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This chapter discusses the steps on how the prototype was designed and
group intended for the project for the purpose of its testing necessary to prove
Vegetables Cooler”. The main goal of the study is to provide a machine that can
prolong the freshness of fruits and vegetables. Applying the knowledge and
skills learned and acquired from previous subject of electrical technology and
through different instrument parts and operation, electronics and electrical circuit
installation has a very important role in finishing the study. Through sharing and
giving different ideas by the proponents, they produce a useful and eco-friendly
machine that could benefit many farmers and vendors in prolonging their
agricultural crops.
The following is the schematic diagram of the Fruits and Vegetable Cooler
The figure showed the schematic diagram of the Fruits and Vegetable
Cooler. First, the energy produced by the solar panel going to the charge
controller charge the battery. The inverter is connected to the 12V deep cycle
battery that converts its charge to 220V. This supply used to energize the pump.
Fruits and Vegetables Cooler. The frame was fabricated to serve a support of the
whole device and to be able to perform the task of device efficiently. The
researchers inquire different components and choose the best through its brand,
Power: 25W
Voltage:220V-240V Php 520.00
Sea Quest Output: 2200L/H
Hmax: 1.95m
Power: 15 W
Voltage: 220V
Resun Php 749.00
Output: 1000L/H
Hmax: 1.1m
Power: 15W
Voltage: 220V
Sebo Output: 700 L/H Php 699.00
Hmax: 1.6m
As shown in figure 5, a submersible water tank is used to submerge in
water which pushes water to the surface by converting rotary energy into kinetic
energy into pressure energy. The proponents choose the Sea Quest
Submersible Water Tank with the power of 25W, voltage of 220-240V AC and the
high maximum of 1.95m. The high maximum of this pump is appropriate to height
of the cooling pad. This tube has a hermetically sealed motor that is close-
coupled to the body of the water pump. Sealing the motor prevents water from
getting inside and causing a short circuit. The motor drives an impeller.
Figure 5.
energy into electricity. This is done using a principle known as the photovoltaic
effect. Photovoltaic simply means they convert sunlight into electricity. The
proponents choose the Win Bright Solar Panel which has a rated power of 150W,
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Efficiency: 82%
Wind drag: 70 pa Php 34,900
Head-on wind speed:
3m/s
Type: Clay
Length: 83 cm Php
Height: 95 cm 10,000.00
Width: 15cm
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Thickness: 11 mm
Inside Diameter: 65 mm
Outside Diameter: 87 mm
Outside Diameter: 60 mm
Inside Diameter: 41 mm
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discharging only a small part of their capacity. The proponents choose the sacred
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Figure 8. Deep Cycle Battery
Digital Price
Brand Specification
Thermometer
Measuring Temperature
range: -10°C~+70°C (-
14°F~+158°F)
Measuring Humidity range:
10%~90% RH Php
Eagle 440.00
Accuracy: Temperature ±1°C
Tech (1.8°F)
Humidity ± 5% RH
Resolution: Temperature 0.1°
C
Humidity 1% RH
the tip which is used to measure the temperature. They provide quick and
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Cooling Fan Brand Specification Price
Unbrande Php
Rated Voltage: 12V DC
d Size: 3x3 in 100.00
As shown in figure 10, cooling fans are used to move heated air away
from the components and draw cooler air over them. Fans attached to
components are usually used in combination with a heat sink to increase the
area of heated surface in contact with the air, thereby improving the efficiency
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Figure 10. Cooling Fan
4
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As shown in figure 11, level switch is a device equips electrodes to detect
liquid levels. These level switches have been used in various locations where
liquid levels must be detected. The proponents used a level switch which is
located at the water tank. The level switch will indicates the level of the water in
the water tank. The proponents choose this level switch with the maximum
contact rating of 10W, maximum switching voltage of 100V DC, max switching
current regulator to keep batteries from overcharging. It limits the rate at which
overcharging and may protect against overvoltage, which can reduce battery
with a control, which by means of position or color indicates the functioning of the
control; an indicator light or a control light. The proponents used pilot lamp as an
indicator if the water in the tank drains and reached in its high level.
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Testing preparation
in Manila, a primary distributor of solar panels and battery. On this stage, shows
the researchers complete all the materials and parts that are needed in
measuring. In figure 14, stainless steel, steel bars and angular bars are
The researchers prepared all the materials and tools needed in cutting. In
figure 15, as the materials are measured in its desired length, the researchers cut
the materials. Cutting tools are aided to cut steel bars and angular bars into
desired lengths. The researchers also prioritized first the safety measurements in
equipment.
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fabrication. In figure 16, steel bars and angular bars are mounted according to
the design with the aid of welding machine. As for safety precaution while
designing and constructing the frame, the researchers used the proper tools and
equipment.
Figure 17. Furnishing of framework welding
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As shown in figure 17, after forming and welding the frame of the cooler
storage, the researchers provide the right tools in furnishing the framework
welding. The researchers also provide protective equipment. The framework will
the whole frame in order to hide rust and make the frame more presentable. The
researchers prepared first a grey paint for the first coating and the second
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desired length of the drawer. The researchers also bended the stainless in the
bending machine. After bending the stainless, the researchers used riveter in
order to connect the four corners of the drawer. In assembling the water tank, the
stainless is bended in the desired length. The researchers used silicon in order
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In figure 20, the researchers provide the materials and tools needed in
wiring the control panel. The control panel consists of pilot lamp, charge
done. Make sure to always clean the machine in prolonging the life and to always
Maintenance
2. Monthly cleaning the machine parts by using cotton or any soft fabric.
3. Check the water in the water tank. The indicator will indicates if the
water are
already drained.
4. Test the machine if it is functioning well and can perform the operation.
In every operation of the Fruits and Vegetables Cooler, maintained
measure is required. Always ensure that all the parts are clean and in good
operation.
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operation.
1. The first test involves the use of digital thermometer to know the
to measure the outside and the inside temperature and also the
temperature difference.
traditional storage.
2.1 Sample Testing No. 1 with 1 to 2 hours checking interval
Experimental Observation
Fruits and Vegetables Cooler was tested over a period of 10 days using
fresh red tomatoes, eggplants, pechay, calamansi and chilli. The cooler was
tested for its ability to reduce the temperature while maintaining the increased
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testing period, the digital thermometer was suspended in the storage through a
small hole in the cabinet to ascertain the variation of temperature in the storage,
while a control sample of fresh red tomatoes, eggplants, pechay, calamansi and
chilli are spread on drawer of the cooler and the other sample were put it in a
Testing No. 1
March 8, 2018
Outside Inside
Temperatur Temperatur Temperatur Outside Inside
Time
e e e Difference Humidity Humidity
(C) (C)
5:00 AM 23. 8 23.2 0.6 16% 99%
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cooler storage. In one hour checking of sample, the temperature drops 0.6 as of
5:00 am. It indicates that the inside temperature was lower than the ambient
temperature. The outside humidity of the cooler is 16% while the inside diameter
is 99%.
March 9, 2018
Outside Inside
Temperature Outside Inside
Time Temperature Temperature
Difference Humidity Humidity
(C) (C)
5:00 AM
6:00 AM 23.9 24.6 0.7 19% 99%
7:00 AM
8:00 AM
9:00 AM 24.6 25.6 -1 17% 99%
The table showed the 2 hours interval testing sample of the temperature of
the cooler storage. In this checking, the highest temperature drop is 1 as of 9;00
am while the lowest temperature drop is 0.7. the highest outside humidity of the
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The figure shows the sample tested on March 9, 2018. The traditional
storage (left
picture) and the cooler storage (right picture) shows a big comparison within a
one day
testing.
Table 3. Testing of Sample with 3 hours interval
March 10,
2018
Outside Inside
Temperature Outside Inside
Time Temperature Temperature
Difference Humidity Humidity
(C) (C)
6:00 AM 25.3 24.4 0.9 11% 99%
7:00 AM
8:00 AM
9:00 AM 27.9 26.4 1.5 10% 99%
The table shows the testing of sample with 3 hours interval. In this testing,
the highest temperature difference of the cooler is 1.5 while the lowest is 0.7. The
highest humidity is 11% and the inside has the same measure of 99%.
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shows that the highest temperature difference measures 3.3 while the lowest
measures 0.7. The highest outside humidity is 15% while the lowest is 10%. The
highest inside humidity of the cooler is 99% while the lowest is 84%.
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sample. As of March 11, 2018 at 11:00 am, the sample in the traditional storage
was dried and damaged and also the quality and the firmness of the sample
create a big difference. While in the cooler storage has less damage.
3.5
3
TEMPERATURE DIFFERENCE
2.5
2
DAY 4
1.5 DAY 3
DAY 2
1
DAY 1
0.5
0
5:00 6:00 7:00 9:00 10:AM 11:00 1:00 3:00 4:00 5:00 6:00
AM AM AM AM AM AM AM AM AM AM
TIME
and Vegetables Cooler throughout the test period of 4 days. It is seen that the
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March 12-
13, 2018
Outside Inside
Temperature Outside Inside
Time Temperature Temperature
Difference Humidity Humidity
(C) (C)
7:00 AM 23.0 21.8 0.5 15% 99%
8:00 AM 29.6 25.6 2.2 10% 98%
9:00 AM 30.4 26.3 3.4 10% 91%
10:00 AM 30.1 27.1 2.3 10% 92%
11:00 AM 32.2 28.9 3.6 10% 62%
12:00 PM 35.2 30.1 4.5 10% 81%
1:00 PM 33.4 29.2 3.9 10% 83%
2:00 PM 32.1 28.6 4.2 10% 82%
3:00 PM 31.7 28.4 3.9 10% 84%
4:00 PM 31.1 28.4 3.0 10% 85%
5.00 PM 28.3 26.6 2.0 10% 91%
6:00 PM 26.8 25.7 1.4 11% 94%
7:00 PM 25.3 24.7 0.7 11% 99%
8:00 PM 24.4 24.0 0.4 15% 99%
9:00 PM 23.9 23.6 0.4 15% 99%
10:00 PM 23.6 23.4 0.1 15% 97%
11:00 PM 23.1 23.1 0 15% 99%
12:00 AM 22.4 22.8 0.2 16% 99%
1:00 AM 23.2 23.2 0.5 15% 99%
2:00 AM 23.3 23.4 0.8 15% 99%
3:00 AM 23.3 23.4 1.0 15% 99%
4:00 AM 22.4 23.0 0.9 20% 99%
5:00 AM 22.6 23.1 0.6 17% 99%
6: 00 AM 22.6 23.2 0.8 17% 99%
7:00 AM 24.8 24.3 1.6 15% 99%
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pump is turned off because the ambient temperature is lower. The storage is
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March 14-
15,2018
Outside Inside
Temperatur Temperatur Temperature Outside Inside
TIME
e e difference Humidity Humidity
(˚C) (˚C)
7:00 AM 23.6 25.2 1.6 15% 99%
8:00 AM 25.2 27.1 1.9 11% 99%
9:00 AM 26.6 31.1 4.5 10% 94%
10:00 AM 29.1 31.9 2.8 10% 82%
11:00 AM 30 33.8 3.8 10% 81%
12:00 PM 30.4 35 4.6 10% 71%
1:00 PM 29.6 34.7 5.1 10% 79%
2:00 PM 29.6 34.3 4.7 10% 77%
3:00 PM 29.1 33.6 4.5 10% 79%
4:00 PM 28.8 32.3 3.5 10% 77%
5:00 PM 27.7 30.2 2.5 10% 79%
6:00 PM 25.7 27.3 1.6 11% 80%
7:00 PM 25.1 26.1 1.0 11% 82%
8:00 PM 24.2 24.9 0.7 12% 89%
9:00 PM 23.5 24.3 0.8 11% 89%
10:00 PM 23.2 23.8 0.6 11% 91%
11:00 PM 22.8 23.3 0.5 15% 92%
12:00 AM 22.8 23 0.2 15% 92%
1:00 AM 22.5 22.4 -0.1 16% 94%
2:00 AM 22.9 22.7 -0.2 16% 97%
3:00 AM 23.2 23.2 0 15% 99%
4:00 AM 23.1 22.6 -0.5 17% 99%
5:00 AM 22.2 21.3 -0.9 21% 99%
6:00 AM 22.2 21.4 -0.8 21% 99%
7:00 AM 23.1 25.6 2.5 15% 99%
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The table 7 represents the testing sample No.2 with 24 hours checking. In
pm while the lowest temperature measures 0 as of 3:00 am. The highest outside
humidity is 21% while the lowest is 10%. The inside has the highest humidity of
TEMPERATURE DIFFERENCE 5
4
DAY 5-Day 6
3
DAY 6- DAY 7
2 DAY 7- DAY 8
TIME
and Vegetables Cooler throughout the test period 3 days. It is seen that the
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Discharging Charging
by measuring the output voltage and output current using voltmeter and ammeter
(multi-tester). The initial value of the battery was measured. This is to determine
the charging capability and battery status of Fruits and Vegetable Cooler.
After the battery is charged, the charge controller is switched on. the
capability and battery status of Fruits and Vegetable Cooler. The voltage
The initial voltage was measured of 13V and after the battery was
discharge, it measured 12.71V. After the battery loses and discharge, the battery
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Tank Volume Condition
41
TIME
The graph represents the condition of the volume of water in the tank. The
researchers pour 40 liters of water and observe that every 3 hours it drops 5
liters of water. After it drops 5 liters of water, the researchers pour 5 liters of
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Final Set-up of Prototype
The figure below shows the fabricated housing of Fruits and Vegetables
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Figure 24. Front View
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Figure 26. Rear View
The total cost of the proposed Fruits and Vegetable Cooler was shown in
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Table 9. Cost of Supplies and Materials