Documente Academic
Documente Profesional
Documente Cultură
Model: FC-281C/351C/451C
Publish Date: June 2005
File No. SHE050003L0
R05032182702-TTEC
Ver12_2009-02
Trademarks
• The official name of Windows 95 is Microsoft Windows 95 Operating System.
• The official name of Windows 98 is Microsoft Windows 98 Operating System.
• The official name of Windows Me is Microsoft Windows Millennium Edition Operating System.
• The official name of Windows 2000 is Microsoft Windows 2000 Operating System.
• The official name of Windows XP is Microsoft Windows XP Operating System.
• Microsoft, Windows, Windows NT and the brand names and product names of other Microsoft prod-
ucts are trademarks or registered trademarks of Microsoft Corporation in the U.S. and/or other coun-
tries.
• Apple, AppleTalk, Macintosh, and Mac are trademarks of Apple Computer, Inc. in the U.S. and other
countries.
• PostScript is a trademark of Adobe Systems Incorporated.
• NOVELL, NetWare, and NDS are trademarks or registered trademarks of Novell, Inc.
• Molykote is a registered trademark of Dow Corning Corporation.
• iCLASS is a trademark of HID Corporation.
• MIFARE is a trademark of Royal Philips Electronics.
• Other company names and product names in this manual are the trademarks of their respective
companies.
08/04
GENERAL PRECAUTIONS REGARDING THE SERVICE FOR
e-STUDIO281c/351c/451c
The installation and service should be done by a qualified service
technician.
1) Transportation/Installation
- When transporting/installing the equipment, employ four persons and be sure to hold the posi-
tions as shown in the figure.
The equipment is quite heavy and weighs approximately 113 kg (249 lb), therefore pay full atten-
tion when handling it.
- Be sure not to hold the movable parts or units (e.g. the control panel, ADU or RADF) when trans-
porting the equipment.
- Be sure to use a dedicated outlet with AC 110 V / 13.2 A, 115 V or 127 V / 12 A, 220-240 V or 240
V / 8 A for its power source.
- The equipment must be grounded for safety.
- Select a suitable place for installation. Avoid excessive heat, high humidity, dust, vibration and
direct sunlight.
- Provide proper ventilation since the equipment emits a slight amount of ozone.
- To insure adequate working space for the copying operation, keep a minimum clearance of 80
cm (32”) on the left, 80 cm (32”) on the right and 10 cm (4”) on the rear.
- The equipment shall be installed near the socket outlet and shall be accessible.
- Be sure to fix and plug in the power cable securely after the installation so that no one trips over
it.
2) General Precautions at Service
- Be sure to turn the power OFF and unplug the power cable during service (except for the service
should be done with the power turned ON).
- Unplug the power cable and clean the area around the prongs of the plug and socket outlet once
a year or more. A fire may occur when dust lies on this area.
- When the parts are disassembled, reassembly is the reverse of disassembly unless otherwise
noted in this manual or other related documents. Be careful not to install small parts such as
screws, washers, pins, E-rings, star washers in the wrong places.
- Basically, the equipment should not be operated with any parts removed or disassembled.
- The PC board must be stored in an anti-electrostatic bag and handled carefully using a wristband
since the ICs on it may be damaged due to static electricity.
Caution: Before using the wristband, unplug the power cable of the equipment and
make sure that there are no charged objects which are not insulated in the
vicinity.
- Avoid expose to laser beam during service. This equipment uses a laser diode. Be sure not to
expose your eyes to the laser beam. Do not insert reflecting parts or tools such as a screwdriver
on the laser beam path. Remove all reflecting metals such as watches, rings, etc. before starting
service.
- Be sure not to touch high-temperature sections such as the exposure lamp, fuser unit, damp
heater and areas around them.
- Be sure not to touch high-voltage sections such as the chargers, transfer belt, 2nd transfer roller,
developer, IH control circuit, high-voltage transformer, exposure lamp control inverter, inverter for
the LCD backlight and power supply unit. Especially, the board of these components should not
be touched since the electric charge may remain in the capacitors, etc. on them even after the
power is turned OFF.
- Make sure that the equipment will not operate before touching potentially dangerous places (e.g.
rotating/operating sections such as gears, belts pulleys, fans and laser beam exit of the laser
optical unit).
- Be careful when removing the covers since there might be the parts with very sharp edges
underneath.
- When servicing the equipment with the power turned ON, be sure not to touch live sections and
rotating/operating sections. Avoid exposing your eyes to laser beam.
- Use designated jigs and tools.
- Use recommended measuring instruments or equivalents.
- Return the equipment to the original state and check the operation when the service is finished.
- Be very careful to treat the touch panel gently and never hit it. Breaking the surface could cause
malfunctions.
4) Cautionary Labels
- During servicing, be sure to check the rating plate and cautionary labels such as “Unplug the
power cable during service”, “CAUTION. HOT”, “CAUTION. HIGH VOLTAGE”, “CAUTION.
LASER BEAM”, etc. to see if there is any dirt on their surface and if they are properly stuck to the
equipment.
06/08
5) Disposal of the Equipment, Supplies, Packing Materials, Used Batteries and IC-RAMs
- Regarding the recovery and disposal of the equipment, supplies, packing materials, used batter-
ies and IC-RAMs including lithium batteries, follow the relevant local regulations or rules.
Caution:
Dispose of used batteries and IC-RAMs including lithium batteries according to this manual.
Attention:
Se débarrasser de batteries et IC-RAMs usés y compris les batteries en lithium selon ce manuel.
Vorsicht:
Entsorgung der gebrauchten Batterien und IC-RAMs (inclusive der Lithium-Batterie) nach diesem Handbuch.
CONTENTS
1. SPECIFICATIONS/ACCESSORIES/OPTIONS/SUPPLIES ......................................... 1-1
1.1 Specifications....................................................................................................................... 1-1
1.2 Accessories ......................................................................................................................... 1-7
1.3 Options ................................................................................................................................ 1-8
1.4 Supplies ............................................................................................................................. 1-10
1.5 System List ........................................................................................................................ 1-11
2. ERROR CODE AND SELF-DIAGNOSTIC MODE ........................................................ 2-1
2.1 Error Code List..................................................................................................................... 2-1
2.1.1 Jam........................................................................................................................... 2-1
2.1.2 Service call ............................................................................................................... 2-8
2.1.3 Error in Internet FAX / Scanning Function.............................................................. 2-15
2.1.4 Printer function error............................................................................................... 2-23
2.2 Self-diagnosis Modes ....................................................................................................... 2-25
2.2.1 Input check (Test mode 03).................................................................................... 2-27
2.2.2 Output check (test mode 03) .................................................................................. 2-36
2.2.3 Test print mode (test mode 04) .............................................................................. 2-39
2.2.4 Adjustment mode (05) ............................................................................................ 2-40
2.2.5 Setting mode (08) ................................................................................................... 2-87
2.2.6 Pixel counter......................................................................................................... 2-223
2.2.7 Classification List of Adjustment Mode (05) / Setting Mode (08).......................... 2-233
3. ADJUSTMENT .............................................................................................................. 3-1
3.1 Adjustment Order (Image Related Adjustment)................................................................... 3-1
3.2 Adjustment of the Auto-Toner Sensor ................................................................................. 3-2
3.3 Performing Image Quality Control ....................................................................................... 3-5
3.4 Image Dimensional Adjustment ........................................................................................... 3-6
3.4.1 General description .................................................................................................. 3-6
3.4.2 Paper alignment at the registration roller ................................................................. 3-8
3.4.3 Printer related adjustment ........................................................................................ 3-9
3.4.4 Scanner related adjustment ................................................................................... 3-14
3.5 Image Quality Adjustment (Copying Function) .................................................................. 3-21
3.5.1 Automatic gamma adjustment ................................................................................ 3-21
3.5.2 Color Deviation Adjustment .................................................................................... 3-22
3.5.3 Density adjustment ................................................................................................. 3-28
3.5.4 Color balance adjustment....................................................................................... 3-29
3.5.5 Gamma balance adjustment .................................................................................. 3-30
3.5.6 Offsetting adjustment for background processing .................................................. 3-30
3.5.7 Judgment threshold for ACS .................................................................................. 3-31
3.5.8 Sharpness adjustment............................................................................................ 3-31
3.5.9 Setting range correction ......................................................................................... 3-32
3.5.10 Setting range correction (Adjustment of background peak) ................................... 3-32
3.5.11 Adjustment of smudged/faint text ........................................................................... 3-33
3.5.12 Adaptation to highlighter......................................................................................... 3-33
3.5.13 Beam level conversion setting................................................................................ 3-34
3.5.14 Maximum toner density adjustment to paper type.................................................. 3-34
3.5.15 Maximum text density adjustment .......................................................................... 3-35
3.5.16 Text/Photo reproduction level adjustment .............................................................. 3-35
3.5.17 Black reproduction switching at the Twin color copy mode .................................... 3-36
3.5.18 Background adjustment(Black Mode) .................................................................... 3-36
3.6 Image Quality Adjustment (Printing Function) ................................................................... 3-37
3.6.1 Automatic gamma adjustment ................................................................................ 3-37
3.6.2 Color deviation adjustment ..................................................................................... 3-38
3. ADJUSTMENT
5. TROUBLESHOOTING
6. FIRMWARE UPDATING
8. REMOTE SERVICE
10
05/11
1. SPECIFICATIONS/ACCESSORIES/OPTIONS/SUPPLIES
1
1.1 Specifications
yCopy process .......................... Indirect electrophotographic process (dry)
yType......................................... Desktop type (Console type: when optional Paper Feed Pedestal
(PFP) or optional Large Capacity Feeder (LCF) is installed.)
yOriginal table ........................... Fixed type (the left rear corner used as guide to place originals)
yAccepted originals ................... Original type: Sheets, books and 3-dimensional objects
Note that when the optional Reversing Automatic Document Feeder is
used, carbon, bounded or stapled originals cannot be accepted, and
paper type of the original should be 35-157g/m2 (9.3 lb. Bond -58 lb.
Cover) for single-sided copy and 50-157 g/m2 (13.3 lb. Bond -58 lb.
Cover) for double-sided copy.
Maximum size: A3/LD
• Copy speed (Copies/min.)
e-STUDIO281c
Bypass feed
Paper supply LCF
Drawer Size not PFP
Paper size Size specified (A4/LT only)
specified
A4, LT 28 (11) 28 (11) 16 (5) 28 (11) 28 (11)
B5, A5-R, ST-R -
A4-R, B5-R, LT-R 21 (5) 21 (5) 16 (5) 21 (5) -
B4, LG 18 (5) 18 (5) 16 (5) 18 (5) -
A3, LD 16 (5) 16 (5) 16 (5) 16 (5) -
e-STUDIO351c
Bypass feed
Paper supply LCF
Drawer Size not PFP
Paper size Size specified (A4/LT only)
specified
A4, LT 35 (11) 35 (11) 21 (5) 35 (11) 35 (11)
B5, A5-R, ST-R -
A4-R, B5-R, LT-R 28 (5) 28 (5) 21 (5) 28 (5) -
B4, LG 24 (5) 24 (5) 21 (5) 24 (5) -
A3, LD 21 (5) 21 (5) 21 (5) 21 (5) -
e-STUDIO451c
Bypass feed
Paper supply LCF
Drawer Size not PFP
Paper size Size specified (A4/LT only)
specified
A4, LT 45 (11) 45 (11) 22 (5) 45 (11) 45 (11)
B5, A5-R, ST-R -
A4-R, B5-R, LT-R 32 (5) 32 (5) 22 (5) 32 (5) -
B4, LG 26 (5) 26 (5) 22 (5) 26 (5) -
A3, LD 22 (5) 22 (5) 22 (5) 22 (5) -
* "-" means "Not acceptable".
* When originals are manually placed for single-sided, continuous copying.
* Plain paper is selected for the paper type.
* When the Reversing Automatic Document Feeder is used, copying in the speed of 28, 35 and 45
sheets per minute are only possible under the following conditions:
Thick3 (164 g/m2 to 209 g/m2, 91 lb. Index to 110 lb. Index)
Bypass feed
Paper supply LCF
Drawer Size not PFP
Paper size Size specified (A4/LT only)
specified
A4, LT, B5, A5-R, ST-R - 20 (2) 10 (2) - -
A4-R, B5-R, LT-R - 14 (2) 10 (2) - -
B4, LG - 11 (2) 10 (2) - -
A3, LD - 10 (2) 10 (2) - -
OHP
Bypass feed
Paper supply LCF
Drawer Size not PFP
Paper size Size specified (A4/LT only)
specified
A4, LT - 10 (3) - - -
Thick3 (164 g/m2 to 209 g/m2, 91 lb. Index to 110 lb. Index)
Bypass feed
Paper supply LCF
Drawer Size not PFP
Paper size Size specified (A4/LT only)
specified
A4, LT, B5, A5-R, ST-R - 20 (2) 10 (2) - -
A4-R, B5-R, LT-R - 14 (2) 10 (2) - -
B4, LG - 11 (2) 10 (2) - -
A3, LD - 10 (2) 10 (2) - -
OHP
Bypass feed
Paper supply LCF
Drawer Size not PFP
Paper size Size specified (A4/LT only)
specified
A4, LT - 10 (3) - - -
Thick3 (164 g/m2 to 209 g/m2, 91 lb. Index to 110 lb. Index)
Bypass feed
Paper supply LCF
Drawer Size not PFP
Paper size Size specified (A4/LT only)
specified
A4, LT, B5, A5-R, ST-R - 20 (2) 10 (2) - -
A4-R, B5-R, LT-R - 14 (2) 10 (2) - -
B4, LG - 11 (2) 10 (2) - -
A3, LD - 10 (2) 10 (2) - -
OHP
Bypass feed
Paper supply LCF
Drawer Size not PFP
Paper size Size specified (A4/LT only)
specified
A4, LT - 10 (3) - - -
* "-" means "Not acceptable".
* When originals are manually placed for single side, continuous copying.
* The bypass copying speed is measured with the paper size specified.
* The values in ( ) can be realized in the color mode.
• Copy paper
Drawer ADU PFP LCF Bypass copy Remarks
Size A3 to A6-R, LD to ST-R, 13"
A3 to A5-R,
LG, 8.5"SQ, 305 x 457 mm
LD to ST-R,
A4, LT (12" x 18")
13" LG,
(Non-standard or userspec-
8.5"SQ
ified sizes can be set.)
64 to 209 g/m2, 17 lb. Bond
to 110 lb. Index
64 to 105 g/m2 (Continuous feeding)
Weight 17 to 28 lb.
Bond 64 to 209 g/m2, 17 lb. Bond
to 110 lb. Index
(Single paper feeding)
Special Labels, OHP film Special paper recom-
-
paper (thickness: 80µm or thicker) mended by Toshiba Tec
yFirst copy time ......................... Approx. 6.8 sec. or less (black), approx. 16.2 sec. or less (color)
(A4/LT, upper drawer, 100%, original placed manually)
yWarming-up time ..................... Approx. 40 sec. (Stand-alone, temperature: 20°C)
yMultiple copying....................... Up to 999 copies; Key in set numbers
yReproduction ratio ................... Actual ratio: 100±0.5%
Zooming: 25 to 400% in increments of 1%
(25 to 200% when using RADF)
yResolution/Gradation............... Scanning: 600 dpi x 600 dpi
Printing: Equivalent to 2400 dpi x 600 dpi (black)
Equivalent to 600 dpi x 600 dpi (color)
758
45°
739
0
66
Fig. 1-1
Drum OD-3511N
Toner bag PS-TB-281C/ C-E/ C-C
Developer (K) D-3511-K
Developer (Y) D-281C-Y
Developer (M) D-281C-M
Developer (C) D-281C-C
Toner cartridge (K) PS-ZT281C-K(4) NAD
PS-ZT281C-EK(1) MJD
PS-ZT3511DK Others
PS-ZT3511TK TWD
PS-ZT3511CK CND
Toner cartridge (Y) PS-ZT281C-Y(4) NAD
PS-ZT281C-EY(1) MJD
PS-ZT3511DY Others
PS-ZT3511TY TWD
PS-ZT3511CY CND
Toner cartridge (M) PS-ZT281C-M(4) NAD
PS-ZT281C-EM(1) MJD
PS-ZT3511DM Others
PS-ZT3511TM TWD
PS-ZT3511CM CND
Toner cartridge (C) PS-ZT281C-C(4) NAD
PS-ZT281C-EC(1) MJD
PS-ZT3511DC Others
PS-ZT3511TC TWD
PS-ZT3511CC CND
e-BRIDGE
ID Gate
KP-2005
Staple Cartridge
System List
STAPLE-1600
Bridge Kit
Finisher
KN-3511
MJ-1023 Work Tray
KK-3511
08/12
1 - 11
Fig. 1-2
Expansion Expansion 2nd Line for FAX unit
memory memory FAX unit GD-1200/1201
GC-1230 GC-1181 GD-1160/1260
SPECIFICATIONS/ACCESSORIES/OPTIONS/SUPPLIES
e-STUDIO281c/351c/451c
1
e-STUDIO281c/351c/451c © 2005 - 2009 TOSHIBA TEC CORPORATION All rights reserved
SPECIFICATIONS/ACCESSORIES/OPTIONS/SUPPLIES
1 - 12
2. ERROR CODE AND SELF-DIAGNOSTIC MODE
The following error codes is displayed at the upper right of the screen when the “CLEAR PAPER” or “CALL
SERVICE” symbol is blinking. 2
2.1.1 Jam
Notes:
1. To enter the desired mode, turn ON the power while two digital keys designated to each mode
(e.g. [0] and [5]) are pressed simultaneously.
2. When the optional FAX unit is installed, Faxes received automatically during the self-diagno-
sis mode may not be printed out. Be sure to disconnect the modular code from the line con-
nectors (LINE1, LINE2) of the equipment before starting the self-diagnosis mode. Also, be
sure to finish the self-diagnosis mode by turning the power OFF and back ON before connect-
ing the modular code.
<Operation procedure>
• Control panel check mode (01):
[POWER] OFF/ON
[0][1] LED lit/ (Exit)
[START] (Button check)
[POWER] LCD blinking
[START]
Notes:
1. A mode can be canceled by [POWER] OFF/ON when the LED is lit and the LCD is blinking.
2. Button Check
Buttons with LED (Press to turn OFF the LED.)
Buttons without LED (Press to display the message on the control panel.)
Button on touch panel (Press to display the screen on the control panel at power-ON.)
• Test mode (03): Refer to “2.2.1. Input check (test mode 03)” and “2.2.2. Output check (test mode
03)”.
• Test print mode (04): Refer to “2.2.3. Test print mode (04)”.
[9][START]
[POWER] (Code) [START] [Digital keys] [START] [Digital keys] [START] [POWER]
101: Adjustment mode (05) Key in the first Key in the last List starts to OFF/ON
102: Setting mode (08) code to be printed code to be printed be printed (Exit)
(Code)
103: PM support mode
104: Stored information of pixel counter (toner cartridge reference)
105: Stored information of pixel counter (service technician reference)
106: Error history (Maximum 1000 items)
107: Error history (Latest 80 items)
[6][START]
(Code) [START] [POWER] OFF/ON
[POWER]
2: PM Support Screen (Operation started) (Exit)
[POWER]
ON
Normal
Control panel Test print Adjustment Setting List print PM support Firmware
Warming up check mode Test mode mode mode mode mode update mode
mode
Ready
[POWER]
OFF
*1
To user
State transition diagram of self-diagnosis modes
Fig. 2-1
*1 Turn OFF the power after using the self-diagnosis mode, and leave the equipment to the user.
The status of each input signal can be checked by pressing the [FAX] button, [COPY] button and
the digital keys in the test mode (03).
<Operation procedure>
2
[0][3] [FAX]
[START] or [Digital keys] (LCD ON) [POWER] OFF/ON
[POWER] [COPY] (Exit)
[CLEAR]
Note:
Initialization is performed before the equipment enters the test mode.
Items to be checked and the condition of the equipment when the buttons [A] to [H] are highlighted are
listed in the following pages.
Table 1. Relation between the status of the bypass paper width sensor and paper size (width).
Bypass paper width sensor
Paper width size
3 2 1 0
0 1 1 1 A3/LD
1 0 1 1 A4-R/LT-R
1 1 0 1 A5-R/ST-R
1 1 1 0 Card size
0 0 1 1 B4-R/LG
1 0 0 1 B5-R
Table 2. Relation between the status of the original tray width sensor and paper size (width).
Original tray width sensor Paper width size Paper width size
TWID2S TWID1S TWID0S (LT series) (A4 series)
H H H LD/LT A3/A4
H H L - B5-R
H L H ST-R A5-R
L H H LD/LT A3/A4
L H L - -
L L H 8.5" x 8.5" / LT-R / LG / A4-R/FOLIO
13" LG
L L L COMPUTER B4/B5
*1
• Be sure to install the USB storage device to the equipment and check if the device can be used with
this code.
• Be sure to turn OFF the write protection (the function to prevent data from erasure by the accidental
recording or deleting) of the USB storage device before performing the check, otherwise this code
cannot be used.
• It may take some time (2 sec. to 10 sec.) before this check is completed depending on the USB stor-
age device.
Status of the output signals can be checked by entering the following codes in the test mode 03.
<Operation procedure>
Procedure 1
Procedure 2
Procedure 3
[0][3] [POWER]
Operation Operation Test mode OFF/ON
(Code) [START] [START] [CLEAR] standby
[POWER] ON OFF (Exit)
Procedure 4
[0][3]
(Code) [START] [POWER] OFF
[POWER]
The embedded test pattern can be printed out by keying in the following codes in the test print mode (04).
<Procedure 1>
[0][4]
[POWER]
(Code) [START] Operation [CLEAR] [POWER] OFF/ON 2
Continuous (Exit)
Test Printing
<Procedure 2>
[0][4]
(Code) [START] Color [START] Operation [CLEAR] [POWER] OFF/ON
[POWER] selection Continuous (Exit)
[CLEAR] Test Printing
Notes:
1. When an error occurs, it is indicated on the panel, but the recovery operation is not per-
formed.
Turn OFF the power and then back ON to clear the error.
2. During test printing, the [CLEAR] button is disabled when “Wait adding toner” is displayed.
Items in the adjustment mode list in the following pages can be corrected or changed in this adjustment mode
(05). Turn ON the power with pressing the digital keys [0] and [5] simultaneously in order to enter this mode.
When the power should be turned OFF, be sure to shut down the equipment by pressing the [ENERGY SAVER]
button for a few seconds.
Procedure 1
Procedure 2
[ENTER]
[0][5]
[POWER]
[Digital key]
(Code)
[START] ( Value
displayed ) or
[INTERRUPT]
([FAX] [START])
(Test copy)
[POWER]
OFF/ON
(Value unchangeable) (Exit)
Procedure 3
Procedure 4
[CANCEL]
[START] [ENTER] ([FAX]
[0][5] [Digital key] [START] [Digital key] [START] [Digital key] or [POWER]
[POWER] (Code) (Sub code) [INTERRUPT] OFF/ON
*[FUNCTION CLEAR] [START])
(Key in a value) Stores value (Exit)
[CLEAR] in RAM (Test copy)
(Corrects value) [CLEAR]
(Corrects value)
*Press [FUNCTION CLEAR] to enter minus (-).
Procedure 5
[CANCEL] or [CLEAR]
[0][5] [UP] [ENTER] [FAX] [POWER]
[Digital key] [START] Automatic or or
[POWER] adjustment OFF/ON
(Code) [DOWN] [INTERRUPT] [START] (Exit)
(Adjust a value) Stores value (Test copy)
in RAM
Procedure 7
[CANCEL]
[ENTER] [FAX]
[0][5] [Digital key] Automatic [POWER]
[START] Stores value
[POWER] (Code) adjustment [START] OFF/ON
in RAM
(Test copy) (Exit)
*[CANCEL] or [CLEAR]
Procedure 10
Procedure 14
[ENTER] [FAX]
[0][5] [Digital key] [UP] or [DOWN] or [POWER]
[START] [Digital key] [START]
[POWER] (Code) (Adjust a value) [INTERRUPT] OFF/ON
(Sub code) [START] (Exit)
Stores value (Test copy)
in RAM
[CLEAR] [CANCEL]
(Corrects value) (Corrects value)
Note:
The fuser roller temperature control at the adjustment mode is different from that at the normal
state.
Therefore, the problem of fusing efficiency may be occurred in the test copy at the adjustment
mode.
In that case, turn ON the power normally, leave the equipment for approx. 3 minutes after it has
become ready state and then start up the adjustment mode again.
1: fixed/fixed
2: varied/fixed
3: fixed/varied
4: varied/varied
* Background peak/
Text peak
580 Image Automatic gamma adjust- PPC - - Adjusts the gradation 7
ment (black) reproduction automati-
cally.
The items in the setting code list can be set or changed in this setting mode (08).
When the power should be turned OFF, be sure to shut down the equipment by pressing the
[ENERGY SAVER] button for a few seconds.
2
Procedure 1
[CANCEL]
[ENTER]
[0][8] [Digital key] [Digital key] [POWER] OFF/ON
[START] or
[POWER] (Code) *[FUNCTION CLEAR] (Exit)
[INTERRUPT]
Sets or
changes value (Stores value in RAM)
[CLEAR]
(Corrects value)
Procedure 2
[ENTER]
[0][8] [Digital key] [POWER]OFF/ON
[START] or
[POWER] (Code) (Exit)
[INTERRUPT]
Adjustment value
cannot be changed
Procedure 3
[ENTER]
[0][8] [Digital key] [POWER] OFF/ON
[START] or (Automatic setting)
[POWER] (Code) (Exit)
[INTERRUPT]
(Stores value in RAM)
[CANCEL] or [CLEAR]
Procedure 4
[CANCEL]
[START]
[ENTER] [POWER]
[0][8] [Digital key] [Digital key]
[START] [START] [Digital key] or OFF/ON
[POWER] (Code) (Sub-code)
* [FUNCTION CLEAR] [INTERRUPT] (Exit)
Sets or (Stores value
changes value in RAM)
[CLEAR] [CLEAR]
(Corrects value) (Corrects value)
[CANCEL]
[ENTER]
[0][8] [Digital key] [Digital key] [POWER] OFF/ON
[START] or
[POWER] (Code) *[HELP] (Exit)
[INTERRUPT]
Sets or
(Stores value in RAM)
changes value
[CLEAR]
(Corrects value)
Procedure 7
[CANCEL]
[ENTER]
[0][8] [Digital key] [Digital key]
[START] or (HDD formatting) [POWER] OFF/ON
[POWER] (Code) (Setting)
[INTERRUPT] (Exit)
(Stores value in RAM)
[CLEAR]
(Corrects value)
Procedure 9
[CANCEL]
[ENTER]
[0][8] [Digital key] [POWER] OFF/ON
[START] [Select button] or
[POWER] (Code) (Exit)
[INTERRUPT]
(Stores value in RAM)
[CLEAR]
(Corrects value)
Procedure 10
[CANCEL]
[ENTER] [POWER]
[0][8] [Digital key] [Digital key] [Digital key] or
[START] [START] OFF/ON
[POWER] (Code) (1st setting) (2nd setting)
[INTERRUPT] (Exit)
(Stores value in RAM)
[CLEAR] [CLEAR]
(Corrects value) (Corrects value)
[CANCEL]
[Digital key]
[0][8] [Digital key] or [ENTER] [POWER] OFF/ON
[START]
[POWER] (Code) [Software keyboard] *2(Stores value in RAM) (Exit)
*1 [MONITOR/PAUSE]
Sets or
changes value [CLEAR] 2
(Corrects value)
Procedure 14
[CANCEL]
[ENTER]
[0][8] [Digital key] [Digital key] [POWER]
[START] [START] or
[POWER] (Code) (Sub-code) OFF/ON
[INTERRUPT]
(Exit)
[CLEAR] Adjustment value
(Corrects value) cannot be changed
KP-2005:
LLLL :
Key information
MMMM:
Sector number
(hexadecimal number)
1774 General Card reader format infor- ALL - SYS The data of the block 5
mation -2 number in the noncon-
tact IC is set.
KP-2003: <PPQRSSTU
(hexadecimal number)>
PP:1st block
Q: 1st block beginning
byte
R: 1st block ending-
byte
SS:2nd block
T: 2nd block begin-
ning byte
U: 2nd block ending
byte
KP-2005: <RRBSEbse
(hexadecimal number)>
RR:00 (Fixed)
B: 1st area block num-
ber
S: 1st area beginning
byte offset
E: 1st area ending byte
offset
b: 2nd area block
number
s: 2nd area beginning
byte offset
e: 2nd area ending
byte offset
<Sub-codes>
0: Present number of output pages
- Means the present number of output pages.
1: Recommended number of output pages for replacement
- Means the recommended number of output pages for replacement.
2: Number of output pages at the last replacement
- Means the number of output pages at the last replacement.
3: Present driving counts
- Means the present drive counts (1 count = 2 seconds).
4: Recommended driving counts to be replaced
- Means the recommended drive counts for replacement (1 count = 2 seconds).
5: Driving counts at the last replacement
- Means the drive counts at the last replacement.
6: Present output pages for control
- Means the present number of output pages for controlling.
7: Present driving counts for control
- Means the present drive counts for controlling (1 count = 2 seconds).
8: Number of times replaced
- Counts up when clearing the counter of each unit in the PM Support Mode Screen.
Notes:
• Sub-code 0 is equivalent to sub-code 6.
• Sub-code 3 is equivalent to sub-code 7.
• When the value of sub-code 3 is changed, the value of sub-code 7 is also updated and vice
versa.
• When "0" is set at one of sub-codes 0, 3, 6 and 7, the rest of them are automatically updated
to "0".
(1) Turn ON the power while [0] and [8] are pressed simultaneously.
(2) Key in the code “257” with the digital keys and press the [START] button (the following is dis-
played).
Note:
Before performing the following operations, note the current counter values.
2
Fig. 2-3
(3) Key in the value “1” or “2” and press the [START] button.
The value entered is displayed on the left of the “%”, and the [ENTER] button is displayed.
Note:
The value can be erased by pressing the [CLEAR] button to change as long as the [START] but-
ton is not pressed. (The value on the left of the “%” is reset to “0” by pressing the [CLEAR] but-
ton.)
(A) (B)
Fig. 2-4
(A) (B)
Fig. 2-5
(4) Press the [ENTER] button to complete overwriting of the counter value.
Note:
The screen returns to the code entry screen without copying (overwriting) the value when the
[CANCEL] button is pressed.
This function enables you to know how each user uses the equipment and to grasp the tendency of
toner consumption (number of output pages per cartridge). 2
2) Factors affecting toner consumption
Standard number of output pages per cartridge shows the average number of output pages under
the condition that the data of print ratio 6% is printed on the standard paper size (A4/LT) at a normal
temperature and humidity.
However, users do not always print under the above condition. As for the type of original, copy/print
mode and environment, each user has different tendency, and as a result, the number of output
pages per cartridge becomes different depending on the user.
Toner consumption
Toner consumption
Toner consumption
Ex.)
“1” is added to the print count when printing on A4/LT size.
“2” is added to the print count when printing on A3/LD size. (area ratio to A4/LT: 200%)
“1.49” is added to the print count when printing on B4 size. (area ratio to A4: 149%)
“1.27” is added to the print count when printing on LG size. (area ratio to LT: 127%)
Note:
In the following examples, ‘solid copy’ is considered to be 100%. But since the image has 4
margins, it never becomes 100% actually.
Ex.)
Printing 5 pages on A4/LT size with solid copy (Laser emits to all pixels.)
→ Pixel count: 100%, Print count: 5
Printing 5 pages on A4/LT size with blank copy (Laser never emits.)
→ Pixel count: 0%, Print count: 5
Printing 2 pages on A4/LT size with solid copy (Laser emits to all pixels.)
Printing 2 pages on A4/LT size with blank copy (Laser never emits.)
→ Pixel count: 50%, Print count: 4
Printing 2 pages on A3/LD size with solid copy (Laser emits to all pixels.)
→ Pixel count: 100%, Print count: 4
{: With data
: Without data
Toner cartridge reference Service technician reference
Full color/Twin color
Magen
Yellow Cyan Black Magen Black
ta Total Yellow Cyan Black
ta
Copier function { { { { { { { { { {
Printer function { { { { { { { { { {
FAX function - - - { - - - - - {
Total { { { { { { { { { {
Table 2-201 Type of calculated data
X/2
Y/10
X/10
6% 12% 60%
Pixel count (%)
Fig. 2-7 Pixel count and number of output pages per cartridge
The following screen is displayed when the buttons, [USER FUNCTIONS], [COUNTER] and
[PIXEL COUNTER] are pressed in this order after “Displayed” is selected with the code above
and the power is, as usual, turned ON. (The displayed buttons are depending on the setting of
08-1505.)
Fig. 2-8
When selecting and pressing the button in the above screen, each pixel counter screen is dis-
played.
[TONER CARTRIDGE] button: Information screen of toner cartridge reference is displayed.
[SERVICE (COLOR)] button: Information screen of service technician reference (full color) is dis-
played.
[SERVICE (BLACK)] button: Information screen of service technician reference (black) is dis-
played.
The following screen is displayed when pressing the [SERVICE (COLOR)] button.
The following screen is displayed when pressing the [SERVICE (BLACK)] button.
2005.6.14 09:55
SERVICEMAN
2005.6.14 09:55
TONERCARTRIDGE
Note:
By entering the sub code at the above code, the pixel count distribution can be displayed divid-
ing into 10 ranges. The sub codes are as follows.
0: 0 - 5% 1: 5.1 - 10% 2: 10.1 - 15% 3: 15.1 - 20% 4: 20.1 - 25%
5: 25.1 - 30% 6: 30.1 - 40% 7: 40.1 - 60% 8: 60.1- 80% 9: 80.1 - 100%
Other information
Toner cartridge replacement counter.
The toner cartridge replacement count is displayed.
08-1563: Toner cartridge Y
08-1564: Toner cartridge M
08-1565: Toner cartridge C
08-1566: Toner cartridge K
Parts to be replaced
Developer material Laser optical unit Drum Transfer belt
Drum cleaning blade Main charger wire 1st transfer roller
Drum cleaner brush Main charger grid 2nd transfer roller 3
Image quality sensor
Item to be adjusted Code in mode 05
3.2 Adjustment of the auto-toner sensor 200, 201, 202, 203, 204, 206
END
Fig. 3-1
(2) While pressing [0] and [5] simultaneously, turn the power ON. The following message will be dis-
played.
100% 200 A3
(Code) [START] TEST MODE
(B) K: xxxV
(C)
(A) K: zzzV
• In 30 to 60 seconds, the current sensor voltage (V) in (B) is converged. Then the sensor out-
put control value (bit value) corresponding to the initial developer material is displayed in (C).
(B) K: xxxV
(C) K: yyy
(A) K: zzzV
Note:
Be careful that the values in (A), (B) and (C) vary with humidity.
• In case of single-color adjustment, press the [ENTER] button to store the adjustment results
in memory when the control value is displayed. In case of multiple-color adjustment, it is auto-
matically proceeded to the adjustment of next color.
(5) Adjustments for “Y”, “M” and “C” (light sensor control)
• In 15 to 45 seconds, the following message will be displayed (The time varies with the num-
ber of colors to be adjusted).
(B) Y:
(C)
(A) Y:
• After approx. 5 seconds have passed, the current sensor voltage (V) in (B) is converged.
Then the sensor output control value (bit value) corresponding to the initial developer material
is displayed in (C).
(B) Y: xxxV
(C) Y: yyy
(A) Y: zzzV
• In case of single-color adjustment, press the [ENTER] button to store the adjustment results
in memory when the control value is displayed. In case of multiple-color adjustment, it is auto-
matically proceeded to the adjustment of next color. When the adjustments of all colors have
finished and [ENTER] is lit, press [ENTER] button to store the adjustment results in memory.
Note:
Since the adjustments for “Y”, “M” and “C” are controlled by the light sensor, the humidity correc-
tion is not performed.
Note:
Since the adjustments for “Y”, “M” and “C” are controlled by the light sensor, the humidity correc-
tion is not performed.
(2) When any of the following parts is replaced, be sure to perform the “Automatic initialization of
image quality control (05-396)” procedure.
• Photoconductive drum • Developer material • Laser optical unit
• Image quality sensor • Transfer belt • 1st transfer roller
• 2nd transfer roller • Main charger • Main charger grid
• Drum cleaning blade • Drum cleaner brush
Note:
When performing "Automatic gamma adjustment" in addition, “Automatic initialization of image
3
quality control (05-396)” should be done first.
(3) When performing "Automatic gamma adjustment" in cases no parts written above are replaced,
do the “Forced performing of image quality closed-loop control (05-395)” procedure before "Auto-
matic gamma adjustment".
Code Item to be adjusted Contents
395 Forced performing of <Procedure>
image quality closed-loop 1) While pressing [0] and [5] simultaneously, turn the power ON.
control → Adjustment Mode
2) Key in [395] and press the [START] button.
3) "WAIT" is displayed.
4) When the adjustment finishes normally, the equipment returns to the
initial state of Adjustment Mode. If an error has occurred, take appro-
priate action by referring to “5. TROUBLESHOOTING”.
396 Automatic initialization of <Procedure>
image quality control 1) While pressing [0] and [5] simultaneously, turn the power ON.
→ Adjustment Mode
2) Key in [396] and press the [START] button.
3) "WAIT" is displayed.
4) When the adjustment finishes normally, the equipment will return to
initial state of the Adjustment Mode. If an error has occurred, take
appropriate action by referring to “5. TROUBLESHOOTING”.
100% A A3
0 5 TEST MODE
POWER
1
Digital keys : Key in codes. Code No.
100% XXX A3
START 3
TEST MODE
Digital keys : Key in adjustment YYY ZZZ Adjustment value newly keyed in.
values. (If no entering, YYY is displayed.)
( CLEAR Use to make corrections) Current adjustment value
FAX 100% A A3
Test copy
START Wait Warming Up
Fig. 3-2
<Procedure>
Note:
If the aligning amount is too large, abnormal noise (paper-folding noise) or actual paper folding
may occur during paper feeding. If the aligning amount is too small, on the other hand, a skew,
an image dislocation in feeding direction or a paper exit jam (E010) may occur. Pay attention to
the above and select the appropriate value.
1 21
A
6
B, E
2
3
Feeding direction
6
C
22
Fig. 3-3
Adjustment
Detail of adjustment
Tolerance
A 200 ± 0.5mm Refer to “[A] Reproduction ratio of primary scanning direction (Fine adjustment of
polygonal motor rotation speed (Printer))”
B 52 ± 0.5mm Refer to “[B] Primary scanning data laser writing start position (Printer)”
C 200 ± 0.5mm Refer to “[C] Reproduction ratio of secondary scanning direction (Fine adjustment
of main motor rotation speed (Printer))”
D 52 ± 0.5mm Refer to “[F] Secondary scanning data laser writing start position”
E 52 ± 0.5mm Refer to “[G] Primary scanning data laser writing start position at duplexing”
(1) While pressing [0] and [5] simultaneously, turn the power ON.→ (Adjustment Mode)
(2) Press [1] → [FAX]. (A grid pattern with 10 mm squares is printed out. Use A3/LD from the lower
drawer.)
(3) Measure the distance A from the 1st line to the 21st line of the grid pattern.
(4) Check if the distance A is within 200±0.5 mm.
(5) If not, use the following procedure to change values and measure the distance A again.
<Procedure>
(Adjustment Mode) → (Key in the code [401]) → [START]
→ (Key in a value (acceptable values: 0 to 255))
→ [ENTER] or [INTERRUPT] (Stored in memory)
→ "100% A" is displayed.
→ Press [1] → [FAX] → (A grid pattern is printed out.)
* The larger the adjustment value is, the longer the distance A becomes (approx. 0.1 mm/step).
(1) While pressing [0] and [5] simultaneously, turn the power ON. → (Adjustment Mode)
(2) Press [1] → [FAX]. (A grid pattern with 10 mm squares is printed out. Use A3/LD from the lower
drawer.)
(3) Measure the distance B from the left edge of the paper to the 6th line of the grid pattern.
(4) Check if the distance B is within 52±0.5 mm.
(5) If not, use the following procedure to change values and measure the distance B again.
<Procedure>
(Adjustment Mode) → (Key in the code [411]) → [START]
→ (Key in a value (acceptable values: 0 to 255))
→ [ENTER] or [INTERRUPT] (Stored in memory)
→ "100% A" is displayed
→ Press [1] → [FAX] → (A grid pattern is printed out.))
* The larger the adjustment value is, the longer the distance B becomes (approx. 0.04 mm/
step).
[C] Reproduction ratio of secondary scanning direction (Fine adjustment of main motor rotation speed
(Printer))
(1) While pressing [0] and [5] simultaneously, turn the power ON. → (Adjustment Mode)
(2) Press [1] → [FAX]. (A grid pattern with 10 mm squares is printed out. Use A3/LD from the lower
drawer.)
(3) Measure the distance C from the 2nd line at the leading edge of the paper to the 22nd line of the
grid pattern.
* Normally, the 1st line of the grid pattern is not printed.
(4) Check if the distance C is within 200±0.5 mm.
(5) If not, use the following procedure to change values and measure the distance C again.
<Procedure>
(Adjustment Mode) → (Key in the code [426]) → [START]
* Confirm that the input value is [153]. If not, key in [153].
→ (Key in [153])
→ [ENTER] or [INTERRUPT] (Stored in memory)
→ (Key in the code [421]) → [START]
→ (Key in a value (recommended values: 110 to 140 / acceptable values: 0 to 255))
→ [ENTER] or [INTERRUPT] (Stored in memory)
(1) While pressing [0] and [5] simultaneously, turn the power ON. → (Adjustment Mode)
(2) According to the input value for “Adjustment of secondary scanning direction reproduction ratio
(421)”, key in the value shown in the following table.
* Be sure to key in the correct value because incorrect value may reduce the cleaning effi- 3
ciency of the transfer belt.
Adjustment (code) Input value
Adjustment of secondary scanning direction
110 111-120 121-130 131-140
reproduction ratio (421)
Transfer belt cleaning unit contact timing
147 143 141 137
adjustment (284)
<Procedure>
(Adjustment Mode) → (Key in the code [284]) → [START]
→ (Key in a value)
→ [ENTER] or [INTERRUPT] (Stored in memory)
(1) While pressing [0] and [5] simultaneously, turn the power ON. → (Adjustment Mode)
(2) According to the input value for “Adjustment of secondary scanning direction reproduction ratio
(421)”, key in the value shown in the following table.
* Be sure to key in the correct value because incorrect value may reduce the cleaning effi-
ciency of the transfer belt.
Adjustment (code) Input value
Adjustment of secondary scanning direction
110 111-120 121-130 131-140
reproduction ratio (421)
Transfer belt cleaning unit release timing
147 143 141 137
adjustment (285)
<Procedure>
(Adjustment Mode) → (Key in the code [285]) → [START]
→ (Key in a value)
→ [ENTER] or [INTERRUPT] (Stored in memory)
(1) While pressing [0] and [5] simultaneously, turn the power ON. → (Adjustment Mode)
(2) Press [1] ([3] for duplexing) → [FAX]. (A grid pattern with 10 mm squares is printed out.)
(3) Measure the distance D from the leading edge of the paper to the 6th line of the grid pattern.
* Normally, the 1st line of the grid pattern is not printed.
* At the duplexing, measure it on the top side of the grid pattern.
(4) Check if the distance D is within 52±0.5 mm.
(5) If not, use the following procedure to change values and measure the distance D again.
<Procedure>
(Adjustment Mode) → (Key in the code shown above) → [START]
→ (Key in an acceptable value shown above)
→ [ENTER] or [INTERRUPT] (Stored in memory)
→ "100% A" is displayed
→ Press [1] ([3] for duplexing)
→ [FAX] → (A grid pattern is printed out.)
* The larger the adjustment value is, the longer the distance D becomes (approx. 0.2 mm/step).
(1) While pressing [0] and [5] simultaneously, turn the power ON. → (Adjustment Mode)
(2) Press [3] → [FAX]. (A grid pattern with 10 mm squares is printed out. Use A3/LD from the lower
drawer.)
(3) Check the grid pattern on the test print and measure the distance E from the left edge of the
paper to the 6th line of the grid pattern.
(4) Check if the distance E is within 52±0.5 mm.
(5) If not, use the following procedure to change values and measure the distance E again.
<Procedure>
(Adjustment Mode) → (Key in the code [498]) → [START] → [0] → [START]
→ (Key in a value (acceptable values: 0 to 255))
→ [ENTER] or [INTERRUPT] (Stored in memory)
→ "100% A" is displayed.
→ Press [3] → [FAX] → (A grid pattern is printed out.)
* The larger the adjustment value is, the longer the distance E becomes (approx. 0.04 mm/
step).
(1) While pressing [0] and [5] simultaneously, turn the power ON. → (Adjustment Mode)
(2) Press [3] → [FAX]. (A grid pattern with 10 mm squares is printed out. Use A4/LT from the upper
drawer.)
(3) Check the grid pattern on the test print and measure the distance E from the left edge of the
paper to the 6th line of the grid pattern.
(4) Check if the distance E is within 52±0.5 mm.
(5) If not, use the following procedure to change values and measure the distance E again.
<Procedure>
(Adjustment Mode) → (Key in the code [498]) → [START] → [1] → [START]
→ (Key in a value (acceptable values: 0 to 255))
→ [ENTER] or [INTERRUPT] (Stored in memory)
→ "100% A" is displayed 3
→ Press [3] → [FAX] → (A grid pattern is printed out.)
* The larger the adjustment value is, the longer the distance E becomes (approx. 0.04 mm/
step).
A Feeding direction B
Step 1
Feeding direction
C D
Step 2
Fig. 3-4
(1) While pressing [0] and [5] simultaneously, turn the power ON.
(2) Press [FAX] to make a copy of any image on a sheet of A3/LD paper.
(3) Key in [308] and press the [START] button to move the carriage to the adjustment position.
Carriage-2
3
Fig. 3-5
Step 2
In case of C: Adjustment screw
Tighten the mirror-1 adjustment screw (CW). for the mirror-1 (Rear)
In case of D:
Loosen the mirror-1 adjustment screw
(CCW).
Carriage-1
Fig. 3-6
(5) Apply the screw locking agents to the adjustment screws. (2 areas)
• Recommended screw lock agent
Manufacturer: Three Bond
Product name: 1401E
The following adjustments (b) to (e) should be performed with Test Chart No. TCC-1. (Refer to
page 3-19.)
(1) While pressing [0] and [5] simultaneously, turn the power ON. → (Adjustment Mode)
(2) Place Test Chart No. TCC-1 on the original glass (with the arrow positioned at the left rear side).
(3) Press [FAX] → [START] to make a copy at the mode of A4/LT, 100%, Black and Text/Photo.
(4) Measure the distance A between M1 and M2 on the copy with a ruler.
(5) Check if the distance A is within 200±0.5 mm.
(6) If not, use the following procedure to change values and repeat step 3. to 5. above.
<Procedure>
(Adjustment Mode) → (Key in the code [405]) → [START]
→ (Key in a value (acceptable values: 0 to 255) with digital keys)
→ [ENTER] or [INTERRUPT] (Stored in memory)
* The larger the adjustment value is, the longer the distance A becomes (approx. 0.1
mm/step).
(1) While pressing [0] and [5] simultaneously, turn the power ON. → (Adjustment Mode)
(2) Place Test Chart No. TCC-1 on the original glass (with the arrow positioned at the left rear side).
(3) Press [FAX] → [START] to make a copy at the mode of A4/LT, 100%, Black and Text/Photo.
(4) Measure the distance B from the left paper edge to the 10 mm line of left grid pattern on the copy
with a ruler.
(5) Check if the distance B is within 10±0.5 mm.
(6) If not, use the following procedure to change values and repeat step 3. to 5. above.
<Procedure>
(Adjustment Mode) → (Key in code [306]) → [START]
→ (Key in a value (acceptable values: 0 to 255))
→ [ENTER] or [INTERRUPT] (Stored in memory)
* The larger the adjustment value is, the longer the distance B becomes (approx. 0.04 mm/
step).
(1) While pressing [0] and [5] simultaneously, turn the power ON. → (Adjustment Mode)
(2) Place Test Chart No. TCC-1 on the original glass (with the arrow positioned at the left rear side).
(3) Press [FAX] → [START] to make a copy at the mode of A4/LT, 100%, Black and Text/Photo.
(4) Measure the distance C between M3 and M4 on the copy with a ruler.
(5) Check if the distance C is within 150±0.5 mm.
(6) If not, use the following procedure to change values and repeat step 3. to 5. above.
<Procedure>
(Adjustment Mode) → (Key in the code [340]) → [START]
→ (Key in a value (acceptable values: 0 to 255))
→ [ENTER] or [INTERRUPT] (Stored in memory)
* The larger the adjustment value is, the longer the distance C becomes (approx. 0.22 %/step).
(1) While pressing [0] and [5] simultaneously, turn the power ON. → (Adjustment Mode)
(2) Place Test Chart No. TCC-1 on the original glass (with the arrow positioned at the left rear side).
(3) Press [FAX] → [START] to make a copy at the mode of A4/LT, 100%, Black and Text/Photo.
(4) Measure the distance D from the top paper edge to the 10 mm line of top grid pattern on the copy
with a ruler.
(5) Check if the distance D is within 10±0.5 mm.
(1) While pressing [0] and [5] simultaneously, turn the power ON. → (Adjustment Mode)
(2) Open the platen cover or RADF.
(3) Press [FAX] → [START] to make a copy at the mode of A3/LD, 100%, Black, Text/Photo and
lower drawer. 3
(4) Measure the blank area E at the leading edge of the copied image.
(5) Check if the blank area E is within the range of 3±0.5 mm.
(6) If not, use the following procedure to change values and repeat the steps 3. to 5. above.
<Procedure>
(Adjustment Mode) → (Key in the code [430]) → [START]
→ (Key in a value (acceptable values: 0 to 255))
→ [ENTER] or [INTERRUPT] (Stored in memory)
→ (“100% A” is displayed.)
* The larger the adjustment value is, the wider the blank area becomes (approx. 0.04 mm/
step).
Feeding direction
Fig. 3-7
(1) While pressing [0] and [5] simultaneously, turn the power ON. → (Adjustment Mode)
(2) Open the platen cover or RADF.
(3) Press [FAX] → [START] to make a copy at the mode of A3/LD, 100%, Black, Text/Photo and
lower drawer.
(4) Measure the blank area F at the right side of the copied image.
(5) Check if the blank area F is within the range of 2+1 mm, 2-0.5 mm.
Feeding direction
Fig. 3-8
(1) While pressing [0] and [5] simultaneously, turn the power ON. → (Adjustment Mode)
(2) Open platen cover or RADF.
(3) Press the [FAX] → [START] to make a copy at the mode of A3/LD, 100%, Black, Text/Photo and
lower drawer.
(4) Measure the blank area G at the trailing edge of the copied image.
(5) Check if the blank area G is within the range of 2±0.5 mm.
(6) If not, use the following procedure to change values and repeat the steps 2. to 4. above.
<Procedure>
(Adjustment Mode) → (Key in the code [433]) → [START]
→ (Key in value (acceptable values: 0 to 255))
→ [ENTER] or [INTERRUPT] (stored in memory)
→ (“100% A” is displayed.)
* The larger the adjustment value is, the wider the blank area at the trailing edge
becomes (approx. 0.04 mm/step).
Feeding direction
Fig. 3-9
D
Feeding direction
C
B
Fig. 3-10
<Adjustment order>
[0] [5] [Power ON] → (Chart TCC-1) → [FAX] → [START] (A3/LD, 100%, Black and Text/
Photo)
A: 05-405 → 200±0.5 mm (0.1 mm/step)
B: 05-306 → 5±0.5 mm (0.04 mm/step)
C: 05-340 → 150±0.5 mm (0.3 mm/step)
D: 05-305 → 10±0.5 mm (0.14 mm/step)
[3]
[14] [11]
[1] [8]
Fig. 3-11
[1] Grid patterns : For adjusting margin (void) and scanner section
[2] YMCK patches : For checking uniformity
[3] Resolution patterns : For checking resolution
[4] Gradation pattern : Gradation pattern of seven colors (Y, M, C, R, G, B and K)
Coverage: 10-100%
For adjusting the halftone reproduction and gray balance
[5] Color registration pattern : For checking color registration
[6] Pictures : For checking color reproduction and moire
[7] Magnification lines : For checking the magnification error of primary and secondary
scanning directions
[8] Center lines : Center lines for A4/LT sizes
[9] Arrow : A mark for placing the chart properly onto the original glass
(place it to the left rear corner of the original glass.)
[10] Halftone band : For checking uniformity
[11] White text on the black : For checking the reproduction of white text on black solid
solid
[12] Text : For checking reproduction of text
[13] Thin lines : For checking reproduction of the thin lines (line width: 100µm)
[14] Note area : For recording the date, conditions, etc.
(1) When unpacking or any of the following parts has been replaced, be sure to make this adjust-
ment:
• Laser optical unit • Photoconductive drum • Developer material
• Main charger wire • Main charger grid • Transfer belt
• 1st transfer roller • Drum cleaning blade • Drum cleaner brush 3
• Image Quality sensor
(2) When any of the following parts are replaced or adjusted, make a copy and check the image to
determine if adjustment is necessary:
• 2nd transfer roller
Notes:
1. Be sure that this adjustment be made after performing the image adjustment in "3.3 Adjust-
ment of Image Quality Control" and "3.4 Image Dimensional Adjustment".
2. Normally, only the adjustment of color/black integrated pattern is needed. When the adjust-
ment of "3.5.12 Beam level conversion setting" is made, color pattern and black pattern need
to be adjusted individually.
2) Select the A4/LT drawer. Key in the pattern number and press the [FAX] but-
ton to output a “Patch chart for gamma adjustment”.
3) Place the patch chart for adjustment printed in step (2) face down on the
original glass. In the cases of patterns 4 and 5, place the chart aligning its
side with 2 black squares against the original scale.
In the case of pattern 10, place the chart aligning its black side of the grada-
tion pattern against the original scale.
5) When the adjustment has finished normally, “ENTER” is shown. Press the
[ENTER] button to have the adjustment results reflected.
(To cancel the reflection of adjustment results, press the [CANCEL] button.)
In the case of an abnormal ending, “ADJUSTMENT ERROR” is shown.
Press the [CANCEL] button to clear the error display. When it is cleared, the
control panel display will return to the ready state. Then, check if the patch
chart on the original glass is placed in the wrong direction or if it is placed
inclined on the original glass, and then repeat step (3) and afterward.
There are 2 methods to adjust color deviation; using "Test pattern 63 (for A3/LD size paper)" or "Test
pattern 68 (for A4/LT size paper)" (adjustment method 1), and using "Test pattern 64 (for A3/LD size
paper)" (adjustment method 2). Adjust using either one of these methods.
* Only adjustment method 1 can be used for A4/LT paper.
Note:
Follow the procedure in the order below for the color deviation adjustment.
If you start in the middle of the procedure, continue the subsequent steps.
E.g.: If you start with step 2 (A3/LD, 2nd sheet), perform steps 3 to 6.
3
Feeding direction
[Test pattern]
Details of A
Use the image position of M as a
reference and align the image positions of
Y, C and K with this reference.
Details of B
Fig. 3-12
This adjustment should be applied for each printout of the test pattern. (Skip this if the test pattern is
printed correctly.)
The order of the adjustment, test patterns and codes to be used are listed below.
(2) Print out the test pattern and adjust its deviation amount (above). Use the image position of
magenta (M) as a reference for adjustment. The image positions of yellow (Y), cyan (C) and
black (K) must be adjusted with this reference.
• Select A3/LD size. Key in “63” and then press the [FAX] button. -> 2 pages of the test pattern
are printed out.
• Check the image of the test pattern (above) and specify the color to be adjusted.
• Key in the code (listed above) and press the [START] button.
• Key in the sub code of the color to be adjusted and press the [START] button.
Sub code 0: Black (K) 1: Cyan (C) 3: Yellow (Y)
• Key in the adjustment value and press the [ENTER] or [INTERRUPT] button.
Notes:
1. When the value increases by “1”, the image shifts toward the trailing edge of the paper by
0.0423 mm.
2. Adjust the image positions of black (B), cyan (C) and yellow (Y) to align the leading/trailing
edge of each image. If both leading and trailing edges are not aligned, adjust the deviation
amount of each edge so that it is uniformed.
(3) Repeat Step (2) until all the test patterns are printed correctly.
Notes:
1. Since the adjusted value is reflected to that of the subsequent steps, be sure to perform the
rest of adjustment.
2. Print out the test pattern for each adjustment.
This adjustment should be applied for each printout of the test pattern. (Skip this if the test pattern is
printed correctly.)
The order of the adjustment, test patterns and codes to be used are listed below.
(1) While pressing the digital keys [0] and [5] simultaneously, turn the power ON. -> (Adjustment
Mode)
(3) Repeat Step (2) until all the test patterns are printed correctly.
Notes:
1. Since the adjusted value is reflected in that of the subsequent steps, be sure to perform the
rest of the adjustment.
2. Print out the test pattern for each adjustment.
Feeding direction
K C M
K Y The colors overlap
Rejection Y C (Adjustment is needed).
K C M
K C M
The colors are allowed to con-
Acceptation Y K Y C tact each other.
K C M
K C M
Optimal condition Y K Y C Equal gap between the image
positions of each color is the
K C M
optimal condition.
Fig. 3-13
This adjustment should be applied for each printout of the test pattern. (Skip this if the test pattern is
printed correctly.)
The order of the adjustment, test patterns and codes to be used are listed below.
(1) While pressing the digital keys [0] and [5] simultaneously, turn the power ON. -> (Adjustment
Mode)
(2) Print out the test pattern and adjust its deviation amount (above). Use the image position of
magenta (M) as a reference for adjustment. The image positions of yellow (Y), cyan (C) and
black (K) must be adjusted with this reference.
• Select A3/LD size. Key in “64” and then press the [FAX] button. -> 2 pages of the test pattern
are printed out. 3
• Check the image of the test pattern (above) and specify the color to be adjusted.
• Key in the code (listed above) and press the [START] button.
• Key in the sub code of the color to be adjusted and press the [START] button.
Sub code 0: Black (K) 1: Cyan (C) 3: Yellow (Y)
• Key in the adjustment value and press the [ENTER] or [INTERRUPT] button.
Notes:
1. When the value increases by “1”, the image shifts toward the trailing edge of the paper by
0.0423 mm.
2. Adjust the image positions of black (K), cyan (C) and yellow (Y) so that these colors do not
overlap one another.
3. If patterns on both leading and trailing edges are not aligned, adjust the deviation amount of
each edge so that it is made uniform. (i.e. Adjust it so as to make the upper-side gap of the
pattern on the leading edge and lower-side gap of the pattern on the trailing edge equal, and
to make the lower-side gap of the pattern on the leading edge and upper-side gap of the pat-
tern on the trailing edge equal.)
(3) Repeat Step (2) until all the test patterns are printed correctly.
Notes:
1. Since the adjusted value is reflected in that of the subsequent steps, be sure to perform the
rest of the adjustment.
2. Print out the test pattern for each adjustment.
<Procedure>
(1) While pressing [0] and [5] simultaneously, turn the power ON.
(2) Key in a code and press the [START] button.
(3) Key in an adjustment value (acceptable values: 0 to 255).
(To correct the value once keyed in, press the [CLEAR] button.)
(4) Press the [ENTER] or [INTERRUPT] button to store the value. → The equipment goes back to
the ready state.
(5) Press the [FAX] button and then press the [START] button to make a test copy.
(6) If the desired image has not been attained, repeat step (2) to (5).
Make a test copy and compare the image obtained with the current settings; if necessary, make adjust-
ment using the following procedure.
Note:
Be sure that this adjustment be made after performing “3.5.1 Automatic gamma adjustment”.
<Procedure>
(1) While pressing [0] and [5] simultaneously, turn the power ON.
(2) Key in the code of the mode to be adjusted (color and original mode) and press the [START] but-
ton.
(3) Select the density area to be adjusted with digital keys (0, 1 or 2), and press the [START] button.
0: Low density (L)
1: Medium density (M)
2: High density (H)
(4) Key in an adjustment value. (To correct the value once keyed in, press the [CLEAR] button.)
(5) Press the [ENTER] or [INTERRUPT] button to store the value in memory.
→ The equipment goes back to the ready state.
(6) For resetting the value, repeat step (2) to (5).
(7) Press the [FAX] button and then press the [START] button to make a test copy.
(8) If the desired image has not been attained, repeat step (2) to (7).
Make a test copy and compare the image obtained with the current settings; if necessary, make adjust-
ment using the following procedure.
Note:
Be sure that this adjustment be made after performing “3.5.1 Automatic gamma adjustment”.
<Procedure>
Procedure is same as that of “3.5.4 Color balance adjustment”.
Make a test copy and compare the image obtained with the current settings; if necessary, make adjust-
ment using the following procedure.
<Procedure>
Procedure is same as that of "3.5.2 Density adjustment".
<Procedure>
Procedure is same as that of "3.5.3 Density adjustment".
<Procedure>
Procedure is same as that of "3.5.3 Density adjustment".
<Procedure>
Procedure is same as that of "3.5.3 Density adjustment".
<Procedure>
Procedure is same as that of "3.5.3 Density adjustment".
3
Make a test copy and compare the image obtained with the current settings; if necessary, make adjust-
ment.
Note:
Remember the image specifications and life span of the replacing parts may not meet the stan-
dard when the setting value is changed from the default value.
<Procedure>
Procedure is same as that of "3.5.3 Density adjustment".
Note:
The color may not always be reproduced precisely due to the characteristics of fluorescent ink.
Make a test copy and compare the image obtained with the current settings; if necessary, make adjust-
ment using the following procedure.
<Procedure>
Procedure is same as that of “3.5.4 Color balance adjustment”.
Notes:
1. When this adjustment is performed, “3.5.1 Automatic gamma adjustment (Black Mode)” (05-
580) needs to be performed since the reproduction of density at Black Mode varies. The
result of this adjustment is not reflected to color/black integrated pattern. Namely, each auto-
matic gamma adjustment of Black Mode (05-580) or of Color Mode (05-1643) needs to be
performed individually after this adjustment.
2. After this adjustment, set “1” in 08-595 so that the correction result of the Black Mode is not
reflected on “Automatic Calibration”.
3. The setting value must increase as the beam level number (0 to 4) becomes higher. Do not
increase this order when setting the values.
4. Usually, beam level 4 is most effective on all black modes.
Note:
The larger the value is, the more frequently fusing offsetting occurs.
Make a test copy and compare the image obtained with the current settings; if necessary, make adjust-
ment using the following procedure. 3
Note:
Be sure that this adjustment be made after performing “3.5.1 Automatic gamma adjustment”.
<Procedure>
Procedure is same as that of “3.5.3 Density adjustment”.
Notes:
• The text reproduction level is lower when the mode is switched from the default value to the
Photo oriented 1 or Photo oriented 2. (The text reproduction level in Photo oriented 2 is lower
than that in Photo oriented 1.)
• Changing the setting value from default value to the Text oriented 1 or Text oriented 2 causes
image noise in the printed photo image with few lines per inch. (Photo oriented 2 causes more
image noise than Photo oriented 1.)
Note:
The boundary between Red and Black may not be smooth when the setting value is "1".
<Procedure>
Procedure is same as that of “3.5.3 Density adjustment”.
1) When unpacking or any of the following parts has been replaced, be sure to make this adjustment:
• Laser optical unit • Photoconductive drum • Developer material
• Main charger wire • Main charger grid • Transfer belt
• 1st transfer roller • Drum cleaning blade • Drum cleaner brush
• Image Quality sensor 3
2) When any of the following parts are replaced or adjusted, make a print and check the image to
determine if adjustment is necessary:
• 2nd transfer roller
Note:
Be sure that this adjustment be made after performing the image adjustment in "3.3 Adjustment
of Image Quality Control" and "3.4 Image Dimensional Adjustment".
For the adjustment procedures, see Chapter 3.5.2 “Color Deviation Adjustment”.
Note:
Since color deviation adjustment in the copying function is in common with that in the printer
function, it does not need to be done if already performed in the copying function.
<Procedure>
(1) While pressing [0] and [5] simultaneously, turn the power ON.
(2) Key in the codes to be adjusted (language and screen) and press the [START] button.
(3) Key in the value corresponding to the density area to be adjusted (0, 1 or 2) and press the
[START] button.
0: Low density (L) 1: Medium density (M) 2: High density (H)
(4) Key in the adjustment value. (To correct the value once keyed in, press [CLEAR] button.)
(5) Press the [ENTER] or [INTERRUPT] button to store the value in memory. ? The equipment goes
back to the ready state.
(6) For resetting the value, repeat step (2) to (5).
(7) Let the equipment restart and perform printing job.
(8) If the image density has not been attained, repeat step (1) to (7).
Note:
Be sure that this adjustment be made after performing “3.6.1 Automatic gamma adjustment”.
<Procedure>
Procedure is same as that of "3.6.3 Gamma balance adjustment".
<Procedure>
(1) While pressing [0] and [5] simultaneously, turn the power ON.
(2) Key in the codes to be adjusted and press the [START] button.
(3) Key in the adjustment value. (To correct the value once keyed in, press [CLEAR] button.)
(4) Press the [ENTER] or [INTERRUPT] button to store the value in memory. ? The equipment goes
back to the ready state.
(5) For resetting the value, repeat step (2) to (4).
(6) Let the equipment restart and perform printing job.
(7) If the desired image has not been attained, repeat step (1) to (6).
<Procedure>
Procedure is same as that of “3.6.5 Adjustment of smudged/faint text”.
<Procedure>
Procedure is same as that of “3.6.5 Adjustment of smudged/faint text”.
<Procedure>
Procedure is same as that of “3.6.3 Gamma balance adjustment”.
Note:
The larger the value is, the more frequently fusing offsetting occurs.
<Procedure>
(1) While pressing [0] and [5] simultaneously, turn the power ON.
(2) Key in the code corresponding to the desired original mode and press the [START] button.
(3) Key in the value corresponding to the density area to be adjusted (0, 1 or 2) and press the
[START] button.
0: Low density (L), 1: Medium density (M), 2: High density (H)
(4) Key in the adjustment value. (To correct the value once keyed in, press [CLEAR] button.)
(5) Press the [ENTER] or [INTERRUPT] button to store the value in memory. Æ The equipment goes
back to the ready state.
(6) For resetting the value, repeat step (2) to (5).
(7) Let the equipment restart and perform scanning job.
(8) If the desired image has not been attained, repeat step (1) to (7).
<Procedure>
(1) While pressing [0] and [5] simultaneously, turn the power ON.
(2) Key in a code and press the [START] button.
(3) Key in an adjustment value (acceptable values: 0 to 255).
(To correct the value once keyed in, press the [CLEAR] button.)
(4) Press the [ENTER] or [INTERRUPT] button to store the value in memory. Æ The equipment goes
back to the ready state.
(5) Let the equipment restart and perform scanning job.
(6) If the desired image has not been attained, repeat step (1) to (5).
(1) While pressing [0] and [5] simultaneously, turn the power ON.
(2) Key in the codes and press the [START] button.
(3) Key in the adjustment values. Acceptable values : 0 to 255. (To correct the value once keyed in,
press [CLEAR] button.)
(4) Press the [ENTER] or [INTERRUPT] button to store the value in memory. ‡ The equipment goes
back to the ready state.
(5) Let the equipment restart and perform scanning job.
(6) If the desired image has not been attained, repeat step (1) to (5).
Before adjustment +2 +1 0 -1 -2
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
After adjustment +2 +1 0 -1 -2
(1) While pressing [0] and [5] simultaneously, turn the power ON.
(2) Key in the codes and press the [START] button.
(3) Key in the adjustment values. Acceptable values : 0 to 50. (To correct the value once keyed in,
press [CLEAR] button.)
(4) Press the [ENTER] or [INTERRUPT] button to store the value in memory. Æ The equipment goes
back to the ready state.
(5) Let the equipment restart and perform scanning job.
(6) If the desired image has not been attained, repeat step (1) to (5).
Note:
You have to make adjustment by balancing between moire and sharpness.
<Procedure>
Procedure is same as that of "3.7.2 Density adjustment (Black Mode)".
825 826 827 828 Range correc- The following are the default values set for each origi- 3
tion for original nal mode.
manually set on Photo/Text: 12, Text: 12, Photo: 12, Gray Scale: 12
the original glass Each digit stands for:
Ones place: Automatic density mode
830 831 832 833 Range correc- Tens place: Manual density mode
tion for original The setting conditions possible are as follows:
set on the RADF Background peak Text peak
1: fixed fixed
2: varied fixed
3: fixed varied
4: varied varied
<Procedure>
Procedure is same as that of "3.7.2 Density adjustment (Black Mode)".
835 836 837 838 Background When the value increases, the background (low density
peak for range section) of the image is not output.
correction Acceptable vales: 0 to 255
(Default: Text/Photo: 56, Text: 48, Photo: 16, Gray
Scale: 32)
<Procedure>
Procedure is same as that of "3.7.2 Density adjustment (Black Mode)".
Note:
Be careful for the value not to be too large since the gradation is reproduced worse in darker
side.
<Procedure>
(1) While pressing [0] and [5] simultaneously, turn the power ON.
(2) Key in the codes and press the [START] button.
(3) Key in the adjustment values. Acceptable values : 0 to 4. (To correct the value once keyed in,
press [CLEAR] button.)
(4) Press the [ENTER] or [INTERRUPT] button to store the value in memory. ? The equipment goes
back to the ready state.
(5) Let the equipment restart and perform scanning job.
(6) If the desired image has not been attained, repeat step (1) to (5).
<Procedure>
(1) While pressing [0] and [5] simultaneously, turn the power ON.
(2) Key in the codes and press the [START] button.
(3) Key in the adjustment values. Acceptable values : 0 to 3. (To correct the value once keyed in,
press [CLEAR] button.)
(4) Press the [ENTER] or [INTERRUPT] button to store the value in memory. ? The equipment goes
back to the ready state.
(5) Let the equipment restart and perform scanning job.
(6) If the desired image has not been attained, repeat step (1) to (5).
<Procedure>
Procedure is same as that of “3.7.2 Density adjustment”.
3
3.7.12 Reproduction ratio of primary scanning direction (color)
The reproduction ratio of primary scanning direction with the resolution other than 600 dpi is adjusted in
Scanning Function for color image.
<Adjustment Mode (05)>
Code Remarks
1060 When the value increases, the image is zoomed in.
When the value decreases, the image is zoomed out.
Acceptable values: 0 to 255 (Default: 128)
* 0.1%/step
<Procedure>
Procedure is same as that of “3.7.2 Density adjustment”.
3.9.1 Carriages
[Front side]
Carriage-2
Carriage wire
Tension spring
Fig. 3-14
[Rear side]
Carriage-2
Carriage wire
Idler pulley
Bracket for carriage-1
Hook
Wire pulley
Tension spring
Fig. 3-15
Adjustment of the carriage wire tension is not necessary since a certain tension is applied to the
carriage wires by the tension springs.
Note:
Make sure the tension applied to the wire is normal.
[Rear] [Front]
Fig. 3-16
• Put the carriage-1 on the rail, make the sections C and D of it touch with the inside of the exit
frame and screw up the front/rear side of the bracket to fix it.
Note:
Make sure that the sections A and B of the carriage-2 touch with the exit side frame.
Carriage-1
[Rear] [Front]
Bracket Bracket
Fig. 3-17
Hook Hook
[Rear] [Front]
Fig. 3-18
• After winding the wires around the pulleys, attach the wire holder jigs not to loosen the wires.
Arm
Fig. 3-19
Fig. 3-20
• Handle the unit with care. Do not hold the lens and adjusted part (hold the unit as shown
below).
Fig. 3-21
(2) Installation of lens unit
Follow the procedure below when installing and replacing the lens unit.
[Rear]
Screw
[Front]
Fig. 3-22
3) Tighten 5 screws securely to fix the lens unit while pushing it to the rear side and fix 2 ground
wires with the screws.
[Rear]
Screw
Screw
Screw
[Front]
Fig. 3-23
[Rear]
Feeding direction 3
Center
[Front]
Fig. 3-24
• The center of the printed image shifts to the rear side. → Move the guide to the rear side (Arrow (B)
direction in the lower figure).
[Rear]
Feeding direction
Center
[Front]
Fig. 3-25
(A) (B)
Fig. 3-26
• Drawer feeding
1) Loosen 2 screws.
2) Move the entire guide to the front or rear side.
3) Tighten the screws.
(B)
(A)
Fig. 3-27
Adjusting procedure:
(1) Take off the black developer unit from the equipment.
(2) Remove 2 screws and take off the developer
material cover. Then discharge the devel- Developer
oper material. material cover
Screw
Fig. 3-28
Doctor blade
cover Screw
Fig. 3-29
Doctor-sleeve
jig
Doctor blade
Fig. 3-30
Doctor-sleeve
jig
Fig. 3-31
Notes:
1. When confirming and adjusting the gap between the developer sleeve and the doctor blade,
insert the gauges into the gap after rotating the developer sleeve so that its marking faces the
doctor blade.
2. While reattaching the black developer unit cover, set the latches securely.
Adjusting procedure:
(1) Take off the color developer unit from the equipment.
(2) Remove 2 screws, release 5 hooks and take
off the developer material cover. Then dis- Developer material cover
charge the developer material. Screw
Screw
Fig. 3-32
Screw
Toner-scattering prevention
seal holder
Fig. 3-33
Doctor blade
Doctor-sleeve jig
Fig. 3-34
Doctor-sleeve jig
Fig. 3-35
Notes:
1. When confirming and adjusting the gap between the developer sleeve and the doctor blade,
insert the gauges into the gap after rotating the developer sleeve so that its marking faces the
doctor blade.
2. While reattaching the color developer unit cover, set the latches securely.
B
A
Cutout
Rib
3
C
Adjustment procedure
(1) Perform 03-460 Black developer unit lifting movement ON/OFF (continuous lifting movement)
and check the stop position of the black developer unit lifting lever. At this time, check the devia-
tion amount between the rib and the cutout of the lever.
(2) The stop position is "B" (the cutout is lower than the reference position):
Make the value of the adjustment code (05-499) smaller so that the stop position is closer to the
reference. Making the value smaller by 1 turns the lever circumference by approx. 3 mm.
Note:
If the adjustment cannot be performed though 0 is input, the clutch may have failed. Examine the
clutch.
(3) The stop position is "C" (the cutout is upper than the reference position):
Make the value of the adjustment code (05-499) larger so that the stop position is closer to the
reference. Making the value larger by 1 turns the lever circumference by approx. 3 mm.
Note:
If the adjustment cannot be performed though 8 is input, the clutch may have failed. Examine the
clutch.
Note:
If an error occurs even though this adjustment is performed, other causes may be considered.
Examine and check the defect according to the methods in troubleshooting.
499 Develop Black developer unit ALL 4 M Changes the lift up/down 1
-ment lift up/down timing <0-255> timing of the black devel-
adjustment oper unit when a CEB0
error occurs.
Note:
Do not input more than 8 for acceptable value. (If a number from 9 to 255 is input, it is processed
as 8.)
[A] Checking
Fig. 3-36
Fig. 3-37
Fig. 3-38
[B] Adjustment
If the pins cannot be fitted into the holes, perform the adjustment according to the following procedure.
Fig. 3-39
Fig. 3-40
3
Fig. 3-41
Fig. 3-42
Fig. 3-43
Fig. 3-44
Fig. 3-45
Fig. 3-46
3
Fig. 3-47
Fig. 3-48
[A] Checking
0 mm
A A
B B
Fig. 3-49
[B] Adjustment
Fig. 3-50
• Adjust the gap on the rear side by means of the screw on the hinge on the feed side of the
RADF.
Turn it clockwis .................... Lowered
Turn it counterclockwise ...... Heightened
Fig. 3-51
[A] Checking
Check the image using the chart (original) with vertical and horizontal lines in the following procedure.
Simplex copying:
(1) Place the chart provided as an original with its face up on the original tray of the RADF, select [1
Sided -> 1 Sided] and press the [START] button.
(2) Superimpose the chart on the copy and check the inclination of the copy image.
Duplex copying:
(1) Place the chart provided as an original with its face up on the original tray of the RADF, select [2
Sided -> 2 Sided] and press the [START] button.
(2) Superimpose the chart on the copy and check the inclination of the copy image.
(1) Shift the aligning plate with the scale as the guide shown in the figure below to adjust the skew.
Fig. 3-53
(2) If the image skew is "C" as shown in the figure below, shift the aligning plate in the direction of
"+", and if "D", shift it to "-".
Shift the aligning plate in the direction of "+". Shift the aligning plate in the direction of "-".
(1) Shift the aligning plate with the scale as the guide shown in the figure below to adjust the skew.
Fig. 3-56
(2) If the image skew is "C" as shown in the figure below, shift the aligning plate in the direction of "-
", and if "D", shift it to "+".
Shift the aligning plate in the direction of "-". Shift the aligning plate in the direction of "+".
[A] Checking
Check the image using the chart (original) with vertical and horizontal lines in the following procedure.
Simplex copying:
(1) Place the chart provided as an original with its face up on the original tray of the RADF, select [1
Sided -> 1 Sided] and press the [START] button.
(2) Superimpose the chart on the copy and check the leading edge E of the chart and F of the copy. 3
Duplex copying:
(1) Place the chart provided as an original with its face up on the original tray of the RADF, select [2
Sided -> 2 Sided] and press the [START] button.
(2) Superimpose the chart on the copy and check the leading edge E of the chart and F of the copy.
E F
[B] Adjustment
Simplex copying:
(1) Turn the power ON while pressing [0] and [5] simultaneously, key in [365] and then press the
[START] button.
(2) Enter the value.
• If the leading edge (F) margin of the copy image is larger than the (E) margin of the chart,
enter a value smaller than the current one.
Note:
Changing one value shifts the copy image by 0.1 mm.
• If the leading edge (F) margin of the copy image is smaller than the (E) margin of the chart,
enter a value larger than the current one.
Note:
Changing one value shifts the copy image by 0.1 mm.
(1) Turn the power ON while pressing [0] and [5] simultaneously, key in [366] and then press the
[START] button.
(2) Enter the value.
• If the leading edge (F) margin of the copy image is larger than the (E) margin of the chart,
enter a value smaller than the current one.
Note:
Changing one value shifts the copy image by 0.1 mm.
• If the leading edge (F) margin of the copy image is smaller than the (E) margin of the chart,
enter a value larger than the current one.
Note:
Changing one value shifts the copy image by 0.1 mm.
[A] Checking
Check the image using the chart (original) with a center line in the following procedure.
(1) Place the chart provided as an original with its face up on the original tray of the RADF.
(2) Press the [START] button.
(3) Fold the copy in half and check if the center line is misaligned.
[B] Adjustment
(1) Turn the power ON while pressing [0] and [5] simultaneously.
(2) Key in [358] and then press the [START] button.
• If the center line of the copy image is shifted to the front side of the equipment, enter a value
larger than the current one.
Note:
Changing one value shifts the copy image by 0.042 mm.
Fig. 3-61
• If the center line of the copy image is shifted to the rear side of the equipment, enter a value
smaller than the current one.
3
Fig. 3-62
(3) Press the [ENTER] button.
[A] Checking
Check the image using the chart (original) with vertical and horizontal lines in the following procedure.
(1) Place the chart provided as an original with its face up on the original tray of the RADF.
(2) Press the [START] button.
(3) Superimpose the chart on the copy and check the image dimension “I”.
[B] Adjustment
(1) Turn the power ON while pressing [0] and [5] simultaneously.
(2) Key in [357] and then press the [START] button.
• If the copy image dimension “I” is larger than the chart dimension, enter a value smaller than
the current one.
• If the copy image dimension “I” is smaller than the chart dimension, enter a value larger than
the current one.
I
Fig. 3-63
A
3
Fig. 3-64
Fig. 3-65
(1) Remove the right inner cover and the rear cover.
(2) Adjust the front jogging plate to the home
position. ON
• Set SW1 on the finisher controller PC
board as shown in Fig. 3-1301.
• Press SW2 twice on the finisher controller 1 2 3 4 5 6 7 8
PC board.
- The front jogging plate moves to the
home position. Fig. 3-66
Fig. 3-67
• Press SW2 twice on the finisher controller
PC board. Rear jogging plate home position
- The rear jogging plate moves to the
home position.
Fig. 3-68
Fig. 3-69
Fig. 3-70
Fig. 3-71
Fig. 3-72
(3) With reference to the rear jogging plate adjusted in step (2), adjust the front jogging plate in the
same manner.
Fig. 3-73
1.5 mm to 2.0 mm
Fig. 3-74
(1) Remove the right inner cover and the rear cover.
(2) Remove the 2 mounting screws, and detach
the grip unit. Screw Grip unit Screw
Fig. 3-75
Fig. 3-76
Fig. 3-77
Fig. 3-78
(1) Remove the right inner cover and the rear cover.
(2) Remove the finisher control PC board, PC board bracket and sensor PC board.
(3) Remove the stack tray.
(4) Remove the stack tray drive unit.
(5) Place the stack tray guide lever fixing plate
so that it is in view through the hole in the
side plate (front, rear). Then remove the fix-
ing screw. (Perform the same for the front
and the rear.)
Screw
Fig. 3-79
Note:
When removing the mounting screw, be sure to hold the stack tray guide lever up from below.
Stack tray
guide lever
Fig. 3-80
Fig. 3-81
Fig. 3-82
Fig. 3-83
Fig. 3-84
Note:
If the fixing screw of the bracket is not fixed, the belt is loosened which may cause a skipped
tooth.
Initiating Operations
1) Remove any obstacles from the area of operation.
2) Set the DIP switch (SW1) as shown, and turn ON the power (so that LED1 will start to blink).
3) Press the pushing switch (SW2) twice to initiate the operation in question. (LED2 will remain on dur-
ing operation).
Setting Item Operation To stop
Delivery motor The delivery roller rotates in a specific • Press SW2 again.
ON speed. • Turn OFF the joint
sensor (S4).
3
1 2 3 4 5 6 7 8
Stack processing The stack delivery lever moves to its • Turn OFF the joint
ON motor (stack home position and stops. sensor (S4).
delivery lever)
1 2 3 4 5 6 7 8
Stack processing The returning roller moves to the home • Turn OFF the joint
ON motor (returning position and stops. sensor (S4).
roller)
1 2 3 4 5 6 7 8
Front jogging When not at the The front jogging plate • Turn OFF the joint
ON plate motor home position moves to its home sensor (S4).
position and stops.
1 2 3 4 5 6 7 8 When at the The front jogging plate • Turn OFF the joint
home position moves over a specific sensor (S4).
position and stops at
the home position.
Rear jogging When not at the The rear jogging plate • Turn OFF the joint
ON plate motor home position moves to the home sensor (S4).
position and stops.
1 2 3 4 5 6 7 8 When at the The rear jogging plate • Turn OFF the joint
home position moves over a specific sensor (S4).
distance and stops.
Upper stack tray The upper stack tray moves up and stops • Press SW2 again.
ON motor (up) when the upper stack tray upper limit • Turn OFF the joint
sensor turns ON. sensor (S4).
1 2 3 4 5 6 7 8
Upper stack tray The upper stack tray moves down and • Press SW2 again.
ON motor (down) stops when the lower stack tray lower • Turn OFF the joint
limit sensor turns ON. sensor (S4).
1 2 3 4 5 6 7 8
Lower stack tray The lower stack tray moves up and stops • Press SW2 again.
ON motor (up) when the lower stack tray upper limit • Turn OFF the joint
sensor is turned ON. sensor (S4).
1 2 3 4 5 6 7 8
Stapler motor The stapler motor stops after the stapling • Press the stapler
ON operation. safety switch
(S14).
1 2 3 4 5 6 7 8
• Turn OFF the joint
sensor (S4).
Shipping posi- The upper and lower stack trays move to • Turn OFF the joint
ON tion operation the shipping position and stop. sensor (S4).
1 2 3 4 5 6 7 8
Note:
Perform the shipping position operation when the finisher is packed again.
ON ON
3
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
A4 paper LT paper
Fig. 3-85
(3) Turn ON the power.
(4) Press SW103 on the finisher controller PC board.
• When SW103 is pressed, the swing guide opens and the alignment plate moves to prescribed
position.
(5) Place ten sheets of A4/LT paper between the alignment plates and push them against the stop-
per.
(6) Press SW101 or SW102 on the finisher controller PC board and push the alignment plate against
the paper.
• When SW101 is pressed, alignment plate moves 0.42 mm forward.
• When SW102 is pressed, alignment plate moves 0.42 mm backward.
(7) When adjustment is complete, remove paper and press SW103 on the finisher controller PC
board once to store the adjustment in memory.
(8) Turn OFF all bits of finisher controller PC board SW104.
(9) Turn OFF the power and install the rear cover of the finisher unit.
ON ON
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
A4/front stitch A4/rear stitch
ON ON
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
A4-R/front stitch A4-R/rear stitch
ON ON
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
LT/front stitch LT/rear stitch
ON ON
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
LT-R/front stitch LT-R/rear stitch
Fig. 3-86
(3) Turn ON the power.
(4) Press SW103 on the finisher controller PC board.
• When SW103 is pressed, the swing guide opens and the alignment plate moves to prescribed
position.
(5) Place a sheet of paper between the alignment plates. Push it against the stopper and push the
rear edge of the paper against the rear alignment plate. If the gap between the front alignment
plate and front edge of the paper is 1 mm or greater, stop the staple position adjustment and
repeat the staple position adjustment after completing alignment plate adjustment.
(6) Press SW103 on the finisher controller PC board once to staple. However, remove the stapled
paper manually because the paper is not ejected. Press SW103 on the finisher controller PC
board once again.
(7) Verify the staple position. If any adjustment is needed, proceed to the step 8). If no adjustment is
needed, proceed to the step 9).
(8) Press SW101 or SW102 on the finisher controller PC board to adjust the staple position.
• When SW101 is pressed, the staple position shifts 0.49 mm to the front side.
• When SW102 is pressed, the staple position shifts 0.49 mm to the rear side.
Repeat the steps 5) to 7).
(1) Check that the power is OFF and separate the finisher from the host machine. If the optional
puncher unit is installed, remove it from the finisher.
(2) Remove the PC board cover and set bits 1 through 4 of SW504 on the saddle stitcher controller
PC board as follows:
ON
1 2 3 4 5 6 7 8
Do not change bits 5 through 8.
Fig. 3-87
(3) Remove the rear cover, open the inlet cover of the saddle stitcher unit and tape the actuator of
inlet cover sensor (PI9) and inlet door switch (SW1).
Mark
A3/LD paper
Insert direction
Fig. 3-88
(5) Turn ON the power.
(6) Press SW1 on the saddle stitcher controller PC board so that the feed motor (M1) starts to rotate.
(Press SW1 three seconds or more if LD paper is used.)
(7) Open the inlet cover and insert two sheets of paper. Push them in by hand until the front edge of
the sheets push against the paper positioning plate.
(8) Close the inlet cover.
(9) Press SW1 on the saddle stitcher controller PC board.
• The saddle stitcher unit will “stitch” the sheets, and fold and deliver the stack automatically.
Mark Mark
L
L
Unit: mm Unit: mm
Example: If L is 1 mm, provide "+1 mm". Example: If L is 0.5 mm, provide "-0.5 mm".
Fig. 3-89
(11) Change the settings of bits 6 through 8 on SW504 referring to the following table.
• If the width adjustment is 0
The stitching position and the folding position match, requiring no change.
• If for “positive width adjustment”
Set SW504 so that the difference resulting from subtraction of the interval from the appropri-
ate setting in the table below is provided.
Example: If SW504 is currently set to +2 and the interval is +1 mm, set SW504 to reflect - 2.
• If for “negative width adjustment”
Set SW504 so that the sum resulting from addition of the interval from the appropriate setting
in the table below is provided.
Example: If SW504 is currently set to -1 and the interval is -0.5mm, set SW504 to reflect +1.
DIPSW1 bit settings Setting
Bit 6 Bit 7 Bit 8 (in units of 0.5 mm)
OFF ON ON +3
OFF ON OFF +2
OFF OFF ON +1
OFF OFF OFF 0
ON OFF ON -1
ON ON OFF -2
ON ON ON -3
Increase the adjustment value when the sheet of paper which has exited is "A".
Decrease the adjustment value when the sheet of paper which has exited is "B".
A: When the upper side of the folding B: When the upper side of the folding is
is longer than the lower side shorter than the lower side
Fig. 3-90
(1) Check that the power is OFF and then remove the rear cover of the puncher.
(2) Set SW601 on the punch controller PC board as shown below.
ON
1 2 3 4
Fig. 3-91
(3) Turn ON the power.
(4) Press SW602 on the punch controller PC board. Sensor output is adjusted automatically when
the switch is pressed.
• Adjustment is complete if LED601 and LED602 on the punch controller PC board blinks alter-
nately.
(5) Press SW602 or SW603 on the punch controller PC board to end the adjustment mode and set
all bits of SW601 to OFF.
(6) Turn OFF the power.
(1) Check that the power is OFF and then remove the rear cover of the puncher.
(2) Set SW601 on the punch controller PC board as shown below.
ON
1 2 3 4
3
Fig. 3-92
(3) Turn ON the power.
(4) Press SW602 on the punch controller PC board to select the number of punch holes.
• The items in the following table are displayed repeatedly from top to bottom each time SW602
is pressed.
Number of punch holes LED601/LED602
2 hole (E) Blinks 1 times per cycle
2/3 hole (N) Blinks 2 times per cycle
4 hole (F) Blinks 3 times per cycle
4 hole (S) Blinks 4 times per cycle
(5) Press SW603 on the punch controller PC board. The number of punch holes is registered to the
punch controller PC board each time the switch is pressed.
• Registration is complete if LED601 and LED602 on the punch controller PC board blinks
alternately.
(6) Press SW602 or SW603 on the punch controller PC board to end the adjustment mode and set
all bits of SW601 to OFF.
(7) Turn OFF the power.
(2) Remove 1 screw and take off the board access cover.
(3) Set the SW1 on the Finisher control board as shown in the figures below.
Access cover
SW1
Fig. 3-93
ON ON
1 2 3 4 1 2 3 4
Fig. 3-94
(4) Turn ON the power of the equipment while [0] button and [8] button are pressed simultaneously.
The alignment plate moves to the A4 or LT size position and stops.
(It stops at the position of -5 steps from the center value of the adjustment range.)
3
Button1 Button2
Fig. 3-95
(6) When the adjustment is completed, press the [Button2] on the finisher control panel to store the
adjustment value in memory.
When the value is stored normally, the [LED1] on the control panel will blink for a number of times
that corresponds to the adjustment value set for the equipment.
See the following table for the number of times the [LED1] blinks and its corresponding adjust-
ment value.
(8) Turn OFF all bits of the SW1 on the Finisher control board.
(2) Remove 1 screw and take off the board access cover.
(3) Set the SW1 on the Finisher control board as shown in the figures below.
Access cover
SW1
Fig. 3-96
ON ON
1 2 3 4 1 2 3 4
ON ON
1 2 3 4 1 2 3 4
Fig. 3-97
(4) Turn ON the power of the equipment while [0] button and [8] button are pressed simultaneously.
The alignment plate moves to the rear or front side stapling position and stops. (It stops at the
position of -20 steps from the center value of the adjustment range.)
Button1 Button2
Fig. 3-98
(6) When the adjustment is completed, press [Button 2] on the finisher control panel to store the
adjustment value in memory without sheets on the finishing tray.
When the value is stored normally, [LED 1] on the control panel will blink for a number of times
that corresponds to the adjustment value set for the equipment.
See the following table for the number of times [LED 1] blinks and its corresponding adjustment
value.
(8) Turn OFF all bits of the SW1 on the Finisher control board.
(2) Remove 1 screw and take off the board access cover.
(3) Set the SW1 on the Finisher control board as shown in the figures below.
Access cover
SW1
Fig. 3-99
ON
1 2 3 4
Fig. 3-100
(4) Turn ON the power of the equipment while [0] button and [8] button are pressed simultaneously.
Note:
Be sure to press [Button1] and [Button2] the correct number of times.
Press [Button1] and [Button2] simultaneously to cancel the operation.
Button1 Button2
Fig. 3-101
B4-size recycled paper mode
Step Buttons Number of pressing Remarks
1 Button1 1
3 Button1 8
Note:
To change settings from the B4-size recycled paper mode to the normal mode, perform steps (1)
through (4), and then press [Button1] and [Button2] on the control panel as shown below to set
the normal mode.
Normal mode
Step Buttons Number of pressing Remarks
1 Button1 1
3 Button1 6
(6) When the settings are stored normally, [LED1] on the control panel is lit. [LED1] blinks, if an error
occurs. In this case, turn the power OFF and make the settings again from step (4).
(8) Turn OFF all bits of the SW1 on the Finisher control board.
[ 1 ] Operational flow
Clear screen
Clear finished
[CANCEL]
Counter clear pressed
confirmation displayed
Sub unit chosen
[RESET] pressed
[INITIALIZE]
pressed
Clear finished
Counter clear performed
Fig. 4-1
[ 2 ] Operational screen
1) Main screen
10 9
2 3 4 5 6 7 8
Fig. 4-2
2 3 4 5 6 7 8
Fig. 4-3
3 Moving to the clear screen to clear the selected unit (parts) counters
6 Displaying of the standard number of output pages / develop counts (x1,000) to replace the
sub unit (parts)
8 Displaying of the standard number of drive counts (x1,000) to replace the sub unit (parts)
9 Displaying of the number of output pages, develop counts and drive counts and previous
replacement date for a chosen sub unit
1 2
Fig. 4-4
4
1 When the [CANCEL] button is pressed, the counter is not cleared and the display returns to
the main or sub screen..
2 When the [INITIALIZE] button is pressed, “Present number of output pages/develop counts”
and Present driving counts” are cleared and “Previous replacement date” is updated.
Transfer belt cleaning unit Transfer belt cleaning blade [BELT CLEANING BLADE]
[TRANSFER BELT CLEANER]
2nd transfer roller unit 2nd transfer roller [2nd TRANSFER ROLLER]
[2nd TRANSFER]
Example 1:
When the number of output pages has reached the specified level
No
Fig. 4-5
Example 2:
When the image failure occurred before the number of output pages has reached the specified
level
Yes
Does it exceed the specified drive count? Replace the part.
No
Fig. 4-6
Fig. 4-7
• Turn OFF the power and make sure to unplug the equipment.
(2) Perform a preventive maintenance using the following checklist and illustrations. Refer to the
Service Manual if necessary.
(3) Plug in the equipment after the maintenance has been finished. Then turn ON the power and
make some copies to confirm that the equipment is working properly.
A. Scanner
Lubrication/ Replacement Operation Parts list
Items to check Cleaning Remarks
Coating (KS) check <P-I>
A1 Original glass B or A 25-1 *a1
A2 ADF original glass B 25-2 *a1
A3 Mirror-1 B
A4 Mirror-2 B
A5 Mirror-3 B
A6 Reflector B
A7 Lens B 11-10
A8 Exposure lamp R O 26-6
A9 Automatic original B O 11-12
detection sensor
A10 Slide sheet B or A R
(front and rear)
C. Feed unit
Lubrication/ Replacement Operation Parts list
Items to check Cleaning Remarks
Coating (KS) check <P-I>
C1 Pickup roller 80 18-20
C2 Feed roller 80 18-24
C3 Separation roller AV, W2 80 18-5 *c1
C4 Transport roller A R
C5 Paper guide B
C6 Drive gear W1 *c2
(tooth face and shaft)
C7 GCB bushing bearing L
C8 One side of the plastic W1
bushing to which the
shaft is inserted
C9 Registration roller A R 23-15,34
C10 Paper dust removal B R 23-2,30 *c10
brush
Note:
Check the color deviation after replacing G1 and G4.
H. Toner bag
Lubrication/ Replacement Operation Parts list
Items to check Cleaning Remarks
Coating (KD) check <P-I>
H1 Toner bag 50 103-6
Note:
Check the color deviation after replacing K1, K2 and K6.
L2 Paper guide B
L3 Image quality sensor B 23-24 *l1
Note:
Check the color deviation after replacing L1.
N. RADF (MR-3018)
Lubrication/ Replacement Operation Parts list
Items to check Cleaning Remarks
Coating (KS) check <P-I>
1 Pickup roller A 120 5-1
2 Separation roller A 120 4-10
3 Feed roller A 120 5-1
4 Registration roller A
5 Intermediate transfer A
roller
6 Front read roller A
7 Platen roller A
8 Rear read roller A
9 Reverse registration A
roller
10 Exit/reverse roller A
11 Platen sheet B or A
O. PFP (KD-1011)
Lubrication/ Replacement Operation Parts list
Items to check Cleaning Remarks
Coating (KS) check <P-I>
O1 Pickup roller A 80 5-29
(upper/lower)
O2 Feed roller A 80 5-26
(upper/lower)
O3 Separation roller A AV, W2 80 5-112 *o1
(upper/lower)
O4 Drive gear W1
(tooth face)
Q. Finisher (MJ-1101)
Replacement Operation Parts list
Items to check Cleaning Lubrication Remarks
(x1,000) check (P-I)
Q1 Stack transport roller-1 A
Q2 Stack transport roller-2 A
Q3 Buffer roller A
Q4 Exit roller A 4
Q5 Entrance roller A
Q6 Transport roller A
Q7 Paddle 1,000
Q8 Paper holder cam W3 *q1
Q9 Buffer tray shaf W3 *q2
Q10 Stapler carrier shaft W3 *q3
Q11 Rack & pinion gear W3 *q4
(Aligning plate)
Q12 Movable tray drive gear W3 *q5
Q13 Buffer tray guide W3 *q6
Q14 Finishing tray shaft W3 *q7
K6 D1
K7 A9
K8 M8 M1 M3 M11 M2
K9 K3 K5 K2 G5
K10 D4
J8 G1 K11 G6 G3 M5
G7 G9
J11 M4
G4
M6 K5
J1
J3
J4
D1
J5
J9 K4
J10 L2
L1
J12
C9, C10
D1
E7
E1 E4
I1
I3
I4
I5 E2
I6
I8 E3
C4
I9
C2
C4
C3
C2
C3
F5 F2 F1 G8 K1 B1 C1 C5
F4 F3
N6 N7 N8 N10 N11
Fig. 4-9
O1 O2
O3
O2
O3
O1
P3
Q3 Q8 Q9 Q4
Q14
Q12
Q2
Q5
Q6
Q11 Q7
Q13
Q1
Q10
* c2. Drive gears in the paper feeding section (teeth of gears and shafts)
Apply some white grease (Molykote X5-6020) to the teeth of gears and shafts of the drive
gears.
Note:
Make sure that oil is not running over or scattered around as the gear is rotated coming into the
clutch after applying molykote to the gear which is located near the clutch. The quantity of moly-
cote should be smaller than that to be applied to the other parts.
A A A
Fig. 4-15
* e1. Separation roller (SFB)
Apply an even coat of grease (Alvania No.2) to all round the inside of the spring.
When replacing the separation roller, apply adequate amount of white grease (Molykote
HP-300) on the places of the holder shown in the figure (4 places).
Note:
Make sure that the grease does not adhere to the roller surface. Wipe it off with alcohol if
adhered.
Drum stay
4
Fig. 4-18
Oil seal
Fig. 4-19
Sensor shutter
Sensor case
Fig. 4-20
2) Clean the reference plate of the sensor shutter by blowing off the toner dust with the
blower brush or the air spray cleaner etc.
Reference plate
Fig. 4-21
Fig. 4-22
Blot
Fig. 4-23
Transfer belt
home position sensor-1
Fig. 4-24
Transfer belt
home position sensor-2
Fig. 4-25
Fig. 4-26
Fig. 4-27
Fig. 4-28
Fig. 4-29
Rack gear
4
Pinion gear
Fig. 4-30
Gear B
Gear A
Fig. 4-31
Fig. 4-32
* The following seals and Mylar sheets are attached to the Belt cleaning blade.
Name Part name Qty.
Blade seal (front side) SEAL-SIDE-CLN-TBU-F-1 1
Blade seal (rear side) SEAL-SIDE-CLN-TBU-R-1 1
Blade mylar (front side) ASYS-SEAL-SIDE-CLT-F-1 1
Blade mylar (rear side) ASYS-SEAL-SIDE-CLT-R-1 1
Parts list
Item
Page Item
Door switch jig 101 1
Test chart (A4) 101 3
Test chat (LT) 101 3
Test chart No. TCC-1 (A4) 101 2
Test chart No. TCC-1 (LT) 101 2
Doctor blade cleaning jig 101 4
Downloading jig (DLM board) 102 1
Wire holder jig 101 5
Download JIG-2 (6 Flash ROMs) 102 2
Download JIG-1 (2 Flash ROMs) 102 3
ROM writer adapter (For 1881) 102 4
ROM writer adapter (For 1931) 102 5
Doctor sleeve jig 101 7
Developer material nozzle 101 8
Belt tenstion jig (spring) 101 20
Parts list
Grease name Part name Volume Container
Page Item
2) Photoconductive drum
Like the toner and developer, photoconductive drum should be stored in a dark place where the
ambient temperature is between 10°C to 35°C (no condensation). Be sure to avoid places where
drums may be subjected to high humidity, chemicals and/or their fumes.
6) Paper
Avoid storing copy paper in places where it may be subjected to high humidity.
After a package is opened, be sure to place and store it in a storage bag.
2) Handling precautions
As the photoconductive drum surface is very sensitive, be sure to handle the drum carefully when
installing and removing it so as not damage its surface.
Be sure to apply “patting powder” (lubricant) to the entire surface of the drum (including both ends of
the drum where OPC is not coated) when replacing the drum. When the drum has been replaced
with a new one, the drum counter (setting mode (08-1150-0, 3, 6 and 7) must be cleared to 0 (zero).
This clearing can be performed in PM support mode.
Notes:
1. Application of patting powder is for reducing the friction between the drum and cleaning blade.
If the application of patting powder is neglected, the drum and cleaning blade may be dam-
aged.
2. When paper fibers or thread adhere to the cleaning blade edge, they may reduce the cleaning
efficiency and, in addition, may damage the blade and the drum. Be sure to remove any fibers
found adhering to the blade.
4.8.3 Checking and cleaning of drum cleaning blade and transfer belt
cleaning blade
1) Handling precautions
Pay attention to the following points as the cleaning blade life is determined by the condition of its
edge:
- Do not allow hard objects to hit or rub against blade edge.
- Do not rub the edge with a cloth or soft pad.
- Do not leave oil (or fingerprints, etc.) on the edge.
- Do not apply solvents such as paint thinner to the blade.
- Do not allow paper fibers or dirt to contact the blade edge.
- Do not place the blade near a heat source.
2) Cleaning procedure
Clean the blade edge with a cloth moistened with water and squeezed lightly.
Pressure roller
- Do not leave any oil (fingerprints, etc.) on the pressure roller.
- Be careful not to allow any hard object to hit or rub against the pressure roller, or it may be dam-
aged, possibly resulting in poor cleaning.
2) Checking
- Check for stain and damage on the fuser belt and pressure roller, and clean if necessary.
- Check the separation guide and fingers and check for chipped tips.
- Check the cleaning effect of the cleaning roller.
- Check the thermistors for proper contact with the pressure roller.
- Check the fused and fixed condition of the toner.
- Check the gap between the inlet guide and pressure roller.
- Check the fuser belt for proper transportation.
- Check the pressure roller for proper rotation.
3) Cleaning procedure
When the fuser belt and pressure roller become dirty, they will cause jamming. If this happens, wipe
the surface clean with a suitable cloth. For easier cleaning, clean the belt and roller while they are
still warm.
Note:
Be careful not to rub the fuser belt and pressure roller surface with your nails or hard objects
because it can be easily damaged. Do not use silicone oil on the fuser belt and pressure roller.
4.8.7 Checking and replacing the oil roller and cleaning roller
1) Handling precautions
Never allow solvents such as paint thinner to touch to the oil/cleaning rollers.
2) Checking
Replace the discharge brush with a new one if toner is stick to it regardless of the number of output
pages, as the performance of the brush may have been deteriorated.
MJ-1023/1024
Is there any paper remaining on the transport path in the finisher or equipment?
È YES Æ Remove the paper.
NO
Is the connector J708 on the finisher controller PC board disconnected?
Is the harness connecting the finisher controller PC board and inlet sensor (PI33) open cir-
cuited?
È YES Æ Connect the connector securely. Replace the harness.
NO
Is the inlet sensor working properly? (Check the movement of the actuator.)
| NO Æ 1) Connect the connector of the inlet sensor securely.
| 2) Attach the actuator securely if its shaft is out of place.
| 3) Replace the inlet sensor.
È
YES
Replace the finisher controller PC board.
MJ-1023/1024
Is there any paper remaining on the transport path in the finisher or equipment?
È YES Æ Remove the paper.
NO
Is any of the connectors (J707, J708 and J722B) on the finisher controller PC board discon-
nected?
Is the harness between the finisher controller PC board and each sensor (the inlet sensor
[PI33], the transport path sensor [PI34], the processing tray sensor [PI38]) open circuited?
È YES Æ Connect the connectors securely. Replace the harnesses.
NO
Is each of the sensors (the inlet sensor, the transport path sensor and the processing tray sen-
sor) working properly? (Check the movement of the actuator.)
| NO Æ 1) Connect the connectors of the sensors securely.
| 2) Attach the actuators securely if their shafts are out of place.
| 3) Replace the sensors.
È
YES
Replace the finisher controller PC board.
MJ-1101
Is there any paper remaining on the transport path in the finisher or equipment?
È ÆYES Remove the paper.
NO
Is there a disconnection of the connector, incorrect installation or breakage of the transport
sensor (S2)?
l ÆYES • Connect the connector securely.
l • Reinstall the sensor correctly.
È • Replace the sensor.
NO
Replace the finisher control PC board.
MJ-1023/1024
Is there any paper remaining on the transport path in the finisher?
È YES Æ Remove the paper.
NO
Is any of the connectors J707, J708 and J722B on the finisher controller PC board discon-
nected?
Is the harness between the finisher controller PC board and each sensor (the inlet sensor
[PI33], the transport path sensor [PI34], the processing tray sensor [PI38], open circuited?
È YES Æ Connect the connectors securely. Replace the harnesses.
NO
Is each of the sensors (the inlet sensor, the transport path sensor and the processing tray sen-
sor) working properly? (Check the movement of the actuator.)
| NO Æ 1) Connect the connectors of the sensors securely.
| 2) Attach the actuators securely if their shafts are out of place.
| 3) Replace the sensors.
È
YES
Replace the finisher controller PC board.
MJ-1023/1024
Is there any paper remaining on the transport path in the finisher or equipment?
È YES Æ Remove the paper.
NO
Is either of the covers upper or front of the finisher closed?
È NO Æ Close the door.
YES
Is any connectors J707 and J708 on the finisher controller PC board disconnected?
Is the harness connecting the finisher controller PC board and upper/front cover opening sen-
sors (PI31 and PI32) open circuited?
È YES Æ Connect the connector securely. Replace the harness.
NO
Is the upper/front cover opening sensor working properly?
| NO Æ 1) Connect the connector of the upper/front cover opening sensor securely.
| 2) Replace the upper/front cover opening sensor.
È
YES
Is the connector J719 on the finisher controller PC board disconnected?
Is the harness connecting the finisher controller PC board and front cover switch (MS31) open
circuited?
| YES Æ Connect the connector securely. Replace the harness.
È
NO
Is the front cover switch working properly?
| NO Æ 1) Connect the connector of the front cover switch securely.
| 2) Replace the front cover switch.
È
YES
Is the connector J5 on the punch controller PC board disconnected?
Is the harness connecting the punch controller PC board and upper door switch (MSW61)
open circuited?
Is the harness connecting the punch controller PC board and front door switch (MSW62) open
circuited?
MJ-1023/1024
Is there any paper remaining on the transport path in the finisher or equipment or on the sta-
pling tray?
È YES Æ Remove the paper.
NO
Is the jam cleared by taking off the staple cartridge from the finisher and removing the staple
sheet slid from the staple case?
È YES Æ End.
NO
Is the connector J721B on the finisher controller PC board disconnected?
Is the harness connecting the finisher controller PC board and staple home position sensor
(PI40) open circuited?
È YES Æ Connect the connector securely. Replace the harness.
NO
Is the staple home position sensor working properly?
| NO Æ 1) Connect the connector of the staple home position sensor securely.
| 2) Replace the staple home position sensor.
È
YES
Replace the finisher controller PC board.
MJ-1023/1024
Is there any paper remaining on the transport path in the finisher or equipment?
È YES Æ Remove the paper.
NO
Is the connector J708 on the finisher controller PC board disconnected?
Is the harness connecting the finisher controller PC board and inlet sensor (PI33) open cir-
cuited?
È YES Æ Connect the connector securely. Replace the harness.
NO
Is the inlet sensor working properly? (Check the movement of the actuator.)
| NO Æ 1) Connect the connector of the inlet sensor securely.
| 2) Attach the actuator securely if its shaft is out of place.
| 3) Replace the inlet sensor.
È
YES
Replace the finisher controller PC board.
MJ-1101
Is there any paper remaining on the transport path in the finisher or equipment?
È ÆYES Remove the paper.
NO
Is there a disconnection of the connector, incorrect installation or breakage of the entrance
sensor (S1)?
l ÆYES • Connect the connector securely.
l • Reinstall the sensor correctly.
È • Replace the sensor.
NO
Is the harness between the entrance sensor (S1) and the finisher control PC board (CN7) dis-
connected or open circuited?
l ÆYES • Reconnect the connector securely.
È • Replace the harness.
NO
Replace the finisher control PC board.
5
[EA90] Door open jam
MJ-1024
Is there any paper remaining on the transport path in the finisher, saddle stitcher section or
equipment?
È YES Æ Remove the paper.
NO
Is the saddle stitcher door closed?
È NO Æ Close the door.
YES
Is either of the connectors J10 or J11 on saddle stitcher controller PC board disconnected?
Are the harnesses between the saddle stitcher controller PC board and cover opening sensors
(delivery cover sensor [PI3], inlet cover sensor [PI9]) open circuited?
È YES Æ Connect the connector securely. Replace the harness.
NO
Is each of the sensors (delivery cover sensor, inlet cover sensor) working properly?
| NO Æ 1) Connect the connectors of the each sensor securely.
| 2) Replace the sensors.
È
YES
Replace the finisher controller PC board.
[C270] Carriage home position sensor not going OFF within a specified time 5
Remove the original glass and move the carriages to the paper feeding side. Turn ON the power and
check the following items.
Are the carriages slightly moved to the feeding direction?/Are the carriages staying at a posi-
tion other than home position?
È YES Æ Check if the circuits of the SLG board are abnormal.
NO
1) Check if the connector pin is disconnected or the harness is short circuited or open cir-
cuited.
2) Check if the conductor pattern on the SLG board is short circuited or open circuited.
3) Replace the SLG board.
[C280] Carriage home position sensor not going ON within a specified time
Remove the original glass and move the carriages to the paper feeding side. Turn ON the power and
check the following items.
Do the carriages make a big noise after they arrive at the home position?
| YES Æ The carriage home position sensor is not turned ON.
| 1) Check if the connector of the sensor is disconnected.
| 2) Check if the circuits of the SLG board are abnormal.
È
NO
The carriages are stopped at the home position and do not move.
1) Check if the connector pins are disconnected or the harnesses are short circuited or open
circuited.
2) Check if the conductor pattern on the SLG board is short circuited or open circuited.
3) Replace the SLG board.
Note:
Note:
Be sure to turn OFF the power and unplug the power cable beforehand when checking the IH control cir-
cuit and IH coil.
The fuser unit itself or the part of the unit remains heated and the capacitors are still charged after a while
the power cable is unplugged. So make sure the unit is cooled down enough before checking.
(1) Check if the power voltage is normal.(Is the voltage during the operation ±10% of the rated volt-
age?)
(1) Turn ON the power while [0] and [8] are pressed simultaneously.
(2) Key in "400", then press [START].
(3) Change the current status counter value "1" or "2" to "0", then press [ENTER] or [INTERRUPT]
(to cancel [C411/C412]).
(4) Turn the power OFF and then back ON. Make sure that the equipment enters the normal ready
state.
(1) Check if the AC input connector on the IH control board, the LGC I/F connectors CN455 is dis-
connected?
(2) Check if the fuse on the IH control board has blown.
(3) Replace the IH control board.
(1) Check if the IGBT or IGBT radiation plate is normal. (Is the radiation plate securely attached?)
(2) Check if the conductor pattern on the board is short circuited or open circuited.
(3) Replace the IH board.
(1) Check if the conductor pattern on the board is short circuited or open circuited.
(2) Replace the IH board.
When the problem is solved, [C470], [C480] and [C490] can be cleared by turning OFF and ON the
main switch so the status counter does not have to be changed to "0".
The value of the status counter remains the same until the next service call overwrites the value.
(1) Check if the conductor pattern on the board is short circuited or open circuited.
(2) Check if NVRAM is mounted.
(3) Replace the LGC board.
(1) Check if the harness connecting the RADF board and SLG board is disconnected or open cir-
cuited.
(2) Check if the conductor pattern on the RADF board is short circuited or open circuited.
(3) Check if the conductor pattern on the SLG board is short circuited or open circuited.
(4) Replace the RADF board.
(5) Replace the SLG board.
(1) Check if the LGC board and IPC board are connected properly.
(2) Check if the conductor pattern on the IPC board is short circuited or open circuited.
(3) Check if the conductor pattern on the LGC board is short circuited or open circuited.
(4) Replace the IPC board.
(5) Replace the LGC board.
(1) Check if the harness connecting the SYS board and LGC board is disconnected or open cir-
cuited.
(2) Check the version of the system ROM on the SYS board.
(3) Check the version of the engine ROM version on the LGC board.
(4) Replace the SYS board.
(5) Replace the LGC board.
(1) Check if the harness connecting the SYS board and SLG board is disconnected or open cir-
cuited.
(2) Check the version of the system ROM on the SYS board.
(3) Check the version of the scanner ROM version on the SLG board.
(4) Replace the SYS board.
(5) Replace the SLG board.
[C900] Connection error between the SYS board and the LGC board
(1) Check if the connector CN117 on the SYS board is completely inserted or not disconnected.
(2) Check if the connector CN357 on the LGC board is completely inserted or not disconnected.
(3) Check if the harness connecting the SYS board (CN117) and the LGC board (CN357) is open
circuited.
(4) Check if the conductor pattern on each board is short circuited or open circuited.
(5) Replace the SYS board.
(6) Replace the LGC board.
(1) Check if the connectors CN331 and CN 343 on the SYS board are completely inserted or not dis-
connected.
(2) Check if the connector CN434 on the DRV board is completely inserted or not disconnected.
(3) Check if the conductor pattern on each board is short circuited or open circuited.
(4) Replace the NVRAM.
(5) Replace the LGC board.
(6) Replace the DRV board.
(7) Replace the SYS board.
(8) Ask a specialist for a repair (Abnormal ID).
[C960] Connection error between the LGC board and the DRV board, ID abnormality
(1) Check if the connectors CN331 and CN343 on the LGC board are completely inserted or not dis-
connected.
(2) Check if the connector CN434 on the DRV board is completely inserted or not disconnected.
(3) Check if the harness connecting the DRV board (J434) and the LGC board (CN360) is open cir-
cuited.
(4) Check if the harness connecting the LGC board (CN331) and the high-voltage transformer
(J480) is open circuited.
(5) Check if the conductor pattern on each board is short circuited or open circuited.
(6) Replace the DRV board.
(7) Replace the LGC board.
(8) Ask a specialist for a repair (Abnormal ID).
(1) Check if the connector CN18 of the SLG board is completely inserted or not disconnected.
(2) Check if the connector CN102 of the SYS board is completely inserted or not disconnected.
(3) Check if the harness connecting the SLG board (CN18) and the SYS board (CN102) is open cir-
cuited.
(4) Check if the conductor pattern on each board is short circuited or open circuited.
(5) Replace the SLG board.
(6) Replace the SYS board.
(1) Turn the power OFF and start up the Setting Mode (08).
(2) When the message “SRAM ERROR DOES IT INITIALIZE?” is displayed on the LCD, press the
[INITIALIZE] button. (SRAM is cleared.)
(3) Turn the power OFF and then back ON. If the error is not recovered, replace the SYS board.
(3) When “NVRAM ERROR DOES IT INITIALIZE” is displayed on the LCD, check the destination
and then press the [START] button. If the destination is not correct, key in the correct one and
then press the [START] button.
(4) After the confirmation message is displayed, press the [INTERRUPT] button.
(5) Perform the panel calibration (08-692).
(6) Perform the counter copying (08-257 Sub-code: 1).
(7) Perform the initialization at the software version upgrade (08-947).
(8) Check the serial number after performing “Equipment number display” (08-995). If the number is
different from the one on the label attached to the rear cover of the equipment, enter the correct
serial number again with 08-995.
Note:
The MAC address of the equipment is generated based on this serial number. Entering the incor-
rect serial number may result in an inability to access the network due to an invalid MAC
address.
(3) When “NVRAM/SRAM ERROR DOES IT INITIALIZE” is displayed on the LCD, enter the number
for the model type and then press the [START] button. Select “1” for a system ROM version ear-
lier than V3.3, and “2” for V3.3 or later.
(4) Check the destination displayed on the LCD and then press the [START] button. If the destina-
tion is incorrect, key in the correct number and then press the [START] button.
(5) After the confirmation message is displayed, press the [INTERRUPT] button.
(6) Perform the panel calibration (08-692).
(7) Perform the counter copying (08-257 Sub-code: 1).
(8) Perform the initialization at the software version upgrade (08-947).
(9) Check the serial number after performing “Equipment number display” (08-995). If the number is
different from the one on the label attached to the rear cover of the equipment, enter the correct
serial number again with 08-995.
Note:
The MAC address of the equipment is generated based on this serial number. Entering the incor-
rect serial number may result in an inability to access the network due to an invalid MAC
address.
(1) Check if the conductor pattern on the SLG board is short circuited or open circuited.
(2) Replace the SLG board.
MJ-1101
Is there any mechanical problem when the stapler is moved?
È ÆYES Fix the mechanism.
NO
Is the harness between the stapler unit shift motor (M4) and the finisher control PC board
(CN5) disconnected or open circuited?
l ÆYES • Reconnect the connector securely.
È • Replace the harness.
NO
1) Replace the stapler unit shift motor (M4).
2) Replace the finisher control PC board.
5
[CBA0] Stitch motor (front) abnormality
[CBB0] Stitch motor (rear) abnormality
MJ-1024
Are the front and rear stitchers and their stands installed properly?
È NO Æ Install them properly.
YES
Are the stitcher home position switches (SW7/SW5) and stitcher motors (M7/M6) on the front
and rear stitchers working normally?
È NO Æ Replace the front or rear stitcher.
YES
Replace the saddle stitcher controller PC board.
[Procedure 2]
Does the bushing attached to the returning roller shaft smoothly move up and down?
| NO Æ Apply grease on the cut-out part of the front side frame with where the bushing
È contacts.
YES
Is the spring of the returning roller detached?
È YESÆ Attach the spring.
NO
Is the tension of the stack processing motor drive belt normal?
È NO Æ Loosen the adjustment screw to adjust its tension.
YES
Is the returning roller home position sensor (S3) working properly?
È NO Æ Replace the sensor.
YES
1) Replace the stack processing motor.
2) Replace the finisher controller PC board.
(1) Based on the procedure of [CE10], [CE20] and [CE40] described below, check the status and
take appropriate actions. And then perform the forced performing of image quality closed-loop
control according to the following procedure.
1. While pressing [0] and [5] simultaneously, turn ON the power.
2. Key in [395], and then press the [START] button. Confirm that the image quality control
has finished normally.
(2) After confirming the items in (1), clear the abnormal detection counter of image quality control.
1. While pressing [0] and [8] simultaneously, turn ON the power.
2. Key in [573], and then press the [START] button.
3. Rewrite the displayed status counter from "1" - "16" to "0", and then press the [ENTER]
or [INTERRUPT] button.
4. Key in [574], and then press the [START] button.
5. Rewrite the displayed status counter from "1" - "16" to "0", and then press the [ENTER]
or [INTERRUPT] button.
6. Key in [575], and then press the [START] button.
7. Rewrite the displayed status counter from "1" - "16" to "0", and then press the [ENTER] 5
or [INTERRUPT] button.
8. Key in [576], and then press the [START] button.
9. Rewrite the displayed status counter from "1" - "16" to "0", and then press the [ENTER]
or [INTERRUPT] button.
(1) Use "Image quality control abnormal detection counter Y to K display/0 clearing (08-573 to 576)"
to check the abnormal occurring condition for each color.
(2) Check “Output value display of image quality sensor / Low-density pattern (05-391-0 to 3)” to
check if the low-density pattern abnormality occurs for each color. The values under 320 for Y, M
and C, and under 220 for K are defined as low-density pattern abnormality.
| 320 or above (Y, M and C) | Under 320 (Y, M and C)
| 220 or above (K) | Under 220 (K)
| È
| Low-density pattern abnormality
| Check the transfer belt. If the cleaning is poor, correct the
| transfer belt around its cleaning blade.
|
|
|
È
|
| To (9)
È
(3) Check “Output value display of image quality sensor / High-density pattern (05-390-0 to 3)” to
check if the high-density pattern abnormality occurs for each color and identify the color which
pattern is abnormal. If the value is 630 or above, it is defined as high-density pattern abnormality.
(4) Set the values of “Image quality closed-loop control / Contrast voltage (08-556)” and “Image 5
quality closed-loop control / Laser power (08-557)” to “0” (Invalid).
(6) Output the image quality control test pattern (04-270) more than one time and check the patch of
the color identified in step (3) to see if the image is abnormal (Note).
| Normal | Abnormal
| È
| Correct the items related to the image.
| |
| È
|
To (9)
È
(7) Replace the image quality sensor.
(8) Set the values of “Image quality closed-loop control / Contrast voltage (08-556)” and “Image
quality closed-loop control / Laser power (08-557)” to “1” (Valid).
(9) Perform “Enforced performing of image quality open-loop control (05-394)” and make sure it is
completed normally. (Error [CE40] does not appear.) Then perform “Automatic gamma adjust-
ment“ ( Chapter 3.5.1 and 3.6.1).
(10) Clear all "Image quality control abnormal detection counter Y to K display/0 clearing (08-573 to
576)".
Note:
Abnormal image:
Blank print, Solid print, White banding, Color banding, White spots, Poor transfer, Uneven image
density, Faded image (low density), Uneven light distribution, Blotched image.
Is there any stain or scratch on the reflection tape inside the transfer belt?
| YES Æ Clean the transfer belt or replace it.
È Replace the cleaning pad if it is excessively stained.
NO
Are the transfer belt home position sensors-1 and -2 stained?
È YES Æ Clean them.
NO
Are the transfer belt home position sensors-1 and -2 working properly?
(Perform the input check:03-[FAX]ON/[9]/[H])
| NO Æ 1) Check if the connectors or joint connectors of the transfer belt home posi-
| tion sensors-1 and -2 are disconnected.
| 2) Check if the connector CN361 on the LGC board is disconnected.
| 3) Check if the connector pins are disconnected or the wires of harnesses are
| open circuited.
|
4) Check if the conductor pattern on the LGC board is short circuited or open
|
circuited.
|
| 5) Replace the transfer belt home position sensor-1 and -2.
| 6) Replace the LGC board.
È
YES
1) Check if the conductor pattern on the LGC board is short circuited or open circuited.
2) Replace the LGC board.
(1) Specify the developer unit with the abnormality by checking the setting values of 08-824-0 to 08-
824-2. (When the value is “1”, an abnormality occurs.)
(2) Correct the defective section of the unit specified in (1) with the following procedure.
Is the developer material transported properly?
Is the form of magnetic brush is normal?
| NO Æ 1) Check if the amount of the developer material is normal or any foreign matter
| is mixed in.
| 2) Correct the transport mechanism of developer material.
| 3) Check the polar position and correct if necessary.
È
YES
Is the color auto-toner sensor stained?
È YES Æ Clean it.
NO
Is the color auto-toner sensor shutter solenoid working normally?
(Perform the output check: 03-125/175)
Is the color auto-toner sensor working?
| NO Æ 1) Check if the connectors or joint connectors of the color auto-toner sensor
| shutter solenoid and color auto-toner sensor are disconnected.
| 2) Check if the connector CN332 on the LGC board is disconnected. 5
| 3) Check if the connector pins are disconnected or the harnesses are open cir-
| cuited.
| 4) Replace the color auto-toner sensor shutter solenoid.
|
5) Check if the conductor pattern on the LGC board is short circuited or open
|
| circuited.
| 6) Replace the LGC board.
| 7) Replace the color auto-toner sensor and perform “Enforced correction of
| color auto-toner sensor light amount (05-208)”.
|
È
YES
Is the color auto-toner sensor shutter opening position correct?
(Perform the output check: 03-125/175)
| NO Æ Adjust the install position of solenoid so that the sensor holder will touch and
| face the positioning component when opening the shutter.
È
YES
1) Check if the conductor pattern on the LGC board is short circuited or open circuited.
2) Replace the LGC board.
(3) When the correction is completed, reset the values of 08-824-0 to 08-824-2 from “1” to “0” to
clear the abnormality.
(1) Specify the developer unit with the abnormality by checking the setting values of 08-823-0 to 08-
823-2. (When the value is “1”, an abnormality occurs.)
(2) Correct the defective section of the unit specified in (1) with the following procedure.
(3) When the correction is completed, reset the values of 08-823-0 to 08-823-2 from “1” to “0” to
clear the abnormality.
(1) Turn the power OFF and start up the Setting Mode (08).
(2) Key in “662” and press the [START] button. (Partition clearing is performed.)
(3) Restart the equipment.
(4) Access TopAccess. Click the [Administration] tab, and then click the Maintenance Menu to open.
Then install the “Point and Print” driver.
Notes:
1. When initializing the Electronic Filing (Setting Mode (08-666)), all data in the Electronic
Filing are erased. Back up the data in the Electronic Filing by using the Electronic Filing
Function of TopAccess before the initialization.
2. When initializing the shared folder (Setting Mode (08-667)), all data in the shared folder
are erased. Back up the data in the shared folder by using Explorer before the initializa-
tion.
3. When formatting the HDD (Setting Mode (08-690)), all data in the shared folder, Electronic
Filing, Address Book, template, etc. are erased. Back up these data before the initializa-
tion. Note that some of data cannot be backed up ( Page 5-1).
[1C80] Internet FAX transmission failure when processing E-mail job received
Reset the "Received InternetFax Forward".
[1C82] Internet FAX transmission failure when processing FAX job received
Reset the "Received Fax Forward".
[2B32] Electronic Filing printing failure: Specified document can not be printed because of cli-
ent's access (being edited, etc.)
Check if the specified document exists. (If no, this error would not occur.)
Delete the specified document.
Perform the job in error again.
If the specified document can not be deleted, initialize the Electronic Filing using the Setting Mode (08-
666).
Fig. 5-1
Fig. 5-2
Fig. 5-3
Fig. 5-4
5
* If the trouble is not solved at the step 1 and the step 2 or followings (excluding the parameter adjust-
ment) are performed, make sure to perform “Enforced performing of image quality closed-loop con-
trol” and then “Automatic gamma adjustment” after taking a measure.
A
Fig. 5-5
Moire
Cause/Section Step Check items Measures Remarks
Density repro- 1 Check the gradation Perform the forced performing of
duction reproduction. image quality closed-loop control
(05-395) and then automatic
gamma adjustment.
Parameter 2 Check the image process- Check the sharpness adjustment
adjustment value ing parameters. value.
3 Adjust the image process- While checking the above encir-
ing parameters. cled images A and B, decrease
moire by sharpness adjustment.
Printer section 4 Check the printer output Output the test patterns and check When defects occur,
image. them. perform the corre-
Color: using 04-231 for each color sponding trouble-
Black: using 04-113 shooting procedures.
Lack of sharpness
Cause/Section Step Check items Measures Remarks
Density repro- 1 Check the gradation Perform the forced performing of
duction reproduction. image quality closed-loop control
(05-395) and then automatic
gamma adjustment.
Parameter 2 Check the image process- Check the sharpness adjustment
adjustment value ing parameters. value.
3 Adjust the image process- While checking the above encir-
ing parameters. cled image A, increase sharpness
by sharpness adjustment.
* If the trouble is not solved at the step 1 and the step 2 or followings (excluding the parameter adjust-
ment) are performed, make sure to perform “Enforced performing of image quality closed-loop con-
trol” and then “Automatic gamma adjustment” after taking a measure.
Black solid
Feeding direction
Approx.
173 mm
Shadow image
Fig. 5-6
5
Toner offset (Shadow image appears approx. 173 mm behind the high density image.)
Cause/Section Step Check items Measures Remarks
Fuser unit 1 Is the pressure between the Check the pressure removal
fuser belt and pressure roller parts and pressure mechanism.
proper?
2 Is the thermostat in contact? Establish its contact.
3 Is there scratch on the fuser belt Replace the fuser belt or the
or pressure roller surface? pressure roller.
4 Has the fuser belt or pressure Replace the fuser belt or the
roller reached its PM life? pressure roller.
5 Is the fuser roller temperature Check and correct the control cir-
proper? cuit.
Paper 6 Is the paper type corresponding Use the proper type of paper or
to its mode? select the proper mode.
7 Using recommended paper? Use the recommended paper.
Developer mate- 8 Is the specified developer used? Use the specified developer and
rial toner.
Scanner 9 Are the mirrors, original glass or Clean them.
lens dirty?
Image quality 10 Is the control activated? Check the image quality control
control related codes.
Density 11 Is the density too high? Perform the forced performing of
image quality closed-loop control
(05-395) and then automatic
gamma adjustment.
Printer density 12 Check the density of printer out- Output the test patterns and When defects
put image. check them. occur, perform
Color: the correspond-
using 04-231 for each color ing trouble-
Black: shooting
using 04-113 procedures.
Feeding direction
Fig. 5-7
Toner offset (Shadow image appears approx. 173 mm behind the high density image.)
Cause/Section Step Check items Measures
Scanner 1 Is the scanner bedewed? Clean it.
Drum 2 Is the drum bedewed or dirty? Wipe the drum with dry cloth.
* Be sure never use alcohol or other
organic solvents because they have
bad effect on the drum.
Ozone exhaust 3 Is the ozone exhaust fan operating prop- Check the connection of the connector.
erly?
4 Is the ozone filter stained or damaged? Replace it.
Feeding direction
Fig. 5-8
5
Toner offset (Shadow image appears approx. 173 mm behind the high density image.)
Cause/Section Step Check items Measures
IH electric 1 Check if the connector contacts properly. Correct it.
power/control 2 Is the IH coil shorted or broken? Replace the IH coil or IH control board.
abnormal Is the IH control board normal?
3 Are the connectors on the LGC board and Reconnect them.
joint connectors connected properly?
4 Is the LGC board normal? Replace the LGC board.
5 Is the harness between the LGC board Replace the harness.
and IH board short circuited or open cir-
cuited?
Pressure 6 Are the pressure springs working prop- Check/adjust the pressure springs.
between fuser erly?
belt and pres-
sure roller
improper
Fuser roller tem- 7 Is the temperature of fuser roller too low? Check/correct the setting value of fuser
perature roller temperature.
Clean or replace the thermistors.
Check/correct the related circuit.
Developer mate- 8 Using the specified developer material Use the specified developer material and
rial and toner and toner? toner.
Paper 9 Is the paper damp? Change the paper.
10 Is the paper type corresponding to its Use the proper type of paper or select the
mode? proper mode.
11 Using the recommended paper? Use the recommended paper.
Feeding direction
Fig. 5-9
Feeding direction
Fig. 5-10
Feeding direction
Fig. 5-11
5
Feeding direction
Fig. 5-12
Feeding direction
Fig. 5-13
5
Feeding direction
Fig. 5-14
Feeding direction
Fig. 5-15
Feeding direction
Fig. 5-16
5
Feeding direction
Fig. 5-17
Feeding direction
Fig. 5-18
5
Feeding direction
Fig. 5-19
Feeding direction
Fig. 5-20
5
Feeding direction
Fig. 5-21
Note:
Poor cleaning may occur in feeding direction.
Feeding direction
Fig. 5-22
Feeding direction
Fig. 5-23
5
Feeding direction
Fig. 5-24
Feeding direction
5
Feeding direction
If more than one of the LGC board, the DRV board and the SYS board require replacement, replace
them in the following procedure.
1) First, replace one of the board to be replaced.
2) Turn the power ON and confirm that "READY" is displayed.
3) Turn the power OFF.
4) Replace another board that requires replacement.
5) Repeat steps 2 to 4.
The LGC board and DRV board can be replaced without other settings.
When the HDD requires replacement, see “5.3.1 Replacing HDD”.
When the SYS board requires replacement, see “5.3.2 Replacing SYS board”.
When the SLG board requires replacement, see “5.3.3 Replacing SLG board”.
When NVRAM requires replacement or clearing, see “5.3.4 NVRAM replacing and clearing”.
(2) Print out the “FUNCTION LIST FOR MAINTENANCE” (content of Function Mode (13) setting)
list.
• Press the [USER FUNCTIONS] button and then the [USER] button.
• Press the [LIST] button.
• Key in [*] [#] [*] [*] [3] [3] and then press the [START] button. The list is outputted.
(7) Referring to the “FUNCTION LIST FOR MAINTENANCE” list which was printed beforehand, per-
form the re-setting.
• Print out the “FUNCTION LIST FOR MAINTENANCE” list after the formatting. (Refer to the
procedure of (2).)
• While pressing [1] and [3] simultaneously, turn the power ON. (Function Mode)
• Compare the lists which were printed before and after the formatting to check the setting
items having the different setting values. Set the value which was set before the formatting.
• Turn the power OFF.
(8) Referring to the “FUNCTION” list which was printed beforehand, perform the re-setting of the
default setting of the FAX function.
• Press the [USER FUNCTIONS] button.
• Press the [ADMIN] button, enter the password, and then press the [ENTER] button.
• Press the [FAX] button and then the [TERMINAL ID] button to set each item.
• Press the [INITIAL SETUP] button to set each item.
(1) Install DIMM (main memory) to the new SYS board (from the old SYS board).
(2) Install NVRAM to the new SYS board (from the old SYS board).
(3) Update the version of system ROMs (System Firmware, OS data, UI data) (The ROMs had been
used for the old SYS board).
* See “6. FIRMWARE UPDATING” for the details of System ROM update.
(4) Turn the power OFF and start up with the Setting Mode (08).
Note:
Be sure to start up with the Setting Mode (08), not the normal mode immediately after the System
ROM update, and then perform the following steps.
(5) When the message “SRAM ERROR DOES IT INITIALIZE?” is displayed on the LCD, press the
[INITIALIZE] button.
* SRAM is cleared
* If SRAM is not performed, F090 error occurs when starting up.
Notes:
• When SRAM is cleared, following items need to be re-set, so make sure the contents of set
tings are kept as a record.
<FAX settings>
Terminal ID
Default setting of fax
<E-mail settings>
Setting of properties for E-mail message
<Internet Fax>
Setting of properties for Internet Fax
• When SRAM is cleared, the toner cartridge consumed count of Automatic ordering function of
supplies becomes 0, however, it cannot be re-set.
(8) Check the serial number after performing 08 Code 995. If the number is different from the num-
ber on the label attached on the rear cover of the machine, re-input the correct number with 08
Code 995.
(15) Set the dial type. [USER FUNCTIONS] → [ADMIN] → [FAX] → [INITIAL SETUP]
(2) Turn the power OFF and start up with the Setting Mode (08).
Note:
Be sure to start up with the Setting Mode (08), not the normal mode immediately after the
NVRAM replacement or clearing, and then perform the following steps.
(6) Check the serial number after performing “Equipment number display” (08-995). If the number is
different from the one on the label attached to the rear cover of the equipment, enter the correct
serial number again with 08-995.
Note:
The MAC address of the equipment is generated based on this serial number. Entering the incor-
rect serial number may result in an inability to access the network due to an invalid MAC
address.
(8) Turn the power OFF and then start up with the Adjustment mode (05).
(11) Perform “Automatic gamma adjustment” <PRT-PS> (05-1000). (using [47][FAX] test pattern)
(12) Perform “Automatic gamma adjustment” <PRT-PCL> (05-1002). (using [49][FAX] test pattern)
(16) Set the destination with Destination setting of FAX machine (08-701).
(21) Set the dial type. [USER FUNCTIONS] Æ [ADMIN] Æ [FAX] Æ [INITIAL SETUP]
• Check that the percentage is 100% and “HDD Erase [OK]” appears on the upper left of the screen.
• Check that the version (SYS V1.0) is displayed on the lower right of the screen.
* When the scrambler board is installed, data in the HDD are overwritten with encrypted data and
erased. 5
<<Caution when disposing of the SYS board>>
Before the SYS board is disposed, the following codes can be performed.
• 08-1427 (Forcible NVRAM data all clearing)
• 08-1428 (Forcible SRAM backup data all clearing)
If these codes are performed, the equipment cannot be started up.
1) Display
The following screen is displayed with setting code 08-670.
HDD manufacturer Model name HDD serial number
2) Usage
The combination of the values of ID=05 and c5 is used to diagnose whether or not the HDD has a
physical failure when HDD failure is suspected (service call F100-108 or 120 occurred).
Result
Description Diagnosis
ID VALUE
05 0 Low possibility of physical failure HDD replacement
c5 0 is not required.
05 From 1 to 999 Defective sector has been reassigned and HDD is recovered. HDD replacement
c5 0 is not required.
05 Any value High possibility of defective sector existence. (There will be a HDD replacement
c5 1 or more possibility of physical failure depending on the use of HDD.) is recommended.
05 Either one is at High possibility of physical failure HDD replacement
c5 least 1000. is recommended.
05 All values are dis- High possibility of physical failure (A HDD connector, harness or HDD replacement
c5 played as "-------". SYS board may be one of the causes.) is recommended.
3) ID=05 and c5
ID Name Description Remarks
05 Re-allocated Sector Count The number of sectors reassigned This value tends to increase at
HDD failure.
c5 Current Pending Sector Count The number of candidate sectors to This value tends to increase at
be reassigned HDD failure.
01 Read Error Rate This attribute is a measure of the read error rate.
03 Spin Up Time This attribute is a measure of how quickly the drive is able to
spin up from a spun down condition.
04 Spin Start/Stop Count This attribute is a measure of the total number of spin ups
from a spun down condition.
05 Re-allocated Sector Count This attribute is a measure of the total number of reallocated
sectors.
08 Seek Time Performance This attribute is a measure of a drive's seek performance dur-
ing normal online operations.
09 Power-On Hours This attribute is a measure of the total time (hours or minutes
depending on disk manufacturer) the drive has been on.
0a Spin Retry Count This attribute is a measure of the total number of spin retries.
0c Power Cycle Count This attribute is a measure of the number of times the drive
has been turned on.
c0 Power off Retract Count This attribute is a measure of the total number of emergency
unloads. 5
c1 Load Cycle Count This attribute is a measure of the total number of load/
unloads.
c3 ECC On the Fly Count This attribute is a measure of the total number of the ECC On
the Fly.
c4 Reallocation Event Count This attribute is a measure of the total number of the reallo-
cation events.
c5 Current Pending Sector Count This attribute is a measure of the total number of candidate
sectors to be reallocated.
c6 Off-Line Scan Uncorrectable Sector Count This attribute is a measure of the total number of uncorrect-
able sectors found during the off-line scan.
c7 Ultra DMA CRC Error Count (Rate) This attribute is a measure of the total number of errors found
in data transfer in the Ultra-DMA mode.
c8 Write Error Rate This attribute is a measure of the write error rate.
2) The connection to the Wireless LAN cannot be made even though it is set to “Enabled”.
- The connection state and settings of the Wireless LAN can be checked with [USER FUNC-
TIONS] → [ADMIN] → [WIRELESS LAN] → [SETTING CHECK].
Confirm the settings with the administrator.
* “NIC INITIALIZING” does not disappear at the time of the power being turned ON and it dis-
appears after 6 minutes with the NIC initializing time-out. In this case, the connection to the
Wireless LAN did not succeed even though “NIC INITIALIZING” disappears.
* The connection to the Wireless LAN cannot be made if the Access Point to be connected is
not found or security settings are not correct.
Download jig
Firmware Stored
Batch update Individual update
System ROM System control PC board PWA-DWNLD-350-JIG2 -
(SYS board) (48 MB)
* The system firmware is <Two download jigs are
stored into the hard disk needed.>
from the FROM basic sec-
tion software version
“V1.01/2.30”.
Engine ROM Logic PC board K-PWA-DLM-320
(LGC board)
Scanner ROM Scanning section control PC K-PWA-DLM-320
board
(SLG board)
RADF ROM RADF control PC board - K-PWA-DLM-320
(MR-3018)
Finisher ROM Finisher control PC board - K-PWA-DLM-320
(Finisher firmware) (MJ-1101/MJ-1023/MJ-1024)
Finisher ROM Finisher control PC board - K-PWA-DLM-320
(Saddle stitcher firmware) (MJ-1024)
Hole punch unit ROM Hole punch control PC board - K-PWA-DLM-320
(Hole punch unit firmware) (MJ-6101)
FAX ROM FAX board (GD-1200/1201) - K-PWA-DLM-320
Refer to the following for the details to update with each download jig.
P. 6-4 "6.1.1 PWA-DWNLD-350-JIG2 (48 MB)"
P. 6-20 "6.1.3 K-PWA-DLM-320"
Connector Connector
(for SYS board (for ROM writer
connection) adapter connection)
ROM4 ROM1
ROM5 ROM2
ROM6 ROM3
Important:
• To perform update, two download jigs (PWA-DWNLD-350-JIG2) are needed.
• The download jig (PWA-DWNLD-350-JIG) is the jig in which the Flash ROM is mounted on
the board directly. Therefore, ROM writer adapter (PWA-DL-ADP-350) is required to write the
data to these Flash ROMs. Refer to the following to write the data.
P. 6-18 "6.1.2 Writing the data to the download jig (PWA-DWNLD-350-JIG)"
K-PWA-DLM-320
6
ROM
Important:
Be sure that the ROM is installed in the correct direction.
Connector cover
Fig. 6-3
Connector
Download jig 1
Download jig 0
Fig. 6-4
(5) Turn ON the power while [8] button and [9] button are pressed simultaneously.
The screen for selecting the items to be updated is displayed. “*” is displayed next to the items to
be updated. (All items are selected in the default settings.)
When the FROM basic section software version to be updated is "V1.00 / 8.22" or earlier:
Fig. 6-5
Fig. 6-6
Fig. 6-7
Fig. 6-8
(Updating all the items is taken as an example and explained in the following procedures.)
When the FROM basic section software version to be updated is "V1.00 / 8.22" or earlier:
Fig. 6-9
Fig. 6-10
(8) “Update Completed.” is displayed at the bottom of the LCD screen after the updating is com-
pleted properly.
When the FROM basic section software version to be updated is "V1.00 / 8.22" or earlier:
Fig. 6-11
Fig. 6-12
“Update Failed.” is displayed at the bottom of the LCD screen when the updating is not com-
pleted properly. “Failed” appears next to the failed item on the status display. Turn OFF the
power, and then check the following items. After confirming and cleaning the problems, restart
updating from the beginning.
• Is the download jig connected properly?
• Is the updating data written to the download jig properly?
• Do the download jig and the equipment operate properly?
When the FROM basic section software version to be updated is "V1.00 / 8.22" or earlier:
Fig. 6-13
Fig. 6-14
(9) Turn OFF the power, remove the download jig and install the cover plate and the connector
cover.
1. UI Data Update
Update Completed
Turn ON the power while [8] button and [9] button are pressed simultaneously 6
Update Completed
Turn ON the power while [8] button and [9] button are pressed simultaneously
* “Update Failed.” is displayed at the bottom of the LCD screen when the updating is not completed
properly. “Failed” appears next to the failed item on the status display.
Download jig
(PWA-DWNLD-350-JIG)
PC
ROM writer
Fig. 6-15
Note:
There are two types of the ROM writer adapter. Use the proper one according to the ROM writer
to be used. Applicable type of the adapter for the ROM writer can be confirmed by the model
name indicated on the board. Confirm that the adapter is available for the ROM writer to be used
before connecting them. If an unapplied adapter is connected, the application of the ROM writer
judges it as an error and writing the data cannot be implemented. Applicable combinations of the
ROM writer and adapter are as follows.
model 1881
model 1931
(LV650)
[PWA-DL-ADP-350-1881] [PWA-DL-ADP-350-1931]
File Name
Rotary Switch Flash ROM
Download jig 0 Download jig 1
1 jigu0-1.bin jigu0-0.bin ROM1
2 jigu1-1.bin jigu1-0.bin ROM2
3 jigu2-1.bin jigu2-0.bin ROM3
4 N/A N/A ROM4
5 N/A N/A ROM5
6 N/A N/A ROM6
Note:
Be sure not to confuse different ROM Versions since the file name is identical although the ROM
version is different.
Connector cover
Fig. 6-18
Cover plate
Fig. 6-19
(5) Connect the download jig with the jig connector (CN344) on the logic PC board (LGC board).
Connector
Fig. 6-20
(6) Turn ON the power while [0] button and [8] button are pressed simultaneously.
Updating starts automatically and the LED on the download jig lights.
(7) When the update is completed properly, the LED on the download jig blinks. The LED starts
blinking in approx. 20 sec. since the update starts. It is assumed that the update is failed if it does
not start blinking even though 1 min. has passed. In this case, turn OFF the power and check the
following items. Then, clear the problem and restart updating from the beginning.
• Is the download jig connected properly?
• Is the ROM installed to the download jig properly?
• Is the updating data written on the ROM of the download jig properly?
• Do the download jig and the equipment operate properly?
(8) Turn OFF the power, remove the download jig and install the cover plate and the connector
cover.
Fig. 6-21
Cover plate
Fig. 6-22
Connector
Fig. 6-23
(6) Turn ON the power while [0] button and [8] button are pressed simultaneously.
Updating starts automatically and the LED on the download jig lights.
(7) After the update is completed properly, the LED on the download jig blinks. The LED starts blink-
ing in approx. 20 sec. since the update starts. It is assumed that the update is failed if it does not
start blinking even though 1 min. has passed. In this case, turn OFF the power and check the fol-
lowing items. Then, clear the problem and restart updating from the beginning.
• Is the download jig connected properly?
• Is the ROM installed to the download jig properly?
• Is the updating data written on the ROM of the download jig properly?
• Do the download jig and the equipment operate properly?
6
(8) Turn OFF the power, remove the download jig and install the cover plate and the right upper
cover.
Fig. 6-24
(4) Connect the download jig with the jig connector (CN81) on the RADF control PC board.
Connector
Fig. 6-25
(5) Turn ON the power while [0] button and [8] button are pressed simultaneously.
Updating starts automatically and the LED on the download jig lights.
(6) After the update is completed properly, the LED on the download jig blinks slowly (at an interval
of approx. 0.8 sec.). The LED starts blinking in approx. 15 sec. since the update starts. It is
assumed that the update is failed if it does not start blinking even though 1 min. has passed or
the LED blinks fast (at an interval of approx. 0.1 sec.). In this case, turn OFF the power and
check the following items. Then, clear the problem and restart updating from the beginning.
• Is the download jig connected properly?
• Is the ROM installed to the download jig properly?
• Is the updating data written on the ROM of the download jig properly?
• Do the download jig and the equipment operate properly?
(7) Turn OFF the power, remove the download jig and install the RADF rear cover.
[MJ-1023] [MJ-1024]
Fig. 6-26
* Connect the finisher interface cable with the equipment after removing the finisher rear cover.
Connector
Fig. 6-27
(5) Change the setting of the DIP switch on the finisher control PC board.
Change the setting of the DIP switch as follows according to the firmware to be updated.
Note:
Record the current settings of the DIP switch before changing them. After the updating is com-
pleted, return the DIP switch to the status as record.
Fig. 6-28
Fig. 6-29
LED
Processing status
LED103 LED102 LED101
0% or above OFF OFF ON
15% or above OFF ON OFF
30% or above OFF ON ON
45% or above ON OFF OFF
6
60% or above ON OFF ON
75% or above ON ON OFF
90% or above ON ON ON
(7) After the update is completed properly, the LED on the download jig blinks slowly (at interval of
0.8 sec). The LED starts blinking in approx. 30 sec. (finisher section) or 2 min. 30 sec. (saddle
stitcher section) since the update starts. It is assumed that the update is failed if it does not start
blinking even though 1 min. has passed (finisher section) or 3 min. (saddle stitcher section), or
LED flashes fast (at interval of 0.1 sec.). In this case, turn OFF the power and check the following
items. Then, clear the problem and restart updating from the beginning.
• Is the download jig connected properly?
• Is the ROM installed to the download jig properly?
• Is the updating data written on the ROM of the download jig properly?
• Do the download jig and the equipment operate properly?
• Is the DIP switch on the finisher control PC board set properly according to the download sec-
tion (finisher or saddle stitcher)?
(8) Turn OFF the power, remove the download jig and return the DIP switch to the status before
updating.
(3) Remove 1 screw and take off the board access cover.
Fig. 6-30
(4) Connect the download jig with the jig connector (CN9) on the Finisher control board.
Download jig
Fig. 6-31
(5) Turn ON the power while pressing [0] and [8] simultaneously.
Updating starts and the LED on the download jig lights
The LED on the download jig starts blinking in approx. 12 seconds after the update started.
It is assumed that the update is failed if the LED does not start blinking even after 20 seconds
have elapsed.
In this case, turn the power OFF and check the following items.
Then, clear the problem and restart updating from the beginning.
• Is the downloading jig connected properly?
• Is the ROM attached to the downloading jig properly?
• Has the update data been written correctly to the ROM on the jig?
• Is the download jig or the equipment damaged?
(7) Turn the power OFF and remove the download jig.
(2) Remove the finisher board access cover and change the setting of the DIP-SW1 (SW1) on the
finisher control PC board as shown in the figure below.
ON
SW1
1 2 3 4
Fig. 6-32
(3) The LED1 on the finisher control panel starts blinking as you turn the power of the equipment
ON. Count the number of times the LED1 blinks. When the number of blinks is "6", this indicates
that the value for the stopping position is defaulted. If the number is other than "6", record the
number of blinks, because it will be needed to reset the value after the firmware is updated.
2. Firmware update
Update the firmware using the download jig (K-PWA-DLM-320).
Fig. 6-33
(4) Release the latches and take off the rear lower cover of the hole punch unit.
6
Rear lower cover
Fig. 6-34
(5) Remove 3 screws and take off the rear cover of the hole punch unit.
Rear cover
Fig. 6-35
Download jig
Fig. 6-36
(7) Set the DIP-SW4 on the hole punch control PC board to ON.
ON
1 2 3 4
Fig. 6-37
(8) Turn the power ON while pressing [0] and [8] simultaneously. Updating starts and the LED on the
download jig lights.
(9) When the update is completed normally, the LED on the download jig starts blinking. The LED on
the download jig starts blinking in approx. 20 seconds after the update started. It is assumed that
the update is failed if the LED does not start blinking even after 30 seconds have elapsed.
In this case, turn the power OFF and check the following items. Then, clear the problem and
restart updating from the beginning.
• Is the downloading jig connected properly?
• Is the ROM attached to the downloading jig properly?
• Is the DIP-SW4 on the hole punch control PC board set properly?
• Has the update data been written correctly to the ROM on the jig?
• Is the download jig or the equipment damaged?
• Is the connector (CN12) on the finisher control PC board connected properly?
• Are the connector (CN15) on the finisher control PC board and the connector (CN1) on the
hole punch control PC board connected properly?
(10) Turn the power OFF and remove the download jig.
(12) Change the settings of the DIP-SW1 and -SW2 on the hole punch control PC board according to
the model as shown in the figure below.
MJ-6101E MJ-6101N
ON ON
1 2 3 4 1 2 3 4
MJ-6101F MJ-6101S
ON ON
1 2 3 4 1 2 3 4
Fig. 6-38
(14) Install the rear lower cover of the hole punch unit. 6
(15) Install the finisher board access cover.
(1) Install the ROM to the download jig. Make sure the direction is correct ( P. 6-3 " K-PWA-DLM-
320").
Connector cover
Fig. 6-39
Cover plate
Fig. 6-40
Connector
Fig. 6-41
(6) Turn ON the power while [0] button and [8] button are pressed simultaneously.
Updating starts automatically and the LED on the download jig lights.
(7) After the update is completed properly, the LED on the download jig blinks. The LED starts blink-
ing in approx. 30 sec. since the update starts. It is assumed that the update is failed if it does not
start blinking even though 1 min. has passed. In this case, turn OFF the power and check the fol-
lowing items. Then, clear the problem and restart updating from the beginning.
• Is the download jig connected properly?
• Is the ROM installed to the download jig properly?
• Is the updating data written on the ROM of the download jig properly?
• Do the download jig and the equipment operate properly?
6
(8) Turn OFF the power, remove the download jig and install the cover plate and the connector
cover.
(9) In the FAX Clearing Mode, perform the “FAX Set Up”.
• Confirm the destination setting is correct in the Setting Mode (08).
08-201: Destination setting of the equipment
08-701: Destination setting of the FAX machine
• Turn ON the power while [1] button and [*] button are pressed simultaneously.
• Key in “100”.
• Press the [START] button.
Notes:
If the equipment does not work properly after the operation (9), follow the procedure below and
then perform the “Clearing the image data” in the FAX Clearing Mode to erase the image data in
the memory.
• Confirm the destination setting is correct in the Setting Mode (08).
08-201: Destination setting of the equipment
08-701: Destination setting of the FAX machine
• Turn ON the power while [1] button and [*] button are pressed simultaneously.
• Key in “102”.
• Press the [START] button.
After the updating is completed, check each data version in Setting Mode (08) to confirm that the data
was overwritten properly.
• The data file for updating is stored in the model specific folder.
Never change the model specific folder name since it is used for discriminating the data file
when the updating data files for multiple models are stored in the USB storage device.
• Store the model specific folder in the root directory of the USB storage device.
• Storing the data file directly in the root directory is possible when the updating data files for
one specific model is stored in the USB storage device.
However, if the model specific folder for the same model as that of the data file stored in the
root directory already exists, the model specific folder will have the priority.
• The USB storage device complied with USB1.1 and USB2.0 can be used for updating. How-
ever, the update is performed in the speed of USB1.1 when the device complied with USB2.0
is used.
• Do not update the firmware by any storage device other than a flash memory (such as a USB
connection type memory card reader, CD/DVD drive or hard disk) since it is never guaran-
teed.
mentusb.o
28_451c
dlFirmWare_28_451C
firmImage0.bin
firmImage1.bin
firmImage2.bin
1
2
3
:
Fig. 6-42
Important:
• The "mentusb.o" file stored in the root of the USB storage device is a common file in e-
STUDIO850 Series, e-STUDIO452 Series and e-STUDIO282 Series. To save the firmware of
more than one model into one USB storage device, one "mentusb.o" file stored in the root of 6
USB storage device is sufficient.
• Be careful not to mix up the "mentusb.o" file because there is a file whose name is the same
in the localization tool.
(1) Connect the USB storage device to the PC and write the model specific folder in which the data
file is stored.
• Confirm the model specific folder name and data file name before writing the data ( P. 6-37
"6.2 Firmware Updating with USB Storage Device").
• The file system of USB storage device should be formatted in FAT format.
• Windows 95 and NT do not support USB. Be careful since the data can not be written on the
devices in the PCs with these operating systems.
Cover plate
Fig. 6-43
(4) Connect the USB storage device to the USB connector (host) on the SYS board.
Fig. 6-44
Fig. 6-45
After the update program is finished being loaded, the following screen appears.
Fig. 6-46
Note:
If the "dlFirmWare_28_451C" file of the update program is not stored in the USB storage device
though "mentusb.o" file exists, or the loading of the update program fails, the following screen
appears. In this case, check if the update program is correctly stored and repeat step (5) and
after.
Fig. 6-47
When the FROM basic section software version of the equipment is "V1.00 / 8.22" or earlier:
Fig. 6-48
Note:
The display of items on this screen varies depending on the types of data written on the USB
storage device. Each item is displayed only when each data file is written on the USB storage
device in the following conditions.
Item Condition
0. OS Update firmImage0.bin is written.
1. HDD Update All master data files (1, 2, 3 ... n) are written.
2. UI Data Update firmImage0.bin is written.
3. System Firmware Update firmImage0.bin and firmImage1.bin are written.
4. Engine Firmware Update firmImage2.bin is written.
5. Scanner Firmware Update firmImage2.bin is written.
Fig. 6-49
Note:
The display of items on this screen varies depending on the types of data written on the USB
storage device. Each item is displayed only when each data file is written on the USB storage
device in the following conditions.
Item Condition
1. OS UI Update firmImage0.bin, firmImage1.bin are written.
2. HDD SYS Update All master data files (1, 2, 3 ... n) are written.
3. Engine Firmware Update firmImage2.bin is written.
4. Scanner Firmware Update firmImage2.bin is written.
6
If the USB storage device is not recognized properly, the following message is displayed. In this
case, disconnect the USB storage device and connect it again within 3 minutes, or turn OFF the
power of the equipment and connect the device properly. Then repeat the procedure from (5).
Fig. 6-50
Fig. 6-51
If an attempt to update the FROM basic section software "V1.00 / 8.22" or earlier version to the
latest firmware version without the update program, the following screen appears. In this case,
store "mentusb.o" and "dlFirmWare_28_451C", which are the files for update program, in the
specified folder and repeat step (5) and after.
Fig. 6-52
Items
<Items vary depending on the FROM basic section software
Types of Firmware version of the equipment>
"V1.00/8.22" or earlier "V1.01/2.30" or later
System ROM 0. OS Update 1. OS UI Update
(OS data)
System ROM 2. UI Data Update
(UI data)
Master data 1. HDD Update 2. HDD SYS Update
System ROM 3. System Firmware Update
(System firmware)
Engine ROM 4. Engine Firmware Update 3. Engine Firmware Update
Scanner ROM 5. Scanner Firmware Update 4. Scanner Firmware Update
Fig. 6-53
When the FROM basic section software version of the equipment is "V1.01 / 2.30" or later:
Fig. 6-54
(Updating all the items is taken as an example and explained in the following procedures.)
When the FROM basic section software version of the equipment is "V1.00 / 8.22" or earlier:
Fig. 6-55
When the FROM basic section software version of the equipment is "V1.01 / 2.30" or later:
Fig. 6-56
When the FROM basic section software version of the equipment is "V1.00 / 8.22" or earlier:
Fig. 6-57
When the FROM basic section software version of the equipment is "V1.01 / 2.30" or later:
Fig. 6-58
When the FROM basic section software version of the equipment is "V1.00 / 8.22" or earlier:
Fig. 6-59
When the FROM basic section software version of the equipment is "V1.01 / 2.30" or later:
Fig. 6-60
(10) Turn OFF the power, remove the USB storage device and install the cover plate.
2. UI Data Update
3. System
Firmware Update
Update Completed
Turn ON the power while [4] button and [9] button are pressed simultaneously
* “Update Failed.” is displayed at the bottom of the LCD screen when the updating is not completed
properly. “Failed” appears next to the failed item on the status display.
Update Completed
Turn ON the power while [4] button and [9] button are pressed simultaneously
* “Update Failed.” is displayed at the bottom of the LCD screen when the updating is not completed
properly. “Failed” appears next to the failed item on the status display.
(3) HDD partition creation (“All Partition Delete and Create Loader Partition.”)
When the HDD is replaced or UI data, etc. are downloaded using the USB storage, it is neces-
sary to format a partition in the HDD before downloading. In this case, the partition is created in
the HDD with this function.
Notes:
1. When downloading with a download jig, it is not necessary to format a partition in advance.
2. Perform the HDD partition formatting only when a new HDD and scrambler board are installed
since all data in the current HDD are erased by this operation.
(1) Turn ON the power while [3] button and [CLEAR] button are pressed simultaneously. 6
• The following screen is displayed.
Fig. 6-61
(2) Select the item with the digital keys and press the [START] button.
1) +3.3V
+3.3VA: CN464 Pins 9, 10 and 11
Output to the SYS board
+3.3VB: CN464 Pins 15 and 16
Output to the SYS board
+3.3VB: CN466 Pin 3
Output to the LGC board
+3.3VB: CN467 Pins 17 and 18
Output to the SLG board
2) +5.1V
+5.1VA: CN464 Pins 21, 22, 23 and 24
Output to the SYS board
+5.1VB: CN464 Pin 19
Output to the SYS board
+5.1VB: CN466 Pin 1
Output to the LGC board, PFP/LCF (via LGC board), Bridge unit (via LGC board)
+5.1VB: CN467 Pins 5 and 6
Output to the RADF
+5.1VB: CN467 Pins 21 and 22
Output to the SLG board
+5.1VB: CN468 Pin 4
Output to the finisher
+5.1VB: CN469 Pin 5
Output to the FIL board
3) +12V
+12VA: CN464 Pin 5
Output to the SYS board 7
+12VB: CN464 Pin 3
Output to the SYS board
+12VB: CN466 Pin 16
Output to the LGC board
+12VB: CN471 Pin 1
Output to the FAX unit
1) +5.1V
+5.1VD: CN466 Pin 11
Output to the LGC board
2) +24V
+24VD1: CN465 Pins 1 and 2
Output to the LGC board, Bridge unit (via LGC board)
+24VD1: CN469 Pins 1 and 2
Output to the PFP/LCF
+24VD1: CN470 Pin 1
Output to the power supply cooling fan
+24VD2: CN465 Pins 5 and 6
Output to the DRV board
+24VD3: CN467 Pins 1 and 2
Output to the RADF
+24VD4: CN467 Pins 10, 12 and 14
Output to the SLG board
+24VD5: CN468 Pin 2
Output to the finisher
IH
F4
Cover +24VD2 CN465 DRV board
Main switch opening/closing
Breaker +24VD3 CN467 RADF
interlock switch
Regulator
F1
F5
Live +24VD4 CN467 SLG board
Noise
FIL board filter
CN460
Neutral +24VD5 CN468 Finisher
7-4
Switching regulator
+3.3VB CN466 LGC board
Fig. 7-1
+3.3VB CN467 SLG board
8.1.1 Outline
Automatically orders the toner and used toner container.
• FAX
Installation of the FAX board is required.
If the FAX board has not been installed, it is regarded as OFF setting.
Entering the password and customer information is required because the setting is made from
the ADMIN screen. Setting it with the administrator is a must.
• Basic setting
[ADMIN] > [SERVICE] > [SUPPLY ORDER SETUP] > [ORDER INFORMATION]
AUTO SUPPLY ORDER Ordered by: [FAX], [MAIL], [HTTP] (*1)
FAX NUMBER FAX number of supplier (*2)
E-MAIL E-mail address of supplier (*3)
CUSTOMER Customer information
NAME
TEL NUMBER
E-MAIL
ADDRESS
SUPPLIER Supplier information
NAME
ADDRESS
SERVICE TECNICIAN Service technician information
NUMBER
NAME
TEL NUMBER
E-MAIL
*1 HTTP has not been supported yet.
*2 Even when "FAX" is selected, the order is not placed without entering the FAX number.
*3 Even when "MAIL" is selected, the order is not placed without entering the E-mail address.
(3) Output of setting list of the Auto Supply Order Keying in the following buttons and keys prints the
setting list.
[USER FUNCTIONS] [USER] [LISTS] [*] [#] [*] [*] [3] [8] [START]
(1) Start up the self-diagnosis setting mode 08-765, and then change the setting value to "0".
(3) Press the [USER FUNCTIONS] button to enter the user function screen.
Fig. 8-1
(5) Press the [PASSWORD] button and the screen is switched to a full keyboard. Then key in the
Administrator Password and press the [ENTER] button.
* Confirm the password to the administrator.
Fig. 8-2
Fig. 8-3
Fig. 8-4
Fig. 8-5
Fig. 8-6
(14) Press the buttons of the screen of CUSTOMER/SUPPLIER to set the required item.
CUSTOMER
[NAME] Input the name of customer.
[TEL NUMBER] Input the telephone number of customer.
[E-MAIL] Input the E-mail address of customer.
[ADDRESS] nput the address of customer.
SUPPLIER
[NAME] Input the name of supplier.
[ADDRESS] Input the address of supplier.
Fig. 8-7
(17) Press a button on the screen of SERVICE TECHNICIAN/ RESULT PRINTING to set the required
item.
SERVICE TECHNICIAN
[NUMBER] Input the number of SERVICE TECHNICIAN.
[NAME] Input the name of SERVICE TECHNICIAN.
[TEL NUMBER] Input the telephone number of SERVICE TECHNICIAN.
[E-MAIL] Input the E-mail address of SERVICE TECHNICIAN.
[DESCRIPTION] Input the remarks if you want to register.
RESULT PRINTING
[OFF] / [ALWAYS] / [ON ERROR]
Whichever you press, the result list is printed.
(18) Press the [ENTER] button to register and complete the order information setting.
Fig. 8-8
Fig. 8-9
Fig. 8-10
Fig. 8-11
AUTO ORDER
[ON]/[OFF] Allows you to select whether each part to be ordered is placed automati-
cally or not.
(25) Press the [ENTER] button to register the setting of toner order.
Fig. 8-12
(27) Press the [MAGENTA(M)] / [CYAN(C)] / [BLACK(K)] / [USED TONER CONTAINER] button, and
then input the order information in the same way.
Fig. 8-13
(30) Press the [USER FUNCTION] button to be switched from the ADMIN screen on touch panel and
returned to the BASIC screen, so that the setting of Auto Supply Order is finished.
(1) FAX (This format is the same as that of TIFF image attached E-mail.)
*1 Part not to be ordered is not output. (Less space between the lines)
Fig. 8-14
Fig. 8-15
ORDER XXXXXXXXX
DATE & TIME :99-99-'99 99:99
CUSTOMER NUMBER :XXX
CUSTOMER NAME :XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX
CUSTOMER ADDRESS :XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX
CUSTOMER TEL NUMBER :XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX
CUSTOMER E-MAIL ADDRESS :XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX
SERVICE TECHNICIAN
TEL NUMBER :XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX
SERVICE TECHNICIAN E-MAIL :XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX
SUPPLIER NAME :XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX
SUPPLIER ADDRESS :XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX
Fig. 8-16
8.2.1 Outline
This function automatically notifies the status of the equipment to the service technician by E-mail or
FAX. The following three are the items to be notified.
• PM Counter Transmit
When this function is effective, it notifies that the PM timing has come when the present PM count
has reached to its setting value, or the present PM driving count has reached to its setting value.
8.2.2 Setting
Note:
When using this function, it is required that sending and receiving E-mails or FAXes are avail-
able. Confirm the details to the administrator.
[ 1 ] Preparation
The screen to set this function is not displayed at the default setting.
Set this screen to be displayed with the following code (08).
(1) Press the [USER FUNCTIONS] button and select the [ADMIN] button. Then enter the password
and press the [ENTER] button.
• Confirm the password to the administrator.
Fig. 8-17
(2) Press the [SERVICE] button.
Fig. 8-18
(3) Press the [SERVICE NOTIFICATION] button.
Fig. 8-19
Fig. 8-20
(5) Enter the E-mail address or FAX number of the destination.
• When pressing the [E-MAIL] button, the screen is switched to a full keyboard. Then enter the
E-mail addresses and press the [ENTER] button. (Maximum 3 addresses can be set.)
Fig. 8-21
• Press the [FAX NUMBER] button, key in the FAX number and then press the [ENTER] button.
Fig. 8-22
Fig. 8-23
Set the date and time of the Total Counter.
The following 3 items can be specified for the date setting, and more than one day of the week
also can be selected.
• Day of the week (More than one day can be selected.)
• Notify Date 1
• Notify Date 2
You can send the Total Counter immediately without the above settings by pressing the [SEND
NOW] button.
Fig. 8-24
Key in the date (acceptable values: 0-31) in "Notify Date 1" or "Notify Date 2" and press the [SET]
button.
([SET] button not pressed: Correct the value after pressing the [CLEAR] button.
[SET] button already pressed: Correct the value after pressing the [RESET] button to move the
cursor back to the digit to be rectified.)
Fig. 8-25
Key in the time (acceptable values: 00:00-23:59) in "Time".
Key in the time in the hour column of "Time", press the [SET] button, key in the time in the minute
column of "Time" and press the [SET] button.
([SET] button not pressed: Correct the value after pressing the [CLEAR] button.
[SET] button already pressed: Correct the value after pressing the [RESET] button to move the
cursor back to the digit to be rectified.)
After all the settings are completed, press the [ENTER] button. The display returns to the screen
in step (5).
Note:
Service Notification setting is also available from the following setting mode (08).
Fig. 8-26
3 Serial number
5 Supplier information
6 Customer information
30
1 PM driving count present value
31
1 History of error
*1 The latest 20 errors are displayed.
Sheet 2
COUNTER NOTIFICATION (*1)
CHARGE COUNTER 10 11
27 TRANSMIT
LARGE
00000000
SMALL
00000000 29 SET PM : 00000000
8
28 RECEIVE 00000000 00000000 30 CURRENT PM : 00000000
31 SET PM TIME : 00000000
32 CURRENT PM TIME : 00000000
Fig. 8-27
3 Serial number
5 Customer information
7 Supplier information
30
1 PM count present value
31
1 PM driving count setting value
33 History of error
*2 The latest 20 errors are displayed.
8 Supplier:
Name : SUPPLIER_NAME
Tel Number : 1122334455
E-Mail : supplier_emailaddress@cccc.xxx
Address : SUPPLIER_ADDRESS
9 Customer:
Name : CUSTOMER_NAME
Tel Number : 1234567890
E-Mail : customer_emailaddress@dddd.xxx
Address : CUSTOMER_ADDRESS
10 Service Technician:
Number : svc12
Name : SERVICE_TECHNICIAN_NAME
Tel Number : 0987654321
E-Mail : svc@toshibatec.co.jp
8
Fig. 8-28
3 Serial number
6 Error code
8 Supplier information
9 Customer information
11 History of error
*1 The latest 20 errors are displayed.
Important:
• It is assumed that data cloning is to be performed when equipment is installed or options are
installed. If the address book has been registered, do not perform data cloning. Registered /
set data are lost.
• The USB storage device for the data cloning must meet the following conditions. A data clon-
ing operation with any devices other than the following will not be guaranteed.
- A combination USB storage device with a flash memory (to be connected directly to the
USB port) and its capacity is between 128 MB and 512 MB (or 1 GB).
- A device compliant with the following specifications established by USB-IF (USB Imple-
menters Forum)
Class number: 8 (=08h) (Mass storage class)
Sub-Class number: 6 (=06h) (SCSI transfer command set)
Protocol number: 80 (=50h) (Bulk-only)
* Most of the common USB storage devices are compliant with the above specifications and
are therefore applicable to this data cloning. However, most of these devices were origi-
nally developed to be used in an environment for PCs (e.g. Windows or Macintosh) and
thus operations exclusively with this equipment have not been fully guaranteed. Therefore,
the user must thoroughly check in advance whether there will be any problem in operating
with this equipment when adopting one of these devices.
• The USB storage devices compliant with both USB 1.1 and USB 2.0 can be used for this data
cloning. However, the operating speed when using a device compliant with USB 2.0 is equiv-
alent to the one with a device compliant with USB 1.1.
• Data cloning with any storage devices other than a flash memory (e.g. USB-connectable
memory card reader, CD/DVD drive, hard disk) will never be guaranteed. Therefore never use
them for this operation.
• Be sure to unplug the LAN cable and Fax line before data are backed up / restored. Also, do
not use the RADF and open the cover, drawer, etc. during the data cloning.
• Data can be backed up / restored only for the same model and version. If the version is differ-
ent, update the firmware and back up / restore data in the same version.
• Restore data to equipment which has the same options as when the data are backed up.
• If "Department management" or "User management information" is restored, the counter val-
ues are copied as well, so clear all of them. However, the total counter is not copied. 9
• Before starting data cloning, check that “Acceptance of data cloning using USB storage
device (08-9889)” is set at "0" (Accepted). If this is set at "1" (Not accepted), data cloning is
disabled. In this case, ask the administrator to enable it on the TopAccess menu.
• Delete the backed up data in the USB storage device after the data cloning.
(1) Connect the USB storage device to the PC and delete all data in the USB storage device.
• The file system for the USB storage device should be in the FAT format.
• Windows95 and NT do not support USB. The data cannot be written into the device with the
PC in which these OS are installed.
(4) Connect the USB storage device to the USB connector (host) on the SYS board.
Fig. 9-1
(5) Turn the power ON while pressing the [5] and [9] button simultaneously.
The screen to select the backup/restore items is displayed.
Fig. 9-2
Note:
When “Disable” is set for the [Data Cloning Function] in TopAccess, the following screen is dis-
played. Contact and ask the administrator to change the setting on TopAccess.
Fig. 9-3
Fig. 9-4
E.g.:
In case of backing up the department management and user management information
Fig. 9-5
Fig. 9-6
(10) "Back Up Completed" is displayed on the LCD screen when the backup has been properly com-
pleted.
Fig. 9-7
(11) Turn the power OFF and remove the USB storage device.
(12) Connect the USB storage device to the USB connector (host) on the SYS board.
(13) Turn the power ON while pressing the [5] and [9] button simultaneously.
The screen to select the backup/restore items is displayed.
Fig. 9-8
Notes:
• After the item is selected with the digital keys, displaying the next menu may take a long time.
• When “Disable” is set for the [Data Cloning Function] in TopAccess, the following screen is
displayed. Contact and ask the administrator to change the setting on TopAccess.
Fig. 9-9
Fig. 9-10
Fig. 9-11
(17) "Back Up Completed" is displayed on the LCD screen when the backup has been properly com-
pleted.
Fig. 9-12
(18) Turn the power OFF and remove the USB storage device.
(19) Connect the USB storage device to the USB connector (host) on the SYS board.
(20) Turn the power ON while pressing the [5] and [9] button simultaneously.
The screen to select the backup/restore items is displayed.
Fig. 9-13
Notes:
• After the item is selected with the digital keys, displaying the next menu may take a long time.
• When “Disable” is set for the [Data Cloning Function] in TopAccess, the following screen is
displayed. Contact and ask the administrator to change the setting on TopAccess.
Fig. 9-14
Fig. 9-15
(The following screens are given as an example of when SRAM data are backed up.)
Fig. 9-16
Fig. 9-17
(25) Turn the power OFF and remove the USB storage device.
(2) Connect the USB storage device to the USB connector (host) on the SYS board.
Fig. 9-18
(3) Turn the power ON while pressing the [5] and [9] button simultaneously.
The screen to select the backup/restore items is displayed.
Fig. 9-19
Note:
When “Disable” is set for the [Data Cloning Function] in TopAccess, the following screen is dis-
played. Contact and ask the administrator to change the setting on TopAccess.
Fig. 9-20
Fig. 9-21
E.g.:
In case of restoring the department management and user management information
Fig. 9-22
Fig. 9-23
(8) "Restore Completed" is displayed on the LCD screen when the restore has been properly com-
pleted.
Fig. 9-24
(9) Turn the power OFF and remove the USB storage device.
(10) Clear the counter (in case of restoring "Department Code" and "User Info").
Since the counter values are also copied, clear all of them. However, the total counter is not cop-
ied.
<Procedure>
Press the buttons as follows: [USER FUNCTION] → [ADMIN] → Enter the password → 9
[COUNTER] → [DEPARTMENT SETTING] → Enter the password → [RESET ALL COUNTERS]
* Enable the department management when the [RESET ALL COUNTERS] button is set to be
disabled.
(11) Connect the USB storage device to the USB connector (host) on the SYS board.
(12) Turn the power ON while pressing the [5] and [9] button simultaneously.
The screen to select the backup/restore items is displayed.
Fig. 9-25
Notes:
• After the item is selected with the digital keys, displaying the next menu may take a long time.
• When “Disable” is set for the [Data Cloning Function] in TopAccess, the following screen is
displayed. Contact and ask the administrator to change the setting on TopAccess.
Fig. 9-26
Fig. 9-27
Fig. 9-28
(16) "Restore Completed" is displayed on the LCD screen when the restore has been properly com-
pleted.
Fig. 9-29
(17) Turn the power OFF and remove the USB storage device.
(18) Connect the USB storage device to the USB connector (host) on the SYS board.
(19) Turn the power ON while pressing the [5] and [9] button simultaneously.
The screen to select the backup/restore items is displayed.
Fig. 9-30
Notes:
• After the item is selected with the digital keys, displaying the next menu may take a long time.
• When “Disable” is set for the [Data Cloning Function] in TopAccess, the following screen is
displayed. Contact and ask the administrator to change the setting on TopAccess.
Fig. 9-31
Fig. 9-32
(The following screens are given as an example of when SRAM data are restored.)
Fig. 9-33
Fig. 9-34
(24) Turn the power OFF and remove the USB storage device.
Fig. 9-35
* In addition to the backed up data, the following files are created in each folder.
Back up item File name
User data user_data.txt
Setting item data setting_data.txt
SRAM data sram_data.txt
<Contents of file>
Version: VTD08.100 J
Serial Number: 0123456789
Date: MON SEP 26 18:34:40 2005
NF
(AC IN) L AC(L:MAIN) AC(MAIN) AC(L:MAIN) F2
C C A 4
J469
1
MAIN-SW
FG J622 2
(Main switch) Not used
3
G F AC(N:DOOR)
2A 1B 3 4
+5.1VB
AC-DC DC 5
NF
J653
AC(L:DOOR) F1 SG
1A 2B 6 6
BREAKER
COV-INTLCK-SW
J647 J546 Fuser
Cover opening/closing AC-IN-YHM(N) AC-IN-YHM(N)
3 3 1
10.1 AC Wire Harness
( interlock switch ) 2 2
AC-IN(L) AC-IN-YHM(N)
1 1 2
THERMO-FSR
IH-COIL
CN451 CN453 J643
A
CN450 CN452 J642
B PS-IH
CN493
CN454 J644
05/11
10 - 1
Fig. 10-1
Scanner
AC(N)
THERMO-SCN-DH J64
1 1
AC(L) J61 J62 SCN-R-DH
2 2
CN432
AC(N:SCN) DH-SCN-N
1 1 1 1 1
CN497 AC(L:SCN) DH-SCN-L SCN-L-DH
2 2 2 2 2
SG
3 3 J652 J60 J63
2
RY
+5.1VB
1
J657 THERMO-DRM-DH
ASD/AUD/CND/SAD/
DRM-N ASU/TWD/KRD model:
4 2
DRM-L DRM-DH Standard
5 1
6 NAD/MJD model:
Option
10. WIRE HARNESS CONNECTION DIAGRAMS
CN433
1
2 Not used
3
3 3
2 2
1 1
J650
+5.1VB (DC LINE)
SG
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
PWA-F-LGC
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
CN106
CN105
J646 J646
A (LGC) A
2 1 2 MAIN-SW
SG
SG
SG
SG
SG
SG
SG
SG
/CS
/CS
A21
A19
A17
A15
A13
A11
A09
A07
A05
A03
A20
A18
A16
A14
A12
A10
A08
A06
A04
A02
A22
A21
A19
A17
A15
A13
A11
A09
A07
A05
A03
A20
A18
A16
A14
A12
A10
A08
A06
A04
A02
A22
RDX
RDX
1 2 1 (S41)
/WRX
/WRX
RMSL
RMSL
CS0-A
CS0-B
CS0-A
CS0-B
DATA0
DATA2
DATA4
DATA6
DATA8
DATA1
DATA3
DATA5
DATA7
DATA9
DATA0
DATA2
DATA4
DATA6
DATA8
DATA1
DATA3
DATA5
DATA7
DATA9
+3.3VA
+3.3VA
+3.3VA
+3.3VA
+3.3VA
+3.3VA
CN354
SG
+5.1VB
AD0
AD2
AD4
AD6
I/F0
I/F2
I/F4
I/F6
SG
WE
CSIP2
+5.1VB
IPCSW
SG
+5.1VB
AD1
AD3
AD5
AD7
I/F01
I/F03
I/F05
I/F07
SG
OE
IPRST
+5.1VB
SG
DATA10
DATA12
DATA14
DATA11
DATA13
DATA15
DATA10
DATA12
DATA14
DATA11
DATA13
DATA15
PWA-F-SYS CN124 RSTSW
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
+24VD1
A1
A2
A3
A4
A5
A6
A7
A8
B1
B2
B3
B4
B5
B6
B7
B8
(SYS) 1 2 J590
Option Not used FANOZ
CN352
Slot [1] : CN803
2 3 2 2 OZN-FAN-MOT
1
2
3
4
5
6
7
8
9
PG
SG
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Slot [0] : CN802 +24V M
J1 CN349
4 1 1 (M18)
SIZE3
SIZE2
SIZE1
SIZE0
FANIH
FLCTR
+5.1VB
BKCTR
CN120 CN336 J581
CTRON
MNCTR
+24VD1
CN2 A1 TRST# 5
MCRUM
EXTCTR
CTRCNT
SG +5.1VB +24VD1
CTRCNT2
1 A2 +12VA CN107 CN107 1 2 2 HDD-FAN-MOT 13 1 IPC board 6 J591
CN123 +12V M SG
2 A3 TMS CN801 2 1 1 (M21) 12 2 2 2 IH-FAN-MOT
CN122 Option Option MAMON (Finisher) M
3 A4 TD1 CN121 VREF 1 93 SG 11 3 1 1 (M17)
10.2 DC Wire Harness
1
2
3
4
5
6
7
8
9
10
VDD CN501 CN600 +12VA MAMCW
J2
5 A6 INTA# 2 2 +3.3VA 2 DQ0 SG 3 95 DQ5 1 20 1 1 CN348 9 5
NC 1 1 TXOUT 1 1 TXOUT2 D[0] 1 1 SG MAMPL
SG
SG
NC
NC
NC
NC
6 A7 INTC# 3 3 +3.3VA 3 DQ1 DQ1 4 96 VDD 2 19 2 2 8 6
TXD
RXD
NC 2 2 RXIN 2 2 +5VA D[2] 2 2 SG 1 1 D[0] MAMGA MAIN-MOT Coin controller
F-CNT
7 A8 +5.1VA 4 4 SG 4 DQ2 DQS0 5 97 DM0 3 18 3 3 7 7 M Copy key card
D- 3 3 CML 3 3 +12VB D[4] 3 3 +5.1VA 2 2 D[2] PG (M6)
8 A9 RESERVED 5 5 -12VA 5 DQ3 DQ2 6 98 DQ6 4 17 4 4 6 8
CNT-GND
D+ 4 4 LD 4 4 +3.3VB D[6] 4 4 3 3 D[4] PG CN342 J204
9 A10 +3.3VA 6 6 -12VA 6 +3.3VA VDD 7 99 DQ7 5 16 5 9 J583 J648 CN351 +24VD1
NC 5 5 EXTRG 5 5 MOD2DMA-1 RD-0 5 5 CN114 4 4 D[6] +24VD1 Option KTCR0 5 1
10 A11 RESERVED 7 7 +5.1VA 7 DQ4 DQ3 8 100 SG 6 15 4 10 1 4 1 4 PG
NC 6 6 ATT3DB 6 6 SG A[0] 6 6 /RESET 5 5 RD-0 +24VD1 +24VD1 4 2
11 8 8 +5.1VA 8 DQ5 NC 9 101 NC 7 14 1 1 3 11 2 3 2 3 POMCK M/DC-POL
DETACH 7 7 RLADJ1 7 7 MEM2CS-0 A[2] 7 7 SG 6 6 A[0] MAMBL Key copy counter KTCRC 3 3 M
12 9 9 +3.3VA 9 DQ6 NC 10 102 NC 8 13 2 2 2 12 3 2 3 2 POMON (M4)
NC 8 8 RLADJ2 8 8 +5.1VB A[4] 8 8 DD7 7 7 A[2] NC SG 2 4
13 A14 +3.3VAUX 10 10 IDSEL0 10 DQ7 SG 11 103 NC 9 12 3 3 1 13 4 1 4 1 POMPL
SG 9 9 RGCLK 9 9 MEMRD2-0 A[6] 9 9 DD8 8 8 A[4] 1 5
14 A15 RST# 11 11 OPBINT(0) 11 DQ8 DQ8 12 104 VDD 10 11 4 4
NC 10 10 AG 10 10 CLKOE-1 A[8] 10 10 DD6 9 9 A[6] CN337 J578
15 A16 +3.3VA 12 12 SG 12 SG DQ9 13 105 DQ14 11 10 5 5 Option Option
NC 11 11 -12VB 11 11 TXEN2-1 A[10] 11 11 DD9 10 10 A[8] NC NC J598
16 A17 GNT# 13 13 IDSEL1 13 DQ9 DQS1 14 106 DQ13 12 9 6 6 B12 12
/RESET 12 12 AG 12 12 +5.1VB A[12] 12 12 DD5 11 11 A[10] +24VD1 RXD FG
17 A18 SG 14 14 SG 14 DQ10 VDD 15 107 DM1 13 8 7 7 B11 11 1 CN345
NC 13 13 +12VB 13 13 A[16] A[14] 13 13 DD10 12 12 A[12] +24VD1 SG CN455 CN334 CN201
Bluetooth module
18 A19 PME# 15 15 PCICLK(3) 15 DQ11 CK1 16 108 VDD 14 7 8 8 B10 10 2 J626 SG
NC 14 14 +24VB 14 14 A[14] A[16] 14 14 DD4 13 13 A[14] PG TXD IH2ON 20 1
19 A20 AD[30] 16 16 SG 16 DQ12 /CK1 17 109 DQ14 15 6 9 9 B9 9 3 1 A1 A13 A1 +5.1VD CN202
B NC 15 15 16Hz 15 15 A[12] A[18] 15 15 DD11 14 14 A[16] PG SG +5VSW 19 2 CN203 B
20 A21 +3.3VA 17 17 REQ(1) 17 DQ13 SG 18 110 DQ15 16 5 10 10 B8 8 4 2 A2 A12 A2 +5.1VD +5.1VB
NC 16 16 AG 16 16 A[10] SG 16 16 DD3 15 15 A[18] NC FG H1PWR1 18 3 3 1
21 A22 AD[28] 18 18 REQ(0) 18 +3.3VA DQ10 19 111 CKE1 17 4 11 11 B7 7 DEV-MOT 5 3 A3 A11 A3 SG BEAMDT PWA-F-SNS
NC 17 17 CI 17 17 A[8] SG 17 17 DD12 16 16 SG DVMPL M F-CNT H1PWR2 17 4 2 2
22 A23 AD[26] 19 19 +3.3VA 19 DQ14 DQ11 20 112 VDD 18 3 12 12 B6 6 (M11) 6 4 A4 A10 A4 WRLVL SG (SNS)
NC 18 18 ANSDET 18 18 A[6] D[1] 18 18 DD2 17 17 SG DVMCW Finisher CNT-GND H1PWR3 16 5 1 3
23 A24 SG 20 20 AD[31] 20 DQ15 CKE0 21 113 NC 19 2 13 13 B5 5 7 5 A5 A9 A5 SG
Scrambler board
24 A25 AD[24] 21 21 AD[29] 21 NC VDD 22 114 DQ20 20 1 14 14 B4 4 8 6 A6 A8 A6 SG
20 20 REVB 20 20 A[2] D[5] 20 20 DD1 19 19 D[3] DEVMON SG H2PWR2 14 7
25 A26 IDSEL 22 22 SG 22 NC DQ16 23 115 A12 15 15 B3 3 9 7 A7 A7 A7 PIDT1
21 21 INTHOOK 21 21 A[0] D[7] 21 21 DD14 20 20 D[5] SG NC PS-IH H2PWR3 13 8
MODEM board
A49 AD[09] 45 45 AD[14] 45 /CS2 VDD 46 138 /CK0 10 10 AG 7 7 38 38 3 5 3 11 3 B11 B3 B11 24 3 4 3 4 J668
44 44 AG DD6 /DASP NC NC EXIT-SNR EXTSW EXTSW SG
A50 SG 46 46 SG 46 DQMB2 DQS8 47 139 SG 11 11 -12VB 8 8 39 39 4 6 2 12 2 B12 B2 B12 23 2 5 2 5 2 CCL-F-POS-SW
45 45 MD2INT-1 +5.1VB SG RLTRS (S40) +5.1VB +5.1VB SG
A51 SG 47 47 AD[12] 47 DQMB3 A0 48 140 DMB 12 12 AG 9 9 40 40 5 7 Job separator / 1 13 1 B13 B1 B13 22 1 6 1 6 1 (S25)
MOD2CS-0 DD9 RLCSW SW1
DDR DIMM
46 46
A52 C/BE[0]# 48 48 AD[10] 48 NC CB2 49 141 A10 CN111 13 13 +12VB 10 10 6 8 Offset tray / 21 J550
47 47 MOD2RST-0 SG NC NC SW2
A53 +3.3VA 49 49 M66EN 49 +3.3VA SG 50 142 CB6 VBUS0 1 14 14 NC 11 11 Standard 7 9 Bridge unit 20 1 1 K-DEV-LIFT-CLT
48 48 SG DD12 A RLCNT CN332 +24VD1
A54 AD[06] 50 50 SG 50 NC CB3 51 143 VDD D- 2 15 15 16Hz 12 12 8 10 19 2 2 (CLT11)
49 49 RXEN2-1 SG CN113 JSPSW NC +5.1VB
A55 AD[04] 51 51 AD[8] 51 NC BA1 52 144 CB7 D+ 3 16 16 AG 13 13 CN357 9 11 J512 A1 18 J520 J574
50 50 MEMWRH2-0 SG SG SG SG/CPSW2 SG CLKDVP
A56 SG 52 52 AD[7] 52 NC DQ32 53 145 SG SG 4 USB connector 17 17 CI 14 14 A1 A30 10 12 10 1 A2 17 1 3 1
51 51 MEMWRL2-0 SG MCNT RLHSW NC NC NC USTFL USD-TNR-FLL-SNR
A57 AD[02] 53 53 +3.3VA 53 NC VDD 54 146 DQ36 VBUS1 5 (Host) 18 18 ANSDET 15 15 A2 A29 11 13 J579 9 2 A3 16 2 2 2
52 52 A[18] SG IDTA0 +5.1VB DVCTNR DRCLB (S20)
AD[5]
PCI slot
B2 TCK 60 60 SG 60 DQ20 DQ40 61 153 DQ44 CN112 25 25 +5VA 22 22 A9 A22 1 19 SHUT-SOL 2 2 2 9 A10 2 2 (CLT14)
59 59 A[5] -12VB IDTA6 CCON CN481 J615 (SOL1) CKSLS
B3 SG 61 61 +3.3VA 61 NC VDD 62 154 /RAS VBUS0 1 26 26 -12VB 23 23 A10 A21 2 18 1 1 1 10 A11 J557
60 60 A[3] SG IDTA7 GVR 1 1 Main charger wire bias
B4 TDO 62 62 +3.3VA 62 NC /WE 63 155 DQ45 D- 2 27 27 AG 24 24 A11 A20 3 17 J669 1 1 CST-U-TR-L-CLT
61 61 A[1] +12VB SG CDVDON STFAN
B5 +5.1VA 63 63 +3.3VA 63 CKE1 DQ41 64 156 VDD D+ 3 28 28 +12VB 25 25 A12 A19 4 16 CN482 J616 INTRNL-FAN-MOT 2 2 B1 2 2 (CLT13)
Internal 62 62 CPURST-0 DA0 IDTA8 CDVAON M (M20)
+24VD2
CN2 B6 +5.1VA 64 64 SG 64 SG /CAS 65 157 /CS0 SG 4 29 29 NC 26 26 A13 A18 5 15 1 1 Main charger grid bias 1 1 B2 J526
USB connector 63 63 CEP2INT-1 DA2 IDTA9 CDVVR
1 BUSY B7 INTB# 65 65 +12VA 65 DQ21 SG 66 158 /CS1 VBUS1 5 30 30 NC 27 27 A14 A17 6 14 J529 1 1 RGST-CLT
(for Data overwrite kit) 64 64 +5.1VB IDECS IDTA10 KDVDON CN483 J611 +24VD1 +24VD1
2 SELECT B8 INTD# 66 66 +12VA 66 DQ22 DQ55 67 159 DMS D- 6 28 28 A15 A16 7 13 TRBLT-CLN-CLT 1 1 B3 12 2 2 (CLT12)
65 65 +5.1VB DD1 IDTA11 KDVAON 1 1 Developer bias (color) CLBUCP +24VD1
3 NACK B9 PRSNT1# 67 67 +5.1VA 67 DQ23 DQ42 68 160 SG D+ 7 29 29 A16 A15 8 12 (CLT1) 2 2 B4 11
66 66 IORD2-0 DD2 SG KDVVR CLMFCU
4 NFAULT B10 RESERVED 68 68 +5.1VA 68 SG DQ43 69 161 DQ46 SG 8 CN503 30 30 A17 A14 9 11 CN484 J612 J514 J641 10
67 67 IOWR2-0 DD4 IDTA12 TC1ON PS-HVT SG CLKDVR
5 PEERR B11 PRSNT2# 69 69 +3.3VA 69 DQ24 VDD 70 162 DQ47 + 31 31 A18 A13 10 10 1 1 Developer bias (black) 3 4 1 B5 9
1 68 68 D[1] DD5 IDTA13 TC1VR (HVT) COLR-TNR-SNR CTNR +24VD1
D 6 DATA[0] 70 70 OPBINT(1) 70 DQ25 NC 71 163 NC - 32 32 A19 A12 11 9 2 3 2 B6 8 D
2 69 69 D[3] DD7 IDTA14 TC2ON CN485 J613 (S9) +5.1VB +24VD1
7 DATA[1] 71 71 +3.3VA 71 DQ26 DQ48 72 164 VDD 33 33 A20 A11 12 8 1 2 3 B7 7 J617 J551
70 70 D[5] DD8 IDTA15 TC2VR 1 1 Transfer bias (1st) NC NC NC CLMFDH
8 DATA[2] B14 RESERVED 72 72 PCIRST 72 DQ27 DQ49 73 165 DQS2 34 34 A21 A10 13 7 1 4 B8 6 6 1 1 1 K-DEV-CLT
71 71 D[7] DD10 SG ECON NC CLCDVR
9 DATA[3] B15 SG 73 73 +3.3VA 73 +3.3VA SG 74 166 DQS3 Speaker 35 35 A22 A9 14 6 CN486 J610 B9 5 5 2 2 2 (CLT10)
CN401 72 72 D[9] DD11 IPOS0 HVTSTS NC +24VD1
10 DATA[4] B16 CLK 74 74 PCICLK(4) 74 DQ28 /CK2 75 167 NC 36 36 A23 A8 15 5 1 1 Transfer bias (2nd) B10 4 4 3 J549
NC 73 73 D[11] DD13 IPOS1 +24VD1 NC +24VD1
11 DATA[5] B17 SG 75 75 +3.3VA 75 DQ29 CK2 76 168 VDD 1 37 37 A24 A7 16 4 B11 3 3 4 1 1 COLR-DEV-CLT
+12VB 74 74 D[13] DD14 IPOS2 PG CN487 J614 CLRGST
12 DATA[6] B18 REQ# 76 76 GNT(1) 76 DQ30 VDD 77 169 DM6 2 38 38 A25 A6 17 3 2 2 5 2 2 (CLT9)
-12VB 75 75 D[15] DD15 IPOS3 TC1MON 1 1 Cleaning blade bias CLCTNS
13 DATA[7] B19 +3.3VA 77 77 GNT(0) 77 DQ31 DQS6 78 170 DQS4 3 39 39 A26 A5 18 2 1 1 6 J538
CN812 NC 76 76 +5.1VB /DIOR +3.3VB TC1LV CN333
14 NINIT B20 AD[31] 78 78 SG 78 SG DQ50 79 171 DQS5 4 40 40 A27 A4 19 1 J589 J522 1 1 COLR-DEV-TNR-CLT
NC 77 77 +5.1VB /DIOW CCODE0 FAN1
15 NSTROB B21 AD[29] 79 79 PME 79 CLK2 DQ51 80 172 VDD 4 5 41 41 A28 A3 LSU-FAN-MOT 2 2 A1 A17 A1 2 2 (CLT8)
NC 78 78 CEP2CS-0 /DMACK CCODE1 M +24VD1
16 NSELIN B22 SG 80 80 AD[30] 80 NC SG 81 173 NC 3 6 42 42 A29 A2 (M16) 1 1 A2 A16 A2
AG 79 79 DREQD2-1 /DLDCS0 SG J567 J517-1
17 NAUTDF B23 AD[27] 81 81 +3.3VA 81 NC(WP) VDD-ID 82 174 DQ60 CN810 2 7 43 43 A30 A1 J621 J521
+12VB SG 80 80 DACKD2-0 /RESET SG TEMPS CN341 NC NC
18 HLH B24 AD[25] 82 82 AD[28] 82 SDA DQ56 83 175 DQ61 1 1 8 44 44 B1 B30 4 A3 A15 A3 6 1 2 2 CST-U-FEED-CLT
PG FAX DMARQ MMPI1 SG CLFED1
19 SG B25 +3.3VA 83 83 AD[26] 83 SCL DQ57 84 176 SG power relay 45 45 B2 B29 TEMP/HUMI-SNR 3 A4 A14 A4 B17 5 2 1 1 (CLT2)
2 NC +5.1VB HUMIS +24VD1
20 SG B26 C/BE[3]# 84 84 SG 84 +3.3VA VDD 85 177 DM7 NC board 46 46 B3 B28 (S19) 2 A5 A13 A5 B16 4 3 J620
3 CN811 CN702
1st
DIMM [1]
85
drawer
05/11
1 1 SG CMD CN344 Option +5.1VB CUFLS NEMP-U-SNR
22 SG B28 SG 86 86 +3.3VA DQ32 DQ58 87 179 DQ63 PG 48 48 B5 B26 2 J661 A7 A11 A7 B14 2 5 2
DIMM [0]
86
PC interface (IEEE1284)
3 3 NC NC SERR SCSWB SG
24 SG To Slot [0] or [1] B30 AD[19] 88 88 AD[22] 88 DQ34 SG 89 181 SA0 50 50 B7 B24 27 6 Not used 2 A9 A9 A9 J519
JPD model only SBSY RETS7
25 SG B31 +3.3VA 89 89 AD[20] 89 DQ35 NC 90 182 SA1 B8 B23 26 8 3 J569 J516-2 1
STS RETS6 DRTMP+ +5.1VB CST-L-TRY-SNR
26 SG B32 AD[17] 90 90 SG 90 +3.3VA SDA 91 183 SA2 B9 B22 25 10 A10 A8 A10 B12 1 7 2
CACK RETS5 DRTMP- CLTOP (S28)
27 SG B33 C/BE[2]# 91 91 AD[18] 91 DQ36 SCL 92 184 VDD-SPD B10 B21 24 12 J636 A11 A7 A11 B11 2 6 3
CERR RETS4 ATSDET SG
28 SG B34 SG 92 92 AD[16] 92 DQ37 B11 B20 23 14 J576 1 6 A12 A6 A12 B10 3 5 J518
2nd
29 SG B35 IRDY# 93 93 +3.3VA 93 DQ38 SG CN16 J47 CN12 B12 B19 22 16 4 2 5 A13 A5 A13 B9 4 4 1
1 1 +5VAPS PEFCLK-M RETS2 ATS CLEMP EMP-L-SNR
30 SG B36 +3.3VA 94 94 FRAME 94 DQ39 SG MDT[0] 1 1 3 1 B13 B18 21 18 K-ATTNR-SNR 3 3 4 A14 A4 A14 B8 5 3 2
2 2 APS-R APSR-0A SG RETS1 +24VD1 SG (S30)
31 SG B37 DEVSEL# 95 95 SG 95 DQ40 +3.3VA MDT[2] 2 2 2 2 B14 B17 20 20 (S13) 2 4 3 A15 A3 A15 B7 6 2 3
3 3 (S5) SG CN18 CN100 IRCLK1 RETS0 ATSVR SG NC NC
32 SG B38 SG 96 96 TRDY 96 SG +3.3VA MDT[4] 3 3 1 3 B15 B16 19 22 1 5 2 A16 A2 A16 B6 7 1 J553
4 4 +3.3VB SG SIZE3 SG CUSW
E 33 SG B39 LOCK# 97 97 SG 97 DQ41 +3.3VA MDT[6] 4 4 J46 B20 B20 B16 B15 18 24 6 1 A17 A1 A17 B5 1 CST-U-SW E
5 5 +5VAPS SRXD-1 IVSYNC0 SIZE2 SG
1st
34 SG B40 PERR# 98 98 STOP 98 DQ42 +3.3VA MRD-0A 5 5 3 4 B19 B19 B17 B14 17 26 J596 B4 2 (S33)
drawer
B44 C/BE[1]# 102 102 SG 102 +3.3VA RING 2 64 FRAME BDI[8] MAD[6] 9 9 3 7 B15 B15 B21 B10 13 27 1 3 8 B3 B15 B3
10 10 APS3 APS3-0A SYSRST-0 SG PFRST K-DEV-POS-SNR BLK J568 J516-1
B45 AD[14] 103 103 PAR 103 DQ46 BPMJ-3 3 65 CLKRUN BDI[7] MAD[8] 10 10 2 8 B14 B14 B22 B9 12 25 2 4 7 B4 B14 B4 J518
11 11 (S3) SG SYSCNT-0 IHDEN0 DRV0 (S11) SG NC NC
B46 SG 104 104 AD[15] 104 DQ47 BPMJ-1 4 66 TRDY BDI[6] MAD[10] 11 11 1 9 B13 B13 B23 B8 11 23 3 5 6 B5 B13 B5 7 1 3
12 12 SG SG DRV1 +5.1VB SG EMP-U-SNR
B47 AD[12] 105 105 +3.3VA 105 NC BPMJ-6 5 67 SERR BDI[5] MAD[12] 12 12 J44 B12 B12 B24 B7 10 21 J537 6 5 B6 B12 B6 A17 6 2 2
13 13 +5VAPS VSYNC+ IVDEN0 DRV2 KDS CUEMP (S29)
B48 AD[10] 106 106 AD[13] 106 NC BPMJ-2 6 68 STOP BDI[4] MAD[14] 13 13 3 10 B11 B11 B25 B6 9 19 1 7 4 B7 B11 B7 A16 5 3 1
14 14 APS2 APS2-0A PHSYNC- SG DRV3 K-DEV-TIM-SNR SG +5.1VB
B49 M66EN 107 107 AD[11] 107 SG BPMJ-7 7 69 SG BDI[3] MAD[16] 14 14 2 11 B10 B10 B26 B5 8 17 2 8 3 B8 B10 B8 A15 4 4 J519
15 15 (S2) SG SG NC(RESERVE1) DRV4 (S12) SG
B50 SG 108 108 SG 108 NC BPMJ-4 8 70 +3.3VA BDI[2] MAD[18] 15 15 1 12 B9 B9 B27 B4 7 15 3 9 2 A14 3 5 3
1st drawer
B58 AD[01] 116 116 AD[2] 116 SG RSV 16 78 AD[13] GDI[6] DLAD[1] 23 23 B1 B1 23 2 J530 B12 B6 B12 A8 4 3 1 1 CST-L-FEED-CLT
24 24 NC SG +24VD1 CLFED2
B59 +3.3VA 117 117 AD[0] 117 A1 INTB 17 79 AD[12] GDI[5] DLAD[3] 24 24 A20 A20 22 3 CN466 CN346 BELT-CLN-MOT 1 5 4 B13 B5 B13 A7 5 2 2 2 (CLT3)
25 25 CN13 NC +12VB M +5.1VB NC NC
B60 ACK64# 118 118 +3.3VA 118 A3 +5.1VA 18 80 AD[11] GDI[4] MAD[5] 25 25 J49 A19 A19 21 4 +5.1VB (M2) 2 4 5 B14 B4 B14 6 1 J571
26 26 +5.1VB SG SG 1 1 MARKL TUP2
B61 +5.1VA 119 119 +5.1VA 119 A5 +3.3VA 19 81 AD[10] GDI[3] MAD[7] 26 26 1 8 A18 A18 20 5 SG J659 B15 B3 B15 A6 2 TRY-MOT
27 27 HOME-SNR HOME-1A SG +12VA 2 2 SG TUP1 M
B62 +5.1VA 120 120 +5.1VA 120 A7 INTA 20 82 SG GDI[2] MAD[9] 27 27 2 7 A17 A17 19 6 +3.3VB 3 3 6 B16 B2 B16 A5 1 (M10)
28 28 (S6) SG SG SG 3 3 CN331 TRBLT-HP-SNR2 NC NC NC +24VD1
121 A9 RSV 21 83 SG GDI[1] MAD[11] 28 28 3 6 A16 A16 18 7 SG J645 J513 2 2 7 B17 B1 B17 A4 J618 J573
29 29 SG SG 4 4 SG (S16) CLMFCL
122 A11 RSV 22 84 AD[09] GDI[0] MAD[13] 29 29 A15 A15 17 8 PWRFNL B13 3 1 3 1 1 8 A3 4 1 1 1 CST-L-TR-H-CLT
30 30 NC +3.3VA 5 5 RVLHP REVLV-HP-SNR +24VD1
123 BA0 SG 23 85 AD[08] SG MAD[15] 30 30 J50 A14 A14 16 9 SG B12 2 2 2 A2 3 2 2 2 (CLT16)
F 31 31 +5.1VB SCNT-1 +3.3VA 6 6 +5.1VB (S8) CLMFDL F
124 +3.3VA +3.3VA 24 86 C/BE[0] SG MAD[17] 31 31 1 5 A13 A13 15 10 PDWN B11 1 3 1 A1 2 3 J572
32 32 PLTN-SNR PLTN-1A VSYNC- SG 7 7
125 CLK1 CLK 25 87 AD[07] RDI[9] ROMDT-0 32 32 2 4 A12 A12 14 11 PWRFNH Automatic duplexing unit 1 4 1 1 CST-L-TR-L-CLT
J423 J427 J526 J527 J523 CN103 33 33 (S7) SG SG +3.3VA 8 8 J434
126 A12 RST 26 88 +3.3VA RDI[8] +5.1VB 33 33 3 3 A11 A11 13 12 NC +5.1VB J564 2 2 (CLT15)
CCFL+ XSCL-1A 34 34 PHSYNC+ SG 9 9 B10 B1
1 A15 A1 A15 1 127 SG SG 27 89 +3.3VA RDI[7] LED-0 34 34 A10 A10 12 13 SG EEPCLK ADU-CLT 2 2 FG FG
LP-1A 35 35 MSRCKOUT- SG 10 10 B9 B2 CN435
2 A14 A2 A14 2 128 CKE +3.3VA 28 90 AD[05] RDI[6] A9 A9 11 14 +5.1VD EEPCS J587 (CLT7) 1 1 JPD model only
CCFL- WF-1A 36 36 SG +3.3VB 11 B8 B3 +24VD2 CN213 J675
(CCD)
3 A8 A8 A8 8 134 NC PME 34 96 AD[00] RDI(0) A3 A3 5 20 RVMPHC 6 6 3 1 J544 SG
YU LDDAT-1A 42 42 SCNM-BB SG +5.1VA B2 B9 ADUFU ADUCL B20 3 6 3 6 1 1 2TR-CONT-CLT
4 A7 A9 A7 9 135 NC AD[29] 35 97 +5.1VA SCLK-0 1 1 1 A2 A2 4 21 RVMPHA ADU-TRU-SNR 17 1 B17 CUPE1
2 2
Touch panel
PWA-F-CCD
LDLTH-1A 43 43 +24VD4 TXOUT3+ +5.1VA B1 B10 +24VD1 B19 4 5 4 5 2 2 (CLT5)
LCD
(LCD)
D.OFF B13 B3 B13 18 144 DQ52 AD[26] 44 106 AC SDATA OUT SHD-0 LAMP 1 1 +5.1VB PG EEPDIN 6 6 8 8 10 B8 SG
8 SG 52 52 1 PG 5 20 20 22 4 4 A5 A9 CN216 ADM2C B10 3 2 J532
D0 B12 B4 B12 19 145 NC C/BE[3] 45 107 AC BIT CLK SHP-0 NC 2 2 +5.1VB +24VD2 SG 9 7 11 B7 KTNR1B
9 RTS0-0A 53 53 2 INV-EXP LMPON-0A 6 19 19 21 5 A4 A10 1 ADM2B B9 4 1 1 K-TNR-SW
D1 B11 B5 B11 20 146 NC AD[24] 46 108 AC CODEC ID0 BLKCLP-0 NC 3 3 SG +24VD2 NC 10 6 12 B6 KTNR1A
10 CTS0-0A 54 54 3 (INV) +24VD4 7 18 18 20 6 A3 2 ADM2D B8 2 (S14)
D2 B10 B6 B10 21 147 NC AD[23] 47 109 AC CODEC ID1 ACLP-0 LANP 4 4 SG PG NC 11 5 13 B5 KTNDET
11 SOUT[0] 55 55 4 FG 8 17 17 19 PS-ACC 7 A2 NC 3 +24VD1 B7 J528
D3 B9 B7 B9 22 148 SG IDSEL 48 110 AC RESET ADCLK-1 5 5 +3.3VB PG NC CN212 4 14 B4 SG
12 SIN[0] 56 56 9 16 16 18 (PS) 8 A1 4 +24VD1 B6 J565 1 SIDE-COV-SW
B8 B8 B8 23 149 DQ53 SG 49 111 MOD AUDIO MON SG +3.3VB 1 3 15 B3 SG
SG 57 57 10 15 15 17 5 PG B5 1 5 2 (S44)
B7 B9 B7 24 150 DQ54 SG 50 112 RSV SG NC CN469 CN436 2 2 16 B2 SDCSW
G J429 J426 UD3-1A 58 58 11 16 J593 CN217 PG B4 2 4 J566 G
B6 B10 B6 25 151 DQ55 AD[21] 51 113 AUDIO GND +5.1VB NC +24VD1 +24VD2 COVSW 3 1 17 B1 +5.1VB
SCN15 UD2-1A 59 59 12 15 1 1 2 1 B3 3 3 1
1 1 B5 B11 B5 26 152 SG AD[22] 52 114 SG +5.1VB PWA-F-SLG +24VD4 +24VD1 +24VD2 ADU-SET-SW 4 CTLFED FED-L-SNR
SCN14 UD1-1A 60 60 13 14 14 14 2 2 SG B2 4 2 2
2 2 B4 B12 B4 27 153 DQ56 AD[19] 53 115 SYS AUDIO OUT +5.1VB PG PG (S37) 1 2 SG (S24)
(SLG) PG
SCN13 UD0-1A 61 61 14 13 13 13 3 3 B1 5 1 3
3 3 B3 B13 B3 28 154 DQ57 AD[20] 54 116 SYS AUDIO IN SG +24VD4 PG PG
(DSP)
SCN12 SG 62 62 12 12 12 4 4 J527 J556
1
2
3
4
5
6
7
8
9
10
4 4 B2 B14 B2 29 155 DQ58 SG 55 117 SYS AUDIO OUT GND SG PG +5.1VB NC +5.1VB
SCN11 LCDEN-1A 63 63 11 11 11 5 5 Bypass unit J545 A20 1 6 1
PWA-F-DSP
5 5 B1 B15 B1 30 156 DQ59 PAR 56 118 SYS AUDIO IN GND SG +24VD4 SG NC NC PSTPC FED-U-SNR
CN11
RET0 64 64 10 10 10 6 J631 18 1 A19 2 5 2
6 6 157 +3.3VA AD[17] 57 119 AUDIO GND SH-0 PG SFSSW SG (S23)
RET1 65 65 9 9 9 1 17 2 A17 A18 3 4 3
7 7 158 DQ60 AD[18] 58 120 AUDIO GND CCDSW SFB-FED-SNR +5.1VB +5.1VB
SG
SG
RET2 66 66 2 16 3 A16 A17 4 3 J555
8 8 159 DQ61 C/BE[2] 59 121 RSV CK2-0 (S36) SFBFED CTUFED
DFAK-0A
DFRQ-0A
DFTXD-0A
DFRAK-0A
DFCNT-0A
DFRXD-0A
RET3 67 67 DFRRQ-0A 3 15 4 A15 A16 5 2 1
DFSCST-0A
9 9 160 DQ62 AD[16] 60 122 MPC1ACT CK1-1 SG SG RGST-SNR
RET8 68 68 CN468 J629 14 5 A14 A15 6 1 2
10 10 161 DQ63 IRDY 61 123 VCC5V SHMONO-0 SOLSFB (S22)
RET9 69 69 +5.1VB SFB-SOL 2 2 13 6 A13 3
J42
1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
9 9
10 10
CN71
10
11
(KEY)
3 3 167 SA2 +10.5V +5.1VB +5.1VB +5.1VB TNLVL2 (S17)
LDFC-5 Option CN104 75 75 2 13 13 3 3 6 6 6 1 1 1 3 7 12 A7 A10 5 7 5 3 5
4 4 168 +3.3VA +10.5V +5.1VB NC NC NC PWA-F-FIL SFB-SNR TNLED
PWA-F-KEY
LDFC-6 L/S 76 76 3 14 14 4 4 5 5 5 2 2 2 2 A9 6 6 6 2 6
5 5 1 SG PG SG (FIL) (S35) AG
LDFC-7 FULL-C 77 77 RADF 4 15 15 5 5 4 4 4 3 3 3 1 A8 7 5 7 1 7
6 6 2 SG PG SLTBTNA
LDFC-8 MONO-C 78 78 5 16 16 6 6 3 3 3 J619 J507 A7 8 4 J543
7 7 Coin controler / 3 SG +24VD3 SFSZ3 +24VD1
LDFC-9 B/W 79 79 6 17 17 7 7 2 2 2 5 1 5 6 13 A6 A6 9 3 1 1 TNLVL-SHUT-SOL
8 8 Copy key card 4 SG +24VD3 CN470 SFSZ2 SG
LDFC-10 +5.1VA 80 80 7 18 18 8 8 1 1 1 4 2 4 5 14 A5 A5 10 2 2 2 (SOL2)
9 9 5 NC NC +24VD1 PWA-F-SFB SFSZ1 FRDSW
LDFC-11 SG 19 19 1 PS-FAN-MOT 3 3 3 4 15 A4 A4 11 1 J577
10 10 6 FAN-ACC M (SFB) SFSZ0 NC
LDFC-12 NC FG 20 20 FG FG FG 2 (M19) 2 4 2 3 16 A3 A3 1 FRNT-COV-SW
11 11 7 Option SG NC
LDFC-13 1 5 1 2 17 A2 A2 2 (S42)
12 12 SG NC
LDFC-15 1 18 A1 A1
H 13 13 H
LDON0 CN471
14 14 J634
LDON1 +12VB +12VB
15 15 1 3 1
SG PG PG
16 16 2 2 2 FG FG FG FG
NC NC NC
3 1 3
JPD model only
1 2 3 4 5 6 7 8
10.3 Electric Parts Layout
[A] Unit construction [B] Scanner unit [B] Scanner unit [C] Control panel unit [D] Process unit
[B-1] Motor, sensor, lamp [B-2] Switch, PC board, heater, thermostat, other parts [D-1] Motor, sensor, switch, clutch, solenoid
A4 series
M15
M1
Drive unit
S7 S5
EXP
Front side
S2
S3
[D] Process unit [D] Process unit [E] Laser unit [F] Paper feeder unit [G] Transport unit
[D-2] Motor, sensor, switch, solenoid, heater, ther- [D-3] Motor, switch
mistor, thermostat
CLT2 CLT3
S45*
M3 S31 S27 CLT5
S20
S14 S33 S29
SNS S18
SOL2 S32
S25 S22
S28
S17 S34
M13 S23
S42
ERS
S26 S30
S44 S43
LDR
THM4
THMO3* DH4* S24
Front side
M4
DH3* Front side
S13 Front side Front side
Front side
[H] Bypass unit [I] Automatic duplexing unit [J] Fuser unit [K] Drive unit [L] PC board unit
M17
HDD
M21
M6 IH
SFB S37 M7
S38
SYS
S39 M18
S40
M5
CLT6 DRV M8
IH-COIL
M19
CLT7 CLT12
M12 M9 LGC
CLT14
ADU
THMO1 CLT8 CLT13
SOL3 CLT15
THM2 CLT9
CLT16 BRK
S35 M10
Front side THM3 Front side CLT10
S36 CLT11 FIL
THM1
Front side PS
M5
ADU-MOT
ADU motor
[I] 6-G S9
COLR-TNR-SNR
Color toner cartridge sensor
[D-1] 7-D Electromagnetic spring clutches LDR
PWA-F-LDR
Laser driving PC board (LDR board)
[E] 8-B
MAIN-MOT COLR-ATTNR-SNR Wire harness PWA-F-SNS
M6 [K] 6-B S10 [D-1] 7-C Symbol Name Figure SNS [E] 8-B
Main motor Color auto-toner sensor location H-sync signal detection PC board (SNS board)
EXIT-MOT K-DEV-POS-SNR TRBLT-CLN-CLT PWA-F-SFB
M7 [K] 6-G S11 [D-1] 7-E CLT1 [D-1] 7-D
Exit motor Black developer contact position detection sensor Transfer belt cleaner clutch SFB Bypass tray slide guide width detection PC board [H] 6-H
DRM-CLN-MOT K-DEV-TIM-SNR CST-U-FEED-CLT (SFB board)
M8 [K] 8-D S12 [D-1] 7-E CLT2 [F] 8-D
Drum cleaner brush motor Black developer contact timing detection sensor Upper drawer feed clutch PWA-F-ADU
CST-L-FEED-CLT ADU [I] 7-G
TRSP-MOT K-ATTNR-SNR CLT3 [F] 8-F ADU driving PC board (ADU board)
M9 [K] 6-C S13 [D-2] 7-E Lower drawer feed clutch
Transport motor Black auto-toner sensor PS-IH 7-B
2TR-CONT-CLT IH [K]
TRY-MOT K-TNR-SW CLT5 [G] 8-F IH control PC board (IH board) AC wire harness
M10 [K] 8-F S14 [D-2] 8-G 2nd transfer roller contact clutch
Tray-up motor Black toner cartridge switch PWA-F-DRV
SFB-FEED-CLT DRV [K] 6-G
DEV-MOT TRBLT-HP-SNR1 CLT6 [H] 6-H Driving PC board (DRV board)
M11 [K] 6-B S15 [D-1] 7-F Bypass feed clutch
Developer motor Transfer belt home position sensor-1 PWA-F-SYS
ADU-CLT SYS [L] 3-A
REVLV-MOT TRBLT-HP-SNR2 CLT7 [I] 6-F System control PC board (SYS board)
M12 [K] 6-F S16 [D-1] 7-F ADU clutch
Revolver motor Transfer belt home position sensor-2 PWA-F-LGC
COLR-DEV-TNR-CLT LGC [L] 6-A
CCL-MOT TNLVL-SNR CLT8 [K] 8-D Logic PC board (LGC board)
M13 [B-1] 8-C S17 [D-2] 8-H Color developer toner supply clutch
Charger cleaner motor Image quality sensor PWA-F-FIL 6-H
COLR-DEV-CLT FIL [L]
SCAN-FAN-MOT TR2-POS-SNR CLT9 [K] 8-D Filter PC board (FIL board) AC wire harness
M15 [B-1] 4-F S18 [G] 8-G Color developer drive clutch
Scanner unit cooling fan 2nd transfer roller position detection sensor
LSU-FAN-MOT TEMP/HUMI-SNR K-DEV-CLT
M16 [D-1] 7-D S19 [D-1] 7-D CLT10 [K] 8-D
Laser unit cooling fan Temperature/humidity sensor Black developer drive clutch
K-DEV-LIFT-CLT
M17
IH-FAN-MOT
IH control board cooling fan
[K] 8-A S20
USD-TNR-FLL-SNR
Toner bag full detection sensor
[D-2] 8-C CLT11
Black developer lifting clutch
[K] 8-C Thermistors and thermostats
OZN-FAN-MOT RGST-SNR RGST-CLT Wire harness
M18 [K] 8-A S22 [G] 8-G CLT12 [K] 8-D Symbol Name Figure
Ozone exhaust fan Registration sensor Registration clutch location
PS-FAN-MOT FED-U-SNR CST-U-TR-L-CLT THMS-EDGE-FBLT
M19 [L] 5-H S23 [G] 8-G CLT13 [K] 8-D THM1 [J] 7-C
Power supply cooling fan Upper drawer feed sensor Upper transport clutch (Low speed) Front edge thermistor
INTRNL-FAN-MOT FED-L-SNR CST-U-TR-H-CLT THMS-MAIN-FBLT
M20 [D-1] 7-D S24 [G] 8-G CLT14 [K] 8-D THM2 [J] 7-C
Internal cooling fan Lower drawer feed sensor Upper transport clutch (High speed) Main thermistor
HDD-FAN-MOT CCL-F-POS-SW CST-L-TR-L-CLT THMS-SUB-FBLT
M21 [L] 5-A S25 [D-3] 8-C CLT15 [K] 8-F THM3 [J] 7-C
HDD cooling fan Charger cleaner front position detection switch Lower transport clutch (Low speed) Sub thermistor
CCL-R-POS-SW CST-L-TR-H-CLT THMS-DRM
S26 [D-3] 8-C CLT16 [K] 8-F THM4 [D-2] 7-F
Charger cleaner rear position detection switch Lower transport clutch (High speed) Drum thermistor
CST-U-TRY-SNR THERMO-FSR
S27 [F] 8-E THMO1 [J] AC wire harness
Fuser thermostat
Lamps and heaters Upper drawer tray-up sensor
THERMO-SCN-DH
CST-L-TRY-SNR THMO2 [B-2] AC wire harness
S28 [F] 8-E
Symbol Name Figure
Wire harness
location
Lower drawer tray-up sensor Solenoids Scanner damp heater thermostat
THERMO-DRM-DH
EMP-U-SNR Wire harness THMO3 [D-2] AC wire harness
LP-EXPO S29 [F] 8-E Symbol Name Figure Drum damp heater thermostat
EXP [B-1] 3-G Upper drawer empty sensor location
Exposure lamp
EMP-L-SNR ATTNR-SHUT-SOL
LP-ERS S30 [F] 8-E SOL1 [D-1] 7-D
ERS [D-2] 7-E Lower drawer empty sensor Color auto-toner sensor shutter solenoid
Discharge LED
NEMP-U-SNR TNLVL-SHUT-SOL
S31 [F] 8-E
IH-COIL
IH-COIL
IH coil
[J] AC wire harness Upper drawer paper stock sensor SOL2
Image quality sensor shutter solenoid
[D-2] 8-H Others
NEMP-L-SNR SFB-SOL Wire harness
SCN-L-DH S32 [F] 8-F SOL3 [H] 6-G Symbol Name Figure
Lower drawer paper stock sensor Bypass pickup solenoid location
Scanner damp heater (Left)
DH1 [B-2] AC wire harness CST-U-SW
* Optional for NAD/MJD model, standard for other S33 [F] 8-E INV-EXP
Upper drawer detection switch INV [B-2] 4-G
models Inverter board
CST-L-SW LCD
SCN-R-DH S34 [F] 8-E
Lower drawer detection switch LCD [C] 1-G
DH2
Scanner damp heater (Right)
* Optional for NAD/MJD model, standard for other
[B-2] AC wire harness
S35
SFB-SNR
[H] 6-H
Transformer LCD panel
HDD
Bypass paper sensor Wire harness HDD [L] 5-B
models Symbol Name Figure Hard disk
DRM-DH SFB-FED-SNR location PS-ACC 5-G
S36 [H] 6-G PS [L]
Drum damp heater Bypass feed sensor PS-HVT Switching regulator AC wire harness
DH3 [D-2] AC wire harness HVT [K] 6-D
* Optional for NAD/MJD model, standard for other ADU-SET-SW High-voltage transformer BREAKER
S37 [I] 6-G BRK [L] AC wire harness
models ADU opening/closing switch Breaker
CST-DH ADU-TRU-SNR
S38 [I] 6-F
DH4 Drawer damp heater [F] AC wire harness ADU entrance sensor
* Only for JPD model of all equipments ADU-TRL-SNR
S39 [I] 6-F
ADU exit sensor
EXIT-SNR
S40 [J] 6-C
Exit sensor
MAIN-SW 8-A
S41 [B-2]
Main switch AC wire harness
FRNT-COV-SW
S42 [G] 8-H
Front cover opening/closing switch
05/11