Daewoo Ultra Novus Electric PDF

INTRODUCTION
This manual has been prepared with the assistance of service and engineering specialists
to provide you, Daewoo heavy commercial vehicle mechanics, with the information on the
electrical equipment of Daewoo heavy duty trucks. We like to assure you that you will be
acquainted with more suitable maintenance techniques. It contains a variety of illustrations
and diagrams for the electrical equipment to help you easily understand.
Utilizing adequately this manual for you maintenance operations will not only greatly relieve
you from unnecessary effort but also enhance maintenance reliability.
Should you have any questions or doubt as to the contents of this manual, do not hesitate
to contact us.
Finally, we like to advise you that the specifications and other details on our Daewoo heavy
commercial vehicles and are subject to change without prior notice for the purpose of prod-
uct upgrading, and also we hope that this manual would be of a great help to you in your
maintenance operations.
2003. 12
DAEWOO COMMERCIAL VEHICLE CO, LTD

CONTENTS
- DE / DV -
SECTION 1.
GENERAL DESCRIPTIONS .............................................................................................. 5
SECTION 2.
CIRCUIT DIAGRAM BY SYSTEMS............................................................................... 24
1. GENERAL DESCRIPTIONS
SECTION 1
GENERAL DESCRIPTIONS
1. ELECTRIC CIRCUIT DIAGRAM ...................................................................................................... 6
1-1. HOW TO USE CIRCUIT DIAGRAM
1-2. POWER SUPPLY NUMBER
1-3. COLOR SYMBOLS FOR WIRING
1-4. HOW TO KNOW CONNECTOR PIN NUMBER
2. LOCATIONS OF ELECTRICAL HARNESSES .............................................................................. 8
2-1. ROOF / DASH / DOOR HARNESS
2-2. FRAME HARNESS (DE/DV)
2-3. CONNECTOR CONDITION
2-4. LOCATIONS OF GROUND CONNECTIONS
2-5. FUSE AND RELAY LAYOUT
2-6. AUXILIARY FUSE AND RELAY BOX
5
1. ELECTRIC CIRCUIT DIAGRAM

1-1. HOW TO USE CIRCUIT DIAGRAM
A
30
15 LOCATION CONTENTS
15A
15B • The power supply line on the circuitry are found in
58 A the upper space of the circuit diagram.
F31 B • Power supply lines are #30, 15, 15a,15b, 58
15A
B • F31 : Fuse number, 15A : Electric capacity.
• This section shows the parts name and the pin

C
86 30 C
number.
HEAD
LAMP
RELAY • This section represents the connector where different
85 87
wirings are connected to each other.
D
C201 indicates the kind of connector, while the #3
means that it is the third terminal of the connector.
D
C201
• This section shows the color of the applicable wire.
E
3 - BR - : Red stripes on black ground.
HEAD
LAMP • This section indicates the location of ground Connection.
F • The bottom line is a battery(-) line or ground(#31).
DRIVER ASSIST
( G : ground )
G • There are a number of cross lines.

A
E A crossing having a dot as in “B ” means that the
BR G lines A and B are connected to each other. On the
other hand, a crossing having no dot indicates that
the lines A and B are separate lines.
F H • This section indicates the body ground Connection.

H
G101 so, there is no wire ground like Gxxx.
31
CIRCUIT DAIGRAM
1-2. POWER SUPPLY NUMBER
NUMBER CONTENTS
30 • The battery(+) line.

15 • Electric power is supplied when the starter switch is turned to the "ON" position
before the engine starts.
15A • Electric power is supplied when the starter switch is turned to the "ACC" position.
15B • Electric power is supplied from the starter switch "ON" relay #87.
58 • #58 is switched ON when the head lamp switch is ON.
6
1-3. COLOR SYMBOLS FOR WIRING
• To make it easy to read the circuit diagram, each wiring is given a unique color on the circuit diagram.
EX) B(black) R(red) Red wiring on black ground
Ground Main color
SYMBOL COLOR SYMBOL COLOR SYMBOL COLOR
R Red Y Yellow L Blue
B Black Lg Yellowish green V Vilocet
Br Brown Gr Gray O Orange
W White G Green P Pink
1-4. HOW TO KNOW CONNECTOR PIN NUMBER
1) CONNECTOR PIN FIGURE

Connector pin figure is the total hole number of the connector
2) CONNECTOR PIN NUMBER

EX) NO.4 of the 6 pin connector
LOCKING
NO.4 of the 6-pin connector
MALE CONNECTOR
FEMALE CONNECTOR
CXXX
7
2. LOCATIONS OF ELECTRICAL HARNESSES

2-1. ROOF HARNESS/ DASH HARNESS/ DOOR HARNESS
2-1-a. ROOF HARNESS
Mood
Lamp
Air Horn, LH
FRT Speaker, LH
RR Speaker H.F.K MIC
Air Horn, RH
TR
Clock
Room&Spot Lamp
Large Room Lamp
FRT Speaker, RH
Door switch
Reading
Lamp
RR
Speaker
Cab lock
switch Dash Harness
Dash Harness
Door switch
EL001
8
2-1-b. DASH HARNESS (DE/DV)

Customer use Diagnostic
Cassette connector
H.F.K Jack Blower Dumping relay
Lift axle relay
Meter Tachograph Fre&Rec SW
Blower S/W Blower motor
Complete Speed Meter A/C SW resistor Wiper
Motor Chime bell
Customer
use One touch
unit
Keyless relay Muiti
Air heat connector
Cigar unit
Lighter Ignition relay
Switch Timer
Q.O.S ECU
Ignition Fuse&Relay (DE12TIS) ENG stop relay
Keyless S/W T/M split
entry unit ZF-T14 Knob Roof harness
Roof harness C113 Door Harness
C112 Combi Ashtray ill C104-107
C111 Split S/W
Clutch S/W 12V outlet
S/W Key hole Stop S/W
H.F.K MIC Remote
Lamp con kit
Accel S/W Parking S/W
Dump Control Seat Belt Speed limit unit
C101 Door Harness
C102 Resister ECU-ABS
Tension Reducer P.T.O
C103
Seat Heater Bed Heater
Auto grease
unit CPT Customer
DC-DC EL002-1
H.F.K Unit
Converter
Noise Filter
ALLISON (AUTO T/M)

Customer use Exhaust brake relay
Cassette
H.F.K Jack Blower Diagnostic connector
Fre&Rec SW motor Lift axle relay
Meter Tachograph Blower S/W Blower
Complete Speed Meter A/C SW resistor Wiper
Motor Chime bell
Customer
use One touch
unit
Oil cooler relay Muiti
Air heat connector
Cigar unit Timer Keyless relay
Roof harness
Switch Lighter Q.O.SECU (DE12TIS)
Ignition relay C113
Ignition Fuse&Relay
Keyless S/W Ashtrayill
entry unit
Roof harness Preselect dowm S/W Door Harness
VIW-S
C112 Combi C104-107
C111 S/W VIM-V Auto T/M
VIM
Key hole Stop S/W 12V outlet
H.F.K MIC Lamp
Accel S/W Parking S/W
Dump Control Seat Belt Speed limit unit
C101 Door Harness
C102 Tension Reducer Resister
C103 Connector
ECU-ABS
Seat Heater Bed Heater
Auto grease
unit
DC-DC
H.F.K Unit
Converter
Noise Filter EL002-1-1
9
2-1-c. DOOR HARNESS
Door lock Actuator
Auto Mirror
Power Window Motor

Power Window
Switch
Door Signal Lamp
Dash Harness
EL002-4
2-2. FRAME HARNESS (DE/DV)
Multi connector
Front Combi lamp(RH)
Ground(110)
Auto mirror
Head lamp(RH)
Dual press S/W
Fro Cab air sus. M/V
nt
Ground
Sub start S/W
Front Combi lamp(LH) Alternator(DV)
Head lamp(LH) Fa Speed limit(DE)
Wa nm
Speed limiter sh o Alternator(DE)
Ho
rn er tor
Mo C Cab tilt box(DE08/12TIS)
tor om
p res Cab tilt box(DV15TIS)
Air compressor so P.C.V
(DV15TIS) ser Tach Exhaust M/V
ns
ST relay(DV15) or( o Wheel sensor
DV
) ENG harness(DE08/12TIS)
ST motor(DV15TIS) P.T.O M/V Auto grease
Sensor
Air cleaner Fuel Sensor
ENG(DV15) Aux fuse box
Air heater relay
(DE08/12Tis) Ground P.C.V
ST relay P.C.V Wheel sensor
(DE08/12Tis) Air master
Air tank(FAB) (AOH) Lift axle
ST motor M/V
(DE08/12Tis) Air master(AOH) Parking S/W RR Combi lamp(RH)
Air dryer (FAB) P.C.V Back up lamp(RH)
Back up buzzer Customer use
License lamp
Differential
Wheel sensor Back up lamp(LH)
lock M/V
RR Combi lamp(LH)
EL005-1
* The location of harness is different by the vehicle type.
10
2-3. CONNECTOR CONDITION
Connector for dash harness and driver's seat door harness Connector for dash harness and driver's seat door harness
1 4 1 3 2 1
5 10 4 8 4 3
C101(10pin) C102(8pin) C103(4pin)
Based on dash harness Based on dash harness
Connector for dash harness and assist seat door harness Connector for dash harness and assist seat door harness
1 2 3 1 2 2 1
4 3 1 2
4 8 3 4
C104(8pin) C105(4pin) C106(4pin) C107(2pin)
Connector for dash harness and driver's seat roof harness Connector for dash harness and assist seat roof harness
1 3 1 4
4 1 2 1 3 5 9
7
10 14
C114 C113(14pin)
C111(7pin) C112(2pin)
H.F.K MIC
Based on dash harness
Connector for dash harness and tachograph harness Connector for dash harness and switch harness
1 5 1 5 6 10
6 11 11 16 17 22
C121(11pin) C131(22pin)
11
Connector for dash harness and frame harness Connector for dash harness and frame harness
10 6 5 1 9 6 5 1
22 17 16 11 20 16 15 10
C201(22pin) C202(20pin)
4 1 1 2
8 5 4 1 8 5
3 4
18 14 13 9 12 9
C205(4pin)
C203(18pin) C204(12pin) Speed sensor
2 1 1 5 6
2 1 10
4 3 1 11 16 17 22
C209(22pin)
C206(4pin) C207(2pin) C208(1pin)
ECM(ABS)
1 4 1 3
2 1 1 5 6 10
5 8 4 6
9 12 7 9 11 16 17 22
C210(2pin) C212(9pin) C213(22pin)

ABS for trailer C211(12pin) ECM(ABS/ASR)
12
Connector for engine harness and frame harness Connector for frame harness and engine harness
1 4
1 3 1 2
5 8
4 6 9 12 3 4
C302(6pin) C311(12pin) C312(4pin)

Split Speed sensor
Based on frame harness Based on frame harness
Connector for frame harness and trailer harness Connector for frame harness and trailer harness
1 2
1 3
3 4 1 1
4 6
C402(4pin) C403(1pin) C404(1pin)

C401(6pin) ABS ABS ABS
Connector for frame harness and ABS PCV harness Connector for dash harness and instrument harness
1 8 1 8
9 16 9 16
1 4 A(White) B(Black)
1 2 3 2 1
3 2
Wheel Speed sensor 1 10

P.C.V C501~504
11 20
Based on frame harness C(White)

Connector for frame harness and auxiliary fuse box harness Connector for frame harness and auxiliary fuse box harness
1 4 1 1 1
1 2
5 8
C603(1pin) C605(1pin)
C604(1pin)
C601(8pin) C602(2pin) KEY ON Power Trailer ABS Power
B+ Power
: Green (tractor/Pull Cargo)
: Blue
Based on frame harness
13
1 8
1 2 1 9 18
3 5 2
Customer service/Clutch/ Keyless unit connector
Facia Switch Connector
Stop SW/Cigar lighter
/Seat connector
1 2 1 3
3 4 4 6 1 5 1 3 4 6
6 11 1 2
7 13
Ignition switch Ignition switch
(Engine stop motor) (Sub starter) Combination Combination Key hole
wiper S/W(RH) light S/W(LH) lamp
5 1 Dash
5 1
11 6 Dash
2 1 11 6 2 1
5 1 5 1 5 1
"A" "B" "C" Body 10 1
Body
8 4 8 4 8 4 20 11
VDO Tachograph connector CASPO Digital tachograph connector

(behind instrument) (behind instrument)
1 6 1
1 3 1 2 1 2
7 13 2 3
4 6 3 5 3 4
DC-DC converter/
One touch unit ZF-T14 knob/
Blower switch Fre&Rec switch Blower resisstor T/M Spliter connector
switch
14
1 8 1 6
1 4
9 16 7 12
Diagnostic connector H.F.K unit H.F.K jack
C1 C2 C3 C4
16 1 4 1 7 1 13 1
1 2 3 4 18 15 12 9 6 3 6 3 9 6 3 15 12 9 6 3
1 4
5 6 7 8 ABS/ASR ECM(D-version)connector
5 9
C1 C4
Air heat unit Timer Q.O.S unit 13 1 16 1
15 12 9 6 3 18 15 12 9 6 3
Based on dash harness ABS/ASR ECM(E-Version, D-version basic)connector

87
a b c d e f 1 2
85 86
g h i j k l m 1 2
30 3 5
Starter switch "ON"/Keyless Chime bell connector Wiper motor connector Bed-heater
relay connector
(Inside groove box)
1 1 1 1
13 1 DE12TIS Memory clear DE12TIS Diagnostic

26 14 connector(Black) connector(white)
37 27
DE12TIS ECM Frame harness(connector)
47 38
Based on dash harness DE12TIS ECM dash harness(connector)
15
1 4 1 3
5 8 1 3 1 2
4 6
4 6 3 4
Wiper intermittent/ Key hole lamp unit FRT/RR Head lamp

Door lock/ combination lamp connector
mirror heater unit
Fuse relay box Based on frame harness
1 1 4
1 2 1 2
2 3 3 2
Engine stop motor ASR valve connector ABS pressure control Air dryer
connector valve connector connector
1 2 1 3 1 2
1 2 3 1 2
3 4 4 8 3 6
Clock Room/Spot Large room lamp Auto mirror Mirror heater/

connector connector connector switch connector mirror motor connector
Based on roof harness Based on door harness
1 2 1
1 2 A
3 4 2
1 2
Air horn Cab lock S/W Seat belt tension reducer Reading/Mood lamp
/Speaker connector
Based on roof harness Based on roof harness
16
1 4 1 3 3 1 2 1
2 1 3 1
5 9 4 7 6 4
4 3
Driver seat power Assist seat power Power window Prestroke actuator Rack sesnsor NE(Pick-up) sensor
window switch window switch motor connector & sensor
Based on door harness DE12TIS Engine

Based on Frame harness
87 87
85 86 85 86
1 3 1 4 1 6
30 30
4 7 5 10 7 13
VIW-S VIW-V VIM Exhaust brake relay T/M oil cooler relay
Based on dash harness(Auto T/M) Based on dash harness
1 2
2 1 2 1 2 1 1 1 2
3 4
Auto grease / Dual Temperature Cab tilt motor Chime bell Cab tilt PBS switch
Pump connector pressure S/W S/W
Cab tilt box

1 1 3
2 1 6 1 5 6 10
3 5 4 6 7 15 11 23
Exhaust brake/ Auto grease unit PTO Actuator PTO Controler

Preselect down switch
17
1 5 1 3 4 6 1 2
6 12 7 13
Speed limit unit Cassette Resistor 120 ohm
1 2 1 2
1
1 2
T14 Neutral/ Air heater relay

ZF Back up lamp
T/M Split high switch

Based on engine harness
Based on engine harness
1 3
1 2 3 1 2 1 2
4 6
Limit switch Step motor Back up/Keyless buzzer Back up lamp/

connector License lamp
ESCS actuator connector

1 2
3
1 1 2 1
1 2 2 3 4
4
A B C
Water pump relay Preheater relay
Switch box
18
2 1 4 1 1 2 2 1
1 2
T/M oil temp switch T/M oil cooler Door turn

Door lock actuator
signal lamp
Based on frame harness Based on door harness
19
2-4. LOCATIONS OF GROUND CONNECTIONS

2-4-a. DASH HARNESS G102
G100
G101
G104
G106
G105
G109
G103
EL002-2
(+)Power Supply (Ground)
G100 G101
Battery G102
G103
G104
G105
G106
G109
Ground No Location of the ground earth connector wiring
G100 Near the blower motor
G101 Near the blower motor
G102 Near the wiper motor on passenger's side
G103 Near the bed heater behind the passenger seat
G104 Near the clutch pedal switch
G105 Near the switch connector wiring at the right side of the driver's seat
G106 Near the ECU (DE12TIS)
G109 Near the PTO unit
20
2-4-b. FRAME HARNESS
CAB GROUND
This is located at the right, upper end of the

front lid.
It is fastened firmly to the wiper motor hous-
ing cover.
FRAME GROUND (DRIVER'S SEAT)
This is located inward the left frame .

It is fasted to the inner frame of the battery
FRAME GROUND (ASSIST SEAT)
This is located inward the right frame :

It is fstened to the inner frame of the
receiver dryer
AUX. FUSE BOX GROUND
This is located outward the aux fuse box frame.

Battery
It is fastened to the outer frame of the aux (-)cable
fuse box.
21
2-5. FUSE AND RELAY LAYOUT
15A 10A
8 7 8 7 8 7 1 12 23 8 7
8 5 8 68 5 8 68 5 8 6
10A 10A 8 5 8 7a 8 6
30A
87a 87a 2 13 24
30 30 30 15A 10A 10A 30
3 14 25
Aircon relay DBR relay Wiper high/low relay 10A 10A 5A Back up lamp
4 15 26
20A
8 7 8 7 8 7 10A 8 7
10A 5A
8 5 8 68 5 8 68 5 8 6 5 16 27 8 5 8 6
87a 10A 15A 15A
30 30 30 6 17 28 30
20A 20A
15A
10A
Head lamp low relay Accessory relay Wiper on/off relay 7 18 29 Blinker unit
8 7 8 7 8 7 15A 10A 5A 8 7
8 19 30
8 5 8 68 5 8 68 5 8 6 15A 10A 15A 8 5 8 6
9 20 31
10A
30 30 30 10A 10A 15A 30
10 21 32
Horn relay Converter relay DE/DV(ECU) Working relay
20A 10A 10A
8 7 8 7 8 7 11 22 33 8 7
8 5 8 68 5 8 68 5 8 6 8 5 8 6
30 30 30 30
Head lamp high relay Front fog lamp relay Tail lamp relay stop lamp relay
Wiper intermittent control relay Key hole lamp unit Auto door lock mirror heater unit
Fuse Capa- Fuse Capa-

Description Description
No city No city
F1 15A Ignition switch, Meter, Tachograph F18 20A Air con, Blower motor, Fre & Rec SW
F2 10A Large Room lamp, Door step lamp, Keyhole unit, Diagnosis F19 10A Cab tilt, Cab lock SW
F3 15A DC-DC converter F20 10A Preheater U, Key hole lamp, Seat belt
F4 10A Clock(B+),Cassette(B+),Noise Fitter F21 10A Cassette, clock, Hands free kit unit
F5 10A Engine stop motor, Key box F22 10A Bed heater, Cigar, Seat heater
F6 15A ABS C1-8(ABS/ASR:10A, ABS:15A) F23 T/M oil cooler(Auto T/M), Customer service
F7 10A ABS C1-9 F24 Customer service
F8 15A Blinker unit F25 10A Auto grease unit
F9 15A Door lock,Horn,Keyless,Keyhole lamp,Auto T/M(E-module) F26 5A ABS C1-7, DBR Relay
F10 10A Fog lamp relay F27 5A Trailer ABS(IGN+)
F11 20A Dual one touch unit F28 15A Wiper system, Combi SW
F12 10A Power window switch, Mirror heater unit/switch F29 20A DE12TIS Power R #30
F13 10A PTO, Diff lock(L/R), Split, Dump control, Lift axle, ELM F30 5A ECM memory clear C, Prest R, ECM Power
F14 15A Differential lock(F/R), ZF-T14 Knob, Lock brake SW, Buzzer unit R #85 Air heater R(DE12TIS)
F15 10A Stop lamp, Auxiliary fuse box F31 15A Head lamp high R #30/85
F16 10A Reverse R/S, Water pump switch F32 15A Head lamp low R #30/85
F17 15A Working lamp switch/relay F33 10A Tail lamp R #30/85
22
2-6. AUXILIARY FUSE AND RELAY BOX
Fan motor relay Parking lamp relay
30A 86 6 5 4 3 2 1
8 7 7
86 30A 30 8 7 85
85
8 Rear fog lamp relay
85
15A
30
9
86 8 730 50A 50A 20A 30A
Fuse Capa- Fuse Capa-

Description Description
No city No city
1 6
2 30(A) The room fuse #31 - #33 B+(light) 7 30(A) Cab tilt box B+
3 20(A) Trailer ABS B+ 8 30(A) Mixer switch box B+
4 50(A) Starter switch "IG" relay #30 9 15(A) Condenser fan motor relay #30
5 50(A) The room fuse #1 - #11,23,24 B+
Accessary Relay #30
2-7. THE OTHERS RELAY

1. IG relay
2. Keyless relay
3. Engine stop relay
4. Lift axle relay
5. Dumping relay
wer
23
2. CIRCUIT DIAGRAM BY SYSTEMS
CONTENTS
SECTION 2
CIRCUIT DIAGRAMS BY SYSTEMS
1. STARTER MOTOR AND STARTER SWITCH "ACC" CIRCUIT DIAGRAM......................... 26
2. CHARGING AND STARTER SWITCH "ON" /ENGINE STOP MOTOR CIRCUIT DIAGRAM28
3. LIGHT CIRCUIT DIAGRAM ....................................................................................................... 30
4. HEATING SYSTEM CIRCUIT DIAGRAM ................................................................................. 32
5. 12V CONVERTER, CIGAR LIGHTER, BED HEATER, SEAT HEATER CIRCUIT DIAGRAM ............ 34
6. BACK UP LAMP CIRCUIT DIAGRAM ..................................................................................... 36
7. CAB TILT (MECHANIC), CHIME BELL CIRCUIT DIAGRAM ................................................. 38
8. CAB TILT (HYDRAULIC), CHIME BELL CIRCUIT DIAGRAM ............................................... 40
9. P.T.O, FOG LAMP CIRCUIT DIAGRAM .................................................................................. 42
10. STOP LAMP, TRAILER STOP LAMP CIRCUIT DIAGRAM ................................................... 44
11. CLEARANCE, LICENSE PLATE, ASHTRAY, AIR HORN LAMP CIRCUIT DIAGRAM ....... 46
12. PARKING LAMP CIRCUIT DIAGRAM ..................................................................................... 48
13. SEAT BELT TENSION REDUCER, STEP LAMP, LARGE ROOM LAMP, READING/
MOOD LAMP CIRCUIT DIAGRAM ........................................................................................... 50
14. KEY HOLE ILLUMINATION LAMP, ROOM & SPOT LAMP CIRCUIT DIAGRAM ............... 52
15. TURN SIGNAL LAMP, HAZARD WARNING LAMP CIRCUIT DIAGRAM............................. 54
16. CORNERING LAMP, AUTO GREASE CIRCUIT DIAGRAM .................................................. 56
17. CASSETTE, DIGITAL CLOCK CIRCUIT DIAGRAM ............................................................... 58
18. DOOR LOCKING DEVICE, HORN CIRCUIT DIAGRAM......................................................... 60
19. KEYLESS ENTRY SYSTEM CIRCUIT DIAGRAM ................................................................... 62
20. EXHAUST BRAKE, DBR CIRCUIT DIAGRAM ........................................................................ 64
21. SPLIT SYSTEM(ZF T/M, T-14 T/M) CIRCUIT DIAGRAM....................................................... 66
22. POWER WINDOW CIRCUIT DIAGRAM ................................................................................... 68
23. WIPER CIRCUIT DIAGRAM ...................................................................................................... 70
24. AUTO MIRROR AND MIRROR HEATER CIRCUIT DIAGRAM .............................................. 72
25. TACHOGRAPH CIRCUIT DIAGRAM (VDO, CASPO) ............................................................. 74
26. HEATER, AIR CONDITIONER CIRCUIT DIAGRAM ............................................................... 76
27. SPEED LIMITER CIRCUIT DIAGRAM ...................................................................................... 78
28. LOCK BRAKE, DIFFERENTIAL LOCK CIRCUIT DIAGRAM
(EXCEPT HUB REDUCTION) .................................................................................................... 80
29. DIFFERENTIAL LOCK(HUB REDUCTION) CIRCUIT DIAGRAM .......................................... 82
24
2. CIRCUIT DIAGRAM BYCONTENTS
SYSTEMS
30. WATER PUMP-MIXER DRUM CIRCUIT DIAGRAM................................................................ 84

31. WORKING LAMP, AIR DRYER HEATER CIRCUIT DIAGRAM .............................................. 86
32. TRAILER CONNECTOR CIRCUIT DIAGRAM ......................................................................... 88
33. LIFT AXLE CIRCUIT DIAGRAM .......................................................................................................... 90
34. ABS/ASR ELECTRIC CIRCUIT DIAGRAM(D-VERSION) ....................................................... 92
34-1. ABS/ASR PRESSURE CONTROL VALVE, WHEEL SPEED SENSOR CIRCUIT DIAGRAM
(4 SENSOR / 4 CHANNEL) ............................................................................................. 94
34-2. ABS/ASR PRESSURE CONTROL VALVE, WHEEL SPEED SENSOR CIRCUIT DIAGRAM
(4 SENSOR / 3 CHANNEL) ............................................................................................. 96
35. ABS ELECTRIC CIRCUIT DIAGRAM(D-VERSION BASIC) ................................................... 98
35-1. ABS PRESSURE CONTROL VALVE, WHEEL SPEED SENSOR CIRCUIT DIAGRAM . 100
36. TRAILER ABS CIRCUIT DIAGRAM ....................................................................................... 102
37. ABS BLINKCODE DESCRIPTION .......................................................................................... 104
38. SERVICE ELECTRIC EQUIPMENTS FOR USER CIRCUIT DIAGRAM ............................... 110
39. DE12TIS ECM POWER, RACK SENSOR, RPM SENSOR CIRCUIT DIAGRAM ................ 112
40. DE12TIS DIAGNOSTIC, PREST SENSOR AND ACTUATOR CIRCUIT DIAGRAM ........... 114
41. INSTRUMENT SYSTEM CIRCUIT DIAGRAM ........................................................................ 116

41-1. INSTRUMENT SYSTEM FOR DE ENGINE CIRDUIT DIAGRAM ................................ 116
41-2. INSTRUMENT SYSTEM FOR DV ENGINE CIRDUIT DIAGRAM ................................ 118
41-3. INDICATOR LAMP OF INSTRUMENT CIRCUIT DIAGRAM
(PREHEAT, LIFT AXLE, CAB TILT ETC) .................................................................... 120
(PTO LAMP, DIFFERENTIAL LOCK LAMP ETC) ...................................................... 122
41-5. SWITCH AND WARNING LAMP CIRCUIT DIAGRAM ............................................... 123
41-5-1. SWITCH AND WARNING LAMP CIRCUIT DIAGRAM(FOR A.O.H).............. 124
41-5-2. SWITCH AND WARNING LAMP CIRCUIT DIAGRAM(FOR F.A.B) .............. 125
41-5-3. SWITCH AND WARNING LAMP CIRCUIT DIAGRAM ................................... 126
42. HANDS FREE KIT CIRCUIT DIAGRAM................................................................................. 128
43. ENGINE SPEED CONTROL SYSTEM (ESCS) ...................................................................... 130
43-1. ENGINE SPEED CONTROL SYSTEM(ESCS) ............................................................. 132
44. OIL COOLER CIRCUIT DIAGRAM(ALLISON AUTO TRANSMISSION) .............................. 134
44-1. AUTO TRANSMISSION OIL COOLER CIRCUIT DIAGRAM ....................................... 134
44-2. AUTO TRANSMISSION OIL COOLER CIRCUIT DIAGRAM ....................................... 136
25
1. STARTER MOTOR AND STARTER SWITCH "ACC" CIRCUIT DIAGRAM
30(Fuse box #1-#11)
15a (Fuse box #21-#22)

F1
1.Tachograph
15A 2. Instrument panel A-4
1. Converter relay WR 1. Preheat unit #3

2. Keyless unit 2. DE12TIS-ECM#40
1 Starter switch
LOCK ACC ON R ST
ACC
C207 ON
2
R
START LO
R W R LR 2 5 4
LO
C201
5
BW
C604 LR
1 LO
C201 1 2
30 85 4
Starter switch Sub starter switch

Af5 "ACC" relay
(Fuse box) C311
50A Auxiliary 10
fuse box 87 86
2
W
1 Transmission
1. Start switch"ON" relay #85 neutral switch
2. Instrument panel C-10, B-2
3. Tachograph
4. Chime bell #7 C311
Alternator 9
#B R 5. Alternator "R"
6. Speed limiter
Battery
GL
Starter
B M motor
Starter
relay
G101
31
26
1) CONNECTOR AND PIN NUMBER
1 4
10 6 5 1 5 8
2 1
22 17 16 11 9 12
C201, 22pin C207, 2pin C311, 12pin
Dash - Frame harness Dash - Frame harness Frame - Engine harness

(Based on dash harness) (Based on dash harness) (Based on frame harness)
87
1 3
1 85 86
4 6
30
C604, 1pin
Starter switch "ACC" Relay
Frame - Aux fuse box (Based on dash harness) (Fuse relay box)
(Based on frame harness)
27
2. CHARGING AND STARTER SWITCH "ON"/

ENGINE STOP MOTOR CIRCUIT DIAGRAM
30(Fuse box#1-#11)
15b(Fuse box#12-#20,
R #23-#30)
F1 R
1.Tachograph F5
15A 2. Instrument panel A-4 10A
WR
LY
1 Starter switch 3 1. Sub starter
switch
LOCK ACC ON R ST 2. Instrument
ACC panel C-10,B-2
C207 C208 3. Tachograph
ON 4. Chime bell
2 1
R 5. Speed limiter
START
R W W W 5 1 4
BW LY
Instrument A-7
charge warning lamp
RL
C604 C603
1 1
30 85
Starter switch
Af5 Af4 "ON" relay
(Inside the stowage) C201
50A 14 C202
50A 10
87 86
WL
Aux W
fuse box
W
B G L
C202
R 1
E Alternator
Starter 1
motor(B+)
M Engine LY
Battery stop
motor
2 3
B
B B
G102 G104
31 Ground
28
10 6 5 1 9 6 5 1
22 17 16 11 20 16 15 10
C201, 22pin C202, 20pin

Dash - Frame harness Dash - Frame harness
(Based on dash harness) (Based on dash harness)
2 1 1 1
1
C207, 2pin C208, 1pin C603, 1pin C604, 1pin
Dash - Frame harness Dash - Frame harness Frame - Aux fuse box Frame - Aux fuse box
(Based on dash harness) (Based on dash harness) (Based on frame harness) (Based on frame harness)
87
85 86 1 2
1
2 3 30 3 4
Starter S/W
Engine stop motor "ON" relay Starter switch
(Based on frame harness) (Inside the stowage) (Based on dash harness)
29
3. LIGHT CIRCUIT DIAGRAM
30
58
L L L
F33 F32 F31
GR
L 10A 15A 15A
Instrument A-16
(Head lamp high
YR GY LW indicator lamp)
C206 Tail lamp 30 85 85 30 85 30

2 relay
Head Head RB
lamp lamp
low high
L relay relay
87 86 86 87 86 87
RB
RY R
GR RB LR
C202 C202
7 6
C601 Light switch 2
2
OFF
Lignt 1
Lignt 2 R
LR
Af2 1
30A 3 2
PASS
Head lamp
Low S/W
Aux. High
Fuse box 1
RY RY RB RB
Battery
Driver's Assist Driver's Assist
seat seat seat seat
Head Head
lamp lamp
B B low B High
B B B
G104 G104
31
30
9 6 5 1 1 2
20 16 15 10 3 4
C202, 20pin C206, 4pin

(Based on dash harness) (Based on frame harness)
1 4 87
5 8 1 2
85 86
3 4
30
C601, 8pin
Tail lamp relay
Frame - Aux fuse box harness Head-Lamp high/low Head lamp high
(Based on frame harness) (Based on frame harness) /low relay
(Fuse relay box)
1 5 1 3 4 6
6 11 7 13
Light/head lamp combi S/W

(Based on dash harness)
31
4. HEATING SYSTEM CIRCUIT DIAGRAM
30
15b
W R
F20 F1
1. Tachograph
2. Instrument A-4
10A 15A
1. Transmission neautrol S/W
2. DE12TIS ECM #40
WR
1
LOCK B ACC ON R ST
ACC
RB
ON
P
LO
START
4
LO
RB LO Starter
RB motor B+
6 4
B+ ST
Engine preheater unit Preheater control unit
1. Seat belt DV ENGINE 5
2. Key hole
lamp unit GrW
3 8 7 Cable
OB GR C203
1 3 4
11
C311
2 11
TIMER Q.O.S Alternator
(DE12~12TI) C203
"L" terminal
12 Engine
preheater
9 control relay
5 C311
12
Cable
Coolant Instrument
C (preheater indicator
Temperature
lamp)
Engine
pre-heater
heater oil
B
B
G102 G102
31
32
8 5 4 1 1 4
18 14 13 9 5 8 1
9 12
C203, 18pin C311, 12pin

Air heater relay
Dash - Frame harness Frame - Engine harness (Based on engine harness)
(Based on dash harness) (Based on engine harness)
87
1 4 1 3
85 86
5 9 4 6
30
Timer Q.O.S unit IG switch "ON" relay Ignition S/W

(Based on dash harness) (Based on dash harness) (Based on dash harness)
1 4
5 8
Engine preheater unit

33
5. 12V CONVERTER, CIGAR LIGHTER, BED HEATER, SEAT HEATER

CIRCUIT DIAGRAM
"ACC" Relay #87 30

"ACC" Ignition S/W
15a
58
R
F3 W
1. IG "ACC" relay #85
15A 2. Keyless unit #17 F22
10A
LR WL
85 30
Converter
relay
GR WG
86 87
RL
RL
2 WG WG
3 1 1
Customer
12V 13 Service S/W S/W
Converter Bed
heater Seat
L L h h heater
e e
a a
t t
e e
WG r r
2 1 2 2
2
1 12V Diagnostic
Concent connector
1 24V
Cigar lighter
B B B B B B B
G101 G103 G103 G102 G103 G103 G103

31
34
87
85 86
1 2
30
Converter relay Bed heater

(fuse box) (Based on dash harness)
1
1
2 3
2
12V converter 12V Concent, cigar lighter, seat heater

1 8
9 16
ABS Dignostic connector

35
2. CIRCUIT DIAGRAMS BY SYSTEMS
6. BACK UP LAMP CIRCUIT DIAGRAM
15b
F16
10A
YL YL
YL
C201
20
YL
C311
Air dryer Switch
7 box
RL
2
85 30
Back up
lamp S/W
Back up lamp
1 relay
Keyless
RL relay #87
C311 86 87 87a
8
B RG G G
C201 C204
21 11
RG
C202
3
Lift axle G
relay #85
RG RG Trailer connector
C401-3 1
Back up
1 NO.1 1 NO.2 buzzer
(Red tape)
2
2 Reverse2 B
Lamp
B B B
G101
31
36
4 1
10 6 5 1 9 6 5 1 8 5
22 17 16 11 20 16 15 10 12 9
C201, 22pin C202, 20pin C204, 12pin
Dash - Frame harness Dash - Frame harness Dash - Frame harness

1 4 87
1 3
5 8 85 87a 86
9 12 4 6
30
C311, 12pin C401, 6pin
Back up lamp relay
Frame - Engine harness Frame - Trailer harness (Fuse relay box)
(Based on frame harness) (Based on frame harness)
1 2
1 2 1 2
Back up buzzer Back up S/W Back up lamp

(Based on frame harness) (Based on engine harness) (Based on frame harness)
2) LOCATION OF PARTS
Working lamp
Back up lamp Back up lamp
Tractor back up lamp Cargo back up lamp
37
7. CAB TILT(MECHANIC TYPE), CHIME BELL CIRCUIT DIAGRAM
30
15
15b
Instrument C-9
R
W
Af5 F19
50A 10A
Aux
fuse Stop lamp 1. Instrument C-7
R box C201
BrR relay
Af7 13 2. Air tank low
#86 pressure S/W
C113 1
30A
13 Dump 1. Instrument
2 limit C-5
S/W 2. Clutch pedal
Cab lock
2 C203 S/W(exhaust)
S/W
W
4
1 Dumping G OL RY YB BW
C113 RW
C602 relay
14 #30,85 e k L h b
1 j B+
L
a
L
C204 Chime bell
6
1 g i d c m f
OL LW
Cab tilt
operate LR RB B RW
S/W Stop lamp
2 relay #86
W Br
2 1 C204
5
PTO Differential
Cab tilt S/W lock S/W
relay
Instrument B-11
(Trailer lamp)
1
LR
M Cab tilt
Motor box
1 2
B B
G102
31 Ground
38
1 4 10 6 5 1 1 4 5 8
5 9 22 17 16 11 9 13 14 18
10 14
C201, 22pin C203, 18pin

C113, 14pin
Dash - Roof harness (Based on frame harness)
4 1
8 5 1 2 a b c d e f
12 9
g h i j k l m
C204, 12pin C602, 2pin

Chime bell connector
Dash - Frame harness Aux fuse box - Frame harness (Based on dash harness)
1 2 1 2 2 1 1 2
1
Cab lock S/W Cab tilt operate S/W Cab tilt motor Chime bell Cab tilt PBS SW
(Based on roof harness) Dump limit S/W Cab tilt box
Cab tilt S/W
Cab lock S/W
Cab tilt box EL030-1

EL030
Cab tilt motor
Cab tilt box Cab lock S/W-Near the rear cab
39
8. CAB TILT (HYDRAULIC TYPE), CHIME BELL CIRCUIT DIAGRAM
30
15
15b
58
R W
F19 Instrument C-9
Cab tilt indicator lamp
Af5 10A
50A GR
BrR C201
Aux 13
R fuse Stop lamp 1. Air tank low
Cab lock Relay pressure switch
Af7 box BrR S/W(RH) 1
#86 2. Instrument C-7
30A C131 C131
1 8
1 4 1. InstrumentC-5
2. Clutch pedal
2
S/W(Exhaust)
Cab tilt
Main S/W C203
W (Orange G OL GB YB BW
13
C602 TAPE) 5
G
l h b
e k
1 3 2 C131 B+
20
L
C204
L a Chime bell
6
8X4 g i d c m f
vehicle Cab tilt
W S/W(P.B.S)
Y
Cab tilt Limit S/W LR RB B RW OL LW
S/W (pump)
(P.B.S)
R LB Stop lamp
C131 Down
Cab Limit S/W relay #86
11
lock (cab)
S/W
2 Br 1
C204
5 PTO Differential
S/W lock S/W
Cab tilt
relay Instrument B-11
(Trailer lamp)
G LR
1
1
M Motor
Cab air sus.
M/V
1 Cab tilt 2 2
box
B B B B B
G105 G204 G204 G102

31 Ground
40
1 5 6 10 10 6 5 1 1 4 5 8
11 16 17 22 22 17 16 11 9 13 14 18
C131, 22pin C201, 22pin C203, 18pin
Dash - Roof harness Dash - Frame harness Dash - Frame harness

4 1
8 5 1 2 a b c d e f
12 9 g h i j k l m
C204, 12pin C602, 2pin

Chime bell connector
Aux fuse box - Frame harness (Based on dash harness)
Dash - Frame harness
1 2 2 1 1 1 2
1 2
3 4 5
Cab tilt motor Chime bell Cab tilt PBS SW
Cab air sus. M/V Cab tilt main S/W Cab tilt box
(Based on frame harness) (Based on dash harness) (Based on frame harness)
Cab tilt S/W
Cab lock S/W
Cab tilt box

EL030
Cab tilt motor
Cab tilt box Cab lock s/w - near the rear cab
Ground
41
9. P.T.O, FOG LAMP CIRCUIT DIAGRAM
30
15b
58
W R
F13
GR
GR 1. Clutch S/W (Split) F10
10A 2. Lift axle S/W & M/V C131
3. Differential lock S/W 1 10A
YB
YB
C131 C131
1 10 YB
RW
1 4
PTO S/W 1 4
(Red color) Fog lamp S/W
2 (yellow color)
P
3 2 5
Dump 1 5
C131 S/W 3 2 L
22 (A.O.H) C131
16
RB RB 85 30
Fog lamp
relay
86 87
C201
6 RB
RB C202
4
1. Instrument C-1
(PTO lamp)
2. Chime bell #i
3. ESCS#2, #12(23pin)
1 RG
RG RG
PTO M/V Driver's Assist

2 seat 2 seat
Instrument A-9
(Fog lamp)
2
4 Fog lamp 4
B B B B B
G105 G105
31
42
1 5 6 10 10 6 5 1 9 6 5 1
11 16 17 22 22 17 16 11 20 16 15 10
C131, 22pin C201, 22pin C202, 20pin
Dash - Switch harness Dash - Frame harness Dash - Frame harness

87
1 2 1 2 85 86
3 4 3 5 30
Head lamp PTO/Fog lamp S/W Fog lamp relay

(Based on frame harness) (Based on dash harness) (Fuse box)
1 1 8
1 2 9 16
2
PTO M/V Dump control lever Instrument A

(Based on frame harness) (Based on dash harness) (Based on dash harness)
P.T.O M/V
EL031 11
P.T.O M/V - Inside the Frame Dump control lever-Near the driver's seat
43
10. STOP LAMP, TRAILER STOP LAMP CIRCUIT DIAGRAM
15b
W
Instrument F15
(Trailer stop lamp B-14)
10A
TRAILER
BRAKE
WG
1. Exhaust M/V
2. Instrument C-5
85 30
C203
2
Stop lamp
1 relay
GB WG
LW 86 87
C601
Chime bell OL GW 6
F M
C201
19
L K Parking relay #30, 85
(Aux fuse box-Micro relay)
C204
9
GB
OL
11 1
Exhaust
combi S/W GW
LW 10 Stop 2
lamp
S/W
P
GW GW Trailer connector
Trailer C401-5
stop
S/W 4 Driver 4 Assist
Accel S/W
2 Stop 2
lamp
B B B
G105
31
44
10 6 5 1 8 5 4 1
22 17 16 11 18 14 13 9
C201, 22pin C203, 18pin

4 1 1 3
8 5 1 4
4 6
12 9 5 8
C204, 12pin C401, 6pin C601, 8pin

Dash - Frame harness Frame - Trailer harness Frame - Aux fuse box harness
(Based on dash harness) (Based on frame harness) (Based on frame harness)
a b c d e f
1
g h i j k l m 1 3
4 6 2
Chime bell unit RR combi lamp(stop lamp) Stop lamp S/W

(Based on dash harness) (Based on frame harness) (Based on dash harness)
1 8 1 10 1 3 4 5
9 16 11 20 6 11
Instrument B Instrument C Exhaust combi S/W

Clutch pedal S/W
Stop lamp pedal S/W
RR Combi lamp(Tail lamp) EL032
RR Combi lamp Stop lamp S/W - Upper brake pedal
45
11. CLEARANCE LAMP, LICENSE LAMP, ASHTRAY LAMP CIRCUIT

DIAGRAM
30
58
GR F33
10A
YR
30 85 Trailer
connector C401-1
Tail lamp
relay
87 86
GR
RB
C113
7
Combination
GR
C202 switch #5
5
GR GR GR GR GR GR GR GR
Driver's Assist Driver's Assist Driver's Assist

seat seat seat 4 seat 4 seat 1 seat 1 1
Air horn 2 Clearance 2 2 Clearance 2 2 License Ashtray

(roof) lamp lamp lamp lamp
(Front) (Rear)
B B B B
B B
31
46
1 4
9 6 5 1 1 3 1 3
5 9
20 16 15 10 4 6 4 6
10 14
C113, 14pin C202, 20pin C401, 6pin
Dash - Roof harness Dash - Frame harness Frame - Trailer harness FRT/RR combi lamp
87 1 2
1 3 4 6
85 86 1
7 13 2 3 4
30
Combination S/W License lamp Air horn

Tail lamp relay
(Based on dash harness) (Based on frame harness)(Based on roof harness)
(Fuse box)
Clearance lamp
License lamp (Dump)

Dump rear combi lamp
Clearance lamp (Tractor) Clearance lamp License lamp (Cargo)

License lamp
EL033
Tractor rear combi lamp Cargo rear combi lamp
31
47
12. PARKING LAMP CIRCUIT DIAGRAM
15b
W
F15
10A
WG
Exhaust brake M/V
C203
2
WG
WG
C601
6
Instrument panel
parking indicator
lamp A-2 Auxiliary fuse box Brake lamp relay
#30, 85
P 85 30
Parking
relay
(micro)
86 87
OL C601 C601
1 5
C201
1 GY
OL
1
OL Air Parking
ESCS GY GY GY GY
S/W
PTO control #18
Front Rear
2 parking parking
6 lamp 6 6 lamp 6
P
Parking 2
S/W 2 Driver 2 2
Assist Driver Assist
B B B B
31
48
10 6 5 1 8 5 4 1 1 4
22 17 16 11 18 14 13 9 5 8
C201, 22pin C203, 18pin C601, 8pin
Dash - Frame harness Dash - Frame harness Frame - Aux fuse box harness
86
1 3 1 8
4 6 9 16
30 8 7 85
Combi lamp Parking lamp relay Instrument panel A

(Based on frame harness) (Aux. fuse box) (Based on dash harness)
Parking/Stop/
Clearance lamp
License lamp (Dump)

Dump rear combi lamp
Working lamp
Parking/Stop (Tractor) Parking/Stop License lamp (Cargo)

Clearance lamp License lamp Clearance lamp
Tractor rear combi lamp Cargo rear combi lamp
49
13. SEAT BELT TENSION REDUCER, STEP LAMP, LARGE ROOM LAMP,
READING LAMP, MOOD LAMP, STOWAGE LAMP CIRCUIT DIAGRAM
30
15
15b
W R
F20 F2
10A 10A
1. Key hole illumination unit #5
2. Diagnostic connector #2
C112 BW BrB
2
2 Instrument B C113
6
RB 1. Key hole lamp unit #2
2. Keyless unit #15 BrB
3. Instrument A-5 door
2 8 open warning lamp
C101
BrB BrB BrB 8
Reading Large room Stowage
WB Mood lamp 1 lamp 1 lamp 1 BrB switch
A
Door step
lamp
1 Tension RL RL G
RL reducer
C112 Driver's 2 Assist 2 2 C101

1 seat seat 6
A 1 Stowage
step lamp
Seat belt
switch C111
3
C113
11
Driver's Assist
seat seat
Door
opening
switch
B B B
G103 G102 G102

31
50
1 4 1 3
1 2
5 10 4 7
C101, 10pin C111, 7pin C112, 2pin
Dash - Door harness Dash - Roof harness Dash - Roof harness

1 4
5 9 1 1
A
10 14
2 2
C113, 14pin
Dash - Roof harness Tension reducer Set belt S/W
(Based on dash harness) (Based on roof harness) (based on dash harness)
1 8
1 2 1 2
9 16
Mood/Reading lamp
Instrument panel A Large room lamp
(based on roof harness)
(Based on dash harness) (based on roof harness)
Large Room lamp
Reading lamp
Speaker
EL035
Large Room lamp / Reading lamp - Upper Cab
51
14. KEY HOLE ILLUMINATION LAMP, ROOM&SPOT LAMP CIRCUIT DIAGRAM
30
15b
R
W
F2 F9
1. Stowage switch
F20 2. Door step lamp
10A 15A
10A
1. Ether start unit BrB

2. Tension reducer
RY
BrB
RB 1
BrB Key hole

illumination C113
lamp 6
RB 2
W
3 5 1
Starter switch B+ Ground signal
"ON" 15sec
Room
BrB BrB BrB
&Spot
Key hole lamp unit 1 1 1 lamp
Ground signal
Ground B+ Signal 15 sec
6 2 4
1. Keyless unit #15 YL
2. Instrument A-5 RL
(Door opening warning lamp) C113
3. Door step lamp 10
2 3 Center 3 RH 3 LH
C111
3
C113
11
Driver's Assist
seat seat
Door
opening
switch B
B
G101 G102
31
52
1 4
1 3 5 9 1 3
4 7 4 6
10 14
C111, 7pin C113, 14pin
Dash - Roof harness Dash - Roof harness Key hole illumination lamp unit
(Based on dash harness) (Based on dash harness) (Fuse box)
1 2 3 1 2
Room & spot lamp connector Key hole lamp

(based on roof harness) (Based on dash harness)
53
15. TURN SIGNAL LAMP, HAZARD WARNING LAMP CIRCUIT DIAGRAM
30
F8
Instrument panel
assist's seat
15A Instrument panel turn signal lamp A-14
Driver's seat
turn signal lamp A-10
RH
OB LH Keyless unit
1. Light low relay #87 GL

GB 5 8 2. Head lamp low
85
Cornering
lamp
87 LH RH
GW
RY
GW BrR
Hazard Turn signal BrW
86 Turn signal warning 7 lamp switch 11 12 13
lamp relay 7 lamp switch
LH
OFF
GB GL N
ON
RH
8 9
8 9
GB GL
GB GL
GL
C202 C202
Trailer turn Trailer turn
12 13
signal lamp signal lamp
C401-6 C401-4
C101
7 GB C104
GL 6
GB GL
Door turn
signal GB GB GL GL
2 lamp(LH) 3 FRT 3 RR FRT 3 RR 3 2
Door turn
Signal
lamp(RH)
1 2 Turn 2 2 Turn signal 2 1
signal lamp(RH)
C101
lamp C104
5
(LH) 8
B B B B B B B
G101 G104 G102

31
54
1 4 1 2 3 9 6 5 1
5 10 4 8 20 16 15 10
C101, 10pin C104, 8pin C202, 20pin
Dash - Driver's seat Door harness Dash - Assist seat Door harness Dash - Frame harness
1 3 4 5 1 3 4 6 1 8
6 11 7 13 9 16
Wiper, hazard warning lamp Light, turn signal lamp Instrument panel A
Combination S/W connector (Based on dash harness)
87
1 3
85 86 1 8
30 4 6 9 18
Turn signal lamp relay Combination (turn signal)connector Keyless unit connector
(Fuse relay box) Trailer turn signal connector (Based on dash harness)
Combination
S/W connectar
EL036
Combination S/W - Under the starter switch
55
16. CORNERING LAMP, AUTO GREASE CIRCUIT DIAGRAM
30
15b
L
W
F32
F25
15A
10A
GY Head lamp low
RY
85 30
WL
Head
lamp
low
relay
86 87
LR RY
5
Combination
light switch B+
#3
Combination
cornering lamp Auto grease unit
11 switch
LH Motor
Ground Pressure siganl operate signal
N 3 4 1
RH LW
C203 C203
7 8 9 12 13 18 7
GW GB GL BrR BrW GO 1
3
C202 C202 Auto
9 Auto
8 M grease
LH RH grease
Turn singal lamp pressure P pump
1 1 S/W
1. Turn signal lamp Driver's 4 2
Assist
relay seat seat
2. Combination hazard
warning lamp switch 2 2
Cornering
lamp
B B B B B
G103
31
56
9 6 5 1 8 5 4 1
20 16 15 10 18 14 13 9
C202, 20pin C203, 18pin

1 3 1 3 4 6 1 2
7 13 3 4
4 6
Auto grease unit Cornering combination S/W Auto grease S/W & pump connector
87
1 3
85 86
4 6
30
Head lamp low relay Combination cornering lamp

(Fuse relay box) (based on frame harness)
57
17. CASSETTE, DIGITAL CLOCK CIRCUIT DIAGRAM
30
"ACC" relay #87
15a
58
R W
F4 F21
Hands free kit unit GR
10A 10A
CD player
Antenna 5 12
L
GO
L
GR
L Cable Cable GO
C111 C113
GO C113
10 3 9 7 7
2
Starter"ACC" B+
11
CASSETTE GO L GR
4 1 7 2 8 13 6 12 5 4 3 2
LY LgW LgO LgR LR YR YB Y YG
C111 C113 C111 C113

1 9 2 4
Illumination
lamp
1
1. Instrument 1
panel A-12 Digital clock
(Illumination
control)
2. Recirculation
2 Driver's Assist Driver's Assist
switch seat seat
seat seat
LgO LgO LR LR YB YB YG YG
C113
11
C111 C113 C111 C113
4 8 3 3
Speaker Speaker
(Front) (Rear)
B B
G105 G102
31
58
1 4
1 3 5 9
4 7 10 14
C111, 7pin C113, 14pin
Dash - Roof harness Dash - Roof harness

1 1 2
3 4 6
7 13 3 4
Cassette connector Digital clock connector

(Based on dash harness) (Based on roof harness)
Speaker connector
(Based on roof harness)
31
59
18. DOOR LOCKING DEVICE, HORN CIRCUIT DIAGRAM
30
R
F9
Keyless unit #18
15A
RY
Keyless Keyless RY
unit #2 unit #10
RY
LR GO RY
3 1 7 Door locking device unit

Open Lock
85 30
Horn relay
86 87
BW G
Open Lock Open Lock

6 2 4 8 5 C111 C201
OL LO B 6 3
OB BrY
G
Illumination
relay #87
10
C101C101 G
4 10
C102 C102 C104 C104
4 GR
8 3 5
2,3 4
OB BrY OL LO OL LO
Horn
3 1 2 1 switch
Door lock 2 1
Air 1 1 Electricity
switch M M horn horn
(Driver's seat)
(roof (Chassis)
L,R)
Door lock
2 actuator C113
Door lock
(Assist seat) 11
actuator
C101 (Driver's seat)
5
B B B B B
G104 G101 G104 G103

31
60
1 1 3 1 2 3
4
10 4 8 4 8
5
C101, 10pin C102, 8pin C104, 8pin

Dash - Driver's seat door harness Dash - Driver's seat door harness Dash - Assist seat Door harness
1 3 10 6 5 1 1 4
4 7 22 17 16 11 5 8
C111, 7pin C201, 22pin
Dash - Roof harness Dash - Frame harness Door lock connector

(Based on dash harness) (Based on dash harness) (Fuse relay box)
1 3 4 6 1 2
4 1 1 2
7 13 3 4
Combination horn S/W Air horn Door lock switch Door lock motor
(Based on dash harness) (Based on roof harness) (Based on door harness) (Based on door harness)
61
19. KEYLESS ENTRY SYSTEM
30
15
15b Power
R 1. Starter switch "ACC" relay #85
F9 2. Converter relay #85 F2
1. Horn relay
15A #30,85 10A
2. Door lock
unit #7
Turn signal lamp
LH RH
RY BrB
2
12,13
Diagnostic
RY connector
GB GL RY
LR
9
LY
18 17 5 8 6
B+ Starter "ACC" Signal Signal Signal 85 30
Keyless unit (The top end of a clutch pedal)
Keyless 86 87
Ground Lock Open relay
11 1. Key hole illumination 15 13 10 2 12 (Stowage)
lamp unit #2 W G
2. Instrument panel door
warning lamp A-5 L GO LR W
RL
G C202
C103 3
C111 C107
2
3 2
Back up lamp G
1 3 relay #87
L L
Lock Open
Driver's Assist Driver's Assist

seat seat seat 4 seat 1
Door lock unit Back up
(fuse box) buzzer
and keyless
Door Door key 2 3 buzzer
opening switch C101 C104 (Red tape)
switch 5 8
B
B B B B
G101 G104 G102 G102
31
62
1 4 2 1 1 2 3
5 10 4 3 4 8
C101, 10pin C103, 4pin C104, 8pin

Dash - Door harness Dash - Door harness Dash - Door harness
1 3 9 6 5 1
1 2 4 7 20 16 15 10
C107, 2pin C111, 7pin C202, 20pin
Dash - Door harness Dash - Roof harness Dash - Frame harness

87
1 8 1 8 85 86
9 18 9 16
30
Keyless unit Diagnostic connector Keyless relay

1 4 1 2
5 8 4 1
Door lock switch Keyless buzzer

Door lock unit
(Based on door harness) (Based on frame harness)
(Fuse box)
63
20. EXHAUST BRAKE, DBR CIRCUIT DIAGRAM
15b
W W
F15 F26
10A 5A
Stop lamp relay #30,85
WG WY
C203 Parking lamp relay
2
WG
1 ABS EBCM C1-7

WY
Exhaust
brake
M/V
LgY
2
GB 87a 87 85
Instrument C-5
C201 Exhaust brake
10 lamp
DBR
relay
GB 30 86
11
L
YL
Exhaust
brake LW
S/W
10
YR
Chime bell
2 k
Acceleration
S/W
Stop lamp C1-17
2 relay #86 Ground Signal
LgY
ABS EBCM
LW
LW
2
Clutch
switch
1
B
G104
31
64
10 6 5 1 8 5 4 1
22 17 16 11 18 14 13 9
C201, 22pin C203, 18pin

87 87
a b c d e f 85 87a 86 85 86
g h i j k l m 30
30
Chime bell unit DBR relay Stop lamp relay
(Based on dash harness) (Fuse relay box) (Fuse relay box)
1 3 4 5
1
6 11 1 2
2
Exhaust combination S/W Exhaust brake M/V
Acceleration S/W
Clutch S/W
C1 C2 C3 C4
16 1 4 1 7 1 13 1
18 15 12 9 6 3 6 3 9 6 3 15 12 9 6 3
ABS/ASR ECM Connector
65
21. SPLIT SYSTEM (ZF, T14 TRANSMISSION)
15b
W W
1. Lift axle
F14 F16 F13 2. Dump control
Back-up lamp relay #30 3. PTO S/W
10A 10A 10A
YB
W YB
1 1
ZF-T14 Knob Split
(Red tape) C201 clutch pedal switch
(Black)
LgW 20
High Low 2
2 3 YL
C311
7
Instrument C-16
1
YB T/M Split S/W ZF, T14
1 Split
S/W
2 C204 WB
3 C204
High 4
Low
3 C302 LgW
2
5 C302
C204 C204 4
1 2 1
1
WY
LgR YB
YB
C204 7
12
C302 C302
2 3 2 T/M
2 Split
high
M/V S/W
2 1
WY
ZF T/M
C311
T/M 2
Split low 1 Split 2 SPLIT
M/V high M/V
Instrument panel
C-19
C311
2
B B B
T14
31
66
4 1
10 6 5 1
8 5
22 17 16 11 12 9
C201, 22pin C204, 12pin

1 4 1 3 1
5 8 6
4
9 12
2 3
C311, 12pin C302, 6pin
ZF-T14 Knob connector
Frame - Engine harness Frame - Engine harness
10 1 2
1 2 1
11 20
Instrument panel C Split low M/V Spliter high M/V

(Based on dash harness) (Based on engine harness) (Based on engine harness)
1 2 1 2 1
1 2
2
Split M/V T14 ZF Spliter(Black) S/W
(Based on frame harness) (Based on dash harness)
T/M Spliter S/W
(Based on engine harness)
Back up lamp S/W

Neautrol S/W
EL040
High S/W
ZF transmission inside frame
67
22. POWER WINDOW CIRCUIT DIAGRAM
30
Key "ON" relay #87
15b
58
R
W
GR 1. Mirror heater unit #2

F12 F11 2. Mirror heater S/W
10A 20A GR
C101
9 WB
GW WB
C101 C104 C104
3 3 7
Driver's seat power WB

9 window S/W 6
4 3 5 6
Assist
seat
power
window
S/W
8 3 1 2 5 2 1 7
C104 C104 LgW LY

C102 C102 C101 C101
2 1
5 4 1 2
R C106 C106 C104

1 2 8
LR
C101
YG LW GW
5
9 4 7 2 8
UP DOWN B+ UP DOWN
Power window one touch power unit
UP DOWN Ground UP DOWN
5 1 10 6 3
C102 C102
C106 C106
2 1
4 3
B LO LR B LB L B
2 1 2 1
M M
Driver's seat Assist seat
power window power window
motor motor
G104 G102 G102

31
68
1 1 3 1 2 3
4
0 10 4 8 4 8
5
C101, 10pin C102, 8pin C104, 8pin

Dash - Driver's seat door harness Dash - Driver's seat door harness Dash - Assist seat Door harness
1 2 1 4 1 3
3 4 5 9 4 7
C106, 4pin Driver's seat power Assist seat power

Dash - Assist seat Door harness window S/W connector window S/W connector
(Based on dash harness) (Based on door harness) (Based on door harness)
1 6
2 1
7 13
Power window motor Power window one touch unit

(Based on door harness) (Based on dash harness)
Power window
motor connector
Power window
S/W
EL042
Power window S/W-Inside the door Power window motor - inside the door
69
23. WIPER CIRCUIT DIAGRAM
15b
W
F28
15A
WR
WR
Wiper motor S/W 4 (The inside circuit diagram)
T 1 2 3 4 5
P
OFF
INT
WR WR
LOW
HIGH
Wiper intermittent
WASH control switch
5 2 1 6
G
86 87 87a
LB G Lg L
Wiper
ON/OFF
1 6
relay
31bs VR
85 30
2
LB 85 15 WR
5
31
Wiper 8 3
Y
intermittent 85 30
control unit
C202 (fuse box) Wiper
20 high/low
relay B
86 87 87a WR LY
LB LY
LR GR
1
Washer 2 1 3
fluid
M pump
motor M
2 5
Wiper 4
motor
B B B B B
G101 G101 G102 G101

31
70
87
9 6 5 1 1 3 4 5
85 87a 86
20 16 15 10 6 11
30
C202, 20pin Wiper high/low relay
Wiper combination switch
(Based on dash harness) wiper ON/OFF relay
(fuse box)
1 2 1 4
1 2
3 5 5 8
Washer fluid motor Wiper motor connector Wiper intermittent

(Based on frame harness) (Based on dash harness) control unit
(fuse box)
71
24. AUTO MIRROR AND MIRROR HEATER CIRCUIT DIAGRAM
15b
58
W
F12
Power window
10A switch
C103
1
WB
C131 GR
6
5 1
C101
3 Illumination lamp
Auto mirror switch WB Mirror

6 heater
switch
1 (Black)
2 4 3
LH UP
RH DOWN C131 C131 C131
WB 17 11
18
LW LR
Assist 2 7 8
Driver's seat
seat Mirror heater Timer
4 5 2 7 8 (fuse box)
C103
4 1 4
C101 L
BR C102 C103
5
6 3 L
C105 C105 C105
4 2 3
Y L
C102 C105
7 2
BR G L GrB BR LR B B
5 4 2 3 5 4 2 3
Mirror Mirror
heater heater
M M M M
6
LH/RH Up/Down LH/RH 6 Up/Down
motor motor motor motor
Driver's seat 1 Assist's seat 1
mirror mirror
C101
5 C104
8
B B
B
G104 G104 G102 G101 G105
31
72
2 1
1 4 1 3
4 3
5 10 4 8
58 C101, 10pin C103, 22pin
C102, 8pin
Dash - Door harness Dash - Door harness Dash - Door harness
1 2 3 1 2 1 5 6 10
4 8 3 4 11 16 17 22
C104, 8pin C105, 4pin C131, 22pin

Dash - Door harness Dash - Door harness Dash - Switch harness
(Based on dash harness) (Based on door harness) (Based on dash harness)
1 2 1 2
1 4
3 5 5 8 6
3
Mirror heater switch Mirror heater/Mirror motor

Mirror heater unit
(Based on dash harness) (Based on door harness)
(Fuse box)
1 3
4 8
Auto mirror switch

(Based on door harness)
73
25. TACHOGRAPH CIRCUIT DIAGRAM (VDO, CASPO)
30
15
58
R
F1 BW
GR 10A BW GR
C121 C121 C121 C121 C121

9 5 11 9 11
GR WR BW G R
Electrical Digital
A-2 A-1 A-3 tachograph 13 12 tachograph
B+ Key "ON" Key "ON"
VDO CASPO
Vehicle Vehicle
Signal speed Signal speed
Ground B+ Ground + signal Ground B+ Ground + signal
A-6 A-5 B-1 B-2 B-3 B-7 19 8 6 18 11 4
B B L W G Br L B Y Br W P
C121 C121 C121 C121 C121 C121 C121 C121

2 7 4 3 2 7 4 3
L W G Br
C205 C205 C205 C205 C205 C205
1 2 3 Speed limiter 1 2 3 ECM
unit #2
C121 C121 C312 C312 C312 C121 C121 C312 C312 C312
6 1 1 2 3 6 1 1 2 3
B+ GND + - B+ GND +
Auto T/M
Auto T/M Signal Signal (VIW-S)
(VIW-S)
Vehicle speed sensor Vehicle speed sensor

B
B
G105 G105
74
1 5 1 2 1 2
6 11 3 4
3 4
C121, 11pin C205, 4pin C312, 4pin
Dash - Tachograph harness Dash - Frame harness Frame - Engine harness

5 1 Dash
5 1
11 6
2 1 11 6 2 1 Dash
5 1 5 1 5 1
"A" "B" "C" 10 1
Body Body
8 4 8 4 8 4 20 11
VDO electrical tachograph CASPO Digital Tachograph
T/M
-S)
75
26. HEATER AND AIR CONDITIONER CIRCUIT DIAGRAM
30
15b
58
W
Auxiliary fuse box F18
Af5 20A
LY
50A GR
Y GR
C601
R 7
Af9 C131 C131
10A 1 2
Y
Dual 1 4 Y
pressure Recirculation
RY 1 switch 2 4 actuator
FAN motor
relay
30 85 (MICRO) LY P
2 M
Air con 2 3 5
switch 1
C202 (Blue tape) C131
87 86 C131 1 Recirculation 3
2
11 12 switch
LY
GrBr
Temperature
C601 C601 switch Instrument panel
4 8 C
illumination lamp
adjustment
Air con 1
compressor 30 85 YR
Blower
W YG Air con M motor
relay
87 87a 86 2
C201
11
YG
2
Blower YB
switch 6 2
2
M 0 G A/C 1 2 3 4
1 4
1 Fan motor
2 B
3 LgR
Blower
resistance
4
1 4 5 3 3
LgW
1
B B B B
GY
G102 G105 G105 G105
31
76
1 5 6 10 10 6 5 1 9 6 5 1
11 16 17 22 22 17 16 11 20 16 15 10
C131, 22pin C201, 22pin C202, 20pin

Dash - Switch harness Dash - Frame harness Dash - Frame harness
1 4
5 8 1 3
1 2
4 6
C601, 8pin 3 4
Frame - Aux fuse box harness Blower switch Blower resistance

1 1 2
1 2 2 1 3 4 5
2
Blower motor Fan motor Dual pressure switch Aircon/recirculation switch

(Based on dash harness) (Based on frame harness) (Based on frame harness) (Based on dash harness)
Dash-harness
Blower
motor Acturator
Aircon switch
EL050
Blower motor - inside IP Aircon switch - inside IP
77
27. SPEED LIMITER CIRCUIT DIAGRAM(ELECTRICAL TACHOGRAPH)
15
Instrument
SPEED
LIMITER
C-14 C-15
BW
RW GY
1 4 5
B+
Speed
SPEED LIMITER ECM limit
unit
Signal Ground
2 12 10 11
Br Y L
C203 C203
C121
1 9
3
Electrical tachograph B-7

Y L
Speed limit actuator
G103
31
78
1 5 8 5 4 1
6 11 18 14 13 9
C121, 11pin C203, 18pin

Dash - Tachograph harness Dash - Frame harness
5 1
11 6
1 5
5 1 5 1 5 1
6 12
"A" "B" "C"
8 4 8 4 8 4 Speed limiter unit
VDO electrical tachogrpah
1 10
11 20
Instrument C
Speed limiter ECM

EL051
Speed limiter ECM - Inside the assist seat
79
28. LOCK BRAKE, DIFFERENTIAL LOCK BRAKE(EXCEPT HUB

REDUCTION) CIRCUIT DIAGRAM.
15b
58
W
F14 ZF-T14 Knob
GR
10A
GR
W
W
1 4 4 1
Lock brake
switch
(A.O.H)
:Gray tape
Differential
lock switch
Instrument panel (Red tape)
lock brake lamp C-17
3 2 5 5 2 3
LOCK Chime bell #C
BRAKE
GL RW
RW
GL
C201
C203 2
10
Instrument panel
GL differential lock lamp C-11 RW
1 1
Lock brake M/V

2 Differential 2
lock
M/V(F/R)
B B B B
G104 G104
31
80
10 6 5 1 8 5 4 1
22 17 16 11 18 14 13 9
C201, 22pin C203, 18pin

1 2
1 10
3 5
11 20
Differential lock/lock brake switch
Instrument panel C
a b c d e f
1 2 g h i j k l m
Chime bell unit

Differential lock/lock brake M/V
EL054
Lock brake M/V
Lock brake/Differential lock M/V - Inside frame
81
29. DIFFERENTIAL LOCK (HUB REDUCTION) CIRCUIT DIAGRAM
15b
58
W W
F14 GR F13
10A 10A
W YB
GR
1 4 1 4
Differential
Differential lock switch(L/R)
lock switch(F/R) (White colcor)
(Red color)
3 2 5 3 2 5
Chime bell #C
C201 C201
2 RW 22
RW LG
RW
1 Differential 1
lock S/W 1 1
1
Differential lock
M/V(L/R)
B
Differential 2 Switch 2 Switch 2 2 Switch 2
lock M/V (FRT/RR) (Third axle) (Fourth B
(F/R) axle)
C204
10
Instrument panel Instrument panel

B differential lamp differential lamp
(F/R) C-11 (L/R) C-13 B
G104 G104
31
82
10 6 5 1 4 1
8 5 1 10
22 17 16 11
12 9 11 20
C201, 22pin C204, 12pin Instrument panel C

Dash - Frame harness Dash-Frame harness (Based on dash harness)
1 2
5 1 2
3
Differential lock switch Differential lock M/V

Differential lock M/V
Differential lock M/V
EL056
Differential lock M/V - inside frame
83
30. WATER PUMP - MIXER DRUM CIRCUIT DIAGRAM
30
15b
W
Aux. Fuse box F16

Af5 10A
50A
YL
R
Af8
30A C201
20
P
A-2
C602
2 Over load
HORN Heater Normal
Water pump
P operate S/W
B-3 P.C.B
Switch
box
B-1 B-2 B-4 A-1 C-1
LgR RL
RW
1 3
W
Water pump
relay
2 4
2 LR
1 3
P M
C
Motor
Heater
Temperature switch
Water pump
B B
31
84
10 6 5 1
11 1 2
22 17 16
C201, 22pin C602, 2pin

Dash - Frame harness Frame - Aux fuse box harness
3
1 2 3
1 2
4
Water pump relay Water pump

1 2
1 2 1
3 4
A B C
Switch box
85
31. WORKING LAMP, AIR DRYER HEATER CIRCUIT DIAGRAM
15b
58
W
F16
F17
10A
15A
GR
YL
C131 C131
5 YL
1
GR WL C201
1 4
20
Back-up
lamp
relay #30
Working lamp YL
switch
(Brown tape)
3 2 5
BL
WL
C131
15
1
85 30 Temperature
C switch
Working lamp Air
relay dryer
87 Heater
86 core
2
Br Br
C206
4
Working 2
lamp
1 Instrument panel
working lamp
C-2
B B B B
G105
G103 G101 G209
31
86
1 5 6 10 10 6 5 1
11 16 17 22 22 17 16 11
C201, 22pin
C131, 22pin
Dash - Switch harness
2 1 1 2
1 10
4 3 3 5 11 20
C206, 4pin Instrument panel C

Working lamp switch
Dash - Frame harness (Based on dash harness)
87
85 86 1 2
1 2
30
Working lamp relay Working lamp Air dryer
(Fuse relay box) (Based on frame harness) (Based on frame harness)
Air dryer
EL058
Air dryer
87
32. TRAILER CONNECTOR CIRCUIT DIAGRAM
30
58
L
F33
GR 10A
YR
Back-up lamp relay #87 Stop lamp relay #87
GW
30 85
C204 C201
11 19
87 86
GR RB
RG GW
Combination
C202 switch #4
5
GR 3 5
1
Trailer connector
C401
2 4 6
GL GB
C202 C202
13 12
Assist seat Driver's seat

turn signal lamp turn signal lamp
31
88
10 6 5 1 9 6 5 1
0
22 17 16 11 20 16 15 10
C201, 22pin C202, 20pin

4 1
8 5 1 3
12 9 4 6
C204, 12pin C401, 6pin

Dash - Frame harness Frame - Trailer harness
89
33. LIFT AXLE CIRCUIT DIAGRAM
15b
58
W
F13
10A
GR
YB
Back up lamp relay
RL
1 4 85
Lift axle
switch 30
(White/Blue color) Lift axle
realy
(Yellow tape)
87a 87 86
3 2 5
GR
G
G C201
8
G
2 Dump switch
relay #87
Instrument panel A-1

(Lift axle lamp)
1 Lift axle M/V
B B B
G104 G102
31
90
10 6 5 1 1 8 1 2
5b 22 17 16 11 9 16 3 5
C201, 22pin Instrument panel A

Lift axle S/W
Dash - Frame harness (Based on dash harness)
87
85 87a 86
1 2
30
Lift axle relay Lift axle M/V

91
2. CIRCUIT DIAGRAM SYSTEMS
34. ABS/ASR ELECTRIC CIRCUIT DIAGRAM (D-VERSION)
30
15
15b
R R W
F6 F7 F26
BW
10A 10A 5A
WBr Br
WY
B-2 C-10
ABS ASR
B-15 C-20
GR GW
WY
C1-8 C1-9 C1-18 C1-16 C1-7

B+ B+ Signal Signal B+
ABS EBCM WY
Ground GND signal
C1-10 C1-11 C1-12 C1-13 C1-14 C1-17
LR RG
8 5
Clutch S/W
16
Diagnostic 13 12
connector YL LW
86 30
DBR
relay
85 87 87a
LgY
B B
Accel pedal
switch
C103 C102
31
92
C1 C2 C3 C4
16 1 4 1 7 1 13 1 1 8
9 16
18 15 12 9 6 3 6 3 9 6 3 15 12 9 6 3
Diagnostic connector
ABS/ASR ECM (D-Version) Connector (Based on dash harness)
87
1 8 1 10
85 87a 86
9 16 11 20
30
Instrument panel B(Black) Instrument panel C DBR relay
(Based on dash harness) (Based on dash harness) (Fuse relay box)
( NO.4 Sensor / NO.4 Channel D-version)
Air line
Electric line
ECM Wheel speed senser Wheel speed sensor
ASR valve
Air tank
Relay valve ABS pressure control valve

(P.C.V/D.C.V)
EL062-1
93
34-1. ABS/ASR PRESSURE CONTROL VALVE, WHEEL SPEED SENSOR

CIRCUIT DIAGRAM (NO.4 SENSOR / NO.4 CHANNEL)
Driver's seat Assist seat Assist seat front wheel

Driver's seat front wheel front wheel front wheel pressure control valve
pressure control valve speed sensor speed sensor (4 sensor/4 channel)
Preservation Discharge Discharge Preservation
valve valve valve valve
2 1 3 2 1 2 1 3 1 2
C501 C501 C501 C502 C502 C502
2 1 3 3 1 2
YR R WR W Br W Br RY Y LY
B
Resistor
C213 C213 C213 C213 C213 C213 C213 C213 C213 120 ohm
C213
5 4 3 1 2 6 7 8 9 10
OL
C2-3 C2-2 C2-1 C2-4 C2-5 C3-4 C3-5 C3-7 C3-8 C3-9 C3-6
GND signal
ABS / ASR
C4-3 C4-2 C4-1 C4-5 C4-6 C4-8 C4-9 C4-10 C4-11 C4-12 C4-7 C4-4
C213 C213 C213 C213 C213 C213 C213 C213 C213 C213 C213 C213
15 14 13 11 12 18 19 20 21 22 16 17
YG G WG W Br W Br WL L RL Lg Br
C503 C503 C503 C504 C504 C504
2 1 3 3 1 2
B
2 3 1 2 1 2 1 3 1 2 2 1

Driver's seat rear wheel Driver's seat Assist seat Assist seat rear wheel ASR valve
pressure control valve rear wheel rear wheel pressure control valve
speed sensor speed sensor
G103
31
94
C1 C2 C3 C4
1 4 1 7 1 13 1
1 5 6 10
16
11 22
18 15 12 9 6 3 6 3 9 6 3 15 12 9 6 3
C213, 22pin
ABS/ASR ECM (D-Version) ABS/ACR ECM
1 4 1 4
1 2 1 2 3
3 2 3 2
P.C.V
Sub-connector
C501-504
2 1 1 2
Resistor 120 ohm

Wheel speed sensor
95
34-2. ABS/ASR PRESSURE CONTROL VALVE, WHEEL SPEED SENSOR

CIRCUIT DIAGRAM (AOH:NO.4 SENSOR/NO.3 CHANNEL)
Driver's seat Assist seat

Driver's seat front wheel front wheel front wheel
pressure control valve speed sensor speed sensor
Preservation Discharge
valve valve
2 1 3 2 1 2 1
C501 C501 C501
2 1 3
YR R WR W Br W Br
B
C213 C213 C209 C209 C209 C209 Resistor

C213
120 ohm
5 4 3 1 2 6 7
OL
C2-3 C2-2 C2-1 C2-4 C2-5 C3-4 C3-5 C3-6
GND signal
ABS
C4-3 C4-2 C4-1 C4-5 C4-6 C4-8 C4-9 C4-10 C4-11 C4-12 C4-7 C4-4
C213 C213 C213 C213 C213 C213 C213 C213 C213 C213 C213 C213
15 14 13 11 12 18 19 20 21 22 16 17
YG G WG W Br W Br WL L RL Lg Br
C503 C503 C503 C504 C504 C504
2 1 3 3 1 2
B
2 3 1 2 1 2 1 3 1 2 2 1

Driver's seat rear wheel Driver's seat Assist seat Assist seat rear wheel ASR valve
G103
31
96
C1 C2 C3 C4
1 4 1 7 1 13 1
1 5 6 10
16
11 22
18 15 12 9 6 3 6 3 9 6 3 15 12 9 6 3
C213, 22pin
ABS/ASR ECM (D-Version) ABS/ASR ECM
1 4 1 4
1 2 1 2 3
3 2 3 2
P.C.V
Sub-connector
C501-504
ASR valve
2 1 1 2
Resistor 120 ohm

Wheel speed sensor
97
35. ABS ELECTRIC CIRCUIT DIAGRAM (D-VERSION BASIC)
30
15
15b
R W
F6 F26
BW 5A
15A
WBr
WY
B-2
Instrument panel
ABS ABS
warning lamp
B-15
GR WY
C1-8 C1-15 C1-7

B+ Ground signal B+
ABS EBCM
WY
Ground Ground K L Ground signal
C1-4 C1-9 C1-11 C1-10 C1-14
LR RG
8 5
Clutch switch
16
Diagnostic 13 12 YL LW
Connector
86 30
DBR
relay
85 87 87a
LgY
B B
Accel pedal
S/W
G103 G102
31
98
C1 C4
13 1 16 1 1 8
9 16
15 12 9 6 3 18 15 12 9 6 3
Diagnostic connector
ABS/ASR ECM (D-Version Basic) Connector (Based on dash harness)
87
1 8 85 87a 86
9 16 30
Instrument B DBR relay

(Based on dash harness) (Fuse relay box)
99
35-1. ABS PRESSURE CONTROL VALVE, WHEEL SPEED SENSOR CIRCUIT

DIAGRAM (D-VERSION)
Driver's seat Assist seat Assist seat front wheel

Driver's seat front wheel front wheel front wheel pressure control valve
pressure control valve speed sensor speed sensor (4 sensor/4 channel)
Preservation V/V Discharge Discharge Preservation V/V
V/V V/V
2 1 3 2 1 2 1 3 1 2
C501C501 C501 C502 C502 C502
2 1 3 3 1 2
YR R WR W Br W Br RY Y LY
C209 C209 C209 C209 C209 C209 C209 C209 C209 C209
5 4 3 1 2 6 7 8 9 10
C4-3 C4-6 C4-15 C4-12 C4-13 C4-10 C4-4 C4-1
B
ABS EBCM
C14-2 C4-5 C4-14 C4-11 C4-17 C4-18 C4-9 C4-8

B
C209 C209 C209 C209 C209 C209 C209 C209 C209 C209
15 14 13 11 12 18 19 20 21 22
YG G WG W Br W Br WL L RL
C503 C503 C503 C504 C504 C504
2 1 3 3 1 2
B
2 1 3 2 1 2 1 3 1 2
Discharge Discharge
Preservation V/V V/V V/V Preservation V/V
Driver's seat rear wheel Driver's seat Assist seat Assist seat rear wheel
G107 G107
31
100
C1 C4
13 1 16 1 1 5 6 10
11 16 17 22
15 12 9 6 3 18 15 12 9 6 3
C209, 22pin
ABS/ASR ECM (D-Version) Connector Dash - Frame harness
1 4
1 2 3
3 2 2 1
P.C.V
C501-504 Wheel speed sensor
101
36. TRAILER ABS CIRCUIT DIAGRAM ( FOR TRACTOR)
30
15
15b
R BW
W
Af3 F27
Auxiliary C-10
fuse box 20A Instrument 5A
(Trailer ABS
warming
lamp) C-18
C605 C210 C210

1 1 2
C403 C402 C402

1 1 2
RB R LB
B+ Ground signal Key on
TRAILER ABS EBCM
Ground Ground
C402 C404
4 1
B B
31
102
1 2 1
2 1
3 4
C210, 2pin C402, 4pin C403, 1pin

Dash-frame harness Frame-trailer haness Frame-trailer harness
(Based on dash harness) (Based on frame harness) (Based on frame harness)
1 1 10
1
11 20
C404, 1pin C605, 1pin
Frame-trailer harness Instrument C (White)
Frame-Aux fuse box harness
(Based on frame harness) (Based on dash harness)
103
37. BLINKCODE DESCRIPTION

For blinkcode activation warning lamp respectively the ASR-L has to be grounded for a given
time by a push button switch. Which signal lamp has to be used depends on ECU type respec-
tively its parametersetting. The duration defines the mode. After release of the switch the signal
light will be on for further 0.5 sec. to confirm that the grounding was detected and accepted by
the Electronic Control Unit, ECU.
If a fault occurs or signal lamp is grounded for longer than 6.3 sec. blinkcode will be terminated.
If grounding is detected for more than 15 sec., fault detection of warning lamp open circuit can
be detected and stored in ECU EEPROM (non-volatile memory). Blinkcode activation on ASR-
lamp do not cause fault memorizing because open circuit is not detected.
Dashboard signal lamp check devices which grounds the lamp in the described way acti-
vates the related mode.
1) DIAGNOSTIC MODE
For diagnostic mode activation signal lamp has to be grounded for 0.5 sec. to 3.0 sec.
FC : Faultcode // 1 to 8 // a: first part ; b: second part see Blinkcode List

FC1 repeated because fault is actual
If one fault was detected during current "IGNITION ON" (autual fault) the ECU blinks out that fault. If
more faults were detected during that period blinkcode shows just the latest detected fault. For
termination ignition must be switched off/on or vehicle has to move (measured speed of more than
one axle).
If there is no actual fault, the last fault will be blinked out fist. Further fault numbers may not represent
the sequence of occurrence. The stored fault blink mode is self terminating.
FC : Faultcode // 1 to 8 // a: first part ; b:second part see Blinkcode List
0.5s
0.5s OFF NORMAL
Blinkcode ON
timing: 0.1s
0.2s FAST
ON
OFF
104
2) SYSTEM MODE, CLEAR

ALL MEMORIZED FAULTS:
System mode is activated if the signal lamp is grounded for a time of 3 to 6.3 sec. All stored faults are
erased, if no fault is actual.
For termination ignition has to be switched off / on or vehicle has to move (measured speed of more
than one axle).
System code (one number) represents the expected system and should be used to check correct
ECU type. After activating system mode ASR(ATC) is disabled for dyno tests. With WL blinkcode
ECU's ASR(ATC) lamp is permanently on indicating ASR(ATC) disabling.
Two seconds after system mode activation further functions are available:
1. ASR (ATC) engine control function can be tested by two times extra grounding of a time of >0.5 sec
(ASR(ATC) commands idle torque for 10 sec.)
2. ASR(ATC) respectively Retardercontrol system can be reconfigured by three times extra grounding
of a time of > 0.5 sec (missing components can be confirmed).
Reconfiguration is confirmed by four short flashes
Without actual fault : CLEARS ALL MEMORIZED FAULTS

CLEAR ALL is accepted and confirmed by 8 short flashes followed by the system code.
Without actual fault

Identical to no actual fault condition but CLEAR ALL is not accepted.
System : 2 x 4S/4M 6 x 4S/3M (VAR rear)

3 x 4S/3M (MAR/VAR front) 7 x 4S/2M (VAR both)
105
3) ENGINE CONTROL FUNCTION TEST:

For testing engine control function a 10 sec idle torque can be commanded if the signal lamp is
additionally two times grounded. The duration of grounding has to be longer than 0.5 sec. and time
between the two grounding has to be less than 3 sec.
The 10 sec. time starts 3 sec. after last grounding. Parallel to the engine control function test the
system blinkout continues.
4) RECONFIGURATION:
- The ECU modifies its default system (without ASR/ATC) to ASR/ATC if a differential brake valve and
one of the engine control interfaces are connected.
- Connected SAE J1939 (SAE J 1922) without a differential brake valve cause an extension of the
supervised ABS components.
- Connected endurance brake relay (DBR output) or received retarder messages on data link
(SAE J1922 resp. SAE J1939) stores and extends the ABS components too.
Without reconfiguration such ECU'S could not be used in vehicles without those components. Additional
to diagnostic tools this reconfiguration can be done by the means of blinkcode.
To avoid unintentional reconfiguration this function has to be confirmed by three times grounding of
the signal lamp in the way described above for engine control function test. Before system code
continues 4 short flashes confirm the modification of parameters.
The ASR/ATC lamp bulbtest duration shows whether ASR/ATC is configured or not. Without ASR/
ATC:1,5 sec. ;with ASR/ATC 3 sec. (as Warning Lamp).
5) DYNOTESTER FUNCTION:
For certain dynotester it is necessary to disable ASR/ATC to allow higher speed difference between
driven and steering axle. By activating system mode ASR/ATC can be disabled. With WL Blinkcode
ECU's ASR(ATC) lamp is permanently on indicating ASR(ATC) diabling.
To prevent dangerous situations caused by brakeforce in case of ignition off/on or powersupply inter
rupts, ASR/ATC is disabled as long as there are speed differences after ECU reset. For indication the
ASR/ATC lamp is permanently on until ignition is switched off/on.
106
6) BLINKCODE LIST
First faultcodepart Second faultcodepart

(FC.a) (FC.b)
1 NO FAULTS 1 NO FAULTS
2 ABS MODULATOR 1 RIGHT FRONT
3 SENSOR AIR GAP 2 LEFT FRONT
4 SENSOR SHORT / OPEN 3 RIGHT REAR
5 SENSOR ERRATIC / TIRE SIZE 4 LEFT REAR
6 SENSOR TONE RING 5 RIGHT THIRD
6 LEFT THIRD
7 SYSTEM FUNCTION 1 DATA LINK
2 ASR(ATC) VALVE
3 ENDURANCE BRAKE
(THIRD BRAKE RELAY)
4 WARNING LAMP
5 ASR(ATC) CONFIGURATION
6 ASR(ATC) PROP/DIF LOCK/STOP VALVE
7 BRAKE SIGNAL
8 ECU 1 POWER SUPPLY LOW
2 POWER SUPPLY HIGH
3 INTERNAL FAULT
4 CONFIGURATION ERROR
5 GROUND
107
7) FAULTCODES / REPAIR INSTRUCTIONS
2. n Check modulator wires. Inlet(EV) or outlet(AV) or common wire is permanently or

temporarily broken or shorted to plus respectively ground.
3. n Amplitude of sensorsignal is to low. Check bearing play, polewheel run out, push sensor
to polewheel. Check sensor wiring and connectors for intermittent contact. Other possible
reason:gear engaged at slippery conditions. 16 sec. slip duration.
4. n Check sensor wiring. Open circuit, short circuit to plus respectively ground or between
sensorwires IG/IGM is detected
5. n Check sensor wiring and connectors for intermittent contact. Check toothed wheel for
damages. Check for mismatch-fault of another sensor. Pneus or number of polewheel
teeth are different.
Check polewheel for damages/missing teeth/run out. Use WABCO sensor probe. Replace
6. n
polewheel if not checked o. k. If additional airgap faults are stored, adjust airgap.
ECU with PROP : Check wire and speedometer signal. C3/B7 signal calibration, check
7-1
tyre sizes.
Gear switch signals neutral or is manipulated.
Electronic engine control: Check wiring respectively other ECU's
Excessive slip / dynotester ? One axle was much faster than other?
7-2 Check wire. Output wire is interrupted or grounded or shorted to battery supply.
7-3 Check wire. Output wire is interrupted or grounded or shorted to battery supply.
ECU with SAE J1922 resp. SAE J1939:Check other ECU's. No access to the link
7-4 Check wire and bulb. Was blinkcode switch activated longer than 16 s?
7-5 Check wires resp. parametersetting. Diff-brake valve without engine control is detected or
CAN, PWM, PROP are detected while selfparameterizing is disabled.
7-6 Check wire. Output wire is interrupted or shorted to ground or battery supply.
7-7 Check brake sensor wiring. Intput wire is interrupted or shorted to ground or battery supply.
8-1 Check supply wire and fuse. Supply voltage is temporarily too low
8-2 Check alternator and battery. Supply voltage too high for more than 5 sec.
8-3 Replace ABS(ASR) electronic if fault detection repeats.
8-4 No modulators connected or wrong ECM or wrong parameterized
8-5 Check ECU ground wires and common modulator wires
108
BLANK
109
38. SERVICE ELECTRIC EQUIPMENTS FOR USER CIRCUIT DIAGRAM
30
15a
15b
R W
F3 F24 F23
15A
1. Starter SW "ACC"
Relay #85
LR WL 2. Keyless unit #17
LY G
Customer Customer
85 30 service power
service power
2 switch connector 1 switch connector
Converter
relay
1 2
86 87
R RW
B RL
DC-DC C206 C206
Converter 3 1
Customer
service power
R RW
Customer Customer
service service
connector connector
(License lamp) (Cab tilt S/W)
B B
G103
31
110
87
2 1 1
3
85 86
4
2 30
C206, 4pin
Customer service S/W connector Converter relay
Dash-frame harness
(Based on dash harness) (Fuse relay box)
111
39. DE12TIS ECM POWER, RACK SENSOR, RPM SENSOR

CIRCUIT DIAGRAM
15b
W W
F29 F30
20A 5A
Starter motor
B+
C202
LW R 11
R
R
Instrument
Memory RPM
87 30 85 1
C-4
DE12TIS Starter switch clear connector
ECM ST signal (black)
Power
relay RPM
87a 86 Preheater 2
relay
WB RY LO R
Preheater coil
Y
RW
27 36 40 37 31 12
B+ GND control B+ B+ Signal GND control
DE12TIS ECM
GND GND Signal B+ Signal GND Signal GND
48 38 46 47 44 23 10 8 9 21 24 5
LgW O
YB WL W RY YR
B B B GR
1 3 2 3 2 4 2 1
- - + OSC MID GND GND ENG
Rack sensor Temperature

sensor
B Instrument
preheat lamp NE(Pick-up)
A-8 Sensor
G103
31
112
13 1 37 27
26 14 47 38
DE12TIS ECM Frame harness connector DE12TIS ECM Dash harness connector
2 1 1 10
2 1 3 1
4 3 11 20
Temperature
sensor connector Rack sensor NE(pick-up) Instrument C (Whie)
(Based on dash harness) (Based on frame harness) sensor connector (Based on dash harness)
1 8 9 6 5 1
1 2
9 16 20 16 15 10
C202, 20pin
Airheater relay Instrument A (White)
113
40. DE12TIS DIAGNOSTIC, PREST SENSOR AND ACTUATOR

CIRCUIT DIAGRAM
15b
W
F30
5A
R
Instrument
Panel B-3 ABS/Keyless
Diagnostic Diagnostic connector
S/W CEL
4 12
Memory
RL WL Clear connector
(Stowage)
L
RB
29 45 39 32
Signal B+ B+ Signal
DE12TIS ECM
GND B+ Signal GND B+

19 6 7 20 1 14
LgW B W
G W R
- -
3 1 4 2 6 5
DE12TIS GND OSC B
ENGINE
B
MID
Prest. Sensor Prest. Actuator

31
G106 G102
114
13 1 37 27
26 14 47 38
DE12TIS ECM Frame harness connector DE12TIS ECM Dash harness connector
1 8 1 8
3 1 1 1
6 4 9 16 9 16
Prest. actuator Diagnostic connector Instrument B DE12TIS Memory

connector (Based on dash harness) (Based on dash harness) clear connector
115
41. INSTRUMENT SYSTEM CIRCUIT DIAGRAM

41-1. INSTRUMENT SYSTEM FOR DE ENGINE CIRCUIT DIAGRAM
15
58
BW GR
Instrument panel
illumination
control
LY
C-10 C-8 A-12
Oil pressure
gauge
P
Engine Coolant Fuel gauge Instrument

rpm o
C F illumination
lamp
C-4 C-12 B-11 B-9 B-13 B-10 C-12
Instrument
LgW YW A-3 WR
C202
C203 C202 18
3 16
YG
C311 C202
DE12Tis C311 B
ECM #31 C311 C311 4 15
1
5 6 B
WR B
1 2
YW YB
Engine
speed Coolant Fuel
sensor temperature level
sensor sensor
2
C311 P
2 1
B
B
Oil pressure unit
G104 G104 G104
31
116
9 6 5 1 8 5 4 1 1 4
20 16 15 10 18 14 13 9 5 8
9 12
C202, 20pin C203, 18pin C311, 12pin

Dash-frame harness Dash-frame harness Frame-engine harness
1 8 1 8
9 16 9 16 1 2
A B(Black) Fuel level sensor

1 10
11 20
C
Instrument connector
A
C
B
Instrument
EL073
I.P panel Instrument connector
117
41-2. INSTRUMENT SYSTEM FOR DV ENGINE CIRCUIT DIAGRAM
15
58
BW GR
Instrument panel
illumination
control
LY
C-10 C-8 A-12
Oil pressure
gauge
P
Engine Coolant Fuel gauge Instrument

rpm o
C F illumination
lamp
C-4 C-12 B-11 B-9 B-13 B-10 C-12
Instrument
LgW YW A-3 WR
C202
C203 C202 18
3 16
YG
C311 C202
B
C311 C311 4 15
5 6 B
WR B
1 2
YW YB
Tacho
sensor Coolant Fuel
(RPM) temperature level
sensor sensor
2
P
1
B
B
B Oil pressure unit
G104 G104 G203 G104
31
118
9 6 5 1
8 5 4 1
20 16 15 10 18 14 13 9
C202, 20pin C203, 18pin

Dash-frame harness Dash-frame harness
1 8 1 8
1 4 9 16 9 16
5 8
9 12 A B(Black)
C311, 12pin
Frame-engine harness 1 10
(Based on frame harness) 11 20
C
A
C
B
Instrument
EL073
I.P panel Instrument connector
119

(PREHEAT, LIFT AXLE, CAB TILT LAMP ETC.)
30
1.DE12Tis
ECM #44 1.Hydraulic
2.Engine cab tilt s/w Driver's seat Assist seat
preheater control Lift axle 2.Mechanic: Fog lamp Light high turn signal lamp turn signal lalmp
unit #9 S/W #5 Chime bell #e relay #87 relay #87 switch switch
F1
15A
GR G G RG RB GB GL WR
A-8 A-1 C-9 A-9 A-16 A-10 A-14 A-4
Preheat Lift axle Cab tilt Fog lamp Light high Driver's Assist seat Door
lamp indicator indicator indicator indicator seat turn turn signal open
lamlp lamp lamp lamp signal lamp lamp indicator
lamp
C-12 A-13 A-5
C111
3
RL
1. Driver's seat door switch

2. Assist seat door switch
B B
G104 G104
31
120
1 3 1 8 1 8
4 7 9 16 9 16
C111, 7pin B(Black)

A
Dash-Roof harness
1 10
11 20
C
121

(PTO LAMP, DIFFERENTIAL LOCK LAMP ETC.)
ZF T/M Differential
P.T.O Working lamp Differential lock Lock brake spliter high lock switch Speed limit
switch relay #87 switch(FRT/RR) switch switch (LH/RH) unit #5
RB Br RW GL WY R GY
C-1 C-2 C-11 C-17 C-19 C-13 C-15
LOCK T/M SPEED

BRAKE SPLIT LIMIT
PTO
P.T.O Working Differential lock Lock brake Spliter high Differential Speed
indicator indicator indicator lamp(FRT/RR) indicator indicator lock limit
lamp lamp lamp lamp indicator lamp lamp
(LH/RH)
C-12 C-14
RW
Speed limit
B unit #4
G104
31
122
41-5. SWITCH AND WARNING LAMP CIRCUIT DIAGRAM (EXHAUST BRAKE,

CHECK ENGINE, ABS/ASR, TRAILER BRAKE LAMP)
15
BW
Instrument B-2
ABS TRAILER
ENG ABS ASR
BRAKE
Exhaust Check T/M ABS Trailer ASR Trailer

d brake engine HIGH indicator ABS indicator brake
indicator indicator indicator lamp lamp indicator lamp indicator
lamp lamp lamp lamp
C-5 B-3 C-16 B-15 C-18 C-20 B-14
GB WL C210
1
WB
C204
4 GR R GW LW
Exhaust ISM ECU

brake (50-16) WB
relay C311 Trailer
4 ABS EBCM Trailer ABS EBCM
ABS warning ABS brake
ASR switch
lamp EBCM indicator
C1-11 C402-1 lamp C1-1
1
T/M
High
switch
2
C311
2
31
123
41-5-1. SWITCH AND WARNING LAMP CIRCUIT DIAGRAM(FOR AOH)
15
BW
B-2
Air master Air master Air pressure Seat belt Parking brake Engine Oil Brake oil
warning lamp warning lamp warning lamp warning lamp indicator pressure warning
lamp warning lamp lamp
Bulb
check
switch 1 2 P
B-13 B-4 B-6 B-7 B-8 A-2 A-3 A-6

G Y
C203 C203
15 14 OL YB OW
WB
C202
C202 C203
14
17 4
Chime bell Seat belt
YB
1 1 1 1 1 S/W C311
1
Air 6
Air master Parking brake
1 2 3 tank indicator lamp Brake oil
switch
switch switch S/W
2 2 2 2 2 A
Engine oil 2
RL pressure
unit
Seat belt
tension reducer
RB
Fuse 20
B B B B B B
G104 G104 G103

31
124
41-5-2. SWITCH AND WARNING LAMP CIRCUIT DIAGRAM(FOR FAB)
15
BW
B-2
Air pressure Seat belt Parking brake Engine Oil

warning lamp warning lamp indicator pressure
lamp warning lamp
Bulb
check
switch P
B-13 B-7 B-8 A-2 A-3
YB OL YB
WB
C202
Chime bell 14 C202
17
Seat belt
1 1 1 1 S/W C311
6
Parking brake
Air tank 1 FRT 2 RR Parking indicator lamp
switch switch
2 2 2 2 A
Engine oil
RL pressure
unit
Seat belt
tenson reducer
RB
Fuse 20
B B B B B
G104 G103
31
125
41-5-3. SWITCH AND WARNING LAMP CIRCUIT DIAGRAM
15
BW BW
Instrument B-2
Charge Air filter Auto Auto T/M

warning warning lamp transmission oil temperature
lamp check lamp warning lamp
A-7 B-5 C-3 B-6
WG
WL
Y
C202
19 1
Alternator Transmission VIW-V
"L" terminal 1 check
Air cleaner
S/W
31
126
BLANK
127
42. HANDS FREE KIT CIRCUIT DIAGRAM
30
"ACC" Relay #87
15A
W
F4 F21
10A 10A
GO L
Clock L
Audio
DIN cable
4
5
1
GO 12
Noise
filter 2
H.F.K UNIT
B 11
7 10 2 1 6 4
3 C114 C114
1 2
Br Y
2 1
_ +
H.F.K Y Br BW YL
MIC
1 2 3 4
TX RX GND EAR
Speaker
H.F.K Jack
B
G103
31
128
1 2 3 1 6
7 12
C114, 3pin
Dash - Root harness H.F.K unit

1 4 2 1
H.F.K jack H.F.K MIC

(Based on dash harness) (Based on roof harness)
1 2 3 4
Noise filter
129
43. ENGINE SPEED CONTROL SYSTEM(E S C S)
15b
F13
10A
YB
1,11
7A
B+
Engine speed control system (23pin)
Starter
switch"ON" 16 17 2,12 3,13 14(decrease) 15(increase) 9
ON/OFF
L R
RB RL LR
C212 C131 C201 C131

GND Vehicle 1 13 2 C131
14
19
C212
6
87a 87 85 CPT vehicle CPT vehicle

illumination illumination illumination
lamp relay lamp relay lamp relay
30 86 CPT Chime bell
PTO 1 5 1 5 1 5
#i
LR "ON"
C212
7 C201
6 3 2 4 3 2 4 3 2 4
Instrument W W W
B PTO lamp Decrease Increase Crease
RB C-1 C131 S/W S/W S/W
3 (RED C131 (RED C131 (GREEN
TAPE) 3 /BLUE 3 TAPE)
1 TAPE)
1
PTO C131 C131 C131
Engine M M/V 4 4 4
stop 2
motor
3 2
F14 F14 F14
(10A) (10A) (10A)
B B B B B B
B B
F5
(10A) G102 G109 G105 G109 G105 G109 G105 G109
31
130
BLANK
131
43-1. ENGINE SPEED CONTROL SYSTEM (E S C S)
ENGINE SPEED CONTROL SYSTEM
23PIN 15PIN
1 18 5 14 4 13 6 15 3 9 2 8 1 7 11 12 10
R
R Br G G G W R R YR WL RY
C211 C211
Parking lamp
10 6 relay
B #86
OL
C211 C211 C211 C211 C211 C211 C211 C211
1 2 3 4 5 8 11 9
Parking
lamp R Br G W R YR WL RY
S/W
1 2
RPM
1 3 2
senser B2
A1 A2 COM B1
2 1 3 6 5
INI GND MID
Actuator Limit S/W
G109
31
132
1 4 1 3
1 3
5 8 4 6 1 3
9 12 7 9 4 6
C211 C212
Dash - Frame harness Dash - Frame harness Actuator-motor Actuator-limit S/W
1 5 6 1 6
10
11 16 17 18 23 7 15
23pin 15pin
ESCS ECU connector ESCS ECU harness

1
1 2
2 1
3 5 2
Neutral S/W PTO/decrease/increase S/W Engine stop S/W

(Based on engine harness) (Based on dash harness)
1 3 4 5 1
1 2 6 11 2 3
RPM sensor/PTO M/V Exhaust combination S/W Engine stop motor

(Based on frame harness) (Based on dash harness) (Based on frame harness)
133
44. OIL COOLER CIRCUIT DIAGRAM (ALLISON AUTO TRANSMISSION)

44-1. AUTO TRANSMISSION OIL COOLER CIRCUIT DIAGRAM.
15b
58
Instrument
Auto T/M
Check lamp W
C-3 W DBR
relay #30
F15 F13
C131
10A 10A 1
WG C131
GR 9 GR
Exhaust
Tachograph(VSS) brake 5 1
S/W C131 RL
LR 10 EAR
G Speaker
LW
3 2 6
2 4 3
YB C131
21
VIW-S(White) 5
LO C131
7 11
LW
5 5
VIW-V
(Blue)
Exhaust brake
relay #85 1
2 6 4
RB OL LR
Parking DBR relay

PTO brake #87
S/W LY S/W
B Auto T/M oil B

temperature lamp B-6
G109 G105
31
134
1 5 6 10
11 16 17 22 1 3
4 7
C131, 22pin
Dash - Switch harness VIW-S

87
1 4 85 86
5 10 30
VIW-V
Exhaust brake relay
135
44-2. AUTO T/M OIL COOLER CIRCUIT DIAGRAM
30
15b
W F23
F9 20A
F25
Exhaust
15A PTO Starter brake Back-up G
10A
S/W relay relay #87 lamp relay Auto T/M
oil cooler relay
30 (BLUE TAPE)
RY RB Br LW
YR
WL 1
1 2 3 4 5 87 85 86
10 VIM
F16
10A
6 8 9 11 12
C206
LO RB YL
1 C204
7
B
PTO Start switch Exhaust YB

M/V (Key switch) brake M/V
C203
1 2
8 WL WR
Auto T/M
Oil temperature 1
Chime bell S/W
Oil cooler pan M
Meter cluster
2
B
G109 G109
31
136
2 1 87
4 3 85 86
1 6
30
C206, 4pin 7 13
(Based on frame harness) T/M oil cooler relay VIM

2 1
1 2
T/M oil temperature S/W T/M oil cooler

137

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INTRODUCTION

acquainted with more suitable maintenance techniques. It contains a variety of illustrations

you from unnecessary effort but also enhance maintenance reliability.

DAEWOO COMMERCIAL VEHICLE CO, LTD

1. ELECTRIC CIRCUIT DIAGRAM ...................................................................................................... 6

1-1. HOW TO USE CIRCUIT DIAGRAM

1-2. POWER SUPPLY NUMBER

1-3. COLOR SYMBOLS FOR WIRING

1-4. HOW TO KNOW CONNECTOR PIN NUMBER

2. LOCATIONS OF ELECTRICAL HARNESSES .............................................................................. 8

2-1. ROOF / DASH / DOOR HARNESS

2-2. FRAME HARNESS (DE/DV)

2-3. CONNECTOR CONDITION

2-4. LOCATIONS OF GROUND CONNECTIONS

2-5. FUSE AND RELAY LAYOUT

2-6. AUXILIARY FUSE AND RELAY BOX

1. ELECTRIC CIRCUIT DIAGRAM

• This section shows the parts name and the pin

G • There are a number of cross lines.

F H • This section indicates the body ground Connection.

1-2. POWER SUPPLY NUMBER

30 • The battery(+) line.

1-3. COLOR SYMBOLS FOR WIRING

EX) B(black) R(red) Red wiring on black ground

Ground Main color

SYMBOL COLOR SYMBOL COLOR SYMBOL COLOR

R Red Y Yellow L Blue

B Black Lg Yellowish green V Vilocet

Br Brown Gr Gray O Orange

W White G Green P Pink

1-4. HOW TO KNOW CONNECTOR PIN NUMBER

1) CONNECTOR PIN FIGURE

2) CONNECTOR PIN NUMBER

2. LOCATIONS OF ELECTRICAL HARNESSES

2-1-b. DASH HARNESS (DE/DV)

ALLISON (AUTO T/M)

2-1-c. DOOR HARNESS

Door lock Actuator

Power Window Motor

Door Signal Lamp

2-2. FRAME HARNESS (DE/DV)

2-3. CONNECTOR CONDITION

C101(10pin) C102(8pin) C103(4pin)

Based on dash harness Based on dash harness

C104(8pin) C105(4pin) C106(4pin) C107(2pin)

Based on dash harness Based on dash harness

Based on dash harness Based on dash harness

Based on dash harness Based on dash harness

Based on dash harness Based on dash harness

C210(2pin) C212(9pin) C213(22pin)

Based on dash harness Based on dash harness

C302(6pin) C311(12pin) C312(4pin)

Based on frame harness Based on frame harness

C402(4pin) C403(1pin) C404(1pin)

Based on frame harness Based on frame harness

Wheel Speed sensor 1 10

Based on frame harness C(White)

Based on dash harness Based on dash harness

VDO Tachograph connector CASPO Digital tachograph connector

Based on dash harness Based on dash harness

Diagnostic connector H.F.K unit H.F.K jack

Based on dash harness Based on dash harness