Code No: R32031 R10 Set No.

III B.Tech II Semester Regular/Supplementary Examinations, May/June - 2015

METROLOGY
(Mechanical Engineering)
Time: 3 hours Max. Marks: 75
Answer any FIVE Questions
All Questions carry equal marks
*****
1 a) Determine the dimensions of hole and shaft for a fit 30H7 h8. 30mm lies between 18 [8]
and 30mm. IT7 = 16i, IT8 =25i. What is the type of fit and draw it?
b) Explain the differences between hole and shaft basis systems. [7]

2 a) What types of measuring systems are used for linear distance measurement? Explain [8]
any three of them with neat diagrams?
b) Shafts of 75± 0.02 mm diameter are to be checked by the help of a Go, Not Go snap [7]
gauges. Design the gauge, sketch it and show its Go size and Not Go size dimensions.
Assume normal wear allowance and gauge maker’s tolerance.

3 a) Discuss the steps involved in computing flatness of surface plate with help of a [8]
diagram?
b) Explain the working principle of Tools maker’s microscope with neat diagram and [7]
briefly explain its application.

4 a) Explain the working principle of Tomlinson surface meter with a neat sketch. [8]
b) With neat sketches, explain the significance of some important parameters used for [7]
measuring surface roughness. Why so many parameters are needed? Explain.

5 a) With neat sketch explain the construction and working principle of differential [8]
pneumatic comparator.
b) Write the advantages and disadvantages of the mechanical comparator? [7]

6 a) With the aid of a neat sketch describe the principle of operation of a rolling gear [8]
testing machine.
b) What are the various methods used for measuring tooth thickness of a Spur gear. [7]
Explain the principle involved with neat sketches. Under what circumstance each
method is used.

7 a) Derive the formula for measuring the effective diameter of thread by 3-wire method. [8]
b) How to measure the pitch of the screw thread by using the tool maker’s microscope? [7]
Discuss in detail.

8 a) Explain alignment test on lathe machine. [8]

b) Explain alignment test on milling machine. [7]

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 Code No: R32031 R10 Set No. 2
III B.Tech II Semester Regular/Supplementary Examinations, May/June - 2015
METROLOGY
(Mechanical Engineering)
Time: 3 hours Max. Marks: 75
Answer any FIVE Questions
All Questions carry equal marks
*****
1 a) Determine the actual dimensions to be provided for a shaft and hole of 20H7/f8 fit. [8]
Size 20 mm falls in diameter steps of 18and 30 value of tolerance unit
i (microns)=0.45D1/3+0.001
Value of tolerances for IT7=16i and IT8=25i. Mention the type of fit and show the
diagram.
b) Explain interchangeability with suitable example? [7]

2 a) Describe with the help of a neat sketch, a vernier bevel protractor. [8]
b) State and explain the “Taylor’s principle of gauge design’.Explain the following in [7]
connection with gauge design: (1) Gauge maker’s tolerance (2) Wear allowance.

3 a) Explain the working principle of autocollimator with neat diagram and briefly [8]
explain its application
b) Explain the working principle of Michaleson’s interferometer with neat diagram and [7]
mention the advantages.

4 a) Explain the working principle of Talysurf with a neat sketch [8]

b) What are the different methods used for measurement of surface finish? Explain? [7]

5 a) With neat sketch explain the construction and working principle of Sigma [8]
comparator
b) Write the advantages and disadvantages of the electrical comparator? [7]

6 a) Explain the principle of measuring gear tooth thickness by base tangent method. [8]
What is the span length over 5 teeth of gear having 45 teeth module 4mm and
pressure angle 20o.
b) How is the involute profile of gear tooth measured? Explain. [7]

7 a) What is the ‘best wire size’? Derive an expression for the same in terms of the pitch [8]
and angle of the thread
b) Briefly describe major, minor and effective diameter of thread with neat diagram? [7]

8 a) Explain alignment test on milling machine. [8]

b) Explain alignment test on drilling machine. [7]

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 Set No. 3
Code No: R32031 R10
III B.Tech II Semester Regular/Supplementary Examinations, May/June - 2015
METROLOGY
(Mechanical Engineering)
Time: 3 hours Max. Marks: 75
Answer any FIVE Questions
All Questions carry equal marks
*****
1 a) Determine the actual dimensions to be provided for a shaft and hole of 90 mm size for [8]
H8e9. Size 90 mm falls in diameter steps of 80 and 100 value of tolerance unit :
i= 0.45 (3 D) +0.001D
Value of tolerances for IT8 and IT9 grades are 25i and 40i. Value of fundamental
Deviation for 'e' type shaft is —11D0.41. Mention type of fit and show the diagram?
b) Explain selective assembly with suitable example? [7]

2 a) Describe a Sine bar with the help of a near sketch? Mention the applications of sine bar? [8]
b) How the external diameter of rod can be measured with the help of micrometer? Explain [7]
with neat diagram?

3 a) Explain the working principle of NPL flatness interferometer with neat diagram and [8]
mention the advantages.
b) Explain the working principle of straight edges with neat diagram and mention the [7]
applications.

4 a) Explain ISI symbols used for indication of surface finish? [8]

b) Explain the working principle of Talysurf with a neat sketch. [7]

5 a) With neat sketch explain the construction and working principle of electronic comparator [8]
b) What is a comparator? State different types of comparators? Compare mechanical [7]
comparator with electrical comparator.

6 a) Describe a gear tooth vernier caliper and explain its use for checking tooth thickness and [8]
depth of tooth.
b) Describe the method of inspecting the profile of spur gear by using involute measuring [7]
machine.

7 a) Describe the two wire method of finding the effective diameter of screw threads. [8]
b) Explain the errors in screw threads with neat diagrams? [7]

8 a) Explain alignment test on drilling machine. [8]

b) Explain alignment test on lathe machine. [7]

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 Code No: R32031 R10 Set No. 4
III B.Tech II Semester Regular/Supplementary Examinations, May/June - 2015
METROLOGY
(Mechanical Engineering)
Time: 3 hours Max. Marks: 75
Answer any FIVE Questions
All Questions carry equal marks
*****
1 a) A hole and shaft combination of 25 mm nominal size. H7 hole limit are +0.021 mm, [8]
and 0.000 mm e8 shaft limit are — 0.040 and — 0.073 mm state
the values of :
(i) Maximum and minimum clearance obtainable. (ii) Allowance.
(iii) Tolerance on the hole and the shaft. (iv) type of fit and draw the fit
b) What are the main differences between unilateral and bilateral tolerance system? [7]
Explain?

2 a) Describe the method of checking the angle of a taper plug gauge using rollers, [8]
micrometer and slip gauges,
b) How the slip gauges are calibrated? Explain? [7]

3 a) Explain the working principle of optical projector with neat diagram and mention the [8]
advantages.
b) Explain the working principle of NPL gauge interferometer with neat diagram and [7]
mention the applications.

4 a) What is Profilograp? Explain with neat diagram? [8]

b) What are the different numerical methods used for assessment of surface finish? [7]
Explain any two methods?

5 a) With neat sketch explain the construction and working principle of solex pneumatic [8]
comparator.
b) Compare mechanical comparator with pneumatic comparator. [7]

6 a) How to check the composite errors of the gear by using Parkinson gear testing [8]
machine? Explain.
b) How pitch measurement of spur gear is carried out? Explain? [7]

7 a) Describe the two wire method of finding the effective diameter of screw threads [8]
b) What are the different types of thread gauges used for measurement of screw thread [7]
profile? Explain?

8 a) Differentiate between Alignment test and Performance test of a machine tool. [8]
b) Explain alignment test on drilling machine. [7]

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