INTERNSHIP REPORT

15Me84

A report submitted in partial fulfillment of the requirements for the Award of

Degree of

BACHELOR OF ENGINEERING
in
MECHANICAL ENGINEERING
by

CHETHAN N J
(4SME15ME012)

Internship work carried out at

SLN INDUSTRIES-BENGALURU

Under Supervision of

Internal Internship Guide External Internship Guide

Dr. JAGANNATHA. N MANJUNATH .T. S
Prof. & Head VMC Dept. Head

DEPARTMENT OF MECHANICAL ENGINERRING

S.J.M.INSTITUTE OF TECHNOLOGY, CHITRADURGA
(Recognized by AICTE, New Delhi & Affiliated to Visvesvaraya
Technological University, Belagavi)
 DEPARTMENT OF MECHANICAL ENGINEERING
S.J.M.INSTITUTE OF TECHNOLOGY, CHITRADURGA
(Recognized by AICTE, New Delhi & Affiliated to Visvesvaraya
Technological University, Belagavi)

CERTIFICATE
This is to certify that the “Internship Report” submitted by CHETHAN N J bearing
USN-4SM15ME012, is work done by him/her and submitted during 2018 – 2019
academic year, in partial fulfillment of the requirements for the award of the degree of
BACHELOR OF ENGINEERING in MECHANICAL ENGINEERING, at
SLN INDUSTRIES ( #A-46, 2nd Main, Penya Industrial Estate, Bengaluru,
Karnataka, India – 560 058)

Internal Internship Guide Head of the Department

Dr. Jagannatha. N Dr. Jagannatha .N

Head of the Institution

Dr. B. C. Shanthappa
 Acknowledgement
I heartily express the deep sense of gratitude to his holiness Dr.Shivamurthy
Murugha Sharanaru, the President, SJM Vidyapeetha ®, Sri Bruhanmatha,
Chitradurga, for providing me all the facilities with blessings.

I remain indebted forever to all the Management Authorities of SJM Vidyapeetha ®,

Chitradurga, for the encouragement and support in carrying out this internship
successfully.

I would like to heartily thank SLN INDUSTRIES for giving me the opportunity to
do an internship within the organization. It is indeed with a great sense of pleasure
and immense sense of gratitude I would like to thank all the people of the
organization who worked along with me and created enthusiastic working
environment.

I express sincere and heartfelt thanks to my external internship guide

Mr. MANJUNATH T S, VMC Dept. HEAD, for his valuable guidance, support and
encouragement throughout in completing this internship successfully.

I extend my sincere and heartfelt thanks to Dr. B. C. Shanthappa, Principal, SJMIT,

Chitradurga, for providing me the right ambience and constant inspiration in
carrying out this internship successfully.

I heartily express my gratitude to Dr. Jagannatha .N, Head of the Department,

Mechanical Engineering, SJMIT, Chitradurga, for his encouragement and support
in carrying out this internship successfully.

I express sincere and heartfelt thanks to my internal internship guide

Dr. Jagannatha .N, Head of the Department, Mechanical Engineering, SJMIT,
Chitradurga, for his valuable guidance, support and encouragement throughout in
completing this internship successfully.

I thank all the teaching faculty, non teaching faculty, supporting staff of Mechanical
Engineering Department, SJMIT, Chitradurga and all those who have helped me
directly or indirectly in completing this internship successfully.

CHETHAN N J
 CONTENTS

 PROFILE OF THE COMPANY

 INTRODUTION

 OBJECTIVES OF INTERNSHIP TRAINING

 PLANNING DEPARTMENT

 PLANNING CONSISTS OF FOLLOWING WORKS

 DESIGN & PROGARMMING DEPARTMENT

 MACHINES AND ITS SPECIFICATIONS

 CNC MACHINE (VERTICAL MILLING CENTER)

 CNC TURNING

 HORIZONTAL MACHINING CENTERS (HMC)

 QUALITY CONTROL

 INSPECTION

 PURPOSE OF INSPECTION

 TYPES OF INSPECTION

 INSTRUMENTS AT INSPECTION Dept

 MICROMETER AND VERNIER CALIPER

 REMARKS
Internship Report (15ME84) 2018-19

PROFILE OF THE COMPANY

“It`s precision that makes the world go round”

S.L.N. INDUSTIRES and S.L.N. HITECH LASER is an ISO 9001-2008 certified

quality-oriented manufacturing company providing a complete solution to industrial
customers in the field of sheet metal product development, fabrication and batch/mass
production. Our talented sheet metal engineers and skilled craftsmen collaborate to
provide high-quality unmatched-custom metal products. Our facility includes
conventional machining tools and Computer Numerical Control (CNC) machining
centres. Our products have exceptional dimensional accuracy, surface finish and
tensile strength due to the application latest laser cutting techniques.

We are proud to introduce ourselves as the SLN Group of Industries for being one of
the most trusted suppliers, importers, traders, manufacturers and exporters in the
industry for the past five years. Situated in the centre of the industrial hub in Peenya,
Bangalore, we provide a one-stop solution to various industries looking for precisely
machined components and sheet metal fabrication. Our manufacturing unit covers an
area of 11000 sq. feet including conventional machine tools and CNC machining
centres CNC lathes, CNC press brake and other supporting machineries imported
from Taiwan, Japan, China to meet the current industrial requirements.

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INTRODUCTION
Internship Training will provide an industrial exposure to the students as
well as to develop their career in the high-tech industrial requirements.
Reputed companies are providing internship training to Students. Here students
are initially to get counseled in order to emerge out their interest in various streams
and what are all the basic concepts they know about that domain.

Internship Training refers to a program which aims to provide supervised

practical training with spiced timeframe. This training can be carried out either
in government organizations or in private sector.

Internship training is a program for post graduates that gives them an

opportunity to expose themselves in the real career world so as to they will learn
how to relate theoretical learning before and real practical in work
environment.

Besides that in future, they will be having good preparation and understanding
for their field of profession. After the successful completion of studies students
has to face this competitive world with this knowledge to face many problems
and to find the right solutions which is to be solved in the minimum duration
of time.

The implant training is getting totally different from the

class environments.

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OBJECTIVES OF INTERNSHIP TRAINING:

 To get an Industrial exposure.

 To be aware of the happening in a particular industry.

 To achieve knowledge about different sectors in the market for making a

Choice as to which go for.

 To learn functioning and operations of different departments in an

organization.

 To get knowledge about the working culture of the organization.

 To have knowledge about the huge management practices and get the
practical knowledge of what we have studied

METHODOLOGY OF COLLECTING DATA:

There are many methods to collect required information during in plant
training like:
 Observation of the entire process.
 Discussion about the observed process with the staff involved.
 Interview with the experienced employees involved.
 Referring relevant documents related to the process.

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PLANNING DEPARTMENT
Before starting the actual production process planning is done. It gives the
idea of sequence of operations, selection of machine, cost and time required, at the
same time process will be performed with high percentage of material utilization.
Planning is a primary function of human and material resources in an enterprise to
realize maximum profits.
Process planning represents the link between Engineering design and shop floor
manufacturing. Since process planning determines how a part will be manufactured, it
is the major determinant of manufacturing costs and profitability

PLANNING CONSISTS OF FOLLOWING WORKS:

1. Tool and high tech components: It involves job planning with effective
utilization of machines available and using right tool for right operation.
2. Preparing process sheet: process sheet in forms the operations and
machining conditions such as diameter of components, feed, speed, material
setting etc.
3. Job follows up: to follow up the progress of the job in the shop floor.
4. Pre tooling: Pre machining of the job in conventional machines to have the
time of high tech machines.
5. Route card: Route card is prepared to mention in sequence.

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Table 3.1 Job Card Format

SLN Ind. JOB CARD UNIT CODE:

OC number Description: Dept:

Part No: Qty:
Planned date of loading Completion date:

Recommended Estimated time: Actual time:

Machine Section
Operation
Special instruction
Foreman/ shift in charge

Remark
Date: Signature:
Job card prepared by: Section:
Name: Date:

Table 3.2 Process Sheet Layout

SLN Ind. Process sheet Sheet no:

Customer Date:
Part drawing no: Material specification:
Part description code: Raw material size:
Qty: OC no: Drawing SN/no:
Operation Process details/ Machine Tool and gauges

No Drawings
*** **** **** ****

Process Process Co- Process sheet prepared by:

Prepared Approved ordinate

By: By: By:

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Table 3.3 Operation Drawing Sheet

SLN Ind.
Operation Drawing

OC No: Part No: Reference Drawing No:

Machine: Section: Date: Qty:

DRAWING

Drawing No: Checked by:

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DESIGN & PROGARMMING DEPARTMENT:

It is the maim organ of the industry. Quality of work done, hence the name
and fame of the company depends largely on this section. Its function can be enlisted
as below.

 Collection of required technical data, study of component drawing etc.

 Design calculations are done and suitable assumptions are made.
 Design layout considering cost effectiveness, machine available. It also
includes comparing new design with similar.
 Design review, design verification and changes if any will be implemented.
 Assessment of material selection.
 Preparation of drawing and bill of materials.
 Generation of CNC part programs considering optimum cutting tools and
parameter.

SLN INDUSTRIES Design is well equipped with the computers. The designers were
engaged in designing the aerospace products.
The design department is well equipped with the software like.
1. AUTOCAD
2. MASTER CAM
3. SOLID WORKS

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MACHINES AND ITS SPECIFICATIONS

CNC MACHINE (VMC):
The term “CNC” is a generic term which can be used to describe many
types of device, this would include plotters, vinyl cutters, 3D printers, milling
machines and others. CNC stands for Computer Numerically Controlled and
basically means that the physical movements of the machine are controlled by
instructions, such as co-ordinate positions that are generated using a computer. A
machine tool that uses programs to automatically execute a series of
machining operations. CNC machines offer increased productivity and flexibility.
All CNC machine types share this commonality: They all have two or more
programmable directions of motion called axes. An axis of motion can be linear
(along a straight line) or rotary (along a circular path). One of the first specifications
that implies a CNC machine's complexity is how many axes it has. Generally
speaking, the more axes, the more complex the machine.
The axes of any CNC machine are required for the purpose of causing the
motions needed for the manufacturing process. In the drilling example, these (3)
axis would position the tool over the hole to be machined (in two axes) and machine
the hole (with the third axis). Axes are named with letters. Common linear axis
names are X, Y, and Z. Common rotary axis names are A, B, and C.
SLN INDUSTRIES is well equipped with the CNC milling machines. Most of the
machines are HIDENHAIN and FANUC control. For jobs the job setting as well
as programming is done by the operator itself.

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Table 4.1 Specification of CNC Milling Machine

MAKE MIKRON MIKRON MIKRON Macpower MIKRON

MODEL WF31DE WF32C VHC750 V645 UMC600
ORIGIN SWIZZ SWIZZ SWIZZ INDIA SWIZZ
NO.OF M/C 02 01 01 03 01
Control TNC407 TNC425 TNC415 RMS3 TNC426
Table size 530x900 600x1000 Ф630 450x900 Ф630

(mm)
Traverse 560 600 750 610 600

(mm)-X
Traverse 500 600 600 450 600

(mm)-Y
Traverse 400 450 550 500 500

(mm)-Z
Spindle 40-4000 10-6300 20-6300 8000 20-6300

speed(RPM)
Controller
FANUC FANUC HEIDENIE SIEMONS FANUC
type
Automatic -- 22 N
34 -- 44

tool changer
Max. Wt of 350 400 500 400 500

job (kgs)

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CNC Turning:
Design Consideration for Turning Operation
 Parts should be designed so that can be fixture and clamp in the work holding
devices.
 Dimensional accuracy and surface finish specified should be as wide as
possible.
 Avoid sharp corners, tapers, and major dimensional variations in the part.
 Cutting tools should be able to travel across work piece without obstruction.
 Standard cutting tools, inserts, and tool holders should be used materials
should be used materials should be selected for their machine ability.

OPERATIONS:
1) TURNING:-Turing is one of the basic machining processes. It is used to remove
the work piece material with the help of the cutting tool. The turning operation is
performed on the lathe or a CNC machine.

2) FACING:-Face turning is also known as facing operation. The work piece

material is fixed in between the chucks. The tool is rotated along the perpendicular
direction to the axis of the work piece material.

3) PLAIN TURNING:-In this process of straight tuning the work piece is fixed in
b/w the chucks, with the help of tool feed that is provided along the longitudinal
direction with required depth of cut. Straight turning operation is used to produce
a cylindrical surface by removing the excess materials by providing the required
depth.

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4) STEP TURNING:-
In this operation the workpiece is held in the chucks and rotated. The cutting tool
is used to produce the different diameters on the surface of workpiece by
removing the material.

5) TAPER TURNING:-
Taper turning is used to produce tapper surface on the cylinder. With the
help of the tapper turning conical shapes are produced.

6) TAPPING:-
In the existing holes, to perform the internal threads, tapping process is
used. After the completion of the drilling process tapping is operated.

Table 4.2 Specifications of cnc turning machines

MAKE ACE DESIGNERS ACE DESIGNERS TUTOR

NO OF AXIS 02 02

ORIGIN INDIA INDIA

NO OF M/C 01 01

MAX SPEED 4500 4500

CONTROLLER TYPE FANUC SEIMENS

AUTOMATIC TOOL 12 08
CHANGER

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HORIZONTAL MACHINING CENTERS (HMC)

4-AXIS MACHINES:

HMC 560 is high speed, high precision 4 axis Horizontal Machining Center
with worlds best available features to match the demanding requirement of the
industry.
The machine has special features like Three Point Leveling, axis rotary table
and Electro Spindle. Maximum of 10,000 rpm is available for spindle. It is available
either for single, double or six pallets out of which all of them are rotary tables.
All the features are almost same as that of VMC but major difference is VMC
has vertical spindle axis whereas HMC has horizontal spindle axis. Also HMC is used
for machining bigger size components and is more precise.

Fig 4.3: horizontal machining center

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QUALITY CONTROL
INSPECTION
Inspection is the most common method of attaining standardization,
uniformity and quality of workmanship. It is the cost art of controlling the
product quality after comparison with the established standards and specifications. It
is the function of quality control. If the said item does not fall within the zone of
acceptability it will be rejected and corrective measure will be applied to see that
the items in future conform to specified standards.

Inspection is an indispensable tool of modern manufacturing process. It helps

to control quality, reduces manufacturing costs, eliminate scrap losses and
assignable causes of defective work.

PURPOSE OF INSPECTION

1. By thorough inspection, we can detect faults at every Manufacturing process and

rectify them.

2. It helps in building up the reputation of a firm or concern.

3. It improves the quality of the product.

4. It reduces cost spent on scrap pieces and further process can be

stopped if mistake is going on.

TYPES OF INSPECTION
FLOOR INSPECTION:

It suggests the checking of materials in process at the machine or in

the production time by patrolling inspectors. These inspectors move from
machine to machine and from one to the other work centres. Inspectors have to be
highly skilled. This method of inspection minimize the material handling, does not
disrupt the line layout of machinery and quickly locate the defect and readily offers
field and correction.

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CENTRALIZED INSPECTION:
Materials in process may be inspected and checked at centralized
inspection centre which are located at one or more places in the manufacturing
industry.

COMBINED INSPECTION:
Combination of two methods whatever may be the method of inspection,
whether floor or central. The main objective is to locate and prevent defect which
may not repeat itself in subsequent operation to see whether any corrective measure
is required and finally to maintained quality economically.

INSTRUMENTS AT INSPECTION DEPARTMENT

1. Profile projector

2. Tool maker’s microscope

3. Height master

4. Co-ordinate measuring machine

1. PROFILE PROJECTOR:
The main principle of operation is a specimen is placed on the glass stage.
The stage is then illuminated from below and the resulting image is picked up
by the microscope objectives and projected to a large built-in projection screen.
Since the specimen has under lighting, the fine microscopic details are eliminated
and only the details of contour and profile are seen. A drawing can be affixed to the
profile projector‟s large viewing screen and the contour can be easily traced or
compared to other profiles and contours on the other drawings.

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Table 5.1 Specifications of Profile Projector

INSTRUMENT PROFILE PROJECTOR

ORIGIN JAPAN

Effective diameter, mm 250

Angular resolution, range, degree 1.±360º

Cross travel range, mm 50×50

Work stage dimension, mm 152×152

Micrometer head, mm 0.001×25

Max. work piece height, mm 75

Special accessories 20X,50X,10X

Accuracy 0.001

2. TOOL MAKER’S MICROSCOPE

A tool maker microscope is a type of a multi functional device that is
primarily used for measuring tools and apparatus. These microscopes are widely
used and commonly seen inside machine and tools manufacturing industries and
factories. These microscopes are also inside electronics production houses and in
aeronautic parts factories. A tool maker microscope is an indispensable
tool in the different measurement tasks performed throughout the engineering
industry.
The main use of a tool maker microscope is to measure the shape, size, angle, and
the position of the small components that falls under the microscope‟s measuring
range.
A tool maker microscope is primarily used for measuring the shape of different
components like the tem FIG, formed cutter, milling cutter, punching die, and cam.
The pitch, external, and internal diameters are specifically measured as well.
The thread gauge, guide worm, and guide screw are conveniently handled as well.
As far angles are concerned, the thread and pitch angle are of chief concern.

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FIG 5.2 Tool Maker’s Microscope

Table 5.2 Specification of Tool Maker’s Microscope

INSTRUMENT TOOL MAKER‟S MICROSCOPE

ORIGIN JAPAN

Magnification 10X,15X,20X

Stage size 152×152

Travelling distance, mm 50×50

Max. work piece height, mm 115

Accuracy 0.005

3. HEIGHT MASTER
It is a high precision instrument to measure and transfer of height on the job.
It can be used as a master for calibration in Standards Room and in Tool Room.

FIG 5.3 Height Master

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Table 5.3 Specification of Height Master

INSTRUMENT HEIGHT MASTER

ORIGIN JAPAN

Max.height,mm 300
Accuracy, mm 0.001
Read out DIGITAL
Stroke, mm 20

4. CO-ORDINATE MEASURING MACHINE

A coordinate measuring machine (CMM) is a device for measuring the
physical geometrical characteristics of an object. This machine may be manually
controlled by an operator or it may be computer controlled. Measurements are
defined by a probe attached to the third moving axis of this machine. Probes may
be mechanical, optical, laser, or white light, amongst others. The typical "bridge"
CMM is composed of three axes, an X, Y and Z. These axes are orthogonal to each
other in a typical three dimensional coordinate system. Each axis has a scale system
that indicates the location of that axis. The machine will read the input from the
touch probe, as directed by the operator or programmer. The machine then uses
the X,Y,Z coordinates of each of these points to determine size and position with
micrometer precision typically. A coordinate measuring machine (CMM) is also a
device used in manufacturing and assembly processes to test a part or assembly
against the design intent. By precisely recording the X, Y, and Z coordinates of the
target, points are generated which can then be analyzed via regression algorithms for
the construction of features. These points are collected by using a probe that is
positioned manually by an operator or automatically via Direct Computer Control
(DCC). DCC CMMs can be programmed to repeatedly measure identical parts, thus
a CMM is a specialized form of industrial robot. FIG 5.4 Shows Co-ordinate
Measuring Machine.

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Table 5.4 Specification of Co-ordinate Measuring Machine

MAKE CARL ZIESS

ORIGIN GERMANY

Measuring range-„X‟, mm 550

Measuring range-„Y‟, mm 500

Measuring range-„Z‟, mm 450

Overall CMM size 1260×1340×2660

Max.wt of work piece 600

Applications Co-ordinate measuring, surface

scanning, Digitizing curve and

contour measurement

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MICROMETER AND VERNIER CALIPER

“A micrometer and vernier caliper are devices in incorporating calibrating
screw widely used for precise measurement of components in mechanical engineering
and machining as well as most mechanical trades along with other metrological
instruments such as dial indicator. The Vernier caliper may have a least of 0.1mm
while micrometer may have least count of 0.01mm.

FINAL INSPECTION:
Final inspection is one in which the product manufactured is
inspected completely after completion.

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CONCLUSION

It is necessary for an organization to compete in the fluctuating market and to

be profitable one. Profit always comes when goods are produced with maximum
productivity cost reduction proper training. This can be achieved through optimum
use of resources available in the organization and also by optimizing the time
involved in every element of the process. Non-productive time should be
eliminated wherever possible in order to increase productivity.

Through this training, is comprehensive understanding about the real

industrial working condition and practice. All these valuable experiences and
knowledge is acquired through the direct involvement in task but also through
other aspects of the training such as: work observation, interaction with collogues,
superior and other people related to the field. So in this way there is unlimited
knowledge and many things to learn here in this center.

The details about the VMC Department, CNC Turning, Quality control,
Planning, CNC Milling and the machines used and respective specifications
operations are learnt. Along with it detailed case study about the manufacturing
process of Washer and Bracket are learnt.

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