Sunteți pe pagina 1din 12

Certified Quality

Technician

Quality excellence to enhance your career


and boost your organization’s bottom line

www.asq.org/certification
Certification from ASQ
is considered a mark of
quality excellence in many
industries. It helps you
advance your career, and boosts your organization’s
bottom line through your mastery of quality skills.
Becoming certified as a Quality Technician confirms your
commitment to quality and the positive impact it will
have on your organization.

2 Certified Quality Technician


Information
Certified Quality Technician
The Certified Quality Technician is a paraprofessional who,
in support and under the direction of quality engineers
or supervisors, analyzes and
solves quality problems,
prepares inspection plans and
instructions, selects sampling
plan applications, prepares
procedures, trains inspectors,
performs audits, analyzes quality
costs and other quality data, and
applies fundamental statistical
methods for process control.

Examination If you have completed a degree from a


college, university, or technical school
Each certification candidate is required with accreditation accepted by ASQ, part
to pass a written examination that of the four-year experience requirement
consists of multiple-choice questions that will be waived as follows (only one of
measure comprehension of the Body these waivers may be claimed):
of Knowledge. The Quality Technician
examination is a one-part, 100-question, • C
 ertificate/diploma from a technical or
four-hour exam and is offered in English. trade school—one year waived.
• Associate degree—two years waived.

Education and/or Experience • Bachelor’s, master’s, or doctorate—


three years waived.
You must have at least four years of
higher education and/or work experience • Degrees or diplomas from educational
in one or more of the areas of the institutions outside the United States
Certified Quality Technician Body must be equivalent to degrees from
of Knowledge. U.S. educational institutions.

If you are now or were previously


certified by ASQ as a Quality Engineer,
Quality Auditor, Reliability Engineer,
Software Quality Engineer, or Quality
Manager, experience used to qualify for
certification in those fields applies to
certification as a Quality Technician.

Certified Quality Technician 3


Minimum Expectations for a • Must understand and be able to
apply basic inspection and testing
Certified Quality Technician techniques, including various types of
• Must be able to define quality concepts sampling plans; must be able to read
and quality processes, including Six and interpret blueprints (drawings),
Sigma basics, cost of quality, etc.; must including geometric dimensioning and
be able to apply quality tools; must be tolerancing (GD&T).
able to interpret information and data;
• Must understand and be able to apply
must be able to apply team concepts
various quality audit types and their
both as a member and leader.
components, tools, and techniques.
• Must be able to define statistical
• Must understand and be able to
techniques, including basic elements
apply the elements of corrective and
of design of experiments (DOE) and
preventive actions, including root
reliability; must be able to determine what
cause analysis, failure mode and effects
data to collect for a specific technique,
analysis (FMEA), and the control of
how to apply it to various statistical
nonconforming material.
methods, and how to analyze results.
• Must know which measurement and
test equipment (M&TE) tools are
appropriate for various tasks and how
to assess tool accuracy and precision;
must understand the concept of
standards traceability for M&TE.

For comprehensive exam information on the Quality Technician


certification, visit www.asq.org/certification.
4 Certified Quality Technician
Body of Knowledge
Certified Quality Technician
The topics in this Body of knowledge (BOK) include additional
detail in the form of subtext explanations and the cognitive level at
which the questions will be written. This information will provide
useful guidance for both the Exam Development Committee and
the candidate preparing to take the exam. The subtext is not
intended to limit the subject matter or be
all-inclusive of what might be covered in
an exam. It is meant to clarify the type
of content to be included in the exam.
The descriptor in parentheses at the end
of each entry refers to the maximum
cognitive level at which the topic will
be tested. A complete description of
cognitive levels is provided at the end of
this document.

4. Cost of quality (COQ)


I Quality Concepts and Tools Describe and distinguish between
(22 Questions) the four classic cost of quality
categories (prevention, appraisal,
A. Quality Concepts internal failure, external failure)
1. Customers and suppliers and classify activities appropriately.
Define internal and external (Apply)
customers, identify their 5. Six sigma
expectations, and determine their Identify key six sigma concepts
satisfaction levels. Define internal and tools, including green belt and
and external suppliers and key black belt roles and responsibilities,
elements of relations with them. project types and processes used,
(Understand) and define terms such as quality
2. Quality principles for products and function deployment (QFD), design,
processes measure, analyze, improve, control
Identify basic quality principles (DMAIC), etc. (Remember)
related to products (such as 6. Lean
features, fitness-for-use, freedom Identify key lean concepts and tools
from defects, etc.) and processes such as 5S, value-stream mapping,
(such as monitoring, measuring, flow, pull, etc. (Remember)
continuous improvement, etc.)
(Understand) 7. Continuous improvement
techniques
3 Quality standards, requirements, Define and use various continuous
and specifications improvement techniques
Define and distinguish between including the Plan Do Check Act
national or international standards, (PDCA) cycle, brainstorming,
customer requirements, and benchmarking, etc. (Understand)
product or process specifications.
(Understand)

Certified Quality Technician 5


B. Quality Tools II 
Select, construct, apply, and interpret Statistical Techniques
the seven basic quality tools: 1) cause (18 Questions)
and effect diagrams, 2) flowcharts
(process maps), 3) check sheets, 4) A. General Concepts
Pareto charts, 5) scatter diagrams, 1. Terminology
6) control charts, and 7) histograms. Identify and differentiate between
(Evaluate) statistical terms such as population,
C. Team Functions sample, parameter, statistic,
statistical process control (SPC),
1. Meeting management etc. (Understand)
Define, describe, and apply various
meeting management techniques, 2. Frequency distributions
including selecting team members, Define and compute normal,
creating and following an agenda, Poisson, and binomial frequency
facilitation techniques, recording distributions. (Apply)
and distributing minutes, B. Calculations
establishing ground rules and 1. Measures of central tendency
protocols, etc. (Apply) Define, compute, and interpret
2. Team building methods mean, median, and mode.
Apply basic team building (Analyze)
methods and concepts such as 2. Measures of dispersion
group dynamics, decision-making Define, compute, and interpret
tools (e.g., majority voting, multi- standard deviation, range, and
voting, consensus), and creative- variance. (Analyze)
thinking tools (e.g., nominal group
technique). (Apply) 3. Statistical inference
Determine, calculate, and apply
3. Team stages confidence levels in various
Describe the team development situations. (Apply)
stages of forming, storming,
norming, and performing, 4. Confidence limits
(Understand) Determine, calculate, and apply
confidence limits in various
4. Global communication situations. (Apply)
Define and describe the impact that
globalization has on team-related 5. Probability
issues, including developing virtual Calculate probability using the
teams and participating on them, basic concepts of combinations,
using electronic communications permutations, and area under the
to support long-distance normal curve. (Apply)
collaboration, etc. (Understand) C. Control Charts
1. Control limits vs. specification
limits
Identify and describe the different
uses of control limits and
specification limits. (Understand)
2. Variables charts
Identify, select, construct, and
interpret variables charts such as
— —
X-R, X-s, etc. (Analyze)
3. Attributes charts
Identify, select, construct, and
interpret attributes charts such as
p, np, c, u, etc. (Analyze)

6 Certified Quality Technician


4. Process capability measures
Define the prerequisites for
capability, and calculate and
interpret Cp, Cpk, and capability ratio
(CR) in various situations. (Analyze)
5. Common and special cause
variation
Interpret various control chart
patterns (runs, hugging, trends,
etc.) and use rules for determining
statistical control to distinguish
between common cause and
special cause variation. (Analyze)
6. Data plotting
Identify the advantages and
limitations of using this method
to analyze data visually instead of
numerically. (Understand)

12. Color measurement tools  (e.g.,


III Metrology and Calibration spectrophotometer, color guides,
(17 Questions) light boxes)
A. Types of Measurement and Test B. Control and Maintenance of M&TE
Equipment (M&TE) 1. M&TE identification, control,
Describe, select, and use the following and maintenance
types of M&TE, and evaluate their Describe various methodologies for
measurement results to determine identifying and controlling M&TE
conformance to specifications. to meet traceability requirements,
(Evaluate) and apply appropriate techniques
1. Hand tools  (e.g., calipers, for maintaining such equipment
micrometers, linear scales, analog, to obtain optimum performance.
digital, vernier scales) (Apply)
2. Gages  (e.g., pins, thread, custom 2. Customer-supplied M&TE
gages) Describe and apply requirements
for validation and control of
3. Optical tools  (e.g., comparators,
customer-supplied equipment.
profiles, microscopes)
(Apply)
4. Coordinate measuring
C. Calibration of M&TE
machines  (CMM)
1. Calibration intervals
5. Electronic measuring
Establish calibration schedules
equipment  (e.g., digital displays,
on the basis of M&TE usage
output)
history and gage repeatability and
6. Weights, balances, and scales reproducibility (R&R) data. Describe
7. Hardness testing equipment  the potential impact of using out-
(e.g., Brinell, Rockwell) of-calibration tools or failing to
calibrate equipment on a regular
8. Surface plate methods and
basis. (Analyze)
equipment
2. Calibration error
9. Surface analyzers  (e.g., optical
Identify the causes of calibration
flats, roughness testers)
error and its effect on processes
10. Force measurement tools  (e.g., and products. (Understand)
torque wrenches, tensiometers)
11. Angle measurement tools  (e.g.,
protractors, sine bars, angle
blocks, gage blocks)

Certified Quality Technician 7


3. Measurement systems analysis
IV Inspection and Test (MSA)
(23 Questions) Define and distinguish between
measurement terms such as
A. Blueprint Reading and Interpretation correlation, bias, linearity,
1. Blueprint symbols and components precision-to-tolerance, percent
Interpret drawings and apply agreement, etc. Describe how gage
requirements in various test and repeatability and reproducibility
inspection activities. (Analyze) (R&R) studies are performed and
2. Geometric dimensioning and how they are applied in support of
tolerancing (GD&T) terminology MSA. (Analyze)
Define and use GD&T terms 4. Rounding rules
covered in the ASME Y14.5 Use truncation and rounding rules
standard. (Analyze) on both positive and negative
3. Classification of product defect numbers. (Apply)
characteristics 5. Conversion of measurements
Define, distinguish between, and Convert between metric and
classify defect characteristics in English units. (Apply)
terms of critical, major, minor, etc. 6. Inspection points
(Apply) Define and distinguish between
B. Inspection Concepts inspection point functions
1. Types of measurements (receiving, in-process, final,
Define and distinguish between source, first-article, etc.), and
direct, differential, and transfer determine what type of inspection
measurements. (Understand) is appropriate at different stages
of production, from raw materials
2. Gage selection through finished product. (Apply)
Determine which measurement
instrument to use in various 7. Inspection error
situations, based on considerations Define various types of inspection
such as the characteristic to be error, including parallax, fatigue,
measured, test uncertainty ratio flinching, distraction, etc.
(TUR), test accuracy ratio (TAR), (Understand)
etc. (Analyze)

8 Certified Quality Technician


8. Product traceability D. Sampling
Describe the requirements for 1. Sampling characteristics
documenting and preserving the Identify and define sampling
identity of a product and its origins. characteristics such as operating
(Understand) characteristic (OC) curve, lot size,
9. Certificates of compliance (COC) sample size, acceptance number,
and analysis (COA) switching rules, etc. (Apply)
Define and distinguish between 2. Sampling types
these two types of certificates. Define and distinguish between
(Understand) fixed sampling, 100% inspection,
C. Inspection Techniques and Processes attributes and variables sampling,
1. Nondestructive testing (NDT) etc. (Apply)
techniques 3. Selecting samples from lots
Identify various NDT techniques Determine sample size (e.g., AQL),
( X-ray, eddy current, ultrasonic, selection method and accept/reject
liquid penetrant, electromagnetic, criteria (e.g., zero-defect sampling)
magnetic particle, etc.) for specific used in various situations. (Apply)
applications. (Understand) E. Nonconforming Material
2. Destructive testing techniques 1. Identifying and segregating
Identify various destructive tests Determine whether products
(tensile, fatigue, flammability, or material meet conformance
etc.) for specific applications. requirements, and use various
(Understand) methods to label and segregate
3. Other testing techniques nonconforming materials. (Apply)
Identify characteristics of testing 2. Material review process
techniques such as those used Describe various elements of this
for electrical measurement (DC, process, including the function of
AC, resistance, capacitance, etc.), the material review board (MRB),
chemical analysis (pH, conductivity, the steps in determining fitness-for-
chromatography, etc.), and use and product disposition, etc.
physical/mechanical measurement (Understand)
(pressure tests, vacuum, flow, etc.)
(Remember)

Certified Quality Technician 9


V Quality Audits (11 Questions) VI Corrective and Preventive
A. Audit Types and Terminology Action (CAPA) (9 Questions)
Define basic audit types: 1) internal, A. Corrective Action
2) external, 3) systems, 4) product, Identify and apply elements of the
5) process; and 6) distinguish between corrective action process: identify
first-, second-, and third-party audits. the problem, contain the problem
(Understand) (interim action), assign responsibility
B. Audit Components (personnel) to determine the
Describe and apply various elements causes of the problem and propose
of the audit process: 1) audit purpose solutions to eliminate it or prevent its
and scope, 2) audit reference recurrence (permanent action), verify
standard, 3) audit plan (preparation), that the solutions are implemented,
4) audit performance, 5) opening and confirm their effectiveness
and closing meetings, 6) final report (validation). (Apply)
and verification of corrective action. B. Preventive Action
(Apply) Identify and apply elements of a
C. Audit Tools and Techniques preventive action process: use various
Define and apply various auditing data analysis techniques (e.g., trend
tools: 1) checklists and working analysis, failure mode and effects
papers, 2) data gathering and analysis (FMEA) product and process
objective evidence, 3) forward- and monitoring reports) to identify
backward-tracing, 4) audit sampling potential failures, defects, or process
plans and procedural guidelines. deficiencies; assign responsibility
(Apply) for improving the process (develop
error- or mistake-proofing devices or
D. Audit Communication Tools methods, initiate procedural changes,
Identify and use appropriate etc.), and verify the effectiveness of
interviewing techniques and listening the preventive action. (Apply)
skills in various audit situations, and
develop and use graphs, charts,
diagrams, and other aids in support of
written and oral presentations. (Apply)

10 Certified Quality Technician


Levels of Cognition
Based on Bloom’s Taxonomy—Revised (2001)
In addition to content specifics, the subtext for each topic in this BOK also indicates the
intended complexity level of the test questions for that topic. These levels are based
on “Levels of Cognition” (from Bloom’s Taxonomy—Revised, 2001) and are presented
below in rank order, from least complex to most complex.

Remember Evaluate
Recall or recognize terms, definitions, facts, Make judgments about the value of
ideas, materials, patterns, sequences, proposed ideas, solutions, etc., by
methods, principles, etc. comparing the proposal to specific criteria or
Understand standards.
Read and understand descriptions, Create
communications, reports, tables, diagrams, Put parts or elements together in such
directions, regulations, etc. a way as to reveal a pattern or structure
Apply not clearly there before; identify which
Know when and how to use ideas, data or information from a complex set is
procedures, methods, formulas, principles, appropriate to examine further or from which
theories, etc. supported conclusions can be drawn.
Analyze
Break down information into its constituent
parts and recognize their relationship to
one another and how they are organized;
identify sublevel factors or salient data from
a complex scenario.

Visit www.asq.org/certification for comprehensive exam


information.

11 Certified Quality Technician Certified Quality Technician 11


Enhance your career with ASQ certification today! Visit www.asq.
org/certification for complete certification information including:

Applications
Enhance your career
Available certifications and language options

with ASQ
Reference materials certification
today!
Study guides and test-taking tips
Comprehensive exam information
ASQ Sections
Visitcontacts
International www.asq.org/
certification
Endorsements for additional
certification information
including:
• Applications
•A
 vailable certifications and
international language options
• Reference materials
• Study guides and test-taking tips
•C
 omprehensive exam
information
• ASQ sections
• International contacts
• Endorsements

Item B0090

S-ar putea să vă placă și