Documente Academic
Documente Profesional
Documente Cultură
Training
Technical Training
Technical
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Content
9 Installation
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Product Lineup & Features
Training
Technical Training
Technical
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Product Lineup
5ACV100/135/210
5ACV100/135/210 CR
CR
Training
Technical Training
5ACV55/75
5ACV55/75 CR
CR
Technical
5ACV30
5ACV30 CR
CR
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Capacity
Capacity (kW)
Model
Cooling Heating
5ACV030CR 7.94 9.66
5ACV055CR 14.65 16.12
5ACV075CR 20.52 21.99
Training
Technical Training
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Features
New Technology BPHE- True Dual Circuits
Secondary Circuit
Primary Circuit 1 Primary Circuit 2
Training
Technical Training
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Features
Inverter Compressor
Training
Technical Training
Conventional System
Technical
Inverter System
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Features
Higher Seasonal EER
Training
Technical Training
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Features
Elimination of Water Tank
Inverter system provide constant Water Temperature band, or much lesser water
temperature fluctuation. With this, water tank of mini chiller system can be
eliminated
Modular Installation
A network up to 50 chillers in a system is possible. Control on the operation of
chillers will be done through the microprocessor controller. The external water
piping connection can be made either from the left or right side of the unit.
Training
Technical Training
Safety Protection
• High & Low Pressure Switches • Water Pressure Differential Switch
• Anti Freeze Protection Sensor • Anti Freeze Heater on BPHE
• Discharge Temperature Sensor • Compressor, Water Pump Overload
Technical
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Components
Training
Technical Training
Technical
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Components
Fan guards Coil guards
Variable speed
fan motors
(100%, 70% &
50%)
Heat exchangers
with gold fin as
standard
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Components
BPHE
(R410A)
Pump OLP (overload
protector) Variable
speed scroll
Technical
Compressor OLP
(overload protector)
compressor
Variable drive system Fixed drive system (R410A)
compartment compartment
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Components
Control box assembly
Uni- 3 phase
directional rectifier PTC starter Fan
(Positive temperature
bridge diode bridge diode coefficient) capacitors
IPM board
(Intelligent power module)
Power board
Training
Technical Training
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Schematic diagram
Training
Technical Training
Technical
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Schematic diagram
Inverter chiller schematic diagram
Cond In Cond Out
5ACV100CR Temp 1 Temp 1
(Condenser) (Def Comp 1)
Condenser Coil 1
HP1
Filter
4WV Drier
Disch
Temp 1 LP1
EXV
(Disch Comp 1)
Suct O/A Temp
Temp (Outdoor Air)
(Suction) BPHE Out BPHE In Liq Rvr
Temp Temp
Inv (BPHE Out) (BPHE In)
Comp Acc
Pump
Training
Technical Training
Liq
Rvr Filter Display Menu-
Drier Inverter Chiller
Cond Out
Std Temp 2 Heating Cap Tube
Comp Display Menu-
Acc (Def Comp 2)
Condenser Coil 2 Discharge Sensor
Check valve
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Inverter technology
Training
Technical Training
Technical
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Inverter technology
What Inverter can do for us ?
Conventional
System
Inverter System
Training
Technical Training
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Inverter technology
Brief Introduction on Inverter Technology
Inverter basic structure
Training
Technical Training
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Inverter technology
Rectification circuit
Training
Technical Training
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Inverter technology
DC stage
Training
Technical Training
by fluctuation of DC voltage.
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Inverter technology
Inversion circuit
Training
Technical Training
can be generated.
• IPM (Intelligent Power Module) encased the inversion circuitry, error
detection & protection features.
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Inverter technology
SPWM ( Sine pulse width modulation )
Training
Technical Training
Variable Frequency)
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Inverter technology
VVVF (Variable voltage variable frequency)
• Every inverter chiller has its typical characteristic and VVVF (variable
Training
Technical Training
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Control Algorithm
Variable Drive Compressor Control
Cooling mode
Start up condition :
• Pump runs normally for 2 minutes * For example :
Return water temp.= 14 to 16 °C
• 2°C ≤ T – T ≤ 4°C Set temp = 12°C
water return set
ΔT = 2 to 4°C
Note : If fixed drive system starts first, the variable drive system should
Technical
* Depends on Parameter P2 (flow switch alarm delay at pump start. Min 0s, max 199s, default 120s )
#
Depends on Parameter C2 (compressor min stop time. Min 0s, max 1990s, default 180s)
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Control Algorithm
Cooling mode
Cooling mode selected Æ water pump starts Æ Outdoor
fan starts Æ variable drive compressor starts
Increase to rated
Rated Freq. frequency with the
5ACV100CR=75Hz rate of 1Hz/s
5ACV135CR=95Hz
55Hz
OFF
Outdoor fan
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Control Algorithm
Cooling mode
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Control Algorithm
Heating mode
Start up condition :
Note : If fixed drive system starts first, the variable drive system should
trail after 30 sec.
* Depends on Parameter P2 (flow switch alarm delay at pump start. Min 0s, max 199s, default 120s )
#
Depends on Parameter C2 (compressor min stop time. Min 0s, max 1990s, default 180s)
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Control Algorithm
Heating mode
Heating mode selected Æ water pump starts Æ Variable drive 4WV
engages Æ Outdoor fan starts Æ compressor starts Increase to rated
frequency with the
rate of 1Hz/s
Rated Freq.
5ACV100CR=65Hz
5ACV135CR=90Hz
Inverter compressor will
45Hz
start from 5Hz to 45Hz
and maintain this
5Hz
frequency for 1 min.
Training
t
Technical Training
Variable drive 4WV start 10 5 sec Outdoor fan will start 5 sec
sec before compressor start before compressor start
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Control Algorithm
Heating mode
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Control Algorithm
Fixed Drive Compressor Control
Cooling mode
Start up condition :
• Pump runs normally for 2 minutes * For example :
Water return temp = 16°C
•T water return – T set > 4°C Set temp = 12°C
Fixed drive starts first followed by variable drive ΔT = 4°C
Note : If variable drive system starts first, the fixed drive system will
Technical
* Depends on Parameter P2 (flow switch alarm delay at pump start. Min 0s, max 199s, default 120s )
#
Depends on Parameter C2 (compressor min stop time. Min 0s, max 1990s, default 180s)
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Control Algorithm
Cooling mode
Cooling mode selected Æ water pump starts Æ Outdoor
fan starts Æ compressor starts
Fixed drive compressor
starts
ON
Fixed drive comp
OFF
3 min 5 sec 1 min
ON
Training
Outdoor fan
Technical Training
OFF
Outdoor fan will start 5 sec Outdoor fan will stop after
Technical
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Control Algorithm
Cooling mode
For example :
Set temp = 12°C
Technical
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Control Algorithm
Heating mode
Start up condition :
• Pump runs normally for 2 minutes *
For example :
Set temp = 40°C
•T set - T water return > 4°C Water return temp = 36°C
ΔT = 4°C
• No irreversible errors in fixed drive and the systems
Note : If variable drive system starts first, the fixed drive system will
start after the variable drive frequency drops to 50Hz.
Technical
* Depends on Parameter P2 (flow switch alarm delay at pump start. Min 0s, max 199s, default 120s )
#
Depends on Parameter C2 (compressor min stop time. Min 0s, max 1990s, default 180s)
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Control Algorithm
Heating mode
Heating mode selected Æ water pump starts Æ Fixed drive 4WV
engages Æ Outdoor fan starts Æ compressor starts
OFF
3 min 10 sec 1 min
ON
Training
Technical Training
ON
Outdoor fan OFF
Technical
Fixed drive 4WV start 10 sec Outdoor fan will start 5 sec Outdoor fan and 4WV will
before compressor start before compressor start stop after compressor has
stopped for 1 min
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Control Algorithm
Heating mode
For example :
Water return temp = 42°C
Set temp = 40°C
Technical
ΔT = 2°C
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Control Algorithm
Pump Control
Pump start up
When starting the system, pump will run for 2 minutes * before
proceeding to next step.
* Depends on Parameter P2 (flow switch alarm delay at pump start. Min = 0s, Max = 199s,
default = 120s)
After both compressors shut down for 1 minute, pump shuts down.
Technical
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Control Algorithm
Pump Control
System error
When errors occur in the system and require system to shut down,
the pump will shut down 1 minute after the system shuts down. If
compressor is not running, the pump shuts down immediately.
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Control Algorithm
Auxiliary heater control (Info only)
Start up conditions
• System in heating mode AND Heating No error
• System no error alarm AND Running 1 hour ΔT >5°C
• After heating starts for 1 hour and
T set – T water return > 5°C For example:
Set temp = 40°C
The second time start up is not time –dependent. Water return temp = 34°C
ΔT = 6°C
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Control Algorithm
EXV control (Electronic expansion valve)
• When system operates for the first time, EXV will operate to preset
openings.
• After system operates for 10 minutes, the EXV will preset to superheat
regulation for variable drive system.
Training
Technical Training
Technical
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Control Algorithm
4 way reversible valve control
Select heating mode 4 WV engage 5 sec Heating starts
• When selecting heating mode, 4 way valve will engage 5 seconds before
heating start up.
• When heating stops, 4 way valve will disengage 60 seconds after
compressor stops.
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Control Algorithm
Outdoor fan control
Control basic
• During start up, fan operates at fixed speed. During operation, fans
operate at variable speed.
Training
Technical Training
• There are 3 fan speeds in High, Medium and Low fan speed.
• The High fan speed is 680 RPM and 3800CFM for each fan motor.
Technical
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Control Algorithm
Outdoor fan control
Fan control for Cooling
• Within 20 minutes of normal operation, when Te (Outdoor ambient temp.) ≥ 28°C, fan
operates at highest speed.
• Within 20 minutes of normal operation, when Te (Outdoor ambient temp.) <28°C, fan
operates at medium fan.
• After normal operation for 20 minutes, when 40°C < (Ta3, Tb2) < 48°C, the fan
operates to variable speed (PI regulation). The lower the temperature the lower the
speed.
Ta3, Tb2
48°C
Constant fan speed PI control zone
Tb2 = condenser outlet temp. control zone
(Fixed drive system)
40°C
PI = program intelligent
Technical
20 min
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Control Algorithm
Outdoor fan control
Fan control for Heating
• When Te (Outdoor ambient temp.) < 10°C, fan operates at highest speed.
• When 10°C ≤ Te (Outdoor ambient temp.) ≤ 12°C, fan operates at medium fan.
• When Te (Outdoor ambient temp.) > 12°C, fan operates at variable speed to PI
regulation. The higher the temperature the lower the speed.
Te Low fan
Training
Technical Training
(medium fan)
10°C
Constant fan speed control zone
High fan (high fan) High fan
t
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Control Algorithm
Outdoor fan control
Fan operation during defrosting
70 Hz
Variable drive comp
30 Hz 30 Hz
Resume heating
mode
Variable 4WV
Training
Technical Training
Outdoor fan
Technical
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Control Algorithm
Anti freeze heater control
Anti freeze on/off control during system standby
• Runs when system in standby mode
• If Te (outdoor ambient temperature) ≤ 5°C and T water return ≤ 5°C, water pump
runs 5 minutes every hour and antifreeze heater will run on and
off together with the water pump.
• If T water return > 6°C water pump and antifreeze heater will stop.
• If Te ≤ 2°C and T water return ≤ 2°C, system enters heating mode
and returns to standby when T water return > 30°C
Training
Technical Training
Run 5 min/hr
Water pump ON
Antifreeze heater
Technical
ON
°C
System enters 2 5 6 30
heating mode Water return temperature/Outdoor ambient temperature
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Control Algorithm
Anti freeze heater control
• When T water leaving ≤ 3°C, alarm will set off until T water leaving > 5°C.
Training
Technical Training
°C
3 5 7
Water leaving temperature
Alarm on Alarm off
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Control Algorithm
Defrosting control
Automatic defrosting
Shall satisfying the below automatic defrosting condition for 3 minutes :
• Compressor operates continuously for at least the duration of the
defrosting interval. T = condenser outlet temp. a3
• When Ta3 or Tb2 ≤ 0°C * OR (Variable drive system)
T = condenser outlet temp. (Fixed
• When T water return > 18°C drive system)
b2
* Depends on Parameter D1 (Start defrost temperature. Min -20°C, max 14°C, default 0°C )
Intelligent defrost interval varies. Under Parameter defrost mode, Intelligent defrost is
set as default under DISABLE mode. Factory standard defrost will be activated when
the parameter is set to ENABLE.
Technical
Manual defrosting
Manual defrosting can be carried out when Ta3 or Tb2 < 7°C
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Control Algorithm
Defrosting control
Defrosting process
Variable drive defrosting process
• When defrosting conditions are met for variable drive, variable drive compressor stops
Æ outdoor fan stops Æ 4WV disengages Æ variable drive starts defrost at 90Hz.
• When variable drive defrosting terminates, variable drive compressor stops Æ 4WV
engages Æ outdoor fan starts Æ variable drive compressor starts Æ Resume heating
operation.
Defrost start Defrost end
90 Hz
Variable drive comp
Training
Technical Training
Resume heating
30 Hz 30 Hz mode
Variable 4WV ON
OFF
Technical
Outdoor fan ON
OFF
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Control Algorithm
Defrosting control
Defrosting process
Fixed drive defrosting process
• When defrosting conditions are met for fixed drive, fixed drive compressor stops (15
sec) Æ outdoor fan stops (2 sec) Æ 4WV disengages (10 sec) Æ fixed drive compressor
starts defrost
• When fixed drive defrosting terminates, fixed drive compressor stops Æ outdoor fan
starts at high speed for 30 sec Æ 4 WV engages Æ Fixed drive compressor starts Æ
Resume heating operation.
2 sec
4WV ON
OFF
2 sec 2 sec
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Control Algorithm
Defrosting control
Defrosting process
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Control Algorithm
Defrosting control
default=10min)
Technical
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Control Algorithm
Defrosting control
Defrosting cycle self-adaptive adjustment
The next defrosting cycle depends on that of the previous.
1. Defrosting time < 2 minutes, next cycle 120 minutes
2. Defrosting time 2 to 4 minutes, next cycle 80 minutes
3. Defrosting time 4 to 6 minutes, next cycle 60 minutes
4. Defrosting time 6 to 8 minutes, next cycle 40 minutes
5. Defrosting time > 8 minutes, next cycle 30 minutes
2 – 4 min 80 min
4 – 6 min 60 min
Technical
6 – 8 min 40 min
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Control Algorithm
Control system protection
Compressor over-current protection
Variable drive compressor
• When variable drive compressor current reaches the maximum limit, over-current
protection triggers and the compressor frequency will reduce.
• When the compressor current drops below the limit, frequency variation resumes.
• When compressor current increase rapidly and reaches the maximum limit, the
system will be determined as compressor overload and stop the compressor.
Comp amp
(A) Variable compressor stops
Training
20.5
Technical Training
Normal Operation
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Control Algorithm
Control system protection
High discharge temperature protection
Variable drive system
• When variable drive discharge temperature reaches 110°C, system stops.
• When variable drive discharge temp. between 100°C and 110°C, frequency drops.
• When variable drive discharge temperature is less than 97°C and more than 100°C,
frequency increased restricted.
• When discharge temperature falls below 94°C, normal operation resumes.
Compressor
discharge
temperature
System shuts down
110°C
Training
Technical Training
100°C
Technical
Maintain frequency
97°C
94°C
Normal operation
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Control Algorithm
Control system protection
High discharge temperature protection
Fixed drive system
• When fixed drive discharge temperature reaches 110°C, system stops.
• When discharge temperature falls below 94°C for 3 minutes, system resumes.
Td
3 min
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Control Algorithm
Control system protection
Outdoor coil high temperature protection
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Control Algorithm
Control system protection
Low pressure switch protection
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Control Algorithm
Control system protection
High pressure switch protection
• If fixed drive high pressure switch is activated for 30 sec, alarm will
be triggered.
• If variable drive high pressure switch is activated, frequency of
variable drive compressor will decrease at 1Hz/s. If it is re-activated
for 30 sec, alarm will be triggered.
Training
Technical Training
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Control Algorithm
Control system protection
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Chiller Panel Controller
Training
Technical Training
Technical
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Chiller Panel Controller
Instruction Key
Show Alarm
Key Cancel
Instruction Key
Technical
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Chiller Panel Controller
CMOS Reset
Jumper (JH2)
Backup
Reset some of the
settings to the Battery
DEFAULT value
Training
Technical Training
+12Vdc, GND; A, B
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Chiller Panel Controller
Menu structure
Status
Mode
Clock Setting
Unit Selection
Menu Date Setting
Training
Timer Menu
Technical Training
Time Schedule
Timer
Show Alarms
Alarm Menu
Erase All Alarms
Technical
Defrost Sensor
Discharge Sensor
Display Menu
Comp Run Time [#]
Inverter Chiller
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Chiller Panel Controller
Setting menu
Setting parameter for Inverter
Inverter parameter setting page on the chiller panel controller
SETTINGS MENU
Set Parameter
Change Password
Panel Option
Set Panel ID
Training
Technical Training
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Chiller Panel Controller
There are 5 setting parameters for Inverter ( V1 to V5 )
INVERTER Unit Default Min Max Resolution
V1 Compressor frequency Hz Auto 0 120 1
V2 EXV Opening Flag Auto 0 480 1
Compressor manual setting Flag 0 (disable) 0 1 1
V3
0 = disable 1 = enable
EXV Manual setting Flag 0 (disable) 0 1 1
V4
0 = disable 1 = enable
Defrost Mode Flag 0 (disable) 0 1 1
V5
0 = disable 1 = enable
V1 : Compressor frequency
It allows to set the inverter compressor frequency (max frequency varies according
to models)
Training
Technical Training
V3 : Cp Manual
This parameter enable automatic or manual setting for the compressor frequency.
( Enable : manual setting is possible, Disable : frequency auto-run )
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Chiller Panel Controller
V4 : EXV Manual
This parameter enable automatic or manual setting for the EXV opening.
( Enable : manual setting is possible, Disable : EXV opening auto-run )
Training
Technical Training
V5 : Def Mode
This parameter enable automatic intelligent or standard defrosting.
( Enable : manual setting is possible in Parameter D1-D6, Disable : Intelligent
Technical
defrosting [auto-run] )
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Chiller Panel Controller
Display menu
Display menu for Inverter
Inverter display menu page on the chiller panel controller
Screen 1
DISPLAY MENU Inverter Chiller
Defrost Sensor Comp Freq : 75Hz
Discharge Sensor
EXV : 320
Comp. Run Time
Comp Amp : 9.7A
Inverter Chiller
DC Bus : 555V
Training
Technical Training
Screen 2
Inverter Chiller
Suction : 15.5 °C
Technical
BPHE In : 45.9 °C
BPHE Out : 18.3 °C
Condenser : 28.4 °C
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Chiller Panel Controller
Display menu Inverter Chiller
Comp Freq : 75Hz
Display menu for Inverter EXV : 320
Comp Amp : 9.7A
DC Bus : 555V
Compressor Frequency
It shows the operating inverter compressor frequency. (Hz)
EXV
It shows the operating EXV opening (pulse).
Comp Amp
Training
Technical Training
DC Bus
Technical
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Chiller Panel Controller
Display menu Inverter Chiller
Suction : 15.5 °C
Display menu for Inverter BPHE In : 45.9 °C
BPHE Out : 18.3 °C
Suction Condenser : 28.4 °C
It shows the inverter compressor suction temperature. (°C)
BPHE In
It shows the refrigerant inlet temperature at the BPHE during cooling
mode. During heating mode, the value represents the refrigerant
outlet temperature at the BPHE. (°C)
Training
Technical Training
BPHE Out
It shows the refrigerant outlet temperature at the BPHE during cooling
mode. During heating mode, the value represents the refrigerant inlet
temperature at the BPHE. (°C)
Technical
Condenser
It shows the inverter condenser coil inlet temperature. (°C)
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Self Diagnosis &
Troubleshooting
Training
Technical Training
Technical
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Self Diagnosis & Troubleshooting
Error Code
Control measure
Reset System 1 System 2
Error display Error description
(default) Pump (Variable Drive) (Fixed drive)
Comp Fan Comp Fan
Phase Missing Phase missing Manual OFF OFF OFF OFF OFF
Phase Seq Error Wrong phase sequencing Manual OFF OFF OFF OFF OFF
Memory Error EEPROM read/write error Auto OFF OFF OFF OFF OFF
Entering Water Sensor Open/Short BPHE water in sensor error Auto OFF OFF OFF OFF OFF
Leaving Water Sensor Open/Short BPHE water out sensor error Auto OFF OFF OFF OFF OFF
Outdoor Air sensor Open/Short Ambient temp sensor error Auto OFF OFF OFF OFF OFF
Water Flow Error Cv contact opened Manual OFF OFF OFF OFF OFF
Cool Mode Antifreeze Leaving water temp. too low Auto OFF OFF OFF OFF OFF
OV/UN Voltage Comp. High Voltage (>490V) <460V, Auto OFF OFF OFF OFF OFF
OV/UN Voltage Comp. Low Voltage (<310V) >340V, Auto OFF OFF OFF OFF OFF
Pump Overload Pump OLP opened Auto OFF OFF OFF OFF OFF
IPM Error IPM over-current or overheat Auto - OFF OFF - -
Comp 1 Overload Comp 1 overload Auto - OFF OFF - -
Comp 1 Discharge Overheat Comp 1 discharge Overheat Auto - OFF OFF - -
Training
Technical Training
V-Hx Outlet Temp sensor Open/Short BPHE refrigerant out sensor error Auto - OFF OFF - -
Comp 2 Overload Comp 2 overload Auto - - - OFF OFF
High pressure 2 System 2 high pressure Auto - - - OFF OFF
Low pressure 2 System 2 low pressure Auto - - - OFF OFF
Comp 2 Defrost sensor Open/Short Coil out system 2 sensor error Auto - - - OFF OFF
Comp 2 Discharge sensor
Discharge comp system 2 sensor error Auto - - - OFF OFF
Open/Short/Overheat
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Self Diagnosis & Troubleshooting
1. No response after power-on
Yes
No response
No
Is connection Yes Main board or
between main IPM short circuit,
board and IPM To replace.
Is R,S,T No Check Input normal?
Input voltage
Training
normal?
No
Yes
Replace power
Technical
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Self Diagnosis & Troubleshooting
2. LED on main board normal, but no output.
LED lit, No output
Is output No
condition ok? Rectify
Yes
Is load No
Rectify
ok?
Training
Technical Training
Yes
Is main No
Technical
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Self Diagnosis & Troubleshooting
3. Other functions normal but compressor not functioning
Others OK, Comp
not functioning
Is fuse in DC Yes
loop ok? Check operating conditions
No
No
Is IPM ok? Replace
Training
Technical Training
Yes
Is compressor No
Technical
ok? Replace
Yes
Change fuse
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Self Diagnosis & Troubleshooting
4. Flow switch protection
Short JK4
Yes
Technical
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Self Diagnosis & Troubleshooting
5. Over voltage protection
OV/UN Voltage
Is Power Yes
supply > Rectify
490VAC?
No
Is Power No
Training
Technical Training
supply <
460VAC?
Yes
Technical
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Self Diagnosis & Troubleshooting
6. Under voltage protection
OV/UN Voltage
Is Power Yes
supply < Rectify
310VAC?
No
Is Power No
Training
Technical Training
supply >
340VAC?
Yes
Technical
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Self Diagnosis & Troubleshooting
7. Pump overload protection
Pump overload
JK8 on main board
Is voltage No
of 97, 98
on heat
relay VDC
=0V
Yes
Remove JK8, No
97 & 98, is it
Training
Technical Training
Yes
Technical
Pump overload
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Self Diagnosis & Troubleshooting
8. Phase missing
Phase missing
Is Voltage No
between R,S,T Check incoming supply
415VAC ±20%?
Yes
No
Disconnect power,
remove J-RST, is Yes
Technical
voltage of socket
415VAC ±20%?
No
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Self Diagnosis & Troubleshooting
9. IPM protection Yes
IPM Error
Is heat sink Yes
temperature Rectify
>100°C?
Yes
Is IPM ok? Replace No
Is IPM No
Main board faulty
No temperature
or wrong signal
>100°C?
Is current at No
Check Yes
rated frequency
Training
compressor
Technical Training
ok?
Is heat No
compound dried Change IPM
Yes
out?
Technical
No
Is IPM Error Yes
persists? Normal
Reapply heat
compound
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Self Diagnosis & Troubleshooting
10. Variable compressor over-current protection
Comp 1
overload
No
Main board or
Training
Technical Training
compressor faulty
Technical
Replace
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Self Diagnosis & Troubleshooting
11. Variable drive high pressure protection
High
Pressure 1
No
Is high pressure
Replace
switch ok?
Yes
Training
Technical Training
Check AC system
for overload
Technical
Rectify
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Self Diagnosis & Troubleshooting
12. Variable drive low pressure protection
Low
Pressure 1
No
Is low pressure
Replace
switch ok?
Yes
Training
Check AC system
Technical Training
Rectify
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Self Diagnosis & Troubleshooting
13. Variable compressor high discharge temperature protection
Comp 1
Discharge
Overheat
Yes Compressor
> 110 °C ?
stops
Check AC system
Rectify
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Self Diagnosis & Troubleshooting
14. Fixed compressor over-current protection
Comp 2 Overload
Is supply No
voltage ok? Rectify
Check on
compressor No
winding Rectify
resistance, is Yes
it to spec ?
Check current
reading on handset No
Training
Normal
Technical Training
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Installation
Training
Technical Training
Technical
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Installation
• Unit Handling
• Unit Placement
• Maintenance Access
• Water Connection
• Power Supply & Electrical Connection
Training
Technical Training
• Piping Cleaning
• Preliminary Checking before Start-up
Technical
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Unit Handling
Training
Technical Training
Technical
5ACV 100/135/210 CR
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Unit Placement
• Air Cooled Chiller are cooled by air, space restriction will reduces the air
flow, decrease the cooling capacity, increase the power input and, in come
cases, prevent the unit from operating because of an excess of
condensation pressure.
• 5ACV equipped with propeller fan, which doesn’t need ductwork on fan
outlet.
• Direct effect of the wind on the discharge surface of the fan should be
avoided.
• Enough clearance around the unit for maintenance works.
Training
Technical Training
Technical
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Minimum clearances
5ACV30/55/75CR 5ACV100/135CR
Training
Technical Training
Technical
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Training
Technical Training
Technical
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Maintenance Access
5ACV30/55/75CR
Training
Technical Training
Technical
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Maintenance Access
5ACV100/135/210 CR
Training
Technical Training
Technical
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Water Piping & Fitting
Install piping with minimum bends and changes in elevation to
! minimize pressure drop. Consider the following;
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Water Piping & Fitting…cont.
Water connection could be damaged by an excessive stress
! when screwing them. Use a second spanner to compensate
the stress of tightening.
!
Technical
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Water Piping & Fitting…cont.
Training
Technical Training
Technical
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Power Supply & Electrical Connection
Electrical Data
Training
Technical Training
Technical
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Power Supply & Electrical Connection…Cont.
Recommended Fuses & Cable Size
Training
Technical Training
Technical
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Power Supply & Electrical Connection…Cont.
Before connecting the power supply lines, check that the available
voltage value does not exceed the range specified in the electrical
! data being provided in Installation Manual.
Training
Technical Training
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Preliminary Checking before Start-up
• Adjust the liquid distribution network in such a way that the flow rate is within
the specified range.
• Check that the water quality is up to the specification.
Technical
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Piping Cleaning
• Run the clean water through the water inlet and operate the pump to
drain out the dirty water. Clean the strainer after running the pump for 30
minutes.
• Fill up the water circuit after connecting the pipes and equipment. Check
water leakage at all connections and joints. Do not start the unit when the
system is leaking.
• To optimize the capacity of the system, ensure that the system is free of
air bubbles. The air trapped in the system would make the system
unbalanced.
Training
Technical Training
Technical
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller
Thank You
Training
Technical Training
Technical
Air
Air Cooled
Cooled Inverter
Inverter Chiller
Chiller