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1.2 APPLICABLE WARNING SIGNS 1.3 EXPOSURE TO MAGNETIC FIELDS
MAGNETIC FIELD STRENGTH DANGER TO LIFE FOR PERSONS WITH CARDIAC PACEMAKERS
High magnetic field strengths during magnetising can lead to Magnetic fields can interfere with cardiac pacemakers, insulin
health problems and negative effects on implants. pumps and other implanted devices.
• Follow all general and specific regulations for the prevention DO NOT USE THIS EQUIPMENT:
of accidents. • if you have a pacemaker, insulin pump or other implanted device.
• Observe safety distances during magnetising.
• if you are pregnant.
• if you are under 16 years of age.
RISK OF INJURY FROM HEAVY OBJECTS
Heavy objects may injure hands: The grey shaded zone in this diagram
• Do not grip between objects and magnetising coil when (right) shows the area of increased expo-
loading and unloading. sure to magnetic fields. The operator must
• Wear protective gloves. measure and mark out the safety distance
in their own workplace, and maintain that
SKIN IRRITATION THROUGH MATERIALS distance from the magnetising device
Components in the chemical materials may lead to skin irrita- during operation:
tion or other health risks. • people without body-implanted devices:
Always follow the safety instructions in the manufacturer’s 0.5 m / 20”
Safety Data Sheet when handling chemical materials. • people with body-implanted devices S = area of increased exposure
(e.g. pacemakers): 5 m / 16’ 5”
HIGH ELECTRIC VOLTAGES CAN CAUSE LETHAL ELECTRIC
SHOCK AND BURNS In addition, the operator must ensure that
Work on the electrics of this unit must only be carried out: • only authorised and trained personnel are working in these areas
• in compliance with applicable standards at the installation site; • the permissible values for short-term and partial body exposure are not
• only by a qualified electrician. exceeded
• personal protective equipment (PPE) is used to prevent over-exposure.
With the switch in the OFF position, the machine is isolated from the power supply According to Accident Prevention Regulation BGV B11, the ETT machine is assigned
and the switch can be secured with a padlock. the magnetic exposure group 1. The exposure group 1 covers areas with controlled
access, like work places.
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2. TECHNICAL DATA 2.3 FIELD STRENGTH
Standard 230 V, 50 HZ Reinforced 400 V, 50 Hz
2.1 DIMENSIONS
Model Coil magnetising* Model Coil magnetising*
Model Length (mm) Width (mm) Height (mm) Weight (kg) ETT 150 ETT 150
11 kA/m 13.5 kA/m
ETT 150 325 260 260 24 ETT 250 ETT 250
9 kA/m 10 kA/m
ETT 250 325 390 390 46 ETT 350 ETT 350
8 kA/m 10 kA/m
ETT 350 325 480 475 75 ETT 450 ETT 450
6.5 kA/m 8 kA/m
ETT 450 325 580 577 90 ETT 550 ETT 550
5.4 kA/m 6.2 kA/m
ETT 550 325 680 695 100
* Tolerance within ±10%
All measurements and weights are approximate.
2.4 ENVIRONMENTAL CONDITIONS
2.2 ELECTRICAL
IEC Protection Class II (double insulated) Temperature range during use 5oC to 45oC
Temperature range for storage 5oC to 55oC
Operation voltage: Operation voltage: Humidity during use and storage max. 90% relative humidity without dew
AC 230 V, 50 Hz AC 400 V, 50 Hz, N, PE
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3. OPERATION 3.2 FUNCTION
If your workpiece has been magnetised with an AC current, it must be demagne-
3.1 OPERATING ELEMENTS tised using an AC current. For effective demagnetisation:
• there must be a field of alternating polarity and
• the field strength must continuously fall to zero.
All direction and location
details in this manual refer to The reduction of the field strength in the workpiece can happen:
the main working area of the
• electrically, by reducing of magnetising current
machine:
• mechanically, through the continuous movement of the magnetic field.
Left Behind
Within the ETT demagnetisation tunnel, move the workpiece (either manually or via
a conveyor system) in the direction of the coil axis, into the magnetic field and then
out of the magnetic field of the coil.
Front Right
The depth of the 50 Hz alternating field is approx. 2 mm. For a greater depth, we
can supply low-frequency generators with 16 2/3 Hz for all our ETT demagnetisa-
tion tunnels.
Main components:
1. Magnetising coil
2. Main switch
3. Connection cable and plug
There is an identification plate located near the main switch, where you will find im-
portant information regarding the device, the power supply and the manufacturer.
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3.3 INSTALLATION Power is supplied by a power cable with plug. A mains switch is installed on the
side of the unit as a mains isolation device. When connecting the power supply:
The demagnetising tunnels of the ETT series are designed for installation on a • only use inert fuses.
work bench or integration with other machinery. • use suitable cables with regard to cable length and power supply conditions.
There are four tapped holes (M8) on the bottom of the unit for secure mounting of An low-frequency (LF) generator with a frequency of 16 2/3 Hz is available as an
the device. The coil housing is made of robust moulded plastic and is impervious accessory for the ETT. Workpieces which have been magnetised using DC can be
to dirt, humidity and temperature fluctuations. demagnetised by the LF operation. Contact Magnaflux GmbH for more information.
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3.5 MEASURING FIELD STRENGTH 3.6 MAINTENANCE
The intensity and range of the magnetic field are important parameters in magnet High electric voltages can cause lethal electric shock and burns.
particle testing. Always check the magnetisation when setting up the ETT for a new Faulty, damaged or disassembled units can be dangerous
workpiece.
Work on the electrics of this unit must only be carried out:
The FSM-2 is a field strength meter designed for tangential measuring of magnetic • in compliance with applicable standards at the installation site;
field strength. The display of the FSM-2 shows the field strength in A/cm both as • only by a qualified electrician.
effective value and peak value.
The demagnetising devices of the ETT series are designed to be maintenance-free.
How to use the FSM-2: That said, we recommend you regularly check the cover of the unit and the power
1. Magnetize the workpiece. supply cable for cracks, wear-and-tear, and other damage. If in doubt:
2. Place the FSM-2’s probe on the workpiece.
1. Switch off the device immediately
3. Read the magnetic field strength in A/cm on the display.
2. Secure it against being switched on again.
For more information on the FSM-2, contact Magnaflux GmbH. 3. Isolate it from the power supply (pull out the mains plug).
Any other additions or changes to the device are not permitted without the written
consent of the manufacturer. If you are planning conversions, please contact the
manufacturer beforehand.
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4. TRANSPORTATION 4.2 TRANSPORTATION IN ORIGINAL PACKAGING
The ETT is delivered in its original packaging on a pallet and should be transported
WARNING: Lifted loads can fall and cause severe injury and/or in the same condition as close as possible to the installation location.
damage to property.
The ETT, in its original packaging, is bolted to the pallet and secured with straps.
Machines and machine components must only be lifted or DO NOT tip or tilt the unit more than 10° from the horizontal. Relevant warnings are
transported with appropriate lifting equipment suitable for the placed to be clearly visible on the packaging.
weight and dimensions of the machine.
The gross weight of the machine, including packaging, is stated in the shipping
Transport, disassembly and assembly of the system must only be carried out by documents.
specially trained personnel who must:
• Comply with relevant local regulations for work spaces.
Procedure:
• Refer to the specifications in section 2: TECHNICAL DATA of this manual. 1. Insert the forks of a suitable forklift into the transport pallet at the marked positions.
2. Lift the machine slightly and carefully.
4.1 PREPARING FOR TRANSPORT 3. Transport the machine, keeping it close to the ground, to the unpacking location.
You will need the following in order to transport the ETT demagnetisation tunnel: 4. Lower the machine into place slowly and carefully. Do not reach under the machine.
• a crane with suitable rope harness.
• a forklift truck or pallet truck. Unpacking the ETT:
1. Cut and remove any protective shrink wrap.
Only attach the forklift or pallet truck to the intended receptacles on the base. Any 2. Open the crate.
other anchor points are not permitted.
3. Unscrew the fastening bolts and carefully loosen the straps.
Procedure: 4. Lift small parts and accessories off the pallet by hand.
1. Decommission the machine (take it out of operation).
4.3 TRANSPORTATION BY CRANE
2. Inspect the condition and load-bearing capacity of the floor at the intended
installation location, and along the entire transport route. Note: the ETT must Procedure:
only be installed on a level and firm surface. 1. Turn off main switch and disconnect all power
3. Specify and mark the exact installation location. supplies.
2. Remove fastening bolts from floor.
4. Determine the transport route and remove possible obstacles.
3. Secure the cable harness to the unit.
5. Keep unauthorised personnel away from the transport route and installation
4. Lift the machine slightly and carefully. Pay attention
location. Cordon off these areas, if necessary.
to the balance; if necessary, adjust the cable
lengths so that the unit is hanging straight on the
crane.
5. Transport the unit, keeping it close to the ground,
to its new location.
6. Lower the unit into place carefully and slowly.
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5. DECOMMISSIONING AND DISPOSAL
High electric voltages can cause lethal electric shock and burns.
EC/EU DECLARATION OF CONFORMITY
Work on the electrics of this unit must only be carried out:
• in compliance with applicable standards at the installation site; FOR MAGNAFLUX STANDARD SMALL DEVICES
• only by a qualified electrician.
5.1 DECOMMISSIONING
To decommission your ETT unit (i.e. to take it out of operation).
1. Switch off the device We hereby declare that this equipment complies with the follow-
2. Disconnect the power supply or unplug the plug. ing EU Directives. The device has been tested and approved. Any
modification made to the device without our written consent will
3. Roll up the power cable and secure it to the unit.
invalidate this declaration.
Address:
Magnaflux GmbH, Bahnhofstr. 94-98, D-73457 Essingen, Germany
Date: 01/01/2017
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Bahnhofstr 94-98, 73457 Essingen, Deutschland
Telephone: +49 (0) 7365 81-0 Fax: +49 (0) 7365 81-449
Email: sales.de@magnaflux.com Web: eu.magnaflux.com/de
Faraday Road, South Dorcan Industrial Estate, Swindon, SN3 5HE, UK
Telephone: + 44 (0)1793 524566 Fax: +44 (0)1793 490459
Email: sales.eu@magnaflux.com Web: eu.magnaflux.com