Documente Academic
Documente Profesional
Documente Cultură
Sample
January 2018
ABOUT THE AUTHORS
Biographies & contacts
©2018 | www.yole.fr | Inkjet Functional and Additive Manufacturing for Electronics | Sample
Name of the report | Report | www.yole.fr | ©2017 2
COMPANIES CITED IN THIS REPORT
Agfa, BATM Systems, BOE, Brother, Canon, Cosemi, Dow Chemical, Dupont, Fujifilm Dimatix, Funai, HP,
Intrinsiq, Japan Display, JOLED, Kateeva, Kodak, Konica Minolta, Kyocera, Lexmark, LG Display, Luxexcel,
MEMJET, Merck, Meyer Burger, MGI – Ceradrop, MicroFab, Microresist Technology, M-Solv, Mutracx,
Nano-Dimension, Notion Systems, Novacentrix, Océ – Canon Group, Orbotech, Panasonic, Printed
Electronics Ltd, PV Nanocell, Ricoh, Samsung, Schmid, Seiko Epson, Seiko Instruments, Semes, Sony, SRS,
Sumitomo Chemical, Sun Chemical, Thinfilm, Tokyo Electron Ltd (TEL), Toshiba Tec, Trident, Xaar, Xerox,
and many more
©2018 | www.yole.fr | Inkjet Functional and Additive Manufacturing for Electronics | Sample
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REPORT OBJECTIVES
What is included
• This report is the first research performed on the inkjet printing technology in the field of electronics, micro-electronics and
micro-optics.
©2018 | www.yole.fr | Inkjet Functional and Additive Manufacturing for Electronics | Sample 4
TABLE OF CONTENTS
Part 1/1
Executive summary 6 Market application 82
o Application market – OLED display / PCB & Printed electronics (2.5D and
Introduction 28 3D) / Solar cells / Microoptics / MEMS & Sensors
o Inkjet printing introduction o Introduction
o Functional and additive manufacturing concept o Major development
o Inkjet printing applications o Inkjet printing processes
o Functional and additive market applications o Players and collaboration
o Drivers for the adoption of Inkjet technology Global roadmap
o 3D printing concept
Inkjet printing trends 152
o Printhead technology trends
Printheads 50 o MEMS vs. conventional printheads
o Major printhead types o Thin film PZT piezo ejection
o Printhead chips, module and printers o Single pass printing
o Industrial Inkjet printhead players o Ink recirculation concept
o Major industrial printheads on the market o
©2018 | www.yole.fr | Inkjet Functional and Additive Manufacturing for Electronics | Sample
Name of the report 5
WHO SHOULD BE INTERESTED BY THIS REPORT
• Equipment & Material suppliers:
• Find new business opportunities and prospects
• See your products’ and technologies’ differentiated value in this market
• Ascertain technology trends, challenges, and precise requirements related to inkjet technology
• Printhead manufacturers
• Find new business opportunities and prospects
• Benchmark potential competitors and identify your value proposition
• R&D organizations
• Assess the needs of the market and technical requirement to offer the right solution.
©2018 | www.yole.fr | Inkjet Functional and Additive Manufacturing for Electronics | Sample
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ADDITIVE MANUFACTURING
Inkjet principle
Printhead nozzles
What is
inkjet
process?
Inkjet printing principle is based on the ejection of droplets through nozzles made in plate from a printhead (or series
of printhead) module.
Deposition
Organic Resist Metallic Resist Metallic
Surfacing
OLED lighting, OLED display,
Manufacturing
PCB
Micro-optics
protoyping
©2018 | www.yole.fr | Inkjet Functional and Additive Manufacturing for Electronics | Sample 9
DRIVERS
Overview
Waste
reduction
Low to
Specific
medium series
Several architectures
requirement
drivers but
not specific
drivers
Personalization
Cost reduction
/ on-demand
IC
0.2
photolithography
0.5
Laser
1 ablation
Continue to gain in resolution
50
Screen-
100 printing
Throughput (m²/h)
10 100 1,000 10,000 100,000
©2018 | www.yole.fr | Inkjet Functional and Additive Manufacturing for Electronics | Sample 11
MAJOR PRINTHEADS
The specific printheads used for functional printing
Resolution
1,200 PCB etch resist
600
OLED display TFE
Droplet volume
©2018 | www.yole.fr | Inkjet Functional and Additive Manufacturing for Electronics | Sample 12
PIEZO PRINTHEAD MARKET (IN VALUE)
Microoptics - microlenses
3D
3D prototyping - PCB
OLED display
©2018| |www.yole.fr
©2018 www.yole.fr| |Inkjet
InkjetFunctional
Functionaland
andAdditive
AdditiveManufacturing
Manufacturingfor
forElectronics
Electronics | |Sample
Sample
| Report | www.yole.fr | ©2017 15
PRINTED ELECTRONICS – PCB - BATTERIES
Supply chain
Printed
Inkjet printhead Ink Printers electronics
manufacturer
Printed
electronis
Conductive
Functional
For
functional inks
printing
Semiconductive Dielectrics
Resolution, ejection
frequency, droplet volume
Printhead
Clogging properties, Spatial deposition,
maintenance location accuracy
Quality
Ink Substrate
©2018 | www.yole.fr | Inkjet Functional and Additive Manufacturing for Electronics | Sample 18
INK PLAYERS (NON EXHAUSTIVE LIST)
OLED display
Printed electronics –
PV – conductive inks
©2018 | www.yole.fr | Inkjet Functional and Additive Manufacturing for Electronics | Sample
| Report | www.yole.fr | ©2017 19
RELATED REPORTS
©2018 | www.yole.fr | Inkjet Functional and Additive Manufacturing for Electronics | Sample 20
INKJET FUNCTIONAL AND ADDITIVE
MANUFACTURING FOR ELECTRONICS
Market & Technology report - January 2018
How inkjet is building a success story drop by drop within 2.5D and 3D manufacturing?
KEY FEATURES OF THE REPORT WHICH APPLICATIONS ARE DRIVING INKJET PRINTING’S ADOPTION?
et the sample of the report
G
on www.i-Micronews.com Between a sheet of paper and a flat-screen TV, film encapsulation for displays (smartphones,
• Inkjet printhead - market volume a common theme exists: each can be printed TVs). Now driving the market, OLED display is
and value metrics 2017 - 2023 with inkjet printheads. Inkjet printers were doing much more than creating opportunities
for electronics, microelectronics, invented by IBM in the 1970s as an alternative for inkjet printing. It is also democratizing inkjet
display, and micro-optics to dot-matrix printing. However, at the time technology as a new process for manufacturing
applications IBM’s researchers probably didn’t think that their electronics and microelectronics. Kateeva, a
• Market drivers for inkjet printing invention would be a key process step in the US-based company manufacturing printers for
technology as a manufacturing manufacturing of TVs, electronic components, OLED displays, is one of the leading companies
tool and solar cells. It wasn’t until the end of the using inkjet printing technology. After being
• Inkjet printing segmentation, last decade that inkjet printheds stepped up to the first to reach mass production for thin-film
by applications for 2.5D and support all three of these categories – fueled encapsulation, the company is now targeting
3D printing for electronics, by the need for fast, low-cost prototyping of RGB (red/green/blue) OLED material deposition
microelectronics, and micro- printed circuits, as well as technologies able to by inkjet for TV LG display is currently in pilot
optics deposit very thin conductive lines on solar cells production using Kateeva printers.
• O verview of the different without compromising efficiency. A strong increase in wearables requiring miniaturized,
segments and trends Drop-on-demand (DoD) piezoelectric printheads “close to the skin” devices in certain applications,
• Technology trends in inkjet are the most suitable devices for depositing a is paving the way for flexible printed electronics.
printheads and modules picoliter of inks where you want, when you want, Expensive photolithography processes with mask
• Inkjet printing - manufacturing and at high frequencies. Compared to thermal technology could be replaced by inkjet printing
roadmap for applications ejection, which is largely used in consumer office, processes to deposit conductive lines on-demand.
• Comprehensive landscape and commercial printing, piezo printheads are Inkjet technology demonstrates consistently
covering players, supply chain, and used in industrial applications because of their improving performances in terms of deposition
collaborations higher resistance and longer lifetime in harsh accuracy, high-resolution printing, and droplet
• Functional ink challenges for environments. Furthermore, piezo ejection volume control. Printheads are one of a printer’s
printing and consumption estimates offers more choice in ink selection: for example, key components, and they’re becoming increasingly
aqueous, solvent, and UV-curable inks. complex, requiring strong knowledge and experience.
After lengthy R&D dedicated to utilizing inkjet High throughput printing is now reached with
printing as a prototyping tool, the first mass- high number of printhead modules in a same
production market emerged with OLED thin- printer. It is worth noting that nozzle positioning
3D
3D prototyping - PCB
and well-controlled ejection are key to printer Can inkjet printing manufacture a full electronic
manufacturers and targeted applications. Printhead device? The answer is yes, but only in prototyping
quality is improved by using MEMS technologies and applications. Using an inkjet printer, 3D inkjet
thin-film PZT (Lead Zirconate Titanate), helping them printing can now manufacture a PCB card from A -
attain the required level for electronic applications. Z. Nano-Dimension, a developer of 3D printing
This report describes the technology requirements equipment solutions, released at the end of 2017
and improvements made in order to meet functional, its Dragongfly 2020, which uses Konica Minolta
additive printing requirements. printheads. In mass applications, inkjet remains one
of the key steps in the manufacturing process.
Functional printing is leveraging the use of inkjet This report contains printhead market share and
printing and opening new market opportunities printhead market forecasts for functional and
for printhead manufacturers. The manufacturing additive printing, along with estimated printer market
digital revolution is underway and inkjet printheads shipment by application.
integrated in industrial printing equipment are
R&D still represents a large portion of inkjet printer
expected to reach more than $31 million in 2023,
acquisition, with 93% of total printers shipped. Mass
with a CAGR of 30.3% from 2017 - 2023. Key players
production has only just begun for OLED display thin-
in this field are Konica Minolta, Fujifilm Dimatix,
film encapsulation. It’s a good sign that the industry is
Océ-Canon, and Xaar. Other Piezo printhead players
showing interest in RGB deposition, PCB, and flexible
are currently very active in the graphics domain,
electronics.
where the market is growing, However, competition
is focused on gaining its slice of the pie too.
$30M
$25M
CAGR2017-2023: 30.3%
$20M
$15M
$10M
$5M
$0
2017 2018 2019 2020 2021 2022 2023
OLED display
Printed
electronics –
PV – conductive
inks
In an inkjet printing process, the “golden tolerance in terms of viscosity and surface
triangle” of key parameters is: Printheads – Inks tension is limited, and could only be optimized
– Substrates. Formulating functional inks is a key for a certain type of printhead.
challenge in manufacturing applications, since a This report also covers the challenges linked to
diversity of materials must be ejected: conductive ink formulation, and the ideal ink properties for
inks, metallic inks, resist inks, and OLED-based piezo printheads. Collaborations are mentioned,
material inks. This report presents an estimate of describing which ink players are currently interested
the ink volume required in the field of functional in developing a functional printing market.
and additive manufacturing. Inkjet printheads’
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OUR 2018 REPORTS COLLECTION (2/3)
ADVANCED PACKAGING MEMORY
o MARKET AND TECHNOLOGY REPORT – by Yole Développement o MARKET AND TECHNOLOGY REPORT – by Yole Développement
− Status of Advanced Packaging Industry 2018 - Update − Emerging Non Volatile Memory 2018 – Update
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OUR 2018 REPORTS COLLECTION (3/3)
POWER ELECTRONICS o REVERSE ENGINEERING & COSTING REVIEW – by System Plus Consulting
MARKET AND TECHNOLOGY REPORT – by Yole Développement − VCSELs 2018
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Update : 2017 version still available / *To be confirmed ©2018 | www.yole.fr | About Yole Développement 32
OUR 2017 PUBLISHED REPORTS (1/3)
MEMS & SENSORS − 5G Impact on RF Front-End Industry 2017
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OUR 2017 PUBLISHED REPORTS (2/3)
COMPOUND SEMICONDUCTORS
SOLID STATE LIGHTING
o MARKET AND TECHNOLOGY REPORT – by Yole Développement
o MARKET AND TECHNOLOGY REPORT – by Yole Développement
− Bulk GaN Substrate Market 2017
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