4 MACHINE CONDITION REPORT

4.1 PRODUCTION DECK

4.1.1 20P-4610A - Hot Oil Circulation Pump A

A. Equipment Details
PRIORITY 5
Acceptable
Machine ID : 20P-4610A
Machine Name : Hot Oil Circulation Pump A
Location : BUNGA ORKID A
Area : PRODUCTION DECK

B. Technical Specification

Machine ID & Name 20P-4610A - Hot Oil Circulation Pump A

Machine Speed 2963 RPM / 220kw
Suction –140kpa discharge- 1060 kpa
Bearings Motor DE & NDE 6316-C4
Instrument Used Bently Nevada System1 software &
Snapshot (Portable Data Collector)
Vibration Limits as per ISO 10816 Class 3 (RMS velocity mm/sec.)
Priority 1&2 Danger > 11.2
Priority 3 &4 Alarm 4.5 - 11.2
Priority 5 Still Acceptable 2.8 - 4.5
Priority 6 Acceptable < 2.8

C. Machine Sketch
 D. 4.Overall Seismic Vibration Readings
.
Location RMS velocity mm/sec Envelope in 1m/s2 ? 0.1g
July’16 Aug’16 July’16 Aug’16
20P-4610 A : 139
MOV 2.132 2.229 1.637 0.312
MOH 4.748 5.524 0.273 0.312
MOA 2.810 1.841 0.429 0.468
MIV 5.233 5.136 0.234 0.234
MIH 4.458 5.039 0.507 0.273
MIA 2.713 2.132 0.429 0.273
PIV 1.841 2.713 1.520 2.026
PIH 1.454 2.229 1.559 2.143
PIA 2.519 1.647 4.637 0.351
POV 2.132 2.423 1.948 2.221
POH 1.357 1.744 2.299 2.572
POA 2.423 1.454 0.312 2.572

E. Plots of marked highest reading

Direct Trends;
Half Spectrum Waterfall Plot;

Half Spectrum Plot;

Enveloped/Demod Direct Trends;

Half Enveloped/Demod Spectrum Waterfall plot;

Half Enveloped/Demod Spectrum Plot;

F. Observations

RMS Velocity: The highest reading of 5.911 mm/sec was recorded at MIV pump
inboardbearingverticaldirection.The reading iswithin acceptable region as per ISO 10816. Alarm1

Spectrum: The spectrum shows dominant amplitude of 3.63 mm/sec at 50 Hz (1x rpm). The
dominant peak shows rotational vibration and the present amplitude is suitable for long-term
operation.

Envelope: The envelope readings are moderate at pump side. The vibration signature is showing
some high frequency events. However the present amplitude is tolerable for continuous operation.
The envelope trend readings are being closely monitored.

G. Recommendations
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