ordering
12
service life. Products that do not need to reduce traffic delays over the long term.
be repaired frequently are usually very “Santero et al. (2011a) hypothesis’ that traffic
Transportation
and Receiving Consolidating and
Concrete
sustainable. The City of Winnipeg, Manitoba delays may be a more significant contributor
13
has the oldest exposed concrete roads in to a pavements environment impact than the
Canada. Alexander Avenue was constructed entire construction, material and equipment.”
Convey,
Placing,
in 1903 and is still in use at the date of this (CP Tech Center 2012). Once again it is
14
report. The oldest concrete road in North important to understand the maintenance
America is Ontario Street in Toronto, which requirements over a long term period. Protection
Concrete
15
It is important when designing pavements intersection has a very high volume of truck
to ensure the proper design is used with traffic and one left-turn lane was experiencing
Improvement
Project
sufficient thickness to ensure it will last to 75-100 mm of asphalt rutting every 2 years.
17
the desired service life, but not too thick The City decided to try a concrete pavement
that it is economically unfeasible. Depending for the lane. The two lanes were closed
on the application of the pavement and at 10 am in order to start removal of the
18
30
Appendix
Asset
3
Concrete
Bridges
4
Sustainability Cost Analysis Unshrinkable
5 Life-Cycle
(LCCA)
6
Fill (U-Fill)
7
Architectural
Concrete
8
started. Using the maturity testing methods for energy usage for cooling of buildings.
to determine the strength of the concrete For every 0.6 °C increase in summertime
in-situ, it was determined that the minimum temperature the estimated increase in
Concrete
Jointing
9
strength of 20 MPa was achieved and the peak utility load is 1.5-2.0% for medium and
road could have been opened to traffic by 1 large cities (United States Environmental
Procurement
am. Since the design thickness was based on Protection Agency - EPA, 2003).
10
due to the inherent light colour of material surface brightness. A lighter coloured
(although, it should be noted that colour alone concrete pavement, parking lot or walkway
and Finishing Requirements
Concrete
Convey,
Placing,
is not the only indicator of solar reflectance). will require less light fixtures or luminaries
14
The natural colour of concrete can be than a darker coloured surface such as
made even lighter with the use of white asphalt. Studies have shown that the
Protection
Concrete
coloured pigments (such as, titanium dioxide luminance of concrete is approximately 1.5
Curing Acceptance of Continuous Troubleshooting
15
photocatalytic) or ground granulated blast times greater than asphalt and concrete
furnace slag (slag cement). provides improved uniformity (or maximum
Measurement,
Testing and Closeout and
Concrete
Solar reflectance is important since it the surface. This distinction is based on the
Improvement
contributes to the creation of the urban heat specularity of the pavement and associated
Project
17
island effect where surface temperatures scaling factor associated with determining
are found to be higher than surrounding the overall “lightness” of the surface.
rural areas. As urban areas increase in High reflectance leads to greater visibility
18
temperature, there is a greater increase in and improved safety for the users of the
smog formation, as well as, a greater need pavement. Concrete pavements will not only
31
Appendix
and Inspection
Curb & Gutter Management
Evaluation
for electrical streetlight installations but will
Sidewalk,
2
also provide long-term saving saves on the While vehicles are travelling on a roadway
electrical consumption over the life of the there are many forces at work. The engine
Pavement
and Rigid
Selection
pavement, parking lot or pedestrian walkway. is turning the tires, the wind is resisting
Asset
3
the forward movement and the tires are
5.6 CO2 Sequestering interacting with the pavement. Road
Concrete
smoothness plays a role in the ability of
Bridges
4
As concrete ages, there is a natural reaction the tires to move on the pavement, but the
with the concrete and CO2 in the environment. stiffness of the pavement also has an effect.
5
offset some of the CO2 released during the and tined in order to provide additional skid
manufacturing of the cement. Any concrete resistance, while this affects the roughness
Life-Cycle
(LCCA)
surface exposed to air will carbonate which test reading, the area that is actually being
6
will sequester CO2 into the concrete. During driven on is a smooth surface. The other
the service life the pavement, the top portion component for pavement-vehicle interaction
Fill (U-Fill)
(millimetres) of the exposed surface will is the stiffness of the pavement which
7
carbonate. At the end of pavements service correlates to rolling-resistance. As shown in
life, the concrete can be crushed and any Figure 5.2, when the pavement stiffness is
Architectural
Concrete
surface of the crushed aggregate exposed to reduced, the tires “sink”\ into the pavement
8
the air will carbonate as well. and the net effect for the vehicle is a slight
uphill climb.
Concrete
Jointing
5.7 Reduction in Virgin Aggregate Usage
9
In the early 2000’s, Taylor and Patten at the
Procurement
Concrete pavements distribute stresses National Research Council (NRC) of Canada
10
over a wide area; consequently they do not published several papers that show with
require strong base layers to carry the load stiffer pavements there is potential for up
Construction
Placement
from vehicles. Concrete pavements are to 6.9% fuel savings for full tractor-trailers
Meetings
& Pre-
Pre-
11
less sensitive to subgrade resilient modulus travelling at 60 km/hr. Since this original
than other pavement types, therefore many study was published, additional studies were
Procedures
are designed for a worst case scenario. By completed from Swedish Lund University,
Concrete
Ordering
12
designing concrete pavements assuming 2007; VTI (Swedish National Road and
weak subgrade, during spring conditions, Transport Research Institute), 2009, 2010,
Transportation
and Receiving Consolidating and
Concrete
there is no need to increase base layers to 2013; University of Texas Arlington, 2010;
13
improve the pavement strength. Concrete Massachusetts Institute of Technology, 2012
pavements require good
Convey,
Placing,
drainage and a uniform
14
subgrade to control frost
heave. If these conditions Protection
Concrete
15
Project
17
32
Appendix
& 2013; UK- Transport Research Laboratory, 5.9 Two-lift Concrete pavements
and Inspection
Curb & Gutter Management
Evaluation
Institute, 2010; and Florida International Similar to asphalt, concrete can be placed in
University, 2013. In all of these studies, it was multiple lifts in order to reduce the quantity
Pavement
and Rigid
Selection
shown that concrete roads improve rolling of high quality aggregates required for the
Asset
3
resistance and can save fuel consumption. design. Prior to January 2012 there have
While up to 7% fuel savings may not seem been eleven two lift pavement projects in
Concrete
like a lot, the total savings can be substantial the United States. In 2012/13, the Illinois
Bridges
4
due to the high volume of vehicles and trucks Tollway reconstructed I-88 using wet-on-wet
travelling our roadways. (Two lift concrete) pavement. The bottom
Sustainability Cost Analysis Unshrinkable
The Cement Association of Canada did a case recycled material including; fractionated
study and presents the range of potential reclaimed asphalt pavement as a coarse
Life-Cycle
(LCCA)
fuel savings and reductions in emissions that aggregate, recycled concrete aggregate and
6
could be achieved for a 183 km section of Hwy a high percent replacement of supplementary
401 from London to Toronto based on the cementing materials. The thinner top lift used
Fill (U-Fill)
NRC 2002/2006 studies and MTO traffic data a higher cement content and a high quality
7
from 2005. From the study, a comparison was aggregate for improved skid resistance. The
performed for a rigid pavement and a flexible bottom lift is not the riding surface and will
Architectural
Concrete
pavement. The study assumed a bulk diesel be protected from the elements thus, a lower
8
fuel price of $0.87/litre between January and quality concrete mix can be used to optimize
June, 2006 and a heavy truck efficiency of 43 cost and the sustainable benefits of the
Concrete
Jointing
Vehicle interaction fuel savings and other compared to the American Association of
Concrete
Ordering
12
environmental impacts, the Athena Institute State Highway and Transportation Officials
Impact Estimator for Highways (discussed in (AASHTO) 1993/98 designs. The designs are
Transportation
and Receiving Consolidating and
Concrete
Chapter 3) is readily available for utilization. currently being investigated and assessed by
13
Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting
15
Measurement,
Testing and Closeout and
Concrete
16
Improvement
Project
17
18
33
Appendix
and Inspection
Curb & Gutter Management
Evaluation
amount of tensile stresses in the concrete. remove the surface. Diamond grooving
Sidewalk,
2
In some cases, pavements between 100 -150 cuts thin grooves into the pavement to
mm have been used to carry medium to heavy improve the macro-texture of the pavement.
Pavement
and Rigid
Selection
truck volumes of traffic. Since the concrete Grooving is a good method to improve the
Asset
3
is thinner than conventional pavements, skid resistance of the concrete on high speed
there is a potential for substantial savings on roadways.
Concrete
initial construction costs as well as the added
Bridges
4
sustainable benefits. This system has been In the Street Smart report prepared by
around since 2007 and over 2.5 million m2 Applied Research Associates (ARA), the first
5
the design concept is still under evaluation at year 25 for concrete pavements with traffic
in North America and further research is between 7,500-10,000 AADTT. For lower
Life-Cycle
(LCCA)
required. For additional information, refer volume roads the texturing can be extended
6
to the TCPavements website at www. beyond 25 years. By only having to remove
tcpavements.com 5-10 mm of your pavement surface every 25
Fill (U-Fill)
years, the sustainable benefits are enhanced
7
5.11 Diamond Grinding/Grooving compared to a rehabilitation overlay project.
For additional information, refer to the
Architectural
Concrete
Diamond Grinding/Grooving is a repair Street Smart report at http://www.cement.
8
technique used for concrete to improve the ca/images/content/streetsmartara_report_
ride quality, noise and skid resistance. For feb%202012.pdf
Concrete
Jointing
concrete pavements, it may be helpful to
9
initially design the pavement slightly thicker 5.12 Concrete Recycling
Procurement
than required to accommodate future repairs.
10
Diamond grinding removes the top 5-10 mm of Concrete is 100% recyclable and can be
the concrete surface to provide longitudinal reused for other purposes at the end of
Construction
Placement
grooves as shown in Figure 5.3. Diamond the structures service life. For concrete
Meetings
& Pre-
Pre-
11
grinding will correct some surface defect pavements, sidewalks, curbs and buildings;
issues such as, ride comfort, joint faulting and the concrete can be brought back to a local
Procedures
noise issues. facility for crushing and processing into
Concrete
Ordering
12
new recycled aggregates. OPSS 1010 allows
Figure 5.3 – Diamond grinding surface texture recycled concrete aggregates in Granular
Transportation
and Receiving Consolidating and
Concrete
A only and the University of
13
Waterloo, led by Susan Tighe, is
performing research on Granular
Convey,
Placing,
B with good success. Additional
14
research performed by the
University of Waterloo suggests Protection
Concrete
15
infrastructure assets.
16
Project
17
In order to be a member of
the Ready-mixed Concrete
Association of Ontario (RMCAO),
18
34
Appendix
Benefits
8
vast array of shapes and sizes. Concrete can Sumitsawan P., “Effect of Pavement Type
Meetings
& Pre-
Pre-
11
impressed with a
Concrete
Ordering
12
Convey,
Placing,
15
enhance their
projects; create Japan-Nippon Expressway Research Institute,
Measurement,
Testing and Closeout and
Concrete
Project
to Chapter 8 –
35
Appendix
Application” (1986).
Florida” (2013).
III” (2006).
(1997).
Introduction
1
with concrete and/or asphalt. On occasion, a infrastructure upgrades such as, drainage
platform with brick pavers or a combination of improvements and utility work may be
Concrete
and asphalt pavements only, and the purpose are the future costs anticipated to maintain
5
provides the impetus to assess pavement not limited to; concrete panel replacement,
7
design alternatives or strategies in greater joint maintenance, crack sealing and diamond-
detail in order to make an educated decision grinding to improve the skid-resistance of the
Architectural
Concrete
new roadway improvements. It is in the best Salvage/Residual Value: The salvage and/
interest of the municipality to determine or residual value is the expected value of the
Concrete
Jointing
the overall goals of the project (ex. short pavement at the end of the analysis period. If
9
conduct a LCCA and select the most optimal its entirety at the end of the analysis period,
10
pavement design strategy based on the best the salvage value may include the recycling
value for money (VFM). The VFM concept of materials that will be removed and reused.
Construction
Placement
considers not only the minimum purchase Generally speaking, it is prudent to assume
Meetings
& Pre-
Pre-
11
price (initial capital expense) but also the the salvage value will be minimal in this
maximum efficiency and effectiveness of each scenario unless there is a specific use and
Procedures
Convey,
Placing,
the duration of time considered as part value is the total cost of expenditures in the
14
the maintenance requirements of each certain costs or benefits will occur in different
Curing Acceptance of Continuous Troubleshooting
15
alternative and include at least one (1) time periods and converts these values into
major rehabilitation event. For example, comparable amounts. This concept recognizes
Measurement,
Testing and Closeout and
Concrete
a 50-year duration period will include the fact that money in today-dollars has the
16
several maintenance and rehabilitation ability to earn interest over time (known as
(M&R) milestones for concrete and asphalt the time / value of money), and the notion
Improvement
Project
37
Appendix
and Inspection
Curb & Gutter Management
Evaluation
current funds are discounted to a future year
Sidewalk,
2
value. Typically expressed as a percentage For this example, a 50-year analysis period
figure for an annual rate, the discount rate for the construction and maintenance of 1
Pavement
and Rigid
Selection
represents the interest money is anticipated km of 4-lane roadway was considered for
Asset
3
to earn over the analysis period. A reasonable comparable concrete and asphalt pavement
interest rate at which money can be invested designs. The existing subgrade is assumed to
Concrete
in bonds or used for debentures is the be in the medium category (low plasticity /
Bridges
4
appropriate discount rate to use in these silt = 40 MPa and/or CBR=4) and the Annual
economic evaluations. Average Daily Truck Traffic (AADT) is 2,500
5
With the intention of bringing future costs proposed concrete pavement section consists
to the present value and adding the present of 200 mm of concrete; and 200 mm Granular
Life-Cycle
(LCCA)
worth of capital investment, the following “A” base. The proposed asphalt pavement
6
formula is derived for LCCA: section consists of 140 mm of hot-mix asphalt
Life Cycle Cost Analysis (LCCA) = Initial (HMA); 150 mm of Granular “A” base; and 450
Fill (U-Fill)
construction cost + maintenance costs – mm of Granular “B” sub-base. The resulting
7
salvage value data from this analysis is summarized in
Tables 6.1 and 6.2. For additional information
Architectural
Concrete
LCC = A + E1 (PWF1) + … + Ek (PWFk) – S on pavement design comparisons, refer to 3.4
8
(PWFn) Pavement Selection, Table 3.2 - Equivalent
where; Pavement Structure Design Matrix for
Concrete
Jointing
Municipal Roadways.
9
LCC = Life Cycle Costs (present worth of the
Procurement
expenditures over the pavement’s life) The sum of the data in Table 6.3 provides a
10
A = initial cost of construction present worth value of the proposed concrete
Ek = maintenance cost in year k pavement to be:
Construction
Placement
PWFi = present worth factor = (1 / (1+r))i $980,100 (Initial construction cost) + $136,916
Meetings
& Pre-
Pre-
11
(where, r = discount rate, i = year of repair) (maintenance costs – salvage value) =
n = analysis period $1,117,016 (LCCA). Some of the maintenance
Procedures
S = salvage value treatments included in this analysis is as
Concrete
Ordering
12
follows;
Transportation
and Receiving Consolidating and
Concrete
13
and Finishing Requirements
Concrete
Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting
15
Measurement,
Testing and Closeout and
Concrete
16
Improvement
Project
17
18
38
Appendix
Joint Resealing: Presently, there are two blowing and/or vacuuming of the joints is
and Inspection
Curb & Gutter Management
Evaluation
philosophies on the requirement for joint recommended to ensure longevity of the saw
Sidewalk,
2
sealing. The first school of thought suggests cut over the life of the pavement.
that the joints should not be sealed due
Pavement
and Rigid
Selection
to ongoing maintenance needs, the other With joint sealing, after the concrete receives
Asset
3
school suggests otherwise and recommends the initial saw cut to relieve shrinkage
sealing the joints. There are advantages stresses during the curing period, a wider
Concrete
and disadvantages to both options. The idea saw cut is sawn. The joint should then be
Bridges
4
behind not sealing the joints is that joint cleaned, backer rod installed and then the
sealants typically last 10-15 years at which sealant material. The sealant material helps
Sustainability Cost Analysis Unshrinkable
point the sealant should be removed and reduce the amount of water that infiltrates
5
replaced with new joint sealing compounds. into the sub-base at the joint and prevents
By putting in the sealant the municipality incompressible materials from entering the
Life-Cycle
(LCCA)
is recognizing that additional maintenance joint. The main disadvantage is the sealants
6
activities are required over the life of the typically last less than 10 years, at that time
pavement albeit, incompressible particles will the joint has to be cut wider and new sealant
Fill (U-Fill)
not enter the joint and cause the concrete installed. Successive saw cutting will create
7
to chip in seasonal freeze / thaw conditions. wider joints over time that may lead to
With no sealant in the joints, incompressible potential noise complaints.
Architectural
Concrete
materials can enter the joint, especially during Both methods have worked successfully for
8
the individual concrete panels may lock up maintenance activity is best suited over the
9
and expand in the summer months when life of the pavement. The same approach
Procurement
the panels move due to the summer heat. applies for asphalt pavements, crack sealing
10
If joint sealant is not used then sweeping, for roadways prevent and slow down
Construction
Placement
Meetings
& Pre-
Pre-
11
Procedures
Concrete
Ordering
12
Transportation
and Receiving Consolidating and
Concrete
13
and Finishing Requirements
Concrete
Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting
15
Measurement,
Testing and Closeout and
Concrete
16
Improvement
Project
17
18
39
Appendix
and Inspection
Curb & Gutter Management
Evaluation
and crack sealing must be reapplied regularly. section. Small repairs are prone to cracking
Sidewalk,
2
For thinner concrete pavements, the unless the length to width ratio greater than
movement of the joint becomes quite limited 1.5. For example, if a panel is to be cut 600
Pavement
and Rigid
Selection
and the width of the saw cuts can be reduced mm wide then the length of the panel to be
Asset
3
due to the size of panels / joint spacing. As a saw cut cannot be greater than 900 mm. If
result, joint sealing is not normally required the panels are not “square” or under the 1.5
Concrete
for these projects. ratio, then the panel will normally crack mid-
Bridges
4
panel and cracking may transfer to adjacent
Partial and Full Depth Repair: Partial depth concrete panels.
5
used to repair either joint spalling or surface Comparative Asphalt Design:
imperfections. A partial depth repair typically
Life-Cycle
(LCCA)
consists of removing approximately 75 mm Following the same life cycle cost analysis
6
of the concrete around the repair area and method, the initial construction costs of the
replacing the surface with new concrete or a asphalt cross-section and the maintenance
Fill (U-Fill)
specialized patch material. Full depth repairs requirements over a 50 year period are as
7
are completed in order to repair panels that follows:
have been damaged during service, such as
Architectural
Concrete
cracking, ravelling and / or faulting at joints. Table 6.4 - Initial and long-term maintenance
8
Fast track concrete can be used in order costs for an asphalt pavement with 2,500
to accelerate curing period and reopen the AADTT and 40MPa subgrade
Concrete
Jointing
roadway to traffic. The repair is similar to a (provided by CAC – Street Smart Report,
9
utility cut repair where, it is best to replace ARA).
Procurement
Construction 10
Placement
Meetings
& Pre-
Pre-
11
Procedures
Concrete
Ordering
12
Transportation
and Receiving Consolidating and
Concrete
13
and Finishing Requirements
Concrete
Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting
15
Measurement,
Testing and Closeout and
Concrete
16
Improvement
Project
17
18
Table 6.4 - Initial and long-term maintenance costs for an asphalt pavement with 2,500 AADTT and
40MPa subgrade (provided by CAC – Street Smart Report, ARA).
40
Appendix
savings of $74,655.
Bridges
4
References:
Sustainability Cost Analysis Unshrinkable
of Waterloo” (2015).
6
http://www.fhwa.dot.gov/pavement/
recycling/98042/20.cfm
Architectural
Concrete
8
Concrete
Jointing
9
Procurement
Construction 10
Placement
Meetings
& Pre-
Pre-
11
Procedures
Concrete
Ordering
12
Transportation
and Receiving Consolidating and
Concrete
13
and Finishing Requirements
Concrete
Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting
15
Measurement,
Testing and Closeout and
Concrete
16
Improvement
Project
17
18
41
Appendix
and Inspection
Curb & Gutter Management
U-Fill can be removed with hand tools and
Evaluation
Sidewalk,
2
7.1 Introduction provides easy access to the utilities if / when
repairs or reinstallations are required in the
Pavement
and Rigid
Selection
Every year in cities and towns across future.
Asset
3
Ontario, existing roadways are excavated
and trenched at times to repair or install new U-Fill is a controlled, low strength, self-
Concrete
utilities. When the repair or installation is compacted, backfill material (or CLSM -
Bridges
4
complete, the pavement must be restored and Controlled Low-Strength Materials) used
reopened to vehicular traffic. Over the years, in utility cuts and trenches as shown in
5
utility trenches has shortened the life of the manufactured using cement, water, fine
pavement; resulted in settlements / further and/or coarse aggregates. In addition, it is
Life-Cycle
(LCCA)
repairs; and a large annual outlay of public an extremely low-strength concrete with a
6
funds for maintenance activities to provide an maximum strength usually specified, rather
acceptable level of service to the travelling than a minimum strength as for normal
Fill (U-Fill)
public. concrete. The minimum 24-hour compressive
7
strength should be 0.07 MPa with a maximum
This chapter describes a flowable backfill compressive strength of 0.7 MPa at 28 days.
Architectural
Concrete
material called U-Fill and how it should be The density of the material is controlled such
8
used in place of compacted granular as a that no compaction is required to achieve
viable backfill material to restore excavations an adequate bearing capacity, as would be
Concrete
Jointing
for the installation of storm and sanitary the case if granular materials were used for
9
sewers; maintenance manholes; catch backfilling purposes. Bearing capacity is a
Procurement
basins and ditch inlets; valve chambers for common criterion used for measuring the
10
watermains; and other utilities. The use of ability of a soil to withstand or support a load,
U-Fill eliminates future settlement of the and soils in excess of 0.3 MPa to 0.7 MPa
Construction
trench material, restores the riding quality would represent a well-compacted fill.
Placement
Meetings
& Pre-
Pre-
11
and prolongs the service life of the pavement.
Procedures
Concrete
Ordering
12
Transportation
and Receiving Consolidating and
Concrete
13
and Finishing Requirements
Concrete
Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting
15
Measurement,
Testing and Closeout and
Concrete
16
Improvement
Project
17
18
42
Appendix
U-Fill, also known as flowable fill, usually to 25% replacement are a potential source
consists of water, cement, fine and/or of CLSM materials and should be considered
Pavement
and Rigid
Selection
coarse aggregates, but may also contain fly in U-Fill mixtures although, variations of the
Asset
3
ash or slag or air entrainment admixtures. physical properties in the aggregates will
Special attention should be taken when have a significant effect on the mixture’s
Concrete
fly ash or slag is used, as it may result in performance. Aggregates that have been
Bridges
4
should be based on availability, cost, specific • 19 mm (3/4”) minus aggregate with sand;
application, and the necessary characteristics • Native sandy soils, with more than 10%
Life-Cycle
(LCCA)
of the mixture, including flowability, strength, passing a 75 m (No. 200) sieve; and
6
concrete and U-Fill, provides cohesion in Fly ash: Coal-combustion fly ash is sometimes
the mixture and ultimate strength for the used to improve flowability in concrete and
Architectural
Concrete
material. For most applications, Type GU or U-Fill mixtures. High fly ash content mixtures
8
GUL cement conforming to CSA A3001 is result in low-density CLSM when compared
normally specified. with mixtures with high aggregate contents.
Concrete
Jointing
in U-Fill mixtures can improve the workability whether the mixture will meet the specified
10
mix. Water content can be reduced as much there is no noticeable segregation observed
Concrete
Ordering
12
as 50% when using air-entraining admixtures. in the mixture and the U-Fill material is at
The use of these materials may require least 200 mm (8 in.) in diameter with the
Transportation
and Receiving Consolidating and
Concrete
modifications to typical U-Fill mixtures. slump cone test. Flowability ranges can be
13
Convey,
Placing,
proportioned with sufficient fines to promote •Low flowability: less than 150 mm (6 in.);
14
Water: Water typically used in concrete •High flowability: greater than 200 mm (8 in.).
Curing Acceptance of Continuous Troubleshooting
15
Aggregates: The type, grading, and shape of consolidate from a plastic state to a
aggregates can affect the physical properties hardened state with sufficient strength to
Improvement
Project
of the mixture, such as flowability and support the weight of a person. This time is
17
compressive strength. Aggregates complying greatly influenced by the amount and rate
with CSA A23.1 are generally used, because of bleed water released from the mixture.
concrete producers have these materials When excess water leaves the mixture, solid
18
in stock. Granular materials with lower- particles realign, provide greater contact and
43
Appendix
and Inspection
Curb & Gutter Management
Evaluation
greatly dependent on the type and quantity placement of a large U-Fill installations have
Sidewalk,
2
of cementitious material in the U-Fill. Final shown good performance with no shrinkage
set time can be as short as one (1) hour, but or settlements observed.
Pavement
and Rigid
Selection
generally takes three (3) to five (5) hours
Asset
3
under normal conditions. Normal factors Codes and Standards: Canadian Standards
affecting the hardening time are: Association (CSA) A23.1-14 Concrete Materials
Concrete
and Methods of Concrete Construction,
Bridges
4
• Type and quantity of cementitious material; clause 8.11 regarding Controlled Low-Strength
• Permeability and degree of saturation of Materials (CLSM) provides guidance for the
5
• Moisture content of U-Fill; to compressive strength, and recommended
• Proportioning of U-Fill; methods of construction. Additional
Life-Cycle
(LCCA)
• Mixture and ambient temperature; information regarding U-Fill can also be found
6
• Humidity; and in OPSS 1359.
• Depth of trench / cut.
Fill (U-Fill)
References:
7
7.4 Harden Properties
Canadian Standards Association; A23.1-14
Architectural
Concrete
Strength: Unconfined compressive strength is Concrete Materials and Methods of Concrete
8
a measure of the load-carrying ability of U-Fill. Construction
The compressive strength of 0.3 to 0.7 MPa
Concrete
Jointing
equates to an allowable bearing capacity of a American Concrete Institute; ACI 229-R13
9
well-compacted soil. It is the primary objective Report on Controlled Low-Strength Materials
Procurement
for U-Fill installations to provide adequate
10
bearing support while maintaining low level Ontario Provincial Standard Specifications;
strengths to ensure future excavation (if OPSS 1359, “Material Specification For
Construction
Placement
necessary) can be accommodated at a later Unshrinkable Backfill”. (2006)
Meetings
& Pre-
Pre-
11
date. Some mixtures that are acceptable at
early ages continue to gain strength with
Procedures
time, making future excavation with hand
Concrete
Ordering
12
tools difficult to complete.
Transportation
and Receiving Consolidating and
Concrete
Density: Wet density of an U-Fill, in place, is
13
in the range of 1,840 to 2,320 kg/m3, which is
greater than most compacted materials. The
Convey,
Placing,
dry density of the mixture can be expected
14
to be substantially less than that of the
wet density due to water loss. Lower unit Protection
Concrete
15
16
Project
44
Appendix
Concrete is one of the most versatile is patterned form-tie holes and a smooth
and widely used construction materials surface finish. For vertical structures such as
Pavement
and Rigid
Selection
in the world. One special subset is called foundations and retaining walls, this method
Asset
3
finish and structural capabilities in one. methods and revealed after the concrete has
Bridges
4
This material is made to be seen. Canadian been cast (ex. patterned form liners).
Standards Association (CSA) A23.1-14, defines Cast-in-Place Horizontal: also known as
Sustainability Cost Analysis Unshrinkable
captures the chosen look. Achieving an provide a decorative finish. Some techniques
architectural or decorative appearance used for cast-in-place concrete flatworks
Fill (U-Fill)
done to the concrete to make it stand out. (using brooms, trowels or other hand tools);
Whether that involves special forms, special exposed aggregate finishes using retardants
Architectural
Concrete
finishing techniques, or special ingredients, to slow the hardening process; sand blasting
8
the variety of effects is almost endless and or shot blasting to provide a coarse surface;
open to the designer’s imagination. stamping; acid etching and staining.
Concrete
Jointing
9
finish or exterior surface in a public space usually in a controlled factory setting such
or municipal right-of-way; contributes to the as a precast concrete plant. Typically, these
Construction
Placement
visual character of the space or structure; and structural members or panels are used as
Meetings
& Pre-
Pre-
11
There are many ways in which concrete can acquire a desired appearance. Precast panels
13
be formed; however, they generally fall into are often viewed as a cost-effective approach
one of two main categories: concrete that is due to the amount of time saved during
and Finishing Requirements
Concrete
Convey,
Placing,
cast where it will remain, and concrete that installation. In addition, precast concrete can
14
is cast elsewhere and transported to site provide a particularly artful appearance and
for installation. Within these two categories, creative form for any surface.
Protection
Concrete
15
construction are cast-in-place and precast. Tilt-up: In this method of precast concrete,
These techniques are described briefly below, a cast-in-place concrete floor slab is usually
Measurement,
Testing and Closeout and
Concrete
and are further explained in surface and basic used as formwork for the cladding/wall of
16
Project
Cast-in-Place Vertical: In this method of wall slabs, which are then cast horizontally on
17
concrete construction, formwork is erected the floor slab, sometimes in stacks on top of
on-site and the concrete is typically placed via each other. Once cured, they are hoisted and
ready-mixed concrete where, the material is tilted into place.
18
45
Appendix
and Inspection
Curb & Gutter Management
Evaluation
substantial manoeuvring space for the lifting Concrete
Sidewalk,
2
equipment and proper planning.
Coloured Concrete: Concrete is a product
Pavement
and Rigid
Selection
Applied: Applied concrete is not as common known to be mouldable into many shapes and
Asset
3
now as it used to be. It is often recognizable is well known to have many different colours
at a zoo, skate park, or pool, or one of the as is illustrated in Figure 8.3. Coloured
Concrete
spaceship-like buildings from the 1960s. The concrete is produced through the use of iron
Bridges
4
application of shotcrete, using a pneumatic oxide pigments in the mix and have been used
sprayer is one way that curvilinear shapes are in concrete to provide earth-tone elements
5
mined from the ground or manufactured in
chemical plants around the world. Pigments
Life-Cycle
(LCCA)
8.2
6
Fill (U-Fill)
7
Architectural
Concrete
8
Concrete
Jointing
9
Procurement
Construction 10
Placement
Meetings
& Pre-
Pre-
11
Procedures
Concrete
Ordering
12
Transportation
and Receiving Consolidating and
Concrete
13
and Finishing Requirements
Concrete
Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting
15
Measurement,
Testing and Closeout and
Concrete
16
Improvement
Project
17
18
46
Appendix
are available from suppliers in either powder, which any pigment has been added. Pigment
and Inspection
Curb & Gutter Management
Evaluation
liquid and granular forms. Iron oxide pigment can be added to the concrete mix integrally
Sidewalk,
2
particles are ten times smaller than cement in the mixing process or can be applied to the
and cover the cement particle when mixed surface after the concrete has set.
Pavement
and Rigid
Selection
This is the primary reason the quantity of also be used on its own and allow for a broad
Bridges
4
color is typically based on the weight of spectrum of colours from bright whites to
the cement content or a percentage of the pastels or saturated colors. Mix designs for
Sustainability Cost Analysis Unshrinkable
overall mix. The supplier and / or contractor white or coloured concrete are formulated
5
should control the amount of water added with respect to the following ingredients,
to the concrete
Life-Cycle
(LCCA)
to ensure the
6
mix provides a
consistent colour
Fill (U-Fill)
throughout the
7
entire project. If
additional water
Architectural
Concrete
is added during
8
construction then
the proportions
Concrete
Jointing
of the mix
9
will change
Procurement
resulting in the
10
colour fading or
becoming lighter
Construction
Placement
in appearance.
Meetings
& Pre-
Pre-
11
Concrete
Procedures
inherently is a
Concrete
Ordering
12
natural coloured
material and
Transportation
and Receiving Consolidating and
Concrete
consistency
13
depends on many
factors from
and Finishing Requirements
Concrete
Convey,
Placing,
batch to batch.
14
These factors
include but are
Protection
Concrete
15
temperature of
the mix; moisture
Measurement,
Testing and Closeout and
Concrete
content of the
16
aggregates; the
source of the
Improvement
Project
cement; types of
17
supplementary
cementing
materials; and Figure 8.3 - Decorative patio and pool entry with exposed aggregate surface
18
47
Appendix
and Inspection
Curb & Gutter Management
Evaluation
effect on color; (1) type and color of cement; decorative aggregates (ex. black granite);
Sidewalk,
2
(2) type and quantity of pigment; (3) type and vary in size; and the depth of penetration can
quantity of chemical admixtures; (4) type, be controlled based on desired amount of
Pavement
and Rigid
Selection
gradation, color, and cleanliness of fine and aggregate exposed. For example, the concrete
Asset
3
coarse aggregates; (5) type and quantity of on the left in Figure 8.4 has been constructed
supplementary cementing materials such as, with a light etch or micro-exposed aggregate
Concrete
slag, fly-ash, dark or white silica fume; and (6) finish to expose the sand grains in the mix
Bridges
4
consistent water to cementing materials ratio only. This technique provides texture surface
(w/cm ratio). but is still comfortable for bare feet or bicycle
5
Exposed Aggregate: A textured surface can concrete only stamped with a subtle stone
be constructed to provide colour changes surface. By simply changing the texture of
Life-Cycle
(LCCA)
and surface finishes such as, impressed the concrete, the finished product gives the
6
brick or stone. Another simple way to impression that a different colour of concrete
change the texture is to provide an exposed has been used.
Fill (U-Fill)
aggregate finish with a surface retardant
7
to slow down the setting process. This In Figure 8.5, is a concrete surface with
Architectural
Concrete
8
Concrete
Jointing
9
Procurement
Construction 10
Placement
Meetings
& Pre-
Pre-
11
Procedures
Concrete
Ordering
12
Transportation
and Receiving Consolidating and
Concrete
13
and Finishing Requirements
Concrete
Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting
15
Measurement,
Testing and Closeout and
Concrete
16
Improvement
Project
17
18
48
Appendix
finished on the left respectively. This surface concrete or patterned concrete, is a method
treatment removes the concrete paste just of concrete construction that provides
Pavement
and Rigid
Selection
enough to expose the top of the coarse a finished surface that resembles other
Asset
3
aggregate. On the right is a traditional materials such as, slate, flagstone, brick,
(full depth) exposed aggregate surface and hardwood, cobbles, etc.
Concrete
used to finish sidewalks or walkways. The Stamped concrete offers a wide array of
traditional (full depth) exposed aggregate options to municipalities when creating a
Sustainability Cost Analysis Unshrinkable
removes more paste from the surface; reveals desired look for new streetscapes, sidewalks,
5
more aggregate colours in the mixture and parking lots, parks and other public spaces.
provides a rougher surface appearance. Stamped concrete has the ability to provide
Life-Cycle
(LCCA)
When texturing and colour are combined, a a cost-effective surface treatment without
6
Shown subsequently in Figure 8.7 is another random or repetitive interlocking stones, tiles,
technique municipal designers may want fieldstone, flagstone and other natural stone
Architectural
Concrete
to consider for their decorative concrete finishes. The concrete mats used to create
8
applications. Similar to the examples these finishes vary in size and can offer an
above, the treatment involves texturing array of jointing designs or seamless stone-
Concrete
Jointing
the surface with micro-exposed aggregate like finishes. When applied with coloured
9
finishes although, jointing is imprinted release agents and concrete sealers, the
Procurement
into the concrete with plastic stencils municipality can enhance the appearance
10
to develop a brick paving stone pattern. of the surface and create a two-tone finish
The styles of patterns are limitless to the similar to natural stone, in Figure 8.8 or
Construction
Placement
13
and Finishing Requirements
Concrete
Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting
15
Measurement,
Testing and Closeout and
Concrete
16
Improvement
Project
17
18
49
Appendix
and Inspection
Curb & Gutter Management
Evaluation
and / or products, refer to the following can be considered in the contract documents
Sidewalk,
2
supplier websites for additional information; to control the quality of decorative concrete
Brickform - http://www.brickform.com/ work. These items include but are not
Pavement
and Rigid
Selection
Textures/About-Our-Textures/; and Proline limited to; jointing patterns and advising
Asset
3
the contractor that the representative will
Tools - http://www.prolinestamps.com/ approve all chalk lines prior to saw cutting;
Concrete
concrete_stamps.aspx?id=1 contractor’s opportunity to patch and repair
Bridges
4
Figure 8.8 – Decorative coloured concrete damaged and / or nonconforming sections of
with stamped stone finish (provided by decorative concrete; color variations between
5
responsibility to control / verify mix designs;
8.3 Qualifications and Specifications contractor’s opportunity to review and
Life-Cycle
(LCCA)
recommend changes to the concrete mixture
6
It is best practice to include in the contact to improve performance; and trial batches or
documents, a special provision outlining mock-ups required for representative review /
Fill (U-Fill)
the municipality’s quality expectations for approval prior to concrete placement.
7
architectural or decorative concrete, the
monitoring / controlling procedures during Mock-ups: The mock-up can be a separate
Architectural
Concrete
placement and subsequent acceptance standalone item in the contract or built-in to
8
requirements. The contract should define the unit cost of the architectural or decorative
the qualifications required by the general concrete items providing the description of
Concrete
Jointing
contractor and the municipal representative work is clearly identified for contractor’s
9
who will evaluate the concrete for compliance bidding on the work. It is in the best interest
Procurement
with the specifications. In order to mitigate of all parties that a mock-up of the proposed
10
any misunderstandings, it is imperative work is conducted to ensure the contractor
that the specifications are clear to the and municipal representative have agreed
Construction
Placement
contractor and the municipal representative on a sample of the architectural/decorative
Meetings
& Pre-
Pre-
11
is readily available to guide and approve the concrete work prior to proceeding with larger
performance of the work. placements.
Procedures
Concrete
Ordering
12
Transportation
and Receiving Consolidating and
Concrete
13
and Finishing Requirements
Concrete
Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting
15
Measurement,
Testing and Closeout and
Concrete
16
Improvement
Project
17
18
50
Appendix
It is recommended the concrete specifications • Size of the mock-up should represent repair
and Inspection
Curb & Gutter Management
Evaluation
have a defined scope of work for the mock-up and patching of concrete if required;
Sidewalk,
2
Enclosed are some tips for ensuring a positive municipality to request additional mock-
Asset
3
outcome from the mock-up: ups if necessary. This will be difficult for the
contractor to bid thus, the number of mock-
Concrete
• Construct the mock-up as close reasonably ups possibly required should be specified;
Bridges
4
possible to the actual work in every detail; • Place the mock-up somewhere it can remain
• Include multiple sections of a mock-up to until the job is complete and accepted at final
Sustainability Cost Analysis Unshrinkable
required. The mock-ups may be expensive but • Provide acceptance, direction, objections, or
it will identify the preferred quality of work rejection in writing to the contractor.
Life-Cycle
(LCCA)
and alleviate any schedule delays resulting The Canadian Standards Association
6
from disputes and / or replacing the work; (CSA), Concrete Materials and Methods
• When multiple lifts of concrete are required of Concrete Construction (A23.1-14) has
Fill (U-Fill)
in the design, pour at least the second lift that provisions on Architectural Concrete. For
7
up as in the real structure to represent the “Mock-up Field Samples”; “Formwork for
8
job;
Transportation
and Receiving Consolidating and
Concrete
13
and Finishing Requirements
Concrete
Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting
15
Measurement,
Testing and Closeout and
Concrete
16
Improvement
Project
17
18
51
Appendix
ca/en/resources/technical_publications/
invt/27012102014
Introduction
1
Joints are used in concrete pavement to convenience will bleed out of the concrete
control the location and geometry of the which will then lose volume. The loss of
Pavement
and Rigid
Selection
cracks develop due to stresses in the shrinkage in the concrete. Low shrinkage
concrete caused by shrinkage during the concrete is defined by the Canadian
Concrete
and moisture differences; and traffic 8.8.2 as concrete that has shrinkage not
loading applied to the surface. Concrete greater than 0.04% at 28 days when using
Sustainability Cost Analysis Unshrinkable
moves for a variety of reasons and if the 75 x 75 mm prisms, or 0.035% when using
5
concrete is restrained in any way cracking 100 x 100 mm prisms in accordance with CSA
may occur. A pavement can move on the A23.2-21C. Conventional concrete has typical
Life-Cycle
(LCCA)
base shrinking towards the centre of the drying shrinkage values between 0.035%
6
friction prevents full contraction of the panel In order to allow for drying shrinkage,
7
and if the resistance force is greater than joints must be placed in the concrete at
the tensile capacity of the concrete, the predetermined intervals or random cracking
Architectural
Concrete
concrete will crack. Restraint is also caused will occur which will not be as aesthetically
8
by appurtenances such as, catch basins, pleasing as a controlled joint. For example,
light poles, maintenance holes or other assume a pavement is 4.5 m in length with
Concrete
Jointing
The primary causes for concrete movement concrete will shrink 2.7 mm and jointing
Procurement
are drying shrinkage and thermal expansion should be installed to control any shrinkage
10
Concrete requires water / cementitious Joint and Sealant Movement Estimator” App
Meetings
& Pre-
Pre-
11
ratios (w/cm) between 0.28 and 0.32. The free for downloading at http://apps.acpa.org/
current Canadian edition of Design and applibrary/JointMovement/.
Procedures
ratio excludes evaporable water, the water For municipal applications, concrete is placed
to Portland cement ratio (by mass) should for exterior applications that are subject to
Transportation
and Receiving Consolidating and
Concrete
be approximately 0.22 to 0.25 in order the elements. When the concrete is heated
13
Convey,
Placing,
the concrete, typical w/cm ratios are change is determined by the concrete’s
14
between 0.70 and 0.40. For sidewalks and Coefficient of Thermal Expansion (CTE).
curb applications, the w/cm ratio specified Figure 9.1 shown below represents the
Protection
Concrete
is a maximum 0.45 and bridge decks are a average CTE for various types of aggregates.
Curing Acceptance of Continuous Troubleshooting
15
maximum 0.40. Roller Compacted Concrete For a typical limestone concrete mix, the
(RCC) has a lower w/cm ratio of 0.38 or average CTE is 7.8 x10-6 m/m/°C. For
Measurement,
Testing and Closeout and
Concrete
lower (which reduces shrinkage cracking). the same 4.5 m concrete section noted
16
The primary difference in the w/cm ratio above, the length of the pavement will now
is the water required to make the concrete vary by 0.7 mm due to thermal expansion
Improvement
Project
more flowable at the desired slump, this term / contraction for temperatures ranging
17
is called “the water of convenience”. between -10 to 10 °C. This is not a significant
change when compared to the shrinkage that
With the latest technologies in concrete occurs during curing although, this expansion
18
water reducers, it is possible to have a / contraction may cause the concrete to chip
53
Appendix
and Inspection
Curb & Gutter Management
Evaluation
materials. the concrete pavement.
Sidewalk,
2
To accommodate these movements there For sidewalks and curbs, the edge loads
Pavement
and Rigid
Selection
are four types of jointing techniques that are are the most predominate load condition
Asset
3
commonly used: whereas, interior loads are the most
(1) construction joints; (2) contraction joints; predominant load condition for concrete
Concrete
(3) isolation joints; and (4) expansion joints. pavements. It is important to understand the
Bridges
4
For these types of jointing applications, the difference since interior loads can change
joints can be sealed or not sealed depending to edge loads if the joints in a concrete
5
load transfer between panels is reduced. The
Concrete jointing is an important transition from edge load to interior load is
Life-Cycle
(LCCA)
consideration in the design and longevity determined by the radius of relative stiffness
6
of the pavement. As shown in Figure 9.2, of the concrete pavement which is beyond
there are three critical cases for stress in the limits of this manual.
Fill (U-Fill)
the pavement; interior load, corner load and
7
edge load. Interior loads are in the middle 9.1 Construction Joints
of the panel and they are usually the lowest
Architectural
Concrete
stress condition. Corner loads are at the Constuction joints occur for two primary
8
corner of the panels and edge loads are reasons; the concrete work has continued
at the limit of the concrete where there is from a previous concrete pour or delays
Concrete
Jointing
no load transfer between adjacent panels. have been experienced on a project and
9
Edge loads are usually the highest stress the pour had to be completed due to time
Procurement
condition and designers should take this into constraints between placement. Depending
Construction 10
Placement
Meetings
& Pre-
Pre-
11
Procedures
Concrete
Ordering
12
Transportation
and Receiving Consolidating and
Concrete
13
and Finishing Requirements
Concrete
Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting
15
Measurement,
Testing and Closeout and
Concrete
16
Improvement
Project
17
18
54
Appendix
on the application, construction joints are joint does not allow load transfer between
and Inspection
Curb & Gutter Management
Evaluation
typically formed with a smooth vertical face the panels and the slabs will act indepently
Sidewalk,
2
when there is new concrete placed beside when loading is applied. This is acceptable
old concrete. The following is a list of best for light load conditions or when there
Pavement
and Rigid
Selection
practice methods that can be considered for is potential for cracking and the limit of
Asset
3
various applications and are illustrated in cracking should be contained within a panel.
Figure 9.3: Under this scenario, load transfer is not
Concrete
construction joint for concrete sidewalk Butt Joint with Expansion Joint Material
5
applications and is used to isolate and Dowel Bars: This method is used in
appurtenances such as, maintenance hole concrete pavements where one panel is
Life-Cycle
(LCCA)
frames or poles, and is placed for separation likely to crack due to appurtenances in the
6
between consecutive sidewalk pours. This concrete but load transfer is required across
the joint and /or
Fill (U-Fill)
it is necessary to
7
prevent faulting
(lifting) of the joint.
Architectural
Concrete
an expansion
joint material
Concrete
Jointing
which provides
9
seperation and
Procurement
from propagating
to the adjacent
Construction
Placement
to ensure a smooth
13
surface. In this
case, an edge
and Finishing Requirements
Concrete
Convey,
Placing,
condition design is
14
homogeniously.
Curing Acceptance of Continuous Troubleshooting
15
method is used is
commonly used in
Improvement
Project
slip-form concrete
17
55
Appendix
Asset
3
Concrete
Bridges
4
Sustainability Cost Analysis Unshrinkable
5
transeversley to the direction travel and a maximum ratio of 1:1.2). Sawn contraction
placed between pours to connect the slabs. joints should be cut between 8 and 24
Life-Cycle
(LCCA)
Dowel bars are placed longetudinally at hours after placement depending on the
6
construction joints but should only be used environmental conditions (eg. temperature,
for pavements greater than 180 mm thick. wind, etc). Early entry saws can be used
Fill (U-Fill)
to reduce the cut time to approximately 4
7
Butt Joint with Chipped Concrete Face: hours after placement. When the pavement
Architectural
This method is used in lieu of dowels for or sidewalk is not isolated from the curb
Concrete
8
pavements less than 180 mm thick. Since through the use of expansion joint material,
dowels are not practical for this application, then sawcuts in the curb should be aligned
the joint is manually chipped to provide a with the adjacent slab to control the location
Concrete
Jointing
9
rough surface and cleaned to enhance the of cracking.
bond of the new concrete. This method
Procurement
promotes aggregate interlock between the 9.3 Isolation Joints
10
pours and encourages the panels to act as
one. It is important that the chipped face Isolation joints are needed around embedded
Construction
Placement
Meetings
does not undercut the existing concrete as appurtenances or ironworks in the concrete.
& Pre-
Pre-
11
it will be difficult to fill the void and potential Embedded ironworks in the concrete may
reduce the effective thickness of the restrain the concrete when movement
Procedures
Concrete
Ordering
pavement. occurs and cause the concrete to crack.
12
There are three examples provided in
9.2 Contraction Joints Figure 9.5 below. Panel 1 has a lamp post
Transportation
and Receiving Consolidating and
Concrete
in the bottom left corner which will be fixed
13
Contraction joints are joints that are either when the panel moves towards the centre
sawn into the pavement or tooled in using of the panel. Therefore, the concrete at
Convey,
Placing,
a grooving tool. Contraction joints are the top right corner has to move farther to
14
installed to a depth of 1/4 to 1/3 of the slab accommodate the fixed point when shrinkage
thcikness (T/4 or T/3). Some municipalities occurs in the concrete. In Panel 2, there
Protection
Concrete
prefer sawn joints to reduce bumps for is no restraint and the panel will have the
Curing Acceptance of Continuous Troubleshooting
15
wheelchairs and accessibility purposes. ability to shrink towards the centre of the
Measurement,
In accordance with Canadian Standard panel. Lastly, the lamp post is located in
Testing and Closeout and
Concrete
Association (CSA) A23.1, the spacing of the centre of Panel 3 which is the preferred
16
contraction joints should be approximately location as the panel will shrink towards the
Improvement
25 times the slab thickness and should not centre. Most of the drying shrinkage occurs
Project
17
exceed 4.5 m. The concrete panels should in the first month of placement and cracking
be as square as possible with the length to may be observed within a couple months of
wide ratio not exceeding 1:1.5 (note: If you concrete placement.
18
56
Appendix
Another reason for cracking in the concrete to the “Design and Construction of Joints for
and Inspection
Curb & Gutter Management
Evaluation
results from the thermal expansion of the Concrete Streets” guideline provided on the
Sidewalk,
2
When the steel and the concrete are heated 9.4 Expansion Joints
Asset
3
are not isolated correctly. In Figure 9.6, panels that are anticipated to move differently
Bridges
4
the maintenance hole fame and cover does than adjacent concrete sections. For sidewalk
not need to be isolated for drying shrinkage and curb applications, expansion joints can be
Sustainability Cost Analysis Unshrinkable
although, needs to be isolated due to the placed between the sidewalk and the curb and
5
thermal expansion of the two materials. If the sections of sidewalks that are perpendicular
concrete was installed on a base with minimal to each other. The curb and sidewalk are
Life-Cycle
(LCCA)
friction then the concrete could expand different thicknesses and widths therefore,
6
and construction details for telescoping and misalignment or cracking may occur if
maintenance holes, catch basins, etc., refer perpendicular sections are not isolated from
Architectural
Concrete
8
Concrete
Jointing
9
Procurement
Construction 10
Placement
Meetings
& Pre-
Pre-
11
Procedures
Concrete
Ordering
12
Transportation
and Receiving Consolidating and
Concrete
13
and Finishing Requirements
Concrete
Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting
15
Measurement,
Testing and Closeout and
Concrete
16
Improvement
Project
17
18
57
Appendix
and Inspection
Curb & Gutter Management
Evaluation
at approaches to bridge structures. If a be carefully planned during the design stage
Sidewalk,
2
concrete pavement was constructed adjacent of a concrete pavement project. If there are
to a bridge approach, expansion in the too many expansion joints in a pavement,
Pavement
and Rigid
Selection
concrete pavement would apply stress on the the pavement may move and cause the
Asset
3
bridge abutments if proper expansion joints contraction joints to separate and widen.
were not constructed. When the contraction joints widen excessively
Concrete
then there will be loss of load transfer at the
Bridges
4
Similar to expansion joints, it is best practice contraction joints. (Figure 9.8)
to construct expansion joints the full
5
expansion joint material such as, rubber or
foam. If the joints are not constructed the Joint sealing or no sealing is a very hot topic
Life-Cycle
(LCCA)
full depth of the slab, then sections of the with numerous experts sitting on both sides
6
sidewalk or pavement are still connected and of the dividing line. As pavement designers
expansion may cause the concrete to crack as are aware, water can have a damaging effect
Fill (U-Fill)
7
Architectural
Concrete
8
Concrete
Jointing
9
Procurement
Construction 10
Placement
Meetings
& Pre-
Pre-
11
Procedures
Concrete
Ordering
12
Transportation
and Receiving Consolidating and
Concrete
13
and Finishing Requirements
Concrete
Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting
15
Measurement,
Testing and Closeout and
Concrete
16
Improvement
Project
17
18
58
Appendix
enters the base and doesn’t drain properly. Kosmatka, Steven H.; Kerkhoff, B.;
Sidewalk,
2
The pro-sealing group states that joints need Panarese, William C.; MacLeod, Norman F.;
to be sealed to keep the water out and to and McGrath, R.J. “Design and Control of
Pavement
and Rigid
Selection
limit the amount of incompressible materials Concrete Mixtures, 8th Canadian Edition”
Asset
3
it can trap water which may become a Canadian Portland Cement Association
Bridges
4
large problem. Typically, joint sealants last (CPCA). “Thickness Design for Concrete
aprroximately 10-15 years before failures Highway and Street Pavement Canadian
Sustainability Cost Analysis Unshrinkable
materials entering the joint. In addition, if Coefficient of Thermal Expansion (CTE) and
the pavement is designed with good drainage Its Significance in Mechanistic-Empirical
Concrete
Jointing
then water entering the joint and / or base Pavement Design” (2012).
9
the joint which may lead to concrete chipping Specifications, OPSD 310.010 (2005).
and potential blow-outs of the joint during
Construction
Placement
Convey,
Placing,
15
website at www.wikipave.org
Improvement
Project
References:
17
59
Appendix
and Inspection
Curb & Gutter Management
Evaluation
this decision making process. Through the
Sidewalk,
2
This chapter provides a guideline for economic evaluation process, the agency
municipal concrete designers and contract should identify potential risks and the impact
Pavement
and Rigid
Selection
administrators during the procurement phase of making such procurement related decisions.
Asset
3
of a project and preparation of contract
documents. The procurement phase can be Depending on the complexity of a particular
Concrete
defined as the process of which the acquisition project, such as a skate-park seen in Figure
Bridges
4
of products, services or results are obtained 10.1 or reconstruction of a concrete bridge
from an outside external source. It is in the for example, the procurement schedule
5
projects are procured appropriately in order work plan for the project. The preferred
to ensure good value for the work in terms of timing of the reconstruction work may
Life-Cycle
(LCCA)
cost, time, quality and scope of work. dictate the schedule for procurement and
6
the agency’s ability to meet key milestones
The initial step in the municipal procurement dates, including; advertising timelines; bidding
Fill (U-Fill)
process is to identify the purchasing needs period; closing / opening of bids; acceptance
7
of the agency and establish a strategy to period; recommendation for award; and
satisfy these requirements. This strategy execution of the contract documents. The
Architectural
Concrete
typically includes a series of steps and can procurement schedule can significantly
8
be categorized in the following five process influence this process and the development of
groups. These groups can be summarized a Procurement Management Plan may assist
Concrete
Jointing
as follows; Plan Purchases and Acquisitions; agencies in administering the procurement
9
Planned Contracting; Contracts; Contract phase of a project.
Procurement
Administration; and Contract Closure.
10
Items to be considered as part of a
10.1 Plan Purchases and Acquisitions Procurement Management Plan include;
Construction
Placement
• Products, services or results to be procured
Meetings
& Pre-
Pre-
11
This process identifies which needs can be with justification statements and anticipated
met by purchasing or acquiring products, timelines;
Procedures
services or results from outside of the agency. • Procurement related costs, evaluation
Concrete
Ordering
12
This process typically includes considerations of purchasing options and selection
of how, what and when to acquire products, methodology;
Transportation
and Receiving Consolidating and
Concrete
services or results. During this process, • Risks associated with procurement
13
the agency may seek services and support management and potential mitigation
from subject matter experts or specialists in strategies;
Convey,
Placing,
disciplines such as engineering, contracting, Standardized procurement templates or
14
financing, purchasing and law. documents to be used (e.g. Request for
Quotation – RFQ); Protection
Concrete
The Plan Purchases and Acquisitions process • General instructions for bidders such as,
Curing Acceptance of Continuous Troubleshooting
15
includes reviewing the risks when determining contract schedules and work breakdown
whether to perform the work with in-house structure (WBS);
Measurement,
Testing and Closeout and
Concrete
resources or soliciting the work from outside • Procurement coordination with other agency
16
Project
60
Appendix
and Inspection
Curb & Gutter Management
Evaluation
the concrete plant and delivery vehicles as per and consideration by the agency. Potential
Sidewalk,
2
the requirements of OPSS 1350.MUNI. bidders are required to provide detailed
• Development of a bidder’s list, notification information pertaining to, but not limited to,
Pavement
and Rigid
Selection
process and industry liaison strategy; information about the general contractor;
Asset
3
• Contract approval process, deliverables and project management experience and
deadlines; and qualifications of supervisory staff; insurance
Concrete
• Criteria for vender performance evaluations. / bonding capabilities; company financial
Bridges
4
statements; past work history; the value of
work completed; project references; and
5
Provided that the agency determines to solicit After the closing date for pre-qualified
Life-Cycle
(LCCA)
the work from outside of the organization, bid submissions, the proposals may be
6
the Planned Contracting process prepares forwarded to a multi-discipline review
the documents required to facilitate the bid Committee consisting of agency staff, external
Fill (U-Fill)
submissions from General Contractors and consultants and/or subject matter experts (ex.
7
the subsequent selection / approval process. Structural Engineers retained on a concrete
The Planned Contracting process obtains bridge construction project). The review
Architectural
Concrete
responses from the concrete industry, such as Committee will assess, evaluate and rate
8
tendered bids or proposals from Contractors each proposal based on a set criteria defined
interested in performing the work. The bids for the project. Once completed, general
Concrete
Jointing
and/or proposals are received by the agency contractors will be shortlisted; a summary of
9
and evaluated to ensure the submissions the results / recommendation will be prepared
Procurement
meet the requirements of the contract for the agency’s approval body, such as
10
documents. Many factors can be considered Council; and the list of qualified contractors
when evaluating submissions, such as, cost; will provide a bid as part of the second stage
Construction
Placement
contractual compliance; list of suppliers / of the procurement process.
Meetings
& Pre-
Pre-
11
subcontractors; past performance; references;
and bonds / insurance. 10.3 Contracts
Procedures
Concrete
Ordering
12
Pre-Qualification of General Contractors: The municipal procurement process often
Depending on the type of concrete involves Purchasing Contracts between a
Transportation
and Receiving Consolidating and
Concrete
project planned by the agency, designers buyer and seller, or government agency and
13
/ contract administrators may consider general contractor. A mutual agreement,
pre-qualifying general contractors prior promise and/or contract is developed to bind
Convey,
Placing,
to the bidding process to ensure potential this relationship that defines the terms and
14
bidders are capable of delivering the project; obligations of each party. For example, the
conducting the work; and meet the minimum seller or general contractor shall provide Protection
Concrete
requirements in the contract documents. The the product, service or result for a set price
Curing Acceptance of Continuous Troubleshooting
15
primary benefits of pre-qualification process over a certain period of time, and the buyer
include; reduced time between closing and or agency shall provide a monetary payment
Measurement,
Testing and Closeout and
Concrete
award of a contract; ensuring consistent for work performed in accordance with the
16
Project
are invited to express their interest by through signature and seal of party
62
Appendix
agreements, but in some jurisdictions, the various methods of payment; the preferred
and Inspection
Curb & Gutter Management
Evaluation
acceptance of contacts have evolved to timelines for completion; and the level of risk /
Sidewalk,
2
include e-tendering processes and various responsibility associated with the work.
forms of electronic bid submissions.
Pavement
and Rigid
Selection
a contract is a legally binding relationship tailor the Contract to the specific needs of
subject to remedy of the courts and the project and clearly define the roles of
Concrete
elements is not present in an agreement then the risk and potential mitigation strategies
5
the contract is not formed and the agreement to manage the risk. The type of Contract that
is not enforceable by law. These essential bears the most amount of the risk will typically
Life-Cycle
(LCCA)
elements include; offer and acceptance of the cost agency more to complete. Alternatively,
6
terms / conditions of the contract; mutual the Contractor may better suited to manage
intent to complete the contract work and or mitigate the risk and in turn, the agency
Fill (U-Fill)
requirements; financial consideration or may find the cost of the project to be more
7
contracting with each other is clear; and the The type of Contracts can be generally
8
intended outcome of the contract is for lawful categorized into three main groups, these
purposes. groups include;
Concrete
Jointing
9
In Canadian Contract law, the agency’s Fixed price (either Lump Sum or Unit Price):
Procurement
as an offer and ‘Contract A’ is formed when value for the scope of work and may include
the offer is accepted upon submission of each incentives for meeting or exceeding selected
Construction
Placement
bid / bid deposit from general contractors. project objectives such as, defined timelines
Meetings
& Pre-
Pre-
11
‘Contract B’ is formed when the agency for Contract completion through performance
awards the bid submission or tender to the bonuses / liquidated damages (ex. bonus /
Procedures
during the procurement process. In essence, of Contract reduces the risk endured by the
13
this concept protects the right of both parties Contractor as the agency compensates the
and instills confidence that bid submissions Contractor for actual work performed plus
and Finishing Requirements
Concrete
Convey,
Placing,
are valid / irrevocable; and that general a set fee for profit, both parties are held
14
contractors can expect an equal opportunity accountable for completing and funding the
to successfully bid on the work. project; and
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting
15
Contract Types: There are several types of Time and Material (T&M): Similar to cost
contracts that agencies may want to consider plus arrangements except the Contractor’s
Measurement,
Testing and Closeout and
Concrete
during the procurement phase of a project. risk is limited as the value of the Contract is
16
Expectations on a project can vary and the open ended as the scope of work is undefined
type of contract should be selected to best and the full value of the work has not been
Improvement
Project
suit the expected outcome of the work, based determined at the time of Contract award.
17
63
Appendix
and Inspection
Curb & Gutter Management
Evaluation
of authority protocols; the person or group
Sidewalk,
2
On a conventional concrete construction that authorizes the change; tools / templates
project, the agency’s role in managing to be used; procedures / requirements for
Pavement
and Rigid
Selection
the work includes ensuring the General supporting documents; and links to other
Asset
3
Contractor complies with the terms and Contract management procedures.
conditions of the Contract, as well as
Concrete
documenting and agreeing on any changes Depending on the complexity of the concrete
Bridges
4
that may arise during the implementation project, the Change Control process could
of the work. Contract Administration can involve other monitoring and controlling
5
delivery of Contract work for the purposes performance forecasting utilizing tools such
of optimizing financial and operational as Earned Value Management. Regardless of
Life-Cycle
(LCCA)
performance, while monitoring and the project, the key to change control success
6
controlling the agency’s level of risk. is to have a well-defined and documented
process that allows agency’s to monitor the
Fill (U-Fill)
The Contract Administration process may progress of project. Changes to a Contract
7
include the management of many different may often reflect lessons to be learned and
processes (often at multiple levels of agencies may benefit from the transfer of
Architectural
Concrete
complexity). Some examples include, but are knowledge on future projects.
8
not limited to; monitoring and controlling
the project schedule; financial tracking / 10.5 Contract Closure
Concrete
Jointing
reporting of work performed; documenting
9
and evaluating on the Contractor’s At the completion of the project, the
Procurement
performance; administrating quality control; agency will be required to close-out the
10
and integrating change control procedures. Contract and provide a formal notice to the
It is important to note that Contracts can General Contractor that the requirements
Construction
Placement
be amended at any time by mutual consent of the Contract have been completed; the
Meetings
& Pre-
Pre-
11
of all parties involved, through the change Contractor is no longer responsible for the
control process identified in the conditions of work performed; and that all outstanding
Procedures
Contract. matters have been reconciled. The Contract
Concrete
Ordering
12
Closure procedure should be defined in the
Change Control: An efficient Change Control general conditions of Contract, often in the
Transportation
and Receiving Consolidating and
Concrete
process should be clear to all parties at the form of a signed completion certificate and/
13
onset of the project. The process should or letter documented in the project file for
be fair and flexibility although, provide the future reference.
Convey,
Placing,
agency with the ability to control scope of
14
work changes on a Contract. If the process For more information on the Contract Closure
is too onerous, valuable changes may be procedures / processes, please refer to Protection
Concrete
15
Project
www.calgary.ca/CA/fs/Pages/Bid-and-
17
64
Appendix
www.projectmanagementdocs.com/
project-planning-templates/procurement-
Pavement
and Rigid
Selection
management-plan.html#axzz42tbpzjd9
Asset
3
Guide - http://zo-d.com/blog/archives/taking-
Bridges
4
the-pmp-exam/taking-the-pmp-exam-appendix-
b-contract-types.html
Sustainability Cost Analysis Unshrinkable
5
pwgsc.gc.ca/app-acq/forms/2913-eng.html
Fill (U-Fill)
www.epmbook.com/scope.htm
Architectural
Concrete
ece.uwaterloo.ca/~dwharder/PPE/Part_B_
10
cases/
Construction
Placement
en.wikipedia.org/wiki/Procurement
Transportation
and Receiving Consolidating and
Concrete
13
and Finishing Requirements
Concrete
Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting
15
Measurement,
Testing and Closeout and
Concrete
16
Improvement
Project
17
18
65
Appendix
and Inspection
Curb & Gutter Management
Evaluation
Pre-Placement Meetings pre-placement trial batch or test section in
Sidewalk,
2
order to ensure the contractor can meet the
Depending upon the size and scope of the requirements of the contract, textured finish-
Pavement
and Rigid
Selection
project, a pre-placement meeting as seen in es, colour, placement rate, etc. During this
Asset
3
Figure 11.1 should be held regardless of its for- time, it is best practice to obtain samples of
mality. Having a set of plans for the contrac- the concrete and conduct material testing for
Concrete
tor is advisable, this allows the contractor to compressive strength; flexural strength; air
Bridges
4
plan the work accordingly, determine the size void; and / or rapid chloride permeability to
of crew, pour schedule, construction staging ensure the concrete mix can meet the specifi-
5
Parties present for a pre-placement meeting Ultimately, it will be up to the contractor to
Life-Cycle
(LCCA)
can vary depending on the size and com- alleviate any concerns from the municipali-
6
plexity of the concrete pour; for example, ty and / or owner’s engineering consultant.
miscellaneous sidewalk pours across a large Concerns may include, but are not limited to;
Fill (U-Fill)
area are often facilitated in the format of a determining the method of concrete con-
7
pre-construction meeting with the munici- struction; quality of concrete mixtures; possi-
pality to discuss items such as, special re- ble discharge locations and rates. The role of
Architectural
Concrete
quirements of the contract; schedule / hours the supplier will be to assure the contractor
8
of work; traffic control; access for adjacent that the desired discharge rate can be met
property owners / businesses; and other re- during construction to ensure contractor
Concrete
Jointing
lated matters. Large pours, such as the pour is productive. The contractor and supplier
9
for a concrete pavement project or bridge will have to work together to determine the
Procurement
structure should be held weeks prior to the most appropriate discharge / delivery rate
10
actual pour, with all invested parties (suppli- and stay in constant communication while
er, contractor, consultant, engineering firm, the work proceeds to address any problems
Construction
Placement
owner, local municipality representative, etc.) should they arise.
Meetings
& Pre-
Pre-
11
present to ensure the work is well planned
and coordinated.
Procedures
Concrete
Ordering
12
In advance of the meeting, it would
be beneficial to develop a Concrete
Transportation
and Receiving Consolidating and
Concrete
Placement Plan and include topics
13
such as, the type of concrete; rate
of hydration; haul route; discharge
Convey,
Placing,
rate; placement techniques; finish
14
of the concrete; discharge locations
permitted; clean-out areas; road Protection
Concrete
15
Project
66
Appendix
processing and handling of concrete orders Concrete Association (NRMCA) and American
Asset
3
are identified and addressed by both Ontario for use on Canadian projects.
4
stakeholders.
The recommended minimum information
Sustainability Cost Analysis Unshrinkable
the general contractor for ordering the • Individual placing the order and contact
6
concrete mix being ordered; and identify the • Date and time the order was received;
7
unique mix number. If performance mixes • Customer number - all customers, except
Architectural
are required, the mix specifications should pre-paid and cash-on-delivery (COD)
Concrete
Form (OPSF) 1350-1 in OPSS Muni.1350 number by the concrete supplier accounting
at least 2 weeks prior to delivery of the department;
Concrete
Jointing
9
concrete, the mix code provided on OPSF • Product and quantity desired. This should
1350-1 should be used to order the concrete include the mix number and any additional
Procurement
order entry / dispatch personnel. Concrete • Purpose or use of the concrete and method
sales and management personnel may of placement;
Procedures
Concrete
Ordering
of the order and time of delivery should • Frequency of concrete delivery required for
13
Convey,
Placing,
requirements are provided to the contractor. out locations; personal protective equipment
14
The concrete supplier should explain the (PPE); construction gate access, etc.;
preferred method for receiving orders. Most • Confirm the type of placement via pumping,
Protection
Concrete
orders are received by telephone, over a bucket transfers, standard chutes, etc.;
Curing Acceptance of Continuous Troubleshooting
15
dedicated line, or directly into the order entry • Any special requests such as, minimum truck
/ dispatch office. Some company’s receive size, conveyor belt, concrete pumps, ice, etc.;
Measurement,
Testing and Closeout and
Concrete
Project
17
As orders are received, they are recorded All orders should be verified with OPSF 1350-1
on the appropriate order entry form or and Purchase Order or Concrete Order Form,
18
entered directly into the concrete supplier’s where applicable. A sample Concrete Order
dispatch software. It is recommended that Form is provided in Appendix D. In addition,
67
Appendix
and Inspection
Curb & Gutter Management
Evaluation
has authority to change the type of mixture; whether it is a municipality or contractor
Sidewalk,
2
add supplements or make other requests working on a municipal project, to contact
to the order; and the acceptable method of suppliers in advance of the work taking
Pavement
and Rigid
Selection
verification (either verbal over the phone, via place and submit their orders with a
Asset
3
email, updated purchase order number, etc.). minimum of 24 hours’ notice. For specialty
concrete applications and products, this
Concrete
12.2 Directions to the Jobsite pre-ordering period are likely extended to
Bridges
4
ensure appropriate materials are in-place
Once the concrete order has been placed, the and available. If such limitations are required
5
clear and understandable site information in / contractor during both, the quotation stage
order to properly dispatch the concrete trucks and during the pre-construction meeting. For
Life-Cycle
(LCCA)
to the jobsite. The person placing the order example, requirements for ice to cool the
6
should also provide additional information, temperature of the concrete may require
such as: more than 24 hours’ notice.
Fill (U-Fill)
7
• Street entrance location with assigned gate The general contractor is responsible
numbers when there are multiple entrances; for supplying the dispatcher with the
Architectural
Concrete
• Layout of the proposed structures and requested concrete quantity, type of work
8
buildings indicating the appropriate names and anticipated delivery rates. It is the
of the structures (i.e. West Bridge Pier responsibility of the concrete dispatcher
Concrete
Jointing
# 1, westbound curb & gutter, lane one / to integrate these requests into their daily
9
northbound pavement, etc.); production schedules and to load trucks in an
Procurement
• Layout of proposed concrete pumping orderly fashion as seen in Figure 12.1. As a
10
locations; result, the concrete dispatcher may request a
• Location for concrete truck washout areas; large volume or high delivery rate for concrete
Construction
Placement
and projects to be scheduled during off-peak load
Meetings
& Pre-
Pre-
11
• Location for proper site egress. times. In these circumstances, there may be a
need to schedule the pour during the evening
Procedures
12.3 Dispatch Process or weekend to accommodate such demanding
Concrete
Ordering
12
projects. Like many aspects of the project,
When the concrete supplier is developing early communication of these requirements
Transportation
and Receiving Consolidating and
Concrete
their delivery cycle, they must consider between the parties is critical to ensure the
13
many factors, including but not limited to, success of the project.
unique dispatching systems; total number of
Convey,
Placing,
trucks available in their fleet; the number and 12.4 Specialty Concrete Products
14
locations of concrete plants that could supply
the project; and the frequency and production Canadian Standards Association (CSA) A23.1 Protection
Concrete
demands of additional concrete customers requires that all concrete products used in
Curing Acceptance of Continuous Troubleshooting
15
while the work is taking place. In some the production of ready-mixed concrete be
instances, this process is now automated added by the concrete supplier. To meet
Measurement,
Testing and Closeout and
Concrete
but the majority of suppliers still dispatch this specification, early communication of
16
the concrete via radios to the driver. The additional products required is necessary to
concrete supplier must consider all these ensure the concrete supplier can have the
Improvement
Project
factors when attempting to balance their necessary quantity of material on hand for the
17
delivery cycle and ensure the concrete can be project. Such products may include but are not
delivered to the jobsite when necessary. limited to, colour pigments; fibres; corrosion
inhibitors; non-chloride based accelerators;
18
68
Appendix
Specialty concrete products raise the issue concrete supplier to inform the contractor
Sidewalk,
2
of whether the material should be added at if the temperature of the concrete mixture
the plant versus adding the material on-site. is approaching the maximum threshold
Pavement
and Rigid
Selection
Where possible, the preferred location for the for the project. The ready-mixed concrete
Asset
3
addition of these materials is at the concrete supplier and contractor should ensure that
supplier’s plant. The plant will provide greater all provisions are taken into consideration
Concrete
controls through the use of automated to ensure the concrete is kept cool during
Bridges
4
dispensing systems and reduce likelihood of the curing period. This may be difficult for
potential errors when added on-site. This speciality mixes such as, coloured concrete,
Sustainability Cost Analysis Unshrinkable
does not mean that the addition of material where conventional (white) curing compounds
5
on-site should be eliminated entirely as there cannot be used. Under these circumstances,
may be instances where the addition of raw cool water and light mists can be applied
Life-Cycle
(LCCA)
specified requirements.
8
Concrete
Jointing
9
Procurement
Construction 10
Placement
Meetings
& Pre-
Pre-
11
Procedures
Concrete
Ordering
12
Transportation
and Receiving Consolidating and
Concrete
13
and Finishing Requirements
Concrete
Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting
15
Measurement,
Testing and Closeout and
Concrete
16
Improvement
Project
17
18
69
Appendix
and Inspection
Curb & Gutter Management
Evaluation
Concrete trucks and 30 minutes for dump trucks on a
Sidewalk,
2
concrete pavement project.
The majority of concrete delivered to a site is
Pavement
and Rigid
Selection
provided via a ready-mix truck, or a volumetric Upon reaching the site, it is best practice that
Asset
3
concrete mixer as shown in Figure 13.1. For the concrete contractor and / or the material
large highway projects or roller compacted testing consultant confirm that the load of
Concrete
concrete projects, dump trucks may be used concrete has been batched correctly and is
Bridges
4
for delivery providing travel distances are specifically intended for the site, especially
suitable and the material can be delivered if there is more than one concrete trade
5
transportation method, trucks are considered been delivered, the contractor may have to
heavy vehicles and operators must adhere consider different methodologies for further
Life-Cycle
(LCCA)
to local traffic by-laws; designated trucking transportation of the material on-site and
6
routes; and maximum load restrictions (ex. will need to incorporate this approach in the
bridge structures requiring repair). concrete placement plan. As shown in Figure
Fill (U-Fill)
7
Architectural
Concrete
8
Concrete
Jointing
9
Procurement
Construction 10
Placement
Meetings
& Pre-
Pre-
11
Procedures
Figure 13.1: Concrete ready-mix truck (left) and volumetric mixer (right)
Concrete
Ordering
12
[Provided by Concrete Ontario]
Transportation
and Receiving Consolidating and
Concrete
13
Planning of the work in advance will 13.2, the placement of concrete may involve
allow invested parties to choose the most a paving train. The placement will be fairly
Convey,
Placing,
appropriate method of handling the delivery of straightforward if a pour can be done simply
14
the concrete to the jobsite. Due to the nature by off-loading the concrete from the ready-
of concrete, the hydration process will occur mix truck via chutes to its desired position. Protection
Concrete
as soon as the ingredients in the concrete Conversely, the placement process may
Curing Acceptance of Continuous Troubleshooting
15
have been charged and the water / cement require the use of pumps; conveyers; tele-
have been combined. The initial setting of belts; concrete buggies; wheel barrows, etc. to
Measurement,
Testing and Closeout and
Concrete
the concrete will occur within 30 minutes transport the material to the desired location.
16
although, this time period can be prolonged These operations may impact productivity and
if the concrete is continuously mixed and the supplier / contractor should be fully aware
Improvement
Project
concrete should be fully discharged within Once the logistics are known, the contractor
a 2 hour period from the initial charging of and supplier can work together to develop an
the material. OPSS 1350.07.07 states that action plan to ensure the pour is conducted
18
70
Appendix
Asset
3
Concrete
Bridges
4
Sustainability Cost Analysis Unshrinkable
5 Life-Cycle
(LCCA)
6
Fill (U-Fill)
7
Architectural
Concrete
8
Figure 13.2: Concrete paving operation and dump truck (provided by County of Essex.)
Concrete
Jointing
9
Convey,
Placing,
14
15
References:
Measurement,
Testing and Closeout and
16
71
Appendix
and Inspection
Curb & Gutter Management
Evaluation
and Finishing Concrete Figure 14.1, the contractor must ensure
Sidewalk,
2
the formwork has been installed correctly;
After the pre-planning, ordering and meets the desired alignment, layout; and is
Pavement
and Rigid
Selection
transportation of the concrete has occurred properly supported to maintain the desired
Asset
3
successfully, it is then the responsibility of shape during construction. Additionally, if the
the contractor to take the concrete from the concrete requires steel reinforcing; internal
Concrete
delivery truck to its final placement position. embedments for load distribution; electrical
Bridges
4
conduit, or plumbing,
then these applications
5
confirmed prior to the
arrival of the concrete.
Life-Cycle
(LCCA)
These quick checks will
6
allow the contractor to
install the concrete with
Fill (U-Fill)
fewer delays once the
7
material has arrival on-site.
Architectural
Concrete
The sequence on how the
8
concrete pour will progress
must be determined.
Concrete
Jointing
Large pours will require
9
construction, contraction
Procurement
and / or expansion joints at
10
pre-determined locations.
In these circumstances, it
Construction
Placement
Figure 14.1: Concrete base and formwork preparation would be beneficial to place
Meetings
& Pre-
Pre-
11
(provided by Mick Prieur) the concrete in long / narrow
sections to allow enough
Procedures
room for the discharge
Concrete
Ordering
12
truck to travel beside the pour between the
Before the concrete has arrived on site, longitudinal joints. The size of the placement
Transportation
and Receiving Consolidating and
Concrete
the base that the concrete will be placed crew will vary with the nature of the concrete
13
upon needs to be checked for grade; any pour and type of application. For example,
undulations; compaction; standing water; small sidewalk pours can be performed with
Convey,
Placing,
as little as 4 workers whereas; a large pour
14
for a bridge deck or pavement as shown in
Figure 14.2, may require several crews to Protection
Concrete
15
Project
Figure 14.2: Concrete bridge deck buggy; skid-steer or back-hoe bucket; wheel
(provided by County of Essex) barrow; and other hand tools. These can be
utilized, as long as, the methodology doesn’t
18
72
Appendix
properties and the process of pouring can and consolidated as the work proceeds.
and Inspection
Curb & Gutter Management
Evaluation
degrading the desired mix composition and achieve proper grade of the concrete by
strength of the concrete. When discharging, dragging a vibrator across the surface is not
Pavement
and Rigid
Selection
always be aware of the conditions surrounding recommended, since this method of placement
Asset
3
the site. Booms, pumps, conveyors and may lead to segregation and weakening of the
even ready-mix concrete trucks may come in concrete. An alternative is a vibratory screed
Concrete
contact with overhead lines. It is important to as shown in Figure 14.3. Open tooth rakes
Bridges
4
make sure the pathway for equipment is clear should be discouraged because they can cause
of overhead lines or appropriate means should segregation of the concrete by “grabbing” and
Sustainability Cost Analysis Unshrinkable
be taken to alter the discharge location and displacing larger aggregate. In addition, all
5
avoid the hazard. strike off tools should be checked for trueness
prior to being applied to the surface of the
Life-Cycle
(LCCA)
consolidation. Internal vibrators are common striking off the concrete the desired finish can
7
for cast in-place vertical pours greater than be initiated. The desired finish of the surface
200mm in thickness and /or around areas is typically related to the intended appearance
Architectural
Concrete
with a significant amount of reinforcing steel. and function of the concrete. For example,
8
For slabs on grade, sidewalks, parking lots factory floors typically require a smooth-
or pavements, a mechanical screed or laser finish with minimal undulations whereas,
Concrete
Jointing
screed can be used to place the concrete and an exterior concrete sidewalk application
9
agitate the surface, this allows for both grade will have a broom-finish texture to provide
Procurement
control and consolidation of the pour. For better traction for walking pedestrians. This
10
additional information on laser screeds, refer finishing process would likely include the
to the Somero Enterprises website at http:// following steps; placement, consolidation and
Construction
Placement
should be conducted to minimize any possible incorporating expansion joints to the desired
Concrete
Ordering
12
segregation of the concrete mix. Large sidewalk spacing; providing a broom- finish
pours using pumps and buckets should be to the concrete; edging the concrete with
Transportation
and Receiving Consolidating and
Concrete
done in layers, with each layer being agitated finishing tools; and applying concrete curing
13
techniques.
and Finishing Requirements
Concrete
Convey,
Placing,
15
Project
73
Appendix
and Inspection
Curb & Gutter Management
Evaluation
a rougher surface for the next pour of
Sidewalk,
2
concrete to ensure a mechanical bond.
Pavement
and Rigid
Selection
The finishes for concrete pavements should be
Asset
3
a texture surface to improve vehicular traction
and skid resistance. The initial texturing
Concrete
should be performed with a longitudinal burlap
Bridges
4
drag to produce a uniform textured surface.
The burlap should be kept clean in a damp
5
mortar. Concrete pavements should also
receive a final tining texture using equipment
Life-Cycle
(LCCA)
Figure 14.4: Concrete finishing bad practice manufactured to produce longitudinal or
6
(provided by Concrete Ontario) transverse tines (3mm wide on 16mm centres
with a tine depth of 4mm). Once complete, the
Fill (U-Fill)
surface of the concrete shall be free of any
7
Upon initial set-up, or when the concrete has displaced aggregate particles and localized
achieved enough strength to not be marred, projections.
Architectural
Concrete
the application of tooled contraction joints
8
should be initiated. The early introduction of References:
contraction joints will minimize the formation
Concrete
Jointing
and risk of random cracking. If tooled jointing America Concrete Institute (ACI) Craftsman
9
is not specified, then it is imperative to finish Workbook Publication CP-10(10), ACI
the concrete surface; cure the concrete
Procurement
Certification Concrete Flatwork Technician and
slowly and apply saw cut contraction joints
10
Flatwork Finisher. ACI Certification Programs
when the concrete has hardened sufficiently Committee, American Concrete Institute,
to avoid chipping at the joints. For additional
Construction
Placement
Farmington Hills, Michigan, 2012.
Meetings
& Pre-
information, the America Concrete Institute
Pre-
11
(ACI) offers a Certification Program for Cement Association of Canada (CAC),
Concrete Flatwork Technician and Flatwork
Procedures
Kosmatka, Steven H.; Kerkhoff, B.; Panarese,
Concrete
Ordering
Finisher. Contained within the course,
12
William C.; MacLeod, Norman F.; and McGrath,
many more applications; problem solving R.J. “Design and Control of Concrete Mixtures,
Transportation
and Receiving Consolidating and
and planning for most flatwork applications
Concrete
8th Canadian Edition” (2011).
13
are covered. In addition, Ontario Provincial
Standard Specification (OPSS) documents for National Ready-mixed Concrete Association.
Convey,
Placing,
Pervious Concrete Contractor Certification.
14
placement techniques and methodologies. National Ready-mixed Concrete Association,
Publication 2PPCRT, Silver Spring, MD, August Protection
2010.
Curing Acceptance of Continuous Troubleshooting
15
techniques. For example, industrial floor Materials and Production. OPSS Metric, OPSS
applications require the surface to be smooth Muni 350, 353, 356, 904 and 1350. Most
Improvement
recent publication.
17
74
Appendix
Chapter 15 – Concrete Protection and When the temperature falls outside the
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
concrete, the final stage of the concrete construction and ensure the concrete
Asset
3
protection systems and maintain an optimal 28°C. When this occurs, the heat from the
4
environment for the concrete resulting in a ambient air plus the heat generated from
finished concrete product that has achieved the hydration process results in a shortened
Sustainability Cost Analysis Unshrinkable
the desired strength and durability for its reaction time for the cement. This in turn
5
for the worst weather conditions that wires are embedded during placement of the
Architectural
may be anticipated at the site during the material near the surface of the concrete.
Concrete
concrete pour. Previous weather records, The thermocouple should have an accuracy
8
future weather forecasts, and current site of ± 1°C and capable of recording / displaying
conditions are a few factors that should be the temperature of the concrete mixture.
Concrete
Jointing
9
taken into consideration. Through proper The contractor / municipality can monitor
planning, the contractor will have the the reading during the curing period and
Procurement
appropriate protection measures on-site document the readings for future reference
10
and readily available on the day of the pour or evaluation following construction.
in case of inclement weather or excessive
Construction
Placement
temperatures. Weather and temperature are Typically, a hot weather protection system
Meetings
& Pre-
Pre-
11
important factors to consider when selecting will consist of one or a combination of the
the most appropriate protection system. following; sun shades; wind breaks; water /
Procedures
Concrete
Ordering
Convey,
Placing,
at the jobsite.
14
15
Project
susceptible to freeze /
17
75
Appendix
Asset
3
Concrete
Bridges
4
Sustainability Cost Analysis Unshrinkable
5 Life-Cycle
(LCCA)
6
Fill (U-Fill)
7
Architectural
Concrete
8
Concrete
Jointing
9
Procurement
Construction 10
Placement
Meetings
& Pre-
Pre-
11
Procedures
Concrete
Ordering
12
Transportation
and Receiving Consolidating and
Concrete
13
reduced by up to 50% if the concrete is frozen provides an outline of the different types
before reaching a minimum of 3.5 MPa, and of protection that are required for different
Convey,
Placing,
14
to the exposure of multiple freeze / thaw temperatures.
cycles. Protection
15
Typically, a cold weather protection system the protected area should be covered. Pay
will consist of one of the following: moisture close attention to corners and edges as these
Measurement,
Testing and Closeout and
vapour barrier; moisture vapour barrier areas are the most susceptible to heat loss.
Concrete
16
with insulation; insulated formwork; and / or For example, reinforcement bars that protrude
full enclosures with heat (ex. `Housing and through the forms and extend outside the
Improvement
Heating’). The type of protection selected protected area should be covered. In some
Project
17
in cold weather will depend on the outside instances, additional layers of insulating
temperature and the thickness of the concrete protection may be required to ensure the
being placed. Ontario Provincial Standard concrete cures correctly.
18
76
Appendix
a constant temperature
Sidewalk,
2
Asset
3
maintenance of the
protection system, the concrete has the
Concrete
Jointing
When using a housing and heating system, opportunity to gain strength at a normal
9
caution should be taken to ensure the proper rate and help prevent early damage by
selection of the heat source and ventilation.
Procurement
preferred in areas where the heat source is in concrete to obtain the strength and durability
close proximity to the concrete. This approach that is needed for its desired use.
and Finishing Requirements
Convey,
Placing,
14
of a soft-dusty surface on the fresh concrete. The left and centre photographs in Figure
The third option, hydronic systems, can be 15.3 are examples of improper application
Protection
15
glycol or hot water in a closed system of pipes. The photograph on the left shows uneven
placement of the curing compound on a
Measurement,
Testing and Closeout and
less than 20°C between the centre of the The last photograph on the right shows an
concrete component and the surface. If large improved application of curing compound
fluctuations in the temperature are observed, although, additional effort should be applied
18
then modifications to the protection system to ensure the compound is completely uniform
77
Appendix
Asset
3
Concrete
Bridges
4
Sustainability Cost Analysis Unshrinkable
5 Life-Cycle
(LCCA)
6
Fill (U-Fill)
7
Architectural
Concrete
8
Concrete
Jointing
9
across the entire surface. When complete, Taking proper care when applying the curing
the surface should be consistently covered compound in this step will help mitigate
Procurement
with white curing compound, unlike the minor potential problems on the surface of the
10
spots of grey are observed in this application. concrete after it has cured. In most cases,
A second pass of the curing compound at concrete placement takes place when the
Construction
Placement
90 degrees to the first spray was needed to weather conditions are moderate, making
Meetings
& Pre-
Pre-
11
eliminate this inconsistency. the curing process easily managed by the
contractor or municipality. The application
Procedures
Concrete
Ordering
When using curing compounds, proper of curing compound or covering the
12
application of the compound is key to the concrete with vapour barrier / wet burlap
success of the curing process. Curing are common types of curing measures used
Transportation
and Receiving Consolidating and
Concrete
compounds must be applied in a uniform under these conditions. However, additional
13
manner across the entire surface of the curing measures may be required when the
concrete. There should be an even thickness temperature begins to rise above or fall below
Convey,
Placing,
/ colour throughout and the compound the normal temperature range for cold or hot
14
must be free of breaks. In addition, the weather concrete.
curing compound must be placed on the Protection
Concrete
concrete within an appropriate timeframe. The time period and temperature restrictions
Curing Acceptance of Continuous Troubleshooting
15
Most manufacturers recommend the curing that are to be followed during the curing
compound should be applied when the process should be noted in the contract
Measurement,
Testing and Closeout and
Concrete
water on the surface disappears from the specifications. Table 15.2, presents the
16
horizontal surface of the concrete. OPSS 904 allowable curing times in accordance with CSA
Improvement
and states a second application of curing Best practices for curing concrete in hot
compound should be applied within 30 to 60 weather include:
18
minutes after the first application. • Moisture applied immediately following the
finishing operation. The first few hours after
78
Appendix
finishing the concrete are crucial in keeping with heated enclosures, forms provide a way
and Inspection
Curb & Gutter Management
Evaluation
the surface moist in hot weather conditions; to distribute the heat evenly and help prevent
Sidewalk,
2
moisture continuously will avoid premature to freeze / thaw conditions and road salt, a
Asset
3
soaker hoses; prior to any freeze / thaw cycle and /or road
Bridges
4
• Apply a moisture retaining curing compound, salt application. In some cases, there may be
if accepted by the municipality; and maintenance limitations and road salt must
Sustainability Cost Analysis Unshrinkable
• Upon completion of the initial curing period, be applied. If this is the case, contractors and
5
the concrete should be allowed to dry out municipalities should discuss this concern with
slowly. This will help prevent surface cracking their local concrete supplier to determine the
Life-Cycle
(LCCA)
this may result in premature defects in the removal of the protection system, avoid large
8
of curing should be provided for vertical indicated in Table 20 of CSA A23.1. (Table
Procurement
13
and Finishing Requirements
Concrete
Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting
15
Measurement,
Testing and Closeout and
Concrete
16
Improvement
Project
17
18
79
Appendix
Structures“ (2012).
References:
Introduction
1
follows:
This chapter will outline testing requirements,
Pavement
and Rigid
Selection
concrete mix design verification and delivery Laboratory Certification Requirements: The
Asset
3
ticket information required for acceptance of concrete laboratory should be both certified
concrete by the municipality from samples to CSA A283 – Qualification Code for Concrete
Concrete
cast on-site and from cores drilled from the Testing Laboratories; and also have Canadian
Bridges
4
elements. Prior to any pour, the mix design Council of Independent Laboratories (CCIL)
must be submitted to the municipality for Type H certification. It is in the best interest
Sustainability Cost Analysis Unshrinkable
review. It must meet specifications stipulated of the municipality to obtain copies of both
5
certified and proof of Ready-mixed Concrete the concrete testing for the test methods that
6
Association of Ontario (RMCAO) Certification they are certified to perform. This information
must be forwarded to the municipality. is included in CSA A283 and includes the
Fill (U-Fill)
following levels.
7
The Municipality shall ensure that the • Category I – Intermediate Tests (CSA
concrete testing agency retained for testing A23.2 2A, 3A, 4A, 5A, 6A, 7A, 10A, 11A, 12A,
Concrete
Jointing
services supplies qualified and certified 13A, 2C, 6C, 7C, 14C); and
9
personnel to perform testing. All concrete • Category II – Advanced Tests (CSA A23.2 8A,
Procurement
all members of the construction team. The The concrete field testing technician
Meetings
& Pre-
Pre-
11
Convey,
Placing,
14
15
Project
81
Appendix
and Inspection
Curb & Gutter Management
Evaluation
and setting up the appropriate concrete the mould, without interruption and within an
Sidewalk,
2
verification system is one of the major tasks elapsed time of 2 minutes. (Equipment shown
of the pre-construction meeting. Through in Figure 16.2)
Pavement
and Rigid
Selection
the process of measuring key indicators,
Asset
3
monitoring the concrete placement and
analyzing the results of the testing program,
Concrete
we can; (1) evaluate the consistency of the
Bridges
4
concrete supplied to the project; (2) improve
the concrete production and placing process;
5
concrete testing system in ensuring quality
concrete is supplied to the project.
Life-Cycle
(LCCA)
6
Where Ontario Provincial Standard
Specification, Municipal Edition (OPSS.MUNI)
Fill (U-Fill)
1350, Material Specification for Concrete –
7
Materials and Production, is referenced in the
project specifications, it should be noted that
Architectural
Concrete
the exposure class, compressive strength, and Figure 16.2: Concrete slump test (cone)
8
air content of the concrete being designed apparatus
must meet the requirements of CSA A23.1- Provided by Concrete Ontario
Concrete
Jointing
14. Testing of all concrete must meet the
9
requirements of CSA A23.2-14. CSA A23.1-9C Compressive Strength of
Procurement
Cylindrical Concrete Specimens: Calibration
10
16.2 Normal Plastic (On-site) Concrete Test of testing equipment to ASTM E4 is required
Methods every 12 months maximum.
Construction
Placement
Meetings
& Pre-
Pre-
11
The standard concrete test methods that 16.3 Standard Frequency of On-site Testing
can be used on all projects include (with
Procedures
highlighted clause): Delivery Ticket Information: Upon arrival, the
Concrete
Ordering
12
delivery ticket must be checked for the mix
CSA A23.2-1C Sampling Plastic Concrete: Take design number, concrete type and batch time.
Transportation
and Receiving Consolidating and
Concrete
the sample between the 10% and 90% points
13
of the discharge.
Convey,
Placing,
CSA A23.1-3C Making and Curing Concrete
14
Compression and Flexural Test Specimens:
Mould the specimens in as close proximity as Protection
Concrete
15
Project
remixing.
Figure 16.3: Concrete air content test Provided
CSA A23.2-5C Slump and Slump Flow of by Concrete Ontario
18
82
Appendix
The maximum allowable time from batch time the concrete and the concrete supplier
and Inspection
Curb & Gutter Management
Evaluation
cylinders for concrete compression testing any potential problems. While 7-day test
Asset
3
should not be less than one test for every 100 results are not typically used for acceptance,
m³ of concrete placed, with no less than one it is critical that this information be supplied
Concrete
test for each class of concrete placed on any to the construction team since these results
Bridges
4
one day as per CSA A23.1-14, Clause 4.4.6.3.1. may prompt changes to the mix designs on
the project even before the 28-day results
Sustainability Cost Analysis Unshrinkable
Slump: It best practice to test the slump for are available. Maturity testing as shown in
5
each casting of strength test cylinders and at Figure 16.4 can also be used to determine how
periodic intervals to ensure the concrete is the concrete is performing without waiting
Life-Cycle
(LCCA)
being consistency supplied to the jobsite. 28 days. With respect to a new development
6
be tested for air entrainment (whether air included on the distribution list and receive a
7
entrained or not). For classes C-2, C-1 and copy of the concrete test reports when they
C-XL, every load until consistency is attained, are provided to the construction team.
Architectural
Concrete
Non-standard test
methods such as Hardened
Construction
Placement
meeting.
13
16.4 Distribution of
and Finishing Requirements
Concrete
Convey,
Placing,
should be immediately
Curing Acceptance of Continuous Troubleshooting
15
Project
both the person ordering determine real-time strengths insitu (provided by Concrete Ontario)
83
Appendix
and Inspection
Curb & Gutter Management
Evaluation
Reports used to determine the actual strength of the
Sidewalk,
2
concrete in place to assist in project planning
Access to the concrete test result information for form removal, cold weather protection
Pavement
and Rigid
Selection
should be supplied instantaneously to all removal or other special conditions and
Asset
3
parties identified on the concrete test therefore the lower acceptance criteria does
result distribution list developed at the pre- not apply.)
Concrete
construction meeting. The testing company
Bridges
4
should provide an electronic copy of the For in-situ core testing of concrete
standard test report in Portable Document constructed on-site, CSA recommends that
5
team. In addition to the standard test the strengths of the cylinders cast during
reports, the material testing company should construction fail to satisfy the requirements
Life-Cycle
(LCCA)
identify and provide a detailed summary of mentioned above, or where the casting
6
non-conforming concrete test results with of cylinder testing was not done as in
potential risks / recommendations highlighted. accordance with the standard sampling /
Fill (U-Fill)
curing requirements. CSA states that the
7
16.6 Evaluation of Concrete Hardened compressive strength of the concrete in
Properties the area represented by core tests shall be
Architectural
Concrete
considered adequate if (1) the average of each
8
This section describes some of the typical set of 3 cores from the portion of the concrete
hardened properties specified in concrete being evaluated is at least 85% of the
Concrete
Jointing
construction; provides guidance to the specified strength; and that (2) no single core
9
interpretation of test results; and offers is less than 75% of the specified strength.
Procurement
recommendations for additional testing in Figure 16.5 shows a typical compression test
10
order to provide supplementary information of a core sample performed in the lab. For
on the concrete evaluated on site. additional information, refer to CSA A23.1-14,
Construction
Placement
Clause 4.4.6.6.2.
Meetings
& Pre-
Pre-
11
Compressive Strength: CSA A23.1-14 lists the
minimum compressive strength for a variety When combined, maturity testing and
Procedures
of classes of concrete based on its intended concrete cylinder testing can determine the
Concrete
Ordering
12
use and exposure condition to the elements. compressive strengths of the pavement prior
In addition, CSA provides circumstances to opening the roadway to vehicular traffic.
Transportation
and Receiving Consolidating and
Concrete
where the following tests should be performed As part of this process, the contractor and /
13
on concrete cylinders cast on-site during or consulting engineering firm can develop
placement of the material, as well as cores a quality control plan with details of all
Convey,
Placing,
that can be drilled from the hardened equipment and procedures to be used for
14
concrete constructed. estimating the in-place compressive strength
of concrete pavement by the maturity Protection
Concrete
CSA states that the strength level of each method. Once available, the test results can
Curing Acceptance of Continuous Troubleshooting
15
results for all sets of 3 consecutive cylinders vehicular use. The plan can generally include
16
for that class (at one particular curing time the following information; (1) field procedure
range) are equal or exceed the specified and equipment to be used for maintaining,
Improvement
Project
strength; and that (2) no individual strength monitoring and recording the internal
17
test is more than 3.5 MPa below the minimum temperature of the in-place concrete with
specified strength for the concrete. Although, respect to time; (2) laboratory calibration
these requirements shall not apply to field procedure and equipment for developing
18
cured specimens as described in CSA A23.1-14, the equivalent age vs. strength relationship;
84
Appendix
Asset
3
the average spacing factor is ≤ 230 μm, with Pre-qualification shall include testing of a
no single test greater than 260 μm and the air minimum 2 cylinders, cast of concrete made
Procedures
Convey,
Placing,
or not available.
Curing Acceptance of Continuous Troubleshooting
15
Project
85
Appendix
and Inspection
Curb & Gutter Management
Evaluation
Kosmatka, Steven H.; Kerkhoff, B.; Panarese,
Sidewalk,
2
William C.; MacLeod, Norman F.; and McGrath,
R.J. “Design and Control of Concrete
Pavement
and Rigid
Selection
Mixtures, 8th Canadian Edition” (2011).
Asset
3
Ontario Provincial Standard Specification,
Concrete
Municipal Edition (OPSS.MUNI) 1350, “Material
Bridges
4
Specification for Concrete – Materials and
Production“ (2014).
6
Fill (U-Fill)
7
Architectural
Concrete
8
Concrete
Jointing
Figure 16.7: Rapid Chloride Permeability test
9
apparatus (provided by exp Services).
Procurement
of 12 months and may be obtained from the
10
supply of concrete to another project.
Construction
Placement
Meetings
The suggested ASTM C1202 acceptance
& Pre-
Pre-
11
testing parameter for concrete exposure
class C-1 is 1500 coulombs average with no
Procedures
Concrete
Ordering
single result greater than 1750 coulombs
12
when tested at 56 days. Considering that
the ASTM C1202 test is subject to variations,
Transportation
and Receiving Consolidating and
Concrete
it is recommended that the target coulomb
13
value be less than 1150 to have a reasonable
assurance that the 1500 coulomb requirement
Convey,
Placing,
will be met.
14
Presently, there is no standard requirement
Protection
Concrete
15
References:
Project
17
86
Appendix
as shown in Figure 17.1, agency representatives work until such time that the contractor
and/or the contract administrator for the addresses these product deficiencies.
Concrete
1. Deficiency Identification and Rectification Act does not permit funds to be held back
5
4. Contractor and Consultant Performance from the payment certificate, prior to the
7
Maintenance Period
10
Convey,
Placing,
15
Prior to completion of the construction phase, of the 45-day lien period required by the
it is important to revisit the work completed Construction Lien Act.
Improvement
Project
or deficiencies to be rectified before final Within the context of the tender document and
acceptance / closure of the contract. The the contract, it is imperative that the contract
contract administrator and general contractor administrator identify the conditions of the
18
performing the work should conduct a final contractor’s responsibilities and duration of
87
Appendix
and Inspection
Curb & Gutter Management
Evaluation
of concrete pavements, it is recommended there the proper level of mutual respect?
Sidewalk,
2
that a two (2) year maintenance period is
considered when preparing these conditions, Team Identification / Performance: Did
Pavement
and Rigid
Selection
as cracks have been found in the second year all members of the project team fulfill their
Asset
3
after completion. Otherwise the maintenance responsibilities and meet the objectives /
period is typically one (1) year following expectations of the contract? Are there any
Concrete
the date of substantial completion. It is the recommendations to improve the delivery of
Bridges
4
responsibility of the agency and the contract the project and relationship between these
administrator to evaluate the needs of each parties to ensure project success?
5
maintenance period for the work. Concrete Testing: Was the inspection and
quality control testing performed properly?
Life-Cycle
(LCCA)
17.3 Continuous Improvement and Lessons Were the results shared completely and
6
Learned expeditiously with all of the appropriate team
members? Are there any quality control
Fill (U-Fill)
Following closure of the contract and/or changes to be considered as part of future
7
completion of the concrete phase of a project, projects?
team members should reconvene to conduct
Architectural
Concrete
a post-construction meeting to review and Concrete Ordering / Delivery: Were there
8
document issues encountered on the project. any communication problems ordering and
This meeting will provide an opportunity delivering the concrete while the work was
Concrete
Jointing
for stakeholders to reflect on problems taking place? If so, how were issues managed
9
experienced during the implementation of the and corrected during construction?
Procurement
project; discuss lessons learned from these
10
issues; identify opportunities to improve best Placement and Finishing: Were any problems
practices; and mitigate similar problems on or specific issues during construction? Are
Construction
Placement
future contracts. In addition, key stakeholders there any recommended changes to the
Meetings
& Pre-
Pre-
11
should have an opportunity to provide input construction specifications and placement
to the contract administrator on the general requirements for concrete?
Procedures
contractor’s performance completing the
Concrete
Ordering
12
work. The meeting discussions / outcomes Payments: Was there an acceptable progress
should be documented by the governing payment process and have all monetary issues
Transportation
and Receiving Consolidating and
Concrete
agency and considered further as part of been resolved?
13
the continuous improvement process when
planning work on similar projects. Topics to 17.4 Contractor and Consultant
Convey,
Placing,
be considered as part of the post-construction Performance Evaluation
14
meeting include, but are not limited to:
The client / agency may elect to conduct a Protection
Concrete
Specifications / Drawings: Were the concrete formal performance evaluation of the contract
Curing Acceptance of Continuous Troubleshooting
15
specifications / design drawings clear and administrator and or the general contractor
complete? Are there any recommendations and shall rate the performance of the
Measurement,
Testing and Closeout and
Concrete
and how the work was completed or carried- contractor (or consultant) based on standard
16
Project
process well defined and understood by all for information in advance of the contract
parties involved in project? Were construction commencing. Significant performance
communiques provided with clear and issues should be noted in writing with a copy
18
concise directions? Were problems addressed provided to the contractor, the agency’s
88
Appendix
in the project file. Performance issues should and significant changes in the scope of work.
Sidewalk,
2
assist in the contractor during performance the general contractor takes control of
Asset
3
It is important to note that the intent of such of the project. The evaluating agency
Bridges
4
evaluations is to work with the contractor should consider the experience / knowledge
and/or concrete suppliers to improve their of the contractor’s supervisory staff /
Sustainability Cost Analysis Unshrinkable
agencies have implemented this evaluation to promptly commence the work; provide
process and experience has shown that realistic schedules and project updates;
Life-Cycle
(LCCA)
quality of work has improved as a result of provide a comprehensive work plan; promptly
6
the program being implemented. The results provide reasonable quotations for contract
of a performance evaluation may be disclosed change orders; establish effective quality
Fill (U-Fill)
upon request, where it can be demonstrated defective work as the project progressed;
that the general contractor has listed the effectively coordinate and manage the work
Architectural
Concrete
work. In order to ensure that the evaluation directions are issued by the agency.
process is open, transparent and fair, an
Concrete
Jointing
established and the contractor should have of the general contractor to administer the
Procurement
Although the performance criteria may vary agency should consider the contractor’s
Meetings
& Pre-
Pre-
11
from agency to agency, the evaluation form performance when providing specified
should be included in the tender document documents for contract execution; managing
Procedures
evaluation topics may include, but are not submitting payment claims accurately to
limited to; represent the work completed and material
Transportation
and Receiving Consolidating and
Concrete
Convey,
Placing,
with industry standards; the quality of members of the public; maintaining records of
14
workmanship provided by other contractors the project; and ability to finalize settlements
on similar projects; and the contractor’s during contract disputes.
Protection
Concrete
15
Time Management: For the purpose of Construction Lien Act R.S.O. 1990, Chapter
16
Project
89
Appendix
Plastic Concrete
18.1
Best Management Practices for Municipal Concrete Infrastructure
91
2 3 11 14 15 16 17
Sidewalk, Asset 4 6 7 8 9 Pre- 12 13 Convey, Concrete Measurement, Project
1
Curb & Gutter Management
and Rigid Concrete 5 Life-Cycle
Sustainability Cost Analysis Unshrinkable Architectural Concrete 10
Procurement
Construction
& Pre-
Concrete
Ordering
Transportation Placing, Protection
and Receiving Consolidating and Testing and Closeout and 18 Appendix
Introduction Evaluation Pavement Bridges (LCCA) Fill (U-Fill) Concrete Jointing Placement Procedures Concrete Curing Acceptance of Continuous Troubleshooting
and Finishing Requirements
and Inspection Selection Meetings Concrete Concrete Improvement
2 3 11 14 15 16 17
Sidewalk, Asset 4 6 7 8 9 Pre- 12 13 Convey, Concrete Measurement, Project
1
Curb & Gutter Management
and Rigid Concrete 5 Life-Cycle
Sustainability Cost Analysis Unshrinkable Architectural Concrete 10
Procurement
Construction
& Pre-
Concrete
Ordering
Transportation Placing, Protection
and Receiving Consolidating and Testing and Closeout and 18 Appendix
Introduction Evaluation Pavement Bridges (LCCA) Fill (U-Fill) Concrete Jointing Placement Procedures Concrete Curing Acceptance of Continuous Troubleshooting
and Finishing Requirements
and Inspection Selection Meetings Concrete Concrete Improvement
PCA – Concrete Information – Concrete Slab Surface Defects: Causes, Prevention & Repair
Appendix
Pavement
and Rigid
Selection
Asset
3
One of the most valuable initiatives of Concrete Ontario (RMCAO) is the assurance of quality concrete supply and production
Bridges
4
through the execution of a strict plant certification process. The RMCAO certification process was first implemented in the early
1960’s. Starting in 2015, the RMCAO Plant Certification Program also includes a requirement to meet or exceed Ministry of
Environment standards for water discharge, air pollution discharge and noise. It is completed by independent third party engineers
Sustainability Cost Analysis Unshrinkable
and has become the most stringent concrete certification program in North America.
5
RMCAO certification designation means that all materials, material handling, batching methods and
tolerances, statistical product quality analysis, truck mixers, weighing equipment, certificates and records
Life-Cycle
(LCCA)
Current concrete specifications such as those of the Ministry of Transportation (MTO), Ontario
Municipalities, Ontario Ministry of Agriculture (OMAF), consulting engineers, design/build firms and general
Fill (U-Fill)
x Standardizing of minimum information requirements for delivery tickets and mix designs
x Implementation of a mix design statistical analysis program for two categories of concrete
Procurement
x Record keeping
10
For additional information please contact Concrete Ontario (RMCAO) at www.rmcao.org or info@rmcao.org
Procedures
Concrete
Ordering
12
Transportation
and Receiving Consolidating and
Concrete
13
and Finishing Requirements
Concrete
Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting
15
Measurement,
Testing and Closeout and
Concrete
16
Improvement
Project
17
18
111
Appendix
Pavement
and Rigid
Selection
Asset
3
The Ontario General Contractors Association (OGCA) remains a strong supporter of continuing education
for the construction industry. Gold Seal is an excellent opportunity for contractors to expand the
Concrete
qualifications of their staff which in return improves the professionalism at every level from the site to the
Bridges
4
office, and results in better productivity, fewer problems, safer sites and a better bottom line for the
contractor.
5
the skills and competence of the key managerial positions of Superintendent, Estimator and Project
Manager on a national basis.
Life-Cycle
(LCCA)
Certification Requirements
6
Certification of Superintendents, Estimators and Project Managers requires satisfaction of 3 criteria –
Experience – Education – Examination. Applicants must have a minimum level of experience and have
Fill (U-Fill)
undertaken at least five construction management courses totalling 150 hours of instruction to qualify to
7
write the Gold Seal examination. The only exemption from the three criteria permitted by the National Gold
Seal Committee is for “senior” managers who have a lengthy demonstrated track record in the industry. A
Architectural
separate guideline is available upon request by senior practitioners. A development category, known as the
Concrete
Gold Seal Intern (GSI), is available to candidates who do not meet the examination eligibility criteria.
8
Experience as a Superintendent, Estimator or Project Manager in a non-residential construction firm is the
first critical criterion to be met. In order to be eligible to challenge the Gold Seal examination, an applicant
Concrete
Jointing
9
must document a minimum of three years’ experience in the occupation.
Education in construction management courses is a key requirement. The Gold Seal Certification program
Procurement
will recognize construction management training in subject areas defined in the Gold Seal Curriculum
10
Standard. The Curriculum details the content of the following management courses:
x Law and Contracts in Construction
Construction
x Construction Planning and Scheduling
Placement
Meetings
& Pre-
Pre-
11
x Project Costing Control and Accounting
x Construction Job Site Controls
x Communication
Procedures
Concrete
Ordering
x Construction Safety
12
x Management of Human Resources
x Construction Estimating
Transportation
and Receiving Consolidating and
Concrete
13
For more information, please contact www.ogca.ca or www.cca-acc.com
Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting
15
Measurement,
Testing and Closeout and
Concrete
16
Improvement
Project
17
18
112
Appendix
Asset
3
What Is CMATS¥ ¥?
Bridges
4
projects they are involved with. CMATS¥ mirrors the existing paper method of providing test information
Concrete
8
to construction team members and is implemented by the testing company. At the start of a new project, the
testing company identifies those who will be given access to the test information (owner, architect, engineer,
etc.) when they create a new project.
Concrete
Jointing
9
The software immediately notifies all the users via email of the new project and updates their security
records to provide them access. The testing company then performs the necessary testing and inputs the
Procurement
results into CMATS¥. Once the information has been entered, reviewed and certified by the supervising
engineer of the testing company, the information is then immediately viewable to all users.
Construction 10
Placement
Meetings
& Pre-
Pre-
11
Procedures
Concrete
Ordering
12
Transportation
and Receiving Consolidating and
Concrete
13
and Finishing Requirements
Concrete
Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting
15
Measurement,
Testing and Closeout and
Concrete
16
Improvement
Project
17
18
113
Appendix
Pavement
and Rigid
Selection
Asset
x Instant secure access to the project data from any location via the internet
3
x Rapid distribution of material test results to all members of the construction team
x Quality assurance features to identify trends and provide statistical analysis
Concrete
Bridges
x Graphing features allow users to view
4
control charts on material quality
x Electronic notification when new test
5
x Eliminates paper handling and
distribution costs
Life-Cycle
(LCCA)
x Creates greater accountability while
6
improving project communication
x Improved reaction times result in a
higher quality final project
Fill (U-Fill)
x Download features allow users to
7
create historic records electronically
and to perform additional statistical analysis
Architectural
Concrete
8
While CMATS¥ currently handles concrete test results, work is underway to add additional modules for
both aggregate and hot mixed asphalt test data. In fact, CMATS¥ can be easily adapted to any reporting
system that uses standardized reporting forms.
Concrete
Jointing
9
For more information regarding CMATS¥, please visit www.cmats.com and register as a new user you will
then be able to try the system yourself and see just how easy it is to use.
Procurement
10
Contact Information: Bart Kanters, P.Eng. @ (905) 507-1122 or bkanters@rmcao.org
Construction
Placement
Meetings
& Pre-
Pre-
11
Procedures
Concrete
Ordering
12
Transportation
and Receiving Consolidating and
Concrete
13
and Finishing Requirements
Concrete
Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting
15
Measurement,
Testing and Closeout and
Concrete
16
Improvement
Project
17
18
114
Appendix
115
"% 0
/o No Yes
CALCIUM AIR CONVEYOR ADDRESS
PSI MPa
STRENGTH TIME
yd3 m3
VOLUME DATE CUSTOMER
Appendix D: Concrete Order Form
2 3 11 14 15 16 17
Sidewalk, Asset 4 6 7 8 9 Pre- 12 13 Convey, Concrete Measurement, Project
1
Curb & Gutter Management
and Rigid Concrete 5 Life-Cycle
Sustainability Cost Analysis Unshrinkable Architectural Concrete 10
Procurement
Construction
& Pre-
Concrete
Ordering
Transportation Placing, Protection
and Receiving Consolidating and Testing and Closeout and 18 Appendix
Introduction Evaluation Pavement Bridges (LCCA) Fill (U-Fill) Concrete Jointing Placement Procedures Concrete Curing Acceptance of Continuous Troubleshooting
and Finishing Requirements
and Inspection Selection Meetings Concrete Concrete Improvement
Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
Appendix E: Mix Design Submission Form
2
Concrete Mix Design Submission
Pavement
and Rigid
Selection
Asset
3
Contract Date Submitted
Location Submitted To
Contractor Contact
Concrete
Bridges
Batch Plants: Primary Secondary
4
Concrete Supplier: Name
5
Telephone Fax Email
Life-Cycle
MIX CODE
(LCCA)
6
Application / Element / Location
Structural Requirements
- CSA Exposure Class
Fill (U-Fill)
- Maximum W/CM
7
- Minimum Specified Strength, MPa @ Days
SPECIFICATION
Architectural
- HVSCM Type 1 or 2
Concrete
- Plastic Air Content, %
8
DurabilityRequirements
- Exposure to Sulphate Attack
- Alkali Aggregate Reactivity
Concrete
Jointing
Architectural Requirements
9
- Colour / Texture
- Other
Procurement
Rate, m3/h
10
Quantity, m3
REQUIREMENTS
Slump Range, mm
CONTRACTOR
Construction
Placement
Meetings
& Pre-
Other
Pre-
11
Specialty Information
- Concrete Set, Delay, Normal, Accelerated
Procedures
Concrete
Ordering
Method of Placement
12
Material Source
Transportation
and Receiving Consolidating and
Cement
Concrete
SCM - Slag
13
SCM -
MATERIALS
SECTION
Water
Concrete
Convey,
Placing,
Coarse Agg.
14
A.E.A.
W.R. Protection
Concrete
S.P.
Curing Acceptance of Continuous Troubleshooting
15
116
Appendix
NOTES:
Pavement
and Rigid
Selection
Asset
1) The “Concrete Supplier” provides to the contractor, a valid “Certificate of Concrete Production
3
3) Concrete testing shall electronically incorporate CMATS™ (www.cmats.com) and shall be used by the
testing company.
Sustainability Cost Analysis Unshrinkable
4) Concrete tests not done according to CSA Standards shall not be accepted for any basis of
measurement.
5
5) The Owner shall be responsible for all concrete performance when specifying any material proportion(s).
Life-Cycle
(LCCA)
6
Fill (U-Fill)
7
Architectural
Concrete
8
Concrete
Jointing
9
Procurement
Construction 10
Placement
Meetings
& Pre-
Pre-
11
Procedures
Concrete
Ordering
12
Transportation
and Receiving Consolidating and
Concrete
13
and Finishing Requirements
Concrete
Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting
15
Measurement,
Testing and Closeout and
Concrete
16
Improvement
Project
17
18
117
Appendix
Pre-Construction Conference
Checklist for the Concrete
118
Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2
18 Introduction
Pavement
and Rigid
Selection
Asset
3
Pre-construction meetings are of prime importance in planning concrete construction work because many
potential problems can be avoided at the right time – before the start of the project when the cost impact is
Concrete
relatively low.
Bridges
4
In 1999, the National Ready-mixed Concrete Association (NRMCA) and the American Society of Concrete
Contractors (ASCC) joined in a partnership to enhance the quality of concrete construction. This checklist
Sustainability Cost Analysis Unshrinkable
With permission of the original author, Concrete Ontario (RMCAO) and the Ontario General Contractors
Association (OGCA) have reviewed and revised this document for use on Canadian construction projects
Life-Cycle
(LCCA)
The checklist allocates responsibilities and establishes procedures related to concrete construction –
Fill (U-Fill)
subgrade preparation, forming, concrete mix design, necessary equipment, ordering and scheduling
7
materials and operations, placing, consolidating, finishing, jointing, curing and protection, testing and
acceptance, as well as safety and environmental issues.
Architectural
Concrete
The checklist covers some of the issues that need to be discussed at a pre-construction meeting and is not
8
intended to be all-inclusive.
This checklist is meant to be a guide and is not intended to address all safety issues. Please operate safely
and within all the legislations in your area.
Concrete
Jointing
9
19
Procurement
Construction 10
Placement
Meetings
& Pre-
Pre-
11
Procedures
Concrete
Ordering
12
Transportation
and Receiving Consolidating and
Concrete
13
and Finishing Requirements
Concrete
Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting
15
Measurement,
Testing and Closeout and
Concrete
16
Improvement
Project
17
18
119
Appendix
F. Quality Control/Assurance
C. Concrete Requirements
E. Environmental Aspects
CMATS™ www.cmats.com
G. Safety
CSA A23.1
CSA A23.2
References
Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2
Asset
3
A. Project Information
Concrete
Bridges
1. Project name
4
________________________________________________________________________________
Sustainability Cost Analysis Unshrinkable
_______________________________________________________________________________
5
2. Location
________________________________________________________________________________
Life-Cycle
(LCCA)
________________________________________________________________________________
6
______________________________________________________________________________
7
_________________________________________________________________________
8
5. Project participants
Contact ______________________________________________________________________
Concrete
Jointing
9
Owner _______________________________________________________________________
Architect _____________________________________________________________________
Procurement
Other________________________________________________________________________
and Finishing Requirements
Convey,
Placing,
14
________________________________________________________________________________
________________________________________________________________________________
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting
15
________________________________________________________________________________
________________________________________________________________________________
Measurement,
Testing and Closeout and
Concrete
________________________________________________________________________________
Improvement
Project
17
18
121
Appendix
Pavement
and Rigid
Selection
Asset
3
________________________________________________________________________________
________________________________________________________________________________
Concrete
Bridges
4
8. Distribution of completed checklist
Project Participants ____________________________________________________________
Life-Cycle
(LCCA)
B. Construction Process
6
1. Review notes and changes on drawings that may affect construction process
________________________________________________________________________________
Fill (U-Fill)
7
________________________________________________________________________________
________________________________________________________________________________
Architectural
Concrete
8
________________________________________________________________________________
2. Sequence of construction and milestone dates
Concrete
Jointing
Foundations __________________________________________________________________
9
Walls ________________________________________________________________________
Procurement
Structural slabs ________________________________________________________________
10
Slab-on-grade interior __________________________________________________________
Construction
Placement
Meetings
& Pre-
Slab-on-grade exterior __________________________________________________________
Pre-
11
3. Construction/acceptance of base/subgrade, compaction, elevation. Responsibility for:
Procedures
Concrete
Ordering
Providing base and subgrade elevations to contractors
12
_____________________________________________________________________________
Transportation
and Receiving Consolidating and
_____________________________________________________________________________
Concrete
13
_____________________________________________________________________________
_____________________________________________________________________________
Convey,
Placing,
14
Stability of the base and or subgrade under construction traffic
_____________________________________________________________________________ Protection
Concrete
_____________________________________________________________________________
Curing Acceptance of Continuous Troubleshooting
15
_____________________________________________________________________________
Measurement,
Testing and Closeout and
Concrete
_____________________________________________________________________________
16
_____________________________________________________________________________
Project
17
18
122
Appendix
_____________________________________________________________________________
Pavement
and Rigid
Selection
Asset
3
_____________________________________________________________________________
_____________________________________________________________________________
Concrete
Bridges
Compacting and final grading of the base and subgrade after all plumbing installations are
4
complete
Sustainability Cost Analysis Unshrinkable
_____________________________________________________________________________
5
_____________________________________________________________________________
_____________________________________________________________________________
Life-Cycle
(LCCA)
_____________________________________________________________________________
Location of electrical lines (conduit)
Fill (U-Fill)
7
In rock subgrade
8
__________________________________________________________________________
Concrete
Jointing
_____________________________________________________________________________
Procurement
________________________________________________________________________________
________________________________________________________________________________
Construction
Placement
Meetings
& Pre-
Pre-
11
_____________________________________________________________________________
Staging area for testing and slump adjustment
Transportation
and Receiving Consolidating and
Concrete
13
_____________________________________________________________________________
6. Person responsible for directing trucks to pump or placement area
and Finishing Requirements
Concrete
Convey,
Placing,
________________________________________________________________________________
14
________________________________________________________________________________
Curing Acceptance of Continuous Troubleshooting
15
8. Responsibility for power, lighting, water, and water pressure during placing and finishing
Measurement,
Testing and Closeout and
Concrete
________________________________________________________________________________
16
9. Responsibility for controlling the ambient temperatures (subgrade, forms, and air)
Improvement
Project
17
18
123
Appendix
Pavement
and Rigid
Selection
Asset
3
10. Forms
Form sizes, types
Concrete
Bridges
4
_____________________________________________________________________________
Lifting equipment required
Life-Cycle
(LCCA)
6
_____________________________________________________________________________
Review location of reinforcement, embedded items, waterstops, drains, openings, openings for
Fill (U-Fill)
frames, etc.
7
_____________________________________________________________________________
Architectural
Concrete
Scheduling form erection and removal correlated to reinforcing and concreting operations
8
_____________________________________________________________________________
Concrete
Jointing
Responsibility for installation and inspection
9
Reinforcement
Procurement
__________________________________________________________________________
10
Embedded items
_________________________________________________________________________
Construction
Placement
Meetings
& Pre-
Pre-
11
Waterstops
__________________________________________________________________________
Procedures
Concrete
Ordering
12
Drains
__________________________________________________________________________
Transportation
and Receiving Consolidating and
Concrete
Opening frames
13
_________________________________________________________________________
Convey,
Placing,
14
Preliminary – prior to rebar placement
Protection
__________________________________________________________________________
Concrete
Curing Acceptance of Continuous Troubleshooting
15
__________________________________________________________________________
Concrete
16
124
Appendix
Asset
3
__________________________________________________________________________
11. Vapor retarder or vapor barrier membrane
Concrete
Bridges
4
Type of membrane
___________________________________________________________________________
Sustainability Cost Analysis Unshrinkable
5
Effect on curling
6
_____________________________________________________________________________
Fill (U-Fill)
_____________________________________________________________________________
Architectural
Concrete
Basis of acceptance for installation of moisture sensitive flooring materials (wood, carpet, tiles)
8
on the slab
Moisture emission requirements for flooring materials to be installed
Concrete
Jointing
9
__________________________________________________________________________
Procurement
Responsibility for
10
13
_____________________________________________________________________________
__________________________________________________________________________
and Finishing Requirements
Concrete
Convey,
Placing,
___
14
_____________________________________________________________________________
Protection
Concrete
Buggy
Curing Acceptance of Continuous Troubleshooting
15
_____________________________________________________________________________
Measurement,
Testing and Closeout and
_________________________________________________________________________
Concrete
16
_____________________________________________________________________________
Improvement
Belt conveyor
Project
17
18
125
Appendix
Pavement
and Rigid
Selection
Asset
3
_____________________________________________________________________________
_____________________________________________________________________________
Concrete
Bridges
Bucket placement
4
_____________________________________________________________________________
5
_____________________________________________________________________________
Pumping
Life-Cycle
(LCCA)
6
_____________________________________________________________________________
_____________________________________________________________________________
Fill (U-Fill)
_____________________________________________________________________________
7
Other
Architectural
Concrete
_____________________________________________________________________________
8
_____________________________________________________________________________
_____________________________________________________________________________
Concrete
Jointing
9
13. Consolidation of concrete: equipment and procedures
Vibrators
Procurement
_____________________________________________________________________________
10
_____________________________________________________________________________
Construction
Placement
Meetings
_____________________________________________________________________________
& Pre-
Pre-
11
Vibratory screeds (surface vibrators)
Procedures
_____________________________________________________________________________
Concrete
Ordering
12
_____________________________________________________________________________
_____________________________________________________________________________
Transportation
and Receiving Consolidating and
Concrete
13
Back up equipment
_____________________________________________________________________________
Convey,
Placing,
_____________________________________________________________________________
14
_____________________________________________________________________________
Protection
Power source
Concrete
Curing Acceptance of Continuous Troubleshooting
15
_____________________________________________________________________________
_____________________________________________________________________________
Measurement,
Testing and Closeout and
Concrete
_____________________________________________________________________________
16
Other
Improvement
Project
17
18
126
Appendix
_____________________________________________________________________________
Pavement
and Rigid
Selection
Asset
3
_____________________________________________________________________________
_____________________________________________________________________________
Concrete
Bridges
_____________________________________ ____________________________________
Sustainability Cost Analysis Unshrinkable
__________________________________________________________________________
(LCCA)
During placement
7
________________________________________________________________________
During finishing
Architectural
Concrete
8
_________________________________________________________________________
16. Strike off technique
Concrete
Jointing
_____________________________________________________________________________
Procurement
Vibratory screed
10
_____________________________________________________________________________
Construction
Placement
Meetings
Laser screed
& Pre-
Pre-
11
____________________________________________________________________________
Procedures
Other
Concrete
Ordering
12
_____________________________________________________________________________
Transportation
17. Finishing
and Receiving Consolidating and
Concrete
13
Types of finishes
Area 1
and Finishing Requirements
x
Concrete
Convey,
Placing,
14
________________________________________________________________________
x Area 2
Protection
Concrete
________________________________________________________________________
Curing Acceptance of Continuous Troubleshooting
15
x Area 3
Measurement,
Testing and Closeout and
Concrete
________________________________________________________________________
16
x Area 4
Improvement
________________________________________________________________________
Project
17
18
127
Appendix
Asset
3
Special materials for finishes
____________________________________________________________________________
Concrete
Bridges
4
Dry-shake hardener
Rate of application
Life-Cycle
(LCCA)
_______________________________________________________________________
6
Tools and equipment required
Fill (U-Fill)
_____________________________________________________________________________
7
Back up tools and equipment required
Architectural
Concrete
_____________________________________________________________________________
8
18. Specified tolerances for
Concrete
Vertical concrete surfaces:
Jointing
9
Plumbness _____________________________________________________________
Procurement
Dimensions _____________________________________________________________
10
Thickness ______________________________________________________________
Construction
Texture ________________________________________________________________
Placement
Meetings
& Pre-
Pre-
11
Colour _________________________________________________________________
Acceptable variances ____________________________________________________
Procedures
Concrete
Ordering
12
Surface defects _________________________________________________________
Transportation
Others _________________________________________________________________
13
Slabs-on-grade and floors
Flatness/levelness________________________________________________________
Convey,
Placing,
14
Dimensions _____________________________________________________________
Thickness ______________________________________________________________ Protection
Concrete
Curing Acceptance of Continuous Troubleshooting
15
Texture ________________________________________________________________
Colour _________________________________________________________________
Measurement,
Testing and Closeout and
Concrete
Project
17
18
128
Appendix
Asset
3
Others _________________________________________________________________
Elevated slabs
Concrete
Bridges
4
Flatness/levelness________________________________________________________
Dimensions _____________________________________________________________
Sustainability Cost Analysis Unshrinkable
5
Thickness ______________________________________________________________
How it will be determined _________________________________________________
Life-Cycle
(LCCA)
Texture ________________________________________________________________
Colour _________________________________________________________________
Fill (U-Fill)
Others _________________________________________________________________
8
_________________________________________________________________________
9
Review specifications for possible conflict between the concrete installer and other trades
Procurement
_________________________________________________________________________
10
_________________________________________________________________________
Construction
Placement
Meetings
Review specifications for conflict between the surface profile provided by the concrete installer
& Pre-
Pre-
11
_________________________________________________________________________
Concrete
Ordering
12
_________________________________________________________________________
Transportation
and Receiving Consolidating and
Responsibility for
Concrete
13
Accepting floors__________________________________________________________
Concrete
Convey,
Placing,
14
15
16
Project
17
18
129
Appendix
Pavement
and Rigid
Selection
Asset
3
Slabs-on-grade Yes No
Comments (number, location, spacing, details) ________________________________
Concrete
Bridges
4
Type of joints contraction isolation construction
Formed joints____________________________________________________________
Life-Cycle
(LCCA)
6
Timing________________________________________________________________
Depth of cut ___________________________________________________________
Fill (U-Fill)
Joint spacing __________________________________________________________
7
Equipment ____________________________________________________________
Architectural
Concrete
Conventional saw-cut
8
Timing________________________________________________________________
Concrete
Jointing
Depth of cut ___________________________________________________________
9
Joint spacing __________________________________________________________
Procurement
Equipment ____________________________________________________________
10
20. Slabs-on-grade
Construction
Placement
Meetings
Joints Yes No
& Pre-
Pre-
11
Reinforcement Yes No
Procedures
Concrete
Ordering
Position of reinforcement in slab _____________________________________________
12
Method of supporting reinforcement at specified elevation _________________________
Transportation
and Receiving Consolidating and
Termination at joints ______________________________________________________
Concrete
13
Load transfer devices (e.g. dowel bars) _______________________________________
Convey,
Placing,
14
Check for specified alignment _______________________________________________
Define unacceptable cracks (see surface defects in tolerances) ____________________
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting
15
16
Project
17
18
130
Appendix
Asset
3
______________________________________________________________________
5
______________________________________________________________________
Life-Cycle
(LCCA)
_________________________________________________________________________
Concrete
Jointing
Specify_________________________________________________________________
Procurement
If temporary heaters are used, responsibility for venting to prevent concrete dusting
10
______________________________________________________________________
Construction
Placement
Specify_________________________________________________________________
Procedures
Specify_________________________________________________________________
Transportation
and Receiving Consolidating and
Fogging Yes No
Concrete
13
Specify_________________________________________________________________
Other ____________________________________________________________________
and Finishing Requirements
Concrete
Convey,
Placing,
14
15
16
Applying sealers
Types__________________________________________________________________
Improvement
Project
17
18
131
Appendix
Pavement
and Rigid
Selection
Asset
3
22. Protection of concrete
Roof and walls Yes No
Concrete
Bridges
4
Specify_________________________________________________________________
Floors coverings Yes No
Life-Cycle
(LCCA)
6
Specify age/strength of floor prior to the use of floor by
Foot traffic ____________________________________________________________
Fill (U-Fill)
Pneumatic tire traffic_____________________________________________________
7
Hard wheel traffic _______________________________________________________
Architectural
Concrete
Construction traffic ______________________________________________________
8
Specify age/strength of floor when
Concrete
Jointing
Equipment is installed ___________________________________________________
9
Racks are erected ______________________________________________________
Procurement
23. Responsibility for storage areas and site security
10
____________________________________________________________________________
Construction
Placement
Meetings
____________________________________________________________________________
& Pre-
Pre-
11
24. Form removal
Procedures
Concrete
Ordering
What is the minimum strength requirement for form removal? __________ MPa
12
What formal report is required before form removal?
Transportation
and Receiving Consolidating and
_________________________________________________________________________
Concrete
13
Type of field or in-place strength tests (if used) and evaluation criteria?
Convey,
Placing,
14
Name(s) of personnel authorized to approve form removal
_________________________________________________________________________
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting
15
____________________________________________________________________________
Testing and Closeout and
Concrete
16
____________________________________________________________________________
26. Procedures for cold weather concreting
Improvement
Project
17
18
132
Appendix
____________________________________________________________________________
Pavement
and Rigid
Selection
Asset
3
____________________________________________________________________________
C. Concrete Requirements
Concrete
Bridges
4
Comments: _____________________________________________________________
7
______________________________________________________________________
Architectural
Concrete
Owner Yes No
Concrete
Jointing
Architect Yes No
9
13
Specify ___________________________________________________________________
Concrete
Convey,
Placing,
14
15
_________________________________________________________________________
Measurement,
16
_________________________________________________________________________
5. Pumped concrete Yes No
Improvement
Project
17
18
133
Appendix
Pavement
and Rigid
Selection
Asset
3
7. Lightweight concrete Yes No
8. Other Yes No
Concrete
Bridges
4
Comments ________________________________________________________________
9. Concrete supply
Life-Cycle
(LCCA)
Primary Plant_________________________Backup Plant ________________________
6
Plant Contacts ________________________Phone Number ______________________
Fill (U-Fill)
Revolutions or time limits for mixing concrete ___________________________________
7
Note: Refer to CSA A23.1
Architectural
Concrete
10. Review project specifications for conflicts in performance requirements (compressive/flexural
8
strength, durability, shrinkage, curling and water-cementitious materials ratio, water content,
slump, air content)
Concrete
Jointing
9
____________________________________________________________________________
Procurement
____________________________________________________________________________
10
11. Other performance ingredient materials required
Mid range water reducing admixture Yes No
Construction
Placement
Meetings
& Pre-
Pre-
11
High range water reducing admixture Yes No
Non-chloride accelerator Yes No
Procedures
Concrete
Ordering
12
Corrosion inhibitors Yes No
Fly ash Yes No
Transportation
and Receiving Consolidating and
Concrete
13
GGBF slag Yes No
Convey,
Placing,
14
Fibres Yes No
Colour Yes No Protection
Concrete
Other Yes No
Curing Acceptance of Continuous Troubleshooting
15
Note 1 Batching all ingredient materials at the plant ensures best quality control of concrete.
Measurement,
Testing and Closeout and
Concrete
Note 2: Add appendices with the approved concrete mix design submittals
Improvement
134
Appendix
Normal weight air-entrained concrete (not recommended if floors require a machine troweled
Pavement
and Rigid
Selection
Asset
3
______________________________________________________________________
Are adjustments to air content allowed on the jobsite Yes No
Sustainability Cost Analysis Unshrinkable
5
Comments ______________________________________________________________
______________________________________________________________________
Life-Cycle
(LCCA)
Comments ______________________________________________________________
Fill (U-Fill)
______________________________________________________________________
7
Other requirements
Architectural
Concrete
Comments ______________________________________________________________
8
______________________________________________________________________
Concrete
Jointing
Comments ______________________________________________________________
Construction
Placement
______________________________________________________________________
Meetings
& Pre-
Pre-
11
Comments ______________________________________________________________
Concrete
Ordering
12
______________________________________________________________________
Transportation
and Receiving Consolidating and
13
Comments ______________________________________________________________
and Finishing Requirements
______________________________________________________________________
Concrete
Convey,
Placing,
14
15
16
Project
17
18
135
Appendix
Pavement
and Rigid
Selection
Asset
3
amount, subsequent mixing, sampling of the load) _________________________________
_________________________________________________________________________
Concrete
Bridges
4
15. Project specification requirements for temperature
5
Responsible person for requiring and approving special measures to meet concrete
Life-Cycle
(LCCA)
temperatures such as hot water, heated aggregate, cold water, ice, liquid nitrogen
6
_________________________________________________________________________
Fill (U-Fill)
_________________________________________________________________________
7
Outline procedure to be followed and limitations that apply for measurement of concrete
Architectural
temperature and acceptance of concrete at the jobsite
Concrete
8
_________________________________________________________________________
_________________________________________________________________________
Concrete
Jointing
9
16. Project specification requirements for concrete delivery time – 120 minutes as per CSA A23.1/.2
Other ____________________________________________________________________
Procurement
10
17. Project specification requirements for lightweight concrete
Maximum unit weight ________________________________________________________
Construction
Placement
Meetings
& Pre-
Pre-
11
Slump____________________________________________________________________
Air content ________________________________________________________________
Procedures
Concrete
Ordering
12
Pumping operations_________________________________________________________
18. Architectural concrete
Transportation
and Receiving Consolidating and
Concrete
Finish details Location
13
Exposed aggregate __________________________________ _________________
Convey,
Placing,
Smooth finish_______________________________________ _________________
14
Rubbed finish ______________________________________ _________________ Protection
Concrete
Colored ___________________________________________ _________________
Curing Acceptance of Continuous Troubleshooting
15
Special materials
Improvement
Cement ________________________________________________________________
Project
17
18
136
Appendix
Aggregates _____________________________________________________________
Pavement
and Rigid
Selection
Asset
3
Water__________________________________________________________________
Admixtures _____________________________________________________________
Concrete
Bridges
4
Sealers ________________________________________________________________
Release agents __________________________________________________________
Sustainability Cost Analysis Unshrinkable
5
Preservation ____________________________________________________________
Responsibility for acceptance _______________________________________________
Fill (U-Fill)
_________________________________________________________________________
Architectural
Concrete
1. Person(s) responsible for ordering concrete (concrete must be ordered by mix design code)
____________________________________________________________________________
Concrete
Jointing
9
____________________________________________________________________________
10
13
Convey,
Placing,
Supplier __________________________________________________________________
Protection
Concrete
15
____________________________________________________________________________
Improvement
Project
17
18
137
Appendix
Pavement
and Rigid
Selection
Asset
3
Regular workdays are _______________ through _______________ not including designated
holidays
Concrete
Bridges
4
10. Are there any anticipated holiday and/or overtime placements? P Yes P No
Comments ________________________________________________________________
Life-Cycle
(LCCA)
Anticipated placement sizes ____________________________ cubic metres
6
Minimum load size ____________________________________ cubic metres
Fill (U-Fill)
What are anticipated placement rates? ________________ cubic metres/hour
7
Approximate placements dates ____________________ __________________________
Architectural
Concrete
Inclement weather plant capability______________________________________________
8
12. Concrete delivery
Concrete
Jointing
Acceptance/rejection responsibility____________________________________
9
Any traffic restrictions at or near the jobsite Yes No
Procurement
Comments ______________________________________________________________
10
Any restrictions on entrance to or exits from jobsite Yes No
Construction
Placement
Meetings
Comments ______________________________________________________________
& Pre-
Pre-
11
Other Items
Procedures
Comments ______________________________________________________________
Concrete
Ordering
12
13. Trucks:
Transportation
and Receiving Consolidating and
Number of trucks ___________________________________________________________
Concrete
13
Interval schedule (turn around time) ____________________________________________
Convey,
Placing,
E. Environmental Aspects
14
1. Environmentally sensitive areas around the project: Yes No
Comments ________________________________________________________________
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting
15
16
4. Person responsible for directing trucks to the wash out area __________________________
5. Are spill response kits available on site? Yes No
Improvement
Project
17
18
138
Appendix
Comments ________________________________________________________________
Pavement
and Rigid
Selection
Asset
3
Strength tests______________________________________________________________
10
Other ____________________________________________________________________
F.1. Concrete Sampling and Testing Requirements
Construction
Placement
Meetings
& Pre-
Pre-
11
13
Convey,
Placing,
Slump _________________________________________________________________
14
Temperature ____________________________________________________________
Protection
Concrete
15
Project
17
18
139
Appendix
Pavement
and Rigid
Selection
Asset
3
4. Cylinder size for compressive strength test
100X200 mm 150x300 mm
Concrete
Bridges
4
5. Beam size for flexural strength test
5
Other size __________________
Note: If beam breaks are low, compare acceptable concrete with suspect concrete by coring
Life-Cycle
(LCCA)
6
6. Number of cylinders per sample _____________________________________________
(hardened cylinder weight must be recorded on concrete strength reports)
Fill (U-Fill)
7
7. Number of beams per sample _______________________________________________
8. Number of cylinders/beams to be cured ___________ Field? ___________ Lab?
Architectural
Concrete
___________
8
9. At what ages are cylinders/beams to be tested? _________________________________
Concrete
Jointing
10. Number of cylinders/beams per test (minimum 2) _______________________________
9
11. Are reserve cylinders/beams required? Yes ___________No How many?
Procurement
10
12. Frequency of yield tests and compliance checks (three-load average of unit weight)
Construction
Placement
_________________________________________________________________________
Meetings
& Pre-
Pre-
11
F.2. Test Cylinder Storage and Transportation
Procedures
1. As per CSA A23.2
Concrete
Ordering
12
F.3. Acceptance/Rejection of Fresh Concrete
Transportation
and Receiving Consolidating and
1. Who has the authority to accept/reject a concrete delivery?
Concrete
13
_________________________________________________________________________
Concrete
Convey,
Placing,
14
concrete delivery
2. What criteria will be used to reject concrete? Protection
Concrete
Curing Acceptance of Continuous Troubleshooting
15
Slump _________________________________________________________________
Air content ______________________________________________________________
Measurement,
Testing and Closeout and
Concrete
Unit weight______________________________________________________________
16
Temperature ____________________________________________________________
Improvement
Project
17
18
140
Appendix
Asset
3
Other __________________________________________________________________
3. Are re-tests allowed before rejection? Yes No
Concrete
Bridges
4
Procedure ______________________________________________________________
F.4. Acceptance Criteria for Hardened Concrete
Sustainability Cost Analysis Unshrinkable
5
Note: Concrete supplier and concrete contractor must receive reports directly and
immediately from the laboratory to allow timely response to any deficiencies.
Architectural
Concrete
strength/days)
Jointing
9
Running average of three consecutive strength tests is less than specified – CSA A23.1
Construction
Other _________________________________________________________________
Placement
Meetings
& Pre-
Pre-
11
Comments ____________________________________________________________
Transportation
Non-destructive testing
and Receiving Consolidating and
Concrete
13
Convey,
Placing,
14
15
Project
17
18
141
Appendix
Pavement
and Rigid
Selection
Asset
3
Other ________________________________________________________________
Remove and replace
Concrete
Bridges
4
Comments ____________________________________________________________
3. How do the project specifications handle additional testing? _______________________
Life-Cycle
(LCCA)
following parties
6
______________________________________________________________________
Fill (U-Fill)
______________________________________________________________________
7
4. What investigative procedures will be used?
Architectural
Concrete
______________________________________________________________________
8
______________________________________________________________________
Concrete
Jointing
5. Who will be employed to conduct additional testing and who employs them?
9
______________________________________________________________________
Procurement
______________________________________________________________________
10
6. How will the test results be evaluated?
Construction
Placement
______________________________________________________________________
Meetings
& Pre-
Pre-
11
______________________________________________________________________
Procedures
7. Who will pay the costs of additional testing?
Concrete
Ordering
12
Specified strength confirmed________________________________________________
Transportation
and Receiving Consolidating and
Specified strength not confirmed_____________________________________________
Concrete
13
G. Safety
1. Personal protective equipment required:
Convey,
Placing,
Hard hats Yes No
14
Safety boots Yes No Protection
Concrete
Eye protection Yes No
Curing Acceptance of Continuous Troubleshooting
15
Respirators Yes No
Improvement
Other
Project
17
18
142
Appendix
2. Responsibility for
Pavement
and Rigid
Selection
Asset
3
Signalers _________________________________________________________________
6
____________________________________________________________________________
Architectural
Concrete
8
Concrete
Jointing
9
Procurement
Construction 10
Placement
Meetings
& Pre-
Pre-
11
Procedures
Concrete
Ordering
12
Transportation
and Receiving Consolidating and
Concrete
13
and Finishing Requirements
Concrete
Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting
15
Measurement,
Testing and Closeout and
Concrete
16
Improvement
Project
17
18
143
Appendix
Pavement
and Rigid
Selection
Asset
3
The Ready-mixed Concrete Association of Ontario (RMCAO) and the Canadian Council of Independent
Laboratories (CCIL) in conjunction with the major owner stakeholder, have created a new concrete
Concrete
certification program to improve the quality of concrete field testing of both CSA and ACI certified field
Bridges
4
personnel.
While the draft program is currently under review by the various industry stakeholders, RMCAO is very
5
has been modelled on the existing CCIL Asphalt and Aggregate certification programs and will include two
new CCIL certification classes for concrete:
x Type H – Concrete Compressive Strength Testing
Life-Cycle
(LCCA)
6
x Type J – Concrete Field Testing
The Type H certification will be strictly for concrete testing labs only and will be based upon the laboratory
Fill (U-Fill)
holding current CSA lab certification and the lab successfully participating in concrete strength correlation
7
program (based on the current MTO correlation program).
Architectural
The Type J certification will be for all concrete field testing personnel and will be based upon the technician
Concrete
holding either CSA or ACI certification. This class of certification will apply to both lab technicians and
8
concrete industry personnel alike.
Concrete
The CCIL Concrete Certification Program will be managed by a program manager hired directly by CCIL
Jointing
9
that reports to a Concrete Administration Committee of nine members. The proposed Administration
Committee structure is as follows:
x 3 Representatives from CCIL (including the Chair)
Procurement
x 3 Representatives from RMCAO
10
x 1 Representative from the Ministry of Transportation of Ontario (MTO)
x 1 Representative from the Municipal Engineers Association (MEA)
Construction
Placement
Meetings
x 1 Representative from the structural consulting engineering community
& Pre-
Pre-
11
The proposed certification program represents a huge opportunity for all the industry stakeholders to work
together and is a positive and constructive manner to ensure that all concrete testing is performed to the
Procedures
Concrete
Ordering
applicable CSA standards. This program also recognizes the importance and value of the existing CSA and
12
ACI certification programs while adding greater accountability to all components of the practice of testing
concrete.
Transportation
and Receiving Consolidating and
Concrete
13
For more information, please contact Bart Kanters, P.Eng. (905) 507-1122 or bkanters@rmcao.org
Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting
15
Measurement,
Testing and Closeout and
Concrete
16
Improvement
Project
17
18
144
Appendix
145
Appendix H: Checklist for Concrete Pumping
Appendix H: Checklist for Concrete Pumping
2 3 11 14 15 16 17
Sidewalk, Asset 4 6 7 8 9 Pre- 12 13 Convey, Concrete Measurement, Project
1
Curb & Gutter Management
and Rigid Concrete 5 Life-Cycle
Sustainability Cost Analysis Unshrinkable Architectural Concrete 10
Procurement
Construction
& Pre-
Concrete
Ordering
Transportation Placing, Protection
and Receiving Consolidating and Testing and Closeout and 18 Appendix
Introduction Evaluation Pavement Bridges (LCCA) Fill (U-Fill) Concrete Jointing Placement Procedures Concrete Curing Acceptance of Continuous Troubleshooting
and Finishing Requirements
and Inspection Selection Meetings Concrete Concrete Improvement
Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2
Introduction
Pavement
and Rigid
Selection
Asset
3
20 This short Checklist for Concrete Pumping was developed by National Ready-mixed Concrete
Association (NRMCA), American Society of Concrete Contractors (ASCC) and the American Concrete
Concrete
Pumping Association (ACPA). With permission of the original author, Concrete Ontario (RMCAO) and the
Bridges
4
Ontario General Contractors Association (OGCA) have reviewed and revised this document for use on
Canadian construction projects following the requirements of the most recent CSA A23.1/.2.
5
placement so that all impacted parties are aware of the issues related to the construction specification,
equipment and schedules, responsible persons and jobsite safety.
Life-Cycle
(LCCA)
The presumption is that on larger projects the concrete construction team has been through a pre-
6
construction conference and has addressed the pertinent items in the Checklist for Concrete Pre-
Construction Conference and those items are excluded from this document. This document can be
Fill (U-Fill)
included in a broader pre-construction meeting agenda.
7
This checklist is not intended to be all inclusive of the items that need to be considered and depending on a
Architectural
specific project many items regarding specification requirements, testing details, construction logistics and
Concrete
jobsite safety may need to be addressed in greater detail than outlined in this document. Many of these
8
items will be critical to the success of the project and should be discussed and agreed upon prior to the
placement of concrete with appropriate notification to the owner and his representative.
Concrete
Jointing
9
Procurement
Construction 10
Placement
Meetings
& Pre-
Pre-
11
Procedures
Concrete
Ordering
12
Transportation
and Receiving Consolidating and
Concrete
13
and Finishing Requirements
Concrete
Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting
15
Measurement,
Testing and Closeout and
Concrete
16
Improvement
Project
17
18
146
Appendix
Asset
3
Project:
Location:
Concrete
Bridges
Directions: ____________________________________________________________________
4
(Map on back)
Sustainability Cost Analysis Unshrinkable
1. Contacts
5
RMC Supplier
(LCCA)
Pump
Contractor
Fill (U-Fill)
2. General Conditions
7
mm
Pumping Distance (m) Vertical Horizontal
Procurement
3. Concrete Mixture
Pre-
11
Other
Strength (MPa) 28 days:
_______:
Procedures
Concrete
Ordering
Fibres Yes No
Concrete
Convey,
Placing,
14
Special Requirements
Set Time Requirements
Initial: Final:
Protection
Concrete
(hr.)
Curing Acceptance of Continuous Troubleshooting
15
4. Jobsite/Safety
Testing and Closeout and
Concrete
16
147
Appendix
148
Yes
Clean Water Available for Washout
5. Notes
Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2
Asset
3
While special concrete performance can be defined in an infinite number of ways, some of
the more common examples of specialty performance include the following descriptions.
Always consult with your concrete supplier and concrete sub-contractors.
Concrete
Bridges
4
x Self Consolidating Concrete (SCC) – Concrete with extremely high slump and
flow characteristics that can be placed with little or no concrete consolidation. This
Sustainability Cost Analysis Unshrinkable
concrete offers advantages to the owner and contractor where there is congested
5
conditions. Caution must also be exercised when first using this product due to its
high flowability and fluidity. The formwork must have a high quality of surface
finish since the concrete will mirror any imperfections that exist. The contractor
Fill (U-Fill)
must also ensure that formwork is tight to prevent leakage at form panel edges and
7
they must account for the additional formwork pressures initially generated by the
product
Architectural
Concrete
x High Early Concrete – Concrete that provides a strength gain at earlier times than
normal set concrete. High early strengths achieved at prescribed times of one,
Procurement
three or seven days can offer the opportunity to “fly” forms faster resulting in a
10
faster scheduling for building construction and labour and equipment. This
concrete may also apply to a faster set time concrete that may be applicable in
Construction
areas where there are noise by-laws or concerns, and also other labour issues
Placement
Meetings
& Pre-
Pre-
they can offer greater resistance to plastic shrinkage cracking of the concrete as
12
without freezing and thawing conditions, to provide concrete that would meet
higher durability performance expectations than C-1, A-1 or S-1 classes of
exposure as per CSA A23.1. There is a chloride ion penetrability limit of <1000
and Finishing Requirements
Concrete
Convey,
Placing,
supply.
x LEED™ Concrete – Leadership in Energy and Environmental Design (LEED™) is
Protection
Concrete
15
encourages a whole building approach over a building's life cycle that guides a
16
These performance concretes are concerned with concrete relating to overall mix
consistency, flow and consolidation, and finish and uniformity.
18
149
Appendix
Pavement
to be applied need a concrete mix that has been designed so the concrete can
and Rigid
Selection
Asset
3
easily accept the “hardener” for its application to be monolithic. Several things
must be carefully considered by the concrete supplier, such as water content,
SCMs (i.e. fly ash or slag) for available surface moisture, set and finish time, and
Concrete
Bridges
entrained air content. Concrete to receive a surface hardener should not be air
4
entrained.
x High Volume Supplementary Cementing Materials Concrete (HVSCM 1 & 2) –
5
supplementary cementing materials above that typically used for normal
construction.
Life-Cycle
(LCCA)
6
Fill (U-Fill)
7
Architectural
Concrete
8
Concrete
Jointing
9
Procurement
Construction 10
Placement
Meetings
& Pre-
Pre-
11
Procedures
Concrete
Ordering
12
Transportation
and Receiving Consolidating and
Concrete
13
and Finishing Requirements
Concrete
Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting
15
Measurement,
Testing and Closeout and
Concrete
16
Improvement
Project
17
18
150
Appendix
Asset
3
T E C H N I C A L S P E C I F I C A T I O N S
Concrete
Bridges
13
Convey,
Placing,
14
15
Project
17
18
151
Appendix
Asset
3
CSA A23.1 – TABLE 1
Concrete
Bridges
Definitions of C, F, N, A, and S exposure classes
4
(See Clauses 4.1.1.1.1, 4.1.1.5, 4.4.4.1.1.1, 4.4.4.1.1.2, 6.6.7.5.1, 8.4.1.2 and Tables 2 and 12.)
5
C-1 Structurally reinforced concrete exposed to chlorides with or without freezing and thawing conditions.
Examples: bridge decks, parking decks and ramps, portions of marine structures located within the tidal and splash zones, concrete
Life-Cycle
(LCCA)
exposed to seawater spray, and salt water pools.
6
C-2 Non-structurallyreinforced (i.e. plain) concrete exposed to chlorides and freezing and thawing.
Examples: garage floors, porches, steps, pavements, sidewalks, curbs, and gutters.
Fill (U-Fill)
Continuouslysubmerged concrete exposed to chlorides but not to freezing and thawing.
7
C-3
Examples: underwater portions of marine structures.
Architectural
C-4 Non-structurally reinforced concrete exposed to chlorides but not to freezing and thawing.
Concrete
Examples: underground parkingslabs on grade.
8
F-1 Concrete exposed to freezing and thawing in a saturated condition but not to chlorides.
Examples: pool decks, patios, tennis courts, freshwater pools, and freshwater control structures.
Concrete
Jointing
F-2 Concretein an unsaturated condition exposedto freezing and thawing but not to chlorides.
9
Examples: exterior walls and columns.
Concrete not exposed to chlorides nor to freezing and thawing.
Procurement
N
Examples: footings and interior slabs, walls and columns.
10
A-1 Structurally reinforced concrete exposed to severe manure and/or silage gases, with or without freeze-thaw exposure. Concrete
exposedtothe vapour abovemunicipal sewage or industrial effluent, wherehydrogen sulphidegasmay begenerated.
Construction
Examples: reinforced beams, slabs and columns over manure pits and silos, canals, pig slats, access holes, enclosed chambers,
Placement
Meetings
& Pre-
Pre-
and pipes that are partially filled with effluents.
11
A-2 Structurally reinforced concrete exposed to moderate to severe manure and/or silage gases and liquids, with or without freeze-
thaw exposure. Examples: reinforced walls in exterior manure tanks, silos and feed bunkers, exterior slabs. This publication
Procedures
Concrete
Ordering
A-3 Structurally reinforced concrete exposed to moderate to severe manure and/or silage gases and liquids, with or without freeze-
is intended for
12
thaw exposure in a continuously submerged condition. Concrete continuously submerged in municipal or industrial effluents. general
Examples: interior gutter walls, beams, slabs and columns, sewage pipes that are continuously full (e.g., force mains), and
information
Transportation
submerged portions of sewage treatment structures.
13
A-4 Non-structurally-reinforced concrete exposed to moderate manure and/or silage gases and liquids, without freeze-thaw exposure.
The Ready
Examples: interior slabs on grade.
Mixed Concrete
Convey,
Placing,
14
Ontario
S-2 Concrete subjected to severe sulphate exposure (Tables 2 and 3). disclaims any
and all
Protection
Concrete
S-3 Concrete subjected to moderate sulphate exposure (Tables 2 and 3).
responsibility
Curing Acceptance of Continuous Troubleshooting
15
Notes:
Concrete
and the
16
4. “A” class pertains to agricultural, municipal or industrial projects exposed to human or animal wastes.
17
5. All classes of concrete,exposed to sulphates, shall comply with the minimum requirements of “S” class noted in Tables 2 and 3. this publication
to the full
extent
permitted by
18
law.
152
Appendix
Asset
3
Minimum
Maximum specified Curing Type (see Table 20)
5
<1,500 coulombs
C-1 or A-1 0.40 35at 28d 1 or 2§ 2 3 2
7
within 56 d
C-2 or A-2 0.45 32at 28d 1 2 2 2
Architectural
Concrete
design design
10
† The minimum specified compressive strength may be adjusted to reflect proven relationships between strength and the water-to-cementing materials ratio. The
Concrete
Ordering
is intended for
12
water-to-cementing materials ratio shall not be exceeded for a given class of exposure.
‡ In accordance with ASTM C 1202. An age different from that indicated may be specified by the owner. Where calcium nitrite corrosion inhibitor is to be used, thegeneral
same concrete mixture, but without calcium nitrite, shall be prequalified to meet the requirements for the permeability index in his Table. information
Transportation
and Receiving Consolidating and
Concrete
§ Use Category 1 for concrete exposed to freezing and thawing. Use air content Category 2 for concrete not exposed to freezing and thawing. purposes only.
13
** For class of exposure C-4, the requirement for air entrainment should be waived when a steel trowelled finish is required. The addition of supplementary cementing The Ready
materials may be used to provide reduced permeability in the long term, if that is required.
Mixed Concrete
and Finishing Requirements
†† Interior ice rink slabs and freezer slabs with a steel trowelled finish have been found to perform satisfactory without entrained air. Association of
Concrete
Convey,
Placing,
Ontario
disclaims any
and all
Protection
Concrete
responsibility
Curing Acceptance of Continuous Troubleshooting
15
and the
16
application of
the information
Improvement
contained in
Project
17
this publication
to the full
extent
permitted by
18
law.
153
Appendix
Asset
3
CSA A23.1 TABLE 3
Concrete
Bridges
4
Additional requirements for concrete subjected to sulphate attack*
(See Clauses 4.1.1.1.1, 4.1.1.6.2, 4.1.1.6.3, Tables 1 and 6, and Annex L.)
5
Water soluble
sulphate Maximum expansion when
(SO4) in Cementing
Water soluble Sulphate (SO4) recycled materials testing using CSA A3004-c8, %
Life-Cycle
(LCCA)
Class of Degree of sulphate (SO4) † in groundwater aggregate to be used At 12 months
6
exposure exposure in soil sample, % sample, mg/L ‡ sample, % §†† At 6 months ††
S-1 Very severe > 2.0 > 10,000 > 2.0 HS or HSb 0.05 0.10
Fill (U-Fill)
7
S-2 Severe 0.20–2.0 1,500–10,000 0.60–2.0 HS or HSb 0.05 0.10
Architectural
MS, MSb, LH,
Concrete
S-3 Moderate 0.10 – 0.20 150 – 1,500 0.20 – 0.60 0.10
HS or HSb
8
* For sea water exposure, see Clause 4.1.1.5
† As per CSA A23.2-3B
Concrete
Jointing
‡ As per CSA A23.2.B
9
§ Where combinations of supplementary materials and Portland or blended hydraulic cements are to be used instead of the cementing materials listed, the
performance requirements shall be used to demonstrate performance against sulphate exposure (see Clauses 4.1.1.6.2, 4.2.1.1, and 4.2.1.3, and 4.2.1.4).
Procurement
Such combinations shall not be designated as blended cements.
10
** Type HS cement shall not be used in reinforced concrete exposed to both chloride and sulphates. Refer to Clause 4.1.1.6.3.
†† If the expansion is greater than 0.05% at 6 months but less than 0.10% at 1 year, the cementing materials combination under test shall be considered to
have passed.
Construction
Placement
Meetings
& Pre-
Pre-
11
CSA A23.1 TABLE 4
Procedures
Concrete
Ordering
12
Requirements for the air content categories
This
Transportation
and Receiving Consolidating and
(See Clauses 4.1.1.1.1, 4.1.1.3, 4.1.1.4, 4.1.1.5, 4.3.1, 4.3.3.1, 4.3.3.2, and 4.4.4.1.1.1 and Table 2.)
Concrete
13
Range in air content * for concretes with indicated nominal maximum sizes of coarse
aggregate, %
Convey,
Air content category 10 mm 14 – 20 mm 28 – 40 mm
Placing,
14
1† 6–9 5–8 4 -7
* At the point of discharge from the delivery equipment, unless otherwise specified.
Curing Acceptance of Continuous Troubleshooting
15
(1) The above difference in air contents has been established based upon the difference in mortar fraction volume required for specific coarse aggregate
Concrete
sizes.
16
(2) Air contents measured after pumping or slip forming may be significantly lower than those measured at the end of the chute.
Improvement
Project
References
17
1 CSA A23.1-14 – Concrete Materials and Methods of Concrete Construction, Canadian Standards Association International
18
154
Appendix
155
2 3 11 14 15 16 17
Sidewalk, Asset 4 6 7 8 9 Pre- 12 13 Convey, Concrete Measurement, Project
1
Curb & Gutter Management
and Rigid Concrete 5 Life-Cycle
Sustainability Cost Analysis Unshrinkable Architectural Concrete 10
Procurement
Construction
& Pre-
Concrete
Ordering
Transportation Placing, Protection
and Receiving Consolidating and Testing and Closeout and 18 Appendix
Introduction Evaluation Pavement Bridges (LCCA) Fill (U-Fill) Concrete Jointing Placement Procedures Concrete Curing Acceptance of Continuous Troubleshooting
and Finishing Requirements
and Inspection Selection Meetings Concrete Concrete Improvement
Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2
Introduction
Pavement
and Rigid
Selection
Asset
3
A Task Group of the National Ready-mixed Concrete Association (NRMCA) and the American
Society of Concrete Contractors (ASCC) has developed this checklist for Ordering and Scheduling
Concrete
Bridges
Ready-mixed Concrete. With permission of the original author, Concrete Ontario (RMCAO) and the
4
Ontario General Contractors Association (OGCA) have reviewed and revised this document for use
on Canadian construction projects following the requirements of the most recent CSA A23.1/.2
5
The intent is to simplify the ordering process through a logical approach while establishing the
necessary information from the supplier’s and the purchaser’s perspective, especially on smaller
Life-Cycle
projects. The presumption is that on larger projects the concrete construction team has been through
(LCCA)
6
a pre-construction conference and has addressed the pertinent items in the Checklist for Concrete
Pre-Construction Conference and those items are excluded from this document. The ordering
requirements of CSA A23.1/.2 Concrete Materials and Methods of Concrete Construction/Methods of
Fill (U-Fill)
Test and Standard Practices for Concrete generally govern unless over-ridden by the purchaser.
7
A Task Group of Concrete Ontario (RMCAO) and the Ontario General Contractors Association
Architectural
(OGCA) has revised this document for use on Canadian projects with the co-operation and
Concrete
permission of the RMC Foundation and NRMCA.
8
Besides items covered in this checklist other items that need to be defined and clarified between the
Concrete
Jointing
supplier and purchaser include:
9
x Advance notice for concrete orders
Procurement
x Add-on orders
Change orders
10
x
x Will call orders and advance confirmation
x After hours placements and charges,
Construction
Placement
Meetings
Weekend/holiday orders and charges
& Pre-
x
Pre-
11
x Cancellation of orders
x Clean-up load estimates and advance notice
Procedures
x Additional charges for items such as returned concrete, short loads, etc.
Concrete
Ordering
12
x Requirements for personnel and plant certification
This checklist will facilitate the person taking the order to assist the person placing the order by
Transportation
and Receiving Consolidating and
Concrete
walking him/her through these items and documenting the order.
13
The section on type of construction is to facilitate tracking changes in concrete market segments for
Concrete
Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting
15
Measurement,
Testing and Closeout and
Concrete
16
Improvement
Project
17
18
156
Appendix
Asset
3
Project:
Location:
Concrete
Bridges
4
Ordered by
5
Purchased
by
Life-Cycle
(LCCA)
(m3/hr.)
Architectural
Concrete
Location Mix Strength Min. cement Slump (mm) Air Content (%)
8
Synthetic Fibres
Placement
Meetings
Reducer
& Pre-
Pre-
11
Mid-Range Water
12
Directions to the
13
Jobsite
Site Access
and Finishing Requirements
Transportation Units
Concrete
Convey,
Placing,
14
Access
Safety Info to Drivers
Wash-Out Areas Other
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting
15
Emergency Contacts for schedule changes, equipment breakdown, plant/truck breakdown, mixture
Concrete
16
adjustments
Supplier
Project
17
Contractor
18
157
Appendix
Basement walls
158
Parking garages
Transit
Other:
Water resource structures
Parking areas
Contractor
Highway
General
Airports
Bridges
Introduction
1
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2
This document was created as a joint publication of both the Ontario General Contractors Association and
Pavement
and Rigid
Selection
Asset
the Concrete Ontario. Additional technical information was also supplied by allied concrete and related
3
associations in both Canada and the United States as identified in the document.
Concrete
Bridges
4
Website Links
Sustainability Cost Analysis Unshrinkable
13
and Finishing Requirements
Concrete
Convey,
Placing,
14
Protection
Concrete
Curing Acceptance of Continuous Troubleshooting
15
Measurement,
Testing and Closeout and
Concrete
16
Improvement
Project
17
18
159
Appendix
and Inspection
Curb & Gutter Management
Evaluation
Sidewalk,
2
MUNICIPALITY: ______________________________________ CONTRACTOR: ____________________________________________
Pavement
and Rigid
Selection
Asset
3
WEATHER: _____________________ TEMP: ___________ CONTRACT / PAY ITEM NO.: _________________________________
CURB & GUTTER TYPE (OPSS; OPSD): _________________________ APPROXIMATE QUANTITY: __________________________________
Concrete
Bridges
4
LOCATION OF POUR:_________________________________________________________________________________________________
___________________________________________________________________________________________________________________
IS THERE ADEQUATE MOISTURE IN GRADE?: yes / no If no,: too wet too dry
If no, circle remediation measures: remove/replace existing material
Life-Cycle
dry existing material add moisture
(LCCA)
6
other: ______________________________________________________________________________________________________________
FORMS (If applicable) Are all forms placed correctly and securely?: yes / no
Fill (U-Fill)
If no, list remediation measure(s): _____________________________________________________________________________________
7
Have all forms been checked to ensure they do vary more than 1/4" from plane in any 3 metre section?: yes / no
Architectural
If no, list remediation measure(s): _____________________________________________________________________________________
Concrete
8
CONCRETE SUPPLIER: ________________________________ APPROVED MIX DESIGN: yes /no
Concrete
Jointing
PLANT LOCATION: ___________________________________ MIX DESIGN #: __________________________________
9
TESTING (frequency of testing is based on qty of pour) NO. TESTS REQUIRED / FREQUENCY: ________________________________
Procurement
10
TESTING COMPANY: ________________________________________RECORD TEST RESULTS IN FIELD DIARY: yes / no
CONCRETE TESTING TECHNICIAN'S NAME AND CREDENTIALS: _________________________________________________ ACI / CSA / CCIL
Construction
Placement
Meetings
& Pre-
Pre-
11
CONCRETE PLACEMENT Have concrete tickets tickets been checked for correct mix design? yes / no
Has concrete ticket information been entered into field notes? Ie. time, load #, truck # yes / no
Procedures
Concrete
Ordering
12
Has water been added to mixer truck? yes / no If yes, when? _________________ Concrete re-tested? Yes / no
Was concrete discharged from the truck within the allotted time frame?: yes / no (90mins in hot weather, 120mins in other)
Transportation
and Receiving Consolidating and
If no, note result: _____________________________________________________________________________________________________
Concrete
13
JOINTS Are expansion / isolation joints installed correctly (FULL DEPTH) and at the proper spacing?: yes / no
If no, list remediation measure(s): _____________________________________________________________________________________
Convey,
Placing,
Are expansion joints a minimum of 1/4" thick?: yes / no If no, list remediation measure(s): ________________________________
14
FINISHING CONCRETE Is proper floating equipment being used to smooth out concrete?: yes / no
If no, list remediation measure(s): _____________________________________________________________________________________ Protection
Concrete
WATER MUST NOT BE ADDED TO AID IN FINISHING SURFACE ______________________________ (Inspector must sign to verify)
Curing Acceptance of Continuous Troubleshooting
15
Are proper edging tools being used to provide clean edges so concrete doesn't spall or tear?: yes / no
If no, list remediation measure(s): _____________________________________________________________________________________
Measurement,
Testing and Closeout and
Concrete
16
What method is being used to add texture to concrete surface: burlap turf drag broom other:____________________
Is the amount of texture as specified in contract documents?: yes / no
Improvement
Project
CURING CONCRETE Circle curing method: curing compound burlap other: _________________________________________
17
Approximate time curing application placed after texturing: _________mins Is entire exposed area of concrete covered: yes / no
160
Appendix
Asset
3
LOCATION OF POUR:_________________________________________________________________________________________________
___________________________________________________________________________________________________________________
Sustainability Cost Analysis Unshrinkable
5
GRADE IS GRADE COMPACTED PROPERLY?: yes / no If no, list remediation measures: _________________________________
IS THERE ADEQUATE MOISTURE IN GRADE?: yes / no If no,: too wet too dry
Life-Cycle
If no, circle remediation measures: remove/replace existing material dry existing material add moisture
(LCCA)
other: ______________________________________________________________________________________________________________
FORMS (If applicable) Are all forms placed correctly and securely?: yes / no
Fill (U-Fill)
Have all forms been checked to ensure they do vary more than 1/4" from plane in any 3 metre section?: yes / no
Architectural
TESTING (frequency of testing is based on qty of pour) NO. TESTS REQUIRED / FREQUENCY: ________________________________
Procurement
10
CONCRETE TESTING TECHNICIAN'S NAME AND CREDENTIALS: _________________________________________________ ACI / CSA / CCIL
Construction
Placement
Meetings
& Pre-
Pre-
11
CONCRETE PLACEMENT Have concrete tickets tickets been checked for correct mix design? yes / no
Has concrete ticket information been entered into field notes? Ie. time, load #, truck # yes / no
Procedures
Concrete
Ordering
12
Has water been added to mixer truck? yes / no If yes, when? _________________ Concrete re-tested? Yes / no
Was concrete discharged from the truck within the allotted time frame?: yes / no (90mins in hot weather, 120mins in other)
Transportation
and Receiving Consolidating and
13
JOINTS Are expansion / isolation joints installed correctly (FULL DEPTH) and at the proper spacing?: yes / no
If no, list remediation measure(s): _____________________________________________________________________________________
and Finishing Requirements
Concrete
Convey,
Placing,
Are expansion joints a minimum of 1/4" thick?: yes / no If no, list remediation measure(s): ________________________________
14
FINISHING CONCRETE Is proper floating equipment being used to smooth out concrete?: yes / no
If no, list remediation measure(s): _____________________________________________________________________________________
Protection
Concrete
WATER MUST NOT BE ADDED TO AID IN FINISHING SURFACE ______________________________ (Inspector must sign to verify)
Curing Acceptance of Continuous Troubleshooting
15
Are proper edging tools being used to provide clean edges so concrete doesn't spall or tear?: yes / no
Measurement,
16
What method is being used to add texture to concrete surface: burlap turf drag broom other:____________________
Is the amount of texture as specified in contract documents?: yes / no
Improvement
Project
CURING CONCRETE Circle curing method: curing compound burlap other: _________________________________________
17
Approximate time curing application placed after texturing: _________mins Is entire exposed area of concrete covered: yes / no
161
Appendix
OGRA Municipal
OGRA Municipal Concrete Liason
Concrete Committee
Liaison Committee