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B.TECH MECHANICAL
BATCH 15-A
INDUSTRIAL SUPERVISOR:
MAAZ HUSSAIN
SUBMITTED BY:
M. SHAKEEL
STUDENT ID:
Certificate page # I
Acknowledgment page # II
Conclusion page # 33
This is to certify that the work present in this thesis entitled Supervised industrial
training has been carried out by Mr. Muhammad Junaid under our supervision. The
work is genuine, original and, in our opinion, suitable for submission to the Indus
University for the award of degree of B.TECH in Mechanical.
UNIVERSITY SUPERVISOR
___________________________________________
ENGR. RAFAY RUSHAIL
Lecturer
Faculty of Engineering Science & Technology
Indus University Pakistan
INDUSTRIAL SUPERVISOR
___________________________________________
Engr. MAAZ HUSSAIN
Project Engineer
MultiCon Engineers
Firstly, Thanks to Allah SWT and all praises to Allah for his blessings and strength
in accomplishment of our project.
I am highly indebted to Mr. Maaz Hussain for his invaluable advice, constant
supervision and guidance and for his support. I would like to thank him for giving
me this excellent opportunity to perform supervised industrial training under his
kind supervision.
Many thanks to Mr who showed great zeal in helping me and providing us the
conceptual and theoretical clarity in various areas. We would like to convey our
sincere gratitude to him.
.
This paper expresses the knowledge based on training programs within the
industry. The information gathered and discerned in this paper will explore the
training period, introduction of industry and academic experience of the
engineering students in industry and will give an insight on effectiveness of
training in industry. Training is the activity that is designed to provide learners
with the knowledge and skills needed for their jobs. Formal education from
academic institutions is basically the proper venue for acquiring appropriate
knowledge and skills necessary for future employment. Training is part of the
tertiary curriculum which connects the gap between theory and practice as well as
between classroom education and real industry life.
The setup is led by a team of professionals who have vast experience in respective
fields. It is a firm proficient of managing complete electrical planning and
execution interior designing, Trunkey furnishing of houses, offices, commercial
buildings, factories etc.
Its primary objective and mission statement is to ensure the defense of sea lines of
communications of Pakistan and safeguarding the maritime interests by executing
national policies through the exercise of military effect, diplomatic and
humanitarian activities in support of these objectives In addition to its war service,
the Navy has mobilized its war assets to oversee to conduct the humanitarian
rescue operations at home as well as taking participation in multinational task
forces mandated by the United Nations to prevent seaborne terrorism and privacy
off the coasts.
Introduction of industry:
Introduction of industry:
Looks after the Naval air stations, and is the commander of the Naval
Aviation, reporting into COMPAK.
This command looks after the repair, maintenance and logistic infrastructure of
PN.
Flag Officer Sea Training (FOST) Conducts all types of operational training
at Sea.
Commander North (COMNOR):
Looks after the Naval installations in the north of Pakistan. The COMNOR
commands the naval facilities in North-west Pakistan, Azad Kashmir, and
Northern Areas of Pakistan. The COMNOR is also a major part of Pakistan's
Northern Naval Command.
Headquarters:
The single headquarter for the Navy, the Navy NHQ, is located in Islamabad at the
neighborhoods of the Army GHQ, in the vicinity of Joint Staff Headquarters.
The NHQ function also includes the Judge Advocate General Corps of Navy, and
the Comptroller of Civilian Personnel, the Hydrographer of the Navy (HPN) of
the Hydrographic Corps; the Engineer-in-Chief of Naval Engineering Corps
(NEC); Surgeon General of Navy; Quartermaster General of the Navy.
REPORTING PERIOD:
Industrial supervisor gives me an opportunity to perform each task for two weeks.
In 7th semester initiallysupervisor engages me on engine performance tests after
some time he shift me to engine shop. In 8th semester supervisor initially engages
me on office work to learn “how to maintain the record of vehicles.”
After that he shifts me to workshop to observe different jobs related to
maintenance of vehicles.
STEP 1 Remove the fuel pump and fuel-injection fuses. Disconnect the main
wire to the coil and spark plug wires; remove spark plugs.
STEP 2 Start the threaded end of the compression gauge in a spark plug hole by
hand.
STEP 3 Turn the ignition on, depress the throttle, and crank the engine four
revolutions. This should result in a stable reading; if not, crank up to 10
revolutions, but do the same with all cylinders.
STEP 4 Mark the pressure reading for each cylinder on the valve cover in chalk,
then move to the next cylinder.
TIP For a cylinder below 100 psi, pour 1 teaspoon of engine oil into the plug
hole and retest. If the reading jumps, the piston rings are worn. If not, think
valve problems.
2ndACTIVITY:
How to carry out vacuum test of petrol engine.Procedure is as follows:
3rdACTIVITY:
How to check the average or TMPG (total miles per gallon).procedure is as
follows:
1. Remove diesel supply line and put it in a 4 liter gallon filled with diesel.
2. Note the kilometers on odometer.
3. Start driving vehicle up to the end of diesel i.e. 40 km.
4. Note the kilometers driven divide it by 4.
5. So our vehicle average is 10 km/l.
6. Normalize the fuel supply system.
4thACTIVITY:
How to check the lubrication system. Procedure is as follows:
5th ACTIVITY:
How to check the cooling system procedure is as follows:
6th ACTIVITY:
7th ACTIVITY:
8th ACTIVITY:
9th ACTIVITY:
10th ACTIVITY:
11th ACTIVITY:
12th ACTIVITY:
1st ACTIVITY:
2nd ACTIVITY:
3rdACTIVITY:
4thACTIVITY:
5thACTIVITY:
6thACTIVITY:
7thACTIVITY:
8thACTIVITY:
9thACTIVITY:
10thACTIVITY:
11thACTIVITY:
12thACTIVITY:
I would like to make some improvements in this workshop. Few suggestions are as
under:
ACADEMIC EXPERIENCE :
In 2nd activity “vacuum test of petrol engine” which start from 1 st march
2018 and ends on 15 March 2018. In this activity initial three days I observe
procedure and note down readings. Next two days perform dismantling task.
Next week I perform complete task.
In 3rd activity “TMPG of engine” which start on 16 March 2018 and ends on
28 March 2018. I was completely involved in the procedure.
In 5th activity “how to check cooling system of engine” which start from 13
April 2018 and ends on 27 April 2018.In first week I perform coolant top up
and hoses change job. In 2nd week I diagnose overheating problems.
In 7th activity “how to remove transmission from engine” which start from
12 may and ends on 25 may 2018. In first week I observe how to remove
transmission from engine. In 2nd week I observed how to check clutch
components.
In 8th activity “how to remove engine” which start from 26 May 2018 and
ends on 8 Jun 2018. In first week I observe how to engage hydraulic jack to
engine. In 2nd week I pump and control jack movement.
In 11th activity “how to remove piston from cylinder block” which start from
16 July and ends on 30 July 2018. In first week I only check the alignment
of connecting rod and perform housekeeping job. In 2nd week I remove
piston from block.
In 12th activity “how to remove crank shaft” which start from 31 July and
ends on 15 August 2018. In first week I observe how to remove crank shaft.
In 2nd week I worked on removal of crank shaft.
In 5th activity “how to tune up petrol engine” which start from 29 October
2018 and ends on 11 November 2018. In first week I only replace air and
cabin air filter. Next week I perform complete tuning.
In 6th activity “how to tune up diesel engine” which start from 12 November
2018 and ends on 25 November 2018. In first week I change air and cabin
filter. Next week I perform complete tuning.
1n 10th activity “how to check starting system” which start from 7 January
2019 and end on 20 January 2019. In first week I check only battery
condition. In next week I observe how to check self starter etc.
In 11th activity “how to check charging system” which start from 21 January
2019 and ends on 3 February 2019. In first week I perform battery and fan
belt check. In next week I observe how to check other components.
In 12th activity “how to check ignition system” which start from 04 February
2019 and ends on 15 February 2019. In first week I check spark plugs. In
next week I check ignition coil and C.B point.
I have a strong opinion that the industrial training was advantageous for me. In my
opinion, industrial training can help in reforming and grooming students in their
profession and can produce better engineers. It is suggested that academic
institutes should take keen interest in arranging such trainings in industries. So that
students will get a better chance to work in a market oriented professional
environment compared to their academic institute laboratory.