Metallwarenfabrik Gemmingen GMBH: We Welcome You To The Presentation of "Civil Genset Control Unit"

Metallwarenfabrik Gemmingen GmbH
We welcome you to the presentation of

“Civil Genset Control Unit”
Agenda
• Welcoming
• Presentation of the control unit

Construction
General functions in island operation
General functions mains emergency operation
• Addition functions
• Communication
Wired communication
Serial RS-232, GSM, Monitoring System
CAN HMI (Human Machine Interface)
CAN NS external (in operation)
CAN SAE- J1939 Protocol (in operation)
• Sincere exchange of thoughts

Advantages Front Side

• Form stabile aluminum carrier plate
with integrated sealing rope
• High quality front foil

for industrial outer operations integrated in the aluminum
carrier plate
• Compact design
• IP 65 protection front side
• Clear control elements

8 x self-explanatory push buttons with lifted impression
and snatching plates
1 x big high contrast SuperTwist LCD (STN) 128x64

with RGB background illumination and temperature
compensation
• Island operation / Mains emergency operation

one control unit (NS adapter)
one design
same way of control
Advantage Back Side

• Output
4x potential free relays output 18A
4x potential free relays output 3A
6x digital output (Short circuit protected 100mA)
1x Pulse Wide Modulation
• Digital inputs / Analog parameterisable

9x digital inputs
6x analog inputs scalable
3x mains voltage
3x alternator voltage
3x current input 5A
• Big buffer capacitor for operation voltage

with connection for external battery
• DIP switch for presetting of genset parameters
• USB interface for parameterization
• Connection clamp with spring pull technique vibration

resistant
• Standard glass fuse

General functions
• Menu structure and control elements simple and self-explanatory
Navigation block / Menu guide / automatic menu return
General functions
• Operation, warning, failure signals
immediate optical detection
Green flashing: Yellow: Red:

Start routine active active warning signal existing Active failure signal existing
(e.g. pre heating)
Green: Failure signal will partly switch off

Genset operation the genset
General functions
• Operation-, warning-, failure-signalization
symbolic
General functions
• Warning-, failure- signalization
archiving with real-time timestamp
General functions
• Operation dates engine
clear bargraph / actual values
General functions
• Operation dates alternator
clear bargraph / actual values
General functions
• System pictures
General functions
• Mains operation
clear bargraph / actual values Bargraph / simple parametrization
Additional functions
• Standard island-, mains- operation
• Fuel leakage control (anti-theft measures)
• Canopy control (Cover open, doors open)
• Starter protection function

3x Start attempts with maximum starting time
1x Starter blocking time
1x Starter block control of alternator and engine-alternator
voltage
• Starter button operation

(e.g. for ventilation of the fuel system)
1x Start attempt with maximum starting time
1x Starter blocking time
• Engine-alternator D+ control
• Wire breakage of the oil pressure switch
• Temperature depended LCD pre heating
• Block time counter with two switch cams

• Standard island-, mains- operation
• Grounding control unit
• Control and display selectable for 1~ or 3~ voltage
• Warning / Disorder limit values for control of voltage

/ Frequency / Current
• Phase shift limit values control
• Warning / Disorder limit values e.g. Fuel level value,

Engine temperature
• Make (close) contact for alternator protection in island

operation closeable with time delay (Engine run-up)
• Breaker (opener) contact for mains protection, even by

control unit failure the mains conductor will be gated.
(Function can be changed by a bridge on the control
unit)
• Control of Service-, maintenance intervals

• Island-, mains emergency operation
• Temperature depended pre and after glowing
• Insulation control unit

1x Warning signalization
1x Disorder signalization
1x Relays contact for operational current actuator
1x Relays contact for test function
• External Fuel pump

Function, digital output, analog input for the fuel
level integrated in the control unit
• IO Extension (in development)

Digital / Analog In- and Output extension card,
realized by CAN interface.
• Standard mains emergency operation
• Function run
parameterisable each x day for x minutes
• Starter battery control

Starter battery voltage threshold value control,
charging time parameterisable trough genset.
• Mains emergency operation + DC control (UPS – Battery block)
• Analog potential bounded input for 0..60VDC
• Voltage threshold value control

On- and Off switch value of the controlled DC voltage, in
case of main failure.
• Various control performance

1. Break up of the charging interval by genset voltage and
switch back to mains supply if mains conditions are in order.
2. Continue with the charging interval till upper threshold

value of the DC voltage and the pre set charging time are
reached.
Communication
• Wireless communication
• Output
3x digital outputs (short circuit protected 100mA)
DO Genset operational
DO Genset warning
DO Genset failure
DO horn
• Inputs digital
2x digital inputs (Switch performance parameterisable)
DI SEA remote start
DI SEA remote stop
Example:
• Control- Switch- units external
emergency operation / level
• Signalization lamp
• Remote start stop
• Radio signal remote start stop
Communication
• Serial interface RS-232
• Control of the genset
• Real RS-232 interface on clamps
• connection of different interface converter possible
• Connection for GSM modem
• Suitable for MG Genset Monitoring System
• Open protocol
Communication
•CAN interface for HMI (Human Machine Interface)
• No special control unit necessary
• 2 wire connection
• CAN Bus specification

2 wire failure stability / wire length / topology
• Integrated end resistance
• Open protocol
Communication
•CAN interface for external NS (in construction)
• external mains emergency switch box
• No special control unit necessary

familiar type of control
• 2 wire connection
• CAN Bus specification

2 wire failure stability / wire length / topology
• Integrated end resistance
• Open protocol
Communication
• CAN interface for SAE J1939 (in construction)
• monitoring and control of engines with ECU

ECU (=Engine Control Unit)
• less wiring effort

Thank you for your attention

Metallwarenfabrik Gemmingen GMBH: We Welcome You To The Presentation of "Civil Genset Control Unit"

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Metallwarenfabrik Gemmingen GmbH

We welcome you to the presentation of

• Presentation of the control unit

• Sincere exchange of thoughts

Advantages Front Side

• High quality front foil

• IP 65 protection front side

• Clear control elements

1 x big high contrast SuperTwist LCD (STN) 128x64

• Island operation / Mains emergency operation

Advantage Back Side

• Digital inputs / Analog parameterisable

• Big buffer capacitor for operation voltage

• DIP switch for presetting of genset parameters

• USB interface for parameterization

• Connection clamp with spring pull technique vibration

• Standard glass fuse

Green flashing: Yellow: Red:

Green: Failure signal will partly switch off

• Fuel leakage control (anti-theft measures)

• Canopy control (Cover open, doors open)

• Starter protection function

• Starter button operation

• Wire breakage of the oil pressure switch

• Temperature depended LCD pre heating

• Block time counter with two switch cams

• Grounding control unit

• Control and display selectable for 1~ or 3~ voltage

• Warning / Disorder limit values for control of voltage

• Phase shift limit values control

• Warning / Disorder limit values e.g. Fuel level value,

• Make (close) contact for alternator protection in island

• Breaker (opener) contact for mains protection, even by

• Control of Service-, maintenance intervals

• Temperature depended pre and after glowing

• Insulation control unit

• External Fuel pump

• IO Extension (in development)

• Starter battery control

• Analog potential bounded input for 0..60VDC

• Voltage threshold value control

• Various control performance

2. Continue with the charging interval till upper threshold

• Control of the genset

• Real RS-232 interface on clamps

• connection of different interface converter possible

• Connection for GSM modem

• Suitable for MG Genset Monitoring System

• No special control unit necessary

• CAN Bus specification

• Integrated end resistance

• external mains emergency switch box

• No special control unit necessary

• CAN Bus specification

• Integrated end resistance

• monitoring and control of engines with ECU

• less wiring effort

Thank you for your attention

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