Eastern Treatment Plant

Tertiary Upgrade Project

Piping Specification - SST

DOCUMENT No : M4100-DAS-01-016
TITLE : Piping Specification - SST
TAG No.
CLIENT : Melbourne Water Coporation
CONTRACT TITLE : ETP Tertiary Upgrade Project

REASON FOR ISSUE

FORENQUIRY
FOR ENQUIRY FOR REVIEW
FOR REVIEW FOR PROCUREMENT

FOR INFORMATION FOR APPROVAL FOR CONSTRUCTION

No. of Prepared Checked

Rev Date Revision Description/Status Approved by
Pages by by
A 16-Feb-09 Preliminary Specs MWH
B 3-Apr-09 Update GE
C 9-Apr-09 Update MWH
D 29-May-09 Formal check and update DT TJ
E 26-Feb-10 Issued for Approval MWH CJ AM
0 20-Aug-10 Issued for Construction 1 DT MAK AMcN
1 22-Feb-11 Issued for Construction 4 DT MAK ASM
2 27-Jul-11 Updated Design Pressure 4 DN MAK ASM
3 14-Sep-11 Updated Design Pressure 4 DBN MAK ASM
 Data / Requisition Sheet for
PIPING - SST

PIPING SPEC.
BASIC MATERIAL : STAINLESS STEEL DESCRIPTION: TUBE SST REV.2
DESIGNATION
TEMPERATURE (°C) -2 / 80
DESIGN LIMITS
PRESSURE (kPag) 1100 OR 1600 (NOTE 1.7 ) 3
DESIGN CODE : AS4041 CLASS 2A USE FOR : 3W, BMFW, BWS, DR, GOX, IA, NTN, OBMFW, OSE (NOTE 1.3) 1
CORR. ALLOWANCE : NIL
MAX HYDROTEST PRESSURE : 1,650kPag OR 2400 kPag (NOTE 1.7/1.8) 3
ITEM NOM SIZE DESCRIPTION SCH./ NOTES REV
DN (mm) W. THK.
TUBE 6 ASTM A269 TP316L SMLS TUBE, PLAIN END (OD = 6.35mm) 0.5mm
8 ASTM A269 TP316L SMLS TUBE, PLAIN END (OD = 7.94mm) 0.5mm
10 ASTM A269 TP316L SMLS TUBE, PLAIN END (OD = 9.52mm) 0.7mm
12 ASTM A269 TP316L SMLS TUBE, PLAIN END (OD = 12.70mm) 0.9mm
15 ASTM A269 TP316L SMLS TUBE, PLAIN END (OD = 15.88mm) 1.2mm
PIPE

20 ASTM A269 TP316L SMLS TUBE, PLAIN END (OD = 19.05mm) 1.2mm
22 ASTM A269 TP316L SMLS TUBE, PLAIN END (OD = 22.22mm) 1.6mm
25 ASTM A269 TP316L SMLS TUBE, PLAIN END (OD = 25.40mm) 1.6mm
32 ASTM A269 TP316L SMLS TUBE, PLAIN END (OD = 31.75mm) 1.6mm 1
40 ASTM A269 TP316L SMLS TUBE, PLAIN END (OD = 38.10mm) 1.6mm 1
50 ASTM A269 TP316L SMLS TUBE, PLAIN END (OD = 50.80mm) 1.6mm 1
MECHANICAL 6 -25 JOINTS THROUGH COMPRESSION FITTINGS --- 1
JOINTS

WELDED 32 - 50 BUTT WELD TO AS4041 CLASS 2A --- 1

THREADED 6 - 50 TUBE FITTED WITH THREADED-END CONNECTOR OR TOE NIPPLE (BSPT TO ISO 7) --- 1.4 1
COMPRESSION 6 - 25 45O BEND, COMPRESSION FERRULE TUBE FITTING, 316SS 1.2 1
6 - 25 90O BEND, COMPRESSION FERRULE TUBE FITTING, 316SS 1.2 1
6 - 25 UNION, COMPRESSION FERRULE TUBE FITTING, 316SS 1.2 1
6 - 25 TEE EQUAL, COMPRESSION FERRULE TUBE FITTING, 316SS 1.2 1
6 - 25 TEE REDUCING, COMPRESSION FERRULE TUBE FITTING, 316SS 1.2 1
6 - 25 REDUCER, COMPRESSION FERRULE TUBE FITTING, 316SS 1.2 1
6 - 25 MALE CONNECTOR, COMPRESSION FERRULE TUBE FITTING, 316SS 1.2 1
6 - 25 FEMALE CONNECTOR, COMPRESSION FERRULE TUBE FITTING, 316SS 1.2 1
6 - 25 CAP, COMPRESSION FERRULE TUBE FITTING, 316SS 1.2 1
6 - 25 PLUG, COMPRESSION FERRULE TUBE FITTING, 316SS 1.2 1
FITTINGS

6 - 25 TUBE ADAPTOR, COMPRESSION FERRULE TUBE FITTING, 316SS 1.2 1

6 - 25 CROSS, COMPRESSION FERRULE TUBE FITTING, 316SS 1.2 1
BUTT WELD 32 - 50 45O BEND, AS1528.3, 316SS 1
32 - 50 90O BEND, AS1528.3, 316SS 1
32 - 50 180O BEND, AS1528.3, 316SS 1
32 - 50 TEE EQUAL, AS1528.3, 316SS 1
32 - 50 TEE REDUCING, AS1528.3, 316SS 1
32 - 50 CROSS, AS1528.3, 316SS 1
32 - 50 CAP, AS1528.3, 316SS 1
32 - 50 REDUCER, AS1528.3, 316SS 1
32 - 50 BSP TOE NIPPLE FOR TUBE, AS1528.3, 316SS 1
32 - 50 Y PIECE, AS1528.3, 316SS 1
FLANGE 6 - 50 FLANGE, PLATE, SLIP ON, FLAT FACE, AS2129, FLANGE ID TO MATCH TUBE OD TABLE E 1.5 / 1.7 3
FLANGES

GASKETS 6 - 50 GASKET, 3mm THICK, EPDM SHORE A HARDNESS 40 TO 70, FLAT FACE, AS2129 TABLE E --- 1.7 3
BOLTS & NUTS 6 - 50 SS316 HEX HD BOLT (AS1110.1 Gr.A4-50) & NUT (AS1112.1 Gr. A4-80), c/w 2 SS316 FLAT WASHE --- 1.6 / 1.7 3
BLINDS & SPACERS NOT APPLICABLE
NONE NOT APPLICABLE
COATING

NONE NOT APPLICABLE

LINING

1.1 STAINLESS STEEL TUBING SHALL BE INSTALLED, INSPECTED AND CLEANED IN ACCORDANCE WITH THE GENERAL PIPEWORK
SPECIFICATION DOC. NO. M4100-SPEC-01-005
1.2 FITTINGS SHALL BE SWAGELOK, GYROLOK OR APPROVED EQUIVALENT WITH SUITABLE PRESSURE RATING.
1.3 TUBES, FITTINGS AND VALVES FOR FLUID CODE GOX AND NTN SHALL BE OXYGEN CLEANED. 1
NOTES

1.4 TUBES SHALL BE CONNECTED THROUGH COMPRESSION FITTINGS (DN 6 - DN 25) OR BUTT WELD JOINTS (DN 32 - DN 50). 1
THREADED-END FITTINGS SHALL ONLY BE USED WHEN CONNECTING TUBE WITH THREADED-END IN LINE ITEMS (VALVE, ETC). 1
1.5 PLATE FOR FLANGES SHALL BE TO ASTM A240. ALL FLANGES CUT FROM PLATE SHALL BE STAMPED IN ACCORDANCE WITH AS2129 SEC 5. 1
1.6 BOLT TORQUE SHALL BE IN ACCORDANCE WITH GASKET SUPPLIERS RECOMMENDATIONS AND FLANGE STANDARD. 1
1.7 FLANGES / GASKETS / BOLTS AND NUTS SHALL NOT BE USED FOR 1600kPag DESIGN PRESSURE 3
1.8 MAX HYDROTEST WHEN FLANGES / GASKETS / BOLTS & NUTS ARE USED IS 1650 kPag 3

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 Data / Requisition Sheet for
PIPING - SST

PIPING SPEC.
BASIC MATERIAL : STAINLESS STEEL DESCRIPTION: TUBE SST REV.2
DESIGNATION
TEMPERATURE (°C) -2 / 80
DESIGN LIMITS
PRESSURE (kPag) 1100 OR 1600 (NOTE 1.7 ) 3
DESIGN CODE : AS4041 CLASS 2A USE FOR : 3W, BMFW, BWS, DR, GOX, IA, NTN, OBMFW, OSE (NOTE 1.3) 1
CORR. ALLOWANCE : NIL
MAX HYDROTEST PRESSURE : 1,650kPag OR 2400 kPag (NOTE 1.7/1.8) 3
ITEM NOM SIZE DESCRIPTION DATA- NOTES REV
DN (mm) SHEET
BALL - 2 WAY 15 - 50 FULL-BORE 2-WAY BALL VALVE, THREADED BSP-F BOTH ENDS BLV14 1

BALL - 3 WAY 15 - 50 FULL-BORE 3-WAY BALL VALVE, THREADED BSP-F BOTH ENDS BLV7 1

BUTTERFLY NOT APPLICABLE

CHECK 15 - 22 SPRING CHECK VALVE, THREADED BSP-F BOTH ENDS NRV4 1

25 - 50 SWING CHECK VALVE, THREADED BSP-F BOTH ENDS NRV6 1
GATE NOT APPLICABLE 1
VALVES

GLOBE NOT APPLICABLE 1

NEEDLE NOT APPLICABLE 1

PLUG NOT APPLICABLE 1

SOLENOID 15 - 50 2-WAY PILOT OPERATED FLOATING DIAPHRAGM SOLENOID, THREADED BSP-F BOTH ENDS SLV1 1

PRESSURE 15 - 50 PRESSURE REGULATOR, THREADED BSP-F BOTH ENDS PRV1 1

REGULATOR
PRESSURE RELIEF 15 - 50 PRESSURE RELIEF ANGLE VALVE, THREADED BSP-F BOTH ENDS PSV4 / PSV10 / PSV11 2.2 1

AIR RELEASE NOT APPLICABLE

2.1 REFER TO VALVE DATASHEETS FOR FURTHER DETAILS 1

NOTES

2.2 PSV4 FOR FLUID CODE OSE, PSV10 FOR GAS APPLICATION, PSV11 FOR ANY OTHER LIQUID APPLICATION 1

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 Data / Requisition Sheet for
PIPING - SST

PIPING SPEC.
BASIC MATERIAL : STAINLESS STEEL DESCRIPTION: TUBE SST REV.2
DESIGNATION
TEMPERATURE (°C) -2 / 80
DESIGN LIMITS
PRESSURE (kPag) 1100 OR 1600 (NOTE 1.7 ) 3
DESIGN CODE : AS4041 CLASS 2A USE FOR : 3W, BMFW, BWS, DR, GOX, IA, NTN, OBMFW, OSE (NOTE 1.3) 1
CORR. ALLOWANCE : NIL
MAX HYDROTEST PRESSURE : 1,650kPag OR 2400 kPag (NOTE 1.7/1.8) 3

BRANCH CONNECTION TABLE REV

BRANCH SIZE 1
1
10
12
15
20
22
25
32
40
50
6
8

1
50 TR TR TR TR TR TR TR TR TR TR T 1
40 TR TR TR TR TR TR TR TR TR T 1
32 TR TR TR TR TR TR TR TR T 1
HEADER SIZE

25 TR TR TR TR TR TR TR T 1
22 TR TR TR TR TR TR T 1
20 TR TR TR TR TR T 1
15 TR TR TR TR T 1
12 TR TR TR T T EQUAL TEE 1
10 TR TR T 1
8 TR T TR REDUCING TEE (PLUS REDUCER AS REQUIRED) 1
6 T 1
NOTES

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