Sunteți pe pagina 1din 35

GYSCOAL ALLOYS PVT. LTD.

GYSCOAL ALLOYS PVT. LTD.


2ND FLOOR, MRUDUL TOWER, TEL: +91-79-5561 4508
B/H TIMES OF INDIA, ASHRAM ROAD, FAX: +91-79-2657 9387
AHMEDABAD-380 009. EMAIL: info@gyscoal.com
URL: www.gyscoal.com

Sr. CONTENT Pg.

1 Introduction 1
2 Chemical Composition of S.S. 2
3 Equipment Specification of S.S. 4
4 Application of S.S. 6
5 Fabrication Guidelines of S.S. 8
6 Mechanical & Physical Properties of S.S. 9
7 Weight of S.S. Sheet 10
8 Weight of S.S. Rod 11
9 Standard Wire Guage 12
10 ASTM Specification for Piping 13
11 Weight of Wall Thickness of Schedule Pipes 14
12 Weight & Thickness of S.S. Guage Pipes 16
13 Dimensions & Weight of Steel Tubes 17
14 Standards & Specification for Seamless Tubes 18
15 British Standard 970 : 1955 20
16 Physical Contains of Technically Important Metals 24
17 Specification & Application of Non-Ferrous Metals 26
18 Weight of Brass / Copper Sheets 29
19 Weight of Aluminum & Copper Flat 30
20 Weight of Aluminum Sheet 31
21 Equipment Specification & Chemical Composition of Aluminum- Alloys 32
22 Equipment Specification of Alloys Steels 34
23 Chemical Composition of Alloys Steels 36
24 Mechanical & Physical Properties of Tool & Alloy Steels 38
25 Application Tool & Alloy Steels 40
26 Chemical Composition of Nickel Base Metals 44
27 M.S. Section 46
GYSCOAL ALLOYS PVT. LTD.

CHEMICAL COMPOSITION OF STAINLESS STEEL

Grade Chemical Composition – per cent Nearest Equivalent Specification


AISI C Mn P S Si MO Other
MAX MAX MAX MAX MAX Cr Ni Element I.S. En
201 0.15 5.50/7.50 0.06 0.03 1.0 16.0/18.0 3.5/5.5 - N - 25 10 Cr 17 Mn 6 -
Max Ni 4
202 0.15 7.50/10.0 0.06 0.03 1.0 17.0/19.0 4.0/6.0 - N - 25 - -
Max
301 0.15 2.0 max 0.045 0.04 1.0 16.0/18.0 6.0/8.0 - - 10 Cr 17 Ni 7 -
302 0.15 2.0 0.045 0.030 1.0 17.0/19.0 8.0/10.0 - - 07 Cr 18 Ni 9 En – 58A
303 0.15 2.0 0.045 - 1.0 17.0/19.0 8.0/10.0 - - 15 Cr 18 Ni 9 En – 58M
304 0.08 2.0 0.045 0.030 1.0 18.0/20.0 8.0/10.0 - - 04 Cr 18 Ni 10 En – 58E
304S 0.03 2.0 0.045 0.030 1.0 18.0/20.0 8.0/10.0 - - 02 Cr 18 Ni 11 -
309 0.20 2.0 max 0.045 0.030 1.0 22.0/24.0 12.0/15.0 - - 20 Cr 24 Ni 12 -
309S 0.08 2.0 0.045 0.030 1.0 22.0/24.0 12.0/15.0 - - - -
310 0.25 2.0 0.045 0.030 1.50 24.0/26.0 19.0/22.0 - - 10 Cr 25 Ni 12 -
310S 0.08 2.0 0.045 0.030 1.50 24.0/26.0 19.0/22.0 - - - -
316 0.08 2.0 0.045 0.030 1.0 16.0/18.0 10.0/14.0 2.0/3.0 - 04 Cr 17 Ni 12 MO2 En 58H
316L 0.035 2.0 0.045 0.030 0.05 16.0/18.0 10.0/14.0 2.0/3.0 - 03 Cr 17 Ni 12 MO2 -
317 0.08 2.0 0.045 0.030 1.0 18.0/20.0 11.0/15.0 3.0/4.0 - - -
321 .08 2.0 0.045 0.030 1.0 17.0/19.0 9.0/12.0 - Ti5 X C min 04CrlBNitOTi20 En – 58C
70 max

347 .08 2.0 0.045 0.030 1.0 17.0/19.0 9.0/12.0 - Nb/Ta 04Cr18NiloNb-40 En – 58G
IOXCmin

FERRITIC STAINLESS STEELS


430 .12 1.00 .04 0.030 0.75 14.0/18.0 0.60 - - 07Cr17 En-60
446 .20 1.5 max .040 0.030 1.0 23.0/210 0.60 max - N – 25 max - -
MARTENSITIC STAINLESS STEELS
403 .15 1.00 0.040 0.030 .50 11.5/13.0 0.60 - - - -
410 .15 1.00 0.040 0.030 1.00 11.5/13.5 0.60 - - 12Cr13 En – 58A
414 .15 1.0 max 0.040 0.030 1.0 11.5/13.5 1.25/2.50 - - - -
420 .15 1.00 0.040 0.030 1.00 12.0/14.0 0.60 - - 22Cr13 En – 56C
30Cr13 En – 56D
431 .20 1.0 max 0.040 .03 1.0 15.0/17.0 1.25/2.50 - - 15Cr16Ni2 En – 57
GYSCOAL ALLOYS PVT. LTD.

COMPARISION OF AISI AND SAE STAINLESS STEEL STANDARDS WITH APPROXIMATELY

USA West Germany Great Britain


Standard DIN BS 970 EN Steel Spec.
AISI USA
No. Designation part 4:1970 replaced replaced
201
202 1.4371 X8CrMnNi198 284S16 86020
301 30301 1.4310 X12CrNi177 301S21
302 30302 1.4300 X12CrNi188 302S25 58A 86020

302B 30302B 1.4330 303S21 58M


303 30303 1.4305 X12CrNi188 303S41 58M
303SE 30303SE 1.4305 X12CrNi188 304S15 58E 86020
304 30304 1.4301 X5CrNi189

304L 30304L 1.4306 XZ3CrNi189 304S12 86020


309 .30309 1.4828 X15CrNiSi2012 309S24 86022
309S 30309S
310 30310 1.4841 X15CrNiSi2520 310S24 86022
310S 30310S 1.4845 X5CrNi2521 86022
316 30316 1.4401 CrNiM18103 316S12 58J
316L 30316L 1.4404 X2CrNiM1810 316S16
317 30317 14438 X5CrNiM1713 317S12 86020
317L 1.4435 X2CrNiM1812.5 317S12
321 30321 1.4541 X10CrNiTi189 321S12
321S12 58B&58C 86020
347 30347 1.4550 X10CrNiNB189 403S17 58F&58G 86020
403 51403 1.4006 X10Cr13 403S17
405 51405 1.4002 X7CrA113 86020
410 51410 1.4006 X10Cr13 410S21 56A
414 51414
416 51416 1.4005 X12CrS13 416S21 56AM
416SE 51416SE 416S41 56AM
420 51420 1.4021 X20Cr13 420S37 56C 86020
420F 51420F
430 51430 1.4016 X6Cr17 430S15 60 86020
430F 51430F 1.4104 X12CrMoS17
430FSE 51430FSE 1.4104 X12CrMoS17
431 51431 1.4057 X12CrNi17.2 57 86020
436 51446
GYSCOAL ALLOYS PVT. LTD.

COMPARISION OF AISI SAE STAINLESS STEELS STANDARDS WITH APPROXIMATELY

Poland Romania Soviet Union Sweden


Spec. No. Spec. No.
Type GOST SIS – 14
PN STAS
3583 10AzMNC170
OH17B4G8 12Kh17G9AN4

IH18N9 3583 10NC180 12Kh18N19 2330/2331


2346
2346

OH18N9 3583 7NC180 08Kh18N10 2332/2333

OOH 18N 10 2352


H20N13S2 3583 155NC200 20Kh20N14S2
H25N20S2 3583 155NC250 20Kh25N20S2
H23N’18 2361
6855 T12MSMoNC10 2347/
00H17N14M2 2343
2353

03Ch17N14M2
3583 7TNC180 1Kh18N10T 2337
0H18N9T
0H18N1CT
0H18N1CT 3583 7NBNC180 08Kh18N12B 2338
0H18N12NB 3583 12C130 12Kh13 2302

OH 13J 3583 12C130 12Kh13 2302

3583 20C130 20Kh13 2302


2H13
3583 10C170 12Kh17 2320
H17
20Kh17N2 2321
2H17N2 2322
GYSCOAL ALLOYS PVT. LTD.

APPLICATION OF STAINLESS STEEL

SS 301
An austenic stainless steel, because of its ability to attain high strength and ductility through moderate or severe cold working, can be used by
automobile trims, conveyor belts, transportation cars such as railway coaches, metal fixtures for construction purposes, roof drainage products,
storm door-frames, tables -ware etc.

SS 304
It is the most widely used austentic stainless steel. It has excellent corrosion resistance and forming characteristics. Used in chemical, petrochemical
and fertilizer industries, and as equipment in dairy, food processing, pharmaceutical industries in hospitals households as kitchen wares, sinks,
cutlery, cryogenic vessels and as heat exchangers in air -conditioning, refrigeration, for madhinmery in paper, pulp, textile beverage sectors etc.

SS 304L
It is used in place of SS 304 for improved resistance to inter-granular corrosion. It is used for parts ad structures which can not be heat treated for
stress relieving after welding. Has less tendency to work harden.

SS 310S
These are austenic types with higher Chromium and Nickel content. Because of their relatively hiofh creep strength and mechanical properties at
higher temperatures these steel find applications for higher temperatures and severe service conditions. Used for air heaters, annealing boxes,
ovens, carburising boxes, fire box sheets furnace linings, furnace stacks and dampers, gas turbine parts heat exchangers klin lining, nozzle
diaphragm assemblies for turbo jet engines oil burner parts, paper mill equipments, oil refinery equipments, recuperators, etc.

SS 316
An austentic stainless steel with 2.0 to 3%Mo. which improves corrosion resistance against halogens and imparts hot strength characteristics. Used
for applications requiring resistance to pitting corrosion and in halogen atmospheres. Typical applications: architectural trims, marine exteriors,
chemical processing equipment, food processing equipment, petroleum refining equipment, pharmaceutical equipment, photographic equipment,
pulp and paper processing equipment, textile finishing equipment, pollution control etc.,

SS 316 L
Recommended in place of 316 when weld ability has to be improved.

SS 321
An austentic stainless steel similar to SS 304 but stabilized with titanium to avoid inter-granular corrosion. Type SS321 resists scaling and vibration
fatigue. It is used for aircraft, exhaust stacks and manifolds pressure vessels, large mufflers for stationary diesel engines, carburetors, expansion
bellows, stack liners; fire walls, super heaters etc.

SS 409 / 409 M
It is the lowest alloyer straight Chromium ferritic stainless steel: it replaces carbon steels and low alloy steel where some amount of heat or corrosion
resistance and higher strength is required and where appearance is secondary. It is used for fins is heater tubes, automotive exhaust systems
including mufflers, resonators, silencers, pipes and emission control units, high pressure agricultural spray tanks, culverts, shipping containers, farm
equipment, etc.

SS410S
SS410S is the most commonly used 12% Chromium Stainless Steel. Excellent combination of toughness and strength can be developed. It is a
good choice when good formability and high strength are required and the end use demands resistance to mild corrosive environment. It is used for
furnace parts and burners operating below 650 0.C, micrometer parts, tray supports, caps and vaporisers in petroleum fractionating towers, lining for
reaction chambers, coal screens steam turbine buckets blades, bucket covers, pumps parts, petro-chemical equipment, press plates, etc.

SS 420
This steel contains min 0.15%C and 125Cr. It can be thermally hardened to develop very high strength. Extremely useful for cutlery. Other
applications include vegetable choppers, scissors, shears tweezers, hand tools, dental and surgical instruments, etc.

SS 430
SS 430with 17% Cr. is inferior to SS304 as regards deep durability. Though it does not have good corrosion resistance properties as the Cr- Ni
steels, it is used under less sever corrosive atmospheres for chemical processing equipment, furnace parts, heat exchangers, oil burner parts,
petroleum rolling equipment, pyrometers, protection tubes, recuperators, rubber plant machinery, scientific apparatus, storage vessels, tubing
television cones electrical appliances, solar w ater heaters, air conditioners, kitchenware, household appliances, decorative trims, parts for washing
machines etc.

Welding
Selection of Welding Processes
General guidelines for selection of appropriate method of welding for different types of stainless steels in different thickness, keeping in view the
advantages and limitations of the welding processes, are given below.
GYSCOAL ALLOYS PVT. LTD.

Selection of welding processes for stainless steels

Welding Method Recommended Austenic Weldability Martensitic


thickness
Mm Ferritic
Shield Metal Can be Difficult to weld. Requires
Arc Welding >0.8 Easy to weld welded Special Care
(SMAW) with care
Gas Tungsten Can be Can be
Arc welding <3.0 Easy to weld welded welded
(GTAW) with care with care
Gas Metal Can be Can be
Arc Welding >3.0 Easy to weld welded welded
(GMAW) with car with care
Submerged Can be Can be welded with Can be
Arc welding >6.0 welded care welded
(SAW) with care with care
Resistance Can be
Spot Welding <3.0 Easy to weld Easy to weld welded
with care
Resistance Can be Difficult to weld; requires
Seam Welding <3.0 Easy to weld welded special care
with care

MECHANICAL PROPERTIES OF STANLESS STEEL*

Stainless 0.2% Proof


UTS N/mm² %Elongation on Hardness RB
Steel Grade Condition Stress
Min. 50mm GL Min. Max.
Designation N/mm2 Min.
SS301 Annealed 515 205 40 88
SS304 Annealed 515 205 40 92
SS304L Annealed 485 170 40 88
SS310S Annealed 515 205 40 95
SS316 Annealed 515 205 40 95
SS316L Annealed 485 170 40 95
SS321 Annealed 515 205 40 95
SS421 Annealed 380 205 20 80
SS430 Annealed 450 205 22 88
SS410S Annealed 415 205 22 88
*Consult for specific property requirements

PHYSICAL PROPERTIES OF STAINLESS STEE

GRADE
301 304 316 310S 430 409
Density (gm/cm³) 7.9 7.9 8.0 7.9 7.7 7.7
Modulus of Elasticity (kg/mm²) 19700 19700 19700 20300 20300 20300
Specific Heat Capacity (cal/gm/°C) 0.12 0.12 0.12 0.12 0.11 0.11
Thermal conductivity (cal/cm²/sec/°C/cm at 100°C) 0.039 0.039 0.0373 0.033 0.0625 0.595
Specific electrical resistance 72 72 74 80 60 57
(m W/cm³)
Coefficient of Thermal Expansion (ºC X 10?60-500 19.8 18.4 16.0 16.9 11.34 11.52
ºC)
Melting Range (ºC) 1400-1420 1400-1455 1370-1400 1400-1455 1430-1510 1430-1510
Magnetic *Non *Non *Non *Non Ferro Ferro
magnetic magnetic magnetic magnetic magnetic magnetic
*Slightly magnetic when cold worked
GYSCOAL ALLOYS PVT. LTD.

WEIGHT OF STAINLESS STEEL SHEET / PLATES

Thickness in Thickness in
Weight kg/m² Weight kg/ft. Weight kg/m² Weight kg/ft.
mm mm
0.18 1.44 0.134 1.75 14.00 1.301
0.20 1.60 0.149 2.00 16.00 1.487
0.22 1.76 0.164 2.25 18.00 1.673
0.24 1.92 0.178 2.50 20.00 1.859
0.27 2.16 0.201 2.75 22.00 2.045
0.28 2.24 0.208 3.00 24.00 2.231
0.32 2.56 0.238 3.25 26.00 2.417
0.38 3.04 0.282 3.50 28.00 2.603
0.44 3.52 0.327 3.75 30.00 2.788
0.50 4.00 0.372 4.00 32.00 2.974
0.56 4.48 0.416 4.25 34.00 3.160
0.63 5.04 0.468 4.50 36.00 3.364
0.75 6.00 0.558 4.75 40.00 3.718
0.88 ‘7.04 0.654 5.00 44.00 4.090
1.00 8.00 0.744 5.50 48.00 4.462
1.13 9.04 0.840 6.50 52.00 4.833
1.25 10.00 0.929 7.00 56.00 5.205
1.38 11.04 1.026 7.50 60.00 5.577
1.50 12.00 1.115 8.00 64.00 5.949

WEIGHT OF ROUND, SQUARE & HEXAGONAL STEEL BARS


(Size in Inches) Weight in Kgs. Per Linear Foot.
Weight are based on a Specific of 7.85

Size Round Square Hexagon Size Round Square Hexagon


1/16" 0.0045 0.0059 - 2.7/8" 10.000 12.760 11.050
1/8" 0.0190 0.0241 0.0227 3" 10.900 13.900 12.030
3/16" 0.0427 0.0545 0.0454 3.1/4" 12.800 16.310 13.790
1/4" 0.0758 0.0963 0.0817 3.1/2" 14.840 18.910 16.390
5/16" 0.1185 0.1512 0.1317 3.3/4" 17.00 21.710 18.810
3/8" 0.1702 0.2170 0.1862 4" 19.380 27.700 21.460
7/16" 0.2320 0.2956 0.2543 4.1/4" 21.910 27.890 23.713
1/2" 0.3028 0.3859 0.3359 4.1/2" 24.560 31.270 27.095
9/16" 0.3837 0.4887 0.4223 4.3/4" 27.560 34.830 30.451
5/8" 0.4731 0.6026 0.5222 5" 30.300 38.590 33.451
11/6" 0.5731 0.7300 0.6356 5.1/4" 33.420 42.550 36.880
3/4" 0.6820 0.8688 0.7537 5.1/2" 36.670 46.670 40.475
13/16" 0.8004 1.020 0.8808 5.3/4" 40.090 51.020 44.238
7/8" 0.9279 1.182 1.022 6" 43.600 55.580 48.170
15/16" 1.065 1.357 1.176 6.1/4" 47.350 60.340 52.255
1" 1.210 1.542 1.335 6.1/2" 51.200 65.290 56.523
1.1/8" 1.532 1.955 1.693 6.3/4" 55.250 70.416 60.972
1.1/4" 1.894 2.410 2.088 7" 59.400 75.730 65.558
1.3/8" 2.290 2.290 2.516 7.1/4" 63.690 81.220 70.325
1.1/2" 2.720 3.470 3.010 7.1/2" 68.210 86.895 75.275
1.5/8" 3.200 4.075 3.533 7.3/4" 72.780 92.798 80.360
1.3/4" 3.710 4.730 4.096 8" 77.500 98.880 85.625
1.7/8" 4.225 5.425 4.703 8.1/2" 87.672 111.640 96.657
2" 4.850 6.170 5.350 9" 99.760 125.168 108.370
2.1/8" 5.470 6.990 6.040 9.1/2" 109.514 139.425 120.765
2.1/4" 6.150 7.838 6.760 10" 121.300 154.496 133.794
2.3/8" 6.985 8.780 7.550 10.1/2" 133.780 170.341 147.505
2.1/2" 7.570 9.650 8.360 11" 146.700 186.957 161.897
2.5/8" 8.350 10.630 9.210 11.1/2" 160.475 204.345 176.970
2.3/4" 9.170 11.680 10.100 12" 147.600 222.460 192.678
GYSCOAL ALLOYS PVT. LTD.

STANDARD WIRE GUAGE

Dia Dia Dia Dia


SWG No. Dia MM SWG No. SWG No. Dia MM
(inch) (inch) MM (inch)
7/0 .500 12.7000 13 .092 2.2368 32 .0108 0.2743
6/0 .464 11.7856 14 .080 2.030 33 0.100 0.2540
5/0 .432 10.9728 15 .072 1.8288 34 .0092 0.2347
4/0 .400 10.1600 16 .064 1.6256 35 .0084 0.2134
3/0 .372 9.488 17 .056 1.4224 36 .0076 0.1930
2/0 .348 8.8392 18 .048 1.2191 37 .0068 0.1727
1/0 .324 8.2296 19 .040 1.0160 38 .0060 0.1524
1 .300 7.6200 20 .036 0.9144 39 .0052 0.1321
2 .276 7.0104 21 .032 0.8128 40 .0048 0.1219
3 .252 6.4008 22 .028 0.7112 41 .0044 0.1118
4 .232 5.8928 23 .024 0.6096 42 .0040 0.0106
5 .212 5.3848 24 .022 0.5588 43 .0036 0.0914
6 .192 4.8768 25 .020 0.5080 44 .0032 0.0613
7 .176 4.4704 26 .018 0.4572 45 .0028 0.0711
8 .160 4.0640 27 .0164 0.4166 46 .0024 .0.0610
9 .144 3.6576 28 .0148 0.3759 47 .0020 0.0580
10 .128 3.2515 29 .0136 0.3454 48 .0016 0.0406
11 .116 2.9454 30 .0214 0.3150 49 .0012 0.0305
12 .104 2.6416 31 .0116 0.2946 50 .0010 0.0254

ASTM Specification for S.S. Tubing & Piping

ALLOWABLE WALL
ASTM ALLOWABLE OUTSIDE DIAMETER
THICKNESS TESTING
SPECIFICATION VARIATION IN MM
VARIATIONS
ASTMA -213 Nominal Diameter OVER UNDER %
Seamless Ferritic and Under 25.4 mm .1016 .1016 +20% Refer to
austentic tubes -0 ASTM
25.4 – 38.1 inclu .1524 .1524 +20% A-450
-0
38.1 – 50.8 exclu .2032 .2032 +22%
-0
50.8 – 63.5 exclu .254 .254 +22%
-0
63.5 – 76.2 exclu .3048 .3048 +22%
0
76.2 – 101.6 inclu .381 .381 +22%
ASTMA -249 -0
Welded heat Under 25.4 mm .1016 .1016 + 10% Refer to
exchanger and 25.4 – 38.1 inclu .1524 .1524 + 10% ASTM
condenser tubes 38.1 – 50.8 inclu .2032 .2032 + 10% A-450
50.8 – 63.5 inclu .254 .254 + 10%
63.5 – 76.2 inclu .3048 .3048 + 10%
76.2 – 101.6 inclu .381 .381 + 10%
ASTM A-269
Seamless and welded Upto 12.7 mm 0.13 0.13 + 15% Refer to
austentic S.S. tube 12.7 to 38.1 mm 0.13 0.13 +10% ASTM
38.1 to 88.9 mm 0.25 0.25 +10% A-450
ASTM A-312 88.9 to 139.7 mm 0.38 0.38 +10%
Seamless and welded 139.7 to 203.2 mm 0.76 0.76 +10%
austenic pipe 13.72 – 48.26 mm + 0.40 – 0.79 -12.5% Refer to
60.33 – 114.3 + 0.79 – 0.79 ASTM
ASTM A-358 141.3 – 219.08 + 1.59 – 0.79 A-530
Welded 168.28 – 219.08 + 1.59 – 0.79
austentic pipe 273.05 – 373.85 +2.38 – 0.79
ASTM A-490 219.08 – 750 mm + 0.5% -0.3 mm Refer to
Welded ASTM
austenic pipe A-530
355.6 – 750 mm + 0.2 % -0.46 mm Refer to
to ASTM
+ 0.4 % A-530
GYSCOAL ALLOYS PVT. LTD.

WEIGHT & WALL THICKNESS OF SCHEDULE PIPES

NOMINAL OUTSIDE SCHEDULE SCHEDULE SCHEDULE


SIZE DIAMETER 5 10 40
MM INCH M/M WT WT KG/M WT WT KG/M WT WT KG/M
3 1/8 10.3 - - 1.24 0.278 1.73 0.365
6 1/4 13.7 - - 1.66 0.491 2.24 0.633
10 3/8 17.15 - - 1.65 0.631 2.31 0.845
15 1/2 21.3 1.65 0.801 2.11 0.999 2.77 1.27
20 3/4 26.7 1.65 1.02 2.11 1.28 2.87 1.68
25 1 33.4 1.65 1.29 2.77 2.09 3.38 2.50
32 11/4 42.2 1.65 1.65 2.77 2.69 3.56 3.38
40 11/2 48.3 1.65 1.90 2.77 3.11 3.68 4.05
50 2 60.3 1.65 3.34 2.77 3.92 3.91 5.44
65 21/2 73.0 2.11 3.69 3.05 5.26 5.16 8.63
80 3 88.9 2.11 4.51 3.05 6.45 5.49 11.3
90 31/2 101.6 2.11 5.18 3.05 7.41 5.74 13.6
100 4 114.3 2.77 5.94 3.05 8.38 6.02 16.1
125 5 114.3 2.77 9.43 3.40 11.6 6.55 21.8
150 6 168.3 2.77 11.3 3.40 13.8 7.11 29.1
200 8 219.1 2.77 14.8 3.76 20.0 8.18 42.8
250 10 273.0 3.40 22.6 4.19 27.8 8.74 62.3
300 12 323.8 3.96 32.0 4.57 36.17 9.52 72.8
350 14 355.6 3.96 34.5 4.78 41.6 11.13 94.49
400 16 406.4 4.19 41.78 4.78 47.6 12.7 124.0
450 18 457.2 4.19 47.06 4.78 53.625 14.27 156.73
500 20 508.0 4.78 59.65 5.54 69.0 15.06 184.08
600 24 609.6 5.54 82.98 6.35 94.98 17.45 256.22

SCHEDULE SCHEDULE XX XXS


80 160 80
WT WT KG/M WT WT KG/M WT WT KG/M WT WT KG/M
2.41 0.469 - - 2.41 0.469 - -
3.02 0.808 - - 3.02 0.794 - -
3.20 1.10 - - 3.20 1.10 - -
3.75 1.62 4.75 1.94 3.73 1.62 7.47 2.55
3.91 2.20 5.54 2.89 3.91 2.20 7.82 3.63
4.55 3.2 6.35 4.24 4.55 3.24 9.09 5.45
4.85 4.52 65.35 5.61 4.85 4.46 9.70 7.75
5.08 5.48 7.14 7.25 5.08 5.41 10.16 9.54
5.54 7.58 9.41 11.1 5.54 2.28 11.07 13.44
7.01 11.57 9.53 14.9 7.01 11.4 14.02 20.39
7.62 15.48 11.1 21.3 7.62 15.3 15.24 27.65
8.08 18.39 - - 8.08 18.6 - -
8.56 22.62 13.8 33.6 8.56 22.3 17.12 40.99
9.53 31.36 - 49.2 9.53 31.0 17.12 57.37
11.0 45.14 18.2 67.8 11.0 42.7 21.95 79.11
12.7 64.6 23.0 111.2 12.7 64.6 22.23 107.8
15.15 96.0 28.6 172.4 15.1 96.0 25.40 155.5
17.45 132.0 33.32 240.0 17.45 132.0 - -
19.05 158.08 35.71 283.26 19.05 158.08 - -
21.41 204.4 40.46 367.4 21.41 204.4 - -
23.8 255.77 45.71 466.4 23.8 255.77 - -
26.19 312.9 49.99 567.75 26.19 312.9 - -
30.34 435.9 54.52 811.85 30.34 435.8 - -
GYSCOAL ALLOYS PVT. LTD.

WEIGHT & THICKNESS OF S.S. PIPES & TUBES FOR BOILERS, HEAT EXCHNAGE

Size O. D. 10G 12G 14G 16G 18G 20G 22G


(3.25) (2.64) (2.03) (1.62) (1.21) (0.91) (0.71)
1/4" 6.35 0.075 0.070 0.063 0.058 0.046 0.037 0.030
5/16" 7.93 0.114 0.105 0.089 0.079 0.060 0.048 0.038
3/8" 9.52 0.152 0.135 0.113 0.097 0.080 0.058 0.046
1/2" 12.7 0.226 0.200 0.157 0.134 0.105 0.079 0.063
3/4" 19.05 0.386 0.326 0.256 0.215 0.161 0.124 0.097
1" 25.4 0.541 0.450 0.351 0.294 0.218 0.167 0.131
11/4" 31.82 0.696 0.580 0.448 0.375 0.275 0.200 -
11/2" 38.1 0.851 0.700 0.542 0.452 0.332 - -
13/4" 44.45 1.020 0.832 0.646 0.530 0.390 - -
2" 50.8 1.161 0.960 0.733 0.607 0.447 - -
21/4" 57.15 1.351 1.085 0.828 0.687 0.504 - -
21/2" 63.5 1.472 1.210 0.924 0.792 0.562 - -
23/4" 69.85 1.630 1.338 1.022 0.847 0.619 - -
3" 76.2 1.782 1.460 1.115 0.924 0.676 - -
31/2" 88.9 2.092 1.718 1.306 1.082 0.791 - -
4" 101.6 2.403 1.971 1.497 1.239 0.905 - -
41/2" 114.3 2.713 2.224 1.608 1.397 1.020 - -
5" 127.0 3.023 2.447 1.879 1.554 1.134 - -
51/2" 139.7 3.336 2.730 2.070 1.713 1.250 - -
6" 152.4 3.654 2.983 2.261 1.875 1.364 - -
61/2" 165.1 3.975 3.256 2.452 2.028 1.478 - -
GYSCOAL ALLOYS PVT. LTD.

DIMENSIONS AND WEIGHTS OF STEEL TUBES IN ACCORDANCE WITH IS 1239 : 1964 METRIC UNITS
Outside Diameters of Black Weight per mtr. of
Nominal Bore Tube Black Tube
Light Medium & Pain Ordinary
Heavy Thickness Ends Socket
Approx Min.
outsid Length
Approximate Hea e
Outside Diam. Max. Min Max. Min. Light Medium Heav Light Mediu vy Diam. mm
In mm mm mm mm mm mm mm mm y mm kg m kg kg Mm
1/8 6 10.2 10.1 9.7 10.6 9.8 1.8 2.0 2.65 0.378 0.410 0.493 15 17
1/4 8 13.5 13.6 13.2 14.0 13.2 1.8 2.35 2.9 0.52/2 0.659 0.762 19 25
3/8 10 17.2 17.1 16.7 17.5 16.7 1.8 2.35 2.9 0.68/8 0.850 1.03 21.3 26
1/2 15 21.3 21.4 21.0 21.8 21.0 2.0 2.65 3.25 0.96 1.21 1.44 26.9 34
3/4 20 26.9 26.9 26.9 26.4 27.4 2.65 2.35 2.65 3.25 1.41 1.57 1.89 33.7
1 25 33.7 33.8 33.2 34.2 33.3 2.65 3.25 4.05 2.01 2.42 2.95 42.6 43
1.1/4 32 42.4 42.5 41.9 42.9 42.0 2.65 3.25 4.05 2.57 3.11 3.81 51 48
1.1/2 40 48.3 48.4 47.8 48.8 42.9 2.9 3.25 4.05 3.27 3.59 4.41 57 48
2 50 60.3 60.2 59.6 60.8 59.7 2.9 3.26 4.5 4.14 5.07 6.17 70 56
2.1/2 65 76.1 76.0 75.2 76.6 75.3 3.25 3.65 4.5 5.80 6.49 7.92 88.9 65
3 80 88.9 88.7 87.9 89.5 88.0 3.25 4.05 4.50 6.81 8.43 10.10 101.6 71
3.1/2 90 101.6 101.2 100.3 102.1 100.4 3.65 4.05 4.85 8.76 9.70 11.90 114.3 75
4 100 114.3 113.9 113.0 115.0 113.1 3.65 4.5 5.4 9.90 12.10 14.50 127 83
5 125 139.7 - - 140.8 138.5 - 4.85 5.4 - 16.60 17.90 159 92
6 150 165.1 - - 166.5 163. - 4.85 5.4 - 19.70 21.2 177.8 92
9 0
GYSCOAL ALLOYS PVT. LTD.

STANDARD AND SPECIFICATION FOR SEAMLESS TUBES


Oil Country Casing, Non Upset Tubing API-5A-Grades and N 80
Linepipe and High Test Linepipe ASP - 5AX - Grades P 105 and P11
ASP - 5L - Grades A and B
ASP - 5LX - Grades X 42, X42, X46 and X52
IS-1978-Grades YST21 and YST21 and YST25
Boiler and Superheater Tubes BS - 3059 - Grades 33, 45,620 and 622
ASTM - A - 192
ASTM - A - 209 - Grades T1, T1a, T1b
ASTM - A - 210 - Grades A - 1
ASTM - A - 213 - Grades T5, T11 and T22
IS - 1914 - Grades CDS and HFS
IS - 2416 - Grades CDS and HFS
IRS – r22 – 61
Heat Exchange and Condenser Tubes ASTM - A - 179
ASTM - A - 199 - Grades T5, T11 and T22
ASTM - A - 200 - Grades T5, T11 and T22
Still Tubes for Refinery Service ASTM - A – 161 - Grades Low Carbon and T1
ASTM - A - 200 - Grades T5, T11 and T22
Tubes for Pressure Purposes: BS - 806/54 - Classes A and B
Ordinary Duties BS - 3601 - Grades 22, 27 and 35
Tubes for Pressure Purposes: BS - 3602 - Grades 23, 27 and 35
High Duties BS - 3604 - Grades 620, 621 and 625
Tubes for Low Temperature Service BS - 3603 - Grades 27 LT 30 and 27 LT 50
A - 333 - Grades 1 and 6
A - 334 - Grades 1 and 6
Tubes for High Temperature Service ASTM - A - 106 - Grades A and B
ASTM - A – 335 - Grades P1, P5, P11 and P22
Tubes for Water, Gas and Steam Service BS – 1387
ASTM - A - 120
ASTM - A - 53 - Grades A and B
IS – 1239
Tubes for Mechanical Structure and BS - 1775 - Grades 11,13,16,20,24,28 and 35
General Engineering Purpose IS - 3601 - Grades 21,25,32,38, and 44
IS - 1161 - Grades YST 22,25 and 32
Tubes for Rotary Core Drilling Accessories Made from Suitable Grades of steel
Confirming to BS - 401 9 Part 1, 1 974 e.g. 080A37
Automobile Tubes BS - 980 - Grades CDS 1, 2 and 3
Tubes for Rear Axles and other Made from SAE - 1040 steel and other
Mechanical Applications special steels
Tubes for Water Wells IS - 4270 Grades St-42 and St-55, Plain at
Ends to Tables and 1 and 2 of the specification
GYSCOAL ALLOYS PVT. LTD.

BRITISH STANDARD 970 : 1955


Chemical Composition Mechanical Properties
Limiting
E.S.C. 2% T.S. EI. Izod Brinell
En. Type of Ruling
Symbo Si Mn S% P% Condition P.S. T/sq % Ft. No.
No. Steel C% Section
l % % Max Max + Min Mi Lbs.
(Inches)
+ n. Min.
1A - Free .07/ /.10 .80/ .20/ .07 Cold drawn - 32 10 - -
Cutting .15 1.20 .30 - 28 14 - -
- 25 14 - -
Other - 23 14 - -
Finishes - 23 26 - -
1B - Free .07/ /.10 1.0/ .30/ .06 Cold drawn - 27 10 - -
Cutting .15 1.40 .60 - 25 12 - -
Other - 23 12 - -
Finishes - 23 14 - -
2 - Mild for /2.0 - /.80 .06 .06 As rolled 6 - 20 28 - -
cold
forming
2A - Mild for /1.2 - /.50 .05 .05 Supplied To Composition Only
re cold
forming
2A1 - " " /.10 - /.50 .04 .04 Supplied To Composition Only
2B - " " /.15 - /.50 .05 .05 Sup
2C - " " .15 - .40/ .05 .05 plie
.25 .60 d to
2D - " " .15/ - .40/ .05 .05 com
.30 .70 posi 28
2E - Cold /.15 .10/ /.50 .05 .05 As rolled 6 tion 20 - 120 Max
forming .35 only
(fully
killed)

-
3 - “20” /.25 .05/ /1.0 .06 .06 As rolled 6 - 25/35 25 - -
Carbon .35 0
3A - " " .15/ .05/ .40/ .06 .06 As rolled or 6 - 28 25 -
.25 .35 .90 normalised
Cold drawn
As rolled or
3B - " " /.25 /.35 /1.0 .06 .06 normalised 6 - 28 17 -
0
3C - " " .17/ .05/ .05 .05 6 - 28 25 -
23 .35 .60/
1.00

3D - " " .15/ .05/ .60/ .06 .06 Cold drawn 1 1/2 or - 35 15 -
(Higher .25 .35 1.00 less 30 15 -
tonsil) Over11/2-2
1/2 28 15 -
Over 2 1/2
4 - "25" /.30 .05 /1.0 .06 .06 Normalised 6 - 28/38 25 - 1
carbon .35 0 2 1/2 - 28/38 25 20 1
-
4A - " " /.30 .05/ .06 .06 Cold drawn 2 - 32/42 12
/1.0
0
8 HTC "40" .35/ .05/ .60/ .06 .06 NGC 1 152/207
carbon .45 .35 1.00 Normalised 6 - 35 20 - 179/229
without Hardened and Q 2 - 40 22 10 201/255
grain tempered R - 45 20 10
size NGC 2
control Normalisedand 6 - 35 17 - 152/207
cold drawn -
Hardenedand Q 2 - 40 17 - 179/229
tempered and 45 17 - 201/255
R
cold drawn
8 HTC "40" .35/ .05/ .60/ .06 .06 GC 1
carbon .45 .35 1.00 Noirmalised 4 - 35 20 20 152/207
controlle Hardenedand 6 - 35 20 15 152/207
d grain tempered 2 - 40 22 25 179/229
(McQuai 45 20 40 201/255
d-Ehn GC 2 45 20 25 201/255
grain Normalised and Q 35 17 152/207
size of cold drawn
5-8) Hardened and R 6 - 40 17 25 179/229
GYSCOAL ALLOYS PVT. LTD.
temered and 1 - 40 17 15 179/229
cold drawn 2 - 45 17 25 201/255
8A - " " .33/ .05/ .70/ .06 .06
.39 .35 .90
8B - " " .35/ .05/ .70/ .06 .06 Supplied to Composition.
.40 .35 .90
8C - " " .38/ .05/ .70/ .06 .06
.43 .35 .90 Mechanical properties may be negotiated between
8D - " " .40/ .05/ .70/ .06 .06 the purchaser and the supplier
.45 .35 .90
8E - " " .35 .05/ .90/ .06 .06
.40 .35 1.10
8K “40” .35/ .05/ .60/ .05 .05 Normalised 6 17 35 20 10 152/207
carbon .45 .35 1.00 4 17 35 20 15 152/207
for Hardened and Q 2 25 40 22 25 179/229
special Tempered
applicatio
n
8M "40" .35/ /.25 1.00 .12/ .06 Normalised 6 - 35 20 - 152/207
carbon .45 1.30 .20 Hardened and 2 25 40 22 25 179/229
(free Tempered 30 45 20 40 201/225
cutting) Q 1 - 38 12 - 229
cold drawn max.
R

En. SA, B, C and D may be ordered as En, BAM,etc. +Where Specified


(Manganese 1.00/1.30 and Sulphur .12/20) + 10 ft. lbs. Min. providing carbon does not exceed 0.40%
GYSCOAL ALLOYS PVT. LTD.

BRITISH STANDARD 970 : 1955


Chemical Composition Mechanical Properties
Limiting lzoo
En. E.S.C. Type of Condi Ruling 2% Ei.
T.S. d
C. Si. Mn. Ni. Cr. Mo. P.S. % Brinell
No. Symbol Steel tion Section t/sq ft.
% % % % % % + Min No.
(Inches) Min. lbs.
+ .
Min.
9 A31 "55" carbon .50/ .05/ .50/ - - - Norm. 4 - 45 18 - 201/255
.60 .35 .80 - - - R 2 - 45 18 - 201/255
S 1 - 50 18 - 223/277
T 1 - 55 15 - 248/302
C.W. 2 - 50/65 12 - 223/302
9K - " " .50/ .05/ .50/ - - Norm. 4 - 45 18 - 201/255
.60 035 080 - - R 2 28 45 18 - 201/255
S 1 31 50 18 - 223/277
T 1 34 55 15 - 248/302
C.W. 2 - 50/65 12 - 223/302
10 - "55 : carbon .50/ .05/ .50/ .50/ - -
- Supplied to composition only
% Ni .60 .35 .80 .80
11 BCTB "60" C - Cr. .50/ .10/ .50/ - .50/ - T 2 1/2 - 55 15 25 248/302
070 .35 .80 - .80 - V 2 1/2 - 65 12 12 293/341
12 HTCN 1% Nickel .30/ .10/ /1.50 .60/ - - Norm. 6 - 35 20 15 152/207
.45 .35 1.00 4 - 35 20 20 152/207
Q 6 27 40 22 25 179/229
4 27 40 22 35 179/229
12A - " " .30/ .10/ .70/ .60 - - -
.35 .35 .90 1.00 Supplied to composition only
12B - " " .35/ .10/ 70/ .60/ - - - Mechanical Properties may be negotiated between
.40 .35 .90 1.00 the purchaser and the supplier.
12C - " " .40/ .10/ .70/ .60 - - -
.45 .35 .90 1.00
13 Supertough Mn - Ni - .15/ .10/ 1.40/ .40/ - .15/ Q
6 27 40 22 40 179/229
"C.20" Mo .25 .35 1.80 .70 .35
14A Supertough C – Mn .15/ .10/ 1.30 /.40 /.25 - Norm 5 - 35 20 15
152/207
"B-20" .25 .35 1.70 Q 4 26 40 20 30
179/229
R 1 1/2 30 45 20 25
201/225
C.W. 2 - 45 15 15
14A/1 " C-Mn /.23 .05/ 1.2 Cu " - Norm.
(foe special .35 Min. (opt) -
1 1/2 21 35/41 18 -
purpose /.60 -
2 1/2 19 33/39 18 -
(Mn. + Ni., Cr. And Mo. Shall not
exeed 2%
En – 9, 10, 14A, 14A/1 : 06 Sulphur and Phosphhorus. Q-Y Oil hardened and tempered except En. 14A : Oil or water Hardened
Remainder : 05 S and P. Norm. – Normalised C. W. - Cold Worked + Where specified + 30 for controlled grain steel
GYSCOAL ALLOYS PVT. LTD.

BRITISH STANDARD 970 : 1955


Chemical Composition Mechanical Properties
T.S
Limiting
2% . Izod
En. E.S.C. Type of Mo Condit- Ruling EI.
C. Si. Mn. Ni. Cr. P.S. T/s Ft. Brinell
No. Symbol Steel . ion Section %
% % % % % + q Ubs. No.
% (Inches) Min
+ Min Min.
.
17 Supertough Mn – Mo .30/ .10/ 1.30/ - - .35/ R 6 32 45 22 40 201/255
"C.40M" .40 .35 1.80 .35 S 6 36 50 20 40 223/277
T 4 41 55 18 40 248/302
U 2 46 60 17 35 269/321
V 1 50 65 16 35 293/341
18 CR 1 % Cr .35/ .10/ .60/ - .85/ - R 4 32 45 22 40 201/255
.45 .35 .95 1.15 S 2 36 50 20 40 223/277
T 1 41 55 18 40 248/302
18A - 1 % Cr .27/ .10/ .65/ - .85/ - - Supplied to composition only
.32 .35 .80 1.15
18B - " .30/ .10/ .65/ - .85/ - -
.35 .35 .80 1.15
18C - " .35/ .10/ .65/ - .85/ - -
.38 .35 .80 1.15
18D - " .38/ .10/ .65/ - .85/ - - }
.43 .35 .80 1.15
19 CROMOL 1% Cr-Mo .35/ .10/ .50/ - .90/ .20/ R 6 32 45 22 40 201/255
.45 .35 .80 1.50 .40 S 4 36 50 20 40 223/277
T 2 41 55 18 40 248/302
U 2 46 60 17 35 269/321
V 1 50 65 16 35 293/341
W 1 55 70 15 30 311/375
Y 1 64 80 10 10 363/415
1s9 - 1% Cr-Mo .35/ .10/ .50/ - .90/ .20/ R 6 32 45 22 40 201/255
A .45 .35 .80 1.20 .35 S 4 36 50 20 40 223/277
T 2 41 55 18 40 248/302
U 1 46 60 17 35 269/321
V 50 65 16 35 293/341
19B - 1% Cr-Mo .35/ .10/ .50/ - .90/ .20/ - Supplied to composition only
.40 .35 .80 1.20 .35
19C - " .40/ .10/ .50/ - .90/ .20/ -
.45 .35 .80 1.20 .35
20A HCRS 1% Cr-Mo .20/ .10/ .40/ - .50/ .50/ T 2 41 55 18 40 248/302
(high temp. .30 .35 .70 1.00 .80 U 2 46 60 17 35 269/321
bolts) V 1 65 65 16 35 293/341

All specification : OS Sulphur and Phosphrous + where Specified


+ 10 ft. Ibls. Min. providing carbon does not exceed 0.40%
GYSCOAL ALLOYS PVT. LTD.

PHYSICAL CONTENTS OF TECHNICALLY IMPORTANT METALS


Density at Atomic Melting Boiling
Chemical Atomic 20ºC Radius Temperature Temperature
Metal
Symbol Weight g
cm³ A ºC ºC
Aluminum Al 26.97 2.70 1.430 660 2060

Lead Pb 207.21 11.34 1.749 327 1740

Chromium Cr 52.01 7.19 1.248 1890 2500

Cobalt Co 58.94 8.9 1.252 1495 2900

Copper Cu 63.54 8.96 1.277 1083 2600

Iron Fe 55.85 7.87 1.240 1539 2740

Magnesium Mg 24.32 1.74 1.5982 650 1110

Mananese Mn 54.94 7.43 1.598 1245 2150

Molybdenum Mo 95.95 10.2 1.362 2625 4800

Nickel Ni 58.69 8.90 1.245 1455 2730

Silicon Si 28.06 2.33 1.175 1430 2300

Titanium Ti 47.90 4.5 1.457 1660 -

Tungsten W 183.92 19.3 1.369 3410 5930

Tin Sn 118.70 7.30 1.511 232 2270

Zinc Zn 65.38 7.14 1.331 419 906


GYSCOAL ALLOYS PVT. LTD.

PHYSICAL CONTENTS OF TECHNICALLY IMPORTANT METALS


Coefficient
Electric Electrical Heat of Specific
Of Libear Moulds of Thermal
Resistivity at Conductivity Fusion Heat
Expansion Elasticity kg Conductivity
20ºCmm at 20ºC m cal cal
at 20ºC mm² calºC cms
m mm g gºC
10-61ºC
23.9 7220 0.0266 37.6 92.7 0.215 0.53

28.3 1600 0.207 4.82 5.7 0.031 0.083

6.2 19000 0.13 6.7 75.6 0.11 0.16

12.3 21280 0.062 16.1 63.6 0.099 0.165

16.2 12500 0.0167 60 48.8 0.092 0.94

11.7 21550 0.097 10.3 65 0.11 0.18

24.5 4515 0.045 22.2 82.2 0.25 0.38

22 20160 1.85 0.54 58.3 0.115 -

2.7 33630 0.052 19.4 70 0.061 0.35

13.3 19700 0.068 14.6 72.1 0.105 0.22

7 1500 10?³ 10?³ 395.6 0.162 0.20

8.5 11000 04 - 0.6 2 - 0.14 0.045

2.4 41530 0.055 18.2 44 0.032 0.48

20.5 5500 0.115 8.7 14.2 0.054 0.16

29.8 9400 0.059 16.9 26.6 0.0915 0.27


GYSCOAL ALLOYS PVT. LTD.

GUN METAL, PHOSPHER,BRONZE MATERIAL SPECIFICATION AND APPLICATIONS


TENSIL Standard Specification (Nearest to)
Chemical Strength Brinnel
Compositio tons/Sq.i Hardnes BSS ISS ASTM DIN
Material n n. s British Inian America German Applications
Gun Metals For items superior to Brass
Leaded Gun Metal 83-3-9-5 11 55-65 LGI-C - - - Castings. Elbow, Pipes,
Leaded Gun metal 85-5-5-5 13 65-75 LG 2-C 318-III B-30-4ST-54 1750 Taps, Corks, other
Gun Metal 88-8-4 16 65-85 G 4-C 306-I B-143 - Hydraulic fittings. Pressure
Gun Metal 88-10-2 17 70-95 G 4-C 306 B-143 - tight bearings, bushes
Pumps, valves, valve
bodies, guides.

Grease and Oil lubricated


Bronzes motion bearings for Mills,
Leaded Bronze 76-9-0-15 11 50-70 LB1-C 318 Gr.IV B-30-45-30 1716 Railway, Oil and Rubber
Leaded Bronze 80-10-0-10 12 65-85 LB2-C - B144-523A 1716 Industries.
Phosphor Bronze 93-7 12 60-70 - 28Sn-7 - 17662 Bearing and bushing for
Phosphor Bronze 90-10 14 70-100 PBI-C 28Sn-9 B-139-467D 1705 heavy loads, Bearings for
Diesel Engines, Electrical
Generators, Aero Engines
also for Worm Gears and
Worm Wheels.

Aluminium Bronze 89-9-2 32 90-140 AB1-C 305-I B150-46T 1714 Impellers, Automobile
Aluminium Bronze 80-10-5-5 41 140-180 AB2-C1 305-II B148-45190 1714 Engines, Gear Blanks
Worm Wheels, Fluid control
valves.
Brass Marine castings, Propellers,
High Tensile Brass 52-2-2-2-39 30 100-150 HTB1- C 320-1 B147.48(8A) 1709 Impellers, Hydraulic
High Tensile Brass 55-3-5-3-34 48 150-230 HTB2- C 320-3 B147.48(8A) 1709 equipment. Bolts, Nuts,
Leaded Brass 60-2-38 25 50-75 DCB3-C 319 - 1709 Door and furniture fitting.
Leaded Brass 70-2-28 11 53 SCB2-C 292 B146-52(6A) 1709 Marines fittings, Electrical
trade, Brush holders.
General purpose alloy for
Aluminum casting with medium
Aluminum Alloy 92-3-5 9 70 LM-4 617A-4 B179-62Sc. 1725 strength and good
64D properties. Die Castings,
Aluminum Alloy 88-0-12 11 55 LM-4 617A-6 B179-62-Sc. 1725 corrosion resistance and
12C intricate casting.
GYSCOAL ALLOYS PVT. LTD.

NON – FERROUS METAL


Nominal Composition (%) Elongatio
Specificatio
Other U.T.S. n
Description of Material n B.S.S. or End Uses
Copper Lead Zinc Tin Element Kg/mm² %
I.S.S.
s (Max) (Min)
Free cutting Brass Rods BSS 249 or 56 to 59 2 to 3.5 Bal. - 39 15 Free cutting.
ISS 319 59 to 60 2.5 to 3.5 Bal. - 39 15 Turning & maching.
Type 1 Hot Forgings and
Hot Forging Brass Rods BSS 218 or 56 to 60 1 to 2.5 - do - - 35 15 Stampings Marine
ISS 3488 56 to 60 1 to 2 - do - - 35 15 Hardware Spoke
Naval Brass Rods BSS 251 or 60 to 64 0.2 - do - 1 to 1.5 35 18 nipples.
ISS 291 Rivelts and cold
Cold Headings Brass BSS 2874 59 to 62 0.1 - do - - 34 26 heading jobs High
Rods CZ 109 Tensile jobs like
DTD 627 Railway Harder,
High Tensile Brass Rods BSS 250 56 to 61 0.5 - do - Sn. 0.5 Fe. 1.0 53 15 valve Spindles etc.
(Mn, Bronze) ISS 320 Mn. 1.0
A 1.0.8 High Tensile
High Tensile Forging BSS 1001 56 to 60 5 to 1.5 - do - .6 to 1.1 Mn. 0.3 47 15 forgings Electrical
Brass Rods To 2
Fe. 0.25 Equipment Bus-
Copper Electrolytic high ISS 613 99.9 - - - to 1.2 bars
conductivity Rods - 0.3 24 45
Railway s
Arsenical Copper Rods ISS 288 99.2 - - - Ph.05 22 40 Components
(0.3% to 0.5% Arsenic) Electrical
Ph. Deoxidised Copper ISS 41171 99.85 - - - Ph.05 23 33 components.
GYSCOAL ALLOYS PVT. LTD.

Weight Chart of 4'x14" Brass, Copper & Bronze Sheets


Approx Weight Approx Weight
Size in Guges Size in Guges
Per Sheet Per Sheet
3 SWG. … 23.50 Kgs. 24 SWG. … 2.000 Kgs.

6 SWG. … 17.800 Kgs. 26 SWG … 1.750 Kgs.

8 SWG. … 15.000 Kgs. 28 SWG … 1.400 Kgs.

10 SWG. … 12.000 Kgs. 30 SWG … 1.200 Kgs.

12 SWG. … 10.000 Kgs. 32 SWG … 1.000 Kgs.

14 SWG. … 7.500 Kgs. 34 SWG. … 0.800 Kgs.

16 SWG. … 6.000 Kgs. 36 SWG. … 0.700 Kgs.

18 SWG. … 4.500 Kgs. 38 SWG. … 0.600 Kgs.

19 SWG. … 3.750 Kgs. 40 SWG. … 0.400 Kgs.

20 SWG. … 3.300 Kgs. 42 SWG. … 0.350 Kgs.

21 SWG. … 3.000 Kgs. 44 SWG. … 0.300 Kgs.

22 SWG. … 2.500 Kgs.


GYSCOAL ALLOYS PVT. LTD.

WEIGHT OF COPPER & ALUMINIUM COPPER STRIP/FLAT KG./FT.


Thickness 1/16" 1/8" 3/16" 1/4" 5/16" 3/8" 1/2" 5/8" 3/4"
Width
1/2" Al. 0.165 0.033 0.050 0.066 0.083 0.100 0.132 0.165 0.200
1/2" Cu. 0.058 0.116 0.174 0.232 0.290 0.348 0.464 0.580 0.696
3/4" Al. 0.025 0.050 0.075 0.100 0.125 0.150 0.200 0.250 0.300
3/4" Cu. 0.087 0.174 0.261 0.348 0.435 0.522 0.696 0.870 1.044
1" Al. 0.033 0.066 0.099 0.132 0.165 0.200 0.265 0.330 0.400
1" Cu. 0.116 0.232 0.348 0.464 0.580 0.690 0.928 1.160 1.380
1 1/4" Al. 0.042 0.083 0.126 0.168 0.210 0.252 0.336 0.420 0.500
1 1/4" Cu. 0.145 0.290 0.435 0.580 0.725 0.870 1.160 1.450 1.740
1 1/2" Al. 0.050 0.100 0.150 0.200 0.250 0.300 0.400 0.500 0.600
1 1/2" Cu. 0.174 0.348 0.522 0.696 0.870 1.044 1.392 1.740 2.088
2" Al. 0.066 0.1.32 0.198 0.264 0.330 0.396 0.528 0.660 0.800
2" Cu. 0.232 0.464 0.690 0.928 1.160 1.380 1.856 2.320 2.760
2 1/2" Al. 0.084 0.168 0.252 0.336 0.420 0.504 0.672 0.840 1.000
2 1/2" Cu. 0.290 0.580 0.870 1.160 1.450 1.740 2.320 2.900 3.480
3" Al. 0.100 0.200 0.300 0.400 0.500 0.600 0.800 1.000 1.200
3" Cu. 0.348 0.696 1.044 1.392 1.740 2.088 2.784 3.480 4.176
4" Al. 0.132 0.264 0.396 0.528 0.660 0.792 1.056 1.320 1.600
4" Cu. 0.464 0.928 1.380 1.856 2.320 2.760 3.712 4.640 5.520
5" Al. 0.168 0.336 0.504 0.672 0.840 1.000 1.345 1.680 2.000
5" Cu. 0.580 0.160 1.740 2.320 2.900 3.480 4.640 5.800 6.960
6" Al. 0.200 0.400 0.600 0.800 1.000 1.200 1.600 2.000 2.400
6" Cu. 0.696 1.392 2.088 2.784 3.480 4.176 5.568 6.960 8.352
GYSCOAL ALLOYS PVT. LTD.

WEIGHT OF ALUMINIUM SHEETS


L.B. Kg. Kg. Kg. Kg.
S.W.G. Inch Millimetres
Sq. / Foot Sq. Foot 8' x 4' 8' x 3' 6' x 3'
3/8" .375 9.53 5.29 2.399 76.740 57.540 43.170
3/0" .372 9.45 5.24 2.376 75.890 57.080 42.810
2/0" .348 8.84 4.91 2.227 71.210 53.430 40.050
1/0 .324 8.03 4.57 2.072 66.300 49.720 37.270
5/16 .312 7.93 4.40 1.995 63.860 47.900 35.910
1 .300 7.62 4.23 1.918 61.370 46.630 34.490
2 .276 7.01 3.89 1.764 56.410 42.350 31.750
3 .252 6.40 3.55 1.610 51.560 38.690 29.020
1/4" .250 6.35 3.52 1.596 51.166 38.380 28.740
4 .232 5.89 3.27 1.483 47.480 35.600 26.390
5 .212 5.48 2.99 1.356 43.370 32.510 24.400
6 .192 4.88 2.71 1.229 38.280 29.480 22.080
3/16 .187 4.75 2.64 1.197 38.270 28.710 21.530
7 .176 4.47 2.48 1.125 36.600 27.040 20.260
8 .160 4.06 2.26 1.025 32.730 24.520 18.420
9 .144 3.66 2.03 0.921 29.480 22.080 16.610
10 .128 3.25 1.80 0.816 26.170 19.650 14.730
1/8" .125 3.18 1.76 0.798 25.570 19.190 14.370
11 .116 2.95 1.64 0.744 23.720 17.830 13.320
12 .104 2.64 1.47 0.667 21.250 15.950 11.960
13 .092 2.34 1.30 0.590 18.810 14.090 10.600
14 .080 2.03 1.13 0.512 16.320 12.240 9.210
15 .072 1.83 1.02 0.462 14.730 11.050 8.380
16 .064 1.63 0.902 0.409 13.090 9.830 7.130
17 .056 1.42 0.792 0.359 11.480 8.610 5.430
18 .048 1.22 0.677 0.307 9.830 7.330 5.520
19 .040 1.02 0.564 0.255 8.160 6.116 4.610
20 .036 0.914 0.508 0.230 7.330 5.520 4.110
21 .032 0.813 0.451 0.205 6.520 4.409 3.650
22 .028 0.711 0.395 0.179 5.720 4.300 3.190
23 .024 0.610 0.388 0.153 4.810 3.640 2.720
24 .022 0.559 0.310 0.141 4.470 3.340 2.480
25 .020 0.508 0.232 0.128 4.060 3.080 2.280
26 .018 0.457 0.254 0.115 3.650 2.740 2.030
GYSCOAL ALLOYS PVT. LTD.

Wrought Aluminium Alloys : Chemical COMPOSITION LIMITS (PER CENT)


Equivalent Remark
Alloy Copper Manganese Silicon Iron Manganese Others
(ISS)alloy (A.A.)

New
Old Min. Max. Min. Max. Max. Min. Max. Min. Max Max.
U.S.A.

Al. 99.5 % Min.


1B 19500 1050 - 0.05 - - - 0.30 0.4 - 0.05 0.1 Al. 9.5% Min.
1E 19501 1050(EC) - 0.04 - - - 0.15 0.35 - - 0.1 Al. 99.7 % Min.
- 19700 1070 - 0.03 - - - 0.20 0.25 - 0.03 0.1 Al. 99.8 % Min.
1A 19800 1080 - 0.03 - - - 0.15 0.15 - 0.03 0.1 Al. 99.0% Min.
1C 19000 1100 - 0.1 - 0.2 - 0.50 0.7 - 0.1 0.2 Also lead & bis
- - 2011 5.0 6.0 - 0.1 - 0.4 0.7 - 0.1 0.4 muth 0.2/0.6 %
each
H 15 24345 2014 3.8 5.0 0.2 0.8 0.5 1.2 0.7 0.3 1.2 0.5 -
H 14 24534 2017 3.5 4.7 0.4 1.2 0.2 0.7 0.7 0.4 1.2 0.5 -
N3 31000 3003 - 0.1 - 0.1 - 0.6 ~.7 0.8 1.5 0.4 -
N 21 43000 4043 - 0.1 - 0.2 4.5 6.0 0.6 - 0.5 0.5 -
N2 46000 4047 - 0.1 - 0.2 10.0 13.0 0.6 - 0.5 0.5 -
N4 52000 5052 - 0.1 1.7 2.6 0.6 0.7 - 0.5 0.4 -
N5 53000 5056 - 0.1 2.8 4.0 - 0.6 0.7 - 0.5 0.4 -
N6 55000 5056 - 0.1 4.5 5.0 - 0.6 0.7 - 1.1 0.4 Cr upto 0.25
N8 54300 5083 - 0.1 4.0 4.9 - 0.4 0.7 0.5 1.0 0.4 Cr upto 0:25
H 20 65032 6061 0.15 0.4 0.8 1.2 0.4 0.8 0.7 0.2 0.8 0.4 Cr (0-15-0-35)
Either Mn or Cr.
Shall be present
H9 63400 6063 - 01 0.4 0.9 0.3 0.7 0.6 - 0.3 0.4 -
- - 6066 0.7 1.2 0.8 1.4 0.9 1.8 0.7 0.6 1.1 0.4 -
- 64423 - 0.5 1.0 0.5 1.3 0.7 1.3 0.8 1.0 - - -
91 E 63401 6101 - 0.1 0.35 0.8 0.3 0.7 0.5 - 0.03 0.1 -
- 64401 6201 - 0.1 0.6 0.9 0.5 0.9 0.5 - 0.03 0.1 -
H 30 64430 6351 - 0.1 0.4 1.2 0.6 1.3 0.6 0.4 1.0 0.4 -
- 74530 7039 - 0.2 1.0 1.5 - 0.4 0.7 0.2 0.7 0.4 Zinc (4-5 %)
- - 7075 1.20 2.0 2.0 2.1 2.9 - 0.4 0.5 - 0.3 Zinc (5.1-6.4) &
Chromium 0.1-
0.25
GYSCOAL ALLOYS PVT. LTD.

CORRESPONDING BRAND OR MATERIAL NOS. OF FAMOUS WORLD WIDE


MANUFACTURING
AISI GERMAN
TYPE OF ASP BOHLER
QUALITY OSB NO./TEW
STEEL (HSL) VEW
ORN (DEW)
HIGH SPEED STEEL 18 % W T1 HS-1 VEW S 200 3355

18%W + 5% Co T4 HS-3 VEW S 305 3255

18%W + 10% Co T5 HS-4. VEW S 300 3265

6/5/2 M2 HS-M2 VEW S 600 3343


HOT WORK STEEL
9%W H 21 HW-3 VEW S 100 2581

NON 5% Cr H 11 HW 1 VEW S 300 2343


SHRINKING DIE
STEEL HC HC D3 D3 CW 4 VEW K 100 2080

HC HC D2 D2 CW 3 VEW K 105 2601

OHNS 01 O1 CW 1 VEW K 460 2510

PNEUMATIC ONNS 02 O2 VEW K 720 2842


STEEL
S2 SR 4 MY EXTRA 2542
GYSCOAL ALLOYS PVT. LTD.

CORRESPONDING BRAND OR MATERIAL NOS. OF FAMOUS WORLD WIDE


MANUFACTURES
SCHOELLER
JAPAN POLDI STYRIA VISL (MISL) IS : 1570/1961
BLECKMAN
SKH 2 MAXIMUM MAMUT HANSA T 70 W
SPECIAL SPECIAL PLUTO G 18Cr4V1
SKH3 MAXIMUM PANTHER HANSA T75W18Co6
SPECIAL 55 EXTRA SPECIAL K5 Cr4V1Mo
MKH SPECIAL
SKH4 PANTHER HANSA T75W18Co1
ULTRA SPECIAL K10 O Cr4
MAXIMUM V2MoW
SKH9 SPECIAL SS 652 DHS T83MoW
MO 5 6Cr4V2
212
SKD5 EWPX SGHV/SG M-WKZ T33 W9 Cr3
TLH V38
SKD 6 SPG WCD 2 M-US T35 Cr5 Mo
2002 EXTRA ULTRA 1V 30
SKD 1 CHROM HANSA M-SPECIAL T215Cr12
2002R SPECIAL TRIMPHATOR K
SKD 11 CRD HANSA
SPECIAL TRIMPHATOR MW T160 Cr12
STABIL K
SKS 3 SWS M-AMU T90Mn2W50
STABIL HANSA TIT S Cr 45
SPECIAL CONSTANT FAVOURIT M-MST
TENAX SPECIAL TYRAN
SKS 41 TENIT W EXTRA M-MY T50 W2 Cr1
EXTRA V18
GYSCOAL ALLOYS PVT. LTD.

CHEMICAL COMPOSITION OF ALLOY STEELS


Type of Steel Quality AISI C Si Mn Cr W V Co Mo Si
High 18 % W T1 0.75 0.40 0.40 4.30 18.0 1.00 - - -
Speed 18% W + 5% Co T4 0.80 0.40 0.40 4.30 18.0 1.60 5.0 0.80 -
Steel 18% W + 10% Co T5 0.75 0.40 0.40 4.30 18.0 1.60 9.5 0.80 -
6/5/2 M2 0.80 0.40 0.40 4.30 6.5 2.00 - 5.00 -
Hot Work 9%W H 21 0.30 0.20 0.30 2.60 8.5 0.40 - - -
Steel 5% W H 11 0.36 1.00 0.40 5.00 - 0.40 - 1.10 -
Non HCHC D3 2.0 0.30 0.30 12.00 - - - - -
Shrinking " D2 1.70 0.30 0.30 12.00 0.5 0.10 - 0.60 -
Die Steel HCHC 01 0.95 - 1.00 0.50 0.5 0.10 - - -
" 02 0.90 0.20 1.90 0.30 - 0.10 - - -
" EO300 1.00 0.40 1.00 1.00 - 0.10 - 0.10 -
Pneumatic S2 0.48 0.90 0.30 1.10 1.90 0.20 - - -
Steel
Shock V6N 0.90 - - - - 0.20 - - 0.70
Resisting
Steel
Stainless Magnetic 410 0.10 0.75 1.00 13.00 - - - 0.60
Steel Non-magnetic 304 0.08 1.00 2.00 18.00 - - - - 10.00
Carbon 1095 0.90 0.20 0.40 - - - - - -
Tool Steel
Constructional EN-8 1040 0.35/ 0.10/ 0.60/ - S&P each 0.06
Steel 0.45 0.35 0.90 (MAX)
EN-9 1055 0.45/ 0.10/ 0.50/ - S&P each 0.06
0.60 0.35 0.80 (MAX)
EN-19 4140 0.35/ 0.10/ 0.50/ 0.90/ S&P each 0.05 0.20/
0.45 0.35 0.80 1.50 (MAX) 0.40
EN-24 4340 0.35/ 0.10/ 0.45/ 0.90 S&P each 0.05 0.20/ 1.30/
0.45 0.35 0.70 1.40 (MAX) 0.35 1.80
En-30 B 0.26/ 0.10/ 0.40 1.10/ S&P each 0.05 0.20/ 3.90/
0.34 0.35 0.60 1.40 (MAX) 0.40 4.30
EN-31 52100 0.95/ 0.10/ 0.30/ 1.00/ S&P each 0.025
1.20 0.35 0.75 1.60 (MAX)
EN-36 3310 0.15 0.10/ 0.30/ 0.60/ S&P each 0.05 3.00
0.35 0.60 1.10 (MAX) 3.75
Sprining EN-45 9255 0.50/ 1.50/ 0.70 S&P each 0.05
0.60 2.00 1.00 (MAX)
Steel EN-47 6150 0.45/ 0.50 0.50 0.80/ each 0.05
0.55 0.80 1.20 S&P (MAX)
Case SAE 8620 0.18/ 0.20/ 0.70 0.40 S&P each 0.04 0.15/ 0.40/
Hardening 0.23 0.35 0.90 0.60 (MAX) 0.26 0.70
Steel
16M / N CR5 - 0.14 – 0.19 0.17 - 0.37 00-1.30 0.80-1.10 S&P - 0.035 - -
20M / N CRS 0.17 – 0.22 1.17 - 0.37 .10-1.40 1.00-1.30 0.035
Notes: O = Oil; CA – Compressed Air; M = Martempering bath; W = Water; A = Air
GYSCOAL ALLOYS PVT. LTD.

MECHANICAL & PHYSICAL PROPERTIES OF TOOL & ALLOY STEELS


Forging Annealling Hardening Temperin
Quenching Hardness
Types of Steel Quality AISI Temp. Temp. Temp. g Temp
Medium Rockwell C
C C C C
High Speed Steel 18% W T1 1150-900 830-870 1240-1290 O,CA,M 550-580 64-66
18% W + 5% Co T4 1150-900 800-850 1250-1310 O,CA,M 550-580 64-66
18% W + 10% Co T5 1150-950 800-850 1260-1320 O,CA,M 560-590 64-66
6/5/2 M2 1100-900 800-850 1190-1250 O,CA,M 540-570 64-66
Hot Work Steel 9% W H21 1100-900 740-780 1070-1150 O,CA,M 600-680 42-50
5% Cr H11 1100-900 800-830 980-1030 O,CA 550-650 38-52
Non Shrinking HCHC D3 1050-850 800-850 920-980 O,CA,M 100-350 58-65
Die Steel " D2 1050-850 800-850 970-990 O,CA,M 100-350 58-65
OHNS 01 1050-850 740-760 780-820 O,M 100-300 58-63
" 02 1050-850 690-710 780-830 O 100-300 58-64
" EO300 1000-800 760-800 800-850 O,CA 200 Max 58-61
Pneumatic Steel S2 1050-850 720-740 900-950 O 150-400 50-57
Shock Resisting V6N 1050-1100 740-760 770-830 W 150-250 58-64
Steel
Stainless Steel Magnetic 410 1050-1100 800-900 1000 O 700-750 BHN 159-229
Non-Magnetic 304 1050-1100 1100 Rapid BHN 135-185
Cooling
Carbon Tool Steel 1095 1000-800 750-780 760-820 W 150-200 59-62
Constructional EN - 8 1040 1100-850 650-700 820-850 O,W 530-670 BHN
Steel Normalise 179-229
840-870
E- 9 1055 1050-850 650-700 800-840 O,W 530-670 BHN
Normalise 201-277
820-850
E-19 4140 1050-850 680-720 820-850 O,W 530-670 BHN
Normalise 201-1751
850-880
EN-24 4340 1050-850 650-700 820-850 O 530-670 BHN
Normalise 223-444
850-880
EN-30 B 1050-900 580-630 810-830 O,A 530-670 BHN
Normalize 285-444
810-850
EN-31 52100 1100-850 750-800 790-850 O,W 150-170 60-65
Normalize
860-890
EN-36 3310 1100-850 620-670 760-780 O 170-210 BHN
Carburise Refine 850-880 220
880-930
Sprining Steel EN-45 9255 900-830 650-680 830-860 O 470-540 BHN
EN-47 6150 235
Case Hardening SAE 8620 900-1150 780-820 O,A 150-200
Steel Carburise Refine 850-880
880-930
GYSCOAL ALLOYS PVT. LTD.

APPLICATION OF TOOL & ALLOY STEEL

HIGH SPEED STEEL


Lathe tools, Planer tools, Milling cutter, Cutter blades, Boring tools, Twist drills Milling Knives, Reamers Tapes, Metal Cutting saws, thread
cutting tools, screw cutting tools, file cutters, chisel slotter drills, Hobs.
A top quality steel which offer greater hardness and suitable for cutting at high speed and good wear of resistance.

HOT WORK TOOL STEEL


9% Tungsten Hot Work Steel
Pressure casting moulds, cores, dies fornon ferrous products tools for screws products hot extrusion dies, lower dies for valve cone products
for pressing dies. Hot shear blades and trimmer dies for upsetting tools used in bolt, rivet nut and in manufacturing for heading punches
swaging dies.
It is suitable for oil and air hardening and it offers high hardness retention. It provides food resistances to hot weat and heat checking.
5% Chromium Hot Work Steel
Extrusion dies, Gripper dies, Rams Drop forging dies, Pressure casting moulds for light alloys, Metal track pressure tools. High stressed
internal boxes, little tube pressing mandrels. For watercooling, Die-casting tools, Punches.
It has very good high temperature characteristic and excellent toughness combined with resistivity to heat checking.

NON-SHRINKING DIE STEEL


High Carbon High Chromium Die Steel
Thread Rolling dies, hobs Cold extrusion tools and dies Punches Draw plates and dies, Cutters, Measuring tools Pressure casting moulds,
Blanking, Reamer, Finishing rolls for tyre mills. This type of steel has high dimensional stability with added wear resistance coupled with
excellent edge holding qualities.
Oil Hardening Non Shrinking Die Steel
Blanking and stamping dies, Punches, Rotary shear blades, Thread cutting tools, Milling cutters, Reaer, Measuring tools, Gauging tools,
Wood working tools, Braches, Chaser. An ideal type oil-hardened steel, which is economical and dependable for gauging, cutting and
blanking tools, as well as can be relied for hardness and cutting performance.

PNEUMATIC STEEL
Hot cutting dies and punches, Hot trimming tools, Punching tools, Blanking punches, Cold shear blades, Wood working tools. Hobbing tools,
headers Chisels, Caulking tools , Piercing mandrels. Beams Fishplates, Grates, Beading and flanging rolls.
It is a popular type of steel known for its extreme toughness and fatigue resistance. It is also recommended for intricate tools.

SHOCK RESISTING STEEL


Coining tools, e.g.: mint and medallion dies, Dial plate and watch cases, dies, High-duty tools for jewellery, Grippers, Dies and punches for
screws, Balls, Rivets, Wire nails. Most eminently Suited for meeting severe pressure impact and shock requiring shallow hardening grade.

STAINLESS STEEL
Magnetic Stainless Steel
Structural parts, Armatures Building fittings, Aircraft rivets, Printing machine components, Cutlery, Surgical and Dental instruments, Plastic
and Bakelite dies Pump shafts, spring components for hydraulic or steam work etc. It has higher protection against corrosion.

Non Magnetic Stainless Steel


Equipments of food-stuff industry. Surgical instruments equipments for petroleum and chemical industries, Containers Cooling equipments.
It is suitably recommended for handling and processing acids and it is also non rusting natured steel.
GYSCOAL ALLOYS PVT. LTD.

CARBON TOOL STEEL


Cutting and punching dies, shear Blades, Hollow and massive embossing dies, Milling cutters, Scraper, Cutting tools, Twist drills, Reamer,
Paper knives, Woods working tools, Thread cutting tools. Chisels, Tube drawing plugs, Files, Letter and figure stamps. It is a general
purpose tool steel with high surface hardness and core toughness which provides good resistance wear impact and shock.

CONSTRUCTIONAL STEEL
EN-8 Crank shafts, automobiles axle beams, connecting rods, Lightly stressed gears.
Generally used for moderately stressed parts of Motor Vehicles and general engineering works.
EN-9 Crank Shafts, Cylinder, Gears, Sprockets. Mainly used in machine parts which require moderate weat resistance.
EN-19 Axle shafts, Crank Shafts, Gears, Connecting rods, Studs, Bolts, Propeller shaft joint. Suitable for heat treated parts where high
tensile and impact are required along with high endurance bending strength.
EN-24 Aircraft and heavy vehicle crank shafts, Connecting rods, Gear shafts, Chain parts, Clutches, Propeller shafts, Cam shafts,
Spindles screws, Studs, Pinions, Tappets, Boring bars.
Preferred to be applied for heat treated components having large sections and subject to exacting requirements.
EN-30 B Application similar to EN-24 Steel
More suitable for extra ordinary high toughness purpose.
EN-31 Ball and Roller Bearing, Spinning tools, Beading Rolls Punches and Dies.
By its character this type of steel has high resisting nature against wear and can be used for components which are subjected to
serve abrasion, wear or high surface loading.
EN-36 Disc wheels, Grooved Shafts, Cams, Gears, Heavy duty gears for aircraft, Heavy vehicle and automobile transmission parts,
General engineering works, Universal joints. Mainly used for highly stressed machine parts which are intended for cementation for
high strength and core toughness.

SPRING STEEL
EN-45 Leaf and volute springs, Road and Railway vehicle springs including helical and plate springs. This steel is capable is taking up a
good hardness and possesses an increased stability in tempering.
EN-47 High duty volute and leaf spring, heavy engine value springs, Helical and Torsional bar springs. It has high ratio of yield point to
tensile strength and high torsional fatigue strength.
CASE HARDENING STEEL
SAE-8620
Gear, Pinions, lay shafts, Camshafts, Mining haulage suspension, Lifting gears.
Generally used for parts where direct hardening is preferred. It can also be used as alternative to EN-35 & EN-36A Steels.
GYSCOAL ALLOYS PVT. LTD.

CHEMICAL COMPOSITION OF MONEL, HASTELLOY, INCOLY & INCONEL

U.S.A. / GROSS BRITAINNIE U.S.A. / GRANDE- BRETAGNE U.S.A. / GREAT BRITAIN


Analyse
Hnadelbezeichning Designation C% Co % Cr % Mo % Ni % V%
commercial Commercial Designation
Monel400 0.12 - - - 65.0 -
Monel401 0.10 - - - 43.0 -
Monel404 0.15 - - - 52.0-57.0 -
Monel502 0.10 - - - 63.0-70.0 -
Monel K-500 0.13 - - - 64.0 -
Monel R-405 0.15 - - - 66.0 -
Hastelloy B 0.10 1.25 0.60 28.0 Rest/Bal. 0.30
Hastolley B 2 0.02 1.0 1.0 26.0-30.0 Rest/Bal. -
Hastolley C 0.07 1.25 16.0 17.0 Rest/Bal. 0.30
Hastelloy C 4 0.15 2.0 14.0-18.0 14.0-17.0 Rest/Bal. -
Hastelloy C 276 0.02 2.5 14.0-16.5 15.0-17.0 Rest/Bal. 0.35
Hastelloy F 0.02 1.25 22.0 6.5 Rest/Bal. -
Hastelloy G 0.05 2.5 21-23.5 5.5-7.5 Rest/Bal. -
Hastelloy G-2 0.03 - 23.0-26.0 5.0-7.0 47.0-52.0 -
Hastelloy N 0.06 0.25 7.0 16.5 Rest/Bal. -
Hastelloy S 0.02 2.0 15.5 14.5 Rest/Bal. 0.6
Hastelloy W 0.06 1.25 5.0 24.5 Rest/Bal. -
Hastelloy X 0.10 1.50 22.0 9.0 Rest/Bal. -
Incoloy 800 0.04 - 21.0 - 32.0 -
Incoloy 800 H 0.08 - 21.0 - 32.0 -
Incoloy 801 0.05 - 20.5 - 32.0 -
Incoloy 802 0.35 - 21.0 - 32.0 -
Incoloy 804 0.05 - 29.5 - 41.0 -
Incoloy 805 0.12 - 7.5 0.50 36.0 -
Incoloy 810 0.25 - 21.0 - 32.0 -
Incoloy 825 0.04 - 21.0 3.0 42.0 -
Incoloy 825 CP 0.04 - 21.0 3.0 42.0 -
Incoloy 840 0.08 - 20.0 - 20.0 -
Incoloy 901 0.05 - 12.5 6.0 Rest/Bal. -
Incoloy 901 Mod 0.05 - 12.5 5.80 Rest/Bal. -
Incoloy 903 0.02 15.0 - - 38.0 -
Incoloy 904 0.02 14.0 - - 33.0 -
Incoloy DS 0.06 - 18.0 - 37.0 -
Incoloy MA 956 - - 20.0 - - -
Incoloy 600 0.05 - 15.5 - 75.0 -
Incoloy 601 0.05 - 23.0 - 60.0 -
Incoloy 604 0.04 - 15.8 - Rest/Bal. -
Incoloy 610 0.20 - 15.5 - Rest/Bal. -
Incoloy 617 0.07 12.5 22.0 9.0 54.0 -
Incoloy 625 0.05 - 21.5 9.0 61.0 -
Incoloy 671 0.05 - 48.0 - 51.0 -
Incoloy 700 0.12 28.5 15.0 3.75 46.0 -
Incoloy 702 0.04 - 15.6 - Rest/Bal. -
Incoloy 705 0.30 - 15.5 - Rest/Bal. -
GYSCOAL ALLOYS PVT. LTD.

BRETAGNE U.S.A. / GREAT BRITAIN


Analyse Composition
W% Ai % Cu % Nb/Cb Ta % Ti Fe Sonstige
Autress-Other %
- - 32.0 - - 1.5 Mn 1.0
- -0.05 53.0 - - 0.75 Si 0.25; Mn 2.25
- 2.5-3.5 Rest/Bal. - - 0.50 Mn 0.10; Si 0.10; S 0.024
- 2.8 Rest/Bal. - 0.50 2.0 Mn 1.5; Si 0.5; S 0.010
- - 30.0 - 0.6 1.0 Mn 0.8
- - 31.0 - - 1.2 Mn 1.0; S 0.04
- - - - - 5.50 Mn 0.80; Si 0.70
- - - - - 2.0 Mn 1.0; si 0.10
4.0 - - - - 5.75 Mn 0.80; Si 0.70
- - - - 0.70 3.0 Mn 0.80; Si 0.08
3.0-4.5 - - - - 4.0-7.0 Mn 1.0; Si 0.05
0.50 - - Nb 2.10 - 21.0 Mn 1.50; Si 0.50
1.0 - 1.5-2.5 Nb 1.75-2.5 - 18.0-21.0 Mn 1.0-2.0; P 0.04; Si
0.20 - 0.70-1.20 - 0.70-1.50 Rest/Bal. 1.0; 80.30
1.0 - 0.10 - - 3.0 Mn 1.0; Si 1.0
- 0.20 - - - 3.0 Mn 0.40; Si 0.25; B 0:01
0.60 - - - - 5.5 Mn0.50;Si.40B0.009;La0.02
- - - - - 18.5 Mn 0.50; Si 0.50
- 0.3 - - 0.4 45.0 Mn 0.6; Si 0.60
- 0.3 - - 0.4 45.0 -
- - - - 1.1 45.0 -
- 0.6 - - 0.7 45.0 -
- 0.3 - - 0.6 25.4 -
- - 0.10 - - Rest/Bal. -
- - 0.50 - - Rest/Bal. Mn 0.60; Si 0.50
- - 2.0 - 1.0 30.0 Mn 0.90; Si o.80
- - 2.2 Nb 0.9 - 30.0 -
- - - - - Rest/Bal. -
- 0.15 - - 2.70 34.0 mn 1.0; Si 1.0
- - - - 2.9 34.0 Mn 0.24; Si 0.12; B 0.015
- 0.7 - Nb 3.0 1.4 41.0 Mn 0.09; Si 0.08; B 0.015
- - - - 1.7 50.0 -
- 4.5 - - - 42.0
- - - - 0.5 74.4 Mn 1.0; Si 2.3
- 1.4 - - - 8.0 Y 2030.5
- - - - - 14.0 -
- - 0.10 Nb 2.0 - 7.20 -
- 1.0 0.50 Nb 1.0 - 9.0 Mn 0.20; Si 0.20
- 0.40 - - - - Mn 0.90; Si2.0
- - - Nb 3.65 0.40 2.5 Mn 0.50; Si 0.50
- 3.0 - - 0.35 - -
- 3.4 0.05 - 2.20 0.70 Mn 0.10; Si 0.30
- - 0.10 - 0.70 0.35 Mn 0.50; Si 0.20
- 0.50 - - 8.0 Mn 0.90; Si 5.5
GYSCOAL ALLOYS PVT. LTD.

M. S. ANGLES (EQUAL SIZE)

Size Weight Size Weight


In mm kg./m in mm kg./m
20 X 3 0.90 80 X 80 X 10 11.8
25 X 3 1.10 80 X 80 X 12 14.0
25 X 5 1.80 90 X 90 X6 8.2
30 X 3 1.40 90 X 90 X 8 10.8
35 X 5 2.60 90 X 90 X 10 13.4
35 X 6 3.00 90 X 90 X 12 15.8
40 X 3 1.80 100 X 100 X 6 9.2
40 X 5 3.00 100 X 100 X 8 12.1
40 X 6 3.50 100 X 100 X 10 14.9
45 X 45 X 3 2.1 100 X 100 X 12 17.7
45 X 45 X 5 3.4 110 X 110 X 8 13.4
45 X 45 X 6 4.0 110 X 110 X 10 16.5
50 X 50 X 3 2.3 110 X 110 X 12 19.6
50 X 50 X 5 3.8 110 X 110 X 15 24.2
50 X 50 X 6 4.5 130 X 130 X 8 15.9
65 X 65 X 5 4.9 130 X 130 X 10 19.7
65 X 65 X 6 5.8 130 X 130 X 12 23.4
65 X 65 X 8 7.7 130 X 130 X 15 28.9
65 X 65 X 10 9.4 150 X 150 X 10 22.8
75 X 75 X 5 5.7 150 X 150 X 12 27.2
75 X 75 X 6 6.8 150 X 150 X 15 33.6
75 X 75 X 8 8.9 150 X 150 X 16 35.8
75 X 75 X 10 11.0 150 X 150 X 20 44.1
80 X 80 X 6 7.3 200 X 200 X 16 48.5
80 X 80 X 8 9.6 200 X 200 X 20 60.0
GYSCOAL ALLOYS PVT. LTD.

TOR STEEL / RIBBED BARS PLATES

Size Weight Size Weight


In mm Kg./m In mm Kg./m
8 0.395 5 39.2
10 0.617 6 47.1
12 0.890 8 62.8
16 1.58 10 78.5
18 2.00 12 94.2
20 2.47 14 110
22 2.99 16 125
28 4.83 18 140
32 6.31 20 157
36 7.99 22 172.7
40 9.86 25 196.2
28 220
32 251

CHEQUERD PLATES
5 M.M. 42.4
6 M.M. 56.1
8 M.M. 65.9
10 M.M. 79.3
12 M.M. 103.7
GYSCOAL ALLOYS PVT. LTD.

M.S. ANGLES M.S. BEAMS M.S. CHANNELS BLACK SHEETS

Size Weight Size Weight Size in Weight Size in SWG. Weight


in mm Kg./m in mm Kg./m mm Kg./m mm Kg./m
45 X 30 X 5 2.8 100 X 116 23.0 41 X 32 5.05 3.15 10G 24.75
45 X 30 X 6 3.3 125 X 70 13.2 75 X 40 7.1 2.80 11G 22.00
75 X 50 X 6 5.6 150 X 75 15.0 100 X 50 9.6 2.50 12G 19.00
75 X 50 X 8 7.4 175 X 85 19.5 125 X 65 13.1 2.24 13G 17.60
90 X 60 X 6 6.8 200 X100 25.4 150 X 75 16.8 2.00 14G 15.70
90 X 60 X 8 8.9 225 X 110 31.2 175 X 75 19.6 1.80 15G 14.15
90 X 60 X 10 11.0 250 X 125 37.3 200 X 75 22.3 1.60 16G 12.55
100 X 75 X 6 8.0 300 X 140 44.2 225 X 80 26.1 1.40 17G 11.00
100 X 75 X 8 10.5 300 X 140 52.4 250 X 80 30.6 1.25 18G 9.80
100 X 75 X 10 13.5 400 X 140 61.6 300 X 90 36.3 1.12 19G 8.80
125 X 75 X 8 12.1 440 X 150 72.4 350 X 100 42.7 1.00 20G 7.85
125 X 75 X 10 14.9 500 X 180 86.9 400 X 100 50.1 0.90 21G 7.05
150 X 75 X 8 13.7 600 X 210 122.6 0.80 22G 6.30
150 X 75 X 10 16.9 0.63 24G 4.95
150 X 75 X 12 20.1 0.50 26G 3.90
150 X 115 X 10 20.0 0.40 28G 3.15
150 X115 X 12 23.8

SPECIAL FORMULA
(1) Weight of S.S. Pipes:
OD (MM) - W.T. (MM) X W.T. (MM) X 0.00756 = kg (per ft)
OD (MM) - W.T. (MM) X W.T. (MM) X 0.00248 = kg (per mtr)

(2) Weight of S.S. Round:


Dia (MM) X Dia (MM) X 0.0019 kg (per ft)

(3) Weight of S.S. Hexagonal Rod:


Dia (MM) X Dia (MM) X 0.002072 = kg (per ft)

(4) Weight of S.S. Rod:


Diameter X Diameter X .0025 = Weight per ft.

(5) Weight of Stainless Steel Sheets:


(A) Length X Width X Thickness X 8 = kg (per Sheet)
(mtr) (mtr) (mm)

(6) Weight of S.S. Circle in MM Per PIECE:


Diameter X Diameter X Thickness / 160000 = Weight per pc.

(7) Weight of S.S. Flat in mm per ft.


Width X-304 X Thickness X 8 = Weight per ft.

(8) Weight of Copper Pipe:


OD (MM) - W.T. (MM) X W.T. X 0.0078 = kg (per ft.)

(9) Weight of S.S Sheets, Plate, Pipe, Round, Hex, Circle, Square, Flat

(10) Making of Pipe from Sheet or Plate:


Od - Thick X 3.14 = Width of Cutting Sheet of Plate.

(11) Pressure Conversion:


Kg/mm² X 1422.3 = Psi = kg / cm² X 14.223

(12) 1 Feet = 0.3048 meter


1 Mtr. = 3.2808 ft.
1 Inch = 25.4 mm
1 Pound = 0.454 (45359243) kgs

HENISHA

S-ar putea să vă placă și