VULCAN CORE INDUSRIES

SAMPLE INSPECTION REPORT

SUPPLIER NAME : Vulcan Core Industries SUPPLIER ACTIVITY : Manufacturer

CUSTOMER NAME : Vossloh Cogifer CUSTOMER ACTIVITY : Turnout supplier

PART NAME : Distance Block BU 74-100 DATE : 23.06.2016

PART NO.: MA311 89001, (431100000, Rev. A) MATERIAL: EN GJS 500-7 NF 1563

PURCHASE ORDER REF.No.: TYPE OF SUPPLY: ☐ Prototype  Production

PROCUREMENT TECH. SPEC.: STA 70003500 LOT SIZE: 165Nos. SAMPLE SIZE: 33 Nos.
S. Observations
Parameters Specifications Method Remarks
No. S-31 S-32 S-33 S-34 S-35
1 Total Height 100.0 mm (± 2.0) Height Gauge 101.50 101.40 100.66

2 Height 3.50 mm Height Gauge 3.75 3.60 3.80

3 Radius R15 Radius Gauge OK OK OK

4 Radius R15 Radius Gauge OK OK OK

5 Radius R3 Radius Gauge OK OK OK

6 Radius R3 Radius Gauge OK OK OK

7 Dimension 12.50 mm (± 1.0) Vernier Caliper 12.7 13.05 13.4

8 CD 15.0 mm Height Gauge 14.7 14.4 14.6

9 Dimension 45.0 mm Vernier Caliper 45.3 45.2 45.36

10 Radius R20 Radius Gauge OK OK OK

Surface
11 Surface Finish Ra 12.5 OK OK OK
Comparator
12 Thickness 16.50 mm (+2.0) Vernier Caliper 16.8 17.0 17.0

13 Thickness 20.0 mm (± 1.0) Vernier Caliper 20.35 20.62 20.50

14 Inner Dia 26.0mm H16 Vernier Caliper 26.55 26.54 26.54

15 CD 20.0 mm (± 1.0) Height Gauge 20.25 20.55 20.35

16 Dimension 80.0 mm (± 2.0) Vernier Caliper 80.36 80.55 80.35

17 Dimension 52.0 mm Vernier Caliper 52.46 52.40 52.32

18 Dimension 49.0 mm Vernier Caliper 49.3 49.25 49.30

19 Radius R5 Radius Gauge OK OK OK

20 Radius R5 Radius Gauge OK OK OK

21 Dimension 10.0 mm Vernier Caliper 10.36 10.25 10.55

22 Dimension 76.0 mm Vernier Caliper 76.16 76.20 76.40

23 Dimension 10.0 mm Vernier Caliper 10.45 10.20 10.25

24 Dimension 20.0 min Vernier Caliper 20.20 20.34 20.12

25 Dimension 20.0 min Vernier Caliper 20.30 20.20 20.05

26 Marking Vintage Factory Visual OK OK OK

27 Marking Actual Length Visual OK OK OK

28 Marking Brand Visual OK OK OK

29 Perpendicularity 3.0 B Height Gauge 10.5 1.4 1.6

30 Radius R5 Radius Gauge OK OK OK

31 Dimension 77.0 mm Vernier Caliper 77.30 77.30 77.46

32 Radius R5 Radius Gauge OK OK OK

33 Dimension 74.0 (± 2.0) Vernier Caliper 74.46 75.14 74.9

Casting free from
34 Appearance casting defect
Visual OK OK OK

Remarks :
Inspected By : Deepak Malik Approved By :Pramod Kumar Upadhyay
QAF-QAD-28 Page 7 of 7