INFINITE UPTIME

Digitizing Industry
INFINITE UPTIME: A GLOBAL SOLUTION PROVIDER
Infinite Uptime ranked
in the top 10 IoT
solutions globally by
APAC CIOOutlook 2017

R&D, AI, data analytics,

software, PCB design,
firmware

Manufacturing,
assembly,
shipping

Sales, marketing,
distribution,
customer support

An Industrial IoT solution provider harnessing AI for improved

productivity, quality, monitoring and predictive intelligence
INDUSTRY HURDLE: LACK OF DATA FROM MACHINES

There is no scalable way to collect and analyse data

off reciprocating machines such as stamping, forging and press machines
in order to analyse machine health, performance, productivity and utilization
 INDUSTRY GAP: LACK OF SCALABLE PREDICTIVE ANALYTICS
20% of breakdown 5% of breakdown
• Hydraulics • Thermal
• Pressure • Temperature
• Temperature • Thermal Mapping
• Flow Rate Standard IoT • Thermal Flux Standard IoT
(sensors + wireless (sensors + wireless
• Contamination transmission) transmission)
• Density

70% of breakdown 5% of breakdown

• Mechanical • Electrical
• Wear • Electronics Life
• Deterioration Very high frequency data • Power surge
• Backlash Difficult to decipher signal from noise • Current Standard IoT
• Increase in clearances Bandwidth limitations • Voltage (sensors + wireless
Storage limitations
• Vibrations Standard IoT does not work :-/
• Power factor transmission)
• Acoustics • Energy Efficiency
 IDE: DIGITIZE ANY EQUIPMENT IN UNDER 1 MINUTE

Installs on any machine within seconds Immediate feedback through visual Monitor remotely and wirelessly, to
1 through a magnetic connection 2 fault-detecting indicators 3 mirror notifications and record data.
 INFINITE UPTIME TECHNOLOGY

Smart sensor system Local machine monitoring Cloud infrastructure with backend
with edge computing software and visualization data analytics and dashboard

Cloud computing with unsupervised learning

CORE IP
Edge Computing + Time
series pattern recognition Edge computing Edge computing

(unsupervised learning / AI)

2 INTERNATIONAL PATENTS FILED

 IDE: DIGITIZE ANY EQUIPMENT IN UNDER 1 MINUTE
High-Frequency Triaxial Linear Vibrations
High-Frequency Triaxial Rotational Vibrations
High-Frequency broadband & ultrasonic acoustics
Temperature, Orientation and Pressure
GPS Real-time multi-satellite Location
Any PLC or Machine Controller Data

Frequency Analytics
Noise-filtered Frequency Response
Remotely configurable parameterization
SAX-based pattern recognition
Acoustic & vibrational spectral features
Anomaly Detection & Predictive Analytics
Production Assessment, Productivity Analytics
FFT filtering and waterfall analyses
Via BLE, Wi-Fi or Cellular Pattern Recognition, mapping and repeatability analysis
Process Control & Asset Reliability Assessment

ON-BOARD FREQUENCY ANALYTICS + CONFIGURABLE PARAMETERIZATION

 IDE: DIGITIZE ANY EQUIPMENT IN UNDER 1 MINUTE

Installs on any machine within seconds Immediate feedback through visual Monitor remotely and wirelessly, to
1 through a magnetic connection 2 fault-detecting indicators 3 mirror notifications and record data.
PRODUCT INSTALLATION
✓ Digitize a machine in under 1 minute

✓ Totally non-invasive and self-contained

✓ Magnetic mounting with battery backup

✓ Multiple communication options, no

additional infrastructure needed

✓ Extremely user-friendly and easy-to-use,

can be set up remotely

Infinite Uptime IDE

 VALUE PROP: OPERATIVE & PREDICTIVE ANALYTICS
PREDICTIVE:

Infinite Uptime IDE ▪ Condition-based monitoring and predictive maintenance of press body, motor,
and other critical rotating equipment

▪ Detection of die misalignment, overload, increase in slide clearances, change in

input temperature and overall consistency in strokes

OPERATIVE:

▪ Real-time throughput, availability, productivity and OEE

▪ Automated part counting, strokes per minute (SPM) calculation, machine

utilization and reporting directly to SAP

▪ Analysis of multi-level losses & data visibility without human involvement

ONE IDE, OPERATIVE AND PREDICTIVE BENEFITS COMBINED

INFINITE UPTIME PRODUCT

 PREDICTIVE MAINTENANCE DASHBOARD

PRODUCTIVITY ENHANCEMENT DASHBOARD →

UNIQUE PLUG AND PLAY PREDICTIVE AND OPERATIVE

INTELLIGENCE SOLUTION
INFINITE UPTIME PRODUCT FEATURES
OPERATIVE:
PREDICTIVE:
▪ Real-time throughput, availability, productivity and OEE
▪ Condition-based monitoring and predictive maintenance of press
body, motor, and other critical rotating equipment
▪ Automated part counting, strokes per minute (SPM) calculation,
machine utilization and reporting directly to SAP
▪ Detection of die misalignment, overload, increase in slide
clearances, change in input temperature and overall consistency in
▪ Analysis of multi-level losses & data visibility without human
strokes
involvement
▪ Real-time tagging of predictive maintenance alarms and associated
▪ Biometrics-based MTTR and MTBF calculation, maintenance metrics
alarm report
and breakdown % tracking
▪ Reinforcement learning (Artificial Intelligence) which uses alarm
▪ Downtime-based alerts via email or SMS with increasing levels of
tags to further improve prediction accuracy and automatically tune
notifications depending on duration of downtime
alarm settings
▪ Gamification – Points-based incentive system for improving
▪ Analysis of alarms, alarm types and signatures with specific
motivation among employees based on predictive actions, and
frequencies to pinpoint exact cause of failure
operative metrics

UNIQUE PLUG AND PLAY PREDICTIVE AND OPERATIVE

INTELLIGENCE SOLUTION
CASE STUDY: PREDICTION OF PRESS BREAKDOWN
SUCCESS STORY:

▪ Detection of unusual vibrations in the lateral axis of a 1000T press 4 hours

before breakage

▪ Prediction of bolt breakage due to bolt wear-out and failure saved almost 10
hours of downtime

OTHER WORK:

▪ Cycle time optimization by studying the motions of different moving

components of a machine

▪ Detection of unusual vibrations on transfer system to prevent a failure or a

conveyor path / trajectory to pinpoint area of high vibrations

▪ Detection of improper change in acceleration and deceleration in a hydraulic

press indicating improper functioning of proportional valve

PREDICTIVE INTELLIGENCE CAN IMPROVE OPERATIVE KPIS

CASE STUDY: PREDICTION OF DETERIORATION & WEAR
SUCCESS STORY:

▪ Detection of unusual vibrations in the lateral axis of a 1000T press 4 hours

before breakage

▪ Prediction of bolt breakage due to bolt wear-out and failure saved almost 10
hours of downtime

OTHER OPPORTUNITIES:

▪ Cycle time optimization by studying the motions of the ram, transfer arm,
ejector pins at actuals

▪ Detection of unusual vibrations on TES to prevent a TES failure or the Webb

conveyor path / trajectory to pinpoint area of high vibrations

▪ Detection of improper change in acceleration and deceleration in a hydraulic

press indicating improper functioning of proportional valve

PROCESS CONTROL
PREDICTIVE THROUGH CAN
INTELLIGENCE VERYIMPROVE
HIGH FREQUENCY ANALYTICS
OPERATIVE KPIS
CASE STUDY: PREDICTION OF ROLL BREAKAGE
BREAKAGE TOOL REPLACEMENT

BEFORE BREAKAGE AFTER BREAKAGE NORMAL

PREDICTIVE INTELLIGENCE CAN IMPROVE OPERATIVE KPIS

CASE STUDY: PREDICTION OF ROLL BREAKAGE
BREAKAGE TOOL REPLACEMENT

BEFORE BREAKAGE AFTER BREAKAGE NORMAL

PREDICTIVE INTELLIGENCE CAN IMPROVE OPERATIVE KPIS

CASE STUDY: OEE IMPROVEMENT
SUCCESS STORY:

▪ Identification of hidden losses by

studying the production characteristics
of a machine

▪ Achievement of record production

within 2 months due to a combination
of operative and predictive analytics

▪ Moving from Preventive Maintenance to

Predictive and Proactive Maintenance
can reduce breakdown by 90% and
improve OEE to record levels

ATTACKING HIDDEN LOSSES CAN IMPROVE OPERATIVE KPIS

CASE STUDY: PUMP AND MOTOR MONITORING

CUSTOMER: VALVE MANUFACTURER IN TOKYO

▪ Identification of faulty equipment by

acoustic, temperature and vibration
monitoring of pumps and motors

▪ Achievement of 50% lower breakdown due

to a combination of FFT and predictive
analytics

▪ Prediction of misalignment, looseness, shaft

eccentricity, and wear out through high
frequency vibrations analysis

ASSET MONITORING FOR HIGH FREQUENCY ACOUSTICS & VIBRATIONS

IMPROVE QUALITY, PRODUCTIVITY, MAINTENANCE

BETTER QUALITY

BETTER PRODUCTIVITY

LOWER BREAKDOWN

INDUSTRY 4.0 IS JUST THE MEANS TO A QUANTUM IMPROVEMENT IN Q, P, M

 FUTURE OF AUTOMATED DATA EXTRACTION WITH IU

IDE PLCs & Controllers

Indicators / Alarms

Inspection / QA

Primary Actuators

Energy

Temperature Controllers / PLCs

Pressure Flow Rate Legacy Machines / Relays

ADDED BENEFITS EVERY YEAR WITH CONTINUOUSLY IMPROVING TECHNOLOGY

DATA EXTRACTION FROM EXISTING SOURCES
The data acquisition suite can extract data from number of sources like controllers, CNC machines.

Feature Highlights :
- Data extraction from latest and legacy
machines

- Industry standard communication

protocols supported

- Seamless integration to Infinite Uptime

cloud for full solution

- Communication with Infinite Uptime

process quality tracking software

ADDED BENEFITS EVERY YEAR WITH CONTINUOUSLY IMPROVING TECHNOLOGY

2
1
DATA EXTRACTION FROM EXISTING SOURCES
Data Sources supported Protocols Supported
➢ Ethernet
➢ Controllers
➢ Profinet
➢ Fanuc 0i-Mx
➢ Profibus
➢ Siemens
➢ S7 200, 300, 400, 1200, 1400 ➢ Modbus RTU
➢ 828D, 840D ➢ RS485, RS232, TCP
➢ Simotion
➢ Ethernet/IP
➢ Allen Bradly Micrologix series
➢ OPC UA
➢ Mitsubishi
➢ CAN
➢ Delta ➢ CANOpen, CAN 2.0

➢ HMIs – Koyo, Mitsubishi

➢ Drives
➢ Energy Meters
➢ Sensors
➢ Embedded Controllers

ADDED BENEFITS EVERY YEAR WITH CONTINUOUSLY IMPROVING TECHNOLOGY

BUSINESS MODEL: HOW WE HELP INDUSTRIES TOWARDS 4.0

OEMs Factories Test Vehicles & Rigs

• Convert your existing • Portable NVH Tester

product into a smart
Controller / PLC Quality Tracking Full-fledged operative
connected product Integration (any existing using IDE + PLC & predictive solution with • Extremely easy-to-
data sources) integration customization & support install, monitor and
• Connected test any mechanical
equipment with system
remote monitoring
• Integration of all • Track each part • Customized • Vehicular testing on
• Integration of IDE existing data sources produced against the dashboard & reports the field for brakes,
with any other low ideal trained pattern transmission, engine,
frequency data • All PLCs / SCADA to guarantee quality • Service & support suspensions, etc
sources systems / machine within 24 hours
controllers and other • Predictive quality • Test rigs of axles,
• PLC + IDE = sensors can be rather than post- • Includes quality transmissions,
Complete IoT integrated mortem measuring tracking using IDE gearboxes etc.
solution
• Dashboard with • Includes PLC / • Includes PLC / • Price depends on
• New service revenue entire digital factory controller integration controller integration customer requirement
 INFINITE UPTIME
A smarter future for industries
INFINITE UPTIME, INC.
2150 Shattuck Avenue,
Berkeley, CA - 94704 USA
contact@infinite-uptime.com
Ph: +1-510-862-0328
INFINITE UPTIME INDIA PVT LTD
J-194, MIDC Bhosari,
Pune – 411026, MH, India
contact@infinite-uptime.com
Ph: +91-8380013129