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PREFACE
The First Edition of this Manual was issued by the Calcutta Fire
Insurance Association in 1906 and was brought up-to-date and re-issued
in 1930. The third, fourth and fifth Editions were published jointly by the
Insurance Associations of India and Pakistan in 1948, 1950 and 1953
respectively to provide for the needs of the whole of the areas controlled
by these Associations. The subsequent sixth, seventh and eighth Editions
were published by the Fire Sectional Committees of Calcutta, Bombay,
Delhi and Madras Regional Councils of the Insurance Associations of
India. In the ninth Edition published in 1982, amendments and additions
were effected to bring the provisions in line with current thinking on fire
protection techniques and to encourage installation of fixed fire
extinguishing appliances/alarm systems in relatively low hazard risks on
the one hand and tighten requirements for design of systems suitable for
high hazard risks such as Petroleum Refineries, Petrochemical and
Fertiliser Plants on the other hand, which, world-wide experience has
indicated, need copious quantities of water and other extinguishing
media. In this tenth Edition an effort has been made to further update and
streamline the regulations.
The Manual should prove of value to factory owners and their technical
personnel when dealing with matters relating to fire extinguishing
appliances and also constitute a handy book of reference to Insurance
officials.
The Manual initially deals with portable appliances and small bore hose
reels, which are considered as first-aid appliances. The regulations
regarding trailer pumps are covered next. The last part is devoted to fixed
external protection in the form of a hydrant system which is considered
the backbone of the entire fire-fighting operations as it fights fires of
serious proportions in all classes of risks and continues to do so even in
the event of a collapse of the buildings/structures protected. High-rise
buildings which have become a common feature of modern society
present inherent fire hazard as fire brigades are often helpless in the face
of fires in such structures and are unable to save human lives and fight
fires effectively with traditional methods. A separate section has,
therefore, been devoted for prescribing the specialised type of protection
required by these structures.
******************
FIRE PROTECTION MANUAL
1.5. Signs -
WM
1.5.11 Cut-off valves to be marked/drawn across the mains.
. . . . . . mm Ǿ SPK MAIN
1.5.16 Fire alarm bells to be shown by blue circles and marked
‘FAB’.
ð F.A.B
******** *
2. PROCEDURE TO BE FOLLOWED IN THE CASE OF
APPLICATION FOR DISCOUNTS:
********
3. COMMITTEE'S INSPECTION STAFF:
****** ***
4. INTERNAL APPLIANCES -
4.1.1 GENERAL –
4.1.2.1 Various types of hand appliances are available but all are
not equally effective on all kinds of fires. For this reason,
the nature of contents of a building, the processes carried
out therein and the types of fires, which may occur, shall be
taken into consideration while selecting fire appliances.
4.1.2.2 The different types of fires and appliances suitable for use
on them are as under –
4.1.3.1 Procedure -
WATER BUCKETS
Water type
Acceptable Extinguishers
For one For two
replacement For each 9 litre
bucket buckets
Extinguisher
Dry Powder 02 Kg 05 Kg 05 Kg
Extinguisher (In one or more extinguishers)
(IS: 2171)
Types of Fires:
i) Basic Protection -
4.1.5.1 General
4.1.5.2 Buckets:
4.1.5.2.1 Fire buckets shall not be used for any purpose other
than that for which they are intended, and shall
always be kept full of water/sand.
4.1.5.3 Extinguishers:
4.1.5.3.1 Spare charges to the extent of 10 % of the total
number of extinguishers installed, with a minimum of
two shall always be kept in stock for each type of
extinguisher and be readily available.
4.2.2 The number and distribution of hose reels shall be such that
the whole of each floor is protected and that no part of the
floor is more than 6 m. distant from a hose nozzle when the
hose is fully extended.
4.2.3 The hose reel shall be such as will enable not less than 22.5
litres of water to be discharged per minute through a nozzle
of not more than 6.35 mm. internal diameter.
4.2.4 Hose shall be of reinforced rubber not less than 19 mm. and
not more than 32 mm. internal diameter.
************
5. MECHANICALLY DRIVEN FIRE ENGINES AND TRAILER PUMPS
5.1 Application:
.25 Personnel:
5.3 Equipment:
5.3.1 Trailer pumps and motor fire engines shall comply with the
relevant Indian Standards Specification or equivalent foreign
specification and carry the requisite number and type of
fittings and accessories specified in such standards. Besides,
each trailer pump shall be provided with 12 lengths of 15 m
long hosepipes of 63 mm diameter and six branch pipes with
nozzles of 18 mm diameter. For each motor fire engine,
eighteen hosepipes each 15 m long and 63 mm diameter and
nozzles of 18 mm shall be provided along with nine branch
pipes.
5.3.3 The number of appliances required shall not be less than that
laid down hereunder -
5.4.2 One static tank shall be provided for buildings with light
hazard occupancy and two for buildings with ordinary hazard
occupancy. (Tank shall be so located as to give easy access to
the fire brigade).
N.B. The same tank(s) shall be considered as the source of
water supply for all detached buildings where no part of the
building(s) lies beyond 100 m. of the tank. The above distance
shall be reduced to 50 m. in the case of storeyed buildings.
.16 Introduction -
6.1.2 The rules are applicable to all types of buildings with non-
industrial occupancies such as Residential Hotels, Mercantile/
Business/Office buildings, apartments etc.
6.3.1.2 One lobby approach staircase along with fire lift shall be
provided for every 1,000 m2 of floor area of each storey/level
(including basements). Normally a minimum of two such
staircases shall be required but in case the area of each storey
is less than 500 m2, one staircase is acceptable.
NOTE: If the staircases and the fire lifts are located in the
core of the building, a positive pressure of 50 Pa or 20 Pa in
excess of pressure in the lobby whichever is higher, shall be
maintained within the former as an alternative to the above
provision.
6.3.1.5 The fire lifts shall be controlled by the fire brigade recall
from the concourse level and shall not respond to other calls
after the fire brigade key has been activated. The cable
supplying power to the lift motor shall pass through routes of
negligible fire risk.
6.3.2.2 The wet risers shall be located within the lobby approach
staircases.
6.3.2.3 The diameter of the riser pipes shall not be less than 150 mm
anywhere. One or two landing valves shall be connected to
the riser pipe at each storey/level. In case of excessive
pressures in hydrant outlets at lower levels, orifice plates of
suitable design shall be provided in the landing valves, where
necessary, to limit the operating pressure to 7 kg/cm2.
6.4.3 Hoses, nozzles and branch pipes shall be kept adjacent to the
hydrant outlet, in wall boxes or recesses in the walls specially
designed to blend architecturally with the buildings, if so
desired. All other requirements relating to the appurtenances
shall be as per the provisions under Section 7.7 of this Manual.
6.5.3 The suction, delivery and priming arrangements for the pump
shall comply with provision under Section 7.4.1 of this
Manual.
6.5.7 The pumping installation for the high rise installations shall
conform to anyone of the following methods to avoid
undesirably high pressures in the riser mains -
a) Two pumps, one having a low head connected to the riser
feeding the lower storeys and the other having a higher
head connected to the risers feeding the upper storeys,
shall be installed.
b) A multistage multi-outlet pump shall be installed, separate
outlets being connected to the riser feeding the lower
storeys and those feeding the upper floors. (See figure 1
and 2)
6.6.3 The fire brigade connection shall be fitted with four numbers
of 63 mm instantaneous inlets in a glass fronted wall box at a
suitable position at street level, so located as to make the inlets
accessible from outside of the building. The size of the wall
box shall be adequate to allow hose to be connected to the
inlets, even if the door cannot be opened and the glass has to
be broken. Each box shall have fall of 25 mm towards the
front at its base and shall be glazed with wired glass with
"FIRE BRIGADE INLET" painted on the inner face of the glass
in 50 mm size block letters.
**************
7. HYDRANT SERVICE -
7.1 GENERAL -
7.1.1 A well designed and well laid hydrant service is the backbone
of the entire fire fighting equipment as it fights fires of serious
proportions in all classes of risks and continues to be in full
operation even if part(s) of affected buildings and/or structures
have collapsed, and also keeps cool all adjoining properties,
thereby minimising the exposure hazards.
7.1.27The advantages of providing for possible future extensions in
any scheme of hydrant protection is often overlooked. A
comparatively small extension with its attendant friction losses
may overload a main so seriously as to necessitate replacement
by one of larger size and the small additional initial cost of
mains of somewhat larger capacity than immediate
requirements may call for, often leads to ultimate economy.
7.27CLASSIFICATIONS OF OCCUPANCIES -
SUB-CATEGORY (A)
1. Aircraft Hangers
2. Aluminium/Magnesium Powder Plants
3. Bituminised Paper and/or Hessian Cloth Manufacturing
including Tar Felt Manufacturing.
4. Cotton Waste Factories
5. Coal and/or Coke and/or Charcoal Ball Briquettes
Manufacturing.
6. Celluloid Goods Manufacturing.
7. Cigarette Filter Manufacturing.
8. Cinema Films & T.V. Production Studios
9. Collieries.
10. Cotton Seed Cleaning or De-linting Factories.
11. Distilleries.
12. Duplicating and Stencil Paper Manufacturing.
13. Fire-works Manufacturing.
14. Foamed Plastics Manufacturing and/or Converting Plants.
15. Grass, Hay, Fodder & Bhoosa (chaff)
16. Pressing Factories.
17. Jute mills & jute presses
18. LPG Bottling Plants (Mini)*
* Bottling plants having total inventory not exceeding
100 MT of LPG and also bottling a total quantity of
not exceeding 20 MT of LPG per shift of 8 hrs.
19. Match Factories.
20. Man Made Fibres (Acrylic fibres/yarn making)
21. Mattress and Pillow Making.
22. Metal or Tin Printers (where more than 50 % of floor area
is occupied as Engineering Workshop; this may be taken
as Ordinary Hazard Risk)
23. Oil Mills
24. Oil Extraction Plants (other than those forming part of
ghee factories & oil refining factories.)
25. Oil Terminals/Depots handling flammable liquids having
flash point of 32o C and below.
26. Paints & Varnish Factories.
27. Printing Ink Manufacturing.
28. Saw Mills.
29. Sponge Iron Plants.
30. Surgical Cotton Manufacturers
31. Tank Farms storing flammable liquids having flash point
of 32o C and below.
32. Tarpaulin & Canvas Proofing Factories.
33. Turpentine & Rosin Distilleries.
34. Tyre Retreading and Resoling Factories.
SUB-CATEGORY (B)
NOTES –
7.3.37The size of the firewater sump shall be such that the smaller
side is at least equivalent to six times the diameter of the
largest suction pipe. The suction pipe (s) shall be located
along the central longitudinal axis of the sump and the
positioning of the pipes shall be such that no pipe is within a
distance of twice its own diameter from another suction pipe or
from the wall of the sump.
7.3.4 Where the Fire pump(s) draw water from the reservoir under
suction lift conditions the two compartments shall be
connected to a common sump through sluice or gate valves.
The suction arrangement of the Fire pump (s) shall be as
indicated in rule 7.4.1.8, 7.4.1.9, 7.4.1.10 and 7.4.1.12
hereunder.
NOTES –
1. The capacity of the reservoir for ordinary and high hazard class
occupancies may be reduced by the quantum of inflow [of one
hour in case of ordinary hazard, 90 minutes in case of high
hazard (A) and two hours in case of high hazard (B)
occupancies), from a reliable sources (other than town's main)
having prior approval of the committee, but in no case shall the
reservoir capacity be less than 70 % of that mentioned above.
7.47PUMPS:
7.4.1 GENERAL
7.4.1.1 Pumps shall be exclusively used for fire fighting purposes,
be of a type approved by the Committee, and shall be -
7.4.1.3 Parts of pumps like impeller, shaft sleeve, wearing ring etc.
shall be of non-corrosive metal preferably of brass or bronze
or stainless steel.
TABLE - 2
PUMP DISCHARGE
PUMP CAPACITY
ACITY (KG/CM2)
AT RATED CAP-
PRESSURE AT
LPS/(M3/HR)
DELIVERY
NATURE NUMBER OF
OF RISK HYDRANTS
NOTES –
ACITY (KG/CM2)
AT RATED CAP-
PRESSURE AT
LPS/(M3/HR)
DELIVERY
NATURE NUMBER OF
OF RISK HYDRANTS
ACITY (KG/CM2)
AT RATED CAP-
PRESSURE AT
LPS/(M3/HR)
DELIVERY
NATURE OF NUMBER OF
RISK HYDRANTS
** This provision will apply only in cases where the hydrant service
has been hydraulically designed as per NB3 (b) under rule 7.5.10.
NOTES -
7.4.1.9 The diameter of the suction pipe shall be such that the rate
of flow of water through it does not exceed 90 m. per
minute when the pump is delivering at its rated discharge.
If, however, the pump is situated below the level of its
water supply, the diameter of the suction pipe/header shall
be based upon a rate of flow not exceeding 120 m. per
minute.
7.4.2.2 Pumps shall not be used for boiler feeding or any other
purpose, except for filling the elevated sprinkler tank(s).
7.4.2.8 The steam pipe to the pump shall not traverse ground not
under the control of the owner of the installation, nor a
public roadway.
NOTES –
CLEAR
OIL CAPACITY OF
SEPARATING
INDIVIDUAL TRANSFORMER
DISTANCE (m)
The cable run inside the substation from the breaker upto
its point of burial or entry into cable duct/gallery shall be
provided with suitable passive protection of at least ½ an
hour fire rating.
7.4.3.8 Where there is more than one source of power for the
operation of pumping set(s) every electrical circuit shall
preferably be so designed as to ensure that when necessary,
the set(s) will continue to operate without the manual
operation of an emergency switch.
7.4.3.15 The incoming cable to the fire pump room shall terminate
in an isolating switch fuse unit incorporating HRC fuses
and where necessary provided with a distribution system.
7.4.3.16 The starting switchgear for the fire pumps shall be suitable
for direct on line starting but other alternative arrangements
are subject to prior approval. It shall also incorporate an
ammeter with a clear indication of the motor full load
current.
7.4.4.2 The engine shall be fitted with dual ignition (magneto and
accumulator with coil with separate sparking plugs to
each), which shall be so arranged that the engine may be
worked on either ignition independently.
7.4.4.11 The petrol or motor spirit tank from which the engine is fed
shall be fitted with a gauge glass or suitable indicator
(which shall be protected against mechanical injury)
showing the quantity of petrol or motor spirit contained
therein.
7.4.4.14 Petrol or motor spirit only shall be used. The use of other
substance, such as paraffin, shall not be allowed.
7.4.5.2 ENGINE:
7.4.5.2.2 Any manual device fitted to the Engine that could prevent
the engine starting shall return automatically to the normal
position.
7.4.5.2.4 The coupling between the engine and the pump shall allow
each unit to be removed without disturbing the other.
7.4.5.7.1 FUEL:
Any valve in the fuel feed pipe between the fuel tank and
the engine shall be placed adjacent to the tank and it shall
be locked in the open position. Pipe joints shall not be
soldered and plastic tubing shall not be used.
b) Manual starting by -
7.4.5.10 TOOLS:
7.5 MAINS:
7.5.2 Underground CI Mains shall be laid such that the top of the
pipe is not less than one metre below the ground level and
masonry or equivalent supports shall be provided at regular
intervals. As far as possible MS Steel pipes shall also be
laid 1m below ground level.
NOTES –
The spacing of supports shall be 3.5 m for 80, 100 and 125
mm dia. pipes, 5m for 150, 200 and 250 mm dia pipes and
7 m for above 250 mm dia pipes.
7.5.5 The mains shall not traverse ground that is not under the
control of the owner of the installation nor under a public
roadway. The Tariff Advisory Committee may, at their
discretion, relax this requirement in extenuating
circumstances.
OF MAINS
SYSTEM
WHOLE
NO. OF
(MM)
SIZE
INCLUDING TERMINAL
MAINS AND RISERS *
1 to 20 100 100 %
21 to 55 125 45 %
100 55 %
56 to 100 125 60 %
100 40 %
TABLE - 3 A
(FOR ORDINARY HAZARD OCCUPANCIES)
HYDRANTS
OF MAINS
SYSTEM
WHOLE
NO. OF
(MM)
SIZE
INCLUDING TERMINAL
MAINS AND RISERS *
01 to 05 100 100 %
06 to 20 125 40 %
100 60 %
21 to 55 150 20 %
125 35 %
100 45 %
56 to 100 150 25 %
125 40 %
100 35 %
NOTES -
NOTES -
1. In case of system having working pressure in excess of
7 kg/cm2 PN- 1.6 rating would be necessary for valves
conforming to IS: 780 and Class 3 for those
conforming to IS: 2906. Cast Steel valves of class 150
are, however, acceptable irrespective of the working
pressure of the system.
7.6.2 Connections for any purpose other than fire fighting are not
permitted from the hydrant/fixed monitor/stand post or
from any portion of the hydrant service.
N.B: The above rule will not apply to buildings, the upper
floors of which are occupied by offices, air washer plants,
rest rooms, cloak rooms, canteen and the like.
7.6.15.3 Staircases shall be not less than 750 mm clear width with
treads not less than and risers not more than 200 mm and
under not circumstances shall the staircase have an
inclination of more than 60 degrees to the horizontal.
NOTES -
NOTES -
NOTES –
7.7.1 In the case of yard hydrants, hose pipes and nozzles shall
be installed either in central hose stations which shall be of
the type illustrated in figure no. 12 (which enables the
condition and quantity of hose, nozzles, etc. to be checked
over at a glance and ensures that other useful equipment is
ready at hand in the event of a fire) or near each hydrant in
glass fronted hose boxes of suitable design.
7.7.3.1 If hose is kept in central hose stations, for each of the first
ten hydrants in the compound of the premises (a double
headed hydrant counting as two except where they are
provided as a standard practice throughout the system), two
lengths of hose 15 m each and an additional 15 m length
for each hydrant in excess of ten, shall be provided.
7.7.3.3 For use with each hydrant on staircase landing or with each
internal hydrant, two lengths of hose 7.5 m shall be
provided. In case of basement hydrants, two lengths of
hose 15 m shall be provided.
7.7.3.12 All central hose stations or hose boxes, when provided with
locks shall have one master key which shall be available
either at the main gate or any other prominent and easily
accessible location known to the fire fighting personnel.
7.10 MAINTENANCE:
7.10.1 PUMPS:
7.10.1.1 GENERAL:
7.10.1.1.2 Pump sets shall be run for atleast five minutes every day.
7.10.1.1.6 All working parts shall be kept clean and lightly oiled as
cleanliness greatly adds to efficiency. Any necessary
repairs shall be put in hand and carried out immediately.
7.10.1.3.1 The bearing grease cup shall be checked once every week
and refilled with fresh grease, if necessary.
7.10.2 MAINS:
7.10.3 HYDRANTS:
7.10.4.2 When the hose gets worn out at the tail end of the
coupling(s), it is permissible to cut the end(s) of the hose.
However should the lengths of the hose after cutting(s)
fall below 90 percent of its original, i.e. 15 m or 7.5 m the
hose shall be discarded.
7.10.4.5 Fire protection hose shall not be used for purposes other
than fire protection and drill. All concerns are advised to
keep a supply of cheap hose for watering paths, washing
out or filling boilers, etc. Such hose shall not be mixed
with fire protection hose but kept in an entirely separate
place.
7.12.2 PUMPS:
NOTES
+++++++++
8. HYDRANT PROTECTION OF COTTON GIN & PRESS FACTORIES
8.18 RESERVOIR:
9.1 MEMBERSHIP
9.7.2 Each risk should maintain a sensible policy and not strip
itself of equipment, which it might need in the case of
trouble in its own property which may be simultaneous
with a disaster elsewhere.
+++++++++++ +
APPENDIX I
The Secretary,
Tariff Adv. Committee
New Delhi
Dear Sir,
APPLICATION FOR FIRE EXTINGUISHING
APPLIANCES (S) DISCOUNT
(Risk)
APPENDIX II
The Secretary,
Regional office
Dear Sir,
GUARANTEE REGARDING FIRE EXTINGUISHING APPLIANCES
Yours faithfully,
Note: All communications to the Committee must be through the
Leading Office on the risk.
APPENDIX III
Extinguishers/Hand Pumps
Area Number
Dept
(sq.m of Manufacturer'
t. Numbe Type Cap.
) Buckets s
r
Name
1. Name of manufacturer
2. Material Diameter and Length
3. Diameter of Nozzle
4. Source of Supply - State whether a non – stop supply is
available
A. Underground Reservoir -
1. Capacity in litres.
a)
b)
c) .
1. Number of tanks.
C. Pressure Tank(s)
1. Location of tank.
2. Capacity in litres
4. Air Pressure.
PUMP (S).
1. Type(s)
3. General Specifications:
a) Capacity (Lit. /Min.)
c) Speed in RPM
1. Type(s)
3. General Specifications:
a) Capacity (Lit./min.)
c) Speed in R.P.M.
HYDRANT MAINS
HYDRANTS
a) Single headed.
b) Double headed.
HOSE
SPRINKLER INSTALLATION
TESTING OF APPLIANCES
Dated .....20.
Signature..........
____________________________________________________________
____________________________________________________________
Yours faithfully,
Signature
Date :
of Works
Manager
Signature
of Fire Name and designation of persons attending the drills
Marshall
FIRE DRILLS REGISTER
Remarks/
Defects
APPENDIX - V
observed
if any
Duration
of
Operatio
n of
___________
Type of
Drill Dry
or Wet
10.
11.
1.
2.
3.
4.
5.
6.
7.
8.
9.
NOTE – Squad personnel shall be provided with clothing
and equipment including helmets confirming to IS: 2745 or
IS: 2925, belts and boots preferably gun boots.
APPENDIX - VI
1 0.1 15 1.5
2 0.2 20 2.0
3 0.3 25 2.5
4 0.4 30 3.0
5 0.5 35 3.5
6 0.6 40 4.0
7 0.7 45 4.5
8 0.8 50 5.0
9 0.9 55 5.5
10 1.0 60 6.0