Shaft design and calculation Shaft calculation Clear table of results

i Check lines:7.5;
ii Project information
? Input sectinon
1.0 Preliminary shaft diameter design
1.1 Calculation units
1.2 Transmitted power 0.75 [kW] 1.6 Type of shaft load
1.3 Shaft speed 2 [/min]
1.4 Torsion moment 3581.25 [Nm] 1.7 Material of the shaft
1.5 Preliminary min. diameter 123.52 [mm]
2.0 Shaft shape and dimensions
2.1 The scale of the displayed shaft diameter. Calculation units
60

40

20

0
-200 0 200 400 600 800 1000 1200 1400 1600
-20

-40

-60

2.2 Table 1 2 3 4 5 6 7 8 9 10
Origin 0.00 80.00 1150.00 1400.00 1400.00 1400.00 1400.00 1400.00 1400.00 1400.00
L 80.000 1070.000 250.000
ø Da 70.000 101.600 80.000
ø Db 70.000 101.600 80.000
ø da
ø db
R 2.000 2.000 2.000
2.3 Total length of the shaft 1400.00 [mm] 2.6 The shaft surface (Roughness Ra)
2.4 X-coordinate of the left support (bearing) Fixed 22.50 [mm]
2.5 X-coordinate of the right support (bearing) Free 1184.00 [mm]
3.0 Notches and necking-down on the shaft
3.1 The ultimate tensile strength (Su, Rm) 350.0 [MPa]
3.2 Notch sensitivity factor (q) 0.4
3.3 A. Transverse hole
X[mm] d[mm] c b t -200 0 200 400 600 800 1000 1200 1400 1600
1.00 1.00 1.00
1.00 1.00 1.00
3.4 B. Necking-down
X[mm] d[mm] r[mm] c b t
1.00 1.00 1.00
1.00 1.00 1.00
1.00 1.00 1.00
3.5 C. General notch
X[mm] b[mm] c b t
110.00 100.00 1.20 1.20 1.10
1.00 1.00 1.00
1.00 1.00 1.00
1.00 1.00 1.00
1.00 1.00 1.00
3.6 D. Rounding between cylindrical sections of the shaft
1 2 3 4 5 6 7 8 9
c 1.73 1.72 1.00 1.00 1.00 1.00 1.00 1.00 1.00
b 1.60 1.61 1.00 1.00 1.00 1.00 1.00 1.00 1.00
t 1.31 1.31 1.00 1.00 1.00 1.00 1.00 1.00 1.00
4.0 Loading of the shaft

-200 0 200 400 600 800 1000 1200 1400 1600

4.1 Loading X Fx F alfa Mt Mb alfa Q b alfa

[mm] [N] [°] [Nm] [°] [N/mm] [mm] [°]
1 125.00 9000.0 0
2 1050.00 9000.0
3 1362.00 3100.00
4 0.00 -3100.00
5
6
7
8
9
10
5.0 Rotating masses
6.0 Material and the type of loading
6.1 Shaft material (Ultimate tensile strength min-max) 6.17 Dead load
[MPa] 6.18 Max. displayed coefficient of safety 10
6.2 Ultimate tensile strength Su/Rm 350 [MPa] 6.19 Stress ratio factor 0 1.00
6.3 Yield strength in tension SY/Re 203 [MPa] 6.20 Coefficient of maximum loading
6.4 Yield strength in bending SYb/Reb 264 [MPa] 6.21 Bending 1.60
6.5 Yield strength in shear SYs/Res 142 [MPa] 6.22 Radial load 1.60
6.6 For reversed loading 6.23 Torsion 1.60
6.7 Fatigue limit - tension-pressu C 133 [MPa] 6.24 Tension/Compression 1.60
6.8 Fatigue limit - bending eC 172 [MPa] 6.25 Loading conditions
6.9 Fatigue limit - torsion C 123 [MPa] 6.26 Loading from bending moment
6.10 For cyclic loading 6.27 Loading from radial force
6.11 Fatigue limit - tension-pressu hC 200 [MPa] 6.28 Load from torsional moment
6.12 Fatigue limit - bending ehC 257 [MPa] 6.29 Loading from tension/pressure force
6.13 Fatigue limit - torsion hC 141 [MPa] 6.30 Dynamic strength check
6.14 Specific mass Ro 7850.0 [kg/m^3] 6.31 Impact from shaft surface
6.15 Modulus of elasticity in tensi E 210000 [MPa] 6.32 Impact from shaft size
6.16 Modulus of elasticity in shea G 80000 [MPa] 6.33 Impact from stress concentration (notc
 ? Results section
7.0 Results - summary
x y z  y+z 7.17 Graph
7.1 Reaction in the support R1 0 0 -8903.235 8903.23501 [N]
7.2 Reaction in the support R2 0 0 -8309.5628 8309.56275 [N]
7.3 Total shaft weight m 80.44 [kg]
12 12
7.4 Maximum deflection y 0.1500 [mm]
7.5 Maximum angular deflection  0.4206 [°] 10 10
7.6 Angular deflection in R1  0.0296 [°]
7.7 Angular deflection in R2  0.0280 [°] 8 8
7.8 Max. bending stress e 15.6 [MPa]
7.9 Max. stress in shear s 2.3 [MPa] 6 6
7.10 Max. stress in torsion t -46.0 [MPa]
7.11 Max. stress in tension/pressu g 0.0 [MPa] 4 4

7.12 Max. equivalent stress r 85.2 [MPa]

2 2
7.13 Min. static safety SFSt 1.81
7.14 Min. dynamic safety SFD 3.09
0 0
7.15 Critical speed (A) nc 0.0 [/min] 0 200 400 600 800 1000 1200 1400 1600
Critical speed (B) nc 9548.1 [/min]
Critical speed (C) nc 8378.4 [/min]

7.16 Results for X co-ordinate 45.00 75.00 100.00 1042.00 1240.00 1360.00 1360.00 1360.00
0.02895453 0.02669421 0.02515375 -0.0233609 -0.0280989 -0.0281349 -0.0281349 -0.0281349
4.12883078 4.09435615 10 10 6.24319474 6.2445965 6.2445965 6.2445965
1.34408602 1.34408602 1.47297098 1.47297098 1.37854977 1.37854977 1.37854977 1.37854977
1.83302864 1.81701341 5.37079873 5.46851572 2.87895878 2.87982899 2.87982899 2.87982899
0 0 0 0 0 0 0 0
8.0 Graph - Deflection, Bending angle
8.1 Curves in graph XZ Plane XY Plane Sum Angle
Deflection [mm] Bending angle [°]
0.2 1.2 0.04 1.2

0.15 0.03
1 1
0.02
0.1
0.8 0.8
0.01
0.05
0.6 0 0.6
0 0 200 400 600 800 1000 1200 1400 1600
0 200 400 600 800 1000 1200 1400 1600 -0.01
0.4 0.4
-0.05
-0.02
0.2 0.2
-0.1 -0.03

-0.15 0 -0.04 0

9.0 Graph - Bending moment, Bending stress

9.1 Curves in graph XZ Plane XY Plane Sum Angle
Bending moment [Nm] Bending stress [MPa]
1500 200 20 200

180 180
15
1000
160 160
10
140 140
500
5
120 120

0 100 0 100
0 200 400 600 800 1000 1200 1400 1600 0 200 400 600 800 1000 1200 1400 1600
80 80
-5
-500
60 60
-10
40 40
-1000
-15
20 20

-1500 0 -20 0
10.0 Graph - Radial force, Stress in shear
10.1 Curves in graph XZ Plane XY Plane Sum Angle
Radial force [N] Stress in shear [MPa]
10000 200 3 200

8000 180 180

2
6000 160 160

4000 140 140

1
2000 120 120

0 100 0 100
0 200 400 600 800 1000 1200 1400 1600 0 200 400 600 800 1000 1200 1400 1600
-2000 80 80
-1
-4000 60 60

-6000 40 40
-2
-8000 20 20

-10000 0 -3 0

11.0 Graph - Axial force, Torsional moment

Tensile-Compressive stress [MPa Axial force [N] Stress in torsion [MPa] Torsional moment [Nm]
1 1 0 0
0 200 400 600 800 1000 1200 1400 1600
0.9 0.9 -5
-500
0.8 0.8 -10
0.7 0.7 -15 -1000
0.6 0.6
-20
-1500
0.5 0.5
-25
0.4 0.4 -2000
-30
0.3 0.3
-35 -2500
0.2 0.2
-40
0.1 0.1 -3000
-45
0 0
0 200 400 600 800 1000 1200 1400 1600 -50 -3500

12.0 Graph - Torsional angle, Reduced stress, Safety coeficient

Reduced stress [MPa] Torsional angle [°] Dynamic safety Static safety
90 0 12 12

80 -0.05
10 10
70 -0.1

60 -0.15
8 8
50 -0.2

40 -0.25 6 6

30 -0.3
4 4
20 -0.35

10 -0.4 2 2

0 -0.45 0 200 400 600 800 1000 1200 1400 1600

0 200 400 600 800 1000 1200 1400 1600 0 0

13.0 Graphical output, CAD systems