Sunteți pe pagina 1din 24

Stimulation Equipment and Services

Stimulation Equipment and Services


Halliburton Sand Control offers a complete line of reliable Whatever the requirements, Halliburton has a pumping skid
mixing and pumping equipment and quality filtration or truck-mounted unit to do the job. The core of our
services that are vital to successful sand control operations. pumping capabilities lies with the positive displacement
Solids such as cement, scale, and rust in mixing and pumping pumps designed and manufactured by Halliburton. These
equipment can damage the formation and the gravel pack include the HT-150, the HT-400™, and the HQ-2000 pumps.
permeability. Halliburton’s wide range of dedicated mixing
and pumping equipment ensures a safe, reliable, clean A large variety of pumping/blending skids/trucks for sand
operation. Filtration of completion brines and sand control control operations are available:
fluids is as important to a successful sand control completion • HT-400 pump skids with V-8, V-12, or V-16 engine
as selecting the proper pack-sand size, carrier fluid, or
• CPS-MS single HT-400 pumping unit
placement technique. Halliburton offers a wide range of
equipment for filtration of completion brines, perforating • Panther pumping skid
fluids, acids, and gravel pack fluids. • One-piece Grizzly™ skid with HG-2000 pump
• Two-piece Grizzly skid with HQ-2000 pump
• Acid single pump truck with CLAM™ blender
Pumping Capabilities
• Euro-Trailer™ unit

Backed by the experience and skill of Halliburton sand


control specialists and research groups, Halliburton sand
control surface equipment provides the technology and
service to meet today’s industry demands.

Stimulation Equipment and Services 6-1


HT-400™ Single Skid Pumping Unit
Halliburton HT-400™ pump skids are available with a
variety of power trains which include V-8, V-12, and V-16
engines to match the horsepower needs of the job. Typical
ratings are as follows:
• V-8 engine – 235 to 296 hhp
• V-12 engine – 594 to 637 hhp
• V-16 engine – 612 hhp

HAL11805
Twin 10-bbl (1.59 m3) capacity stainless steel sump-type
measuring tanks can be mounted on the same skid or placed
beside the skid when required. Fluid flows through stainless
steel, hard plumbed lines controlled by air-actuated butterfly
Single Skid
valves. The operator console is equipped with a Martin-
Decker pressure gauge, air manifold system, and Martin-
Decker 15,000-psi (1034 bar) single pin pressure recorder. It
will easily accept a UNIPRO II™ data acquisition computer
system. Depending on the power train and the pump plunger
size, the pump skids have a variable rate and pressure
capacity. Plungers are available from 6 in. for the high-rate/
low-pressure requirements to 3 3/8 in. for the low-rate/high-
pressure requirements.
HAL11862

V-16 Twin Skid

HT-400SM Service Ratings—Intermittent Duty


Maximum Rate at 275 Crankshaft
Plunger Diameter Maximum Pressure Revolutions per Minute

in. mm psi bar gal/min L/min bbl/min m3/min


6 152.40 6,250 430.92 810 3066.18 19.30 3.07
5 127.00 9,000 620.53 560 2119.83 13.30 2.12
4 1/2 114.30 11,200 772.21 454 1718.58 10.80 1.72
4 101.60 14,000 965.27 360 1362.75 8.60 1.37
3 3/8 85.72 20,000 1378.95 255 965.28 6.10 0.97

V-16 (PSL-3) Twin Skid (Skid SK11608)


Length Width Height Weight

ft m ft m ft m lb kg
Pump 16.1 4.90 7.9 2.40 8.9 2.70 32,209 14 610
Engine 9.7 2.95 7.9 2.40 8.7 2.65 16,535 7500
Total 25.8 7.86 15.8 4.80 17.6 5.35 48,744 22 110

6-2 Stimulation Equipment and Services


HT-400™ Single Skid
This HT-400™ single skid is powered by a Detroit 8 V 92
industrial engine with an Allison HT-750 DRD
transmission (235-hp). It has 4 1/2-in. plungers and is rated
for Zone II applications.
HAL15927

HT-400™ Single Skid

HT-400™ Single Skid


Length Width Height Weight

ft m ft m ft m lb kg
19.4 5.91 6.1 1.86 9.3 2.83 18,078 8200

Stimulation Equipment and Services 6-3


CPS-MS Single HT-400™ Pumping Unit
The Halliburton CPS-MS single HT-400™ pumping unit is
mounted on a 20.8-ft skid base that can be dismantled into
an engine and a pump section for easier lifting on offshore
platforms. Each section is fitted with a lift frame and weighs
less than 12,000 lb (5443 kg), allowing lifting onto most
platforms with the platform crane. The unit, powered by a

HAL15936
CAT-3406 or GM-8V-71 engine, is radiator-cooled and has
an Allison HT-750 transmission. The HT-400 pump has an
8.6 to 1 ratio with hard-surfaced plungers, 3-in. (76.20 mm)
discharge flanges, and a 40-gal (151.4 L) fuel capacity. This
unit can be built to Lloyds or DNV specifications.

HAL15923

CPS-MS Single Skid

CPS-MS Pumping Unit Specifications


Length Width Height Weight

ft m ft m ft m lb kg

Pump 7.8 2.38 5.2 1.58 — — 10,500 4762


Engine 13.1 3.99 5.2 1.58 — — 12,000 5443
Total 20.9 6.37 5.2 1.58 10.42 3.18 22,500 10 205

Unit Performance
Fluid End Pressure at Maximum Rate

4.00 in. 0.65 bbl/min at 14,000 psi 1,250 psi at 7.6 bbl/min
4.50 in. 0.85 bbl/min at 11,200 psi 980 psi at 9.6 bbl/min
Note: Pumping equipment performance is at rated engine speed and horsepower for specific conditions of atmospheric pressure and
temperature established by the engine manufacturers. Changes in elevation, temperature, and engine speed will affect the actual
performance.

6-4 Stimulation Equipment and Services


Panther™ Pumping Skid
Halliburton’s model FPS-B (HT-400™ skid) marine exhaust system has a Maxim silencer/spark arrestor with
pumping skid is a single-piece containerized portable stainless steel exhaust piping. This unit can either be supplied
pumping unit that consists of a CAT 3412 DITA 12-cylinder with tube and shell heat exchangers for raw-water cooling or
turbocharged diesel engine, a CLT 6061 Allison electric shift a radiator. The skid is equipped with an automatic remote
transmission, an HT-400 pump, and cooling system control system for programmable and remote operation.
mounted in a single 20-ft (6.1-m) container frame. The
HAL15924

Panther™ Pumping Skid

Panther™ Pumping Unit Specifications


Length Width Height Total Weight

ft m ft m ft m lb kg

19.875 6.06 6.00 1.83 8.5 2.59 25,000 11 340

Unit Performance
Fluid End Rate at Rated Pressure Pressure at Maximum Rate

3.37 in. 1.2 bbl/min at 20,000 psi 4,750 psi at 5.5 bbl/min

4.00 in. 1.7 bbl/min at 14,000 psi 3,390 psi at 7.7 bbl/min

4.50 in. 2.1 bbl/min at 11,200 psi 2,570 psi at 9.8 bbl/min

5.00 in. 2.6 bbl/min at 9,000 psi 2,160 psi at 12.0 bbl/min

6.00 in. 3.8 bbl/min at 6,250 psi 1,500 psi at 17.4 bbl/min

Note: Pumping equipment performance shown is for a radiator version at rated engine speed and horsepower for specific conditions of
atmospheric pressure and temperature established by the engine manufacturers. The raw-water cooled version will perform at the same
rates but at a slightly higher discharge pressure due to not having any parasitic fan losses. Changes in elevation, temperature, and engine
speed will affect the actual performance.

This link is not self-contained unless for an air tank/compressor, alternator/battery, and fuel tank are added. Also a remote operator’s panel
is required.

Stimulation Equipment and Services 6-5


Halliburton One-Piece Grizzly™ Skid
Equipped with a HQ-2000 horizontal quintuplex pump, a The HQ-2000 pump has one of the lightest weight-to-
Caterpillar 3512 engine rated at 2,250 bhp, and an Allison horsepower ratios on the market at 5.3 lb/hhp. With many of
CLT-9885 transmission, the Halliburton one-piece Grizzly™ the same components as the HT-400™ skid, the HQ-2000
skid (Model PSG-1 3512 DITA - HQ 2000 porta skid) offers proven dependability and enough muscle to
pumping unit will deliver a minimum of 2,000 hhp. outperform any other unit.
HAL15929

One-Piece Grizzly™ Skid

One-Piece Grizzly™ Skid


Length
(ISO Container) Width Height Weight

ft m ft m ft m lb kg
19.875 6.06 8.00 2.44 8.50 2.59 44,000 19 958
Note: The PSG-1 fracturing skid requires a certified ISO lifting sling to properly lift the skid.
The unit requires an outside source for (1) compressed air for starting and auxiliary
functions, (2) fuel and (3) 24 VDC electrical supply as well as an external automatic remote
control (ARC) operator interface panel (OIP).

6-6 Stimulation Equipment and Services


Halliburton Two-Piece Grizzly™ Skid
The Halliburton two-piece Grizzly™ skid is equipped with HT-400™ skid, the Grizzly skid offers proven reliability
an HQ-2000 horizontal quintuplex pump, a Caterpillar and enough muscle to outperform any other unit. The
3512 DITA engine rated at 2,250 bhp, and an Allison modular package is designed within an ISO-type container
CLT-9885, 7-speed transmission. This unit will deliver that allows for ease of transportation and installation as
2,250/2,200 bhp/hhp. The HQ-2000 Grizzly skid pump has well as flexibility of equipment arrangement. Incorporating
one of the lightest weight-to-horsepower ratios on the Halliburton’s automatic remote control (ARC) system, the
market at 5.3 lb/hhp (2.4 kg/hhp). Based on much of HQ-2000 Grizzly skid is an unmatched performer.
the technology and many of the components of the
HAL8423

Two-Piece Grizzly™ Skid

Two-Piece Grizzly™ Pumping Unit Specifications


Length Width Height Engine Weight

ft m ft m ft m lb kg
Pump 9.813 2.99 8.00 2.44 8.50 2.59 16,800 7620
Engine 19.875 6.06 8.00 2.44 8.50 2.59 30,000 13 608
Total 29.94 9.13 8.00 2.44 8.50 2.59 46,800 21 228

Unit Performance
Fluid End Rate at Rated Pressure Pressure at Maximum Rate

3.37 in. 4.2 bbl/min at 20,000 psi 7,640 psi at 11.0 bbl/min

4.00 in. 5.9 bbl/min at 14,000 psi 5,300 psi at 15.6 bbl/min

4.50 in. 7.5 bbl/min at 11,200 psi 4,260 psi at 19.7 bbl/min

5.00 in. 9.3 bbl/min at 9,000 psi 3,440 psi at 24.3 bbl/min

6.00 in. 13.3 bbl/min at 6,250 psi 2,380 psi at 35.1 bbl/min

Note: Pumping equipment performance shown is at rated engine speed and horsepower for specific conditions of
atmospheric pressure and temperature established by the engine manufacturers. Changes in elevation,
temperature, and engine speed will affect the actual performance.

Stimulation Equipment and Services 6-7


Blending Capabilities
A variety of blending skids for sand control operations are The auxiliary skid contains five 75-gal (280-L) HalTank™
available depending on job requirements. liquid-additive tanks. It also contains five liquid additive
pumps:
• Single-skid FracPac™ blender
• Two Roper 733025 pumps rated at 0.2 to 3.1 gal/min
• Two-skid FracPac blender
(0.8 to 11.7 L/min)
• Constant level additive mixing (CLAM™) systems
• One Roper 73201 pump rated at 0.8 to 10.3 gal/min
• SMS-30D™ blender (3.0 to 39 L/min)
• SMS-40D™ blender • Two Roper 73202 pumps rated at 2.0 to 20.0 gal/min
• SC-50™ blender (7.6 to 76 L/min)

Single-Skid FracPac™ Blender The dry additive system consists of two Acrison dry-additive
feeders with a common discharge hopper with eductor mixer
This unit consists of a 25-bbl blender skid and an auxiliary
and 33-ft³ (0.9-m³) dry-additive/sand hopper.
additive skid. The blender skid contains all the mixing and
pumping equipment. The additive skid contains all of the
storage and metering pumps/feeders for both liquid and dry
additives. The additive skid stacks on top of the blender skid
during operation. Both skid frames have the dimensions of
ISO freight containers. Consequently, shipping and handling
of the unit is easy and inexpensive. The skid frames also
provide considerable protection against handling damage.
Skids are not ISO-certified.

The blender skid contains a proppant system that consists of


a hydraulically driven 12-in. (305-mm) screw with an
operating range of 60 to 12,000 lb/min (27 to 5443 kg/min).
The sand is fed into a 5-bbl (0.8-m³) capacity cylindrical tub
where it is agitated by a hydraulically driven turbine agitator.
HAL15930

The blender skid contains a Roper 71205 LGC pump which is


rated at 5.0 to 47.0 gal/min (18.9 to 178 L/min) and three
1 1/4-in. (32-mm) Oberdorfer chemical transfer pumps
which are rated at 50 gal/min (189 L/min). Single-Skid FracPac™ Blender

Model FBS-25 Blender Skid Specifications


Length Width Height Total Weight
ft m ft m ft m lb kg
19.88 6.06 8.00 2.44 8.50 2.59 28,500 12 927

Model FBS-25 Auxiliary Skid Specifications


Length Width Height Total Weight
ft m ft m ft m lb kg
9.81 2.99 8.00 2.44 8.00 2.44 15,500 7031

6-8 Stimulation Equipment and Services


Two-Skid FracPac™ ARC Blender
For large FracPac™ operations, Halliburton has developed provides considerable protection of the blending equipment.
the two-skid FracPac automatic remote control (ARC) The 10-in. suction pump is hydraulically driven. The
blender. It is a Halliburton-designed twin centrifugal blender discharge pump is a hydraulically driven rubber-lined
powered by a single engine on each skid. One skid contains horizontal centrifugal pump. The control system is the
the mixing equipment, and one skid contains the pumping Halliburton-designed ARC unit controller and operator
equipment. Each skid is an ISO-standard 668 designation interface panel (OIP). Blending range is 2.5 to 50 bbl/min
ICC freight container. Shipping and handling for the skid is (0.4 to 8 m³/min). The proppant system can deliver 160 to
easier and less expensive than for a standard skid. The frame 20,000 lb/min (73 to 9072 kg/min).
HAL8377

Two-Skid FracPac ™ ARC Blender

Halliburton ARC Blender Specifications


Length Width Height Weight

ft m ft m ft m lb kg

Mix Skid 20.0 6.10 8.0 2.44 8.5 2.59 28,000 12 701

Pump Skid 20.0 6.10 8.0 2.44 8.5 2.59 30,000 13 608

Stimulation Equipment and Services 6-9


CLAM™ Mixing System
The CLAM™ constant level additive mixing blender is a or 6-in. flow meter to monitor sand slurry flow or discharge
continuous mix blender. Halliburton’s CLAM blender is ideal flow rate and tub recirculation rate.
for water pacs, Ex-tension Pac™ service, and openhole gravel
pack slurry blending. The CLAM blender eliminates the The CLAM mixing system capacity depends on the capacity
necessity of batch-mixing large volumes of low sand of the centrifugal pump being used. A downhole flow rate of
concentration slurries while allowing the sand concentration 10 bbl/min (1.6 m³/min) can be obtained with a Halliburton
to be ramped as necessary. The unit’s liquid additive system 6 × 5 centrifugal pump, and a downhole rate of 20 bbl/min
and automatic tub leveling system make it ideal for large (3.2 m³/min) can be obtained with a Halliburton 8 × 6
volume matrix stimulation treatments that are run ahead of centrifugal pump.
sand control treatments.
The standard CLAM mixing system, combined with the
Control of CLAM blenders does not require constant 30 ft³ (0.85 m³) sand holding tank, has a capacity of 2,100 lb
operator involvement. Once the predetermined setting is (953 kg) sand per minute.
made, only normal job monitoring is required. An operator
sets the gate for the sand concentration and pump rate
design. The tub level automatically (mechanically) controls
fluid flow into the blender. The fluid level remains constant
without operator manipulation.

The CLAM blender system comes in a variety of


configurations to allow set up of a system that meets the
specific requirements of the local operations. In its basic
configuration, the CLAM system consists of a 1.5-bbl mixing
tub with fluid recirculation, a mechanical agitator, and a
single centrifugal pump.

When combined with the 30-ft³ (9-m³) sand holding tank


HAL16030

and calibrated sand gate, the blender accomplishes excellent


uniformity of sand concentration when the acid prepacks or
the low sand concentration slurry packs are run.

The CLAM blender is also supplied as a modular system for


connecting to separate tanks and pumps. The UNIPRO II™ CLAM™ Blender
digital panel meter provides instrumentation and uses a 4-in.

AMS CLAM™ Acid Mixing Skid Specifications


Length Width Height Total Weight
ft m ft m ft m lb kg
6.0 1.83 2.5 0.76 3.33 1.02 800 363

The basic configuration of the CLAM™ mixing skid consists of a 1.5-bbl polyethylene mixing tank, an automatic
mechanical tub leveling device, a manually operated calibrated sand gate (0 to 10.5-sacks/min), and an air-actuated tub
assist to adapt to changes in fluid density. The tub assist is controlled by a valve which is mounted on the skid.

Fluid is supplied to the CLAM mixing skid by any 18-bbl/min (2.9-m3/min) centrifugal pump. Jet action from the
recirculating fluid provides agitation in the tub. The output from the tub is 10-bbl/min (1.6-m3/min) with 8-bbl/min
(1.3-m3/min) recirculation rate.

6-10 Stimulation Equipment and Services


AMS-15 Acid/Gravel Pack CLAM™ Skid
The AMS-15 acid/gravel pack CLAM™ skid is powered by a An automatic match-meter system is used to control liquid
Caterpillar 3116TA engine or an equivalent hydraulic additives and a TDRAD is used to display density of
power package. The mixing tank is a 1.5-bbl (0.2-m³) discharge fluid, rate display of recirculation flow rate, and
polyethylene tub with vertical turbine agitator and clean flow rate.
recirculation for agitation.
A sand holding tank is available.
Fluid is supplied to the tub by a centrifugal pump blending
system with 6 × 5 Halliburton pump. The output from the
mixing tank is 10-bbl/min (1.6-m3/min) with 10-bbl/min
tub recirculation rate.
• 15-lb sand/gal gel at 3 bbl/min (1.8 kg/L at 0.5 m³/min)
• 10-lb sand/gal gel at 5 bbl/min (1.2-kg/L at 0.8-m³/min)
• 5-lb sand/gal gel at 5 bbl/min (0.6-kg/L at 2.4-m³/min)

An automatic mechanical fluid leveling with hydraulic tub


assist is standard.
HAL15921
The sand rate is determined by a hydraulic-powered
2- × 8-in. (51- × 203-mm) calibrated sand gate (10 sk/min)
and is monitored by a UNIPRO™ computer system. A CLAM™ Skid
4-in. (102-mm) Halliburton turbine flowmeter is mounted
in the recirculation line to monitor tub recirculation flow
rate and a 6-in. (152-mm) Halliburton turbine flowmeter is
mounted in the suction line.
AMS-15 Acid/Gravel Pack CLAM™ Skid
Length Width Height Weight
ft m ft m ft m lb kg
14.5 4.42 8.0 2.44 10.5 3.20 14,000 6350

Stimulation Equipment and Services 6-11


SC-50™ Blenders
Halliburton SC-50™ blenders are portable mixing units
specifically designed for sand control slurry preparations.
These blenders are intended for larger sand control jobs, such
as gravel packing, and are built to DNV specifications. The
SC-50 blender consists of two 25-bbl (4-m³), 316 stainless
steel mixing tanks, and two Halliburton 6 × 5-in. centrifugal
pumps driven by hydraulic motors. The hydraulic motors
can be run independently at speeds from 0 to 1,500 rpm.
Each 25-bbl (4-m³) tank has a vertical mixing shaft with two
rows of four mixing turbine blades manufactured from
316 stainless steel. These turbine mixers are connected to the

HAL11837
output shaft of a right angle, speed-reducing gear box and
driven by hydraulic motors at controllable speeds from
0 to 90 rpm.

The pumps are manifolded so that fluids can be drawn off SC-50™ Control Panel
either tank by either pump and discharged to either tank or
drawn from and pumped to an external location. Suction
lines have a 5-in. (127 mm) diameter, and the recirculating
lines have a 4-in. (102 mm) diameter.
HAL8407

SC-50™ Batch Blender

Halliburton SC-50™ Blender Specifications


Length Width Height Weight

ft m ft m ft m lb kg

14.50 4.42 8.00 2.44 12.00 3.66 15,000 6804

6-12 Stimulation Equipment and Services


SMS-30D™ and SMS-40D™ Slurry Blenders
Halliburton’s SMS-30D™ and SMS-40D™ slurry blenders
are designed to mix gelled fluids and sand-laden slurries for
gravel packing. The SMS-30D unit consists of twin, 15-bbl
(2.4-m³) vertical tanks of crosslinked polyethylene or
stainless steel construction with hydraulically driven turbine
agitators. For flexibility, the SMS-30D is fitted with two 6 × 5
centrifugal pumps, one pump for each tank. Stainless steel
manifolding between the tanks and pumps allows maximum
versatility in mixing and pumping procedures. A diesel
engine provides power for the hydraulically driven turbine
agitators and centrifugal pumps. As required, 3-in.
(76.20-mm) and 4-in. (102-mm) hoses are available in

HAL15931
varying lengths. SMS-40D 40-bbl (6.4 m³) units are also
available with twin 20-bbl (3.2 m³) vertical tanks. To extend
its capabilities and to lessen the equipment footprint on
location, the SMS-30 blender can be retrofitted with a Slurry Blender
CLAM™ blender on applications needing water pac services.

Displacement Tanks
A 20-bbl (3.2-m³) side-mounted displacement tank is
available for use with pump skids that do not have a built-in
displacement tank. The side-mounted, high-density,
crosslinked polyethylene or stainless steel 20-bbl (3.2-m³)
measuring tanks are sump-type with butterfly valve to
control fluid low.
HAL8408

Centrifugal Pumps
The standard Halliburton centrifugal pumps, used for
Displacement Tanks
water, chemical, and acid transfer and mixing, include the
following:
• Halliburton 6 × 5 – Used for mixing and pumping
gelled fluids
• Halliburton 4 × 4 – Used for pumping water only

SMS-30D™ and SMS 40D™ Blender


Length Width Height Weight
ft m ft m ft m lb kg
SMS-
14.50 4.42 8.00 2.44 10.00 3.05 14,700 6668
30D™
HAL8409

SMS-
14.50 4.42 8.00 2.44 12.00 3.66 15,300 6940
40D™

Centrifugal Pump

Stimulation Equipment and Services 6-13


Sand Control Pump Trailers
Halliburton sand control pump trailers provide mobile Features
pumping and blending capabilities for gravel pack • Booster pump – Halliburton 6 × 5 powered by a 25-bhp
systems, acid stimulation treatments, and plastic (93-kW) diesel engine
consolidation systems.
• CLAM system – Single centrifugal pump blender with
mechanical automatic tub fluid control, 2-bbl
Acid/Water Pac Trailer with CLAM™ Blender polyethylene tub, turbine agitation for on-the-fly mixing
of dry and nonfoaming liquid additives
The full-service acid/water pac trailer is capable of carrying - 10-bbl/min (1.6-m³/min) discharge rate
2,000 gal (7570 L) of acid or suctioning from onsite acid - 10-bbl/min (1.6-m³/min) recirculation rate
tanks, blending on-the-fly, utilizing a CLAM™ blender at - 20+ psi (138 kPa) boost pressure with 6 × 5
10 bbl/min (1.6 m³/min), and pumping to the wellhead with centrifugal pump
a maximum pressure of 14,000 psi (984 bar) at 1.7 bbl/min
(0.27 m³/min) utilizing an HT-400™ pump. Data is recorded
on a CompuPac™ data acquisition system. Rate and pressure
data is initially captured on UNIPRO II™ units.
HAL10633

Sand Control Acid/Water Pac Truck with CLAM™ Blender

Acid/Water Pac Trailer Specifications


Dimensions Weights (empty)

Length
(kingpin to rear) Width Height Kingpin Rear Total
ft m ft/in. m ft/in. m lb kg lb kg lb kg
36.67 11.18 8.00 2.44 11.17 3.40 17,600 7983 25,100 11 385 42,700 19 368

Acid/Water Pac Trailer Capacity


Fluid End At Rated Pressure At Max Rate

in. bbl/min m3/min psi MPa psi mPa bbl/min m3/min


4 1.7 0.27 14,000 96.5 3,390 23.4 7.7 1.2
4.5 2.1 0.33 11,200 77.2 2,571 17.7 9.8 1.6
5 2.6 0.41 9,000 62.1 2,160 14.9 12.1 1.9
6 3.8 0.60 6,250 43.1 1,500 10.3 17.4 2.8

6-14 Stimulation Equipment and Services


Euro-Trailer™ Unit
The Euro-Trailer™ unit is a self-contained unit designed by • CLAM™ blender
Halliburton specifically for sand control. It provides a • HT-150 pump
complex, flexible system suitable for all forms of sand control
operations, from water packs with 0.5-lb/gal (59.91 kg/m³) • Two 5M centrifugal pumps
sand concentrations to high-density gravel packs with up to • One 44L centrifugal pump
15-lb/gal (1797.40-kg/m³) sand concentrations. Once on the • CompuPac™ data acquisition system
wellsite, this self-contained unit is easily and quickly rigged
up to the wellhead. The only requirement is laying the low- The Mercedes tractor unit drives two hydraulic pumps to
pressure lines to and from the brine storage facilities and power this equipment. Each piece of equipment on the trailer
high-pressure lines to and from the well. There is no is controlled individually from the control room at the front
unloading, placing, or rigging up of skids, and there are no of the trailer. The rate at which the brine is filtered can be
surface lines between skids. The data acquisition systems are continuously monitored, the volume of fluid in each blender
in place. This substantially reduces rig-up/rig-down time, is continuously and digitally displayed, the required fluid
wellsite area requirements, and the number of personnel flow path can be selected through 43 pneumatically actuated
required at the wellsite for sand control operations. valves, and the HT-150 pump rate and pressure are also
continuously displayed.
The following equipment is fixed in place and optimally
interconnected with stainless steel piping to provide all The Euro-Trailer Mark II unit is designed for more rugged
possible required flow paths throughout the Euro-Trailer terrain operations and is equipped with an HT-400™ pump.
unit:
The Euro-Trailer unit has proven to be an invaluable asset to
• Stainless steel precoat filter unit Halliburton Sand Control Services customers in the
• Stainless steel dual cartridge filter unit European market.
• Two 32 bbl (5.2 m³) stainless steel batch mix blenders
HAL16034

Euro-Trailer™ Unit

Stimulation Equipment and Services 6-15


Halliburton Marine Vessels
Halliburton operates a large fleet of marine vessels in various
locations around the world. Each vessel is set up to handle a
specific job or a variety of jobs. The table on the following
page provides detailed information on the vessels that handle

HAL25138
sand control-related operations.

Marine Vessel Information HOS Saylor

High-Pressure Flexible Line Hose Support System


Halliburton's hose support system provides significant
advantages:
• Versatile to use offshore with 3-in. (76.2-mm) or 4-in.
(102-mm) hoses

HAL9286
• Easy to install with chains or ISO locks (International
Standards Organization 1161 locking assembly 350)
• Reduces exposure of safety-related issues in rig-up, rig- Stim Star III Stimulation Vessel
down, and emergency disconnect procedures
• Can be attached to the facility in the same way as the
gooseneck
• Opportunity to ISO lock FHPH to the deck of the rig for
an even safer operation
• No purchase of a mounted hanger support required
HAL852

• Saves rig time in hose support installation and removal


• Requires a one-time installation of four deck sockets
Skandi Fjord
• Minimal per job charge

The system was designed by Halliburton to increase quality


of service to customers and is built to specifications as per
our Duncan, Oklahoma manufacturing facility. The system
meets all industry standards and provides a safe and efficient
way to install a high-pressure flexible line at an offshore
facility reducing the risk involved.
HAL25139

Stim Star Borneo

HA
L1
592
2

High-Pressure Flexible Line Hose Support

6-16 Stimulation Equipment and Services


Marine Vessels
Halliburton Stim Star
Falcon Tide HOS Hawke HOS Saylor Skandi Fjord Stim Star Stim Star II Stim Star III War Admiral
301 Borneo
Gulf of Mexico x x
Bay of Campeche x x
North Sea x
Region of
West Africa x x
Operation
South America
Middle East x x
Southeast Asia x
Total Length 258 ft 210 ft 200 ft 243 ft 288 ft 274 ft 240 ft 260 ft 200 ft 220 ft
Total Beam 49 ft 42 ft 56 ft 54 ft 61 ft 56 ft 56 ft 56 ft 66 ft 44 ft
Statistics Main Engine
3,000 hp 2,450 hp 4,200 hp 7,845 hp 7,200 hp 3,420 hp 3,420 hp 5,400 hp 2,000 hp 4,000 hp
Horsepower
Cruising Speed 9 knots 11 knots 12 knots 12 knots 14 knots 14.2 knots 14.2 knots 14.2 knots 7 knots 12 knots
Acid 250,000 gal* 129,000* gal 67,388* gal 31,000 gal 180,000 gal 60,000 gal* ** ** 8,400 gal 20,000 gal
Additive (gal or lb) 10,000 4,400 11,400 16,720 12,000 12,100 8,000 10,000 7,437 8,000
Gel/Completion
None None None 1,628 bbl 1,048 bbl 620 bbl None None None None
Above Deck Fluid
Gas N/A 12,000 gal 50,000 gal 30,000 gal N/A N/A *** *** 1,100 gal 25,000 gal
Bulk N/A N/A N/A 11,087 ft³ N/A N/A N/A N/A N/A N/A
Proppant 240,000 lb None None N/A 1,730,000 lb 668,000 lb 668,000 lb 835,000 lb 350,000 lb 210,000 lb
Additives N/A N/A 69,000 gal 16,720 gal 136,000 gal N/A N/A N/A None N/A
Gel/Completion
Below Deck 2,450 bbl 1,570 bbl None 1,628 bbl 19,760 bbl 4,850 bbl 6,040 bbl 10,230 bbl 4,000 bbl 2,200 bbl
Fluid
Proppant ft³ or lb None None None N/A 2,650 ft³ 8,075 ft³ 8,075 ft³ 10,500 ft³ None 8,000 ft³
Frac 2,450 bbl N/A 2,200 bbl 1,628 bbl 23,810 bbl 4,850 bbl 5,465 bbl 8,870 bbl 4,000 bbl 2,200 bbl
Tankage Water 2,588 bbl 2,625 bbl 5,085 bbl 1,770 bbl 7,140 bbl 4,850 bbl 10,486 bbl 6,740 bbl 5,100 bbl 4,000 bbl
Filter Capability N/A N/A N/A N/A 100 bpm 75 bpm 75 bpm 75 bpm 10 bpm 10 bpm
Gel on the Fly
Yes Yes N/A N/A Yes Yes Yes Yes Yes Yes
Capability
Blender 50 bpm 70 bpm 35 bpm 40 bpm 60 bpm 50 bpm 50 bpm 75 bpm 30 bpm 50 bpm
Batch N/A N/A N/A 50 bbl 48 bbl 200 bbl N/A N/A 100 bbl N/A
Mixing
Acid 50 bpm 70 bpm 35 bpm 40 bpm 60 bpm 30 bpm N/A N/A 15 bpm 20 bpm
Equipment
Proppant 20,000 lb/min N/A N/A N/A 20,000 lb/min 20,000 lb/min 20,000 lb/min 20,000 lb/min 20,000 lb/min 20,000 lb/min
Frac 50 bpm N/A 35 bpm 40 bpm 60 bpm 50 bpm 50 bpm 60 bpm 30 bpm 50 bpm
Frac on the Fly
Yes No Yes Yes Yes Yes Yes Yes Yes Yes
Capability
2-1,000/
Thrusters 1,800 hp 650 hp 1,200 hp 770/770 hp 3,300 hp 1,200/1,000 hp 1,000/400 hp 1,000 hp 680 hp
1-1,200 hp
Navigational Dynamic Positioning Yes No Yes Yes Yes Yes Yes Yes No Yes
Equipment Nautronics Simrad Simrad/ Simrad/
Dynamic Positioning Kongsberg Bridgemate II, L-3 Joy Stick
ATS11 402, N/A SDP01, DPS-1 Kongsberg Konesberg Robertson
Type 703, DP-AA DPS-2 Control
XDPS-1 DPS-1 SDP21, DPS-2 SDP21, DPS-2
Hose Reel Quick
Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
Disconnect
One Button
Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
Operation Shutdown
Safety
Equipment Quick Disconnect /
Work with Power Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
Loss
QA/QC Lab on
Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
Vessel
Treatment Line Size 3 in. 3 in. 3 in. 3 in. 2 × 4 in. 3 and 4 in. 3 and 4 in. 3 and 4 in. 3 in. 3 in.
Treatment Line
400 ft 320 ft 80 ft 350 ft 400 ft 450 ft 400 ft 400 ft 350 ft 300 ft
Length
Line Pressure
10,000 psi 10,000 psi 15,000 psi 15,000 psi 15,000 psi 15,000 psi 15,000 psi 15,000 psi 15,000 psi 15,000 psi
Capability
Pumping Number of Pumps 5 8 4 4 6 7 6 8 8 5
Equipment Total Hydraulic
7,500 hhp 4,800 hhp 6,750 hhp 6,750 hhp 10,400 hhp 10,150 hhp 17,500 hhp 21,500 hhp 8,250 hhp 8,500 hhp
Horsepower
Maximum Rate 50 bpm 70 bpm 35 bpm 40 bpm 100 bpm 75 bpm 64 bpm 64 bpm 25 bpm 35 bpm
Maximum Pressure 11,500 psi 11,200 psi 15,000 psi 15,000 psi 15,000 psi 15,000 psi 15,000 psi 15,000 psi 15,000 psi 15,000 psi
Below Deck Pump
2,940 gpm 2,100 gpm 2,940 gpm 3 ea 2,500 gpm 5,040 gpm 7 ea 2,500 gpm 7 ea 2,500 gpm 7 ea 3,100 gpm 3 ea 1,260 gpm 5,000 gpm
Capability
Total
Operating
Frac Pumps 7,500 hhp 4,800 hhp 6,750 hhp 6,750 hhp 10,400 hhp 10,150 hhp 17,500 hhp 21,500 hhp 8,250 hhp 8,500 hhp
Pump
Capability
*Acid storage below deck **Pump “Number” includes all pumps available ***Pump “Max Rate” includes all pumps available

Stimulation Equipment and Services 6-17


Storage Tanks and Trailers

Sand Storage Tanks


Sand storage tanks are available either separately or
combined with the CLAM™ blender.

Acid Transport Trailers


Halliburton acid transport trailers are applicable for inland
and barge operations. These 4,200-gal capacity tanks have a

HAL8376
high-density, crosslinked polyethylene tank within a steel
outer tank.

HalTank™ Chemical Containers


Sand Storage Tanks
HalTank™ chemical containers store and transport acid
additives. These Department of Transportation approved
tanks are stainless steel, stackable, and available in various
capacities:
• HalTank 75 to 150-gal (284 to 568-L) capacity— twin
75 gal (284 L) tanks
• HalTank 160 to 160 gal (606 L) capacity
• HalTank 345 to 345 gal (1306 L) capacity
• HalTank 549 to 549 gal (2078 L) capacity
• HalTank 375 to 375 gal (1419 L) capacity for
viscous fluids
HAL8379

HalTank™ Chemical Containers


HAL11808

Acid Transport Trailer

6-18 Stimulation Equipment and Services


Marine Portable Tanks
Halliburton marine portable tanks store flammables,
corrosives, and combustibles. Tanks are available in 500-gal
(1893-L), 1,000-gal (3785-L), 1,500-gal (5678-L), 2,000-gal
(7570-L), and 4,000-gal (15 140-L) capacities. The skid-
mounted tanks are applicable for offshore oilwell service
work only. Construction features include a remolded high-
density, crosslinked polyethylene tank within a steel tank
shell. Polyethylene tanks provide excellent damage tolerance
because of thickness and excellent resistance to most
chemicals transported in acid and sand-control services.
Tanks can be used at temperatures up to 150°F (66°C).

HAL8369

Marine Portable Tanks

Marine Portable Tanks Specifications


Capacity Tank Diameter Unit Height Skid Length Skid Width Empty Weight
Unit
gal in. m in. m in. m in. m lb kg
W481 500 46.75 1.19 68.50 1.74 96.00 2.44 48.00 1.22 3,130 1420
W482 1,000 66.00 1.68 95.00 2.41 96.00 2.44 68.00 1.73 4,475 2030
W483 1,500 72.00 1.83 96.00 2.44 110.00 2.79 74.00 1.88 6,260 2839
W484 2,000 72.00 1.83 98.50 2.50 147.00 3.73 74.00 1.88 7,695 3490
W485 4,000 96.00 2.44 120.00 3.05 156.00 3.96 96.00 2.44 9,250 4196
W491 5,400 91.00 2.31 102.00 2.59 238.50 6.06 96.00 2.44 13,030 5910

Stimulation Equipment and Services 6-19


Model ATS-5400 Intermodal Tank with ISO Frame
The model ATS-5400 intermodal tank is intended for HCl Tank volume is 5,400 gal (20.4 m³). The tanks have no
use where a top outlet is required. Intermodal tanks are bottom outlets and are air-unloaded. The tank is rated at
approved for highway, rail, and vessel storage/transportation 4-bar [58-psig (400-kPa)] working pressure at -20° to 200°F
of flammable, corrosive, or combustible liquids. (-29° to 94°C). The tank is suitable for low-temperature
service at -50°F (-46°C).
HAL15928

Intermodal Tank with ISO Frame

Intermodal Tank
Tank Diameter Skid Height Skid Length Skid Width Tare Weight

ft m ft m ft m ft m lb kg
7.58 2.31 8.5 2.59 19.875 6.06 8 2.44 13,030 5910

6-20 Stimulation Equipment and Services


Data Acquisition Services

Halliburton provides a wide variety of data acquisition Integrated Solutions


systems to meet the requirements of various sand control The InSite Anywhere program uses Halliburton’s advanced
applications. These systems range from the CompuPac™ HalLink® communications network (or any other, secure
system with UNIPRO™ unit (or InSite® for Stimulation network) to bridge the distance between you and your data.
SITEPac™ system) and HalWin™ data acquisition software Whether you are in the office, at home, or on the road, the
(or InSite for Stimulation software) for sand control/ InSite Anywhere program takes you directly to a wellsite—
stimulation operations, to the various style or multiple locations—via the Internet. Simply log on to a
TechCommand® centers with automatic remote control website and enter a secure user name and password, and
(ARC) and automatic controlled equipment (ACE) for the InSite Anywhere system allows you to view data as it is
FracPac™ system operations. acquired. You can also customize the view to meet your
needs and preferences.
Real-time access to well data is available using Halliburton’s
InSite Anywhere® service. The InSite Anywhere system helps enable integration of
Halliburton’s solutions throughout the life cycle of the well.
With the InSite Anywhere program, users gain access to data
InSite Anywhere® Service across all aspects of the well construction and completion
process, including drilling, cementing, wireline logging, well
Halliburton’s InSite Anywhere® service is a web
testing, and stimulation. With access to real-time data and
delivery system that provides real-time access to well
the ability to share data and knowledge with team members
data, from anywhere and at anytime, with a standard
and Halliburton experts, the InSite Anywhere program helps
Internet connection.
extend your capabilities and resources.
As a major element of Halliburton’s Real Time Reservoir
Solutions strategy, this next-generation InSite Anywhere
service extends the flexibility of Halliburton’s InSite program
technology, one of the industry’s most robust data
management tools. A Java®* application is required to log in
and view real-time data. With the InSite Anywhere program,
customers have a single point of access that is simple to use,
secure, and configurable. Customers can also monitor and
provide advice on multiple wellsite operations from one
location.

The improved ability to share knowledge with every team


member, anywhere, any time, helps improve real-time
collaboration, decision making, and results. In addition,
eliminating travel to a wellsite helps save time and money
and helps reduce travel and wellsite risks to health and safety.
HAL16407

*Java is a registered trademark of Sun Microsystems, Inc.

Fixed Satellite Unit

Stimulation Equipment and Services 6-21


Benefits Flexibility
• Collaborate with team members and Halliburton experts • View real-time data on any PC during all phases of well
in real time construction and completion
• Manage wellsite situations as they arise • Configure and combine displays to your preference
• Make faster, smarter decisions • Save your preferred view to your profile
• Participate in and provide advice on multiple operations • Place server anywhere in the network
from one location • Integrate with myHalliburton.com® portal
• Deploy expertise and resources more efficiently • View and print numerous display types
• Helps reduce travel and wellsite health and safety risk • Present data from any service provider
• Access the full global capabilities of Halliburton
Functionality
Security • Compare real-time data against offset wells
• Uses secure socket layer (SSL) encryption • Download data as plots, tables, charts, text, gauges, etc.
• Requires user name, password, and URL • Use a single web server to manage data from multiple
• Operates on Halliburton’s secure HalLink® wells
communications network or your own secure network • Request e-mail or pager notification of user-selected
• Allows authorized asset management personnel to access events
InSite Anywhere® system accounts and all project data
through Halliburton’s extranet portal

6-22 Stimulation Equipment and Services


InSite® for Stimulation System
InSite® for Stimulation sand control/stimulation-specific • Acid
software system is the interface to the InSite core software. • N2 foam acid
The InSite for Stimulation system takes into consideration
the special sensor packages, data acquisition systems, and • CO2 foam acid
networks needed for the well completion applications. The • Pure N2 gas (new with version 2.2.0)
InSite software handles all database operations that take
place between the ADI database and the specific software. InSite for Stimulation Hardware Configurations
Additionally, InSite software handles transferring of real- • Existing equipment
time and historical data between computers, networks, and
- CompuPac™ portable system
locations.
- ACID van (CompuPac™/ SITEPac™ systems)
- FracVan II™ vehicle
Predefined Job Types for InSite for Stimulation
- 26 ft TechCommand® center / pumping services
A different set of screens and processes applies for each job
workstation
type. Current job types include:
- 40 ft TechCommand center / pumping services
• Gel frac workstation
• Gel frac with CO2 • InSite based equipment
• Gel frac with N2 - SITEPac system
• Gel frac with CO2 and N2 - TechCommand center 1000
- TechCommand center 3000
• Gel and oil frac
- TechCommand center 5000
HAL15697
HAL9285

Halliburton’s stimulation vessels, which include the Stim Star III are equipped with the same job
control and monitoring capabilities as land-based operations like the TechCommand® center 5000.

Stimulation Equipment and Services 6-23


Data Acquisition Skid
The data acquisition skid (available in the Gulf of Mexico) is densometer for accurate measurement of all rates, volumes,
a single unit which houses Halliburton’s data acquisition pressures, sand concentrations, and densities for all
equipment. Included in this system are electronic equipment, discharge and returned fluids.
sensors, cables, remote UNIPRO II™ display, and an
uninterrupted power supply with battery backup. The uninterrupted power supply with battery backup will
allow the system to continue monitoring and storing data in
Sensors include 2-in. or 3-in. turbine flow meters, the event of a power outage or power surges.
electronic pressure transducers, and radioactive

HAL15933
HAL15934

InSite® Skid Unit


Length Width Height Weight

ft m ft m ft m lb kg
8 2.44 14.58 4.44 10.67 3.25 10,000 4536

6-24 Stimulation Equipment and Services

S-ar putea să vă placă și