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AL-FANAR CONTRACTING

S SSS S SSSSSSSSS S SS S SSS S SSSSS


Description: Contract No :: Record no. :
CABLE DIFFERENTIAL PROTECTION
RELAY TYPE: RED670
Customer: End Client: Sheet:
AL-FANAR SEC-COA 1 of 11
Site: Panel / Designation / Location no.: Project no.:
S/S 9012 380 KV

1. GENERAL DATA AND INFORMATION:

Bay No. : _105 Aux. Voltage : 110 VDc

Bay Name : _Manara (1) Serial No. : ________________

Manufacturer : General Electric Order No. : ________________

C.T Ratio : 800/1 Rated Current. : 1 or 5 A

Dwg. & Sh. No : W407419 Frequency. : 50 Hz

2. MECHANICAL CHECKS AND VISUAL INSPECTION

ITEM DESCRIPTION CHECKED

1 Inspect for physical damage / defects. ✓


2 Verify connection as per approved drawings. ✓
3 Check tightness of all connections. ✓
4 Check Ferrules. ✓
5 Check apparatus lists. ✓
3. ELECTRICAL TESTS

1 Case earthing checked ✓


3 Human Machine Interface (HMI) checked ✓
4 Indications Checked ✓
5 Reset of indications checked. ✓
4. RELAY BURDEN:

ITEM DC Voltage (V) Current (mA) Watts Limits W

1 50W TYPICALLY

Limits according to the Catalogue for Technical Data – 50W TYPICALLY – Page :

5. SUPPLY OFF
TERMINALS (CLOSED) - (X11:2,X11:3) :

Tested by: Witnessed by:


Name Eng. Name:
Signature & Date : Signature & Date :
AL-FANAR CONTRACTING

SSSS SSSSSSSSSS SSS SSSS SSSSSS


Description: Contract No :: Record no. :
CABLE DIFFERENTIAL PROTECTION
RELAY TYPE: RED670
Customer: End Client: Sheet:
AL-FANAR SEC-COA 2 of 11
Site: Panel / Designation / Location no.: Project no.:
S/S 9012 380 KV

TERMINALS (OPEN) -:(X11:1,X11:3) :

SUPPLY ON
TERMINALS (CLOSED) -:(X11:1,X11:3) :

TERMINALS (OPEN) - (X11:2,X11:3) :


6. TIME AND DATE CHECK:-
To check time &date go to main menu on the display for RED670 &go to setting& time&system time
&adjust time &date.
To test this, remove the auxiliary supply from To the relay for approximately 30 seconds, on
restoring the auxiliary supply the time and date should be correct.
Result: ____________
7. MEASUREMENTS:-
Ι - For Angle Measurement; Set Measurement Ref is IR.
Π -Inject three phase current with different values and angles.
Π - For Neutral Current (N) Inject 3 Phase Current with same magnitude and same phase angles.
So, IN = IR + IB + IY = 3 X I inject.

APPLIED
CURRENT DISPLAY VALUE %ERROR
PHASE

Magnitude Angle Magnitude Angle Magnitude Angle

R 0.5 0.0 399

Y 1.0 240.0 798

B 1.50 120.0 1197

N 1.0 0.0 799

Limits: Amplitude Accuracy; ± %


Phase Accuracy ;±º
According to the Catalogue for Technical Data – – Page: 24

6. PICK UP & DROP OFF TEST FOR DIFFERENTIAL CURRENT (Id):


Use fiber optic communication between ch1&ch2 then test of differential protection element;
Tested by: Witnessed by:
Name Eng. Name:
Signature & Date : Signature & Date :
AL-FANAR CONTRACTING

SSSS SSSSSSSSSS SSS SSSS SSSSSS


Description: Contract No :: Record no. :
CABLE DIFFERENTIAL PROTECTION
RELAY TYPE: RED670
Customer: End Client: Sheet:
AL-FANAR SEC-COA 3 of 11
Site: Panel / Designation / Location no.: Project no.:
S/S 9012 380 KV

Also charge current should not active in the setting.


Pick Up Value = Idmin A

Expected
Injected Expected Measured Measured
SETTING Drop Out
PHASE Current Pick Up Pick Up Drop Out
Idmin (A) Value (A)
I bias A Value (A) Value (A) Value (A)

0.2 0.2 0.1


R
0.6 0.6 0.3
0.2 0.2 0.1
Y
0.6 0.6 0.3
0.2 0.2 0.1
B
0.6 0.6 0.3
R-Y 0.4 0.4 0.2
Y-B 0.4 0.4 0.2
B-R 0.4 0.4 0.2
R-Y-B 0.4 0.4 0.2
Limits: Pick up & Drop Out ±2% of Ir According to the Catalogue for Technical Data – Page: 132
7- OPERATING TIME TEST FOR DIFFERENTIAL CURRENT (Id):
Set; DT Mode & Idmin = 0.4Ibase
Inject current (A) Operating Time
PHASE Delay Time (ms)
(ms)
6 Zero (Inst)
R
6 100
6 Zero (Inst)
Y
6 100
6 Zero (Inst)
B
6 100
R-Y 6 Zero (Inst)
Y-B 6 Zero (Inst)
B-R 6 Zero (Inst)
R-Y-B 6 Zero (Inst)
Accuracy: Instantaneous Operation: 25 ms.typically at 0 to 10*Id
According to the Catalogue for Technical Data –Page: 133
8. BIAS CHARACTERISTIC TESTING
Use fiber optic communication between ch1&ch2 then test differential protection element;
Also charging current should be active.
Tested by: Witnessed by:
Name Eng. Name:
Signature & Date : Signature & Date :
AL-FANAR CONTRACTING

SSSS SSSSSSSSSS SSS SSSS SSSSSS


Description: Contract No :: Record no. :
CABLE DIFFERENTIAL PROTECTION
RELAY TYPE: RED670
Customer: End Client: Sheet:
AL-FANAR SEC-COA 4 of 11
Site: Panel / Designation / Location no.: Project no.:
S/S 9012 380 KV

as shown figure.

 A current is injected into the R phase which is used as the bias current and another current
is injected into the Y phase which is used as differential current.
Inject a bias current of 1A in the R phase. The relay will trip and any contacts associated with the R
phase will operate.
Tested by: Witnessed by:
Name Eng. Name:
Signature & Date : Signature & Date :
AL-FANAR CONTRACTING

SSSS SSSSSSSSSS SSS SSSS SSSSSS


Description: Contract No :: Record no. :
CABLE DIFFERENTIAL PROTECTION
RELAY TYPE: RED670
Customer: End Client: Sheet:
AL-FANAR SEC-COA 5 of 11
Site: Panel / Designation / Location no.: Project no.:
S/S 9012 380 KV

Slowly increase the current in the Y phase until phase Y trips . Record the phase Y current
magnitude and check that it corresponds to the following equation;
I-Section 1
When bias current is between:
0 ≤ Ibias ≤ Endsection1*IBase

Trip= IdminOp *Ibase


Set End section1 = 1.25*IBase
Slope Idmin set I bias Id Id Measured Errors %
section1 A calculated R Y B R Y B
(Trip)

0.2 0.20 0.1

IdminOp 0.4 0.4 0.2

0.6 0.6 0.3

Limits; ± 2 %Ir According to the Catalogue for Commissioning and Maintenance – Page132

ІI – SLOPE Section 2
When bias current is between:
Tested by: Witnessed by:
Name Eng. Name:
Signature & Date : Signature & Date :
AL-FANAR CONTRACTING

SSSS SSSSSSSSSS SSS SSSS SSSSSS


Description: Contract No :: Record no. :
CABLE DIFFERENTIAL PROTECTION
RELAY TYPE: RED670
Customer: End Client: Sheet:
AL-FANAR SEC-COA 6 of 11
Site: Panel / Designation / Location no.: Project no.:
S/S 9012 380 KV

Endsection1*Ibase ≤ Ibias ≤ Endsection2*IBase


Trip = (IdminOp *Ibase+ slope section2/100 *(Ibias - End section1*Ibase ) A
Where; Idmin ; The Basic Diff Current Setting.
To check more than one point at the same slope, Change the bias current value and the equation
above can be used, and also for other differential settings '' Different slopes, I s1 ''.
Apply the above procedure for each phase.
Set End section1 = 1.25*IBase
End section2 =3.0*IBase

IBase = 3000A
Slope Idmin set I bias Id Id Measured Errors %
section2 A calculated R Y B R Y B
(Trip)

0.2 1.5 0.1375

30 % 0.4 2.0 0.312

0.6 3.0 0.562

0.2 1.5 0.162

50 % 0.4 2.0 0.387

0.6 3.0 0.737

Limits; ± 2 %Ir According to the Catalogue for Commissioning and Maintenance – Page132

ПI– SLOPE Section3


Repeat the test and check the result with the following equation;
Tested by: Witnessed by:
Name Eng. Name:
Signature & Date : Signature & Date :
AL-FANAR CONTRACTING

SSSS SSSSSSSSSS SSS SSSS SSSSSS


Description: Contract No :: Record no. :
CABLE DIFFERENTIAL PROTECTION
RELAY TYPE: RED670
Customer: End Client: Sheet:
AL-FANAR SEC-COA 7 of 11
Site: Panel / Designation / Location no.: Project no.:
S/S 9012 380 KV

When bias current is more than:


Ibias ≥ End section2*Ibase
Trip = Ibase*(IdminOp + slope section2/100*(End section2 - End section1)) +
( slope section3/100 * ( Ibias- End section2*Ibase ) A
Set End section1 = 1.25*IBase
End section2 =3.0*IBase
IBase = 3000A
Slope section2 = 50%
Id Id Measured Errors %
Slope Idmin
I injectedA calculated
section3 set. R Y B R Y B
(Trip)

0.2 4.0 0.7875

50% 0.4 5.0 1.1375

0.6 6.0 1.4875

0.2 4.0 0.9375

80 % 0.4 5.0 1.4375

0.6 6.0 1.9375

Limits; ± 2 %Ir According to the Catalogue for Commissioning and Maintenance –;

Disturbance recorder checked [ ].


Binary outputs checked [ ].
Binary inputs checked [ ].
Harmonic current check:
Check the 2nd blocking [ ].
Blocking value : (expected 15%)
Check the 5th blocking [ ]
Blocking value : (expected 25%)

9. FINAL SETTING:
Tested by: Witnessed by:
Name Eng. Name:
Signature & Date : Signature & Date :
AL-FANAR CONTRACTING

SSSS SSSSSSSSSS SSS SSSS SSSSSS


Description: Contract No :: Record no. :
CABLE DIFFERENTIAL PROTECTION
RELAY TYPE: RED670
Customer: End Client: Sheet:
AL-FANAR SEC-COA 8 of 11
Site: Panel / Designation / Location no.: Project no.:
S/S 9012 380 KV

CT Ratio 3000 / 1 A

PT Ratio ; 380000 / 115 V


General Configuration:
Setting Group 1; Enabled

Phase Differential: Enabled

Setting Value: Secondary


Differential Protection Configuration
Scheme Set: 2 Terminals
Address:
Baud Rate:
Clock Source:
Communication Delay Tolerance:
Communication Fail Timer:
Char Mode Time:
I Capacitance Correction:
Susceptance:
Inrush Restraint:
Vector compensation:
Phase CT Correction:
E.F CT Correction:
Differential Characteristics Configuration
Idmin:
End section1:
End section2:
Slope section2:
Slope section3:
Idmin high:
tIdmin high:
Id Unre:
I2/I1 Ratio:
I5/I1 Ratio:
Idiff Alarm:
tAlarm delay:

A. PICK UP & DROP OFF TEST FOR DIFFERENTIAL CURRENT (Id):


Tested by: Witnessed by:
Name Eng. Name:
Signature & Date : Signature & Date :
AL-FANAR CONTRACTING

SSSS SSSSSSSSSS SSS SSSS SSSSSS


Description: Contract No :: Record no. :
CABLE DIFFERENTIAL PROTECTION
RELAY TYPE: RED670
Customer: End Client: Sheet:
AL-FANAR SEC-COA 9 of 11
Site: Panel / Designation / Location no.: Project no.:
S/S 9012 380 KV

SETTING Expected Measured Expected Measured


Injected
IDMIN (A) Pick Up Pick Up Drop Out Drop Out
PHASE Current
Value (A) Value (A) Value (A) Value (A)
Ibais A

R
Y
B

B. OPERATING TIME TEST FOR DIFFERENTIAL CURRENT (Id ):

Injection Current =

PHASE Delay Time (ms) Operating Time (ms)

R
Y
B

Accuracy:

10 BIAS CHARACTRISTIC
I-Section1
Set End section1 = 1.25*IBase
Slope Idmin set I bias Id Id Measured Errors %
section1 A calculated R Y B R Y B
(Trip)

IdminOp 0.25 0.25 0.25

Limits; ± 2 %Ir According to the Catalogue for Commissioning and Maintenance – Page132

ІI – SLOPE Section2
Tested by: Witnessed by:
Name Eng. Name:
Signature & Date : Signature & Date :
AL-FANAR CONTRACTING

SSSS SSSSSSSSSS SSS SSSS SSSSSS


Description: Contract No :: Record no. :
CABLE DIFFERENTIAL PROTECTION
RELAY TYPE: RED670
Customer: End Client: Sheet:
AL-FANAR SEC-COA 10 of 11
Site: Panel / Designation / Location no.: Project no.:
S/S 9012 380 KV

End section2=3*Ibase

Id Id Measured Errors %
Slope
Idmin I bias A calculated
section2 R B Y R B Y
(Trip)

40% 0.25 2.0 0.550

Limits ; ± 2 % According to ''Catalogue : Commissioning and Maintenance –Pages No ;

ПI– SLOPE Section3:

Id Id Measured Errors %
Slope
Idmin I bias A calculated
section3 R B Y R B Y
(Trip)

80% 0.25 4.0 1.750

OUTPUT CONTACTS FUNCTION CHECKED:

Output Contact Terminals Function Checked


No
DIFF TRIP (R,Y,B) (To 86F2-1).
Fibre Optic Comm Faulty (Alarm Module)
Main Protection Operated (Alarm Module)
Main Protection Trip (Fault Recorder Panel)

See; Drawing No.'' '', Sheet No:

Tested by: Witnessed by:


Name Eng. Name:
Signature & Date : Signature & Date :
AL-FANAR CONTRACTING

SSSS SSSSSSSSSS SSS SSSS SSSSSS


Description: Contract No :: Record no. :
CABLE DIFFERENTIAL PROTECTION
RELAY TYPE: RED670
Customer: End Client: Sheet:
AL-FANAR SEC-COA 11 of 11
Site: Panel / Designation / Location no.: Project no.:
S/S 9012 380 KV

11-END TO END TEST


A) COMMINUCATION FAILURE CHECK.

Checked
Function Remote
Local Relay
Relay
Disconnect a fiber optic channel '' Alarm should appeared''

Reconnect a fiber optic channel '' Alarm should disappeared''

Communication equipment

B) SECONDARY INJECTION CHECK.

SINGLE PHASE INJECTION AT LOCAL RELAY

Phase Injection Current ( A ) Remote End Checked

R 1
Y 1
B 1

SINGLE PHASE INJECTION AT REMOTE END RELAY

Phase Injection Current ( A ) Local Checked

R 1
Y 1
B 1
C) INTERTRIP CHECK
Put a jumper between terminals '' & '' intertrip output contact, the remote end CB should
tripped, and repeat this from remote end.

Intertrip Function CB Trip Checked

From Local Relay


From Remote Relay

Tested by: Witnessed by:


Name Eng. Name:
Signature & Date : Signature & Date :

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