Error Messages

XT 600

K1600002

© 2015 Korsch AG K1600002EM V1 en.docx Seite 1 von 46

Error Messages

XT 600 - K1600002 Version 1.0

1 Error Messages

Error message Stop reason Fault clearance information

[00.01.01.05] Key switch not in run mode Main motor switched off. Turn key switch, so the motor can be
started.
[00.01.01.02] Circuit breaker tripped One or several miniature circuit- – Reactivate miniature circuit-
breakers have tripped. breaker.
– Should a miniature circuit-
breaker trip again, have it
checked by an electrician
(e.g. by measuring currents
at end consumers).
[00.01.01.03] Overload tripped One or several motor protection Reactivate the respective motor
switches have tripped. protection switch. If the motor protection
switch trips again, have it checked by an
electrician.
[00.01.01.04] HMI not connected Communication connector at Check connector for PC or HMI. If the
PC or HMI not correctly plugged control software has restarted wait until
or connection disrupted. the operating system has loaded.
[00.01.03.01] Back window open Compression area window is Open and close compression area
open or contact is not correctly window.
[00.01.03.02] Front window open

© 2015 KORSCH AG K1600002EM V1 en.docx page 2 of 46

Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information

[00.01.03.03] Left window open closed.

[00.01.03.04] Right window open

[00.01.03.05] Lower front door open Machine base door is open or Open and close machine base door.
contact is not correctly closed.
[00.01.03.06] Lower back door open
[00.01.03.07] Lower right door open
[00.01.03.08] Lower left door open
[00.01.03.09] E-stop left front EMERGENCY STOP switch has Turn palm button of the EMERGENCY
been pressed. STOP switch in direction of arrow.
[00.01.03.10] E-stop right back
[00.01.03.11] E-stop right front
[00.01.03.12] E-stop left back
[00.01.03.13] E-stop control panel
[00.01.03.14] E-stop remote control
[00.01.03.15] Discharge chute not installed right Discharge chute is not installed Install discharge chute or plug in
side or the connector for detection is connector for detection.
not plugged in.
[00.01.03.16] Discharge chute not installed left
side

© 2015 KORSCH AG K1600002EM V1 en.docx page 3 of 46

Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information

[00.01.04.01] Lube reservoir empty Lubricating oil in the central Fill lubricating oil into the central
lubrication system used up. lubrication system, see  Operation
Manual.
[00.01.04.02] Lubrication pressure low upper Pressure of the lubricating oil Check function of the lubricating oil
punch head could not be built up. pump and check relevant lubricating oil
pipes for leaks.
[00.01.04.03] Lubrication pressure low upper
punch barrel
[00.01.04.04] Lubrication pressure low lower
punch barrel
[00.01.04.05] Lubrication pressure low ejection
unit
[00.01.05.01] No compressed air Compressed air not connected – Check connection and com-
or pressure insufficient (less pressed air pipes.
than 4 bar). – Check compressed air at the
pressure reducer.
[00.01.05.02] Base plate air pressure fault Pressure of the level Check valve, connection and com-
adjustment of the base plate pressed air pipes.
could not be built up.

© 2015 KORSCH AG K1600002EM V1 en.docx page 4 of 46

Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information

[01.01.01.01] Main motor brake temperature fault Fan of the main motor failed or
main motor insufficiently
lubricated.
[01.01.05.01] Main motor controller fault No response by the control unit
of the main motor
Possibly, an internal fault has
caused the malfunction or the
encoder is not connected or
defective.
[01.01.07.01] Gearbox high temperature Gearbox temperature too high
[01.01.07.02] Lower bearing high temperature Temperature at the bearing is
too high.
[01.01.07.03] Upper bearing high temperature
Observe the notes provided in
the relevant supplier
documents.
– Check fan and lubrication of
the main motor.
If the fault persists, notify an electrician.
Check main motor and the frequency
converter.
Observe the notes provided in
the relevant supplier
documents.
– Switch the machine off and
then on again.
If the fault persists, notify an electrician.
– Check lubrication and mobili-
ty of the gearbox.
– If the error message persists,
inform a technician.
Check lubrication and mobility of the
turret bearing.

© 2015 KORSCH AG K1600002EM V1 en.docx page 5 of 46

Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information

[01.01.07.04] Upper punch tight on punch Punch moves stiffly in the – Check punch and punch
[number] right side punch guide lubrication.
[01.01.07.05] Lower punch tight on punch – Reduce lubricating intervals.
[number] right side – Clean upper punch, dies and
die sockets.
[01.01.07.06] Upper punch tight on punch
[number] left side
[01.01.07.07] Lower punch tight on punch
[number] left side
[01.01.07.08] Turret installation monitoring Sensor does not react. Check function, switching distance and
initiator test connection of the sensor.
[01.01.07.09] Dosing cam locked initiator test Sensor does not react. Check function, switching distance and
right side connection of the sensor.
[01.01.07.10] Dosing cam locked initiator test left
side
[01.01.07.11] Lower cam carrier initiator test right
side
[01.01.07.12] Lower cam carrier initiator test left
side

© 2015 KORSCH AG K1600002EM V1 en.docx page 6 of 46

Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information

[01.01.07.13] Lower punch tight initiator test right Sensor does not react. Check function, switching distance and
side connection of the sensor.
[01.01.07.14] Lower punch tight initiator test left
side
[01.01.07.15] Upper punch removal Upper punch removal cam is Install upper punch removal cam.
open or not installed.
[01.01.07.16] Tablet sticks initiator test right side Sensor does not react. Check function, switching distance and
connection of the sensor.
[01.01.07.17] Tablet sticks initiator test left side
[01.01.07.18] Turret not installed correctly Turret screws not tightened. Tighten turret screws.
[01.01.07.19] Turret not installed Turret is not installed or the Check assembly of turret and the
connector for turret detection is connector.
not plugged in.
[01.01.07.20] Lower punch removal Lower punch removal cam is Install lower punch removal cam.
open or not installed.
[01.01.07.22] Upper punch tight sensor fault right Sensor does not react. Check function, switching distance and
side connection of the sensor.
[02.01.03.01] Hopper empty right side Level of material in the feeding Fill material into the material hopper.
hopper is below the sensor.

© 2015 KORSCH AG K1600002EM V1 en.docx page 7 of 46

Error Messages
XT 600 - K1600002
Error message Stop reason
The root cause might also be a
material bridge.
[02.01.05.01] Feeder controller fault right side No response by the control unit
of the feeder
An internal error has caused the
malfunction.
[02.01.05.02] Feeder blocked right side Feeder motor blocked. The
feeder motor is switched on, but
the drive shaft does not turn.
[02.01.06.01] Fill cam not installed right side Fill cam is not installed or the
connector for detection is not
plugged in.
© 2015 KORSCH AG K1600002EM V1 en.docx
Version 1.0
Fault clearance information
– Rectify this by slightly rap-
ping the hopper.
– Empty hopper and feeder
and press the rest of the ma-
terial.
Check the connections, the motor and, if
installed, the frequency converter.
Observe the notes provided in
the relevant supplier
documents.
– Switch the machine off and
then on again.
If the fault persists, notify an electrician.
– Check motor.
– Rotary feeder might be
blocked.
– Remove material to be
pressed from the feeder.
Install fill cam or plug in connector for
detection.
page 8 of 46
Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information

[02.02.03.02] Hopper empty left side
[02.02.05.01] Feeder controller fault right side
[02.02.05.02] Feeder blocked left side
[02.02.06.01] Fill cam not installed left side
[03.01.01.01] Dosing out of limits right side
Dosing out of limits left side
Level of material in the feeding
hopper is below the sensor.
The root cause might also be a
material bridge.
No response by the control unit
of the feeder
Feeder motor blocked. The
feeder motor is switched on, but
the drive shaft does not turn.
Fill cam is not installed or the
connector for detection is not
plugged in.
Maximum or minimum filling
depth of installed fill cam
exceeded.
Fill material into the feeding hopper.
– Rectify this by slightly rap-
ping the hopper.
– Empty hopper and feeder
and press the rest of the ma-
terial.
Check the connections, the motor and, if
installed, the frequency converter.
– Check motor.
– Rotary feeder might be
blocked.
– Remove material to be
pressed from the feeder.
Install fill cam or plug in connector for
detection.
Change filling depth.

© 2015 KORSCH AG K1600002EM V1 en.docx page 9 of 46

Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information

[03.01.01.02] Dosing not locked right side Latch pin of the dosing cam not Loosen star grip of the dosing cam and
engaged. re-tighten.
[03.01.02.01] Dosing controller fault right side Controller of the dosing unit Check the connections, the motor and, if
does not react. installed, the frequency converter.

An internal error has caused the Observe the notes provided in

malfunction. the relevant supplier
documents.
– Switch the machine off and
then on again.
If the fault persists, notify an electrician.
[03.02.01.02] Dosing not locked left side Latch pin of the dosing cam not Loosen star grip of the dosing cam and
engaged. re-tighten.
[03.02.02.01] Dosing controller fault left side An internal error has caused the Observe the notes provided in
malfunction. the relevant supplier
documents.
– Switch the machine off and
then on again.
If the fault persists, notify an electrician.

© 2015 KORSCH AG K1600002EM V1 en.docx page 10 of 46

Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information

[04.01.01.01] Amplifier fault precompression right Amplifier strain gage not – Check whether strain gages
side plugged in or incorrect are plugged in.
measuring range selected. – Check the measuring range
in the controller, see  Op-
eration Manual.
[04.01.06.01] Lower mean value limit precom- Lower mean value limit of the ... – If the error message occurs
pression right side exceeded during last turret once, acknowledge it and
revolution. continue production.
[04.01.06.02] Upper mean value limit precom- Upper mean value limit – If the error message occurs
pression right side exceeded during last turret several times, adjust com-
revolution. pression force and/or mean-
value limit.
– Check material to be pressed
for contamination and size of
granules.
– Check all punches for adher-
ing material to be pressed or
burrs at the punch face.
– Check feeders and material
hopper.

© 2015 KORSCH AG K1600002EM V1 en.docx page 11 of 46

Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information

[04.01.06.03] Standard relative too high
precompression right side
Relative standard deviation
(Srel%) of the compression
force has exceeded the stop
limit.
– If the error message occurs
just once, acknowledge it
and continue production.
– If the error message occurs
more frequently, check the
single values of the com-
pression forces.
– Check all punches for adher-
ing material to be pressed or
burrs at the punch face.
– Check material to be pressed
for contamination.
– If necessary, increase the
stop limit.

© 2015 KORSCH AG K1600002EM V1 en.docx page 12 of 46

Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information

[04.01.06.04] Maximum rejects per punch
precompression right side
[04.01.06.05] Maximum rejects by any punch
precompression right side
Maximum number of single
values above limit for a punch
exceeded
Maximum number of sorted-out
tablets exceeded.
– Under Rejects, check which
punch has caused the stop.
– Check the respective punch
for adhering material to be
pressed or burrs at the punch
face.
– Clean the respective punch
or, if necessary, replace it.
– You can also deactivate the
respective punch at Missing
Punches, see  Operation
Manual.
– Under Rejects, check which
punch has caused the stop.
– Check punches for adhering
material to be pressed or
burrs at the punch face.
– Clean the punch or, if neces-
sary, replace it.
– Increase the maximum num-
ber of tablets to be sorted
out, see  Operation Manu-
al.

© 2015 KORSCH AG K1600002EM V1 en.docx page 13 of 46

Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information

[04.01.06.06] Maximum punch load on punch
[number] precompression right
[04.01.06.07] Maximum strain gauge load on
punch [number] pre right side
[04.01.07.01] Upper roller out of limits
precompression right
The compression force
indicated has exceeded the
maximum punch load at the
punch indicated. The reason
may be double pressing.
Upper limit for measuring
amplifier was exceeded.
Highest position of the
compression roller was
exceeded.
– Check the compression force
single values.
– Check the punch faces for
adhering material to be
pressed.
– Check the material to be
pressed (for contamination,
grain size).
– Check whether the measur-
ing amplifier is connected
and functioning.
– If necessary, tare the meas-
uring amplifier, see  Oper-
ation Manual.
– Check punch and punch
lubrication. Reduce the lubri-
cating interval.
– Clean lower punch, punch
bores and dies.
Increase the insertion depth. Upper and
lower limit are displayed in the keypad,
see  Operation Manual.

© 2015 KORSCH AG K1600002EM V1 en.docx page 14 of 46

Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information

[04.01.08.01] Upper roller time-out precompres-
sion right side
[04.01.08.02] Upper roller motor direction
precompression right side
Position of the compression – Check whether frequency
roller cannot be adjusted: converter and motor are
Compression roller stuck in an switched on.
end position. – Try to release the roller with
the "+/-" buttons.
– Check rotational direction of
the turret.
– Check whether frequency
converter and/or adjusting
motor are blocked.
– Clean and, if necessary,
lubricate the compression
roller.
If the fault persists, notify a technician.
Compression roller does not – Check connection to control-
move in right direction. ler and motor of the com-
pression roller.
If the fault persists, notify a technician.

© 2015 KORSCH AG K1600002EM V1 en.docx page 15 of 46

Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information

[04.01.08.03] Upper roller controller fault
precompression right side
[04.01.09.01] Lower roller out of limits
precompression right
An internal error has caused the
malfunction.
Highest position of the
compression roller was
exceeded.
Observe the notes provided in
the relevant supplier
documents.
– Switch the machine off and
then on again.
If the fault persists, notify an electrician.
Reduce edge height. Upper and lower
limit are displayed in the keypad, see 
Operation Manual.

© 2015 KORSCH AG K1600002EM V1 en.docx page 16 of 46

Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information

[04.01.10.01] Lower roller time-out precompres-
sion right side
[04.01.10.02] Lower roller motor direction
precompression right side
Position of the compression – Check whether frequency
roller cannot be adjusted: converter and motor are
Compression roller stuck in an switched on.
end position. – Try to release the roller with
the "+/-" buttons.
– Check rotational direction of
the turret.
– Check whether frequency
converter and/or adjusting
motor are blocked.
– Clean and, if necessary,
lubricate the compression
roller.
If the fault persists, notify a technician.
Compression roller does not – Check connection to control-
move in right direction. ler and motor of the com-
pression roller.
If the fault persists, notify a technician.

© 2015 KORSCH AG K1600002EM V1 en.docx page 17 of 46

Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information

[04.01.10.03] Lower roller controller fault
precompression right side
[04.02.01.01] Amplifier fault main compression
right side
[04.02.06.01] Lower mean value limit main
compression right side
An internal error has caused the
malfunction.
If the fault persists, notify an electrician.
Amplifier strain gage not
plugged in or incorrect
measuring range selected.
Lower mean value limit of the ...
exceeded during last turret
revolution.
Observe the notes provided in
the relevant supplier
documents.
– Switch the machine off and
then on again.
– Check whether strain gages
are plugged in.
– Check the measuring range
in the controller, see  Op-
eration Manual.
– If the error message occurs
once, acknowledge it and
continue production.

© 2015 KORSCH AG K1600002EM V1 en.docx page 18 of 46

Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information

[04.02.06.02] Upper mean value limit main
compression right side
Upper mean value limit
exceeded during last turret
revolution.
– If the error message occurs
several times, adjust com-
pression force and/or mean-
value limit.
– Check material to be pressed
for contamination and size of
granules.
– Check all punches for adher-
ing material to be pressed or
burrs at the punch face.
– Check feeders and material
hopper.

© 2015 KORSCH AG K1600002EM V1 en.docx page 19 of 46

Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information

[04.02.06.03] Standard relative too high main
compression right side
Relative standard deviation
(Srel%) of the compression
force has exceeded the stop
limit.
– If the error message occurs
just once, acknowledge it
and continue production.
– If the error message occurs
more frequently, check the
single values of the com-
pression forces.
– Check all punches for adher-
ing material to be pressed or
burrs at the punch face.
– Check material to be pressed
for contamination.
– If necessary, increase the
stop limit.

© 2015 KORSCH AG K1600002EM V1 en.docx page 20 of 46

Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information

[04.02.06.04] Maximum rejects per punch on
punch [number] main right side
[04.02.06.05] Maximum rejects by any punch
main compression right side
Maximum number of single
values above limit for a punch
exceeded
Maximum number of sorted-out
tablets exceeded.
– Under Rejects, check which
punch has caused the stop.
– Check the respective punch
for adhering material to be
pressed or burrs at the punch
face.
– Clean the respective punch
or, if necessary, replace it.
– You can also deactivate the
respective punch at Missing
Punches, see  Operating
Instructions.
– Under Rejects, check which
punch has caused the stop.
– Check punches for adhering
material to be pressed or
burrs at the punch face.
– Clean the punch or, if neces-
sary, replace it.
– Increase the maximum num-
ber of tablets to be sorted
out, see  Operating In-
structions.

© 2015 KORSCH AG K1600002EM V1 en.docx page 21 of 46

Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information

[04.02.06.06] Maximum punch load on punch
[number] main compression right
[04.02.06.07] Maximum strain gauge load on
punch [number] main right side
[04.02.07.01] Upper roller out of limits main
compression right
The compression force
indicated has exceeded the
maximum punch load at the
punch indicated. This may have
been caused by double
pressing.
Upper limit for measuring
amplifier was exceeded.
Highest position of the
compression roller was
exceeded.
– Check the compression force
single values.
– Check the punch faces for
adhering material to be
pressed.
– Check the material to be
pressed (for contamination,
grain size).
– Check whether the measur-
ing amplifier is connected
and functioning.
– If necessary, tare the meas-
uring amplifier, see  Oper-
ating Instructions.
– Check punch and punch
lubrication. Reduce the lubri-
cating interval.
– Clean lower punch, punch
bores and dies.
Increase the insertion depth. Upper and
lower limit are displayed in the keypad,
see  Operation Manual.

© 2015 KORSCH AG K1600002EM V1 en.docx page 22 of 46

Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information

[04.02.08.01] Upper roller time-out main
compression right side
[04.02.08.02] Upper roller motor direction main
compression right side
Position of the compression – Check whether frequency
roller cannot be adjusted: converter and motor are
Compression roller stuck in an switched on.
end position. – Try to release the roller with
the "+/-" buttons.
– Check rotational direction of
the turret.
– Check whether frequency
converter and/or adjusting
motor are blocked.
– Clean and, if necessary,
lubricate the compression
roller.
If the fault persists, notify a technician.
Compression roller does not – Check connection to control-
move in right direction. ler and motor of the com-
pression roller.
If the fault persists, notify a technician.

© 2015 KORSCH AG K1600002EM V1 en.docx page 23 of 46

Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information

[04.02.08.03] Upper roller controller fault main An internal error has caused the Observe the notes provided in
compression right malfunction. the relevant supplier
documents.
– Switch the machine off and
then on again.
If the fault persists, notify an electrician.
[04.02.09.01] Lower roller out of limits main Highest position of the Reduce edge height. Upper and lower
compression right compression roller was limit are displayed in the keypad, see 
exceeded. Operation Manual.

© 2015 KORSCH AG K1600002EM V1 en.docx page 24 of 46

Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information

[04.02.10.01] Lower roller time-out main
compression right side
[04.02.10.02] Lower roller motor direction main
compression right side
Position of the compression – Check whether frequency
roller cannot be adjusted: converter and motor are
Compression roller stuck in an switched on.
end position. – Try to release the roller with
the "+/-" buttons.
– Check rotational direction of
the turret.
– Check whether frequency
converter and/or adjusting
motor are blocked.
– Clean and, if necessary,
lubricate the compression
roller.
If the fault persists, notify a technician.
Compression roller does not – Check connection to control-
move in right direction. ler and motor of the com-
pression roller.
If the fault persists, notify a technician.

© 2015 KORSCH AG K1600002EM V1 en.docx page 25 of 46

Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information

[04.02.10.03] Lower roller controller fault main An internal error has caused the Observe the notes provided in
compression right malfunction. the relevant supplier
documents.
– Switch the machine off and
then on again.
If the fault persists, notify an electrician.
[04.03.01.01] Amplifier fault precompression left Amplifier strain gage not – Check whether strain gages
side plugged in or incorrect are plugged in.
measuring range selected. – Check the measuring range
in the controller, see  Op-
eration Manual.
[04.03.06.01] Lower mean value limit precom- Lower mean value limit – If the error message occurs
pression left side exceeded during last turret once, acknowledge it and
revolution. continue production.

© 2015 KORSCH AG K1600002EM V1 en.docx page 26 of 46

Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information

[04.03.06.02] Upper mean value limit precom-
pression left side
Upper mean value limit
exceeded during last turret
revolution.
– If the error message occurs
several times, adjust com-
pression force and/or upper
mean-value limit.
– Check material to be pressed
for contamination and size of
granules.
– Check all punches for adher-
ing material to be pressed or
burrs at the punch face.
– Check feeders and material
hopper.

© 2015 KORSCH AG K1600002EM V1 en.docx page 27 of 46

Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information

[04.03.06.03] Standard relative too high
precompression left side
Relative standard deviation
(Srel%) of the compression
force has exceeded the stop
limit.
– If the error message occurs
just once, acknowledge it
and continue production.
– If the error message occurs
more frequently, check the
single values of the com-
pression forces.
– Check all punches for adher-
ing material to be pressed or
burrs at the punch face.
– Check material to be pressed
for contamination.
– If necessary, increase the
stop limit.

© 2015 KORSCH AG K1600002EM V1 en.docx page 28 of 46

Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information

[04.03.06.04] Maximum rejects per punch on
punch [number] pre left side
Maximum number of single
values above limit for a punch
exceeded
– Under Rejects, check which
punch has caused the stop.
– Check the respective punch
for adhering material to be
pressed or burrs at the punch
face.
– Clean the respective punch
or, if necessary, replace it.
– You can also deactivate the
respective punch under
Missing Punches, see 
Operating Instructions.

© 2015 KORSCH AG K1600002EM V1 en.docx page 29 of 46

Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information

[04.03.06.05] Maximum rejects by any punch
precompression left side
[04.03.06.06] Maximum punch load on punch
[number] precompression left
Maximum number of sorted-out
tablets exceeded.
The compression force
indicated has exceeded the
maximum punch load at the
punch indicated. This may have
been caused by double
pressing.
– Under Rejects, check which
punch has caused the stop.
– Check the respective punch
for adhering material to be
pressed or burrs at the punch
face.
– Clean the respective punch
or, if necessary, replace it.
– You can also deactivate the
respective punch under
Missing Punches, see 
Operating Instructions.
– Check the compression force
single values.
– Check the punch faces for
adhering material to be
pressed.
– Check the material to be
pressed (for contamination,
grain size).

© 2015 KORSCH AG K1600002EM V1 en.docx page 30 of 46

Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information

[04.03.06.07] Maximum strain gauge load
precompression left side
[04.03.07.01] Upper roller out of limits
precompression left
Upper limit for measuring – Check whether the measur-
amplifier was exceeded. ing amplifier is connected
and functioning.
– If necessary, tare the meas-
uring amplifier, see  Oper-
ation Manual.
– Check punch and punch
lubrication. Reduce the lubri-
cating interval.
– Clean lower punch, punch
bores and dies.
Highest position of the Increase the insertion depth. Upper and
compression roller was lower limit are displayed in the keypad,
exceeded. see  Operation Manual.

© 2015 KORSCH AG K1600002EM V1 en.docx page 31 of 46

Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information

[04.03.08.01] Upper roller time-out precompres- Position of the compression – Check whether frequency
sion left side roller cannot be adjusted: converter and motor are
Compression roller stuck in an switched on.
end position. – Try to release the roller with
the "+/-" buttons.
– Check rotational direction of
the turret.
– Check whether frequency
converter and/or adjusting
motor are blocked.
– Clean and, if necessary,
lubricate the compression
roller.
If the fault persists, notify a technician.
[04.03.08.02] Upper roller motor direction Compression roller does not – Check connection to control-
precompression left side move in right direction. ler and motor of the com-
pression roller.
If the fault persists, notify a technician.

© 2015 KORSCH AG K1600002EM V1 en.docx page 32 of 46

Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information

[04.03.08.03] Upper roller controller fault
precompression left side
[04.03.09.01] Lower roller out of limits
precompression left
An internal error has caused the
malfunction.
Highest position of the
compression roller was
exceeded.
Observe the notes provided in
the relevant supplier
documents.
– Switch the machine off and
then on again.
If the fault persists, notify an electrician.
Reduce edge height. Upper and lower
limit are displayed in the keypad, see 
Operation Manual.

© 2015 KORSCH AG K1600002EM V1 en.docx page 33 of 46

Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information

[04.03.10.01] Lower roller time-out precompres- Position of the compression – Check whether frequency
sion left side roller cannot be adjusted: converter and motor are
Compression roller stuck in an switched on.
end position. – Try to release the roller with
the "+/-" buttons.
– Check rotational direction of
the turret.
– Check whether frequency
converter and/or adjusting
motor are blocked.
– Clean and, if necessary,
lubricate the compression
roller.
If the fault persists, notify a technician.
[04.03.10.02] Lower roller motor direction Compression roller does not – Check connection to control-
precompression left side move in right direction. ler and motor of the com-
pression roller.
If the fault persists, notify a technician.

© 2015 KORSCH AG K1600002EM V1 en.docx page 34 of 46

Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information

[04.03.10.03] Lower roller controller fault
precompression left side
[04.04.01.01] Amplifier fault main compression
left side
[04.04.06.01] Lower mean value limit main
compression left side
An internal error has caused the
malfunction.
If the fault persists, notify an electrician.
Amplifier strain gage not
plugged in or incorrect
measuring range selected.
Lower mean value limit
exceeded during last turret
revolution.
Observe the notes provided in
the relevant supplier
documents.
– Switch the machine off and
then on again.
– Check whether strain gages
are plugged in.
– Check the measuring range
in the controller, see  Op-
eration Manual.
– If the error message occurs
once, acknowledge it and
continue production.

© 2015 KORSCH AG K1600002EM V1 en.docx page 35 of 46

Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information

[04.04.06.02] Upper mean value limit main
compression left side
Upper mean value limit
exceeded during last turret
revolution.
– If the error message occurs
several times, adjust com-
pression force and/or upper
mean-value limit.
– Check material to be pressed
for contamination and size of
granules.
– Check all punches for adher-
ing material to be pressed or
burrs at the punch face.
– Check feeders and material
hopper.

© 2015 KORSCH AG K1600002EM V1 en.docx page 36 of 46

Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information

[04.04.06.03] Standard relative too high main
compression left side
Relative standard deviation
(Srel%) of the compression
force has exceeded the stop
limit.
– If the error message occurs
just once, acknowledge it
and continue production.
– If the error message occurs
more frequently, check the
single values of the com-
pression forces.
– Check all punches for adher-
ing material to be pressed or
burrs at the punch face.
– Check material to be pressed
for contamination.
– If necessary, increase the
stop limit.

© 2015 KORSCH AG K1600002EM V1 en.docx page 37 of 46

Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information

[04.04.06.04] Maximum rejects per punch on
punch [number] main left side
[04.04.06.05] Maximum rejects by any punch
main compression left side
Maximum number of single
values above limit for a punch
exceeded
Maximum number of sorted-out
tablets exceeded.
– At Sorting out, check which
punch has caused the stop.
– Check the respective punch
for adhering material to be
pressed or burrs at the punch
face.
– Clean the respective punch
or, if necessary, replace it.
– You can also deactivate the
respective punch at Missing
Punches, see  Operating
Instructions.
– At Sorting out, check which
punch has caused the stop.
– Check punches for adhering
material to be pressed or
burrs at the punch face.
– Clean the punch or, if neces-
sary, replace it.
– Increase the maximum num-
ber of tablets to be sorted
out, see  Operating In-
structions.

© 2015 KORSCH AG K1600002EM V1 en.docx page 38 of 46

Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information

[04.04.06.06] Maximum punch load on punch
[number] main left side
[04.04.06.07] Maximum strain gauge load on
punch [number] main left side
[04.04.07.01] Upper roller out of limits main
compression left
The compression force
indicated has exceeded the
maximum punch load at the
punch indicated. This may have
been caused by double
pressing.
Upper limit for measuring
amplifier was exceeded.
Highest position of the
compression roller was
exceeded.
– Check the compression force
single values.
– Check the punch faces for
adhering material to be
pressed.
– Check the material to be
pressed (for contamination,
grain size).
– Check whether the measur-
ing amplifier is connected
and functioning.
– If necessary, tare the meas-
uring amplifier, see  Oper-
ating Instructions.
– Check punch and punch
lubrication. Reduce the lubri-
cating interval.
– Clean lower punch, punch
bores and dies.
Increase the insertion depth. Upper and
lower limit are displayed in the keypad,
see  Operating Manual.

© 2015 KORSCH AG K1600002EM V1 en.docx page 39 of 46

Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information

[04.04.08.01] Upper roller time-out main
compression left side
[04.04.08.02] Upper roller motor direction main
compression left side
Position of the compression – Check whether frequency
roller cannot be adjusted: converter and motor are
Compression roller stuck in an switched on.
end position. – Try to release the roller with
the "+/-" buttons.
– Check rotational direction of
the turret.
– Check whether frequency
converter and/or adjusting
motor are blocked.
– Clean and, if necessary,
lubricate the compression
roller.
If the fault persists, notify a technician.
Compression roller does not – Check connection to control-
move in right direction. ler and motor of the com-
pression roller.
If the fault persists, notify a technician.

© 2015 KORSCH AG K1600002EM V1 en.docx page 40 of 46

Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information

[04.04.08.03] Upper roller controller fault main An internal error has caused the Observe the notes provided in
compression left side malfunction. the relevant supplier
documents.
– Switch the machine off and
then on again.
If the fault persists, notify an electrician.
[04.04.09.01] Lower roller out of limits main Highest position of the Reduce edge height. Upper and lower
compression left compression roller was limit are displayed in the keypad, see 
exceeded. Operating Instructions.

© 2015 KORSCH AG K1600002EM V1 en.docx page 41 of 46

Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information

[04.04.10.01] Lower roller time-out main
compression left side
[04.04.10.02] Lower roller motor direction
precompression left side
Position of the compression – Check whether frequency
roller cannot be adjusted: converter and motor are
Compression roller stuck in an switched on.
end position. – Try to release the roller with
the "+/-" buttons.
– Check rotational direction of
the turret.
– Check whether frequency
converter and/or adjusting
motor are blocked.
– Clean and, if necessary,
lubricate the compression
roller.
If the fault persists, notify a technician.
Compression roller does not – Check connection to control-
move in right direction. ler and motor of the com-
pression roller.
If the fault persists, notify a technician.

© 2015 KORSCH AG K1600002EM V1 en.docx page 42 of 46

Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information

[04.04.10.03] Lower roller controller fault main An internal error has caused the Observe the notes provided in
compression left side malfunction. the relevant supplier
documents.
– Switch the machine off and
then on again.
If the fault persists, notify an electrician.
[06.01.01.01] Mean gate position fault right side Gate has not reach end – Check gate for mechanical
position, or with a delay. blocking and/or contamina-
[06.01.01.02] Sample gate position fault right tion and remove if applicable.
side – Check whether the sensor at
the swivel cylinder is correct-
ly adjusted.
[06.01.02.01] Stop by tablet counter Set stop limit for produced Open the Settings menu:
tablets has been reached and – Touch tab General.
the machine has been stopped.
– Reset the tablet counter with
>Delete<.
– Increase the stop number of
tablets.
– Deactivate stop by tablet
counter with >Activate<.

© 2015 KORSCH AG K1600002EM V1 en.docx page 43 of 46

Error Messages
XT 600 - K1600002
Error message Stop reason
[06.01.03.01] Discharge chute backup right side Tablet build-up at the tablet
discharge chute
[06.01.04.01] Tablet sticks right side A tablet sticks to the upper
punch after tablet ejection.
One of the upper punches is
broken partly or completely.
Switch cam moved unintentio-
nally.
[06.02.01.01] Mean gate position fault left side Gate has not reach end
position, or with a delay.
[06.02.03.01] Discharge chute backup left side Tablet build-up at the discharge
chute
[06.02.04.01] Tablet sticks left side A tablet has not come off the
upper punch after tablet
ejection.
© 2015 KORSCH AG K1600002EM V1 en.docx
Version 1.0
Fault clearance information
Remove tablet build-up.
Remove tablet, check punch and clean
punch face.
Replace upper punch and examine
material to be pressed (contamination,
grain size).
None
– Check gate for mechanical
blocking and/or contamina-
tion and remove if applicable.
– Check whether the sensor at
the swivel cylinder is correct-
ly adjusted.
Remove tablet build-up.
Remove tablet, check punch and clean
punch face.
page 44 of 46
Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information

One of the upper punches is Replace upper punch and examine
broken partly or completely. material to be pressed (contamination,
grain size).
Switch cam moved unintentio- None
nally.
[07.01.02.01] Deduster not connected right side Deduster is not connected or Check connectors.
does not react. Open menu Settings:
[07.01.02.02] Deduster not connected left side
– Tap General.
– Select deduster from the list.
– Tap >On<.
– Switch on deduster.
If the fault persists, notify an electrician.
[07.01.02.03] MetalCheck not connected right Metal detector is not connected Check connectors.
side or does not react. Open menu Settings:
[07.01.02.04] MetalCheck not connected left side – Tap General.
– Select metal detector from
the list.
– Tap >On<.
– Switch on metal detector.
If the fault persists, notify an electrician.

© 2015 KORSCH AG K1600002EM V1 en.docx page 45 of 46

Error Messages

XT 600 - K1600002 Version 1.0

Error message Stop reason Fault clearance information

[07.01.02.05] Metal detection triggered right side Metal detector has detected Check tablets.
metal residue.
[07.01.02.06] Metal detection triggered left side

© 2015 KORSCH AG K1600002EM V1 en.docx page 46 of 46