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Index to Fiberglass Pipe / Duct, Fittings & Dampers:

Duct Figure # Description Tees, Taps, Wyes & Crosses continued

100 Round Pipe / Duct 177 90o Shoe Bonded Tee


o
101 Round Pipe / Duct Offset 177-PT 90 Shoe Pre-Configured Tap
105 Rectangular Duct 177-ST 90o Shoe Saddle Tap
106 Rectangular Duct Offset 177-FT 90o Shoe Factory Installed Tap
107 Oval Duct 182 45o Lateral Bonded Tee
182-PT 45o Lateral Pre-Configured Tap
Elbows and Bends 182-ST 45o Lateral Saddle Tap
182-FT 45o Lateral Factory Installed Tap
110 90o Standard Long Radius Sweep Elbow 185 45o Double (Lateral) Wye
o
111 90 Short Radius Sweep Elbow 186 45o Reducing (Lateral) Wye
o
115 45 Standard Long Radius Sweep Elbow 187 45o Double Reducing (Lateral) Wye
116 45o Short Radius Sweep Elbow 190 90o Bonded Tangential Tee
o o
110-SE 90 Socket End Long Radius Sweep Elbow 192 45 Bonded Tangential Tee
o
111-SE 90 Socket End Short Radius Sweep Elbow 195 True Wye
115-SE 45o Socket End Long Radius Sweep Elbow 197 90o Cross
116-SE 45o Socket End Short Radius Sweep Elbow
118 22.5o Standard Long Radius Sweep Elbow Flanges, Caps, Accessories
120 90o Long Radius 3-Gore Mitered Elbow
121 90o Short Radius 3-Gore Mitered Elbow 200 Stub Flange
125 45o Long Radius 2-Gore Mitered Elbow 202 Van Stone Style Stub Flange w Ring
126 45o Short Radius 2-Gore Mitered Elbow 202-H Van Stone Style Stub Flange without Ring
130 90o Long Radius 5-Gore Mitered Elbow 202-R Van Stone Style Backing Ring Only
131 90o Short Radius 5-Gore Mitered Elbow 205 Blind Flange
135 45o Long Radius 3-Gore Mitered Elbow 210 End Cap
136 45o Short Radius 3-Gore Mitered Elbow 211 End Cap - Flat Slip Fit
140 90o Rectangular Easy Bend 3-Gore Elbow 212 End Cap - Dished
141 90o S. R. Rectangular Easy Bend 3-Gore Elbow 216 FRP to KF Flange Adapter
145 90o Rectangular Hard Bend 3-Gore Elbow 217 FRP to ISO Flange Adapter
146 90o S.R. Rectangular Hard Bend 3-Gore Elbow 220 Slip Alignment Coupling - External
147 90o Rectangular Easy Bend 2-Gore Elbow 225 Slip Alignment Coupling - Internal
148 90o Rectangular Hard Bend 2-Gore Elbow 226 'Tee' Coupling
230 Access Door - Flush
Reducers & Transitions 235 Access Door - Flanged Stand-off
250 Stack Cap - No Loss Cap
150 Transition, Square to Round 255 Stack Cap - Rain Cap
159 Offset Transition, Square to Round 260 Roof Curb Cap
160-11 Concentric Reducer, 5:1 270 Flex Connector - Slip On
160-22 Concentric Reducer, 2.5:1 275 Flex Connector - Flanged
160-45 Concentric Reducer, 1:1 280 Sample Tap - Flanged
160-60 Concentric Reducer, 0.86:1 285 Drain Tap - Threaded
160-90 Concentric Reducer, 0.5:1 286 Drain Tap Leg & Valve
165-11 Eccentric Reducer, 5:1
165-22 Eccentric Reducer, 2.5:1 Dampers
169 Offset Reducer, Round to Round
300 Volume (Butterfly) Damper
Tees, Taps, Wyes & Crosses 300-FF Volume (Butterfly) Damper - Flanged
310 Volume Damper with Shoe Tap
170 Tee, Standard Round, Equal Leg 325 Slide (Blast) Gate Damper
172 90o Bonded Reducing Tee Fitting 330 ES Easy Slide Damper with Dual Laminate Trim
o
172-PT 90 Pre-Configured Tap (for Field Installation) 335 Slide Gate Damper with Shoe Tap
o
172-ST 90 Saddle Tap (for Field Installation) 340 Slide Damper - Low Profile (for Automation)
172-FT 90o Factory Installed Reducing Tap 350 Backdraft Damper - Wafer
175 90o Conical Bonded Tee 380 Rectangular Backdraft Damper - Parallel Blade
175-PT 90o Conical Pre-Configured Tap 385 Rectangular Control Damper
175-ST 90o Conical Saddle Tap 390 Backdraft Damper - Stack Cap
175-FT 90o Conical Factory Installed Tap
All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 100 Product Class: 150

Order as: #100 - "D" -"L" Resin Type: Derakane 510-N


#100FxP - "D"-"L" for flange by plain end Project Identification: Molycorp 40 0513.01
#100FxF - "D"-"L" for flange by flange end Corrosion Allowance: 0.100
Note: L shown is nominal, custom lengths avail.

Diameter "D" Thickness, "T" Length "L" Diameter "D" Thickness, "T" Length "L"
inches mm inches mm inches mm inches mm inches mm inches mm
1 25 0.188 5 108 2743 34 864 1.750 44 240 6096
1 1/2 38 0.188 5 120 3048 36 914 2.000 51 240 6096
2 51 0.188 5 240 6096 42 1067 2.375 60 240 6096
2 1/2 64 0.250 6 240 6096 48 1219 2.625 67 240 6096
3 76 0.250 6 240 6096 54 1372 0.000 0 240 6096
4 102 0.250 6 240 6096 60 1524 0.000 0 240 6096
5 127 0.250 6 240 6096 66 1676 0.000 0 240 6096
6 152 0.375 10 240 6096 72 1829 0.000 0 240 6096
7 178 0.375 10 240 6096 78 1981 0.000 0 240 6096
8 203 0.438 11 240 6096 84 2134 0.000 0 240 6096
9 229 0.438 11 240 6096 90 2286 0.000 0 240 6096
10 254 0.500 13 240 6096 96 2438 0.000 0 240 6096
12 305 0.625 16 240 6096 102 2591 0.000 0 240 6096
14 356 0.750 19 240 6096 108 2743 0.000 0 240 6096
16 406 1.000 25 240 6096 114 2896 0.000 0 240 6096
18 457 1.063 27 240 6096 120 3048 0.000 0 240 6096
20 508 1.188 30 240 6096 126 3200 0.000 0 240 6096
22 559 1.188 30 240 6096 132 3353 0.000 0 240 6096
24 610 1.438 37 240 6096 138 3505 0.000 0 240 6096
26 660 1.438 37 240 6096 144 3658 0.000 0 240 6096
28 711 1.438 37 240 6096 156 3962 0.000 0 120 3048
30 762 1.750 44 240 6096 168 4267 0.000 0 120 3048
32 813 1.750 44 240 6096 180 4572 0.000 0 120 3048
Diameters available up to 24'-0". Thicknesses designed per project. Contact engineering for details.

www.compositesusa.com Page 1 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 101 Product Class: 150

Order as: #101 - "L" - "C" Resin Type: Derakane 510-N


#101FxP - "L" - "C" for flange by plain end Project Identification: Molycorp 40 0513.01
#101FxF - "L" -"C" for flange by flange end Corrosion Allowance: 0.100
Note: L shown is nominal, custom lengths avail.

Diameter "D" Length "L" Offset "C" Diameter "D" Length "L" Offset "C"
inches mm inches mm inches mm inches mm inches mm inches mm
Specify Specify Specify Specify Specify Specify

www.compositesusa.com Page 2 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 105 Product Class: 150

Order as: #105 -"W"-"H"-"L" Resin Type: Derakane 510-N


#105FP -"W"-"H"-"L" for flange by plain end Project Identification: Molycorp 40 0513.01
#105FF -"W"-"H"-"L" for flange by flange end Corrosion Allowance: 0.100
Note: L shown is nominal, custom lengths avail.
* Thickness Will Vary Dependent Upon Rib Spacing
Minimum thickness = "T" for round duct of "D" = "W"

Width "W" Height "H" Length "L" Width "W" Height "H" Length "L"
inches mm inches mm inches mm inches mm inches mm inches mm
Specify Specify Specify Specify Specify Specify
>1 25 <"W" 96" nominal 2438

www.compositesusa.com Page 3 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 106 Product Class: 150

Order as: #106 -"W"-"H"-"L"-"C" Resin Type: Derakane 510-N


#106FP -"W"-"H"-"L"-"C" for flange by plain end Project Identification: Molycorp 40 0513.01
#106FF -"W"-"H"-"L"-"C" for flange by flange end Corrosion Allowance: 0.100
Note: L shown is nominal, custom lengths avail.
* Thickness Will Vary Dependent Upon Rib Spacing
Minimum thickness = "T" for round duct of "D" = "W"

L
C

H
T

Width "W" Height "H" Length "L" Offset "C" Width "W" Height "H" Length "L" Offset "C"
inches mm inches mm inches inches inches mm inches mm inches inches
Specify Specify Specify Specify Specify Specify

www.compositesusa.com Page 4 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 107 Product Class: 150

Order as: #107 -"W"-"H"-"L" Resin Type: Derakane 510-N


#107 FP -"W"-"H"-"L" for flange by plain end Project Identification: Molycorp 40 0513.01
#107 FF -"W"-"H"-"L" for flange by flange end Corrosion Allowance: 0.100
Note: L shown is nominal, custom lengths avail.
Minimum thickness = "T" for round duct of "D" = "W"

Width "W" Height "H" Length "L" Width "W" Height "H" Length "L"
inches mm inches mm inches mm inches mm inches mm inches mm
Specify Specify Specify Specify Specify Specify
>1 25 <"W" 96" nominal 2438

www.compositesusa.com Page 5 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 110 Product Class: 150

Order as: #110 - "D" Resin Type: Derakane 510-N


#110 FxP - "D" for flange by plain end Project Identification: Molycorp 40 0513.01
#110 FxF - "D" for flange by flange end Corrosion Allowance: 0.100
Note: Check for current tooling availability >"D" = 60"

Center-Line Throat Center-Line Throat


Diameter "D" Thickness, "T" Diameter "D" Thickness, "T"
Radius "A" Radius "B" Radius "A" Radius "B"
inches mm inches mm inches inches inches mm inches mm inches inches
1 25 0.188 5 1.5 1 34 864 1.750 44 51 34
1 1/2 38 0.188 5 2.3 1.5 36 914 2.000 51 54 36
2 51 0.188 5 3.0 2 42 1067 2.375 60 63 42
2 1/2 64 0.250 6 3.8 2.5 48 1219 2.625 67 72 48
3 76 0.250 6 4.5 3 54 1372 0.000 0 81 54
4 102 0.250 6 6.0 4 60 1524 0.000 0 90 60
5 127 0.250 6 7.5 5 66 1676 0.000 0 99 66
6 152 0.375 10 9.0 6 72 1829 0.000 0 108 72
7 178 0.375 10 10.5 7 78 1981 0.000 0 117 78
8 203 0.438 11 12.0 8 84 2134 0.000 0 126 84
9 229 0.438 11 13.5 9 90 2286 0.000 0 135 90
10 254 0.500 13 15 10 96 2438 0.000 0 144 96
12 305 0.625 16 18 12 102 2591 0.000 0 153 102
14 356 0.750 19 21 14 108 2743 0.000 0 162 108
16 406 1.000 25 24 16 114 2896 0.000 0 171 114
18 457 1.063 27 27 18 120 3048 0.000 0 180 120
20 508 1.188 30 30 20 126 3200 0.000 0 189 126
22 559 1.188 30 33 22 132 3353 0.000 0 198 132
24 610 1.438 37 36 24 138 3505 0.000 0 207 138
26 660 1.438 37 39 26 144 3658 0.000 0 216 144
28 711 1.438 37 42 28 156 3962 0.000 0 234 156
30 762 1.750 44 45 30 168 4267 0.000 0 252 168
32 813 1.750 44 48 32 180 4572 0.000 0 270 180

www.compositesusa.com Page 6 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 110-SE Product Class: 150

Order as: #110 - "D" Resin Type: Derakane 510-N


Project Identification: Molycorp 40 0513.01
Corrosion Allowance: 0.100
Assemble with putty and optional overwrap Note: Check for current tooling availability

Center-Line Throat Center-Line Throat


Diameter "D" Thickness, "T" Diameter "D" Thickness, "T"
Radius "A" Radius "B" Radius "A" Radius "B"
inches mm inches mm inches inches inches mm inches mm inches inches
1 25 0.188 5 1.5 1 34 864 1.750 44 51 34
1 1/2 38 0.188 5 2.3 1.5 36 914 2.000 51 54 36
2 51 0.188 5 3.0 2 42 1067 2.375 60 63 42
2 1/2 64 0.250 6 3.8 2.5 48 1219 2.625 67 72 48
3 76 0.250 6 4.5 3 54 1372 0.000 0 81 54
4 102 0.250 6 6.0 4 60 1524 0.000 0 90 60
5 127 0.250 6 7.5 5 66 1676 0.000 0 99 66
6 152 0.375 10 9.0 6 72 1829 0.000 0 108 72
7 178 0.375 10 10.5 7 78 1981 0.000 0 117 78
8 203 0.438 11 12.0 8 84 2134 0.000 0 126 84
9 229 0.438 11 13.5 9 90 2286 0.000 0 135 90
10 254 0.500 13 15 10 96 2438 0.000 0 144 96
12 305 0.625 16 18 12 102 2591 0.000 0 153 102
14 356 0.750 19 21 14 108 2743 0.000 0 162 108
16 406 1.000 25 24 16 114 2896 0.000 0 171 114
18 457 1.063 27 27 18 120 3048 0.000 0 180 120
20 508 1.188 30 30 20 126 3200 0.000 0 189 126
22 559 1.188 30 33 22 132 3353 0.000 0 198 132
24 610 1.438 37 36 24 138 3505 0.000 0 207 138
26 660 1.438 37 39 26 144 3658 0.000 0 216 144
28 711 1.438 37 42 28 156 3962 0.000 0 234 156
30 762 1.750 44 45 30 168 4267 0.000 0 252 168
32 813 1.750 44 48 32 180 4572 0.000 0 270 180

www.compositesusa.com Page 7 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 111 Product Class: 150

Order as: #111 - "D" Resin Type: Derakane 510-N


#111 FxP - "D" for flange by plain end Project Identification: Molycorp 40 0513.01
#111 FxF - "D" for flange by flange end Corrosion Allowance: 0.100
Note: Check for current tooling availability

Center-Line Throat Center-Line Throat


Diameter "D" Thickness, "T" Diameter "D" Thickness, "T"
Radius "A" Radius "B" Radius "A" Radius "B"
inches mm inches mm inches inches inches mm inches mm inches inches
1 25 0.188 5 1 0.5 34 864 1.750 44 34 17
1 1/2 38 0.188 5 1.5 0.8 36 914 2.000 51 36 18
2 51 0.188 5 2 1.0 42 1067 2.375 60 42 21
2 1/2 64 0.250 6 2.5 1.3 48 1219 2.625 67 48 24
3 76 0.250 6 3 1.5 54 1372 0.000 0 54 27
4 102 0.250 6 4 2.0 60 1524 0.000 0 60 30
5 127 0.250 6 5 2.5 66 1676 0.000 0 66 33
6 152 0.375 10 6 3.0 72 1829 0.000 0 72 36
7 178 0.375 10 7 3.5 78 1981 0.000 0 78 39
8 203 0.438 11 8 4.0 84 2134 0.000 0 84 42
9 229 0.438 11 9 4.5 90 2286 0.000 0 90 45
10 254 0.500 13 10 5 96 2438 0.000 0 96 48
12 305 0.625 16 12 6 102 2591 0.000 0 102 51
14 356 0.750 19 14 7 108 2743 0.000 0 108 54
16 406 1.000 25 16 8 114 2896 0.000 0 114 57
18 457 1.063 27 18 9 120 3048 0.000 0 120 60
20 508 1.188 30 20 10 126 3200 0.000 0 126 63
22 559 1.188 30 22 11 132 3353 0.000 0 132 66
24 610 1.438 37 24 12 138 3505 0.000 0 138 69
26 660 1.438 37 26 13 144 3658 0.000 0 144 72
28 711 1.438 37 28 14 156 3962 0.000 0 156 78
30 762 1.750 44 30 15 168 4267 0.000 0 168 84
32 813 1.750 44 32 16 180 4572 0.000 0 180 90

www.compositesusa.com Page 8 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 111-SE Product Class: 150

Order as: #111-SE - "D" Resin Type: Derakane 510-N


Project Identification: Molycorp 40 0513.01
Corrosion Allowance: 0.100
Assemble with putty and optional overwrap Note: Check for current tooling availability

Center-Line Throat Center-Line Throat


Diameter "D" Thickness, "T" Diameter "D" Thickness, "T"
Radius "A" Radius "B" Radius "A" Radius "B"
inches mm inches mm inches inches inches mm inches mm inches inches
1 25 0.188 5 1 0.5 34 864 1.750 44 34 17
1 1/2 38 0.188 5 1.5 0.8 36 914 2.000 51 36 18
2 51 0.188 5 2 1.0 42 1067 2.375 60 42 21
2 1/2 64 0.250 6 2.5 1.3 48 1219 2.625 67 48 24
3 76 0.250 6 3 1.5 54 1372 0.000 0 54 27
4 102 0.250 6 4 2.0 60 1524 0.000 0 60 30
5 127 0.250 6 5 2.5 66 1676 0.000 0 66 33
6 152 0.375 10 6 3.0 72 1829 0.000 0 72 36
7 178 0.375 10 7 3.5 78 1981 0.000 0 78 39
8 203 0.438 11 8 4.0 84 2134 0.000 0 84 42
9 229 0.438 11 9 4.5 90 2286 0.000 0 90 45
10 254 0.500 13 10 5 96 2438 0.000 0 96 48
12 305 0.625 16 12 6 102 2591 0.000 0 102 51
14 356 0.750 19 14 7 108 2743 0.000 0 108 54
16 406 1.000 25 16 8 114 2896 0.000 0 114 57
18 457 1.063 27 18 9 120 3048 0.000 0 120 60
20 508 1.188 30 20 10 126 3200 0.000 0 126 63
22 559 1.188 30 22 11 132 3353 0.000 0 132 66
24 610 1.438 37 24 12 138 3505 0.000 0 138 69
26 660 1.438 37 26 13 144 3658 0.000 0 144 72
28 711 1.438 37 28 14 156 3962 0.000 0 156 78
30 762 1.750 44 30 15 168 4267 0.000 0 168 84
32 813 1.750 44 32 16 180 4572 0.000 0 180 90

www.compositesusa.com Page 9 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards


Fitting Style No.: 115 Product Class: 150

Order as: #115 - "D" Resin Type: Derakane 510-N


#115 FxP - "D" for flange by plain end Project Identification: Molycorp 40 0513.01
#115 FxF - "D" for flange by flange end Corrosion Allowance: 0.100
Note: Check for current tooling availability >"D" = 60"

Diameter "D" Thickness, Center-Line Throat Height "G" Diameter "D" Thickness, Center-Line Throat Height "G"
inches mm inches inches inches inches inches mm inches inches inches inches
1 25 0.188 1.5 1 0.62 34 864 1.750 51 34 21.11
1 1/2 38 0.188 2.3 1.5 0.93 36 914 2.000 54 36 22.35
2 51 0.188 3.0 2 1.24 42 1067 2.375 63 42 26.08
2 1/2 64 0.250 3.8 2.5 1.55 48 1219 2.625 72 48 29.81
3 76 0.250 4.5 3 1.86 54 1372 0.000 81 54 33.53
4 102 0.250 6.0 4 2.48 60 1524 0.000 90 60 37.26
5 127 0.250 7.5 5 3.10 66 1676 0.000 99 66 40.98
6 152 0.375 9.0 6 3.73 72 1829 0.000 108 72 44.71
7 178 0.375 10.5 7 4.35 78 1981 0.000 117 78 48.44
8 203 0.438 12.0 8 4.97 84 2134 0.000 126 84 52.16
9 229 0.438 13.5 9 5.59 90 2286 0.000 135 90 55.89
10 254 0.500 15 10 6.21 96 2438 0.000 144 96 59.61
12 305 0.625 18 12 7.45 102 2591 0.000 153 102 63.34
14 356 0.750 21 14 8.69 108 2743 0.000 162 108 67.06
16 406 1.000 24 16 9.94 114 2896 0.000 171 114 70.79
18 457 1.063 27 18 11.18 120 3048 0.000 180 120 74.52
20 508 1.188 30 20 12.42 126 3200 0.000 189 126 78.24
22 559 1.188 33 22 13.66 132 3353 0.000 198 132 81.97
24 610 1.438 36 24 14.90 138 3505 0.000 207 138 85.69
26 660 1.438 39 26 16.15 144 3658 0.000 216 144 89.42
28 711 1.438 42 28 17.39 156 3962 0.000 234 156 96.87
30 762 1.750 45 30 18.63 168 4267 0.000 252 168 104.32
32 813 1.750 48 32 19.87 180 4572 0.000 270 180 111.77

www.compositesusa.com Page 10 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 115-SE Product Class: 150

Order as: #115-SE - "D" Resin Type: Derakane 510-N


Project Identification: Molycorp 40 0513.01
Corrosion Allowance: 0.100
Assemble with putty and optional overwrap Note: Check for current tooling availability

SOCKET END
JOINTING POINT
G

A D T

Thickness, Center-Line Throat Thickness, Center-Line Throat


Diameter "D" Height "G" Diameter "D" Height "G"
"T" Radius "A" Radius "B" "T" Radius "A" Radius "B"
inches mm inches inches inches inches inches mm inches inches inches inches
1 25 0.188 1.5 1 0.62 34 864 1.750 51 34 21.11
1 1/2 38 0.188 2.3 1.5 0.93 36 914 2.000 54 36 22.35
2 51 0.188 3.0 2 1.24 42 1067 2.375 63 42 26.08
2 1/2 64 0.250 3.8 2.5 1.55 48 1219 2.625 72 48 29.81
3 76 0.250 4.5 3 1.86 54 1372 0.000 81 54 33.53
4 102 0.250 6.0 4 2.48 60 1524 0.000 90 60 37.26
5 127 0.250 7.5 5 3.10 66 1676 0.000 99 66 40.98
6 152 0.375 9.0 6 3.73 72 1829 0.000 108 72 44.71
7 178 0.375 10.5 7 4.35 78 1981 0.000 117 78 48.44
8 203 0.438 12.0 8 4.97 84 2134 0.000 126 84 52.16
9 229 0.438 13.5 9 5.59 90 2286 0.000 135 90 55.89
10 254 0.500 15 10 6.21 96 2438 0.000 144 96 59.61
12 305 0.625 18 12 7.45 102 2591 0.000 153 102 63.34
14 356 0.750 21 14 8.69 108 2743 0.000 162 108 67.06
16 406 1.000 24 16 9.94 114 2896 0.000 171 114 70.79
18 457 1.063 27 18 11.18 120 3048 0.000 180 120 74.52
20 508 1.188 30 20 12.42 126 3200 0.000 189 126 78.24
22 559 1.188 33 22 13.66 132 3353 0.000 198 132 81.97
24 610 1.438 36 24 14.90 138 3505 0.000 207 138 85.69
26 660 1.438 39 26 16.15 144 3658 0.000 216 144 89.42
28 711 1.438 42 28 17.39 156 3962 0.000 234 156 96.87
30 762 1.750 45 30 18.63 168 4267 0.000 252 168 104.32
32 813 1.750 48 32 19.87 180 4572 0.000 270 180 111.77

www.compositesusa.com Page 11 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 116 Product Class: 150

Order as: #116 - "D" Resin Type: Derakane 510-N


#116 FxP - "D" for flange by plain end Project Identification: Molycorp 40 0513.01
#116 FxF - "D" for flange by flange end Corrosion Allowance: 0.100
Note: Check for current tooling availability

Thickness, Center-Line Throat Thickness, Center-Line Throat


Diameter "D" Height "G" Diameter "D" Height "G"
"T" Radius "A" Radius "B" "T" Radius "A" Radius "B"
inches mm inches inches inches inches inches mm inches inches inches inches
1 25 0.188 1.0 1 0.41 34 864 1.750 34.0 17 14.08
1 1/2 38 0.188 1.5 0.8 0.62 36 914 2.000 36.0 18.0 14.90
2 51 0.188 2.0 1.0 0.83 42 1067 2.375 42.0 21.0 17.39
2 1/2 64 0.250 2.5 1.3 1.03 48 1219 2.625 48.0 24.0 19.87
3 76 0.250 3.0 1.5 1.24 54 1372 0.000 54.0 27.0 22.35
4 102 0.250 4.0 2.0 1.66 60 1524 0.000 60.0 30.0 24.84
5 127 0.250 5.0 2.5 2.07 66 1676 0.000 66.0 33.0 27.32
6 152 0.375 6.0 3.0 2.48 72 1829 0.000 72.0 36.0 29.81
7 178 0.375 7.0 3.5 2.90 78 1981 0.000 78.0 39.0 32.29
8 203 0.438 8.0 4.0 3.31 84 2134 0.000 84.0 42.0 34.77
9 229 0.438 9.0 4.5 3.73 90 2286 0.000 90.0 45.0 37.26
10 254 0.500 10.0 5.0 4.14 96 2438 0.000 96.0 48.0 39.74
12 305 0.625 12.0 6.0 4.97 102 2591 0.000 102.0 51.0 42.23
14 356 0.750 14.0 7.0 5.80 108 2743 0.000 108.0 54.0 44.71
16 406 1.000 16.0 8.0 6.62 114 2896 0.000 114.0 57.0 47.19
18 457 1.063 18.0 9.0 7.45 120 3048 0.000 120.0 60.0 49.68
20 508 1.188 20.0 10.0 8.28 126 3200 0.000 126.0 63.0 52.16
22 559 1.188 22.0 11.0 9.11 132 3353 0.000 132.0 66.0 54.65
24 610 1.438 24.0 12.0 9.94 138 3505 0.000 138.0 69.0 57.13
26 660 1.438 26.0 13.0 10.76 144 3658 0.000 144.0 72.0 59.61
28 711 1.438 28.0 14.0 11.59 156 3962 0.000 156.0 78.0 64.58
30 762 1.750 30.0 15.0 12.42 168 4267 0.000 168.0 84.0 69.55
32 813 1.750 32.0 16.0 13.25 180 4572 0.000 180.0 90.0 74.52

www.compositesusa.com Page 12 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 116-SE Product Class: 150

Order as: #116-SE - "D" Resin Type: Derakane 510-N


Project Identification: Molycorp 40 0513.01
Corrosion Allowance: 0.100
Assemble with putty and optional overwrap Note: Check for current tooling availability

Thickness, Center-Line Throat Thickness, Center-Line Throat


Diameter "D" Height "G" Diameter "D" Height "G"
"T" Radius "A" Radius "B" "T" Radius "A" Radius "B"
inches mm inches inches inches inches inches mm inches inches inches inches
1 25 0.188 1.0 1 0.41 34 864 1.750 34.0 17 14.08
1 1/2 38 0.188 1.5 0.8 0.62 36 914 2.000 36.0 18.0 14.90
2 51 0.188 2.0 1.0 0.83 42 1067 2.375 42.0 21.0 17.39
2 1/2 64 0.250 2.5 1.3 1.03 48 1219 2.625 48.0 24.0 19.87
3 76 0.250 3.0 1.5 1.24 54 1372 0.000 54.0 27.0 22.35
4 102 0.250 4.0 2.0 1.66 60 1524 0.000 60.0 30.0 24.84
5 127 0.250 5.0 2.5 2.07 66 1676 0.000 66.0 33.0 27.32
6 152 0.375 6.0 3.0 2.48 72 1829 0.000 72.0 36.0 29.81
7 178 0.375 7.0 3.5 2.90 78 1981 0.000 78.0 39.0 32.29
8 203 0.438 8.0 4.0 3.31 84 2134 0.000 84.0 42.0 34.77
9 229 0.438 9.0 4.5 3.73 90 2286 0.000 90.0 45.0 37.26
10 254 0.500 10.0 5.0 4.14 96 2438 0.000 96.0 48.0 39.74
12 305 0.625 12.0 6.0 4.97 102 2591 0.000 102.0 51.0 42.23
14 356 0.750 14.0 7.0 5.80 108 2743 0.000 108.0 54.0 44.71
16 406 1.000 16.0 8.0 6.62 114 2896 0.000 114.0 57.0 47.19
18 457 1.063 18.0 9.0 7.45 120 3048 0.000 120.0 60.0 49.68
20 508 1.188 20.0 10.0 8.28 126 3200 0.000 126.0 63.0 52.16
22 559 1.188 22.0 11.0 9.11 132 3353 0.000 132.0 66.0 54.65
24 610 1.438 24.0 12.0 9.94 138 3505 0.000 138.0 69.0 57.13
26 660 1.438 26.0 13.0 10.76 144 3658 0.000 144.0 72.0 59.61
28 711 1.438 28.0 14.0 11.59 156 3962 0.000 156.0 78.0 64.58
30 762 1.750 30.0 15.0 12.42 168 4267 0.000 168.0 84.0 69.55
32 813 1.750 32.0 16.0 13.25 180 4572 0.000 180.0 90.0 74.52

www.compositesusa.com Page 13 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 118 Product Class: 150

Order as: #118 - "D" Resin Type: Derakane 510-N


#118 FxP - "D" for flange by plain end Project Identification: Molycorp 40 0513.01
#118 FxF - "D" for flange by flange end Corrosion Allowance: 0.100
Note: Check for current tooling availability >"D" = 60"
Flanges may interfere on smaller sizes

Thickness, Center-Line Throat Thickness, Center-Line Throat


Diameter "D" Height "G" Diameter "D" Height "G"
"T" Radius "A" Radius "B" "T" Radius "A" Radius "B"
inches mm inches inches inches inches inches mm inches inches inches inches
1 25 0.188 1.5 1 0.30 34 864 1.750 51 34 10.14
1 1/2 38 0.188 2.3 1.5 0.45 36 914 2.000 54 36 10.74
2 51 0.188 3.0 2 0.60 42 1067 2.375 63 42 12.52
2 1/2 64 0.250 3.8 2.5 0.75 48 1219 2.625 72 48 14.31
3 76 0.250 4.5 3 0.89 54 1372 0.000 81 54 16.10
4 102 0.250 6.0 4 1.19 60 1524 0.000 90 60 17.89
5 127 0.250 7.5 5 1.49 66 1676 0.000 99 66 19.68
6 152 0.375 9.0 6 1.79 72 1829 0.000 108 72 21.47
7 178 0.375 10.5 7 2.09 78 1981 0.000 117 78 23.26
8 203 0.438 12.0 8 2.39 84 2134 0.000 126 84 25.05
9 229 0.438 13.5 9 2.68 90 2286 0.000 135 90 26.84
10 254 0.500 15 10 2.98 96 2438 0.000 144 96 28.63
12 305 0.625 18 12 3.58 102 2591 0.000 153 102 30.42
14 356 0.750 21 14 4.17 108 2743 0.000 162 108 32.21
16 406 1.000 24 16 4.77 114 2896 0.000 171 114 34.00
18 457 1.063 27 18 5.37 120 3048 0.000 180 120 35.79
20 508 1.188 30 20 5.96 126 3200 0.000 189 126 37.57
22 559 1.188 33 22 6.56 132 3353 0.000 198 132 39.36
24 610 1.438 36 24 7.16 138 3505 0.000 207 138 41.15
26 660 1.438 39 26 7.75 144 3658 0.000 216 144 42.94
28 711 1.438 42 28 8.35 156 3962 0.000 234 156 46.52
30 762 1.750 45 30 8.95 168 4267 0.000 252 168 50.10
32 813 1.750 48 32 9.54 180 4572 0.000 270 180 53.68

www.compositesusa.com Page 14 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 120 Product Class: 150

Order as: #120 - "D" Resin Type: Derakane 510-N


#120 FxP - "D" for flange by plain end Project Identification: Molycorp 40 0513.01
#120 FxF - "D" for flange by flange end Corrosion Allowance: 0.100
Note:

Center-Line Throat Center-Line Throat


Diameter "D" Thickness, "T" Diameter "D" Thickness, "T"
Radius "A" Radius "B" Radius "A" Radius "B"
inches mm inches mm inches inches inches mm inches mm inches inches
1 25 0.188 5 1.5 1 34 864 1.750 44 51 34
1 1/2 38 0.188 5 2.3 1.5 36 914 2.000 51 54 36
2 51 0.188 5 3.0 2 42 1067 2.375 60 63 42
2 1/2 64 0.250 6 3.8 2.5 48 1219 2.625 67 72 48
3 76 0.250 6 4.5 3 54 1372 0.000 0 81 54
4 102 0.250 6 6.0 4 60 1524 0.000 0 90 60
5 127 0.250 6 7.5 5 66 1676 0.000 0 99 66
6 152 0.375 10 9.0 6 72 1829 0.000 0 108 72
7 178 0.375 10 10.5 7 78 1981 0.000 0 117 78
8 203 0.438 11 12.0 8 84 2134 0.000 0 126 84
9 229 0.438 11 13.5 9 90 2286 0.000 0 135 90
10 254 0.500 13 15 10 96 2438 0.000 0 144 96
12 305 0.625 16 18 12 102 2591 0.000 0 153 102
14 356 0.750 19 21 14 108 2743 0.000 0 162 108
16 406 1.000 25 24 16 114 2896 0.000 0 171 114
18 457 1.063 27 27 18 120 3048 0.000 0 180 120
20 508 1.188 30 30 20 126 3200 0.000 0 189 126
22 559 1.188 30 33 22 132 3353 0.000 0 198 132
24 610 1.438 37 36 24 138 3505 0.000 0 207 138
26 660 1.438 37 39 26 144 3658 0.000 0 216 144
28 711 1.438 37 42 28 156 3962 0.000 0 234 156
30 762 1.750 44 45 30 168 4267 0.000 0 252 168
32 813 1.750 44 48 32 180 4572 0.000 0 270 180

www.compositesusa.com Page 15 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 121 Product Class: 150

Order as: #121 - "D" Resin Type: Derakane 510-N


#121 FxP - "D" for flange by plain end Project Identification: Molycorp 40 0513.01
#121 FxF - "D" for flange by flange end Corrosion Allowance: 0.100
Note:

Center-Line Throat Center-Line Throat


Diameter "D" Thickness, "T" Diameter "D" Thickness, "T"
Radius "A" Radius "B" Radius "A" Radius "B"
inches mm inches mm inches inches inches mm inches mm inches inches
1 25 0.188 5 1 0.5 34 864 1.750 44 34 17
1 1/2 38 0.188 5 1.5 0.8 36 914 2.000 51 36 18
2 51 0.188 5 2 1.0 42 1067 2.375 60 42 21
2 1/2 64 0.250 6 2.5 1.3 48 1219 2.625 67 48 24
3 76 0.250 6 3 1.5 54 1372 0.000 0 54 27
4 102 0.250 6 4 2.0 60 1524 0.000 0 60 30
5 127 0.250 6 5 2.5 66 1676 0.000 0 66 33
6 152 0.375 10 6 3.0 72 1829 0.000 0 72 36
7 178 0.375 10 7 3.5 78 1981 0.000 0 78 39
8 203 0.438 11 8 4.0 84 2134 0.000 0 84 42
9 229 0.438 11 9 4.5 90 2286 0.000 0 90 45
10 254 0.500 13 10 5 96 2438 0.000 0 96 48
12 305 0.625 16 12 6 102 2591 0.000 0 102 51
14 356 0.750 19 14 7 108 2743 0.000 0 108 54
16 406 1.000 25 16 8 114 2896 0.000 0 114 57
18 457 1.063 27 18 9 120 3048 0.000 0 120 60
20 508 1.188 30 20 10 126 3200 0.000 0 126 63
22 559 1.188 30 22 11 132 3353 0.000 0 132 66
24 610 1.438 37 24 12 138 3505 0.000 0 138 69
26 660 1.438 37 26 13 144 3658 0.000 0 144 72
28 711 1.438 37 28 14 156 3962 0.000 0 156 78
30 762 1.750 44 30 15 168 4267 0.000 0 168 84
32 813 1.750 44 32 16 180 4572 0.000 0 180 90

www.compositesusa.com Page 16 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 125 Product Class: 150

Order as: #125 - "D" Resin Type: Derakane 510-N


#125 FxP - "D" for flange by plain end Project Identification: Molycorp 40 0513.01
#125 FxF - "D" for flange by flange end Corrosion Allowance: 0.100
Note:

Thickness, Center-Line Throat Thickness, Center-Line Throat


Diameter "D" Height "G" Diameter "D" Height "G"
"T" Radius "A" Radius "B" "T" Radius "A" Radius "B"
inches mm inches inches inches inches inches mm inches inches inches inches
1 25 0.188 1.5 1 0.62 34 864 1.750 51 34 21.11
1 1/2 38 0.188 2.3 1.5 0.93 36 914 2.000 54 36 22.35
2 51 0.188 3.0 2 1.24 42 1067 2.375 63 42 26.08
2 1/2 64 0.250 3.8 2.5 1.55 48 1219 2.625 72 48 29.81
3 76 0.250 4.5 3 1.86 54 1372 0.000 81 54 33.53
4 102 0.250 6.0 4 2.48 60 1524 0.000 90 60 37.26
5 127 0.250 7.5 5 3.10 66 1676 0.000 99 66 40.98
6 152 0.375 9.0 6 3.73 72 1829 0.000 108 72 44.71
7 178 0.375 10.5 7 4.35 78 1981 0.000 117 78 48.44
8 203 0.438 12.0 8 4.97 84 2134 0.000 126 84 52.16
9 229 0.438 13.5 9 5.59 90 2286 0.000 135 90 55.89
10 254 0.500 15 10 6.21 96 2438 0.000 144 96 59.61
12 305 0.625 18 12 7.45 102 2591 0.000 153 102 63.34
14 356 0.750 21 14 8.69 108 2743 0.000 162 108 67.06
16 406 1.000 24 16 9.94 114 2896 0.000 171 114 70.79
18 457 1.063 27 18 11.18 120 3048 0.000 180 120 74.52
20 508 1.188 30 20 12.42 126 3200 0.000 189 126 78.24
22 559 1.188 33 22 13.66 132 3353 0.000 198 132 81.97
24 610 1.438 36 24 14.90 138 3505 0.000 207 138 85.69
26 660 1.438 39 26 16.15 144 3658 0.000 216 144 89.42
28 711 1.438 42 28 17.39 156 3962 0.000 234 156 96.87
30 762 1.750 45 30 18.63 168 4267 0.000 252 168 104.32
32 813 1.750 48 32 19.87 180 4572 0.000 270 180 111.77

www.compositesusa.com Page 17 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 130 Product Class: 150

Order as: #130 - "D" Resin Type: Derakane 510-N


#130 FxP - "D" for flange by plain end Project Identification: Molycorp 40 0513.01
#130 FxF - "D" for flange by flange end Corrosion Allowance: 0.100
Note:

Center-Line Throat Center-Line Throat


Diameter "D" Thickness, "T" Diameter "D" Thickness, "T"
Radius "A" Radius "B" Radius "A" Radius "B"
inches mm inches mm inches inches inches mm inches mm inches inches
1 25 0.188 5 1.5 1 34 864 1.750 44 51 34
1 1/2 38 0.188 5 2.3 1.5 36 914 2.000 51 54 36
2 51 0.188 5 3.0 2 42 1067 2.375 60 63 42
2 1/2 64 0.250 6 3.8 2.5 48 1219 2.625 67 72 48
3 76 0.250 6 4.5 3 54 1372 0.000 0 81 54
4 102 0.250 6 6.0 4 60 1524 0.000 0 90 60
5 127 0.250 6 7.5 5 66 1676 0.000 0 99 66
6 152 0.375 10 9.0 6 72 1829 0.000 0 108 72
7 178 0.375 10 10.5 7 78 1981 0.000 0 117 78
8 203 0.438 11 12.0 8 84 2134 0.000 0 126 84
9 229 0.438 11 13.5 9 90 2286 0.000 0 135 90
10 254 0.500 13 15 10 96 2438 0.000 0 144 96
12 305 0.625 16 18 12 102 2591 0.000 0 153 102
14 356 0.750 19 21 14 108 2743 0.000 0 162 108
16 406 1.000 25 24 16 114 2896 0.000 0 171 114
18 457 1.063 27 27 18 120 3048 0.000 0 180 120
20 508 1.188 30 30 20 126 3200 0.000 0 189 126
22 559 1.188 30 33 22 132 3353 0.000 0 198 132
24 610 1.438 37 36 24 138 3505 0.000 0 207 138
26 660 1.438 37 39 26 144 3658 0.000 0 216 144
28 711 1.438 37 42 28 156 3962 0.000 0 234 156
30 762 1.750 44 45 30 168 4267 0.000 0 252 168
32 813 1.750 44 48 32 180 4572 0.000 0 270 180

www.compositesusa.com Page 18 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 131 Product Class: 150

Order as: #131 - "D" Resin Type: Derakane 510-N


#131 FxP - "D" for flange by plain end Project Identification: Molycorp 40 0513.01
#131 FxF - "D" for flange by flange end Corrosion Allowance: 0.100
Note:

Center-Line Throat Center-Line Throat


Diameter "D" Thickness, "T" Diameter "D" Thickness, "T"
Radius "A" Radius "B" Radius "A" Radius "B"
inches mm inches mm inches inches inches mm inches mm inches inches
1 25 0.188 5 1 0.5 34 864 1.750 44 34 17
1 1/2 38 0.188 5 1.5 0.8 36 914 2.000 51 36 18
2 51 0.188 5 2 1.0 42 1067 2.375 60 42 21
2 1/2 64 0.250 6 2.5 1.3 48 1219 2.625 67 48 24
3 76 0.250 6 3 1.5 54 1372 0.000 0 54 27
4 102 0.250 6 4 2.0 60 1524 0.000 0 60 30
5 127 0.250 6 5 2.5 66 1676 0.000 0 66 33
6 152 0.375 10 6 3.0 72 1829 0.000 0 72 36
7 178 0.375 10 7 3.5 78 1981 0.000 0 78 39
8 203 0.438 11 8 4.0 84 2134 0.000 0 84 42
9 229 0.438 11 9 4.5 90 2286 0.000 0 90 45
10 254 0.500 13 10 5 96 2438 0.000 0 96 48
12 305 0.625 16 12 6 102 2591 0.000 0 102 51
14 356 0.750 19 14 7 108 2743 0.000 0 108 54
16 406 1.000 25 16 8 114 2896 0.000 0 114 57
18 457 1.063 27 18 9 120 3048 0.000 0 120 60
20 508 1.188 30 20 10 126 3200 0.000 0 126 63
22 559 1.188 30 22 11 132 3353 0.000 0 132 66
24 610 1.438 37 24 12 138 3505 0.000 0 138 69
26 660 1.438 37 26 13 144 3658 0.000 0 144 72
28 711 1.438 37 28 14 156 3962 0.000 0 156 78
30 762 1.750 44 30 15 168 4267 0.000 0 168 84
32 813 1.750 44 32 16 180 4572 0.000 0 180 90

www.compositesusa.com Page 19 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 135 Product Class: 150

Order as: #135 - "D" Resin Type: Derakane 510-N


#135 FxP - "D" for flange by plain end Project Identification: Molycorp 40 0513.01
#135 FxF - "D" for flange by flange end Corrosion Allowance: 0.100
Note:

Thickness, Center-Line Throat Thickness, Center-Line Throat


Diameter "D" Height "G" Diameter "D" Height "G"
"T" Radius "A" Radius "B" "T" Radius "A" Radius "B"
inches mm inches inches inches inches inches mm inches inches inches inches
1 25 0.188 1.5 1 0.62 34 864 1.750 51 34 21.11
1 1/2 38 0.188 2.3 1.5 0.93 36 914 2.000 54 36 22.35
2 51 0.188 3.0 2 1.24 42 1067 2.375 63 42 26.08
2 1/2 64 0.250 3.8 2.5 1.55 48 1219 2.625 72 48 29.81
3 76 0.250 4.5 3 1.86 54 1372 0.000 81 54 33.53
4 102 0.250 6.0 4 2.48 60 1524 0.000 90 60 37.26
5 127 0.250 7.5 5 3.10 66 1676 0.000 99 66 40.98
6 152 0.375 9.0 6 3.73 72 1829 0.000 108 72 44.71
7 178 0.375 10.5 7 4.35 78 1981 0.000 117 78 48.44
8 203 0.438 12.0 8 4.97 84 2134 0.000 126 84 52.16
9 229 0.438 13.5 9 5.59 90 2286 0.000 135 90 55.89
10 254 0.500 15 10 6.21 96 2438 0.000 144 96 59.61
12 305 0.625 18 12 7.45 102 2591 0.000 153 102 63.34
14 356 0.750 21 14 8.69 108 2743 0.000 162 108 67.06
16 406 1.000 24 16 9.94 114 2896 0.000 171 114 70.79
18 457 1.063 27 18 11.18 120 3048 0.000 180 120 74.52
20 508 1.188 30 20 12.42 126 3200 0.000 189 126 78.24
22 559 1.188 33 22 13.66 132 3353 0.000 198 132 81.97
24 610 1.438 36 24 14.90 138 3505 0.000 207 138 85.69
26 660 1.438 39 26 16.15 144 3658 0.000 216 144 89.42
28 711 1.438 42 28 17.39 156 3962 0.000 234 156 96.87
30 762 1.750 45 30 18.63 168 4267 0.000 252 168 104.32
32 813 1.750 48 32 19.87 180 4572 0.000 270 180 111.77

www.compositesusa.com Page 20 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 135 Product Class: 150

Order as: #135 - "D" Resin Type: Derakane 510-N


#135 FxP - "D" for flange by plain end Project Identification: Molycorp 40 0513.01
#135 FxF - "D" for flange by flange end Corrosion Allowance: 0.100
Note:

Thickness, Center-Line Throat Thickness, Center-Line Throat


Diameter "D" Height "G" Diameter "D" Height "G"
"T" Radius "A" Radius "B" "T" Radius "A" Radius "B"
inches mm inches inches inches inches inches mm inches inches inches inches
1 25 0.188 1 0.5 0.41 34 864 1.750 34 17 14.08
1 1/2 38 0.188 1.5 0.8 0.62 36 914 2.000 36 18 14.90
2 51 0.188 2 1.0 0.83 42 1067 2.375 42 21 17.39
2 1/2 64 0.250 2.5 1.3 1.03 48 1219 2.625 48 24 19.87
3 76 0.250 3 1.5 1.24 54 1372 0.000 54 27 22.35
4 102 0.250 4 2.0 1.66 60 1524 0.000 60 30 24.84
5 127 0.250 5 2.5 2.07 66 1676 0.000 66 33 27.32
6 152 0.375 6 3.0 2.48 72 1829 0.000 72 36 29.81
7 178 0.375 7 3.5 2.90 78 1981 0.000 78 39 32.29
8 203 0.438 8 4.0 3.31 84 2134 0.000 84 42 34.77
9 229 0.438 9 4.5 3.73 90 2286 0.000 90 45 37.26
10 254 0.500 10 5 4.14 96 2438 0.000 96 48 39.74
12 305 0.625 12 6 4.97 102 2591 0.000 102 51 42.23
14 356 0.750 14 7 5.80 108 2743 0.000 108 54 44.71
16 406 1.000 16 8 6.62 114 2896 0.000 114 57 47.19
18 457 1.063 18 9 7.45 120 3048 0.000 120 60 49.68
20 508 1.188 20 10 8.28 126 3200 0.000 126 63 52.16
22 559 1.188 22 11 9.11 132 3353 0.000 132 66 54.65
24 610 1.438 24 12 9.94 138 3505 0.000 138 69 57.13
26 660 1.438 26 13 10.76 144 3658 0.000 144 72 59.61
28 711 1.438 28 14 11.59 156 3962 0.000 156 78 64.58
30 762 1.750 30 15 12.42 168 4267 0.000 168 84 69.55
32 813 1.750 32 16 13.25 180 4572 0.000 180 90 74.52

www.compositesusa.com Page 21 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 140 Product Class: 150

Order as: #140 - "D" Resin Type: Derakane 510-N


#140 FxP - "D" for flange by plain end Project Identification: Molycorp 40 0513.01
#140 FxF - "D" for flange by flange end Corrosion Allowance: 0.100
Note: Thickness may vary dependent upon rib location

Center-Line Throat Center-Line Throat


Width "W" Height "H" Thickness, "T" Width "W" Height "H" Thickness, "T"
Radius "A" Radius "B" Radius "A" Radius "B"
inches inches inches mm inches inches inches inches inches mm inches inches
1 </= "W" 0.188 5 1.5 x "H" "H" 34 </= "W" 1.750 44 1.5 x "H" "H"
1 1/2 </= "W" 0.188 5 1.5 x "H" "H" 36 </= "W" 2.000 51 1.5 x "H" "H"
2 </= "W" 0.188 5 1.5 x "H" "H" 42 </= "W" 2.375 60 1.5 x "H" "H"
2 1/2 </= "W" 0.250 6 1.5 x "H" "H" 48 </= "W" 2.625 67 1.5 x "H" "H"
3 </= "W" 0.250 6 1.5 x "H" "H" 54 </= "W" 0.000 0 1.5 x "H" "H"
4 </= "W" 0.250 6 1.5 x "H" "H" 60 </= "W" 0.000 0 1.5 x "H" "H"
5 </= "W" 0.250 6 1.5 x "H" "H" 66 </= "W" 0.000 0 1.5 x "H" "H"
6 </= "W" 0.375 10 1.5 x "H" "H" 72 </= "W" 0.000 0 1.5 x "H" "H"
7 </= "W" 0.375 10 1.5 x "H" "H" 78 </= "W" 0.000 0 1.5 x "H" "H"
8 </= "W" 0.438 11 1.5 x "H" "H" 84 </= "W" 0.000 0 1.5 x "H" "H"
9 </= "W" 0.438 11 1.5 x "H" "H" 90 </= "W" 0.000 0 1.5 x "H" "H"
10 </= "W" 0.500 13 1.5 x "H" "H" 96 </= "W" 0.000 0 1.5 x "H" "H"
12 </= "W" 0.625 16 1.5 x "H" "H" 102 </= "W" 0.000 0 1.5 x "H" "H"
14 </= "W" 0.750 19 1.5 x "H" "H" 108 </= "W" 0.000 0 1.5 x "H" "H"
16 </= "W" 1.000 25 1.5 x "H" "H" 114 </= "W" 0.000 0 1.5 x "H" "H"
18 </= "W" 1.063 27 1.5 x "H" "H" 120 </= "W" 0.000 0 1.5 x "H" "H"
20 </= "W" 1.188 30 1.5 x "H" "H" 126 </= "W" 0.000 0 1.5 x "H" "H"
22 </= "W" 1.188 30 1.5 x "H" "H" 132 </= "W" 0.000 0 1.5 x "H" "H"
24 </= "W" 1.438 37 1.5 x "H" "H" 138 </= "W" 0.000 0 1.5 x "H" "H"
26 </= "W" 1.438 37 1.5 x "H" "H" 144 </= "W" 0.000 0 1.5 x "H" "H"
28 </= "W" 1.438 37 1.5 x "H" "H" 156 </= "W" 0.000 0 1.5 x "H" "H"
30 </= "W" 1.750 44 1.5 x "H" "H" 168 </= "W" 0.000 0 1.5 x "H" "H"
32 </= "W" 1.750 44 1.5 x "H" "H" 180 </= "W" 0.000 0 1.5 x "H" "H"

www.compositesusa.com Page 22 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 141 Product Class: 150

Order as: #141 - "D" Resin Type: Derakane 510-N


#141 FxP - "D" for flange by plain end Project Identification: Molycorp 40 0513.01
#141 FxF - "D" for flange by flange end Corrosion Allowance: 0.100
Note: Thickness may vary dependent upon rib location

Center-Line Throat Center-Line Throat


Width "W" Height "H" Thickness, "T" Width "W" Height "H" Thickness, "T"
Radius "A" Radius "B" Radius "A" Radius "B"
inches inches inches mm inches inches inches inches inches mm inches inches
1 </= "W" 0.188 5 "H" 0.5 x "H" 34 </= "W" 1.750 44 "H" 0.5 x "H"
1 1/2 </= "W" 0.188 5 "H" 0.5 x "H" 36 </= "W" 2.000 51 "H" 0.5 x "H"
2 </= "W" 0.188 5 "H" 0.5 x "H" 42 </= "W" 2.375 60 "H" 0.5 x "H"
2 1/2 </= "W" 0.250 6 "H" 0.5 x "H" 48 </= "W" 2.625 67 "H" 0.5 x "H"
3 </= "W" 0.250 6 "H" 0.5 x "H" 54 </= "W" 0.000 0 "H" 0.5 x "H"
4 </= "W" 0.250 6 "H" 0.5 x "H" 60 </= "W" 0.000 0 "H" 0.5 x "H"
5 </= "W" 0.250 6 "H" 0.5 x "H" 66 </= "W" 0.000 0 "H" 0.5 x "H"
6 </= "W" 0.375 10 "H" 0.5 x "H" 72 </= "W" 0.000 0 "H" 0.5 x "H"
7 </= "W" 0.375 10 "H" 0.5 x "H" 78 </= "W" 0.000 0 "H" 0.5 x "H"
8 </= "W" 0.438 11 "H" 0.5 x "H" 84 </= "W" 0.000 0 "H" 0.5 x "H"
9 </= "W" 0.438 11 "H" 0.5 x "H" 90 </= "W" 0.000 0 "H" 0.5 x "H"
10 </= "W" 0.500 13 "H" 0.5 x "H" 96 </= "W" 0.000 0 "H" 0.5 x "H"
12 </= "W" 0.625 16 "H" 0.5 x "H" 102 </= "W" 0.000 0 "H" 0.5 x "H"
14 </= "W" 0.750 19 "H" 0.5 x "H" 108 </= "W" 0.000 0 "H" 0.5 x "H"
16 </= "W" 1.000 25 "H" 0.5 x "H" 114 </= "W" 0.000 0 "H" 0.5 x "H"
18 </= "W" 1.063 27 "H" 0.5 x "H" 120 </= "W" 0.000 0 "H" 0.5 x "H"
20 </= "W" 1.188 30 "H" 0.5 x "H" 126 </= "W" 0.000 0 "H" 0.5 x "H"
22 </= "W" 1.188 30 "H" 0.5 x "H" 132 </= "W" 0.000 0 "H" 0.5 x "H"
24 </= "W" 1.438 37 "H" 0.5 x "H" 138 </= "W" 0.000 0 "H" 0.5 x "H"
26 </= "W" 1.438 37 "H" 0.5 x "H" 144 </= "W" 0.000 0 "H" 0.5 x "H"
28 </= "W" 1.438 37 "H" 0.5 x "H" 156 </= "W" 0.000 0 "H" 0.5 x "H"
30 </= "W" 1.750 44 "H" 0.5 x "H" 168 </= "W" 0.000 0 "H" 0.5 x "H"
32 </= "W" 1.750 44 "H" 0.5 x "H" 180 </= "W" 0.000 0 "H" 0.5 x "H"

www.compositesusa.com Page 23 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 145 Product Class: 150

Order as: #145 - "D" Resin Type: Derakane 510-N


#145 FxP - "D" for flange by plain end Project Identification: Molycorp 40 0513.01
#145 FxF - "D" for flange by flange end Corrosion Allowance: 0.100
Note: Thickness may vary dependent upon rib location

Center-Line Throat Center-Line Throat


Height "H" Width "W" Thickness, "T" Height "H" Width "W" Thickness, "T"
Radius "A" Radius "B" Radius "A" Radius "B"
inches inches inches mm inches inches inches inches inches mm inches inches
1 </= "H" 0.188 5 1.5 x "H" "H" 34 </= "H" 1.750 44 1.5 x "H" "H"
1 1/2 </= "H" 0.188 5 1.5 x "H" "H" 36 </= "H" 2.000 51 1.5 x "H" "H"
2 </= "H" 0.188 5 1.5 x "H" "H" 42 </= "H" 2.375 60 1.5 x "H" "H"
2 1/2 </= "H" 0.250 6 1.5 x "H" "H" 48 </= "H" 2.625 67 1.5 x "H" "H"
3 </= "H" 0.250 6 1.5 x "H" "H" 54 </= "H" 0.000 0 1.5 x "H" "H"
4 </= "H" 0.250 6 1.5 x "H" "H" 60 </= "H" 0.000 0 1.5 x "H" "H"
5 </= "H" 0.250 6 1.5 x "H" "H" 66 </= "H" 0.000 0 1.5 x "H" "H"
6 </= "H" 0.375 10 1.5 x "H" "H" 72 </= "H" 0.000 0 1.5 x "H" "H"
7 </= "H" 0.375 10 1.5 x "H" "H" 78 </= "H" 0.000 0 1.5 x "H" "H"
8 </= "H" 0.438 11 1.5 x "H" "H" 84 </= "H" 0.000 0 1.5 x "H" "H"
9 </= "H" 0.438 11 1.5 x "H" "H" 90 </= "H" 0.000 0 1.5 x "H" "H"
10 </= "H" 0.500 13 1.5 x "H" "H" 96 </= "H" 0.000 0 1.5 x "H" "H"
12 </= "H" 0.625 16 1.5 x "H" "H" 102 </= "H" 0.000 0 1.5 x "H" "H"
14 </= "H" 0.750 19 1.5 x "H" "H" 108 </= "H" 0.000 0 1.5 x "H" "H"
16 </= "H" 1.000 25 1.5 x "H" "H" 114 </= "H" 0.000 0 1.5 x "H" "H"
18 </= "H" 1.063 27 1.5 x "H" "H" 120 </= "H" 0.000 0 1.5 x "H" "H"
20 </= "H" 1.188 30 1.5 x "H" "H" 126 </= "H" 0.000 0 1.5 x "H" "H"
22 </= "H" 1.188 30 1.5 x "H" "H" 132 </= "H" 0.000 0 1.5 x "H" "H"
24 </= "H" 1.438 37 1.5 x "H" "H" 138 </= "H" 0.000 0 1.5 x "H" "H"
26 </= "H" 1.438 37 1.5 x "H" "H" 144 </= "H" 0.000 0 1.5 x "H" "H"
28 </= "H" 1.438 37 1.5 x "H" "H" 156 </= "H" 0.000 0 1.5 x "H" "H"
30 </= "H" 1.750 44 1.5 x "H" "H" 168 </= "H" 0.000 0 1.5 x "H" "H"
32 </= "H" 1.750 44 1.5 x "H" "H" 180 </= "H" 0.000 0 1.5 x "H" "H"

www.compositesusa.com Page 24 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 146 Product Class: 150

Order as: #146 - "D" Resin Type: Derakane 510-N


#146 FxP - "D" for flange by plain end Project Identification: Molycorp 40 0513.01
#146 FxF - "D" for flange by flange end Corrosion Allowance: 0.100
Note: Thickness may vary dependent upon rib location

Center-Line Throat Center-Line Throat


Height "H" Width "W" Thickness, "T" Height "H" Width "W" Thickness, "T"
Radius "A" Radius "B" Radius "A" Radius "B"
inches inches inches mm inches inches inches inches inches mm inches inches
1 </= "H" 0.188 5 "H" 0.5 x "H" 34 </= "H" 1.750 44 "H" 0.5 x "H"
1 1/2 </= "H" 0.188 5 "H" 0.5 x "H" 36 </= "H" 2.000 51 "H" 0.5 x "H"
2 </= "H" 0.188 5 "H" 0.5 x "H" 42 </= "H" 2.375 60 "H" 0.5 x "H"
2 1/2 </= "H" 0.250 6 "H" 0.5 x "H" 48 </= "H" 2.625 67 "H" 0.5 x "H"
3 </= "H" 0.250 6 "H" 0.5 x "H" 54 </= "H" 0.000 0 "H" 0.5 x "H"
4 </= "H" 0.250 6 "H" 0.5 x "H" 60 </= "H" 0.000 0 "H" 0.5 x "H"
5 </= "H" 0.250 6 "H" 0.5 x "H" 66 </= "H" 0.000 0 "H" 0.5 x "H"
6 </= "H" 0.375 10 "H" 0.5 x "H" 72 </= "H" 0.000 0 "H" 0.5 x "H"
7 </= "H" 0.375 10 "H" 0.5 x "H" 78 </= "H" 0.000 0 "H" 0.5 x "H"
8 </= "H" 0.438 11 "H" 0.5 x "H" 84 </= "H" 0.000 0 "H" 0.5 x "H"
9 </= "H" 0.438 11 "H" 0.5 x "H" 90 </= "H" 0.000 0 "H" 0.5 x "H"
10 </= "H" 0.500 13 "H" 0.5 x "H" 96 </= "H" 0.000 0 "H" 0.5 x "H"
12 </= "H" 0.625 16 "H" 0.5 x "H" 102 </= "H" 0.000 0 "H" 0.5 x "H"
14 </= "H" 0.750 19 "H" 0.5 x "H" 108 </= "H" 0.000 0 "H" 0.5 x "H"
16 </= "H" 1.000 25 "H" 0.5 x "H" 114 </= "H" 0.000 0 "H" 0.5 x "H"
18 </= "H" 1.063 27 "H" 0.5 x "H" 120 </= "H" 0.000 0 "H" 0.5 x "H"
20 </= "H" 1.188 30 "H" 0.5 x "H" 126 </= "H" 0.000 0 "H" 0.5 x "H"
22 </= "H" 1.188 30 "H" 0.5 x "H" 132 </= "H" 0.000 0 "H" 0.5 x "H"
24 </= "H" 1.438 37 "H" 0.5 x "H" 138 </= "H" 0.000 0 "H" 0.5 x "H"
26 </= "H" 1.438 37 "H" 0.5 x "H" 144 </= "H" 0.000 0 "H" 0.5 x "H"
28 </= "H" 1.438 37 "H" 0.5 x "H" 156 </= "H" 0.000 0 "H" 0.5 x "H"
30 </= "H" 1.750 44 "H" 0.5 x "H" 168 </= "H" 0.000 0 "H" 0.5 x "H"
32 </= "H" 1.750 44 "H" 0.5 x "H" 180 </= "H" 0.000 0 "H" 0.5 x "H"

www.compositesusa.com Page 25 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 147 Product Class: 150

Order as: #147 - "D" Resin Type: Derakane 510-N


#147 FxP - "D" for flange by plain end Project Identification: Molycorp 40 0513.01
#147 FxF - "D" for flange by flange end Corrosion Allowance: 0.100
Note: Thickness may vary dependent upon rib location

Center-Line Throat Center-Line Throat


Width "W" Height "H" Thickness, "T" Width "W" Height "H" Thickness, "T"
Radius "A" Radius "B" Radius "A" Radius "B"
inches inches inches mm inches inches inches inches inches mm inches inches
1 </= "W" 0.188 5 0.5x"H" + 6 6 34 </= "W" 1.750 44 0.5x"H" + 6 6
1 1/2 </= "W" 0.188 5 0.5x"H" + 6 6 36 </= "W" 2.000 51 0.5x"H" + 6 6
2 </= "W" 0.188 5 0.5x"H" + 6 6 42 </= "W" 2.375 60 0.5x"H" + 6 6
2 1/2 </= "W" 0.250 6 0.5x"H" + 6 6 48 </= "W" 2.625 67 0.5x"H" + 6 6
3 </= "W" 0.250 6 0.5x"H" + 6 6 54 </= "W" 0.000 0 0.5x"H" + 6 6
4 </= "W" 0.250 6 0.5x"H" + 6 6 60 </= "W" 0.000 0 0.5x"H" + 6 6
5 </= "W" 0.250 6 0.5x"H" + 6 6 66 </= "W" 0.000 0 0.5x"H" + 6 6
6 </= "W" 0.375 10 0.5x"H" + 6 6 72 </= "W" 0.000 0 0.5x"H" + 6 6
7 </= "W" 0.375 10 0.5x"H" + 6 6 78 </= "W" 0.000 0 0.5x"H" + 6 6
8 </= "W" 0.438 11 0.5x"H" + 6 6 84 </= "W" 0.000 0 0.5x"H" + 6 6
9 </= "W" 0.438 11 0.5x"H" + 6 6 90 </= "W" 0.000 0 0.5x"H" + 6 6
10 </= "W" 0.500 13 0.5x"H" + 6 6 96 </= "W" 0.000 0 0.5x"H" + 6 6
12 </= "W" 0.625 16 0.5x"H" + 6 6 102 </= "W" 0.000 0 0.5x"H" + 6 6
14 </= "W" 0.750 19 0.5x"H" + 6 6 108 </= "W" 0.000 0 0.5x"H" + 6 6
16 </= "W" 1.000 25 0.5x"H" + 6 6 114 </= "W" 0.000 0 0.5x"H" + 6 6
18 </= "W" 1.063 27 0.5x"H" + 6 6 120 </= "W" 0.000 0 0.5x"H" + 6 6
20 </= "W" 1.188 30 0.5x"H" + 6 6 126 </= "W" 0.000 0 0.5x"H" + 6 6
22 </= "W" 1.188 30 0.5x"H" + 6 6 132 </= "W" 0.000 0 0.5x"H" + 6 6
24 </= "W" 1.438 37 0.5x"H" + 6 6 138 </= "W" 0.000 0 0.5x"H" + 6 6
26 </= "W" 1.438 37 0.5x"H" + 6 6 144 </= "W" 0.000 0 0.5x"H" + 6 6
28 </= "W" 1.438 37 0.5x"H" + 6 6 156 </= "W" 0.000 0 0.5x"H" + 6 6
30 </= "W" 1.750 44 0.5x"H" + 6 6 168 </= "W" 0.000 0 0.5x"H" + 6 6
32 </= "W" 1.750 44 0.5x"H" + 6 6 180 </= "W" 0.000 0 0.5x"H" + 6 6

www.compositesusa.com Page 26 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 148 Product Class: 150

Order as: #148 - "D" Resin Type: Derakane 510-N


#148 FxP - "D" for flange by plain end Project Identification: Molycorp 40 0513.01
#148 FxF - "D" for flange by flange end Corrosion Allowance: 0.100
Note: Thickness may vary dependent upon rib location

Center-Line Throat Center-Line Throat


Height "H" Width "W" Thickness, "T" Height "H" Width "W" Thickness, "T"
Radius "A" Radius "B" Radius "A" Radius "B"
inches inches inches mm inches inches inches inches inches mm inches inches
1 </= "H" 0.188 5 0.5x"H" + 6 6 34 </= "H" 1.750 44 0.5x"H" + 6 6
1 1/2 </= "H" 0.188 5 0.5x"H" + 6 6 36 </= "H" 2.000 51 0.5x"H" + 6 6
2 </= "H" 0.188 5 0.5x"H" + 6 6 42 </= "H" 2.375 60 0.5x"H" + 6 6
2 1/2 </= "H" 0.250 6 0.5x"H" + 6 6 48 </= "H" 2.625 67 0.5x"H" + 6 6
3 </= "H" 0.250 6 0.5x"H" + 6 6 54 </= "H" 0.000 0 0.5x"H" + 6 6
4 </= "H" 0.250 6 0.5x"H" + 6 6 60 </= "H" 0.000 0 0.5x"H" + 6 6
5 </= "H" 0.250 6 0.5x"H" + 6 6 66 </= "H" 0.000 0 0.5x"H" + 6 6
6 </= "H" 0.375 10 0.5x"H" + 6 6 72 </= "H" 0.000 0 0.5x"H" + 6 6
7 </= "H" 0.375 10 0.5x"H" + 6 6 78 </= "H" 0.000 0 0.5x"H" + 6 6
8 </= "H" 0.438 11 0.5x"H" + 6 6 84 </= "H" 0.000 0 0.5x"H" + 6 6
9 </= "H" 0.438 11 0.5x"H" + 6 6 90 </= "H" 0.000 0 0.5x"H" + 6 6
10 </= "H" 0.500 13 0.5x"H" + 6 6 96 </= "H" 0.000 0 0.5x"H" + 6 6
12 </= "H" 0.625 16 0.5x"H" + 6 6 102 </= "H" 0.000 0 0.5x"H" + 6 6
14 </= "H" 0.750 19 0.5x"H" + 6 6 108 </= "H" 0.000 0 0.5x"H" + 6 6
16 </= "H" 1.000 25 0.5x"H" + 6 6 114 </= "H" 0.000 0 0.5x"H" + 6 6
18 </= "H" 1.063 27 0.5x"H" + 6 6 120 </= "H" 0.000 0 0.5x"H" + 6 6
20 </= "H" 1.188 30 0.5x"H" + 6 6 126 </= "H" 0.000 0 0.5x"H" + 6 6
22 </= "H" 1.188 30 0.5x"H" + 6 6 132 </= "H" 0.000 0 0.5x"H" + 6 6
24 </= "H" 1.438 37 0.5x"H" + 6 6 138 </= "H" 0.000 0 0.5x"H" + 6 6
26 </= "H" 1.438 37 0.5x"H" + 6 6 144 </= "H" 0.000 0 0.5x"H" + 6 6
28 </= "H" 1.438 37 0.5x"H" + 6 6 156 </= "H" 0.000 0 0.5x"H" + 6 6
30 </= "H" 1.750 44 0.5x"H" + 6 6 168 </= "H" 0.000 0 0.5x"H" + 6 6
32 </= "H" 1.750 44 0.5x"H" + 6 6 180 </= "H" 0.000 0 0.5x"H" + 6 6

www.compositesusa.com Page 27 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 150 Product Class: 150

Order as: #150 -"D":"W"x"H"-"L" Resin Type: Derakane 510-N


#150 FxP -"D":"W"x"H"-"L" flange by plain end Project Identification: Molycorp 40 0513.01
#150 FxF -"D":"W"x"H"-"L" flange by flange end Corrosion Allowance: 0.100
Note: default "T" = thickness of round duct at "D"="W"

Diameter Thickness Diameter Thickness


Width "W" Height "H" Length "L" Width "W" Height "H" Length "L"
"D" "T" "D" "T"
inches inches inches inches inches mm mm mm mm mm
Specify Specify Specify Specify See Note Specify Specify Specify Specify See Note

www.compositesusa.com Page 28 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 159 Product Class: 150

Order as: #159 -"D":"W"x"H"-"L" Resin Type: Derakane 510-N


#159 FxP -"D":"W"x"H"-"L" flange by plain end Project Identification: Molycorp 40 0513.01
#159 FxF -"D":"W"x"H"-"L" flange by flange end Corrosion Allowance: 0.100
Note: default "T" = thickness of round duct at "D"="W"

Diameter Thickness Diameter Thickness


Width "W" Height "H" Length "L" Offset "X" Width "W" Height "H" Length "L" Offset "X"
"D" "T" "D" "T"
inches inches inches inches inches inches mm mm mm mm mm mm
Specify Specify Specify Specify Specify See Note Specify Specify Specify Specify Specify See Note

www.compositesusa.com Page 29 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 160-11 Product Class: 150

Order as: #160-11-D1xD2 Resin Type: Derakane 510-N


#160-11-D1xD2-FxP (flange on D1) Project Identification: Molycorp 40 0513.01
#160-11-D1xD2-PxF (flange on D2) Corrosion Allowance: 0.100
#160-11-D1xD2-FxF (flange both ends) Note: L shown is standard, custom lengths avail.

Diameter "D1" Diameter "D2" Length "L" Thick. "T" Diameter "D" Diameter "D2" Length "L" Thick. "T"
inches mm inches mm inches inches inches mm inches mm inches mm
1 25 <D1 <D1 5 x (D1-D2) 0.188 34 864 <D1 <D1 5 x (D1-D2) 1.750
1 1/2 38 <D1 <D1 " 0.188 36 914 <D1 <D1 " 2.000
2 51 <D1 <D1 " 0.188 42 1067 <D1 <D1 " 2.375
2 1/2 64 <D1 <D1 " 0.250 48 1219 <D1 <D1 " 2.625
3 76 <D1 <D1 " 0.250 54 1372 <D1 <D1 " 0.000
4 102 <D1 <D1 " 0.250 60 1524 <D1 <D1 " 0.000
5 127 <D1 <D1 " 0.250 66 1676 <D1 <D1 " 0.000
6 152 <D1 <D1 " 0.375 72 1829 <D1 <D1 " 0.000
7 178 <D1 <D1 " 0.375 78 1981 <D1 <D1 " 0.000
8 203 <D1 <D1 " 0.438 84 2134 <D1 <D1 " 0.000
9 229 <D1 <D1 " 0.438 90 2286 <D1 <D1 " 0.000
10 254 <D1 <D1 " 0.500 96 2438 <D1 <D1 " 0.000
12 305 <D1 <D1 " 0.625 102 2591 <D1 <D1 " 0.000
14 356 <D1 <D1 " 0.750 108 2743 <D1 <D1 " 0.000
16 406 <D1 <D1 " 1.000 114 2896 <D1 <D1 " 0.000
18 457 <D1 <D1 " 1.063 120 3048 <D1 <D1 " 0.000
20 508 <D1 <D1 " 1.188 126 3200 <D1 <D1 " 0.000
22 559 <D1 <D1 " 1.188 132 3353 <D1 <D1 " 0.000
24 610 <D1 <D1 " 1.438 138 3505 <D1 <D1 " 0.000
26 660 <D1 <D1 " 1.438 144 3658 <D1 <D1 " 0.000
28 711 <D1 <D1 " 1.438 156 3962 <D1 <D1 " 0.000
30 762 <D1 <D1 " 1.750 168 4267 <D1 <D1 " 0.000
32 813 <D1 <D1 " 1.750 180 4572 <D1 <D1 " 0.000

www.compositesusa.com Page 30 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 160-22 Product Class: 150

Order as: #160-22-D1xD2 Resin Type: Derakane 510-N


#160-22-D1xD2-FxP (flange on D1) Project Identification: Molycorp 40 0513.01
#160-22-D1xD2-PxF (flange on D2) Corrosion Allowance: 0.100
#160-22-D1xD2-FxF (flange both ends) Note: L shown is standard, custom lengths avail.

Diameter "D1" Diameter "D2" Length "L" Thick. "T" Diameter "D" Diameter "D2" Length "L" Thick. "T"
inches mm inches mm inches inches inches mm inches mm inches mm
1 25 <D1 <D1 2.5x(D1-D2) 0.188 34 864 <D1 <D1 2.5x(D1-D2) 1.750
1 1/2 38 <D1 <D1 " 0.188 36 914 <D1 <D1 " 2.000
2 51 <D1 <D1 " 0.188 42 1067 <D1 <D1 " 2.375
2 1/2 64 <D1 <D1 " 0.250 48 1219 <D1 <D1 " 2.625
3 76 <D1 <D1 " 0.250 54 1372 <D1 <D1 " 0.000
4 102 <D1 <D1 " 0.250 60 1524 <D1 <D1 " 0.000
5 127 <D1 <D1 " 0.250 66 1676 <D1 <D1 " 0.000
6 152 <D1 <D1 " 0.375 72 1829 <D1 <D1 " 0.000
7 178 <D1 <D1 " 0.375 78 1981 <D1 <D1 " 0.000
8 203 <D1 <D1 " 0.438 84 2134 <D1 <D1 " 0.000
9 229 <D1 <D1 " 0.438 90 2286 <D1 <D1 " 0.000
10 254 <D1 <D1 " 0.500 96 2438 <D1 <D1 " 0.000
12 305 <D1 <D1 " 0.625 102 2591 <D1 <D1 " 0.000
14 356 <D1 <D1 " 0.750 108 2743 <D1 <D1 " 0.000
16 406 <D1 <D1 " 1.000 114 2896 <D1 <D1 " 0.000
18 457 <D1 <D1 " 1.063 120 3048 <D1 <D1 " 0.000
20 508 <D1 <D1 " 1.188 126 3200 <D1 <D1 " 0.000
22 559 <D1 <D1 " 1.188 132 3353 <D1 <D1 " 0.000
24 610 <D1 <D1 " 1.438 138 3505 <D1 <D1 " 0.000
26 660 <D1 <D1 " 1.438 144 3658 <D1 <D1 " 0.000
28 711 <D1 <D1 " 1.438 156 3962 <D1 <D1 " 0.000
30 762 <D1 <D1 " 1.750 168 4267 <D1 <D1 " 0.000
32 813 <D1 <D1 " 1.750 180 4572 <D1 <D1 " 0.000

www.compositesusa.com Page 31 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 160-45 Product Class: 150

Order as: #160-45-D1xD2 Resin Type: Derakane 510-N


#160-45-D1xD2-FxP (flange on D1) Project Identification: Molycorp 40 0513.01
#160-45-D1xD2-PxF (flange on D2) Corrosion Allowance: 0.100
#160-45-D1xD2-FxF (flange both ends) Note: L shown is standard, custom lengths avail.

Diameter "D1" Diameter "D2" Length "L" Thick. "T" Diameter "D" Diameter "D2" Length "L" Thick. "T"
inches mm inches mm inches inches inches mm inches mm inches mm
1 25 <D1 <D1 1x(D1-D2) 0.188 34 864 <D1 <D1 1x(D1-D2) 1.750
1 1/2 38 <D1 <D1 " 0.188 36 914 <D1 <D1 " 2.000
2 51 <D1 <D1 " 0.188 42 1067 <D1 <D1 " 2.375
2 1/2 64 <D1 <D1 " 0.250 48 1219 <D1 <D1 " 2.625
3 76 <D1 <D1 " 0.250 54 1372 <D1 <D1 " 0.000
4 102 <D1 <D1 " 0.250 60 1524 <D1 <D1 " 0.000
5 127 <D1 <D1 " 0.250 66 1676 <D1 <D1 " 0.000
6 152 <D1 <D1 " 0.375 72 1829 <D1 <D1 " 0.000
7 178 <D1 <D1 " 0.375 78 1981 <D1 <D1 " 0.000
8 203 <D1 <D1 " 0.438 84 2134 <D1 <D1 " 0.000
9 229 <D1 <D1 " 0.438 90 2286 <D1 <D1 " 0.000
10 254 <D1 <D1 " 0.500 96 2438 <D1 <D1 " 0.000
12 305 <D1 <D1 " 0.625 102 2591 <D1 <D1 " 0.000
14 356 <D1 <D1 " 0.750 108 2743 <D1 <D1 " 0.000
16 406 <D1 <D1 " 1.000 114 2896 <D1 <D1 " 0.000
18 457 <D1 <D1 " 1.063 120 3048 <D1 <D1 " 0.000
20 508 <D1 <D1 " 1.188 126 3200 <D1 <D1 " 0.000
22 559 <D1 <D1 " 1.188 132 3353 <D1 <D1 " 0.000
24 610 <D1 <D1 " 1.438 138 3505 <D1 <D1 " 0.000
26 660 <D1 <D1 " 1.438 144 3658 <D1 <D1 " 0.000
28 711 <D1 <D1 " 1.438 156 3962 <D1 <D1 " 0.000
30 762 <D1 <D1 " 1.750 168 4267 <D1 <D1 " 0.000
32 813 <D1 <D1 " 1.750 180 4572 <D1 <D1 " 0.000

www.compositesusa.com Page 32 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 160-60 Product Class: 150

Order as: #160-60-D1xD2 Resin Type: Derakane 510-N


#160-60-D1xD2-FxP (flange on D1) Project Identification: Molycorp 40 0513.01
#160-60-D1xD2-PxF (flange on D2) Corrosion Allowance: 0.100
#160-60-D1xD2-FxF (flange both ends) Note: L shown is standard, custom lengths avail.

Diameter "D1" Diameter "D2" Length "L" Thick. "T" Diameter "D" Diameter "D2" Length "L" Thick. "T"
inches mm inches mm inches inches inches mm inches mm inches mm
1 25 <D1 <D1 0.86x(D1-D2) 0.188 34 864 <D1 <D1 0.86x(D1-D2) 1.750
1 1/2 38 <D1 <D1 " 0.188 36 914 <D1 <D1 " 2.000
2 51 <D1 <D1 " 0.188 42 1067 <D1 <D1 " 2.375
2 1/2 64 <D1 <D1 " 0.250 48 1219 <D1 <D1 " 2.625
3 76 <D1 <D1 " 0.250 54 1372 <D1 <D1 " 0.000
4 102 <D1 <D1 " 0.250 60 1524 <D1 <D1 " 0.000
5 127 <D1 <D1 " 0.250 66 1676 <D1 <D1 " 0.000
6 152 <D1 <D1 " 0.375 72 1829 <D1 <D1 " 0.000
7 178 <D1 <D1 " 0.375 78 1981 <D1 <D1 " 0.000
8 203 <D1 <D1 " 0.438 84 2134 <D1 <D1 " 0.000
9 229 <D1 <D1 " 0.438 90 2286 <D1 <D1 " 0.000
10 254 <D1 <D1 " 0.500 96 2438 <D1 <D1 " 0.000
12 305 <D1 <D1 " 0.625 102 2591 <D1 <D1 " 0.000
14 356 <D1 <D1 " 0.750 108 2743 <D1 <D1 " 0.000
16 406 <D1 <D1 " 1.000 114 2896 <D1 <D1 " 0.000
18 457 <D1 <D1 " 1.063 120 3048 <D1 <D1 " 0.000
20 508 <D1 <D1 " 1.188 126 3200 <D1 <D1 " 0.000
22 559 <D1 <D1 " 1.188 132 3353 <D1 <D1 " 0.000
24 610 <D1 <D1 " 1.438 138 3505 <D1 <D1 " 0.000
26 660 <D1 <D1 " 1.438 144 3658 <D1 <D1 " 0.000
28 711 <D1 <D1 " 1.438 156 3962 <D1 <D1 " 0.000
30 762 <D1 <D1 " 1.750 168 4267 <D1 <D1 " 0.000
32 813 <D1 <D1 " 1.750 180 4572 <D1 <D1 " 0.000

www.compositesusa.com Page 33 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 160-90 Product Class: 150

Order as: #160-90-D1xD2 Resin Type: Derakane 510-N


#160-90-D1xD2-FxP (flange on D1) Project Identification: Molycorp 40 0513.01
#160-90-D1xD2-PxF (flange on D2) Corrosion Allowance: 0.100
#160-90-D1xD2-FxF (flange both ends) Note: L shown is standard, custom lengths avail.

Diameter "D1" Diameter "D2" Length "L" Thick. "T" Diameter "D" Diameter "D2" Length "L" Thick. "T"
inches mm inches mm inches inches inches mm inches mm inches mm
1 25 <D1 <D1 0.5x(D1-D2) 0.188 34 864 <D1 <D1 0.5x(D1-D2) 1.750
1 1/2 38 <D1 <D1 " 0.188 36 914 <D1 <D1 " 2.000
2 51 <D1 <D1 " 0.188 42 1067 <D1 <D1 " 2.375
2 1/2 64 <D1 <D1 " 0.250 48 1219 <D1 <D1 " 2.625
3 76 <D1 <D1 " 0.250 54 1372 <D1 <D1 " 0.000
4 102 <D1 <D1 " 0.250 60 1524 <D1 <D1 " 0.000
5 127 <D1 <D1 " 0.250 66 1676 <D1 <D1 " 0.000
6 152 <D1 <D1 " 0.375 72 1829 <D1 <D1 " 0.000
7 178 <D1 <D1 " 0.375 78 1981 <D1 <D1 " 0.000
8 203 <D1 <D1 " 0.438 84 2134 <D1 <D1 " 0.000
9 229 <D1 <D1 " 0.438 90 2286 <D1 <D1 " 0.000
10 254 <D1 <D1 " 0.500 96 2438 <D1 <D1 " 0.000
12 305 <D1 <D1 " 0.625 102 2591 <D1 <D1 " 0.000
14 356 <D1 <D1 " 0.750 108 2743 <D1 <D1 " 0.000
16 406 <D1 <D1 " 1.000 114 2896 <D1 <D1 " 0.000
18 457 <D1 <D1 " 1.063 120 3048 <D1 <D1 " 0.000
20 508 <D1 <D1 " 1.188 126 3200 <D1 <D1 " 0.000
22 559 <D1 <D1 " 1.188 132 3353 <D1 <D1 " 0.000
24 610 <D1 <D1 " 1.438 138 3505 <D1 <D1 " 0.000
26 660 <D1 <D1 " 1.438 144 3658 <D1 <D1 " 0.000
28 711 <D1 <D1 " 1.438 156 3962 <D1 <D1 " 0.000
30 762 <D1 <D1 " 1.750 168 4267 <D1 <D1 " 0.000
32 813 <D1 <D1 " 1.750 180 4572 <D1 <D1 " 0.000

www.compositesusa.com Page 34 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 165-11 Product Class: 150

Order as: #165-11-D1xD2 Resin Type: Derakane 510-N


#165-11-D1xD2-FxP (flange on D1) Project Identification: Molycorp 40 0513.01
#165-11-D1xD2-PxF (flange on D2) Corrosion Allowance: 0.100
#165-11-D1xD2-FxF (flange both ends) Note: L shown is standard, custom lengths avail.

Diameter "D1" Diameter "D2" Length "L" Thick. "T" Diameter "D" Diameter "D2" Length "L" Thick. "T"
inches mm inches mm inches inches inches mm inches mm inches mm
1 25 <D1 <D1 5 x (D1-D2) 0.188 34 864 <D1 <D1 5 x (D1-D2) 1.750
1 1/2 38 <D1 <D1 " 0.188 36 914 <D1 <D1 " 2.000
2 51 <D1 <D1 " 0.188 42 1067 <D1 <D1 " 2.375
2 1/2 64 <D1 <D1 " 0.250 48 1219 <D1 <D1 " 2.625
3 76 <D1 <D1 " 0.250 54 1372 <D1 <D1 " 0.000
4 102 <D1 <D1 " 0.250 60 1524 <D1 <D1 " 0.000
5 127 <D1 <D1 " 0.250 66 1676 <D1 <D1 " 0.000
6 152 <D1 <D1 " 0.375 72 1829 <D1 <D1 " 0.000
7 178 <D1 <D1 " 0.375 78 1981 <D1 <D1 " 0.000
8 203 <D1 <D1 " 0.438 84 2134 <D1 <D1 " 0.000
9 229 <D1 <D1 " 0.438 90 2286 <D1 <D1 " 0.000
10 254 <D1 <D1 " 0.500 96 2438 <D1 <D1 " 0.000
12 305 <D1 <D1 " 0.625 102 2591 <D1 <D1 " 0.000
14 356 <D1 <D1 " 0.750 108 2743 <D1 <D1 " 0.000
16 406 <D1 <D1 " 1.000 114 2896 <D1 <D1 " 0.000
18 457 <D1 <D1 " 1.063 120 3048 <D1 <D1 " 0.000
20 508 <D1 <D1 " 1.188 126 3200 <D1 <D1 " 0.000
22 559 <D1 <D1 " 1.188 132 3353 <D1 <D1 " 0.000
24 610 <D1 <D1 " 1.438 138 3505 <D1 <D1 " 0.000
26 660 <D1 <D1 " 1.438 144 3658 <D1 <D1 " 0.000
28 711 <D1 <D1 " 1.438 156 3962 <D1 <D1 " 0.000
30 762 <D1 <D1 " 1.750 168 4267 <D1 <D1 " 0.000
32 813 <D1 <D1 " 1.750 180 4572 <D1 <D1 " 0.000

www.compositesusa.com Page 35 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 165-22 Product Class: 150

Order as: #165-22-D1xD2 Resin Type: Derakane 510-N


#165-22-D1xD2-FxP (flange on D1) Project Identification: Molycorp 40 0513.01
#165-22-D1xD2-PxF (flange on D2) Corrosion Allowance: 0.100
#165-22-D1xD2-FxF (flange both ends) Note: L shown is standard, custom lengths avail.

Diameter "D1" Diameter "D2" Length "L" Thick. "T" Diameter "D" Diameter "D2" Length "L" Thick. "T"
inches mm inches mm inches inches inches mm inches mm inches mm
1 25 <D1 <D1 2.5x(D1-D2) 0.188 34 864 <D1 <D1 2.5x(D1-D2) 1.750
1 1/2 38 <D1 <D1 " 0.188 36 914 <D1 <D1 " 2.000
2 51 <D1 <D1 " 0.188 42 1067 <D1 <D1 " 2.375
2 1/2 64 <D1 <D1 " 0.250 48 1219 <D1 <D1 " 2.625
3 76 <D1 <D1 " 0.250 54 1372 <D1 <D1 " 0.000
4 102 <D1 <D1 " 0.250 60 1524 <D1 <D1 " 0.000
5 127 <D1 <D1 " 0.250 66 1676 <D1 <D1 " 0.000
6 152 <D1 <D1 " 0.375 72 1829 <D1 <D1 " 0.000
7 178 <D1 <D1 " 0.375 78 1981 <D1 <D1 " 0.000
8 203 <D1 <D1 " 0.438 84 2134 <D1 <D1 " 0.000
9 229 <D1 <D1 " 0.438 90 2286 <D1 <D1 " 0.000
10 254 <D1 <D1 " 0.500 96 2438 <D1 <D1 " 0.000
12 305 <D1 <D1 " 0.625 102 2591 <D1 <D1 " 0.000
14 356 <D1 <D1 " 0.750 108 2743 <D1 <D1 " 0.000
16 406 <D1 <D1 " 1.000 114 2896 <D1 <D1 " 0.000
18 457 <D1 <D1 " 1.063 120 3048 <D1 <D1 " 0.000
20 508 <D1 <D1 " 1.188 126 3200 <D1 <D1 " 0.000
22 559 <D1 <D1 " 1.188 132 3353 <D1 <D1 " 0.000
24 610 <D1 <D1 " 1.438 138 3505 <D1 <D1 " 0.000
26 660 <D1 <D1 " 1.438 144 3658 <D1 <D1 " 0.000
28 711 <D1 <D1 " 1.438 156 3962 <D1 <D1 " 0.000
30 762 <D1 <D1 " 1.750 168 4267 <D1 <D1 " 0.000
32 813 <D1 <D1 " 1.750 180 4572 <D1 <D1 " 0.000

www.compositesusa.com Page 36 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 169 Product Class: 150

Order as: #169 - "D1" x "D2" x "L" x "X" Resin Type: Derakane 510-N
#169 FxP for flanged on "D1" end Project Identification: Molycorp 40 0513.01
#169 PxF for flanged on "D2" end Corrosion Allowance: 0.100
#169 FxF for flange both ends Note:

Diameter "D1" Diam. "D2" Offset "X" Length "L" Thick. "T" Diameter "D" Diam. "D2" Offset "X" Length "L" Thick. "T"
inches mm inches inches inches inches inches mm inches mm inches mm
1 25 <D1 specify specify 0.188 34 864 <D1 specify specify 1.750
1 1/2 38 <D1 " " 0.188 36 914 <D1 " " 2.000
2 51 <D1 " " 0.188 42 1067 <D1 " " 2.375
2 1/2 64 <D1 " " 0.250 48 1219 <D1 " " 2.625
3 76 <D1 " " 0.250 54 1372 <D1 " " 0.000
4 102 <D1 " " 0.250 60 1524 <D1 " " 0.000
5 127 <D1 " " 0.250 66 1676 <D1 " " 0.000
6 152 <D1 " " 0.375 72 1829 <D1 " " 0.000
7 178 <D1 " " 0.375 78 1981 <D1 " " 0.000
8 203 <D1 " " 0.438 84 2134 <D1 " " 0.000
9 229 <D1 " " 0.438 90 2286 <D1 " " 0.000
10 254 <D1 " " 0.500 96 2438 <D1 " " 0.000
12 305 <D1 " " 0.625 102 2591 <D1 " " 0.000
14 356 <D1 " " 0.750 108 2743 <D1 " " 0.000
16 406 <D1 " " 1.000 114 2896 <D1 " " 0.000
18 457 <D1 " " 1.063 120 3048 <D1 " " 0.000
20 508 <D1 " " 1.188 126 3200 <D1 " " 0.000
22 559 <D1 " " 1.188 132 3353 <D1 " " 0.000
24 610 <D1 " " 1.438 138 3505 <D1 " " 0.000
26 660 <D1 " " 1.438 144 3658 <D1 " " 0.000
28 711 <D1 " " 1.438 156 3962 <D1 " " 0.000
30 762 <D1 " " 1.750 168 4267 <D1 " " 0.000
32 813 <D1 " " 1.750 180 4572 <D1 " " 0.000

www.compositesusa.com Page 37 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 170 Product Class: 150

Order as: #170 - "D" Resin Type: Derakane 510-N


#170 PPF - "D" for one end (branch) flanged Project Identification: Molycorp 40 0513.01
#170 FFP - "D" for two ends (run, run) flanged Corrosion Allowance: 0.100
#170 FFF - "D" for all flanged ends Note: L shown is standard, custom lengths avail.
Show "F" in the desired flange location

Diameter "D" Face to Centerline "A" Length "L" Thick. "T" Diameter "D" Face to Centerline "A" Length "L" Thick. "T"
inches mm inches mm inches inches inches mm inches mm inches inches
1 25 6 152 12 0.188 34 864 32 813 64 1.750
1 1/2 38 6 152 12 0.188 36 914 33 838 66 2.000
2 51 6 152 12 0.188 42 1067 36 914 72 2.375
2 1/2 64 7 178 14 0.250 48 1219 42 1067 84 2.625
3 76 7 178 14 0.250 54 1372 45 1143 90 0.000
4 102 8 203 16 0.250 60 1524 48 1219 96 0.000
5 127 8 203 16 0.250 66 1676 51 1295 102 0.000
6 152 10 254 20 0.375 72 1829 54 1372 108 0.000
7 178 10 254 20 0.375 78 1981 57 1448 114 0.000
8 203 12 305 24 0.438 84 2134 60 1524 120 0.000
9 229 12 305 24 0.438 90 2286 63 1600 126 0.000
10 254 14 356 28 0.500 96 2438 66 1676 132 0.000
12 305 16 406 32 0.625 102 2591 69 1753 138 0.000
14 356 18 457 36 0.750 108 2743 72 1829 144 0.000
16 406 20 508 40 1.000 114 2896 75 1905 150 0.000
18 457 21 533 42 1.063 120 3048 78 1981 156 0.000
20 508 22 559 44 1.188 126 3200 81 2057 162 0.000
22 559 22 559 44 1.188 132 3353 84 2134 168 0.000
24 610 24 610 48 1.438 138 3505 87 2210 174 0.000
26 660 26 660 52 1.438 144 3658 90 2286 180 0.000
28 711 28 711 56 1.438 156 3962 96 2438 192 0.000
30 762 30 762 60 1.750 168 4267 102 2591 204 0.000
32 813 31 787 62 1.750 180 4572 108 2743 216 0.000

www.compositesusa.com Page 38 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 172 Product Class: 150

Order as: #172 - "D"-"A" Resin Type: Derakane 510-N


#172 PPF-"D"-"A" one end (branch) flanged Project Identification: Molycorp 40 0513.01
#172 FFP-"D"-"A" two ends (run) flanged Corrosion Allowance: 0.100
#172 FFF-"D"-"A" flanged Note: Custom Lengths and standoffs available
Show "F" in the desired flange location

Branch Branch
Main Diameter "D" Standoff "B" Length "L" Thick. "T" Main Diameter "D" Standoff "B" Length "L" Thick. "T"
Diam. "A" Diam. "A"
inches mm inches inches inches inches inches mm inches inches inches inches
1 25 < or = to D 6 A +12 0.188 34 864 < or = to D 6 A +12 1.750
1 1/2 38 " 6 " 0.188 36 914 " 6 " 2.000
2 51 " 6 " 0.188 42 1067 " 6 " 2.375
2 1/2 64 " 6 " 0.250 48 1219 " 6 " 2.625
3 76 " 6 " 0.250 54 1372 " 6 " 0.000
4 102 " 6 " 0.250 60 1524 " 6 " 0.000
5 127 " 6 " 0.250 66 1676 " 6 " 0.000
6 152 " 6 " 0.375 72 1829 " 6 " 0.000
7 178 " 6 " 0.375 78 1981 " 6 " 0.000
8 203 " 6 " 0.438 84 2134 " 6 " 0.000
9 229 " 6 " 0.438 90 2286 " 6 " 0.000
10 254 " 6 " 0.500 96 2438 " 6 " 0.000
12 305 " 6 " 0.625 102 2591 " 6 " 0.000
14 356 " 6 " 0.750 108 2743 " 6 " 0.000
16 406 " 6 " 1.000 114 2896 " 6 " 0.000
18 457 " 6 " 1.063 120 3048 " 6 " 0.000
20 508 " 6 " 1.188 126 3200 " 6 " 0.000
22 559 " 6 " 1.188 132 3353 " 6 " 0.000
24 610 " 6 " 1.438 138 3505 " 6 " 0.000
26 660 " 6 " 1.438 144 3658 " 6 " 0.000
28 711 " 6 " 1.438 156 3962 " 6 " 0.000
30 762 " 6 " 1.750 168 4267 " 6 " 0.000
32 813 " 6 " 1.750 180 4572 " 6 " 0.000

www.compositesusa.com Page 39 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 172-PT Product Class: 150

Order as: #172-PT - "D"-"M" Resin Type: Derakane 510-N


#172-PT F-"D"-"M" (flange on "D") Project Identification: Molycorp 40 0513.01
Corrosion Allowance: 0.100
Note: "B" shown is standard, custom lengths available
Tap material is Pre-Cut in the factory, or Pre-Configured, to the customer specified header diameter

Branch Diameter "D" Main Diameter "M" Length "B" Thick. "T" Branch Diameter "D" Main Diameter "M" Length "B" Thick. "T"
inches mm inches mm inches inches inches mm inches mm inches inches
1 25 >/= "D" >/= "D" 6 0.188 34 864 >/= "D" >/= "D" 6 1.750
1 1/2 38 " " " 0.188 36 914 " " " 2.000
2 51 " " " 0.188 42 1067 " " " 2.375
2 1/2 64 " " " 0.250 48 1219 " " " 2.625
3 76 " " " 0.250 54 1372 " " " 0.000
4 102 " " " 0.250 60 1524 " " " 0.000
5 127 " " " 0.250 66 1676 " " " 0.000
6 152 " " " 0.375 72 1829 " " " 0.000
7 178 " " " 0.375 78 1981 " " " 0.000
8 203 " " " 0.438 84 2134 " " " 0.000
9 229 " " " 0.438 90 2286 " " " 0.000
10 254 " " " 0.500 96 2438 " " " 0.000
12 305 " " " 0.625 102 2591 " " " 0.000
14 356 " " " 0.750 108 2743 " " " 0.000
16 406 " " " 1.000 114 2896 " " " 0.000
18 457 " " " 1.063 120 3048 " " " 0.000
20 508 " " " 1.188 126 3200 " " " 0.000
22 559 " " " 1.188 132 3353 " " " 0.000
24 610 " " " 1.438 138 3505 " " " 0.000
26 660 " " " 1.438 144 3658 " " " 0.000
28 711 " " " 1.438 156 3962 " " " 0.000
30 762 " " " 1.750 168 4267 " " " 0.000
32 813 " " " 1.750 180 4572 " " " 0.000

www.compositesusa.com Page 40 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 172-ST Product Class: 150

Order as: #172-ST - "D" - "M" Resin Type: Derakane 510-N


#172-ST F-"D" - "M" (flange on "D") Project Identification: Molycorp 40 0513.01
Corrosion Allowance: 0.100
Note: "B" shown is standard, custom lengths avail.

Saddle Saddle Saddle Saddle


Branch Diameter "D" Standoff "B" Thick. "T" Branch Diameter "D" Standoff "B" Thick. "T"
Length "A" Width "B" Length "A" Width "B"
inches mm inches inches inches inches inches mm inches inches inches inches
1 25 D+8 D+8 or 120o 6 0.188 34 864 D+8 D+8 or 120o 6 1.750
1 1/2 38 " " " 0.188 36 914 " " " 2.000
2 51 " " " 0.188 42 1067 " " " 2.375
2 1/2 64 " " " 0.250 48 1219 " " " 2.625
3 76 " " " 0.250 54 1372 " " " 0.000
4 102 " " " 0.250 60 1524 " " " 0.000
5 127 " " " 0.250 66 1676 " " " 0.000
6 152 " " " 0.375 72 1829 " " " 0.000
7 178 " " " 0.375 78 1981 " " " 0.000
8 203 " " " 0.438 84 2134 " " " 0.000
9 229 " " " 0.438 90 2286 " " " 0.000
10 254 " " " 0.500 96 2438 " " " 0.000
12 305 " " " 0.625 102 2591 " " " 0.000
14 356 " " " 0.750 108 2743 " " " 0.000
16 406 " " " 1.000 114 2896 " " " 0.000
18 457 " " " 1.063 120 3048 " " " 0.000
20 508 " " " 1.188 126 3200 " " " 0.000
22 559 " " " 1.188 132 3353 " " " 0.000
24 610 " " " 1.438 138 3505 " " " 0.000
26 660 " " " 1.438 144 3658 " " " 0.000
28 711 " " " 1.438 156 3962 " " " 0.000
30 762 " " " 1.750 168 4267 " " " 0.000
32 813 " " " 1.750 180 4572 " " " 0.000

www.compositesusa.com Page 41 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 172-FT Product Class: 150

Order as: #172-FT - "D"-"M" Resin Type: Derakane 510-N


#172-FT F-"D"-"M" (flange on "D") Project Identification: Molycorp 40 0513.01
Corrosion Allowance: 0.100
Note: This fitting (tap) would be ordered to customize another fitting or in purchasing a duct header sub-assembly
Customer approved sketches are required to locate the tap properly.

Branch Diameter "D" Main Diameter "M" Length "B" Thick. "T" Branch Diameter "D" Main Diameter "M" Length "B" Thick. "T"
inches mm inches mm inches inches inches mm inches mm inches inches
1 25 >/= "D" >/= "D" 6 0.188 34 864 >/= "D" >/= "D" 6 1.750
1 1/2 38 " " " 0.188 36 914 " " " 2.000
2 51 " " " 0.188 42 1067 " " " 2.375
2 1/2 64 " " " 0.250 48 1219 " " " 2.625
3 76 " " " 0.250 54 1372 " " " 0.000
4 102 " " " 0.250 60 1524 " " " 0.000
5 127 " " " 0.250 66 1676 " " " 0.000
6 152 " " " 0.375 72 1829 " " " 0.000
7 178 " " " 0.375 78 1981 " " " 0.000
8 203 " " " 0.438 84 2134 " " " 0.000
9 229 " " " 0.438 90 2286 " " " 0.000
10 254 " " " 0.500 96 2438 " " " 0.000
12 305 " " " 0.625 102 2591 " " " 0.000
14 356 " " " 0.750 108 2743 " " " 0.000
16 406 " " " 1.000 114 2896 " " " 0.000
18 457 " " " 1.063 120 3048 " " " 0.000
20 508 " " " 1.188 126 3200 " " " 0.000
22 559 " " " 1.188 132 3353 " " " 0.000
24 610 " " " 1.438 138 3505 " " " 0.000
26 660 " " " 1.438 144 3658 " " " 0.000
28 711 " " " 1.438 156 3962 " " " 0.000
30 762 " " " 1.750 168 4267 " " " 0.000
32 813 " " " 1.750 180 4572 " " " 0.000

www.compositesusa.com Page 42 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 175 Product Class: 150

Order as: #175 - "D"-"A" Resin Type: Derakane 510-N


#175 PPF-"D"-"A" one end (branch) flanged Project Identification: Molycorp 40 0513.01
#175 FFP-"D"-"A" two ends (run) flanged Corrosion Allowance: 0.100
#175 FFF-"D"-"A" flanged Note: "B" shown is standard, custom lengths avail.
Show "F" in the desired flange location

Main Diam. Branch Hole Size Fitting Standoff Main Diam. Branch Hole Size Fitting Standoff
Thick. "T" Thick. "T"
"D" Diam. "A" "AA" Length "L" "B" "D" Diam. "A" "AA" Length "L" "B"
inches inches inches inches inches inches inches mm inches inches inches inches
1 - - - - - 34 < "D" "A" + 4.85 "A" + 12 6 1.750
1 1/2 - - - - - 36 914 " " " 2.000
2 < "D" "A" + 4.85 "AA" + 12 6 0.188 42 1067 " " " 2.375
2 1/2 " " " " 0.250 48 1219 " " " 2.625
3 " " " " 0.250 54 1372 " " " 0.000
4 " " " " 0.250 60 1524 " " " 0.000
5 " " " " 0.250 66 1676 " " " 0.000
6 " " " " 0.375 72 1829 " " " 0.000
7 " " " " 0.375 78 1981 " " " 0.000
8 " " " " 0.438 84 2134 " " " 0.000
9 " " " " 0.438 90 2286 " " " 0.000
10 " " " " 0.500 96 2438 " " " 0.000
12 " " " " 0.625 102 2591 " " " 0.000
14 " " " " 0.750 108 2743 " " " 0.000
16 " " " " 1.000 114 2896 " " " 0.000
18 " " " " 1.063 120 3048 " " " 0.000
20 " " " " 1.188 126 3200 " " " 0.000
22 " " " " 1.188 132 3353 " " " 0.000
24 " " " " 1.438 138 3505 " " " 0.000
26 " " " " 1.438 144 3658 " " " 0.000
28 " " " " 1.438 156 3962 " " " 0.000
30 " " " " 1.750 168 4267 " " " 0.000
32 " " " " 1.750 180 4572 " " " 0.000

www.compositesusa.com Page 43 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 175-PT Product Class: 150

Order as: #175-PT - "A" - "D" Resin Type: Derakane 510-N


#175-PT F-"A" - "D" (flange on "A") Project Identification: Molycorp 40 0513.01
Corrosion Allowance: 0.100
Note: "B" shown is standard, custom lengths available
Tap material is Pre-Cut in the factory, or Pre-Configured, to the customer specified header diameter

Main Diam. Hole Size Standoff Main Diam. Hole Size Standoff
Branch Diam. "A" Thick. "T" Branch Diam. "A" Thick. "T"
"D" "AA" "B" "D" "AA" "B"
inches mm inches inches inches inches inches mm inches inches inches inches
1 - - - - - 34 864 > "A" "A" + 4.85 6 1.750
1 1/2 - - - - - 36 914 " " " 2.000
2 51 > "A" "A" + 4.85 6 0.188 42 1067 " " " 2.375
2 1/2 64 " " " 0.250 48 1219 " " " 2.625
3 76 " " " 0.250 54 1372 " " " 0.000
4 102 " " " 0.250 60 1524 " " " 0.000
5 127 " " " 0.250 66 1676 " " " 0.000
6 152 " " " 0.375 72 1829 " " " 0.000
7 178 " " " 0.375 78 1981 " " " 0.000
8 203 " " " 0.438 84 2134 " " " 0.000
9 229 " " " 0.438 90 2286 " " " 0.000
10 254 " " " 0.500 96 2438 " " " 0.000
12 305 " " " 0.625 102 2591 " " " 0.000
14 356 " " " 0.750 108 2743 " " " 0.000
16 406 " " " 1.000 114 2896 " " " 0.000
18 457 " " " 1.063 120 3048 " " " 0.000
20 508 " " " 1.188 126 3200 " " " 0.000
22 559 " " " 1.188 132 3353 " " " 0.000
24 610 " " " 1.438 138 3505 " " " 0.000
26 660 " " " 1.438 144 3658 " " " 0.000
28 711 " " " 1.438 156 3962 " " " 0.000
30 762 " " " 1.750 168 4267 " " " 0.000
32 813 " " " 1.750 180 4572 " " " 0.000

www.compositesusa.com Page 44 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 175-ST Product Class: 150

Order as: #175-ST - "A"onto"D" Resin Type: Derakane 510-N


#175-ST-F-"A"-"D" (flange on "A") Project Identification: Molycorp 40 0513.01
Corrosion Allowance: 0.100
Note: "B" shown is standard, custom lengths avail.

Main Diam. Hole Size Standoff Main Diam. Hole Size Standoff
Branch Diam. "A" Thick. "T" Branch Diam. "A" Thick. "T"
"D" "AA" "B" "D" "AA" "B"
inches mm inches inches inches inches inches mm inches inches inches inches
1 - - - - - 34 864 > "A" "A" + 4.85 6 1.750
1 1/2 - - - - - 36 914 " " " 2.000
2 51 > "A" "A" + 4.85 6 0.188 42 1067 " " " 2.375
2 1/2 64 " " " 0.250 48 1219 " " " 2.625
3 76 " " " 0.250 54 1372 " " " 0.000
4 102 " " " 0.250 60 1524 " " " 0.000
5 127 " " " 0.250 66 1676 " " " 0.000
6 152 " " " 0.375 72 1829 " " " 0.000
7 178 " " " 0.375 78 1981 " " " 0.000
8 203 " " " 0.438 84 2134 " " " 0.000
9 229 " " " 0.438 90 2286 " " " 0.000
10 254 " " " 0.500 96 2438 " " " 0.000
12 305 " " " 0.625 102 2591 " " " 0.000
14 356 " " " 0.750 108 2743 " " " 0.000
16 406 " " " 1.000 114 2896 " " " 0.000
18 457 " " " 1.063 120 3048 " " " 0.000
20 508 " " " 1.188 126 3200 " " " 0.000
22 559 " " " 1.188 132 3353 " " " 0.000
24 610 " " " 1.438 138 3505 " " " 0.000
26 660 " " " 1.438 144 3658 " " " 0.000
28 711 " " " 1.438 156 3962 " " " 0.000
30 762 " " " 1.750 168 4267 " " " 0.000
32 813 " " " 1.750 180 4572 " " " 0.000

www.compositesusa.com Page 45 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 175-FT Product Class: 150

Order as: #175-FT - "A" - "D" Resin Type: Derakane 510-N


#175-FT F-"A" - "D" (flange on "A") Project Identification: Molycorp 40 0513.01
Corrosion Allowance: 0.100
Note: This fitting (tap) would be ordered to customize another fitting or in purchasing a duct header sub-assembly
Customer approved sketches are required to locate the tap properly.

Main Diam. Hole Size Standoff Main Diam. Hole Size Standoff
Branch Diam. "A" Thick. "T" Branch Diam. "A" Thick. "T"
"D" "AA" "B" "D" "AA" "B"
inches mm inches inches inches inches inches mm inches inches inches inches
1 - - - - - 34 864 > "A" "A" + 4.85 6 1.750
1 1/2 - - - - - 36 914 " " " 2.000
2 51 > "A" "A" + 4.85 6 0.188 42 1067 " " " 2.375
2 1/2 64 " " " 0.250 48 1219 " " " 2.625
3 76 " " " 0.250 54 1372 " " " 0.000
4 102 " " " 0.250 60 1524 " " " 0.000
5 127 " " " 0.250 66 1676 " " " 0.000
6 152 " " " 0.375 72 1829 " " " 0.000
7 178 " " " 0.375 78 1981 " " " 0.000
8 203 " " " 0.438 84 2134 " " " 0.000
9 229 " " " 0.438 90 2286 " " " 0.000
10 254 " " " 0.500 96 2438 " " " 0.000
12 305 " " " 0.625 102 2591 " " " 0.000
14 356 " " " 0.750 108 2743 " " " 0.000
16 406 " " " 1.000 114 2896 " " " 0.000
18 457 " " " 1.063 120 3048 " " " 0.000
20 508 " " " 1.188 126 3200 " " " 0.000
22 559 " " " 1.188 132 3353 " " " 0.000
24 610 " " " 1.438 138 3505 " " " 0.000
26 660 " " " 1.438 144 3658 " " " 0.000
28 711 " " " 1.438 156 3962 " " " 0.000
30 762 " " " 1.750 168 4267 " " " 0.000
32 813 " " " 1.750 180 4572 " " " 0.000

www.compositesusa.com Page 46 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 177 Product Class: 150

Order as: #177 - "D"-"A" Resin Type: Derakane 510-N


#177 PPF-"D"-"A" one end (branch) flanged Project Identification: Molycorp 40 0513.01
#177 FFP-"D"-"A" two ends (run) flanged Corrosion Allowance: 0.100
#177 FFF-"D"-"A" flanged Note: L shown is standard, custom lengths avail.
Show "F" in the desired flange location

Main Diam. Branch Hole Size Fitting Standoff Main Diam. Branch Hole Size Fitting Standoff
Thick. "T" Thick. "T"
"D" Diam. "A" "AA" Length "L" "B" "D" Diam. "A" "AA" Length "L" "B"
inches inches inches inches inches inches inches inches inches inches inches inches
1 - - - - - 34 </= "D" Max. 1.5xA "AA" + 12 The Greater 1.750
1 1/2 - - - - - 36 " or A+6 " of 0.5xA+2, 2.000
2 </= "D" A+6 "AA" + 12 8 0.188 42 " " " or 8 2.375
2 1/2 " A+6 " 8 0.250 48 " " " " 2.625
3 " A+6 " 8 0.250 54 " " " " 0.000
4 " A+6 " 8 0.250 60 " " " " 0.000
5 " A+6 " 8 0.250 66 " " " " 0.000
6 " A+6 " 8 0.375 72 " " " " 0.000
7 " A+6 " 8 0.375 78 " " " " 0.000
8 " A+6 " 8 0.438 84 " " " " 0.000
9 " A+6 " 8 0.438 90 " " " " 0.000
10 " A+6 " 8 0.500 96 " " " " 0.000
12 " A+6 " 8 0.625 102 " " " " 0.000
14 Max. 1.5xA The Greater 0.750 108 " " " " 0.000
16 " or A+6 " of 0.5xA+2, 1.000 114 " " " " 0.000
18 " " " or 8 1.063 120 " " " " 0.000
20 " " " " 1.188 126 " " " " 0.000
22 " " " " 1.188 132 " " " " 0.000
24 " " " " 1.438 138 " " " " 0.000
26 " " " " 1.438 144 " " " " 0.000
28 " " " " 1.438 156 " " " " 0.000
30 " " " " 1.750 168 " " " " 0.000
32 " " " " 1.750 180 " " " " 0.000

www.compositesusa.com Page 47 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 177-PT Product Class: 150

Order as: #177-PT - "A"-"D" Resin Type: Derakane 510-N


#177-PT-F-"A"-"D" (flange on "A") Project Identification: Molycorp 40 0513.01
Corrosion Allowance: 0.100
Note: "B" shown is standard, custom lengths available
Tap material is Pre-Cut in the factory, or Pre-Configured, to the customer specified header diameter

Main Diam. Hole Size Standoff Main Diam. Hole Size Standoff
Branch Diam. "A" Thick. "T" Branch Diam. "A" Thick. "T"
"D" "AA" "B" "D" "AA" "B"
inches mm inches inches inches inches inches mm inches inches inches inches
1 - - - - - 34 864 >/= "A" Max. 1.5xA The Greater 1.750
1 1/2 - - - - - 36 914 " or A+6 of 0.5xA+2, 2.000
2 51 >/= "A" "A" + 6" 8 0.188 42 1067 " or 8 2.375
2 1/2 64 " " " 0.250 48 1219 " " " 2.625
3 76 " " " 0.250 54 1372 " " " 0.000
4 102 " " " 0.250 60 1524 " " " 0.000
5 127 " " " 0.250 66 1676 " " " 0.000
6 152 " " " 0.375 72 1829 " " " 0.000
7 178 " " " 0.375 78 1981 " " " 0.000
8 203 " " " 0.438 84 2134 " " " 0.000
9 229 " " " 0.438 90 2286 " " " 0.000
10 254 " " " 0.500 96 2438 " " " 0.000
12 305 " " " 0.625 102 2591 " " " 0.000
14 356 " Max. 1.5xA The Greater 0.750 108 2743 " " " 0.000
16 406 " or A+6 of 0.5xA+2, 1.000 114 2896 " " " 0.000
18 457 " " or 8 1.063 120 3048 " " " 0.000
20 508 " " " 1.188 126 3200 " " " 0.000
22 559 " " " 1.188 132 3353 " " " 0.000
24 610 " " " 1.438 138 3505 " " " 0.000
26 660 " " " 1.438 144 3658 " " " 0.000
28 711 " " " 1.438 156 3962 " " " 0.000
30 762 " " " 1.750 168 4267 " " " 0.000
32 813 " " " 1.750 180 4572 " " " 0.000

www.compositesusa.com Page 48 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 177-ST Product Class: 150

Order as: #177-ST - "A"onto"D" Resin Type: Derakane 510-N


#177-ST-F-"A"-"D" (flange on "A") Project Identification: Molycorp 40 0513.01
Corrosion Allowance: 0.100
Note: "B" shown is standard, custom lengths avail.

Main Diam. Hole Size Standoff Main Diam. Hole Size Standoff
Branch Diam. "A" Thick. "T" Branch Diam. "A" Thick. "T"
"D" "AA" "B" "D" "AA" "B"
inches mm inches inches inches inches inches mm inches inches inches inches
1 - - - - - 34 864 > "A" Max. 1.5xA The Greater 1.750
1 1/2 - - - - - 36 914 " or A+6 of 0.5xA+2, 2.000
2 51 >/= "A" "A" + 6" 6 0.188 42 1067 " " or 8 2.375
2 1/2 64 " " " 0.250 48 1219 " " " 2.625
3 76 " " " 0.250 54 1372 " " " 0.000
4 102 " " " 0.250 60 1524 " " " 0.000
5 127 " " " 0.250 66 1676 " " " 0.000
6 152 " " " 0.375 72 1829 " " " 0.000
7 178 " " " 0.375 78 1981 " " " 0.000
8 203 " " " 0.438 84 2134 " " " 0.000
9 229 " " " 0.438 90 2286 " " " 0.000
10 254 " " " 0.500 96 2438 " " " 0.000
12 305 " " " 0.625 102 2591 " " " 0.000
14 356 " Max. 1.5xA The Greater 0.750 108 2743 " " " 0.000
16 406 " or A+6 of 0.5xA+2, 1.000 114 2896 " " " 0.000
18 457 " " or 8 1.063 120 3048 " " " 0.000
20 508 " " " 1.188 126 3200 " " " 0.000
22 559 " " " 1.188 132 3353 " " " 0.000
24 610 " " " 1.438 138 3505 " " " 0.000
26 660 " " " 1.438 144 3658 " " " 0.000
28 711 " " " 1.438 156 3962 " " " 0.000
30 762 " " " 1.750 168 4267 " " " 0.000
32 813 " " " 1.750 180 4572 " " " 0.000

www.compositesusa.com Page 49 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 177-FT Product Class: 150

Order as: #177-FT - "A"-"D" Resin Type: Derakane 510-N


#177-FT-F-"A"-"D" (flange on "A") Project Identification: Molycorp 40 0513.01
Corrosion Allowance: 0.100
Note: This fitting (tap) would be ordered to customize another fitting or in purchasing a duct header sub-assembly
Customer approved sketches are required to locate the tap properly.

Main Diam. Hole Size Standoff Main Diam. Hole Size Standoff
Branch Diam. "A" Thick. "T" Branch Diam. "A" Thick. "T"
"D" "AA" "B" "D" "AA" "B"
inches mm inches inches inches inches inches mm inches inches inches inches
1 - - - - - 34 864 >/= "A" Max. 1.5xA The Greater 1.750
1 1/2 - - - - - 36 914 " or A+6 of 0.5xA+2, 2.000
2 51 >/= "A" "A" + 6" 8 0.188 42 1067 " or 8 2.375
2 1/2 64 " " " 0.250 48 1219 " " " 2.625
3 76 " " " 0.250 54 1372 " " " 0.000
4 102 " " " 0.250 60 1524 " " " 0.000
5 127 " " " 0.250 66 1676 " " " 0.000
6 152 " " " 0.375 72 1829 " " " 0.000
7 178 " " " 0.375 78 1981 " " " 0.000
8 203 " " " 0.438 84 2134 " " " 0.000
9 229 " " " 0.438 90 2286 " " " 0.000
10 254 " " " 0.500 96 2438 " " " 0.000
12 305 " " " 0.625 102 2591 " " " 0.000
14 356 " Max. 1.5xA The Greater 0.750 108 2743 " " " 0.000
16 406 " or A+6 of 0.5xA+2, 1.000 114 2896 " " " 0.000
18 457 " " or 8 1.063 120 3048 " " " 0.000
20 508 " " " 1.188 126 3200 " " " 0.000
22 559 " " " 1.188 132 3353 " " " 0.000
24 610 " " " 1.438 138 3505 " " " 0.000
26 660 " " " 1.438 144 3658 " " " 0.000
28 711 " " " 1.438 156 3962 " " " 0.000
30 762 " " " 1.750 168 4267 " " " 0.000
32 813 " " " 1.750 180 4572 " " " 0.000

www.compositesusa.com Page 50 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 182 Product Class: 150

Order as: #182 - "D"-"A" Resin Type: Derakane 510-N


#182 PPF-"D"-"A" one end (branch) flanged Project Identification: Molycorp 40 0513.01
#182 FFP-"D"-"A" two ends (run) flanged Corrosion Allowance: 0.100
#182 FFF-"D"-"A" flanged Note: Custom Lengths and standoffs available
Show "F" in the desired flange location

Branch Branch
Main Diameter "D" Standoff "B" Length "L" Thick. "T" Main Diameter "D" Standoff "B" Length "L" Thick. "T"
Diam. "A" Diam. "A"
inches mm inches inches inches inches inches mm inches inches inches inches
1 25 < or = to D 6 1.4*A+12 0.188 34 864 < or = to D 6 1.4*A+12 1.750
1 1/2 38 " 6 " 0.188 36 914 " 6 " 2.000
2 51 " 6 " 0.188 42 1067 " 6 " 2.375
2 1/2 64 " 6 " 0.250 48 1219 " 6 " 2.625
3 76 " 6 " 0.250 54 1372 " 6 " 0.000
4 102 " 6 " 0.250 60 1524 " 6 " 0.000
5 127 " 6 " 0.250 66 1676 " 6 " 0.000
6 152 " 6 " 0.375 72 1829 " 6 " 0.000
7 178 " 6 " 0.375 78 1981 " 6 " 0.000
8 203 " 6 " 0.438 84 2134 " 6 " 0.000
9 229 " 6 " 0.438 90 2286 " 6 " 0.000
10 254 " 6 " 0.500 96 2438 " 6 " 0.000
12 305 " 6 " 0.625 102 2591 " 6 " 0.000
14 356 " 6 " 0.750 108 2743 " 6 " 0.000
16 406 " 6 " 1.000 114 2896 " 6 " 0.000
18 457 " 6 " 1.063 120 3048 " 6 " 0.000
20 508 " 6 " 1.188 126 3200 " 6 " 0.000
22 559 " 6 " 1.188 132 3353 " 6 " 0.000
24 610 " 6 " 1.438 138 3505 " 6 " 0.000
26 660 " 6 " 1.438 144 3658 " 6 " 0.000
28 711 " 6 " 1.438 156 3962 " 6 " 0.000
30 762 " 6 " 1.750 168 4267 " 6 " 0.000
32 813 " 6 " 1.750 180 4572 " 6 " 0.000

www.compositesusa.com Page 51 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 182-PT Product Class: 150

Order as: #182-PT - "D"-"M" Resin Type: Derakane 510-N


#182-PT F-"D"-"M" (flange on "D") Project Identification: Molycorp 40 0513.01
Corrosion Allowance: 0.100
Note: "B" shown is standard, custom lengths available
Tap material is Pre-Cut in the factory, or Pre-Configured, to the customer specified header diameter

Branch Diameter "D" Main Diameter "M" Stand-off "B" Thick. "T" Branch Diameter "D" Main Diameter "M" Stand-off "B" Thick. "T"
inches mm inches mm inches inches inches mm inches mm inches inches
1 25 >/= "D" >/= "D" 6 0.188 34 864 >/= "D" >/= "D" 6 1.750
1 1/2 38 " " " 0.188 36 914 " " " 2.000
2 51 " " " 0.188 42 1067 " " " 2.375
2 1/2 64 " " " 0.250 48 1219 " " " 2.625
3 76 " " " 0.250 54 1372 " " " 0.000
4 102 " " " 0.250 60 1524 " " " 0.000
5 127 " " " 0.250 66 1676 " " " 0.000
6 152 " " " 0.375 72 1829 " " " 0.000
7 178 " " " 0.375 78 1981 " " " 0.000
8 203 " " " 0.438 84 2134 " " " 0.000
9 229 " " " 0.438 90 2286 " " " 0.000
10 254 " " " 0.500 96 2438 " " " 0.000
12 305 " " " 0.625 102 2591 " " " 0.000
14 356 " " " 0.750 108 2743 " " " 0.000
16 406 " " " 1.000 114 2896 " " " 0.000
18 457 " " " 1.063 120 3048 " " " 0.000
20 508 " " " 1.188 126 3200 " " " 0.000
22 559 " " " 1.188 132 3353 " " " 0.000
24 610 " " " 1.438 138 3505 " " " 0.000
26 660 " " " 1.438 144 3658 " " " 0.000
28 711 " " " 1.438 156 3962 " " " 0.000
30 762 " " " 1.750 168 4267 " " " 0.000
32 813 " " " 1.750 180 4572 " " " 0.000

www.compositesusa.com Page 52 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 182-ST Product Class: 150

Order as: #182-ST - "D" - "M" Resin Type: Derakane 510-N


#182-ST F-"D" - "M" (flange on "D") Project Identification: Molycorp 40 0513.01
Corrosion Allowance: 0.100
Note: "B" shown is standard, custom lengths avail.

Saddle Saddle Saddle Saddle


Branch Diameter "D" Standoff "B" Thick. "T" Branch Diameter "D" Standoff "B" Thick. "T"
Length "A" Width "B" Length "A" Width "B"
inches mm inches inches inches inches inches mm inches inches inches inches
1 25 1.4xD+8 D+8 or 120o 6 0.188 34 864 1.4xD+8 D+8 or 120o 6 1.750
1 1/2 38 " " " 0.188 36 914 " " " 2.000
2 51 " " " 0.188 42 1067 " " " 2.375
2 1/2 64 " " " 0.250 48 1219 " " " 2.625
3 76 " " " 0.250 54 1372 " " " 0.000
4 102 " " " 0.250 60 1524 " " " 0.000
5 127 " " " 0.250 66 1676 " " " 0.000
6 152 " " " 0.375 72 1829 " " " 0.000
7 178 " " " 0.375 78 1981 " " " 0.000
8 203 " " " 0.438 84 2134 " " " 0.000
9 229 " " " 0.438 90 2286 " " " 0.000
10 254 " " " 0.500 96 2438 " " " 0.000
12 305 " " " 0.625 102 2591 " " " 0.000
14 356 " " " 0.750 108 2743 " " " 0.000
16 406 " " " 1.000 114 2896 " " " 0.000
18 457 " " " 1.063 120 3048 " " " 0.000
20 508 " " " 1.188 126 3200 " " " 0.000
22 559 " " " 1.188 132 3353 " " " 0.000
24 610 " " " 1.438 138 3505 " " " 0.000
26 660 " " " 1.438 144 3658 " " " 0.000
28 711 " " " 1.438 156 3962 " " " 0.000
30 762 " " " 1.750 168 4267 " " " 0.000
32 813 " " " 1.750 180 4572 " " " 0.000

www.compositesusa.com Page 53 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 182-FT Product Class: 150

Order as: #182-FT - "D"-"M" Resin Type: Derakane 510-N


#182-FT F-"D"-"M" (flange on "D") Project Identification: Molycorp 40 0513.01
Corrosion Allowance: 0.100
Note: This fitting (tap) would be ordered to customize another fitting or in purchasing a duct header sub-assembly
Customer approved sketches are required to locate the tap properly.

Branch Diameter "D" Main Diameter "M" Stand-off "B" Thick. "T" Branch Diameter "D" Main Diameter "M" Stand-off "B" Thick. "T"
inches mm inches mm inches inches inches mm inches mm inches inches
1 25 >/= "D" >/= "D" 6 0.188 34 864 >/= "D" >/= "D" 6 1.750
1 1/2 38 " " " 0.188 36 914 " " " 2.000
2 51 " " " 0.188 42 1067 " " " 2.375
2 1/2 64 " " " 0.250 48 1219 " " " 2.625
3 76 " " " 0.250 54 1372 " " " 0.000
4 102 " " " 0.250 60 1524 " " " 0.000
5 127 " " " 0.250 66 1676 " " " 0.000
6 152 " " " 0.375 72 1829 " " " 0.000
7 178 " " " 0.375 78 1981 " " " 0.000
8 203 " " " 0.438 84 2134 " " " 0.000
9 229 " " " 0.438 90 2286 " " " 0.000
10 254 " " " 0.500 96 2438 " " " 0.000
12 305 " " " 0.625 102 2591 " " " 0.000
14 356 " " " 0.750 108 2743 " " " 0.000
16 406 " " " 1.000 114 2896 " " " 0.000
18 457 " " " 1.063 120 3048 " " " 0.000
20 508 " " " 1.188 126 3200 " " " 0.000
22 559 " " " 1.188 132 3353 " " " 0.000
24 610 " " " 1.438 138 3505 " " " 0.000
26 660 " " " 1.438 144 3658 " " " 0.000
28 711 " " " 1.438 156 3962 " " " 0.000
30 762 " " " 1.750 168 4267 " " " 0.000
32 813 " " " 1.750 180 4572 " " " 0.000

www.compositesusa.com Page 54 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 185 Product Class: 150

Order as: #185 - "D"-"A"-"B" Resin Type: Derakane 510-N


Project Identification: Molycorp 40 0513.01
Corrosion Allowance: 0.100
Note: L shown is standard, custom lengths avail.

Branch Branch Branch Branch


Main Diameter "D" Length "L" Thick. "T" Main Diameter "D" Length "L" Thick. "T"
Diam. "A" Diam. "B" Diam. "A" Diam. "B"
inches mm inches inches inches inches inches mm inches inches inches inches
1 25 </= "D" </= "A" 1.4*A+12 0.188 34 864 </= "D" </= "A" 1.4*A+12 1.750
1 1/2 38 " " " 0.188 36 914 " " " 2.000
2 51 " " " 0.188 42 1067 " " " 2.375
2 1/2 64 " " " 0.250 48 1219 " " " 2.625
3 76 " " " 0.250 54 1372 " " " 0.000
4 102 " " " 0.250 60 1524 " " " 0.000
5 127 " " " 0.250 66 1676 " " " 0.000
6 152 " " " 0.375 72 1829 " " " 0.000
7 178 " " " 0.375 78 1981 " " " 0.000
8 203 " " " 0.438 84 2134 " " " 0.000
9 229 " " " 0.438 90 2286 " " " 0.000
10 254 " " " 0.500 96 2438 " " " 0.000
12 305 " " " 0.625 102 2591 " " " 0.000
14 356 " " " 0.750 108 2743 " " " 0.000
16 406 " " " 1.000 114 2896 " " " 0.000
18 457 " " " 1.063 120 3048 " " " 0.000
20 508 " " " 1.188 126 3200 " " " 0.000
22 559 " " " 1.188 132 3353 " " " 0.000
24 610 " " " 1.438 138 3505 " " " 0.000
26 660 " " " 1.438 144 3658 " " " 0.000
28 711 " " " 1.438 156 3962 " " " 0.000
30 762 " " " 1.750 168 4267 " " " 0.000
32 813 " " " 1.750 180 4572 " " " 0.000

www.compositesusa.com Page 55 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 186 Product Class: 150

Order as: #186 - "D"-"A"-"B" Resin Type: Derakane 510-N


Project Identification: Molycorp 40 0513.01
Corrosion Allowance: 0.100
Note: L shown is standard, custom lengths avail.

Reducing Branch Reducing Branch


Main Diameter "D1" Length "L" Thick. "T" Main Diameter "D1" Length "L" Thick. "T"
Diam. "D2" Diam. "A" Diam. "D2" Diam. "A"
inches mm inches inches inches inches inches mm inches inches inches inches
1 25 </= "D1" </= "D1" >/=1.4*A+12 0.188 34 864 </= "D1" </= "D1" 1.4*A+12 1.750
1 1/2 38 " " " 0.188 36 914 " " " 2.000
2 51 " " " 0.188 42 1067 " " " 2.375
2 1/2 64 " " " 0.250 48 1219 " " " 2.625
3 76 " " " 0.250 54 1372 " " " 0.000
4 102 " " " 0.250 60 1524 " " " 0.000
5 127 " " " 0.250 66 1676 " " " 0.000
6 152 " " " 0.375 72 1829 " " " 0.000
7 178 " " " 0.375 78 1981 " " " 0.000
8 203 " " " 0.438 84 2134 " " " 0.000
9 229 " " " 0.438 90 2286 " " " 0.000
10 254 " " " 0.500 96 2438 " " " 0.000
12 305 " " " 0.625 102 2591 " " " 0.000
14 356 " " " 0.750 108 2743 " " " 0.000
16 406 " " " 1.000 114 2896 " " " 0.000
18 457 " " " 1.063 120 3048 " " " 0.000
20 508 " " " 1.188 126 3200 " " " 0.000
22 559 " " " 1.188 132 3353 " " " 0.000
24 610 " " " 1.438 138 3505 " " " 0.000
26 660 " " " 1.438 144 3658 " " " 0.000
28 711 " " " 1.438 156 3962 " " " 0.000
30 762 " " " 1.750 168 4267 " " " 0.000
32 813 " " " 1.750 180 4572 " " " 0.000

www.compositesusa.com Page 56 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 187 Product Class: 150

Order as: #187 - "D1"-"D2"-"A"-"B" Resin Type: Derakane 510-N


Project Identification: Molycorp 40 0513.01
Corrosion Allowance: 0.100
Note: L shown is minimum, custom lengths avail.
Std. Fitting length to suit existing tooling

Main Diam. Main Diam. Branch Branch Main Diam. Main Diam. Branch Branch
Length "L" Thick. "T" Length "L" Thick. "T"
"D1" "D2" Diam. "A" Diam. "B" "D1" "D2" Diam. "A" Diam. "B"
inches mm inches inches inches inches inches mm inches inches inches inches
1 25 </= "D1" </= "A" 1.4*A+12 0.188 34 864 </= "D1" </= "A" 1.4*A+12 1.750
1 1/2 38 " " " 0.188 36 914 " " " 2.000
2 51 " " " 0.188 42 1067 " " " 2.375
2 1/2 64 " " " 0.250 48 1219 " " " 2.625
3 76 " " " 0.250 54 1372 " " " 0.000
4 102 " " " 0.250 60 1524 " " " 0.000
5 127 " " " 0.250 66 1676 " " " 0.000
6 152 " " " 0.375 72 1829 " " " 0.000
7 178 " " " 0.375 78 1981 " " " 0.000
8 203 " " " 0.438 84 2134 " " " 0.000
9 229 " " " 0.438 90 2286 " " " 0.000
10 254 " " " 0.500 96 2438 " " " 0.000
12 305 " " " 0.625 102 2591 " " " 0.000
14 356 " " " 0.750 108 2743 " " " 0.000
16 406 " " " 1.000 114 2896 " " " 0.000
18 457 " " " 1.063 120 3048 " " " 0.000
20 508 " " " 1.188 126 3200 " " " 0.000
22 559 " " " 1.188 132 3353 " " " 0.000
24 610 " " " 1.438 138 3505 " " " 0.000
26 660 " " " 1.438 144 3658 " " " 0.000
28 711 " " " 1.438 156 3962 " " " 0.000
30 762 " " " 1.750 168 4267 " " " 0.000
32 813 " " " 1.750 180 4572 " " " 0.000

www.compositesusa.com Page 57 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 190 Product Class: 150

Order as: #190 - "D"-"A" Resin Type: Derakane 510-N


#190 PPF-"D"-"A" one end (branch) flanged Project Identification: Molycorp 40 0513.01
#190 FFP-"D"-"A" two ends (run) flanged Corrosion Allowance: 0.100
#190 FFF-"D"-"A" flanged Note: Custom Lengths and standoffs available
Show "F" in the desired flange location

Branch Branch
Main Diameter "D" Standoff "B" Length "L" Thick. "T" Main Diameter "D" Standoff "B" Length "L" Thick. "T"
Diam. "A" Diam. "A"
inches mm inches inches inches inches inches mm inches inches inches inches
1 25 < or = to D 6 A +12 0.188 34 864 < or = to D 6 A +12 1.750
1 1/2 38 " 6 " 0.188 36 914 " 6 " 2.000
2 51 " 6 " 0.188 42 1067 " 6 " 2.375
2 1/2 64 " 6 " 0.250 48 1219 " 6 " 2.625
3 76 " 6 " 0.250 54 1372 " 6 " 0.000
4 102 " 6 " 0.250 60 1524 " 6 " 0.000
5 127 " 6 " 0.250 66 1676 " 6 " 0.000
6 152 " 6 " 0.375 72 1829 " 6 " 0.000
7 178 " 6 " 0.375 78 1981 " 6 " 0.000
8 203 " 6 " 0.438 84 2134 " 6 " 0.000
9 229 " 6 " 0.438 90 2286 " 6 " 0.000
10 254 " 6 " 0.500 96 2438 " 6 " 0.000
12 305 " 6 " 0.625 102 2591 " 6 " 0.000
14 356 " 6 " 0.750 108 2743 " 6 " 0.000
16 406 " 6 " 1.000 114 2896 " 6 " 0.000
18 457 " 6 " 1.063 120 3048 " 6 " 0.000
20 508 " 6 " 1.188 126 3200 " 6 " 0.000
22 559 " 6 " 1.188 132 3353 " 6 " 0.000
24 610 " 6 " 1.438 138 3505 " 6 " 0.000
26 660 " 6 " 1.438 144 3658 " 6 " 0.000
28 711 " 6 " 1.438 156 3962 " 6 " 0.000
30 762 " 6 " 1.750 168 4267 " 6 " 0.000
32 813 " 6 " 1.750 180 4572 " 6 " 0.000

www.compositesusa.com Page 58 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 192 Product Class: 150

Order as: #192 - "D"-"A" Resin Type: Derakane 510-N


#192 PPF-"D"-"A" one end (branch) flanged Project Identification: Molycorp 40 0513.01
#192 FFP-"D"-"A" two ends (run) flanged Corrosion Allowance: 0.100
#192 FFF-"D"-"A" flanged Note: Custom Lengths and standoffs available
Show "F" in the desired flange location

Branch Branch
Main Diameter "D" Standoff "B" Length "L" Thick. "T" Main Diameter "D" Standoff "B" Length "L" Thick. "T"
Diam. "A" Diam. "A"
inches mm inches inches inches inches inches mm inches inches inches inches
1 25 < or = to D 6 1.4*A+12 0.188 34 864 < or = to D 6 1.4*A+12 1.750
1 1/2 38 " 6 " 0.188 36 914 " 6 " 2.000
2 51 " 6 " 0.188 42 1067 " 6 " 2.375
2 1/2 64 " 6 " 0.250 48 1219 " 6 " 2.625
3 76 " 6 " 0.250 54 1372 " 6 " 0.000
4 102 " 6 " 0.250 60 1524 " 6 " 0.000
5 127 " 6 " 0.250 66 1676 " 6 " 0.000
6 152 " 6 " 0.375 72 1829 " 6 " 0.000
7 178 " 6 " 0.375 78 1981 " 6 " 0.000
8 203 " 6 " 0.438 84 2134 " 6 " 0.000
9 229 " 6 " 0.438 90 2286 " 6 " 0.000
10 254 " 6 " 0.500 96 2438 " 6 " 0.000
12 305 " 6 " 0.625 102 2591 " 6 " 0.000
14 356 " 6 " 0.750 108 2743 " 6 " 0.000
16 406 " 6 " 1.000 114 2896 " 6 " 0.000
18 457 " 6 " 1.063 120 3048 " 6 " 0.000
20 508 " 6 " 1.188 126 3200 " 6 " 0.000
22 559 " 6 " 1.188 132 3353 " 6 " 0.000
24 610 " 6 " 1.438 138 3505 " 6 " 0.000
26 660 " 6 " 1.438 144 3658 " 6 " 0.000
28 711 " 6 " 1.438 156 3962 " 6 " 0.000
30 762 " 6 " 1.750 168 4267 " 6 " 0.000
32 813 " 6 " 1.750 180 4572 " 6 " 0.000

www.compositesusa.com Page 59 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 195 Product Class: 150

Order as: #195 - "D" Resin Type: Derakane 510-N


#195 PPF - "D" for one end (branch) flanged Project Identification: Molycorp 40 0513.01
#195 FFP - "D" for two ends (run, run) flanged Corrosion Allowance: 0.100
#195 FFF - "D" for all flanged ends Note: L shown is standard, custom lengths avail.
Show "F" in the desired flange location

Diameter "D" Face to Centerline "L" Thick. "T" Diameter "D" Face to Centerline "L" Thick. "T"
inches mm inches mm inches inches mm inches mm inches
1 25 7 165 0.188 34 864 23 584 1.750
1 1/2 38 7 171 0.188 36 914 24 610 2.000
2 51 7 178 0.188 42 1067 27 686 2.375
2 1/2 64 7 184 0.250 48 1219 30 762 2.625
3 76 8 191 0.250 54 1372 33 838 0.000
4 102 8 203 0.250 60 1524 36 914 0.000
5 127 9 216 0.250 66 1676 39 991 0.000
6 152 9 229 0.375 72 1829 42 1067 0.000
7 178 10 241 0.375 78 1981 45 1143 0.000
8 203 10 254 0.438 84 2134 48 1219 0.000
9 229 11 267 0.438 90 2286 51 1295 0.000
10 254 11 279 0.500 96 2438 54 1372 0.000
12 305 12 305 0.625 102 2591 57 1448 0.000
14 356 13 330 0.750 108 2743 60 1524 0.000
16 406 14 356 1.000 114 2896 63 1600 0.000
18 457 15 381 1.063 120 3048 66 1676 0.000
20 508 16 406 1.188 126 3200 69 1753 0.000
22 559 17 432 1.188 132 3353 72 1829 0.000
24 610 18 457 1.438 138 3505 75 1905 0.000
26 660 19 483 1.438 144 3658 78 1981 0.000
28 711 20 508 1.438 156 3962 84 2134 0.000
30 762 21 533 1.750 168 4267 90 2286 0.000
32 813 22 559 1.750 180 4572 96 2438 0.000

www.compositesusa.com Page 60 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 197 Product Class: 150

Order as: #197 - "D"-"A"-"B" Resin Type: Derakane 510-N


#197 FF-"D"-"A"-"B" Flanged Project Identification: Molycorp 40 0513.01
Corrosion Allowance: 0.100
Note: L shown is standard, custom lengths avail.

Branch Branch Branch Branch


Main Diameter "D1" Length "L" Thick. "T" Main Diameter "D1" Length "L" Thick. "T"
Diam. "A" Diam. "B" Diam. "A" Diam. "B"
inches mm inches inches inches inches inches mm inches inches inches inches
1 25 </= "D" </= "A" A+12 0.188 34 864 </= "D" </= "A" A+12 1.750
1 1/2 38 " " " 0.188 36 914 " " " 2.000
2 51 " " " 0.188 42 1067 " " " 2.375
2 1/2 64 " " " 0.250 48 1219 " " " 2.625
3 76 " " " 0.250 54 1372 " " " 0.000
4 102 " " " 0.250 60 1524 " " " 0.000
5 127 " " " 0.250 66 1676 " " " 0.000
6 152 " " " 0.375 72 1829 " " " 0.000
7 178 " " " 0.375 78 1981 " " " 0.000
8 203 " " " 0.438 84 2134 " " " 0.000
9 229 " " " 0.438 90 2286 " " " 0.000
10 254 " " " 0.500 96 2438 " " " 0.000
12 305 " " " 0.625 102 2591 " " " 0.000
14 356 " " " 0.750 108 2743 " " " 0.000
16 406 " " " 1.000 114 2896 " " " 0.000
18 457 " " " 1.063 120 3048 " " " 0.000
20 508 " " " 1.188 126 3200 " " " 0.000
22 559 " " " 1.188 132 3353 " " " 0.000
24 610 " " " 1.438 138 3505 " " " 0.000
26 660 " " " 1.438 144 3658 " " " 0.000
28 711 " " " 1.438 156 3962 " " " 0.000
30 762 " " " 1.750 168 4267 " " " 0.000
32 813 " " " 1.750 180 4572 " " " 0.000

www.compositesusa.com Page 61 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 200 Product Class: 150

Order as: #200-D Resin Type: Derakane 510-N


Flange O.D. 150 Project Identification: Molycorp 40 0513.01
Flange Drilling: Factory, Class 150 Corrosion Allowance: 0.100
Note: L shown is standard, custom lengths avail.
Note: Project Specifications Require the Use of Van Stone Style (Lap Joint) Flanges on all but Branch Connections

Flange O.D. Flange Stub Thick. Flange O.D. Flange Stub Thick.
Diameter "D1" Length "L" Diameter "D1" Length "L"
"F" Thick. "E" "T" "F" Thick. "E" "T"
inches mm inches inches inches inches inches mm inches inches inches inches
1 25 4.750 0.688 6 0.188 34 864 44.000 3.125 15 1.750
1 1/2 38 5.500 0.688 6 0.188 36 914 46.500 3.500 15 2.000
2 51 6.500 0.688 6 0.188 42 1067 53.5 4.125 15 2.375
2 1/2 64 7.250 0.813 6 0.250 48 1219 60.0 4.625 15 2.625
3 76 8.000 0.813 6 0.250 54 1372
4 102 9.500 0.938 6 0.250 60 1524
5 127 10.500 0.938 8 0.250 66 1676
6 152 11.500 1.063 8 0.375 72 1829
7 178 12.750 1.063 8 0.375 78 1981
8 203 14.000 1.250 8 0.438 84 2134
9 229 15.250 1.250 8 0.438 90 2286
10 254 16.500 1.438 10 0.500 96 2438
12 305 19.500 1.750 10 0.625 102 2591
14 356 21.500 1.875 12 0.750 108 2743
16 406 24.000 2.250 12 1.000 114 2896
18 457 25.500 2.250 12 1.063 120 3048
20 508 28.000 2.375 12 1.188 126 3200
22 559 30.000 2.375 12 1.188 132 3353
24 610 32.500 2.750 12 1.438 138 3505
26 660 34.750 2.750 15 1.438 144 3658
28 711 36.750 2.750 15 1.438 156 3962
30 762 38.750 3.125 15 1.750 168 4267
32 813 41.500 3.125 15 1.750 180 4572

www.compositesusa.com Page 62 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 205 Product Class: 150

Order as: #205-D Resin Type: Derakane 510-N


Flange O.D. 150 Project Identification: Molycorp 40 0513.01
Flange Drilling: Factory, Class 150 Corrosion Allowance: 0.100
Note: Alternative drilling available
Standard duct flanges are provided un-drilled

Flange O.D. Bolt Circle No. Bolts (if Flange Flange O.D. Bolt Circle No. Bolts (if Flange Thick.
Duct Diameter "D" Duct Diameter "D"
"F" "B" drilled) Thick. "T" "F" "B" drilled) "T"
inches mm inches inches No. inches inches mm inches inches No. inches
1 25 4.75 3.1 4 0.688 34 864 44.00 specify 30 3.125
1 1/2 38 5.50 3.9 4 0.688 36 914 46.50 specify 32 3.500
2 51 6.50 4.8 4 0.688 42 1067 53.50 specify 36 4.125
2 1/2 64 7.25 5.5 4 0.813 48 1219 60.00 specify 44 4.625
3 76 8.00 6.0 4 0.813 54 1372
4 102 9.50 7.5 8 0.938 60 1524
5 127 10.50 8.5 8 0.938 66 1676
6 152 11.50 9.5 8 1.063 72 1829
7 178 12.75 10.6 8 1.063 78 1981
8 203 14.00 11.8 8 1.250 84 2134
9 229 15.25 13.0 8 1.250 90 2286
10 254 16.50 14.3 8 1.438 96 2438
12 305 19.50 17.0 12 1.750 102 2591
14 356 21.50 18.8 12 1.875 108 2743
16 406 24.00 21.3 16 2.250 114 2896
18 457 25.50 22.8 16 2.250 120 3048
20 508 28.00 25.0 20 2.375 126 3200
22 559 30.00 29.5 20 2.375 132 3353
24 610 32.50 specify 20 2.750 138 3505
26 660 34.75 specify 24 2.750 144 3658
28 711 36.75 specify 24 2.750 156 3962
30 762 38.75 specify 28 3.125 168 4267
32 813 41.50 specify 28 3.125 180 4572

www.compositesusa.com Page 63 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 210 Product Class: 150

Order as: #210-D Resin Type: Derakane 510-N


Project Identification: Molycorp 40 0513.01
Corrosion Allowance: 0.100
Note:

Duct Diameter "D" Thickness, "T" Cap Diameter "Do" Duct Diameter "D" Thickness, "T" Cap Diameter "Do"
inches mm inches mm inches mm inches mm inches mm inches mm
1 25 0.688 17 1.4 35 34 864 3.125 79 37.5 953
1 1/2 38 0.688 17 1.9 48 36 914 3.500 89 40.0 1016
2 51 0.688 17 2.4 60 42 1067 4.125 105 46.8 1187
2 1/2 64 0.813 21 3.0 76 48 1219 4.625 117 53.3 1353
3 76 0.813 21 3.5 89 54 1372
4 102 0.938 24 4.5 114 60 1524
5 127 0.938 24 5.5 140 66 1676
6 152 1.063 27 6.8 171 72 1829
7 178 1.063 27 7.8 197 78 1981
8 203 1.250 32 8.9 225 84 2134
9 229 1.250 32 9.9 251 90 2286
10 254 1.438 37 11.0 279 96 2438
12 305 1.750 44 13.3 337 102 2591
14 356 1.875 48 15.5 394 108 2743
16 406 2.250 57 18.0 457 114 2896
18 457 2.250 57 20.1 511 120 3048
20 508 2.375 60 22.4 568 126 3200
22 559 2.375 60 24.4 619 132 3353
24 610 2.750 70 26.9 683 138 3505
26 660 2.750 70 28.9 733 144 3658
28 711 2.750 70 30.9 784 156 3962
30 762 3.125 79 33.5 851 168 4267
32 813 3.125 79 35.5 902 180 4572

www.compositesusa.com Page 64 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 211 Product Class: 150

Order as: #211-D Resin Type: Derakane 510-N


Project Identification: Molycorp 40 0513.01
Dimensions based upon standard duct wall thickness Corrosion Allowance: 0.100
Rib as required by Design Requirements
Installs with Clean Wrap Putty, sand duct or fitting
high spots as required Note:

Duct Nominal Diameter Thickness, Cap Depth Cap Internal Diameter Duct Nominal Diameter Thickness, Cap Depth
Cap Internal Diameter "DC"
"D" "T" "L" "DC" "D" "T" "L"
inches mm inches inches inches mm inches mm inches inches inches mm
1 25 0.281 1.0 1.4 36 34 864 2.625 1.5 37.6 954
1 1/2 38 0.281 1.0 1.9 49 36 914 3.000 1.5 40.1 1018
2 51 0.281 1.0 2.4 61 42 1067 3.563 1.5 46.8 1189
2 1/2 64 0.375 1.0 3.0 77 48 1219 3.938 2.0 53.3 1355
3 76 0.375 1.0 3.5 90 54 1372
4 102 0.375 1.0 4.5 115 60 1524
5 127 0.375 1.0 5.5 141 66 1676
6 152 0.563 1.0 6.8 172 72 1829
7 178 0.563 1.0 7.8 198 78 1981
8 203 0.656 1.0 8.9 226 84 2134
9 229 0.656 1.0 9.9 252 90 2286
10 254 0.750 1.0 11.0 280 96 2438
12 305 0.938 1.0 13.3 338 102 2591
14 356 1.125 1.0 15.5 395 108 2743
16 406 1.500 1.0 18.0 458 114 2896
18 457 1.594 1.0 20.2 512 120 3048
20 508 1.781 1.0 22.4 569 126 3200
22 559 1.781 1.0 24.4 620 132 3353
24 610 2.156 1.0 26.9 684 138 3505
26 660 2.156 1.5 28.9 735 144 3658
28 711 2.156 1.5 30.9 786 156 3962
30 762 2.625 1.5 33.6 852 168 4267
32 813 2.625 1.5 35.6 903 180 4572

www.compositesusa.com Page 65 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 212 Product Class: 150

Order as: #212-D Resin Type: Derakane 510-N


Project Identification: Molycorp 40 0513.01
Corrosion Allowance: 0.100
Note:

Duct Diameter "D" Thickness, "T" Cap Height "L" Diameter "D" Thickness, "T" Cap Height "L"
inches mm inches mm inches mm inches mm inches mm inches mm
1 25 0.188 5 1.7 42 34 864 1.750 44 7.3 185
1 1/2 38 0.188 5 1.8 45 36 914 2.000 51 7.6 194
2 51 0.188 5 1.8 47 42 1067 2.375 60 8.6 219
2 1/2 64 0.250 6 1.9 49 48 1219 2.625 67 9.7 245
3 76 0.250 6 2.0 51 54 1372
4 102 0.250 6 2.2 55 60 1524
5 127 0.250 6 2.4 60 66 1676
6 152 0.375 10 2.5 64 72 1829
7 178 0.375 10 2.7 68 78 1981
8 203 0.438 11 2.9 73 84 2134
9 229 0.438 11 3.0 77 90 2286
10 254 0.500 13 3.2 81 96 2438
12 305 0.625 16 3.5 90 102 2591
14 356 0.750 19 3.9 99 108 2743
16 406 1.000 25 4.2 107 114 2896
18 457 1.063 27 4.6 116 120 3048
20 508 1.188 30 4.9 124 126 3200
22 559 1.188 30 5.2 133 132 3353
24 610 1.438 37 5.6 142 138 3505
26 660 1.438 37 5.9 150 144 3658
28 711 1.438 37 6.3 159 156 3962
30 762 1.750 44 6.6 168 168 4267
32 813 1.750 44 6.9 176 180 4572

www.compositesusa.com Page 66 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 216 Product Class: 150

Order as: #216-D Material Type: Halar coated stainless steel


Project Identification: Molycorp 40 0513.01
Corrosion Allowance: =.012" Halar minimum
Note: Installs with Clean Wrap Putty, ordered separately
Adapter spigot is sized to fit into Composites USA FRP duct products, including Dual Guard and Class 1 vinyl ester
Requires straight duct or fitting end for proper installation (will not install on sweep elbows)

FRP to KF Flange Adapter - Wetted Surfaces Halar Coated

Duct Diameter "D" Stub Thickness Length


inches mm Gage inches mm

1 1/2 38 20 2.0 51
2 51 20 2.0 51

www.compositesusa.com Page 67 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 217 Product Class: 150

Order as: #217-D Material Type: Halar coated stainless steel


Project Identification: Molycorp 40 0513.01
Corrosion Allowance: =.012" Halar minimum
Note: Installs with Clean Wrap Putty, ordered separately
Adapter spigot is sized to fit into Composites USA FRP duct products, including Dual Guard and Class 1 vinyl ester
Requires straight duct or fitting end for proper installation (will not install on sweep elbows)

FRP to ISO Flange Adapter - All Wetted Surfaces Halar Coated

Duct Diameter "D" Stub Thickness Length


inches mm Gage inches mm
3 76 20 2.0 51
4 102 20 2.0 51
6 152 20 2.0 51

www.compositesusa.com Page 68 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 220 Product Class: 150

Order as: #220-D Resin Type: Derakane 510-N


Project Identification: Molycorp 40 0513.01
Corrosion Allowance: 0.100
Note:

Duct Diameter "D" Coupling Diam. "D1" Length "L" Duct Diameter "D" Coupling Diam. "D1" Length "L"
inches mm inches mm inches mm inches mm inches mm inches mm
1 25 1.500 38 4 102 34 864 37.625 956 9.0 229
1 1/2 38 2.000 51 4 102 36 914 40.250 1022 9.0 229
2 51 2.500 64 4 102 42 1067 47.000 1194 9 229
2 1/2 64 3.125 79 4 102 48 1219 53.500 1359 9 229
3 76 3.625 92 4 102 54 1372 54.250 1378 9 229
4 102 4.625 117 4 102 60 1524 60.250 1530 9 229
5 127 5.625 143 4 102 66 1676 66.250 1683 9 229
6 152 6.875 175 4 102 72 1829 72.250 1835 9 229
7 178 7.875 200 4 102 78 1981 78.250 1988 9 229
8 203 9.000 229 4 102 84 2134 84.250 2140 9 229
9 229 10.000 254 4 102 90 2286 90.250 2292 9 229
10 254 11.125 283 6 152 96 2438 96.250 2445 12 305
12 305 13.375 340 6 152 102 2591 102.250 2597 12 305
14 356 15.625 397 6 152 108 2743 108.250 2750 12 305
16 406 18.125 460 6 152 114 2896 114.250 2902 12 305
18 457 20.250 514 6 152 120 3048 120.500 3061 12 305
20 508 22.500 572 6 152 126 3200 126.500 3213 12 305
22 559 24.500 622 6 152 132 3353 132.500 3366 12 305
24 610 27.000 686 9 229 138 3505 138.500 3518 12 305
26 660 29.000 737 9 229 144 3658 144.500 3670 12 305
28 711 31.000 787 9 229 156 3962 156.500 3975 12 305
30 762 33.625 854 9 229 168 4267 168.500 4280 12 305
32 813 35.625 905 9 229 180 4572 180.500 4585 12 305

www.compositesusa.com Page 69 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 225 Product Class: 150

Order as: #225-Split (standard) Resin Type: Derakane 510-N


#225-Stop (with Optional Stop) Project Identification: Molycorp 40 0513.01
#225-non-Split (Optional) Corrosion Allowance: 0.100
Note:

Duct Diameter "D" Coupling Diam. "Do" Length "L" Duct Diameter "D" Coupling Diam. "Do" Length "L"
inches mm inches mm inches mm inches mm inches mm inches mm
1 25 0.875 22 4 102 34 864 33.875 860 9.0 229
1 1/2 38 1.375 35 4 102 36 914 35.750 908 9.0 229
2 51 1.875 48 4 102 42 1067 41.750 1060 9 229
2 1/2 64 2.375 60 4 102 48 1219 47.750 1213 9 229
3 76 2.875 73 4 102 54 1372 53.750 1365 9 229
4 102 3.875 98 4 102 60 1524 59.750 1518 9 229
5 127 4.875 124 4 102 66 1676 65.750 1670 9 229
6 152 5.875 149 4 102 72 1829 71.750 1822 9 229
7 178 6.875 175 4 102 78 1981 77.750 1975 9 229
8 203 7.875 200 4 102 84 2134 83.750 2127 9 229
9 229 8.875 225 4 102 90 2286 89.750 2280 9 229
10 254 9.875 251 6 152 96 2438 95.500 2426 12 305
12 305 11.875 302 6 152 102 2591 101.500 2578 12 305
14 356 13.875 352 6 152 108 2743 107.500 2731 12 305
16 406 15.875 403 6 152 114 2896 113.500 2883 12 305
18 457 17.875 454 6 152 120 3048 119.500 3035 12 305
20 508 19.875 505 6 152 126 3200 125.500 3188 12 305
22 559 21.875 556 6 152 132 3353 131.500 3340 12 305
24 610 23.875 606 9 229 138 3505 137.500 3493 12 305
26 660 25.875 657 9 229 144 3658 143.500 3645 12 305
28 711 27.875 708 9 229 156 3962 155.500 3950 12 305
30 762 29.875 759 9 229 168 4267 167.500 4255 12 305
32 813 31.875 810 9 229 180 4572 179.500 4559 12 305

www.compositesusa.com Page 70 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 226 Product Class: 150

Order as: #226-D Resin Type: Derakane 510-N


Project Identification: Molycorp 40 0513.01
Sized for standard duct wall thickness Corrosion Allowance: 0.100
Sand duct or fitting high spots as required
Installs with Clean Wrap putty & optional overwrap
Stop is 0.5" wide unless otherwise noted, flush to duct I.D. Note: SS Set Screws

Coupling Internal Coupling Internal


Duct Internal Diameter "D" Coupling Width "W" Duct Internal Diameter "D" Coupling Width "W"
Diameter "DT" Diameter "DT"
inches mm inches mm inches mm inches mm inches mm inches mm
1 25 1.415 36 4 102 34 864 37.560 954 4 102
1 1/2 38 1.915 49 4 102 36 914 40.060 1018 4 102
2 51 2.415 61 4 102 42 1067 46.810 1189 5 127
2 1/2 64 3.040 77 4 102 48 1219 53.330 1355 5 127
3 76 3.540 90 4 102 54 1372 54.080 1374 7 178
4 102 4.540 115 4 102 60 1524 60.080 1526 7 178
5 127 5.540 141 4 102 66 1676 66.080 1678 7 178
6 152 6.790 172 4 102 72 1829 72.080 1831 7 178
7 178 7.790 198 4 102 78 1981 78.080 1983 7 178
8 203 8.915 226 4 102 84 2134 84.080 2136 7 178
9 229 9.915 252 4 102 90 2286 90.080 2288 7 178
10 254 11.040 280 4 102 96 2438 96.080 2440 12 305
12 305 13.290 338 4 102 102 2591 102.080 2593 12 305
14 356 15.540 395 4 102 108 2743 108.080 2745 12 305
16 406 18.040 458 4 102 114 2896 114.080 2898 12 305
18 457 20.165 512 4 102 120 3048 120.080 3050 12 305
20 508 22.415 569 4 102 126 3200 126.125 3204 12 305
22 559 24.415 620 4 102 132 3353 132.250 3359 12 305
24 610 26.935 684 4 102 138 3505 138.250 3512 12 305
26 660 28.935 735 4 102 144 3658 144.250 3664 12 305
28 711 30.935 786 4 102 156 3962 156.250 3969 12 305
30 762 33.560 852 4 102 168 4267 168.250 4274 12 305
32 813 35.560 903 4 102 180 4572 180.250 4578 12 305

www.compositesusa.com Page 71 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 230 Product Class: 150

Order as: #230-"A" x "B" Resin Type: Derakane 510-N


Project Identification: Molycorp 40 0513.01
Options: Gasket Material (Specify) Corrosion Allowance: 0.100
Bolts/ Nuts (Specify Note: Neoprene gasket and plated bolts are standard
Hinged Top (Specify)

Duct Diameter "D" Height "A" Width "B" Duct Diameter "D" Height "A" Width "B"
inches mm inches mm inches mm inches mm inches mm inches mm
>8" 6.000 152 6 152
>10" 8.000 203 8 203
>12" 10.000 254 10 254
>14" 12.000 305 12 305
specify specify specify specify specify

www.compositesusa.com Page 72 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 235 Product Class: 150

Order as: #235-"A" x "B" Resin Type: Derakane 510-N


Project Identification: Molycorp 40 0513.01
Options: Gasket Material (Specify) Corrosion Allowance: 0.100
Bolts/ Nuts (Specify Note: Neoprene gasket and plated bolts are standard
Hinged Top (Specify)

Diameter "D" Thickness "T" Stand-off "L" Diameter "D" Thickness, "T" Stand-off "L"
inches mm inches mm inches mm inches mm inches mm inches mm
6 152 1.063 27 6 152
8 203 1.063 27 6 152
10 254 1.250 32 6 152
12 305 1.250 32 6 152
18 457 2.250 57 6 152
20 508 2.375 60 6 152
24 610 2.750 70 6 152
30 762 3.125 79 6 152
36 914 3.500 89 6 152
specify specify specify specify specify

www.compositesusa.com Page 73 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 250 Product Class: 150

Order as: #250-D Resin Type: Derakane 510-N


#250-D-F for flanged base Project Identification: Molycorp 40 0513.01
Corrosion Allowance: 0.100
Note: Open top

Diameter "D" Cap Diameter "C" Overall Length "L" Diameter "D" Cap Diameter "C" Overall Length "L"
inches mm inches mm inches mm inches mm inches mm inches mm
4 102 6 152 34 864 42 1067 44 1118 186 4724
5 127 7 178 38 965 48 1219 50 1270 210 5334
6 152 8 203 42 1067 54 1372 56 1422 234 5944
7 178 9 229 46 1168 60 1524 62 1575 258 6553
8 203 10 254 50 1270 66 1676 68 1727 282 7163
9 229 11 279 54 1372 72 1829 74 1880 306 7772
10 254 12 305 58 1473 78 1981 80 2032 330 8382
12 305 14 356 66 1676 84 2134 86 2184 354 8992
14 356 16 406 74 1880 90 2286 92 2337 378 9601
16 406 18 457 82 2083 96 2438 98 2489 402 10211
18 457 20 508 90 2286 102 2591 104 2642 426 10820
20 508 22 559 98 2489 108 2743 110 2794 450 11430
22 559 24 610 106 2692 114 2896 116 2946 474 12040
24 610 26 660 114 2896 120 3048 122 3099 498 12649
26 660 28 711 122 3099 126 3200 128 3251 522 13259
28 711 30 762 130 3302 132 3353 134 3404 546 13868
30 762 32 813 138 3505 138 3505 140 3556 570 14478
32 813 34 864 146 3708 144 3658 146 3708 594 15088
34 864 36 914 154 3912 156 3962 158 4013 642 16307
36 914 38 965 162 4115 168 4267 170 4318 690 17526

www.compositesusa.com Page 74 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 255 Product Class: 150

Order as: #255-D Resin Type: Derakane 510-N


#255-D-F for flanged base Project Identification: Molycorp 40 0513.01
Corrosion Allowance: 0.100
Note: Protected top

Diameter "D" Cap Diameter "C" Overall Length "L" Diameter "D" Cap Diameter "C" Overall Length "L"
inches mm inches mm inches mm inches mm inches mm inches mm
4 102 8 203 8 203 42 1067 84 2134 84 2134
5 127 10 254 10 254 48 1219 96 2438 96 2438
6 152 12 305 12 305 54 1372 108 2743 108 2743
7 178 14 356 14 356 60 1524 120 3048 120 3048
8 203 16 406 16 406 66 1676 132 3353 132 3353
9 229 18 457 18 457 72 1829 144 3658 144 3658
10 254 20 508 20 508 78 1981 156 3962 156 3962
12 305 24 610 24 610 84 2134 168 4267 168 4267
14 356 28 711 28 711 90 2286 180 4572 180 4572
16 406 32 813 32 813 96 2438 192 4877 192 4877
18 457 36 914 36 914 102 2591 204 5182 204 5182
20 508 40 1016 40 1016 108 2743 216 5486 216 5486
22 559 44 1118 44 1118 114 2896 228 5791 228 5791
24 610 48 1219 48 1219 120 3048 240 6096 240 6096
26 660 52 1321 52 1321 126 3200 252 6401 252 6401
28 711 56 1422 56 1422 132 3353 264 6706 264 6706
30 762 60 1524 60 1524 138 3505 276 7010 276 7010
32 813 64 1626 64 1626 144 3658 288 7315 288 7315
34 864 68 1727 68 1727 156 3962 312 7925 312 7925
36 914 72 1829 72 1829 168 4267 336 8534 336 8534

www.compositesusa.com Page 75 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 260 Product Class: 150

Order as: #260 -"A"-"B"-"H" Resin Type: Derakane 510-N


Project Identification: Molycorp 40 0513.01
Corrosion Allowance: 0.100
Note:

"A" "B" Length "L" Thk. "T" "A" "B" Length "L" Thk. "T"
inches mm inches mm inches inches inches mm inches mm inches inches
4 102 < "A" < "A" 8 0.38 42 1067 < "A" < "A" 84 0.28
5 127 < "A" < "A" 10 0.38 48 1219 < "A" < "A" 96 0.28
6 152 < "A" < "A" 12 0.56 54 1372 < "A" < "A" 108 0.38
7 178 < "A" < "A" 14 0.56 60 1524 < "A" < "A" 120 0.38
8 203 < "A" < "A" 16 0.66 66 1676 < "A" < "A" 132 0.38
9 229 < "A" < "A" 18 0.66 72 1829 < "A" < "A" 144 0.38
10 254 < "A" < "A" 20 0.75 78 1981 < "A" < "A" 156 0.47
12 305 < "A" < "A" 24 0.94 84 2134 < "A" < "A" 168 0.56
14 356 < "A" < "A" 28 1.13 90 2286 < "A" < "A" 180 0.56
16 406 < "A" < "A" 32 1.50 96 2438 < "A" < "A" 192 0.66
18 457 < "A" < "A" 36 1.59 102 2591 < "A" < "A" 204 0.75
20 508 < "A" < "A" 40 1.78 108 2743 < "A" < "A" 216 0.75
22 559 < "A" < "A" 44 1.78 114 2896 < "A" < "A" 228 0.75
24 610 < "A" < "A" 48 2.16 120 3048 < "A" < "A" 240 0.94
26 660 < "A" < "A" 52 2.16 126 3200 < "A" < "A" 252 0.94
28 711 < "A" < "A" 56 2.16 132 3353 < "A" < "A" 264 0.94
30 762 < "A" < "A" 60 2.63 138 3505 < "A" < "A" 276 1.13
32 813 < "A" < "A" 64 2.63 144 3658 < "A" < "A" 288 1.13
34 864 < "A" < "A" 68 2.63 156 3962 < "A" < "A" 312 1.13
36 914 < "A" < "A" 72 3.00 168 4267 < "A" < "A" 336 1.59

www.compositesusa.com Page 76 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 270 Product Class: 150

Order as: #270- "D" Duct Resin Type: Derakane 510-N


Options: EPDM Arch Required Standard Construction: Neoprene Sleeve
Viton Custom Length Stainless Steel Clamps
Nat Rubber Custom I.D. Sleeve I.D. varies with duct or pipe wall thickness
Other Mat'l Custom Thk. I.D.'s below are for the Product Class shown above

Duct Diameter "D" Sleeve I.D. "Di" Length "L" Thk. "T" Duct Diameter "D" Sleeve I.D. "Di" Length "L" Thk. "T"
inches mm inches mm inches inches inches mm inches mm inches inches
1 25 1.50 38 8 0.13 34 864 34.50 876 12 0.25
1 1/2 38 2.00 51 8 0.13 36 914 36.50 927 12 0.25
2 51 2.50 64 8 0.13 42 1067 42.50 1080 12 0.25
2 1/2 64 3.13 79 8 0.13 48 1219 48.63 1235 12 0.25
3 76 3.63 92 8 0.13 54 1372 54.63 1387 12 0.25
4 102 4.63 117 8 0.13 60 1524 60.63 1540 12 0.25
5 127 5.63 143 8 0.13 66 1676 66.63 1692 12 0.31
6 152 6.88 175 8 0.13 72 1829 72.75 1848 12 0.31
7 178 7.88 200 8 0.13 78 1981 78.75 2000 12 0.31
8 203 9.00 229 8 0.13 84 2134 84.75 2153 12 0.31
9 229 10.00 254 8 0.13 90 2286 90.75 2305 12 0.31
10 254 11.13 283 8 0.13 96 2438 96.88 2461 12 0.31
12 305 13.38 340 12 0.25 102 2591 103.00 2616 12 0.31
14 356 15.63 397 12 0.25 108 2743 109.00 2769 12 0.31
16 406 18.13 460 12 0.25 114 2896 115.13 2924 12 0.31
18 457 20.25 514 12 0.25 120 3048 121.25 3080 12 0.38
20 508 22.50 572 12 0.25 126 3200 127.25 3232 12 0.38
22 559 24.50 622 12 0.25 132 3353 133.25 3385 12 0.38
24 610 27.00 686 12 0.25 138 3505 139.50 3543 12 0.38
26 660 29.00 737 12 0.25 144 3658 145.50 3696 12 0.38
28 711 31.00 787 12 0.25 156 3962 157.50 4001 12 0.38
30 762 33.63 854 12 0.25 168 4267 169.75 4312 12 0.38
32 813 35.63 905 12 0.25 180 4572 181.75 4616 12 0.38

www.compositesusa.com Page 77 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 275 Product Class: 150

Order as: #275- "D" Duct Resin Type: Derakane 510-N


Options: EPDM Arch Required Standard Construction: Neoprene Sleeve
Viton Custom Length Plated Steel Back Up Bars
Nat Rubber SS Back Up Bars Sleeve I.D. varies with duct or pipe wall thickness
Other Mat'l Custom Thk. I.D.'s below are for the Product Class shown above

Duct Diameter "D" Flange Drilling Length "L" Thk. "T" Duct Diameter "D" Flange Drilling Length "L" Thk. "T"
inches mm No. Holes B.C. inches inches inches mm No. Holes B.C. inches inches
1 25 4 3.1 6 0.13 34 864 30 specify 6 0.25
1 1/2 38 4 3.9 6 0.13 36 914 32 0 12 0.25
2 51 4 4.8 6 0.13 42 1067 36 specify 12 0.25
2 1/2 64 4 5.5 6 0.13 48 1219 44 specify 12 0.25
3 76 4 6.0 6 0.13 54 1372 44 specify 12 0.25
4 102 8 7.5 6 0.13 60 1524 52 specify 12 0.25
5 127 8 8.5 6 0.13 66 1676 56 specify 12 0.31
6 152 8 9.5 6 0.13 72 1829 60 specify 12 0.31
7 178 8 10.6 6 0.13 78 1981 Specify specify 12 0.31
8 203 8 11.8 6 0.13 84 2134 " specify 12 0.31
9 229 8 13.0 6 0.13 90 2286 " specify 12 0.31
10 254 8 14.3 6 0.13 96 2438 " specify 12 0.31
12 305 12 17.0 6 0.25 102 2591 " specify 12 0.31
14 356 12 18.8 6 0.25 108 2743 " specify 12 0.31
16 406 16 21.3 6 0.25 114 2896 " specify 12 0.31
18 457 16 22.8 6 0.25 120 3048 " specify 12 0.38
20 508 20 25.0 6 0.25 126 3200 " specify 12 0.38
22 559 20 29.5 6 0.25 132 3353 " specify 12 0.38
24 610 20 specify 6 0.25 138 3505 " specify 12 0.38
26 660 24 specify 6 0.25 144 3658 " specify 12 0.38
28 711 24 specify 6 0.25 156 3962 " specify 12 0.38
30 762 28 specify 6 0.25 168 4267 " specify 12 0.38
32 813 28 specify 6 0.25 180 4572 " specify 12 0.38

www.compositesusa.com Page 78 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 280 Product Class: 150

Order as: #280- "D" Resin Type: Derakane 510-N


Project Identification: Molycorp 40 0513.01
Options: FRP Blind Flange Corrosion Allowance: 0.100
CPVC Blind Note: ANSI 150 lb drilling is standard on sample taps
Drilling Patterns, Bolts, Gaskets

Duct Diameter "D" Flange Drilling Length "L" Thk. "T" Duct Diameter "D" Flange Drilling Length "L" Thk. "T"
inches mm No. Holes B.C. inches inches inches mm No. Holes B.C. inches inches
1 25 4 3.13 6 0.69
1 1/2 38 4 3.88 6 0.69
2 51 4 4.75 6 0.69
2 1/2 64 4 5.50 6 0.81
3 76 4 6.00 6 0.81
4 102 8 7.50 6 0.94
5 127 8 8.50 6 0.94
6 152 8 9.50 6 1.06
specify alternative sizes as required

www.compositesusa.com Page 79 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 285 Product Class: 150

Order as: #285- "D" Resin Type: Derakane 510-N


Project Identification: Molycorp 40 0513.01
Corrosion Allowance: 0.100
Materials: Coupling - FRP
Plug - CPVC

Tap Diameter "D" Typical Stand-off "L" Tap Diameter "D" Typical Stand-off "L"
inches mm inches mm inches mm inches mm
1 25 2 51
1 1/2 38 2 51
2 51 2 51
2 1/2 64 2 51
3 76 2 51
4 102 2 51
6 152 2 51
specify alternative sizes as required

www.compositesusa.com Page 80 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 286 Product Class: 150

Order as: #286- "D" Resin Type: Derakane 510-N


Project Identification: Molycorp 40 0513.01
Corrosion Allowance: 0.100
Materials: Coupling - FRP
Sight Tube - Clear PVC
Valve - CPVC
Plug - CPVC

Tap Diameter "D" Typical Stand-off "L" Tap Diameter "D" Typical Stand-off "L"
inches mm inches mm inches mm inches mm
1 25 24 610
1 1/2 38 24 610
2 51 24 610
2 1/2 64 24 610
3 76 24 610
4 102 24 610
specify alternative sizes as required

www.compositesusa.com Page 81 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 300 Product Class: 150

Order as: #300-D Resin Type: Derakane 510-N


Project Identification: Molycorp 40 0513.01
Options: Blade Stop Electric Actuation Corrosion Allowance: 0.100
Blade Seal Pneumatic Actuation Material: Body: Derakane 510-N
SS Shaft Chain Wheel Blade: Derakane 510-N
Other - specify Gear Operator Shaft: FRP
Shaft Seal: Viton
Quadrant: Stainless Steel

Body Thick. Min. Blade Shaft Diam. Body Length Body Thick. Min. Blade Shaft Diam. Body Length
Duct Diameter "D" Duct Diameter "D"
"T" Thick. "BT" "S" "L" "T" Thick. "BT" "S" "L"

inches mm inches inches No. inches inches mm inches inches No. inches
2 51 0.19 0.125 0.375 12 26 660 1.44 0.390 1.00 12
2 1/2 64 0.25 0.125 0.375 12 28 711 1.44 0.440 1.00 12
3 76 0.25 0.125 0.375 12 30 762 1.75 0.480 1.00 12
4 102 0.25 0.125 0.50 12 32 813 1.75 0.480 1.00 12
5 127 0.25 0.125 0.50 12 34 864 1.75 0.520 1.00 12
6 152 0.38 0.125 0.50 12 36 914 2.00 0.560 1.00 12
7 178 0.38 0.125 0.50 12 42 1067 2.38 0.650 1.25 12
8 203 0.44 0.125 0.75 12 48 1219 2.63 0.740 1.50 12
9 229 0.44 0.188 0.75 12 54 1372 0.00 0.820 1.50 12
10 254 0.50 0.188 0.75 12 60 1524 0.00 0.910 1.88 12
12 305 0.63 0.188 0.75 12 66 1676 0.00 0.990 1.88 12
14 356 0.75 0.260 0.75 12 72 1829 0.00 1.080 2.00 12
16 406 1.00 0.260 0.75 12 78 1981 0.00 1.25 2.00 24
18 457 1.06 0.313 0.75 12 84 2134 0.00 1.25 2.00 24
20 508 1.19 0.313 0.75 12 90 2286 0.00 1.50 2.00 24
22 559 1.19 0.350 0.75 12 96 2438 0.00 1.50 2.00 24
24 610 1.44 0.390 0.75 12 108 2743 0.00 1.75 2.00 24

www.compositesusa.com Page 82 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 300-FF Product Class: 150

Order as: #300-FF-D Resin Type: Derakane 510-N


Project Identification: Molycorp 40 0513.01
Options: Blade Stop Electric Actuation Corrosion Allowance: 0.100
Blade Seal Pneumatic Actuation Material: Body: Derakane 510-N
SS Shaft Chain Wheel Blade: Derakane 510-N
Other - specify Gear Operator Shaft: FRP
Shaft Seal: Viton
Flange dimensions match those for Quadrant: Stainless Steel
fitting style #200 (stub flanges) unless otherwise specified

Body Thick. Min. Blade Shaft Diam. Body Length Body Thick. Min. Blade Shaft Diam. Body Length
Duct Diameter "D" Duct Diameter "D"
"T" Thick. "BT" "S" "L" "T" Thick. "BT" "S" "L"

inches mm inches inches No. inches inches mm inches inches No. inches
2 51 0.19 0.125 0.375 12 22 559 1.19 0.350 0.75 12
2 1/2 64 0.25 0.125 0.375 12 24 610 1.44 0.390 0.75 12
3 76 0.25 0.125 0.375 12 26 660 1.44 0.390 1.00 12
4 102 0.25 0.125 0.50 12 28 711 1.44 0.440 1.00 12
5 127 0.25 0.125 0.50 12 30 762 1.75 0.480 1.00 12
6 152 0.38 0.125 0.50 12 32 813 1.75 0.480 1.00 12
7 178 0.38 0.125 0.50 12 34 864 1.75 0.520 1.00 12
8 203 0.44 0.125 0.75 12 36 914 2.00 0.560 1.00 12
9 229 0.44 0.188 0.75 12 42 1067 2.38 0.650 1.25 12
10 254 0.50 0.188 0.75 12 48 1219 2.63 0.740 1.50 12
12 305 0.63 0.188 0.75 12 54 1372 0.00 0.820 1.50 12
14 356 0.75 0.260 0.75 12 60 1524 0.00 0.910 1.88 12
16 406 1.00 0.260 0.75 12 66 1676 0.00 0.990 1.88 12
18 457 1.06 0.313 0.75 12 72 1829 0.00 1.080 2.00 12
20 508 1.19 0.313 0.75 12 78 1981 0.00 1.25 2.00 12.000

www.compositesusa.com Page 83 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 310 Product Class: 150

Order as: #310-D (#310-F-D for flange end) Resin Type: Derakane 510-N
Project Identification: Molycorp 40 0513.01
Options: Blade Stop Electric Actuation Corrosion Allowance: 0.100
Blade Seal Pneumatic Actuation Material: Body: Derakane 510-N
SS Shaft Chain Wheel Blade: Derakane 510-N
Other - specify Gear Operator Shaft: FRP
Shaft Seal: Viton
Optional #310-F Flange dimensions match those for Quadrant: Stainless Steel
fitting style #200 (stub flanges) unless otherwise specified

A
VITON SHAFT
SEAL

Shoe Length Min. Blade Shaft Diam. Overall Shoe Length Min. Blade Shaft Diam. Overall
Duct Diameter "D" Duct Diameter "D"
"L" Thick. "BT" "S" Height "H" "L" Thick. "BT" "S" Height "H"

inches mm inches inches No. inches inches mm inches inches No. inches
2 51 8 0.125 0.375 19 22 559 33 0.350 0.75 29
2 1/2 64 8.5 0.125 0.375 19 24 610 36 0.390 0.75 30
3 76 9 0.125 0.375 20 26 660 39 0.390 1.00 31
4 102 10 0.125 0.50 20 28 711 42 0.440 1.00 32
5 127 11 0.125 0.50 21 30 762 45 0.480 1.00 33
6 152 12 0.125 0.50 21 32 813 48 0.480 1.00 34
7 178 13 0.125 0.50 22 34 864 51 0.520 1.00 35
8 203 14 0.125 0.75 22 36 914 54 0.560 1.00 36
9 229 15 0.188 0.75 23 42 1067 63 0.650 1.25 39
10 254 16 0.188 0.75 23 48 1219 72 0.740 1.50 42
12 305 18 0.188 0.75 24 54 1372 81 0.820 1.50 45
14 356 20 0.260 0.75 25 60 1524 90 0.910 1.88 48
16 406 24 0.260 0.75 26 66 1676 99 0.990 1.88 51
18 457 27 0.313 0.75 27 72 1829 108 1.080 2.00 54
20 508 30 0.313 0.75 28 78 1981 117 1.25 2.00 69

www.compositesusa.com Page 84 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 325 Product Class: 150

Order as: #325-D Resin Type: Derakane 510-N


#325-FF-D ( for flanged end) Project Identification: Molycorp 40 0513.01
Corrosion Allowance: 0.100
Options: Top Slip Plug Material: Body: Derakane 510-N
Extended Pocket Blade: Derakane 510-N
Top Flange Cap Set Screw Stainless Steel
Actuation - See #340 Note: Single hand hole through 20" diameter, two
hand holes through 42" diameter, three holes on larger

Body Thick. Min. Blade Body Length Body Thick. Min. Blade Body Length
Duct Diameter "D" Height "H" Duct Diameter "D" Height "H"
"T" Thick. "BT" "L" "T" Thick. "BT" "L"

inches mm inches inches No. inches inches mm inches inches No. inches
2 51 0.19 0.125 12.5 12 32 813 1.75 0.39 42.8 12
2 1/2 64 0.25 0.125 13.0 12 34 864 1.75 0.44 44.8 12
3 76 0.25 0.125 13.5 12 36 914 2.00 0.44 46.8 12
4 102 0.25 0.125 14.5 12 42 1067 2.38 0.52 52.8 12
5 127 0.25 0.125 15.5 12 48 1219 2.63 0.52 59.0 12
6 152 0.38 0.125 16.5 12 54 1372 0.00 0.65 65.0 12
7 178 0.38 0.125 17.5 12 60 1524 0.00 0.74 71.0 12
8 203 0.44 0.125 18.5 12 66 1676 0.00 0.78 77.0 12
9 229 0.44 0.188 19.5 12 72 1829 0.00 0.88 83.0 12
10 254 0.50 0.188 20.5 12 78 1981 0.00 1.00 104.0 24
12 305 0.63 0.188 22.5 12 84 2134 0.00 1.50 110.0 24
14 356 0.75 0.188 24.5 12 90 2286 0.00 1.50 116.0 24
16 406 1.00 0.220 26.5 12 96 2438 0.00 1.50 122.0 24
18 457 1.06 0.220 28.5 12 102 2591 0.00 1.50 128.0 24
20 508 1.19 0.260 30.5 12 108 2743 0.00 1.50 134.0 24
22 559 1.19 0.26 32.5 12 114 2896 0.00 1.50 140.0 24
24 610 1.44 0.31 34.5 12 120 3048 0.00 1.50 146.0 24
26 660 1.44 0.35 36.8 12 132 3353 0.00 2.00 168.0 24
28 711 1.44 0.35 38.8 12 144 3658 0.00 2.00 180.0 24
30 762 1.75 0.39 40.8 12 180 4572 0.00 2.00 216.0 24

www.compositesusa.com Page 85 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 330-ES Product Class: 150


Low Friction - Thermoplastic Trimmed Damper
Resin Type: Derakane 510-N
Order as: #330-ES-D Project Identification: Molycorp 40 0513.01
Corrosion Allowance: 0.100
Options: PP Trim Material: Body: Derakane 510-N
PVDF Trim Blade: Derakane 510-N
ECTFE Trim Trim: PP
Actuation - See #340 Gasket: EPDM
Note: Dampers smaller than 20" have solid thermoplastic blades, made of the same material as the trim

THERMOPLASTIC
FIBERGLASS EDGE BAND

THERMOPLASTIC
TRACK

Body Thick. Min. Blade Body Length Body Thick. Min. Blade Body Length
Duct Diameter "D" Height "H" Duct Diameter "D" Height "H"
"T" Thick. "BT" "L" "T" Thick. "BT" "L"

inches mm inches inches No. inches inches mm inches inches No. inches
2 51 0.19 0.38 16.0 12 32 813 1.75 1.25 46.0 12
2 1/2 64 0.25 0.38 16.5 12 34 864 1.75 1.25 48.0 12
3 76 0.25 0.38 17.0 12 36 914 2.00 1.25 50.0 12
4 102 0.25 0.38 18.0 12 42 1067 2.38 1.25 56.0 12
5 127 0.25 0.38 19.0 12 48 1219 2.63 1.25 62.0 12
6 152 0.38 0.38 20.0 12 54 1372 0.00 1.25 68.0 12
7 178 0.38 0.38 21.0 12 60 1524 0.00 1.25 74.0 12
8 203 0.44 0.50 22.0 12 66 1676 0.00 1.25 80.0 12
9 229 0.44 0.50 23.0 12 72 1829 0.00 1.25 86.0 12
10 254 0.50 0.50 24.0 12 78 1981 0.00 1.25 92.0 24
12 305 0.63 0.50 26.0 12 84 2134 0.00 1.25 98.0 24
14 356 0.75 0.50 28.0 12 90 2286 0.00 1.25 104.0 24
16 406 1.00 0.75 30.0 12 96 2438 0.00 1.25 110.0 24
18 457 1.06 0.75 32.0 12 102 2591 0.00 2.00 119.0 24
20 508 1.19 1.25 34.0 12 108 2743 0.00 2.00 125.0 24
22 559 1.19 1.25 36.0 12 114 2896 0.00 2.00 131.0 24
24 610 1.44 1.25 38.0 12 120 3048 0.00 2.00 137.0 24
26 660 1.44 1.25 40.0 12 132 3353 0.00 2.00 149.0 24
28 711 1.44 1.25 42.0 12 144 3658 0.00 2.00 161.0 24
30 762 1.75 1.25 44.0 12 180 4572 0.00 2.00 197.0 24

www.compositesusa.com Page 86 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 335 Product Class: 150

Order as: #335-D (#335-F-D for flange end) Resin Type: Derakane 510-N
Project Identification: Molycorp 40 0513.01
Options: Top Slip Plug Corrosion Allowance: 0.100
Extended Pocket Material: Body: Derakane 510-N
Top Flange Cap Blade: Derakane 510-N
Actuation - See #340 Set Screw Stainless Steel
Note: Single hand hole through 20" diameter, two
hand holes through 42" diameter, three holes on larger

D T
A
H

A L

Shoe Length Min. Blade Shaft Diam. Overall Shoe Length Min. Blade Shaft Diam. Overall
Duct Diameter "D" Duct Diameter "D"
"L" Thick. "BT" "S" Height "H" "L" Thick. "BT" "S" Height "H"

inches mm inches inches No. inches inches mm inches inches No. inches
2 51 8 0.125 0.375 19 22 559 33 0.260 0.75 41
2 1/2 64 8.5 0.125 0.375 19 24 610 36 0.313 0.75 42
3 76 9 0.125 0.375 20 26 660 39 0.350 1.00 43
4 102 10 0.125 0.50 20 28 711 42 0.350 1.00 44
5 127 11 0.125 0.50 21 30 762 45 0.390 1.00 45
6 152 12 0.125 0.50 21 32 813 48 0.390 1.00 46
7 178 13 0.125 0.50 22 34 864 51 0.440 1.00 47
8 203 14 0.125 0.75 22 36 914 54 0.440 1.00 48
9 229 15 0.188 0.75 23 42 1067 63 0.520 1.25 51
10 254 16 0.188 0.75 23 48 1219 72 0.520 1.50 54
12 305 18 0.188 0.75 #REF! 54 1372 81 0.650 1.50 #REF!
14 356 20 0.188 0.75 13 60 1524 90 0.740 1.88 36
16 406 24 0.220 0.75 14 66 1676 99 0.780 1.88 39
18 457 27 0.220 0.75 15 72 1829 108 0.875 2.00 42
20 508 30 0.260 0.75 16 78 1981 117 1.000 2.00 45

www.compositesusa.com Page 87 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 340 Product Class: 150

Order as: #340-D Resin Type: Derakane 510-N


Project Identification: Molycorp 40 0513.01
Options: PP Trim Corrosion Allowance: 0.100
PVDF Trim Material: Body: Derakane 510-N
ECTFE Trim Blade: Derakane 510-N
Electric Actuation Trim: PP
Pnuematic Actuation Gasket: EPDM
Note: Dampers smaller than 20" have solid thermoplastic blades, made of the same material as the trim

D
H

W L
A

Min. Blade Body Length Min. Blade Body Length


Duct Diameter "D" Width "W" Height "H" Duct Diameter "D" Width "W" Height "H"
Thick. "BT" "L" Thick. "BT" "L"

inches mm inches inches No. inches inches mm inches inches No. inches
2 51 0.38 14 16 12 32 813 1.25 44 46 12
2 1/2 64 0.38 15 17 12 34 864 1.25 46 48 12
3 76 0.38 15 17 12 36 914 1.25 48 50 12
4 102 0.38 16 18 12 42 1067 1.25 54 56 12
5 127 0.38 17 19 12 48 1219 1.25 60 62 12
6 152 0.38 18 20 12 54 1372 1.25 66 68 12
7 178 0.38 19 21 12 60 1524 1.25 72 74 12
8 203 0.50 20 22 12 66 1676 1.25 78 80 12
9 229 0.50 21 23 12 72 1829 1.25 84 86 12
10 254 0.50 22 24 12 78 1981 1.25 90 92 24
12 305 0.50 24 26 12 84 2134 1.25 96 98 24
14 356 0.50 26 28 12 90 2286 1.25 102 104 24
16 406 0.75 28 30 12 96 2438 1.25 108 110 24
18 457 0.75 30 32 12 102 2591 2.00 114 119 24
20 508 1.25 32 34 12 108 2743 2.00 120 125 24
22 559 1.25 34 36 12 114 2896 2.00 126 131 24
24 610 1.25 36 38 12 120 3048 2.00 132 137 24
26 660 1.25 38 40 12 132 3353 2.00 144 149 24
28 711 1.25 40 42 12 144 3658 2.00 156 161 24
30 762 1.25 42 44 12 180 4572 2.00 192 197 24

www.compositesusa.com Page 88 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 350 Product Class: 150

Order as: #350-D Resin Type: Derakane 510-N


#350-FF-D (flanged ends) Project Identification: Molycorp 40 0513.01
Corrosion Allowance: 0.100
Options: Blade Seal Material: Body: Derakane 510-N
Shaft Seals Blade: Derakane 510-N
Shaft: FRP

Body Thick. Min. Blade Shaft Diam. Body Length Body Thick. Min. Blade Shaft Diam. Body Length
Duct Diameter "D" Duct Diameter "D"
"T" Thick. "BT" "S" "L" "T" Thick. "BT" "S" "L"

inches mm inches inches No. inches inches mm inches inches No. inches
2 51 0.19 0.125 0.375 12 26 660 1.44 0.390 1.00 12
2 1/2 64 0.25 0.125 0.375 12 28 711 1.44 0.440 1.00 12
3 76 0.25 0.125 0.375 12 30 762 1.75 0.480 1.00 12
4 102 0.25 0.125 0.50 12 32 813 1.75 0.480 1.00 12
5 127 0.25 0.125 0.50 12 34 864 1.75 0.520 1.00 12
6 152 0.38 0.125 0.50 12 36 914 2.00 0.560 1.00 12
7 178 0.38 0.125 0.50 12 42 1067 2.38 0.650 1.25 12
8 203 0.44 0.125 0.75 12 48 1219 2.63 0.740 1.50 12
9 229 0.44 0.188 0.75 12 54 1372 0.00 0.820 1.50 12
10 254 0.50 0.188 0.75 12 60 1524 0.00 0.910 1.88 12
12 305 0.63 0.188 0.75 12 66 1676 0.00 0.990 1.88 12
14 356 0.75 0.260 0.75 12 72 1829 0.00 1.080 2.00 12
16 406 1.00 0.260 0.75 12 78 1981 0.00 1.25 2.00 24
18 457 1.06 0.313 0.75 12 84 2134 0.00 1.25 2.00 24
20 508 1.19 0.313 0.75 12 90 2286 0.00 1.50 2.00 24
22 559 1.19 0.350 0.75 12 96 2438 0.00 1.50 2.00 24
24 610 1.44 0.390 0.75 12 108 2743 0.00 1.75 2.00 24

www.compositesusa.com Page 89 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 380 Product Class: 150

Order as: #380 -"W"-"H" Resin Type: Derakane 510-N


#380 FP-"W"-"H" for Flange x Plain End Project Identification: Molycorp 40 0513.01
#380 FF -"W"-"H" for Flanged End Corrosion Allowance: 0.100
Material: Body: Derakane 510-N
Options: Internal Linkage (standard) Blade: Derakane 510-N
External Linkage Shaft: FRP
Shaft Seals Note: Custom lengths available

INTEGRALLY MOLDED ADJUSTABLE


FIBERGLASS FRAME COUNTERBALANCE

AIRFLOW

LINKAGE ARRANGEMENT A
FRONT VIEW SECTION "A-A"
(INTERNAL LINKAGE)

Width "W" Height "H" Depth L" Width "W" Height "H" Depth L"
inches mm inches mm inches mm inches mm inches mm inches mm
Specify Specify 8 203

www.compositesusa.com Page 90 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 385 Product Class: 150

Order as: #385 -"W"-"H" Resin Type: Derakane 510-N


#385 FP-"W"-"H" for Flange x Plain End Project Identification: Molycorp 40 0513.01
#385 FF -"W"-"H" for Flanged End Corrosion Allowance: 0.100
Material: Body: Derakane 510-N
Options: Internal Linkage (standard) Blade: Derakane 510-N
External Linkage Shaft: FRP
Shaft Seals Note: Standard operation is parallel blade. Optional
Opposed Blade Operation opposed blade action shown. Custom lengths available

Width "W" Height "H" Depth L" Width "W" Height "H" Depth L"
inches mm inches mm inches mm inches mm inches mm inches mm
Specify Specify Specify 12

www.compositesusa.com Page 91 Dual Guard FRP Fitting Standards Revised 041811


All Thicknesses to be Confirmed Following Review of Full Specifications
All Branch Connections Flat Faced Flanges with Gussets Through 6" Diameter
All Non-Branch Flanges to be Van Stone Style with FRP Back-Up Rings

Composites USA, Inc. - FRP Fitting Standards

Fitting Style No.: 390 Product Class: 150

Order as: #390-D Resin Type: Derakane 510-N


Project Identification: Molycorp 40 0513.01
Options: Blade Seal Corrosion Allowance: 0.100
Shaft Seals Material: Body: Derakane 510-N
Mounting Flange Blade: Derakane 510-N
SS Shaft Shaft: FRP
SS Shaft is standard at D > 72" Blade Stop: FRP

Duct Duct
Wind Band Body Thick. Min. Blade Shaft Diam. Wind Band Wind Band Body Thick. Min. Blade Shaft Diam. Wind Band
Diameter Diameter
Diam Dwb "T" Thick. "BT" "S" Length "L" Diam Dwb "T" Thick. "BT" "S" Length "L"
"D" "D"
inches inches inches inches No. inches inches inches inches inches No. inches
6 8 0.38 0.125 0.50 5 30 38 1.75 0.480 1.00 27
7 9 0.38 0.125 0.50 6 32 40 1.75 0.480 1.00 29
8 10 0.44 0.125 0.75 7 34 43 1.75 0.520 1.00 31
9 11 0.44 0.188 0.75 8 36 45 2.00 0.560 1.00 32
10 13 0.50 0.188 0.75 9 42 53 2.38 0.650 1.25 38
12 15 0.63 0.188 0.75 11 48 60 2.63 0.740 1.50 43
14 18 0.75 0.260 0.75 13 54 68 0.00 0.820 1.50 49
16 20 1.00 0.260 0.75 14 60 75 0.00 0.910 1.88 54
18 23 1.06 0.313 0.75 16 66 83 0.00 0.990 1.88 59
20 25 1.19 0.313 0.75 18 72 90 0.00 1.080 2.00 65
22 28 1.19 0.350 0.75 20 78 98 0.00 1.25 2.00 70
24 30 1.44 0.390 0.75 22 84 105 0.00 1.25 2.00 76
26 33 1.44 0.390 1.00 23 90 113 0.00 1.50 2.00 81
28 35 1.44 0.440 1.00 25 96 120 0.00 1.50 2.00 86

www.compositesusa.com Page 92 Dual Guard FRP Fitting Standards Revised 041811

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