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TECH-NOTES BacComber Installation

Water flowing for


ULF treatment

T he pump and fittings required for circulation should be


purchased and installed by the customer so that he
gets local warranty and service.
Air Vent
Water going to Boiler

BacComber Flow
Descaler- cum - Magnetite Switch Feed water
Generator (ULF Wave Generator) Tank Supply water
Inductor
Coil

Low Water
Level

Important
Please see next page for important Min.400mm
notes on installation.

Drain Valve

To Boiler

Boiler Water
Supply Pump PG

Recirculating Pump

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TECH-NOTES Important Notes on
Installation
Caution Water level sensor
Do not take tapping from drain valve. If there is any leakage It should be installed to monitor the water level inside the
in the pipes or fittings or pump, water in the tank may run feed water tank.
dangerously low and cause explosion in boiler.

Location of Inductor coil


Inductor coil should be installed as high as possible. This is
to control leakage from connecting parts of coil. The
water in the feed water tank will then drop the level of the part
leaking when the recirculating pump is switch off.

Flow Switch
The flow switch should be connected in such a way that the
senser should give an alarm within 30 seconds if there is no
adequate flow of water into the feed water tank.

Electric Supply
Single phase electric supply required for BacComber Unit
with 15 amp fuse. Typical power consumption < 100 W.

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TECH-NOTES Parameters to be
observed
Blow down Silica
The sludge formed needs to be drained. The extent of Maximum Silica should be 200 ppm.
draining would depend on the extent of the sludge formed,
which depends on the TDS of the water and the descaling
effect taking place. The blow down could be at regular pH
intervals or it could be a small amount bled continuously, pH in the boiler would be maintained within the range of
depending upon the convenience of the user. 9-12 ppm.

Fe ion
Fe ion content in the boiler water should be monitored.
It should be checked before installation and once a
month after installation. Initially Fe is likely to go up
because of the descaling effect. The extent of increase
depends on the condition in the boiler. The stabilization
period varies from boiler to boiler depending upon
Spalled off scale colleted at the handhole. Some of them are 30 cm.
the extent of scaling and corrosion already in the boiler.
The Fe ion could go up to double digits at times. After
the stabilization period it will be under control with the
TDS formation of Magnetite. As the time goes the Fe ion is
expected to come down even further. Generally it will
TDS in the boiler should be maintained as per the normal stabilize below 5 ppm.
limit. This should be monitored and blow down should be
around 2,500 ppm.

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