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Revision: 0
Date: 15/01/2016
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7258-1400/14
CEYLON PETROLEUM CORPORATION Rev.: (0)
Project Title: Consultancy Services of a Jet A-1 Transfer Pipeline and Jet A-1 Storage Tanks
SUMMARY OF CHANGES
CHANGES LOG
.....................................................................................................................…
Revisions log
CONTENTS
1 SCOPE 4
3 TECHNICAL CONTENTS 6
3.1 Materials 6
3.2 Definition of design and detailing responsibilities 7
3.3 Design & detailing requirements for structural steel 8
3.4 Shop connections 9
3.5 Field connections 10
4 PROTECTIVE COATINGS 11
6 INSPECTION 12
1 SCOPE
This Engineering Standard, with the codes and documents referenced herein, shall govern
the design where required, shop detailing, fabrication, inspection and supply of structural
steel to be built in the CPC Land at Muthurajawela for the Jet A-1 Storage Tanks &
Associated Facilities.
BS EN 10055 Hot rolled Steel Equal Flange Tees with Radiuses Root and Toes- Dimensions
and Tolerances on Shape and Dimensions
BS EN 10056-1 Structural Steel Equal and Unequal Leg Angles – Part 1: Dimensions
BS EN 10058 Hot rolled flat steel bars for general purposes - Dimensions and tolerances
on shape and dimensions
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7258-1400/14
CEYLON PETROLEUM CORPORATION Rev.: (0)
Project Title: Consultancy Services of a Jet A-1 Transfer Pipeline and Jet A-1 Storage Tanks
BS EN 10279 Hot rolled steel channels - Tolerances on shape, dimensions and mass
BS EN 13479 Welding consumables - General product standard for filler metals and
fluxes for fusion welding of metallic materials
BS EN 20898-2 Mechanical Properties of Fasteners Part 2: Nuts with specified Proof Load
Values - Coarse Thread
BS EN ISO 898-1 Mechanical properties of fasteners made of carbon steel and alloy steel -
Part 1: Bolts, screws and studs with specified property classes – coarse
thread and fine pitch thread
ISO 888 Fasteners - Bolts, screws and studs; Nominal lengths, and thread lengths
BS EN ISO 1461 Hot dip galvanized coatings on fabricated iron and steel articles –
Specifications and test methods
BS EN ISO 12944 Paint and varnishes – Corrosion protection of steel structures by protective
paint systems
BS EN ISO 14122,
Parts 1 – 4 Safety of machinery – Permanent means of access to machinery
BS EN 10210 – 2 Hot finished structural hollow sections of non – alloy and fine grain steels –
Part 2: Tolerances, dimensions and sectional properties
Where the subject is not covered by the previous codes the following international codes
shall be applied.
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7258-1400/14
CEYLON PETROLEUM CORPORATION Rev.: (0)
Project Title: Consultancy Services of a Jet A-1 Transfer Pipeline and Jet A-1 Storage Tanks
AISC 303 -05 Code of Standard Practice for Steel Buildings and Bridges
ASTM A123 Standard Specifications for Zinc (Hot Dip Galvanized) Coatings on Iron
and Steel Products
3 TECHNICAL CONTENTS
3.1 Materials
Materials shall conform to the following, unless indicated otherwise in the drawings:
- Material for structural steel shall be Fe360 as per EN 10025 or an equivalent material.
For special high stressed members or elements Fe510 as per EN 10025 may be used (in
limited application and after approval by COMPANY).
- Grating shall be galvanized steel welded. Bearing bars shall be 30x3, mesh 30x50.
Other types of galvanized gratings, available on local market, may be used subject to
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7258-1400/14
CEYLON PETROLEUM CORPORATION Rev.: (0)
Project Title: Consultancy Services of a Jet A-1 Transfer Pipeline and Jet A-1 Storage Tanks
approval by COMPANY. Floor plate shall be galvanized and it shall have raised pattern
and 6 mm nominal thickness.
- High strength bolts shall be type class 10.9 as per EN 20898. Bolts type class 8.8 shall be
used only after COMPANY's written approval for certain cases.
- Bolts for minor connections may be of class 4.6 or 5.6 as per EN 20898.
DOCUMENTATION MANAGEMENT
- The CONTRACTOR shall provide the design drawings with the sizes of structural
members, base plates, and connections; connections shall be referred to standard
construction details or, if these are not applicable, to details shown on the drawings.
- On the basis of the documents received, the SUPPLIER shall prepare his documents in
accordance with the requirements of this section within the times scheduled in the
order, and shall send the required number of copies to the CONTRACTOR.
- Assembly erection drawings and shop fabrication drawings, although they need not be
approved by the CONTRACTOR since the SUPPLIER is responsible for their compliance
with the design, shall be sent to the CONTRACTOR before starting shop fabrication.
- The CONTRACTOR may require the total or partial redrawing of the shop drawings if
these do not ensure sufficient quality of the product.
- The SUPPLIER may, by written request, propose alternative solutions different from
those shown on the design drawings, subject to prior approval by the CONTRACTOR
who reserves the unquestionable right to accept or reject them in writing.
- The design drawings issued by the CONTRACTOR may be revised during the supply
to include any design modification or completion. In this case the SUPPLIER shall update
his drawings, highlight the latest revision number of the design drawing, and send the
required number of copies to the CONTRACTOR.
- Within the time agreed in the purchase order, the SUPPLIER shall send the
CONTRACTOR a reproducible copy of all final documents, including bills of materials
and quantities and quantity summary tables.
The SUPLIER shall provide his own quality control program together with inspection
procedures that ensure the compliance of his products with the requirements contained in
this document, with the design drawings, the other specifications and contractual
requirements, and with his own documents valid for construction.
GENERAL SPECIFICATION
Reference shall be made to General Specification 1400/13 "Structural Steelworks" and to
relevant Steel Standards.
ADDITIONAL REQUIREMENTS
- For welded truss-work, working lines not more than 15 mm greater than the offset to
the gravity axis of the member shall be used.
- On welded trusses, splices shall be detailed to ship the largest possible section as shop
assembled units.
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7258-1400/14
CEYLON PETROLEUM CORPORATION Rev.: (0)
Project Title: Consultancy Services of a Jet A-1 Transfer Pipeline and Jet A-1 Storage Tanks
Splices for bolted joints shall also be detailed. Field welding shall not be used for splices
unless specifically shown and noted on the arrangement drawing.
- Grating shall be banded at all ends and cut-outs. All banding bars shall be of the
same size as the bearing bars.
Grating shall be fastened to supporting members by bolts and clip assemblies designed
not to protrude above the deck elevation.
At least one grating hold down clip shall be installed at each corner of a grating panel.
Field cut, but do not band, all holes smaller than 200 mm in diameter.
Shop cut and band all holes 200 mm in diameter and larger.
For holes larger than 400 mm in diameter, split grating and band.
- All platforms, including circular platforms, ladders and cages shall be shop
assembled including posts, handrail, mid-rail and toe plate.
TOLERANCES
- All welds shall be in accordance with latest revision of the relevant AWS Specifications.
Snug tight is defined as tightness that exists when all plies are in firm contact, which will
vary from joint to joint depending on thickness and desire of parallelism of the
connected material.
In most joints the plies will pull together; however, in some joints, it may not be
possible at snug tight to have contact throughout the paying surface area.
4 PROTECTIVE COATINGS
- For galvanizing, painting and other coatings see the relevant General Specifications.
- All bolts (screws, nuts and washers) shall be galvanized in accordance with the
requirements of contractual documents.
Identification mark for each piece or structural member composed by several pieces
Diameter, length, class, and bolt tightening torque (the latter when specified on design
drawings)
6 INSPECTION
The materials and workmanship covered in this Specification can be subject to inspection in
the field or shop by a qualified Inspector.
However, such inspection shall not relieve the SUPPLIER of his responsibility to furnish
materials and workmanship in accordance with the Contract requirements.
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7258-1400/14
CEYLON PETROLEUM CORPORATION Rev.: (0)
Project Title: Consultancy Services of a Jet A-1 Transfer Pipeline and Jet A-1 Storage Tanks
The Inspector shall have the option to make, but shall not be limited to, the following types
of tests and inspections.
- Inspect shop-fabricated structural steel members and assemblies for conformance with
the requirements specified.
Radiographic testing.
Ultrasonic testing.
Extent and cost charge for testing shall be specified in the relevant Material Requisition.
- Sufficient bolt or connectors of the proper size and length to suit the material shipped
with each shipment shall accompany all shipments, including partial shipments.
- Ladders with ladder cages, handrails, platforms and trusses shall be shop assembled as
permitted by shipping limitations and with assurance of no damage.
- All steel erection shall be carried out without delay in a first class workmanlike
manner, in accordance with Codes and Standards (see Section 2) and as specified
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7258-1400/14
CEYLON PETROLEUM CORPORATION Rev.: (0)
Project Title: Consultancy Services of a Jet A-1 Transfer Pipeline and Jet A-1 Storage Tanks