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CONCRETE COMPONENTS
CONCRETE BASICS
• 6% Air
MATERIALS FOR CONCRETE • 11% Cement
• 41% Gravel or Crushed Stone
1. Water • 26% Sand
2. Cement • 16% Water
3. Aggregates
4. Admixtures TYPES OF PROPORTIONING
1. Plain Concrete
CLASSIFICATION BASED ON DENSITY
2. Ordinary Reinforced Concrete
1. Lightweight (880-1120 kg/m3)
3. Pre-Stressed
Usually used as an additive
2. Normal Weight (1520-1680 kg/m3)
CLASSIFICATION ACCORDING TO BEHAVIOUR OF
Used for normal buildings or
APPLIED LOAD
establishments
3. Heavy Weight (2400-6400 kg/m3)
1. Flexible Concrete
Used for building nuclear facilities
2. Rigid Concrete
CLASSIFICATION ACCORDING TO SIZE
ESSENTIAL PROPERTIES
1. Boulders – for barriers and protection
1. Strength
2. Cobbles – for housing
2. Economy
3. Coarse Aggregates – for construction
3. Workability
4. Fine Aggregates – gravel and sand
4. Durability
5. Mineral Filler
CLASSIFICATION BY ASTM C33 hydraulic cement—one that hardens with the
addition of water
1. Fine Aggregates • He named it “Portland Cement” because it
2. Coarse Aggregates resembled a stone quarried on the Isle of Portland
off the British coast.
CHARACTERS CONSIDERED WHEN SELECTING
AGGREGATE FOR CONCRETE MANUFACTURING PROCESS
1. Choose Slump
Slump, mm
Type of structure
MAX MIN
Foundations, footings, & other
75 25
underground structures
Beams, RC walls, Columns 100 25
Pavement & Slabs 75 25
Mixing Water Quantity in kg/m3 (lb/yd3) for the listed Nominal Maximum Aggregate Size
Slump 9.5 mm 12.5 mm 19 mm 25 mm 37.5 mm 50 mm 75 mm 100 mm
(0.375 in) (0.5 in) (0.75 in) (1 in) (1.5 in) (2 in) (3 in) (4 in)
Non-Air Entrained PCC
25-50 207 199 190 179 166 154 130 113
(1-2) (350) (335) (315) (300) (275) (260) (220) (190)
75-100 228 216 205 193 181 169 145 124
(3-4) (385) (365) (340) (325) (300) (285) (245) (210)
150-175 243 228 216 202 190 178 160
–
(6-7) (410) (385) (360) (340) (315) (300) (270)
Typical entrapped
3 2.5 2 1.5 1 0.5 0.3 0.2
air (Percent)
Air-Entrained PCC
25-50 181 175 168 160 148 142 122 107
(1-2) (305) (295) (280) (270) (250) (240) (205) (180)
75-100 202 193 184 175 165 157 133 119
(3-4) (340) (325) (305) (295) (275) (265) (225) (200)
150-175 216 205 197 184 174 166 154
–
(6-7) (365) (345) (325) (310) (290) (280) (260)
Recommended Air Content (Percent)
Mild Exposure 4.5 4.0 3.5 3.0 2.5 2.0 1.5 1.0
Moderate Exposure 6.0 5.5 5.0 4.5 4.5 4.0 3.5 3.0
Severe Exposure 7.5 7.0 6.0 6.0 5.5 5.0 4.5 4.0
Table 4. Water-Cement Ratio and Compressive Strength Relationship (after ACI, 2000[1])
Water-Cement ratio by
28-Day Compressive Strength in MPa (Psi) weight
Non-Air-Entrained Air-Entrained
41.4 (6000) 0.41 –
34.5 (5000) 0.48 0.40
27.6 (4000) 0.57 0.48
20.7 (3000) 0.68 0.59
13.8 (2000) 0.82 0.74
Table 5. Volume of Coarse Aggregate per Unit Volume of PCC for Different Fine Aggregate Fineness Moduli for Pavement
PCC (after ACI, 2000[1])