Sr. No.

Recommendations Area of improvement

1 Trip extrusion machine on overheating of thermic fluid used for meProcess Safety
2 Overheating of Pull rollers in extrusion machine should be avoide Process Safety
3 Air coolers which cool the films or rods should be kept in working cProcess Safety
4 Electric heating should be used for melting the plastic granules. ThProcess Safety
5 Trip should be set on malfunction of electric heater due to causes lProcess Safety
6 Failure of utility should be alarmed on the operator panel so that Process Safety
7 Temperature of all the rotating bodies ,like motors and pull roller Process Safety
8 Speeds of roller should be synchronised after maintenance and ov Process Safety
9 Speed of screw or agitator should be kept low in order to mix the gProcess Safety
10 Nitrogen blanketing should be provided to the waste recycler to avo Process Safety
11 Gas detector should be installed in those locations where CNG is usFire Safety
12 Sprinkler system should be installed in warehouse of FG and RM Fire Safety
13 Solvents used in printing of films in packaging industry should be kStorage
14 Ventilation should be kept high in printing area in packaging industConstruction
15 Proper earthing should be given to all machines involved in producConstruction
16 Bags of bag filters should be cleaned periodically. Accumulation of Process Safety
17 Motion sensor should be installed in the machinery where human Pi rocess Safety
18 The hydraulic oil temperature used be monitored to check whetherProcess Safety
19 Lifting tools and tackles certificate should be checked for the chainsProcess safety
20 Preventive maintenance is necessary for increasing the life of Maintenance
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Sr. No. Recommendations Area of improvement
1 Electric heating should be used for melting the plastic granules. TherProcess Safety
2 Erosion level of screw should be checked during preventive mainte Process Safety
3 Dyes of the injection moulding should be kept cool. Temperature al Process Safety
4 Trip Injection machine on overheating of thermic fluid used for meltProcess Safety
5 Trip should be set on malfunction of electric heater due to causes li Process Safety
6 Failure of utility should be alarmed on the operator panel so that s Process Safety
7 Temperature of all the rotating bodies likew motors should be moniProcess Safety
8 Timers should be checked periodically for malfunction Process Safety
9 Speed of screw or agitator should be kept low in order to mix the gr Process Safety
10 Nitrogen blanketing should be provided to the waste recycler to avoiProcess Safety
11 Gas detector should be installed in those locations where CNG is useFire Safety
12 Sprinkler system should be installed in warehouse of FG and RM Fire Safety
13 Solvents which is used in printing of the products should be kept in Storage
14 Ventilation should be kept high in printing area in packaging industr Construction
15 Proper earthing should be given to all machines involved in product Construction
16 Bags of bag filters should be cleaned periodically. Accumulation of pProcess Safety
17 Power back up should be given to electric heater in the screw in ordProcess Safety
18 The hydraulic oil temperature used be monitored to check whether th Process Safety
19 Lifting tools and tackles certificate should be checked for the chains Process safety
20 Preventive maintenance is necessary for increasing the life of ma Maintenance
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Sr. No. Recommendations Area of improvement
1 Trip Blow moulding machine on overheating of thermic fluid used for melting t Process Safety
2 Parison should be checked using IR for defects. Process Safety
3 Mold Cavity should be cooled using cooling agent Process Safety
4 Electric heating should be used for melting the plastic granules. Thermic fluid s Process Safety
5 Trip should be set on malfunction of electric heater due to causes like overheatiProcess Safety
6 Failure of utility should be alarmed on the operator panel so that safe shut do Process Safety
7 Erosion level of blow pin must be checked for even blowing in all directions Process Safety
8 Air pressure should be controlled and the amount of air used for blowing shoulProcess Safety
9 Speed of screw or agitator should be controlled to maintain the level of molten Process Safety
10 Nitrogen blanketing should be provided to the waste recycler to avoid dust explProcess Safety
11 Gas detector should be installed in those locations where CNG is used as fuel foFire Safety
12 Sprinkler system should be installed in warehouse of FG and RM Fire Safety
13 Solvents used in printing of FG should be kept in an isolated location Storage
14 Ventilation should be kept high in printing area Construction
15 Proper earthing should be given to all machines involved in production Construction
16 Bags of bag filters should be cleaned periodically. Accumulation of plastic dust Process Safety
17 Motion sensor should be installed in the machinery where human intervention Process Safety
18 The hydraulic oil temperature used be monitored to check whether the oil cooliProcess Safety
19 Lifting tools and tackles certificate should be checked for the chains and belts usProcess safety
20 Preventive maintenance is necessary for increasing the life of machinery. O Maintenance
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Sr. No. Recommendations Area of improvement
1 Trip ROTO moulding machine on overheating of thermic fluid used for melting tProcess Safety
2 Vertical and horizontal shaft of the machine should be properly lubraicated Process Safety
3 Air coolers which cools the films or rods should be kept in working condition. TrProcess Safety
4 Gas is used to melt the granules and the firing takes place in closed chamber Process Safety
5 The speed at which the mould is spinned in two direction should be decided keep Process Safety
6 Failure of utility should be alarmed on the operator panel so that safe shut do Process Safety
7 Temperature of all the rotating part must be monitored Process Safety
8 Power back up should be given to the motors that spin the mould in two direct Process Safety
9 MOC of mould should be set such that it doesn’t react with granules and other Process Safety
10 Nitrogen blanketing should be provided to the waste recycler to avoid dust explProcess Safety
11 Gas detector should be installed in those locations where CNG is used as fuel foFire Safety
12 Sprinkler system should be installed in warehouse of FG and RM Fire Safety
13 Timer should be checked during preventive maintenance which controls the biaProcess Safety
14 Ventilation should be kept high in printing area in packaging industry Construction
15 Proper earthing should be given to all machines involved in production Construction
16 Bags of bag filters should be cleaned periodically. Accumulation of plastic dust Process Safety
17 Motion sensor should be installed in the machinery where human intervention Process Safety
18 The hydraulic oil temperature used be monitored to check whether the oil cooliProcess Safety
19 Lifting tools and tackles certificate should be checked for the chains and belts usProcess safety
20 Preventive maintenance is necessary for increasing the life of machinery. O Maintenance
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28
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