Documente Academic
Documente Profesional
Documente Cultură
DOI 10.1007/s40571-016-0102-y
Abstract In this work we address a contribution to the momentum between discrete and continuous phases signifi-
study of particle laden fluid flows in scales smaller than cantly affect flow dynamics as a whole [1]. Also, according
TFM (two-fluid models). The hybrid model is based on a to Topin et al. [1], examples of multiphase systems in which
Lagrangian–Eulerian approach. A Lagrangian description is their dynamics are dictated by the coexistence of granular
used for the particle system employing the discrete element phase and saturated liquid include slurry transportation in
method (DEM), while a fixed Eulerian mesh is used for the pipelines, dispersal of fuel fragments into coolant water dur-
fluid phase modeled by the finite element method (FEM). ing a (hypothetic) nuclear accident, sedimentation in water
The resulting coupled DEM-FEM model is integrated in time treatment, fluidization in catalyst reactors, and debris flow
with a subcycling scheme. The aforementioned scheme is [1]. Additionally, understanding turbidity currents (typically
applied in the simulation of a seabed current to analyze which a gravity or density current) can help explain where and how
mechanisms lead to the emergence of bedload transport and organic matter was deposited and perhaps transformed by
sediment suspension, and also quantify the effective viscos- other processes of geological scale into hydrocarbons. Flu-
ity of the seabed in comparison with the ideal no-slip wall idized beds are widely used in many industrial processes, and
condition. A simulation of a salt plume falling in a fluid col- are one of the main possible applications of a hybrid discrete
umn is performed, comparing the main characteristics of the element-finite element (DEM-FEM for short) code.
system with an experiment. Some macroscopic models obtained through experimen-
tal observations and theoretical works can reproduce simple
Keywords Discrete element method · Hybrid models · mechanical behavior [2–5]. However, the physical mech-
Particle methods · Finite element method anisms occurring at the particles’ scale are usually more
complex phenomena, such as hydrodynamic instability, col-
lapse, transport, etc. The most complete numerical approach
1 Introduction to simulate a granular flow is to solve the solid phase as
individual particles and the fluid phase at the voids between
The interest of the scientific community in the study of gran- particles as a continuum. However, no general method is effi-
ular flow has significantly increased in recent decades. This cient enough to afford the computational cost of resolving the
is due to several factors particularly by innovations in large fluid flow in the gaps between closed-spaced particles [6],
number of industrial processes, in which the transfers of therefore, Hoef et al. [7] presents different modeling strate-
gies to balance computational cost and accuracy.
B Marcus V. S. Casagrande For industrial scale studies, the domain has a dimension of
marcusscasagrande@gmail.com order of magnitude of 10 m, demanding fast results for a large
1
domain, so the indicated model is the discrete bubble model
Laboratory for Computational Methods in Engineering,
Department of Civil Engineering, COPPE/Federal University
that treats the gas bubble as discrete entities. The two-fluid
of Rio de Janeiro, Rio de Janeiro, Brazil model is an Eulerian–Eulerian model that provides a contin-
2 High Performance Computing Center, COPPE/Federal
uous description for both phases. It is widely used because
University of Rio de Janeiro, Rio de Janeiro, Brazil of the relative fast speed; however, the integration between
123
Comp. Part. Mech.
the solid and fluid phases are carried out through drag force dimensional Eulerian finite element is used to describe the
correlations. Such correlations may not be accurate, since fluid behavior.
they cannot represent the full details of interactions between
particles and particle–fluid interactions. 2.1 Particle motion
In this work we describe a contribution to the study of
particulate systems in scales smaller than two-fluid models The solid fraction of matter is represented by a set of individ-
(TFM). The hybrid model is based on a Lagrangian–Eulerian ual particles, the motion of each particle being determined
approach, that is, the unresolved discrete particle method by the integration of the Newton–Euler equations of motion,
(UDPM) according to Hoef et al. [7]. In this approach, considering contact forces between particles and external
a Lagrangian description is used for the particle system forces acting on them [12]. Historically, this approach was
employing DEM, while a fixed Eulerian mesh is used for first introduced by Cundall and Strack [13], applied to gran-
the fluid phase modeled by FEM. This technique has been ular materials and named Distinct Element Method (DEM);
successfully applied to the study of fluidized bed in catalytic however, later DEM became more usual.
reactors [8]. The momentum exchange between the fluid According to O’Sullivan [14], there are two main clas-
and solid phases is considered through the insertion of a sifications for the simulation of particle’s interaction: the
source/sink term in the momentum equation of the fluid and a hard-sphere model and the soft-sphere model. In the hard-
force-displacement law for the solid phase. Darcy’s equation sphere model the particles are modeled as rigid bodies and
is used to create a linear relationship between the fluid veloc- interact through instantaneous collisions. However, in the
ity and the pressure gradient generated by the particles, while soft-sphere model, the equations of motion of each particle
Wen & Yu experimental correlation is used to define the non- are solved numerically, requiring a contact force model. The
linear region [9]. The terms responsible for the momentum spring-damper model is the most widely used, showing a
exchange depends directly on the local porosity, which varies good compromise between accuracy and efficiency.
in time due to the spatial rearrangement of particles. Thus, in Due to the large number of possible simultaneous contacts,
each time instant it is necessary to assess the local porosity directly related to the high concentration of particles, the
throughout the domain and map it accordingly. soft-sphere model is the most suitable and, therefore, imple-
The goal of this work is to present the methodology uti- mented in this work. The equation of motion of each particle
lized to couple, in a two-directional way, a continuum fluid can be written as
solver based on the finite element method (FEM) with a
discontinuous discrete code based on the discrete element
m ẍi = f i (1)
method (DEM). Fluid motion for the incompressible and
viscous fluid is governed by Navier–Stokes equations, which J θ̈i = Mi , (2)
are solved by an appropriate FEM implementation [10]. Clo-
sure equations are used to compute drag and lift forces over where ẍi is the particles’ acceleration, m is the particles’
the particles in the DEM framework [11]. Volume averaged mass, J is the inertia moment, θ̈i is the particles’ angular
momentum sink terms are included in the fluid equations. acceleration, f i is the resultant force and Mi the resultant
The resulting coupled DEM-FEM model is integrated in time moment both acting on a particle, and the index i refers to
with a subcycling scheme. Care is taken on mapping parti- spatial direction.
cles onto a particular tetrahedral mesh arrangement under The resultant moment and force may arise from several
the assumption that porosity is constant in each tetrahedron. different phenomena, but the most important for multiphase
The remainder of this paper is organized as follows. In the systems are
next section we briefly review the governing equations for
particle and fluid motion. In Sect. 3 we discuss the numerical f i = f iG + f iB + f iC + f iD (3)
implementation. In Sect. 4 we show a validation example,
f iG = mgi (4)
a channel flow simulation, and the numerical simulation of
a salt plume. The paper ends with a summary of our main f iB = Vp ρf gi , (5)
conclusions.
where f iG is the gravity force, f iB is the buoyancy, f iC is the
contact force, f iD is the drag force (or the coupling force),
gi is the gravity acceleration, Vp is the particle’s volume,
2 Governing equations and ρf is the specific mass of the fluid. Other possible forms
of interaction between particles (e.g., adhesion, aggregation,
In this paper a three-dimensional Lagrangian approach is and disaggregation) can be naturally treated within DEM
used with the DEM to describe the particles, and a three- framework [15–19].
123
Comp. Part. Mech.
1 3 β p
f iD = π dp u i − vi , (11)
6 (1 − ε)
Fig. 1 Contact model between two spheres a normal direction b tan-
gential direction where dp is the particle’s diameter, β is the momentum trans-
fer coefficient, ε is the porosity, u i is the fluid’s velocity, and
p
vi is the particle’s velocity [23].
As illustrated in Fig. 1, the contact force comes from the According to Kuipers et al. [24], for porosities lower than
soft-sphere model, consisting of stiffness and damping linear 0.80, β is defined by the Ergun equation in the following
elements [14] in the normal and tangential directions of the form:
sphere contact. Additionally, for the tangential direction the
Coulomb friction law is considered. (1 − ε)2 μf ρf p
β = 150 + 1.75 (1 − ε) u i − vi (12)
ε 2
dp dp
f n = K n δn + Cn δ̇n (6)
δ̇t where ρf is the fluid’s specific mass and μf is the dynamic
f t = − min |μcoulomb f n | , K t δt + Ct δ̇t , (7)
δ̇t viscosity.
The first term present in the Ergun equation derives from
where f n is the normal force, K n is the normal stiffness coef- Darcy’s Law using the Kozeny–Carman equation, so it is
ficient, Cn is the normal damping coefficient, δn is the normal predominantly governed by laminar flow, while the second
penetration at the sphere, δ̇n is the normal penetration rate, term is more significant in turbulent flows.
f t is the tangential force, μcoulomb is the friction coefficient, However, for porosities higher than 0.80, Ergun equation
K t is the tangential stiffness coefficient, Ct is the tangential is no longer valid, and the following correlation, related with
damping coefficient, δt is the relative tangential slip between hindered settling, is presented by Wen and Yu [25]:
two spheres in contact, and δ̇t is its rate (the relative tangen-
3 ε (1 − ε) p
tial velocity). The relative tangential velocity produces a slip β = Cd ρf u i − vi ε−2.65 , (13)
between particles which can be computed as 4 dp
f iC = f n n̂ i + f t tˆi , (9)
Rep (1 + 0.15(Rep )
24 0.687 ), Rep ≤ 1000
Cd = , (14)
0.44 Rep ≥ 1000
where n̂ i and tˆi are unit vectors, pointing in the normal and
tangential directions. Finally, the resultant moment is the
where the Reynolds number is defined as
cross product of the tangential force ( f t tˆi ) and the radial
vector to the contact point (0.5 · dp n̂ j ). p
ερf u i − vi dp
Rep = . (15)
μf
Mi = −0.5 · dp f t εi jk n̂ j tˆk (10)
2.2 Fluid motion
Once the particles have been mapped in the Eulerian
domain (in the present work discretized by a tetrahedral Fluid motion is governed by the Navier–Stokes equation for
mesh), the fluid velocity is interpolated at particle positions. incompressible Newtonian fluid flow, according to
The drag forces acting in each particle are computed through
empirical laws involving the relative velocity between the ∂u i ∂u i ∂p ∂ 2ui
particle and the fluid. ρf + ρf u j = − + μf + ρf gi (16)
∂t ∂x j ∂ xi ∂x j∂x j
For a single particle immersed in a fluid medium, the drag
force is well determined and is correlated with Reynolds subject to the incompressibility constraint
number [20,21], while a system composed by many particles
poses additional complexities. The presence of surrounding ∂u j
= 0, (17)
particles reduces fluid space, increasing the shear at particle ∂x j
123
Comp. Part. Mech.
123
Comp. Part. Mech.
Fig. 4 Particle–fluid
interaction diagram
As mentioned in Sect. 2.2, porosity adds complexity to The particles mapping in element mesh is a computational
solving Eqs. (18) and (19) when compared to the standard search of the location of each particle relative to each element
Navier–Stokes solver. In the present work, it is assumed that of the fluid mesh. It creates a list that identifies the element
the variations of the porosity field in time and space are of of the fluid mesh that each particle is located. This procedure
second order, being negligible compared to the other terms can be computationally costly since particles are changing
in the equations. This assumption simplifies Eqs. (18) and positions continuously. This mapping is a requirement for
(19), which can be rewritten as the compute porosity per element task, which defines the
porosity field (ε). Since these procedures can be complex
∂u j
= 0 (21) and has a considerable impact at the total calculation time,
∂x j
they are explained in detail in Sect. 3.1.
∂u i ∂u i Once the porosity field has been determined, the next step
ρf + ρf u j
∂t ∂x j is the computation of the source/sink term. According to Eqs.
∂p ∂ 2ui Ffpi (11)–(15), the relative velocity between the fluid and the par-
=− + μf + ρf gi − . (22)
∂ xi ∂x j∂x j ε ticle is a key parameter to the computations. However, each
particle has its own velocity and the fluid velocity changes
As can be observed, in this form, these equations present a with the particle location. The adopted procedure to calcu-
slight difference from the standard Navier–Stokes equations, late the relative velocity is to interpolate, for each particle,
i.e., the additional source/sink term, Ffpi /ε. This term can be the velocity at the particle location (fluid velocity interpola-
interpreted as the total momentum per unit of volume trans- tion for each particle). Fluid velocities are interpolated within
ferred from the particle to the fluid, and can be treated as each tetrahedron with standard volume shape functions [32];
a body force in the FEM framework. Therefore, the numer- thus, the relative velocity can be computed.
ical solution procedure is the same as for the conventional After velocities have been calculated, the sequence requir-
Navier–Stokes equations, enabling a least invasive coupling. es the computation of the Reynolds number from Eq. (15),
The solution of the fluid equations requires additionally then the drag coefficient from Eq. (14), the drag force
the specification of the source term (Ffpi ) and the porosity from Eq. (11), the momentum transfer coefficient from
(ε). Thus, the overall procedure necessary to determine the Eqs. (13) and (12), and finally, the source/sink term from
source term and porosity within the particle fluid interaction Eq. (20).
subroutine is illustrated in Fig. 4. Figure 5 illustrates a fixed control volume comprising sev-
The particle–fluid interaction subroutine consists of six eral spherical particles. A complete numerical solution for
main tasks: the particles mapping in elements mesh, the com- this problem would require fluid mesh boundaries represent-
pute porosity per element, the particle loop, the source term ing particles, but it demands a very small mesh size due to
average on element, and the nodal distribution of source term. limited space between them, which needs to be updated every
123
Comp. Part. Mech.
123
Comp. Part. Mech.
123
Comp. Part. Mech.
4 Numerical examples
π
Velk − 6 dp3i
i
4.2 Sensitivity analysis for mesh density
εelk = , (32)
Velk
For this analysis, a fixed particle diameter of 0.76 mm is taken
for varying mesh size. The fluid and time step properties are
where Velk is the element’s volume, as calculated by Equation the same as the previous experiment. Five different mesh
(27), and dpi is the diameter of each particle mapped within sizes were tested, ranging from 3D to 10D, where D is the
the element. It was assumed that each particle is completely particle’s diameter.
inside the element that contains the particle center. Therefore, Two sets of experiments were conducted with this setup.
particles intersecting multiple elements will only contribute The first set considers the particle initially centered relative
to a single element porosity. to the mesh cell as depicted in Fig. 11.
123
Comp. Part. Mech.
123
Comp. Part. Mech.
3 6.2 9.3
4 2.5 5.0
5 1.3 2.6
7 0.46 1.0
10 0.16 0.33
123
Comp. Part. Mech.
123
Comp. Part. Mech.
123
Comp. Part. Mech.
123
Comp. Part. Mech.
shows an initial small conglomerate of salt grains that gradu- diameter. In the studied cases, severe deviations are observed
ally evolves into a dome shape with a tail of grains, the same when the mesh size approaches particle diameter. These devi-
features that can be observed in the numerical simulation, ations are due to the assumption of constant porosity within
despite the salt plume not being perfectly centered. It should each finite element, which is determined by the fraction of
be considered that the numerical and experimental results particles found within it. Despite these issues, the numerical
have inherent differences in some aspects, such as the cubic experiments presented good results for mesh sizes approxi-
shape of salt grains, chemical interaction between salt and mately 10 times as large as particle diameter.
water, and initial conditions of salt grains. These deviations In all cases, several DEM subcycles were computed for
may preclude a quantitative comparison between numerical each CFD cycle. Through careful investigation, a two orders
and experimental results. of magnitude ratio, i.e., 100 DEM subcycles for each CFD
It is important to highlight that such features can only be cycle, demonstrated to be the most effective in all cases pre-
observed in a two-way coupled simulation, since the parti- sented. The exact ratio is directly dependent of the stiffness
cles’ motion due to gravity starts the fluid flow which in turn and mass of the particles and the fluid flow regime, but the
is responsible for the dome-torus shape in the particles’ tra- dynamic interaction between particles will generally require
jectory. A one-way fluid-to-particle approach would have the a much smaller time step than the fluid dynamics.
fluid remain at rest as dampened particles fell in a straight line The implemented code is capable of simulating com-
due to gravity, whereas a one-way particle-to-fluid approach plex phenomena in a macroscopic scale through a detailed
would have the fluid recirculating while particles fell in free- description of the rheology and dynamics at the particle scale.
fall due to gravity. In the case of channel flow, it was demonstrated that the
tool could be used to simulate local effects with the purpose
of better understanding differences between simplified and
more complete analyses. Finally, the case of the salt plume
5 Conclusions showed remarkable qualitative resemblance between numer-
ical and experimental data and allowed for a more thorough
In this work, a multiphase hybrid solid-fluid computational understanding of the formation of the dome feature due to
tool was developed coupling the DEM with the Finite Ele- the recirculation of fluid.
ment Method (FEM), with the objective of simulating particle
laden flows in scales smaller than two-fluid models. Acknowledgments The authors gratefully acknowledge the partial
Verification of the code is obtained through a set of support provided by Petrobras S.A., the Brazilian Oil Company, CNPq,
the National Research Counsil, and ANP, the National Petroleum
test cases, especially through the sedimentation case. In Agency.
this particular case, numerical, experimental, and analyti-
cal solutions for the terminal velocity of sedimentation of
a single particle immersed in fluid were compared. During References
laminar flow regime, the numerical solutions showed good
agreement with experimental and analytical data. During 1. Topin V, Dubois F, Monerie Y, Perales F, Wachs A (2011) Micro-
transient/turbulent flow, where the analytical results are no rheology of dense particulate flows: application to immersed
longer valid, there was good agreement between numerical avalanches. J Non-Newton Fluid Mech 166(1):63–72
2. Chhabra RP (2012) Bubbles, drops, and particles in non-Newtonian
and experimental data.
fluids. CRC press, Boca Raton
Additionally, the sedimentation simulations helped gauge 3. Peker SM, Helvaci SS (2011) Solid-liquid two phase flow. Elsevier,
the influence of the FEM mesh size relative to the particle Amsterdam
123
Comp. Part. Mech.
4. Phillips RJ, Armstrong RC, Brown RA, Graham AL, Abbott JR 21. Hallermeier RJ (1981) Terminal settling velocity of commonly
(1992) constitutive equation for concentrated suspensions that occurring sand grains. Sedimentology 28(6):859–865
accounts for shear-induced particle migration. Phys Fluids A 22. Hoomans BPB, Kuipers JAM, Van Swaaij WPM (2000) Granular
4(1):30–40 dynamics simulation of segregation phenomena in bubbling gas-
5. Zhang DZ, Prosperetti A (1997) Momentum and energy equations fluidised beds. Powder Technol 109(1):41–48
for disperse two-phase flows and their closure for dilute suspen- 23. Anderson TB, Jackson R (1967) Fluid mechanical description
sions. Int J Multiph Flow 23(3):425–453 of fluidized beds. Equations of motion. Ind Eng Chem Fundam
6. Wu S, Yuan L (2015) A hybrid FD-DEM solver for rigid particles 6(4):527–539
in viscous fluid. Comput Fluids 118:159–166 24. Kuipers JAM, Van Duin KJ, Van Beckum FPH, Van Swaaij WPM
7. Van der Hoef MA, Annaland MS, Deen NG, Kuipers JAM (2008) (1992) A numerical model of gas-fluidized beds. Chem Eng Sci
Numerical simulation of dense gas-solid fluidized beds: a multi- 47(8):1913–1924
scale modeling strategy. Annu Rev Fluid Mech 40:47–70 25. Wen CY, Yu YH (1966) Mechanics of fluidization. Chem Eng Prog
8. Hoomans BPB, Kuipers JAM, Briels WJ, Van Swaaij WPM (1996) Symp Ser 62:100–111
Discrete particle simulation of bubble and slug formation in a two- 26. Rowe PN, Henwood GA (1961) Drag forces in a hydraulic model
dimensional gas-fluidised bed: a hard-sphere approach. Chem Eng of a fluidized bed-part I. Trans Inst Chem Eng 39:43–54
Sci 51(1):99–118 27. Elias RN, Coutinho ALGA (2007) Stabilized edge-based finite ele-
9. Shimizu Y (2004) Fluid coupling in PFC2D and PFC3D. Numerical ment simulation of free-surface flows. Int J Numer Methods Fluids
modeling in micromechanics via particle methods. In: Proceedings 54((6–8)):965–993
of the 2nd international PFC symposium, Kyoto, pp 281–287 28. Guerra GM, Zio S, Camata JJ, Rochinha FA, Elias RN, Paraizo
10. Elias RN, Martins MAD, Coutinho ALGA (2005) Parallel edge- PLB, Coutinho ALGA (2013) Numerical simulation of particle-
based inexact newton solution of steady incompressible 3D navier- laden flows by the residual-based variational multiscale method.
stokes equations., Euro-Par 2005 parallel processingSpringer, Int J Numer Methods Fluids 73(8):729–749
Berlin, pp 1237–1245 29. Lins EF, Elias RN, Rochinha FA, Coutinho ALGA (2010)
11. Cho SH, Choi HG, Yoo JY (2005) Direct numerical simulation of Residual-based variational multiscale simulation of free surface
fluid flow laden with many particles. Int J Multiph Flow 31(4):435– flows. Comput Mech 46(4):545–557
451 30. Bouillard JX, Lyczkowski RW, Gidaspow D (1989) Porosity dis-
12. Radjaï F, Dubois F (2011) Discrete-element modeling of granular tribution in a fluidized bed with an immersed obstacle. AlIChE J
materials. Wiley-ISTE, New York 35(6):908–922
13. Cundall PA, Strack ODL (1979) A discrete numerical model for 31. Belytschko T, Yen HJ, Mullen R (1979) Mixed methods for time
granular assemblies. Geotechnique (Thomas Telford) 29(1):47–65 integration. Comput Methods Appl Mech Eng 17:259–275
14. O’Sullivan C (2011) Particulate discrete element modelling: a geo- 32. Zienkiewicz OC, Taylor RL, Zhu JZ (2013) The finite ele-
mechanics perspective. Taylor & Francis, New York ment method: its basis and fundamentals, 7th edn. Butterworth-
15. Kobayashi T, Kawaguchi T, Tanaka T, Tsuji Y (2002) DEM analysis Heinemann, Saint Louis
on flow pattern of Geldart’s group A particles in fluidized bed. In: 33. Asgian MI, Cundall PA, Brady BH (1995) Mechanical stability
Proceedings of the world congress on particle technology, pp 21–25 of propped hydraulic fractures—a numerical study. J Pet Technol
16. Li J, Kuipers JAM (2002) Effect of pressure on gas-solid flow (Society of Petroleum Engineers) 47(3):203–208
behavior in dense gas-fluidized beds: a discrete particle simulation 34. Bear J (2012) Hydraulics of groundwater. Courier Dover Publica-
study. Powder Technol 127(2):173–184 tions, New York
17. Li J, Kuipers JAM (2003) Gas-particle interactions in dense gas- 35. Lohner R (1995) Robust, vectorized search algorithms for interpo-
fluidized beds. Chem Eng Sci 58(3):711–718 lation on unstructured grids. J Comput Phys 118(2):380–387
18. Moon SJ, Kevrekidis IG, Sundaresan S (2006) Particle simulation 36. Munjiza AA (2004) The combined finite-discrete element method.
of vibrated gas-fluidized beds of cohesive fine powders. Ind Eng Wiley, Chichester
Chem Res 45(21):6966–6977 37. Zhu HP, Zhou ZY, Yang RY, Yu AB (2007) Discrete particle simu-
19. Ye M, Van der Hoef MA, Kuipers JAM (2005) The effects of par- lation of particulate systems: theoretical developments. Chem Eng
ticle and gas properties on the fluidization of Geldart A particles. Sci 62(13):3378–3396
Chem Eng Sci 60(16):4567–4580
20. Batchelor GK (2000) An introduction to fluid dynamics. Cam-
bridge University Press, Cambridge
123