Documente Academic
Documente Profesional
Documente Cultură
HISTAR®
Innovative high strength steels
for economical steel structures
Shanghai World Finance Center, P.R. China
1. Introduction 5
4. Fabrication guidelines 15
Your partners 21
1
Hot rolled sections in
sustainable construction
The preservation of natural resources in our building material in the world. In the modern safety. The inhabitants and their social
industrialized societies has become a priority electric arc furnace (EAF) route, steel is environment live in a clean, uncontaminated
in the creation of the built environment. produced using 100% scrap as a raw material surrounding as steel in structures does
Consequently, the industrialized building (upcycling). Also, used steel elements can be not release any harmful substances
concepts have to comply on one hand with deployed for further use in renovation and into the environment and represents
changing economical parameters like the refurbishment of existing buildings. In addition, therefore no danger to living beings.
incorporation of life cycle analyses in the the EAF technology of steel allows for
design of buildings, on the other hand with significant reductions of noise, particle- and The aim of this brochure is to guide the
technological changes for considering at an CO2-emissions as well as water and primary reader towards choosing the appropriate
equal level sustainability goals with respect to energy consumption in the production mills. steels and using their full potential,
the environment, economy and society. thus creating the best conditions for a
l Economical aspects of sustainability contemporary, economical, ecological and
These three sustainability goals are in nature: consistent sustainable construction.
Here, the investors are mainly concerned
l ecological with the reduction of investment costs,
l economical the optimization of operational costs and
l socio-cultural the achievement the longest possible
service life in combination with high
They are both interdependent as well flexibility in use of the building. Hot rolled
as ambivalent and they must provide a sections in structural steel allow architects
coherent response to complex questions and designers to easily achieve the
for insuring to the future generations a built requirements of the investors by combining
environment in which it is worth living. high quality, functionality, aesthetics, low
weight and fast construction time.
Sustainable construction using hot rolled steel Recovered steel can be recycled indefinitely.
sections is fully consistent with the various Assuming an appropriate design, whole
aspects of the three sustainability goals. structures or their individual steel elements
can be re-used after dismantling of the
l Ecological aspects of sustainability original building and offer so significant
economical life-cycle potential.
The main ecological goals aim at using building
materials that are safe from health and l Socio-cultural aspects of sustainability
environmental points of view, at reducing
building waste when dismantling buildings at This aspect allows the architect to
the end of their useful life, and at preserving reconcile his own aesthetic demands for
as best as possible the energy content in a building with the social expectations
the building materials, thus maintaining their of its surrounding environment. Again,
ideal efficiency, Here, the structural steels thanks to the prefabrication construction
offer high material efficiency and the hot system, hot rolled steel sections provide
rolled sections constitute the most recycled the user with transparent and lean
structures combined with robustness and
3
© Chuck Choi - Architect: Foster & Partners - Hearst Tower, NYC
1. Introduction
5
2. Characteristics of the HISTAR® steels
HISTAR® 355
The HISTAR grades for offshore applications
offer the following additional features:
l improved deformation properties in
through thickness direction with respect
to the resistance to lamellar tearing
(Z qualities). Material thickness (mm)
l notch impact properties in
transverse direction.
l maximum ratio between yield
strength and tensile strength.
Table 1: Comparison table for HISTAR grades
Standards
HISTAR European and national standards Previous standards
Yield
EN 10025-4: EN 10025-2: EN 10225: ASTM JIS G 3106: NF A 35-504 NF A 35-501 DIN 17102 DIN 17100 BS 4360
strength
(MPa) 2004 2004 2001 A 913-07 2004 NF A 36-201
3. Types of sections
7
2. Characteristics of the HISTAR® Steels
Chemical composition
Ladle analysis [%]
Grades C Mn Si (3) P S Al (2) Nb Ti V CEV(1) max.
max. max. max. max. max. min. max. max. max. Nominal thickness [mm]
> 63
≤ 63 ≤ 125
HISTAR 355 0.12 1.60 0.30 0.035 0.030 0.02 0.05 0.050 0.10 0.39 0.39
HISTAR 355 L 0.12 1.60 0.30 0.030 0.025 0.02 0.05 0.050 0.10 0.39 -
HISTAR 460 0.12 1.70 0.30 0.035 0.030 0.02 0.05 0.050 0.12 0.41 0.43
HISTAR 460 L 0.12 1.70 0.30 0.030 0.025 0.02 0.05 0.050 0.12 0.41 -
Mechanical properties
Grades
Tensile test Charpy V-notch impact test (1)
-20 47
HISTAR 355 L 355 - 470-630 22
-50 27
0 47
HISTAR 460 460 450 540-720 17
-20 40
-20 47
HISTAR 460 L 460 - 540-720 17
-50 27
(1) Mean value of three tests for full size specimens with no single value less than 70 % of the guaranteed average value. The provisions according to EN 10025:2004 are applicable.
2. Characteristics of the HISTAR® Steels
Chemical composition
Grades
Ladle analysis [%]
HISTAR 355 TZ
0.12 1.60 0.30 0.025 0.010 0.02 0.04 0.025 0.06 0.38
OFFSHORE
HISTAR 355 TZK
0.12 1.60 0.30 0.020 0.007 0.02 0.04 0.025 0.06 0.38
OFFSHORE
HISTAR 460 TZ
0.12 1.70 0.30 0.025 0.010 0.02 0.05 0.025 0.06 0.39
OFFSHORE
HISTAR 460 TZK
0.12 1.70 0.30 0.020 0.007 0.02 0.05 0.025 0.06 0.39
OFFSHORE
1) CEV = C + Mn/6 + (Cr + Mo + V)/5 + (Cu + Ni)/15
(2) When other N-binding elements are used, the minimum Al value does not apply.
(3) Upon agreement: Si = 0.14 - 0.25 % and P ≤ 0.035% max. for capability of forming a zinc layer during hot-dip galvanisation.
Mechanical properties
Tensile test Through thickness tensile test (1) Charpy V-notch impact
test (2)
Min. yield strength Tensile Minimum Min. reduction Longitudinal Transverse
Grades
Re strength elongation A of area Zz direction direction
[MPa] Rm Lo=5.65√So (3)
(1) Through thickness testing upon agreement. Mean value of 3 tests. Only for t >15mm.
(2) Mean value of three tests for full size specimens with no single value less than 70 % of the guaranteed average value. The provisions according to EN 10225: 2001 are applicable.
(3) Tested upon agreement.
(4) For thickness ≤ 25 mm, Charpy V test at -20°C
9
3. Weight reduction of steel structures
through the use of HISTAR® steels
High strength HISTAR grades allow, in com-
parison with conventional structural steels, to
reduce the weight and material costs of steel
structures, and to cut welding and assembly
156 % time (see Figures 2,3 and 4).
100 %
70 %
68 %
Relative
weight
Relative
material costs
Steel grade S 235 JR S 355 JR HISTAR 460 Figure 2: Economical use of HISTAR steel in columns
Section HE 280 M HE 320 B HE 300 A
Ultimate load (kN) 4578 4382 4396
160 %
156 %
Buckling length: 3,5m
100 %
70 %
68 %
Relative
weight
Relative
material costs
Steel grade S 235 JR S 355 JR HISTAR 460 Figure 3: Economical use of HISTAR steel in heavy
columns
Section HD 400 x 1086 HD 400 x 677 HD 400 x 463
Ultimate load (kN) 25254 24580 25156
70 000
Ultimate load (kN)
HISTAR 460
Relative ultimate load
60 000
142 %
L
50 000
125
S 355
HD 400 x 1086
40 000 100 %
30 000 S 235
70 %
20 000
10 000
11
ArcelorMittal Photo Library - Architect: Dominique Perrault - Velodrome, Berlin
125 115 130 Due to the high yield strength of HISTAR beams,
35 90 it is possible to substitute complicated and
expensive built-up sections by economical hot
Fabrication
rolled beams (see Figure 5).
costs
Weight
Material costs
Weld volume
125 %
112 %
110 % 87 %
100 %
81 %
70 %
7m
Steel grade S 235 JR S 355 JR HISTAR 460 Figure 6: Economical use of HISTAR beams as girders
Section HE 1000 B HE 900 A HE 700 A
Ultimate load (kN) 1657 1870 1640
100 %
78 %
73 %
53%
Steel grade S 235 JR S 355 JR HISTAR 460 Figure 7: Economical use of HISTAR beams in truss
Section HD 400 x 1086 HD 400 x 634 HD 400 x 463 Applications
Ultimate load (kN) 27027 26260 27117
13
4. Fabrication guidelines
The general recommendations given in this HISTAR steels offer a good weldability for The preheat temperature for avoiding cold
chapter shall be observed to ensure the manual and automatic processes, provided cracking represents the lowest temperature
successful fabrication, welding, and heat the general rules for welding are respected. before starting the first run and below which the
treatment of the fine-grained high-strength Shielded Metal Arc Welding (SMAW), Gas Metal weld region shall not fall during welding.
HISTAR 355 and HISTAR 460 steels for Arc Welding (GMAW), Flux-Cored Arc Welding
structural and offshore applications. (FCAW), and Submerged Arc Welding (SAW) are Thanks to the low carbon equivalent values of
processes successfully used to weld HISTAR 355 the HISTAR grades (see figure 8), it is generally
For aspects not covered within these guidelines, and 460 grades. not necessary to preheat, as long as:
it is recommended to ask the advice of the l the energy supply ranges between 10 and
Commercial Sections division of ArcelorMittal. Flame cut groove surfaces have to be descaled 60 kJ/cm,
by grinding before welding. HISTAR 355 / 460 l the temperature of the product is > 0° C,
2. Machining and conventional structural grades can be l electrodes with low hydrogen content and low
combined by welding. For these cases the carbon equivalent are used.
HISTAR 355/460 beams can be machined welding conditions of the conventional grade
under the same conditions as structural steels have to be integrated in the welding procedure.
featuring the same level of tensile strength.
Tool wear from drilling and cutting of beams in
HISTAR grades is similar to the one of beams in
structural grades of the same level of strength.
Figure 8: Preheating temperatures for conventional structural
and HISTAR grades (acc. to EN 1011-2:2001/method A)
3. Flame cutting
CEV [%] Thickness [mm]
HISTAR 355/460 beams can be cut with a torch, 125 Preheating
using a process normally applied to structural temperature [˚C]
0,7
steels featuring the same level of tensile
strength. No preheating is required when flame 80
0,6 es
cutting is performed at ambient temperatures ad
gr
el 40
> 0° C. te
0,5 als
n 12
tio
ven 125
n
0,4 Co 12
TAR
0,3 HIS
0,2
235 275 355 420 460 500
14
Diandong Powerplant, P.R China
15
4. Fabrication guidelines
HISTAR 460 may also be welded with l the mechanical properties of the weld metal The hydrogen content of the weld consumables
consumables containing hydrogen levels shall comply with the requirements of the is indicated in the standard designation as
between 5 and 10 ml/100g. In this case, a slight HISTAR grade, in particular the impact energy, H5 or H10 respectively for contents lower
preheating is advised when combined with thick l matching or slight “overmatching” of the than 5 or 10 ml/100g. No hydrogen is
sections at a low range of heat input. tensile properties in comparison with the base present in the weld consumables for the flux
metal is common welding practice, free welding processes (GMAW, MAG).
Table 6 indicates the preheating requirements l in order to use the “no preheat” procedure, the
applicable for the HISTAR 460 grade in diffusible hydrogen content in the deposited 4.3 Weld bevel preparation
function of the thickness, heat input and weld metal must be low, i.e. H2 ≤ 10ml/100g
hydrogen content of the weld consumables. for HISTAR 355 and H2 ≤ 5ml/100g for The bevel preparation can de done by
HISTAR 460, oxycutting, milling, plasma or waterjet cutting.
Some preheating may be required for ambient l basic covered electrodes and fluxes are to be
temperatures < 0° C, electrodes with high dried before use for 2 hours at 300° C and Bevels for V or half V joints are possible without
hydrogen content, high restraint conditions or stored at 150° C in a drying oven and/or a restriction.
low heat input welds (such as repair welds, tack quiver. When using dry electrodes, only the
welds or single pass welds on thick material). storage at 150° C is required. The recom- For other bevel types (K or X joints) in
In case of special applications, the fabricator mendations of the manufacturer shall be material thicknesses greater than 63 mm, it is
may apply a more conservative preheating followed, recommended to locate the weld root at about
procedure. In any case, preheating is not l as for the welding of conventional structural a third up to a quarter of the material thickness.
detrimental to the quality of the HISTAR grades. steels, electrodes containing nickel are
recommended in case of high toughness
Drying of the groove area is recommended requirements at low temperature 5. Stress relieving
before carrying out welding or if the surface of (e.g. bridges, offshore).
the beam is wet. A stress relief post weld heat treatment (PWHT)
Table 7 summarises the information allowing may be necessary when the layout of the
4.2 Welding consumables a suitable choice of the welding consumables: structure and/or the expected stress condition
tensile and impact properties of the HISTAR after welding requires a reduction of the residual
The filler metal has to be selected in grades as well as the standards for the stresses.
order to ensure the intended mechanical classification of the welding consumables for
properties of the weld joint. the various welding processes. Typical examples Stress relieving of HISTAR steel grades is
The consumable should be chosen for choosing the welding consumables are performed at temperatures between 530° C and
according to the following criteria: included in the table. Other choices may also be 580° C. The holding time should be 2 minutes per
adequate. Advice on commercial designations mm of product thickness, but not less than 30
is available upon request and may be provided minutes and not more than 90 minutes.
by the welding consumable producers.
Flame straightening is defined as a fast and The operations of hot forming and normalizing Upon agreement, HISTAR grades are delivered
local heating in order to eliminate deformations at temperatures higher than those of the stress with a silicon content ranging between 0.14 %
or to give to a structural member a required relieving treatment are not suited for the HISTAR and 0.25 % and are as such capable of forming a
shape. HISTAR 355/460 grades can be flame steels. zinc layer during hot dip galvanising. Fabrication
straightened following the procedures usually recommendations for steel elements to be
applied to fine grain steels. The flame 8. Cold forming galvanized must be followed. More detailed
straightening temperature may go up to information on this topic are given in the
700° C in case of a local short heating over the The cold forming behaviour of the HISTAR brochure “Corrosion protection of rolled steel
entire product thickness. For local superficial steels is comparable to the one of conventional sections using hot dip galvanisation” (available
heating of the surface only, the flame structural steels of the same range of tensile upon request).
straightening temperature may go up to 900° C. strength. The usual cold deformation rules
apply. In particular, it is recommended to control 10. Beam Finishing
In order to improve the efficiency of the flame and limit the degree of cold deformation. Cold
straightening process, restrain forces should forming modifies the mechanical properties of To save time and costs to the customer, the
be applied to the structural element through steel; they should remain compatible with the structural shapes from ArcelorMittal can be
calibrated jacks or other suitable devices. In the intended use of the structure. delivered with processing like cold sawing,
areas to be flame straightened, the stresses drilling, coping, straightening, cambering, weld-
from the restraining forces shall be less than the edge bevelling, welding, and surface coating.
yield stress of the steel at elevated temperature.
Table 7: Choice of the welding consumables metals following the European classification
17
5. Technical delivery conditions
Tolerances on dimensions and weight of beams Ultrasonic testing is carried out upon agreement
in HISTAR grades and in structural steels are at an extra. The procedure for this test must be
identical. They are given in the sales catalogue agreed between the purchaser and the manu-
“Beams, Channels and Merchant Bars”. facturer.
19
Technical
Advisory
& Finishing
ArcelorMittal
Commercial Sections
66, rue de Luxembourg
L-4221 Esch-sur-Alzette
Luxembourg
Tel.: +352 5313 3014
Fax: +352 5313 3087
www.arcelormittal.com/sections
Although every care has been taken during the production of this brochure, we regret
that we cannot accept any liability in respect of any incorrect information it may contain
or any damages which may arise through the misinterpretation of its contents.
21
Notes
Notes
Notes
ArcelorMittal
Version 2008-1
Commercial Sections
www.arcelormittal.com/sections