400kV Cable Technical Data Sheet

Document: OETC-AMP-O-AMT-A-043:A2
Rev: 1
Standard Specification 400/220/33kV Substations:
Appendix 1, Annex 2, Section 19 – Cable and Acc (Above 150 kV up to 400 kV) – Cable - Technical Data Sheet
SECTION 19 – UNDERGROUND CABLE AND ACCESSORIES

(ABOVE 150 KV UP TO 400 KV) – 400 KV CABLES - TECHNICAL DATA SHEET
Post Box: 1224, Postal Code: 131, Hamriya, Sultanate of Oman. website: www.omangrid.com
Rev: 1
TECHNICAL DATA SHEETS

400 kV XLPE Insulated Underground Cable
(To be Completed and Signed by the Tenderer)
tem Description Unit Required Offered

400 KV XLPE INSULATED SINGLE CORE
UNDERGROUND CABLES
1 GENERAL
1.1 Cable manufacturer name
1.2 Country of manufacturer
1.3 Manufacturer quality system
Applicable standards for manufacturer quality
1.4 ISO9001
system
Name of company certifying manufacturer
1.5
quality system
Validity of certification for manufacturer
1.6
quality system
1.7 Applicable standard(s) for the cable IEC 62067
1.8 Description of the cable
1.8.1 Number of cores 1
1.8.2 System Voltage kV 400
1.8.3 Conductor Size mm2
1.8.4 Insulation type XLPE
Lead or
1.8.5 Metallic sheath
Aluminum
1.8.6 Over sheath type HDPE(ST7)
1.9 Pre-qualification (PQ) Test
1.9.1 PQ tests performed Yes/No
1.9.2 Date of type tests dd-mm-yy
Name of testing station or certification body
1.9.3
for PQ tests
Country of testing station or certification body
1.9.4
for PQ tests
Post Box: 1224, Postal Code: 131, Hamriya, Sultanate of Oman. website: www.omangrid.com Page 1 of 22
Rev: 1

Heating Cycle test at Conductor temperature

0
1.9.5 at highest temperature point (for 99 heat C/>2hrs 95
cycles)
Heating Cycle test at Conductor temperature

at highest temperature point (for 81 heat 0
1.9.6 C/>2hrs 105
cycles) during emergency overload
conditions
1.10 Type Tests
1.10.1 Type tests performed Yes/No Yes
1.10.2 Date of type tests dd-mm-yy
Name of testing station or certification body
1.10.3
for type tests
Country of testing station or certification body
1.10.4
for type tests
1.11 Short Circuit Test (IEC 60949)
1.11.1 Short circuit test for cable Yes/No Yes
1.11.2 Short circuit test for Joint Yes/No Yes
1.11.3 Short circuit test for conductor Yes/No Yes
1.11.4 Short circuit test for metallic sheath Yes/No Yes
1.11.5 Short circuit test for termination Yes/No Yes
1.11.6 Short circuit test for GIS Yes/No Yes
1.11.7 Short circuit test for Transformer termination Yes/No Yes
2 CONSTRUCTION DATA
2.1 Conductor Details:
2.1.1 Applicable standards for conductors IEC 60228 class 2
2.1.2 Material for conductors copper wires
Minimum cross-section (electrical) of
2.1.3 mm²
conductor
Rev: 1


2.1.4 Individual wire insulated from each other Yes/No Yes
Enameled /
2.1.5 Insulation of each wire
Standard
2.1.6 Ratio between enameled and bare wires 2 to 2.5
Segmental stranded (Milliken) and
2.1.7 Yes/No Yes
compacted
2.1.8 Minimum number of segments No. 5
2.1.9 Individual segment insulated Yes/No Yes
2.1.10 Number of wires per segment No.
2.1.11 Shape of the segment
2.1.12 Approximate diameter of conductor mm
Details of Conductor water blocking
2.2
material
2.2.1 Swelling compound Yes/No
2.2.2 Swelling tape for each layer of wires Yes/No
2.3 Conductor binder details:
2.3.1 Material of conductor binder
2.3.2 Copper tape binder Yes/No
2.3.3 Semi-conductive tape binder Yes/No
2.3.4 Number of tape binder 1
Details of Water blocking over Conductor
2.4
binder:
Water
2.4.1 Material of water blocking
swelling tape
2.4.2 Number of water blocking tapes 1
2.5 Conductor screen Details:
Semi-
conducting
2.5.1 Material of conductor screen
XLPE, super-
smooth
Rev: 1


Supplier of insulation raw material (PE) for
2.5.2
conductor screen
2.5.3 Compound Identification reference No.
2.5.4 Minimum thickness of conductor screen mm 1.5
2.5.5 Nominal thickness of conductor screen mm
2.5.6 Maximum thickness of conductor screen mm
2.5.7 Thermal resistivity of conductor screen °C.m/W 3.5
Ωm at
2.5.8 Volume resistivity of conductor screen 1000
90 oC
Allowable protrusion in conductor screen at
2.5.9 µm 50
conductor screen & insulation interface
2.5.10 Approximate diameter over conductor screen mm
2.6 Insulation Details:
Ultra clean
2.6.1 Material of insulation
XLPE
2.6.2 Supplier of raw material for XLPE insulation
2.6.3 Compound Identification reference No.
2.6.4 Minimum thickness of insulation (acc. to IEC) mm
2.6.5 Nominal thickness of insulation mm 26.0
Maximum thickness of insulation (acc. to
2.6.6 mm
IEC)
2.6.7 Thermal resistivity of insulation °C.m/W 3.5
Allowable protrusion in insulation at
2.6.8 µm 50
insulation and insulation screen interface
2.6.9 Concentricity % <5
2.6.10 Total diameter (approx.) over insulation mm
2.7 Insulation screen (non-metallic) details:
Semi-
conducting
2.7.1 Material of insulation screen
XLPE, super-
smooth
Rev: 1


Supplier of insulation raw material (PE) for
2.7.2
insulation screen
2.7.3 Minimum thickness of insulation screen mm 1.5
2.7.4 Nominal thickness of insulation screen mm
2.7.5 Thermal resistivity of insulation screen °C.m/W 3.5
2.7.6 Volume resistivity of insulation screen Ω at 90 oC
Allowable protrusion I n insulation screen at
2.7.7 µm 50
insulation and insulation screen interface
2.7.8 Approximate diameter over insulation screen mm
Simultaneous Extrusion method of conductor
2.7.9 screen, insulation and insulation screen (long Yes/No Yes
land die, vertically catenary)
2.7.10 Method of curing (gas /silicone)
Method of cooling (silicon/water/nitrogen,
2.7.11
etc.)
2.7.12 Degassing of cable insulation core
2.7.13 Minimum duration for degassing Days
2.7.14 Temperature of degassing process °C
Residual methane content from degassing
2.7.15 % < 10%
process
Bedding/ cushioning layer over cable
2.8 insulation core ( after insulation screen)-
Details
Semi-
conducting
2.8.1 Material of bedding layer
Water
swelling tape
2.8.2 Minimum thickness of bedding layer mm
2.8.3 Nominal thickness of bedding layer mm
2.8.4 Thermal resistivity of bedding layer °C.m/W 3.5
2.8.5 Approximate diameter over bedding layer mm
Rev: 1


2.8.6 Metallic screen over Insulation Core
2.8.7 Material of metallic screen Copper wires
2.8.8 Number of wires for metallic screen No.
2.8.9 Each wire cross section of metallic screen mm2
2.8.10 Total cross-section of metallic screen mm2
2.8.11 Approximate diameter over metallic screen mm
Bedding/cushioning layer ( after metallic
2.9
screen)-Details :
Semi-
conducting
2.9.1 Material of bedding layer
water swelling
tape
2.9.2 Minimum thickness of bedding layer mm
2.9.3 Nominal thickness of bedding layer mm
2.9.4 Thermal resistivity of bedding layer °C.m/W 3.5
2.9.5 Approximate diameter over bedding layer mm
Core metallic sheath Details ( In case Lead
2.10
Sheath proposed):
2.10.1 Applicable standards for metallic sheath EN 12548, 50307
2.10.2 Material of metallic sheath Lead alloy
2.10.3 Minimum thickness of metallic sheath mm 3.0
2.10.4 Nominal thickness of metallic sheath mm
2.10.5 Minimum cross-section of metallic sheath mm2
2.10.6 Density of metallic sheath kg/dm3
2.10.7 Specific electric resistance of metallic sheath mm2Ω/m
Approximate cable diameter over metallic
2.10.8 mm
sheath
Core metallic sheath Details ( In case
2.11
Aluminum Sheath proposed):
2.11.1 Metallic sheath Aluminum
Rev: 1


2.11.2 Composition %
2.11.3 Type of corrugation Annular
2.11.4 Depth of corrugation

2.11.5 Minimum radial thickness mm
2.11.6 Nominal thickness mm
2.11.7 Cable diameter over the sheath mm
2.11.8 Cross-section area of sheath mm2
2.12 Anti-corrosion Layer Details:
2.12.1 Material of anti-corrosion layer Bitumen
2.12.2 Nominal thickness of anti-corrosion layer mm
2.13 Protective Over Sheath Details:
2.13.1 Applicable standards of over sheath IEC 62067
2.13.2 Material of over sheath HDPE(ST7)
2.13.3 Minimum density of over sheath g/cm3
2.13.4 Color of over sheath Black
2.13.5 Minimum thickness of over sheath mm 4.5
2.13.6 Nominal thickness of over sheath mm
2.13.7 Maximum thickness of over sheath mm 6.0
2.13.8 Thermal resistivity of over sheath °C.m/W 3.5
2.13.9 Termite resistant for over sheath Yes/No Yes
2.13.10 UV resistant for over sheath Yes/No Yes
2.13.11 Sulphide resistant for over sheath Yes/No Yes
2.14 Semi-conductive Outer Layer Details
Applicable Standards for Semi-conductive
2.14.1 IEC 60229
outer layer
2.14.2 Extruded semi-conductive outer layer Yes/No Yes
Rev: 1


2.14.3 Thickness of Semi-conductive outer layer mm
Length marking at every meter interval over
2.14.4 Yes/No Yes
Semi-conductive outer layer
Text embossed as specified over Semi-
2.14.5 Yes/No Yes
conductive outer layer
2.15 Cable overall diameter mm
2.16 Weight details:
2.16.1 Total cable (approx.) kg/m
Lead sheath (min) (in case proposed Lead
2.16.2 kg/m
Sheath)
2.16.3 Copper conductor (min) kg/m
2.16.4 Copper wire screen (min) Kg/m
Aluminum sheath (min) (in case proposed
2.16.5 kg/m
Aluminum Sheath)
ELECTRICAL DATA FOR INSULATION
3
COORDINATION
3.1 Rated voltage (Uo/U) kV 230/400
3.2 Reference voltage Uo for all tests kV 220
3.3 Highest system voltage (Umax) kV 420
3.4 Frequency Hz 50
Power frequency withstand voltage, 30
3.5 kVrms 440
minutes
3.6 Lightning Impulse withstand voltage (95 °C) kVpeak 1425
Standard switching impulse withstand
3.7 kVpeak 1050
voltage, phase to earth
3.8 Maximum partial discharge at 1.5 Uo
3.8.1 Partial Discharge (PD) during routine test pC <3
3.8.2 Partial Discharge (PD) during type test pC <3
Dielectric Stress at Normal Operating
3.9
Voltage
kV/mm
3.9.1 Over conductor screen
Rev: 1


kV/mm
3.9.2 Over insulation
3.9.3 Over insulation screen kV/mm

Dielectric Stress at Power Frequency
3.10
Withstand voltage
kV/mm
3.10.1 Over conductor screen
kV/mm
3.10.2 Over insulation
3.10.3 Over insulation screen kV/mm
CURRENT RATINGS, LOSSES AND
4 CONDUCTOR TEMPERATURE
Maximum current carrying capacity in flat
formation (direct buried) with Load Factor of
4.1
1.0 (IEC 60287), Losses and Conductor
Temperature Details:
Maximum current carrying capacity for a
single circuit (at Uo) assuming the following:
 40 °C ground temperature
 soil thermal resistivity of 1.2 °Cm/W,
4.1.1  load factor 1.0 A
 600mm spacing between phases
 1.2 meter burial depth
 cable arrangement in flat formation
 single bonding of metallic sheaths
Maximum current carrying capacity for two
circuits in parallel operation (at Uo)
assuming the following:
 load factor 1.0
4.1.2 A
 600 mm spacing between phases
 1.8 meter spacing between circuits
Conductor temperature at the above

4.1.3 °C
mentioned conditions for single circuit
Rev: 1


4.1.4 mentioned conditions in case of two circuits °C
in parallel operation
4.1.5 Losses per system at the above conditions
4.1.6 Conductor loss for single circuit kW/km
Conductor loss per circuit in case of two
4.1.7 kW/km
circuits in parallel operation
4.1.8 Metallic sheath loss for single circuit kW/km
Metallic sheath loss per circuit in case of
4.1.9 kW/km
two circuits in parallel operation
4.1.10 Dielectric loss kW/km
4.1.11 Total Loss for single circuit kW/km
Total Loss per circuit in case of two circuits
4.1.12 kW/km
formation in Rood crossing ducts with Load
4.2
Factor of 1.0 ( IEC 60287), Losses and
Conductor Temperature Details:
circuits in parallel operation (at Uo) assuming
the following:
 1.8 mm spacing between circuits
Rev: 1


4.2.3 °C
4.2.7 kW/km
4.2.9 kW/km
4.2.12 kW/km
Maximum current carrying capacity in trefoil
formation( Installed in Air ) with Load Factor
4.3
of 1.0 (IEC60287), Losses and Conductor
4.3.1 A
 load factor 1.0
 1.2 meter trench depth
 cable arrangement in trefoil formation
4.3.2 A
 load factor 1.0 (IEC 60287)
 2 meter spacing between circuits
4.3.3 °C
Rev: 1


4.3.7 kW/km
4.3.9 kW/km
4.3.12 kW/km
formation ( Installed in Air) with Load Factor
4.4
 Maximum current carrying capacity for a
single circuit (at Uo) assuming the
following:
4.4.1 A
 load factor 1.0
 1.2 mm trench depth
4.4.3 Conductor temperature at the above °C
Rev: 1


4.4.7 kW/km
4.4.9 kW/km
4.4.11 Total loss for single circuit kW/km
4.4.12 kW/km
formation (direct buried) with Load Factor of
4.5
0.8 (IEC 60287), Losses and Conductor
 1.8 meter spacing between circuits
Rev: 1


4.5.3 °C
4.5.7 kW/km
4.5.9 kW/km
4.5.12 kW/km
formation in Rood crossing ducts with Load
4.6
Factor of 0.8( IEC 60287), Losses and
Conductor Temperature Details:
 1.2 mere burial depth
the following:
 40°C ground temperature
4.6.2  soil thermal resistivity of 1.2 °Cm/W, A
 load factor 0.8
 600mm spacing between phases
 1.8 mm spacing between circuits
 1.2 mere burial depth
Rev: 1


4.6.3 °C
4.6.7 kW/km
4.6.9 kW/km
4.6.12 kW/km
Maximum current carrying capacity in trefoil
formation( installed in Air) with Load Factor
4.7

4.7.2  soil thermal resistivity of 1.2 °Cm/W, A
 load factor 0.8 (IEC 60287)
Rev: 1


4.7.3 °C
4.7.7 kW/km
4.7.9 kW/km
4.7.12 kW/km
formation ( Installed in Air) with Load Factor
4.8
the following:
4.8.2 A
 load factor 0.8
Rev: 1


4.8.3 °C
4.8.7 kW/km
4.8.9 kW/km
4.8.12 kW/km
5 SHORT CIRCUIT CURRENT RATINGS
Permissible Short Circuit Current Rating of
5.1
the Conductor
5.1.1 Short circuit current for 1.0 s duration kA
5.1.2 Short circuit current for 0.5 s duration kA 63
Minimum permissible earth fault current in
5.2 the metallic sheath (copper wires + lead
sheath)
Permissible earth fault current in the metallic
5.2.1 kA
sheath for 1.0 s duration
Permissible earth fault current in the metallic
5.2.2 kA 63
sheath for 0.5 s duration
Percentage of total earth fault current in the
5.2.3 %
Copper wire screen
Percentage of total earth fault current in the
5.2.4 %
Lead Sheath
Screening factor (ground current/total earth
5.2.5
fault current at earth faults)
Permissible temperature of metallic sheath
5.3
for maximum fault current:
5.3.1 Permissible temperature of metallic sheath °C
Rev: 1


for 1.0 s at max. permissible earth fault
current according to IEC 61443
Permissible temperature of metallic sheath
5.3.2 for 0.5 s at max. permissible earth fault °C < 180
current according to IEC 61443
Permissible temperature of metallic copper
5.3.3 screen for 0.5 s at max. permissible earth °C < 200
fault current according to IEC 61443
5.4 Maximum Conductor Temperature
Maximum permissible continuous conductor
5.4.1 °C 90
temperature
Maximum permissible short-circuit
5.4.2 temperature for welded/pressed conductor °C 250
connections for duration of 1.0 second.
Maximum permissible continuous
5.4.3 °C 80
temperature of cable surface
6 EMERGENCY OVER LOAD RATINGS
Permissible Over Load Applied on 100 %
6.1
Continuous Load
6.1.1 Emergency current rating A
Maximum conductor temperature under
6.1.2 °C 105
emergency over load
6.1.3 Allowable duration/operation hours
6.1.4 Allowable duration/annum hours
Maximum allowable duration/annum on total hours
6.1.5
life of the cable
Permissible over load applied on 50 %
6.2
continuous load
6.2.2 °C 105
emergency over load
6.2.5
life of the cable
Permissible Over Load Applied on 20 %
6.3
Continuous Load
6.3.2 °C 105
emergency over load
Rev: 1


6.3.5
life of the cable
7 ELECTRICAL PARAMETERS
7.1 Maximum DC conductor resistance at 20 °C mΩ/km
Maximum AC conductor resistance at 90 °C
7.2 five-digit accuracy) and for cable mΩ/km
arrangements in flat formation
Maximum AC Conductor Resistance at 90 °C
7.3 five-digit accuracy) and for Cable
Arrangements in Trefoil Formation
Maximum DC metallic sheath resistance at
7.4 Ω/km
20 °C
7.5 Minimum insulation resistance at 20 °C GΩ.km
Loss current to earth for three-phase system
7.6 mA/km
at 90 °C and Uo
Maximum capacitance under full load
7.7 µF/km
condition
Nominal capacitance under full load
7.8 µF/km
condition
7.9 Nominal Inductance In Flat Formation
7.9.1 Nominal inductance for the conductors mH/km
7.9.2 Nominal inductance for metallic sheath mH/km
Nominal inductance between conductor and
7.9.3 mH/km
metallic sheath
7.10 Nominal Inductance in Trefoil Formation
7.10.1 Nominal inductance for the conductors mH/km
7.10.2 Nominal inductance for metallic sheath mH/km
Nominal inductance between conductor and
7.10.3 mH/km
metallic sheath
Relative permittivity of Insulation, Semi-
7.11
conducting Screens and over sheath
Relative permitivity of XLPE insulation at
7.11.1
20 °C
Rev: 1


Relative permitivity of XLPE insulation at
7.11.2
90 °C
Relative permitivity of semi-conducting
7.11.3
conductor screen at 20 °C
7.11.4
conductor screen at 90 °C
7.11.5
insulation screen at 20 °C
7.11.6
insulation screen at 90 °C
7.11.7 Relative permitivity of over sheath
Dissipation factor at 20 °C conductor
7.12
temperature
7.12.1 at 1.0 x Uo(max) x 10-3
7.12.2 at 1.7 x Uo(max) x 10-3
7.12.3 at 2.0 x Uo(max) x 10-3
Dissipation factor at 90°C conductor
7.13
temperature
7.13.1 at 1.0 x Uo(max) x 10-3
7.13.2 at 1.7 x Uo(max) x 10-3
7.13.3 at 2.0 x Uo(max) x 10-3
Maximum charging current at Uo per
7.14 A/km
conductor
Charging capacity of three-phase system at
7.15 kVar/km
nominal voltage
7.16 Zero sequence impedance Ω/km
7.17 Positive/negative sequence impedance Ω/km
Equivalent star reactance per meter of three
7.18 Ω/km
phase circuit at 50 Hz
7.19 Surge Impedance Ω
8 OTHER DATA
Date of first commercial operation of the
8.1 dd-mm-yy
offered cable type
Rev: 1


8.2 Experience records enclosed Yes/No Yes
8.3 Minimum permissible bending radius
8.3.1 In ducts m
8.3.2 In concrete trenches or cable rooms m
8.3.3 Adjacent to joints or terminals m
Optic fibers for temperature sensing and fault
8.4 location in the cable construction to be Yes/No Yes/No
installed separately
8.5 Maximum permissible pulling force kN
Maximum permissible sidewall pressure to
8.6 kN/m
cable at bending point
Maximum possible cable length on standard
8.7 m
drum
9 DRUM DETAILS
9.1 Manufacturer name
9.2 Country of manufacture
9.3 Material Steel
Laminated
9.4 Lagging
steel cover
9.5 Overall dimensions of the drum
9.6 Flange diameter of the drum mm
9.7 Core diameter of the drum mm
9.8 Width of the drum mm
9.9 Minimum drum spindle hole diameter mm
9.10 Maximum gross weight of a full drum kg
9.11 Empty drum weight kg
10 SUPPORTING DOCUMENTS
10.1 Prequalification test reports enclosed Yes/No Yes
Rev: 1


10.2 Type test reports enclosed Yes/No Yes
Technical literature and relevant
10.3 Yes/No Yes
comprehensive drawings enclosed
HVAC TEST AND PARTIAL DISCHARGE
11 MEASUREMENT AT SITE AFTER
INSTALLATION OF CABLE CIRCUITS
HV AC test at Site after installation of cable 1.7 Uo for
11.1 kV
circuit one hour
Partial discharge (PD) measurement at site
11.2 kV 1.5 Uo
after installation of cable circuit

400kV Cable Technical Data Sheet

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Document: OETC-AMP-O-AMT-A-043:A2

SECTION 19 – UNDERGROUND CABLE AND ACCESSORIES

TECHNICAL DATA SHEETS

tem Description Unit Required Offered

TECHNICAL DATA SHEETS

tem Description Unit Required Offered

Heating Cycle test at Conductor temperature

Heating Cycle test at Conductor temperature

TECHNICAL DATA SHEETS

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TECHNICAL DATA SHEETS

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TECHNICAL DATA SHEETS

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TECHNICAL DATA SHEETS

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2.11.4 Depth of corrugation

TECHNICAL DATA SHEETS

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TECHNICAL DATA SHEETS

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3.9.3 Over insulation screen kV/mm

Conductor temperature at the above

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Maximum current carrying capacity for two

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