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Date: 09.05.2012
ODYSSEY ADVANCED TELEMATICS SYSTEMS (OATS)
JSPL Project, Angul.
CONSULTANT: BVIL
TESTING AGENCY:
IDAX CONSULTING & RESEARCH GROUP
Plot No.- 50/6, Duplex-E, Brundaban Enclave, VSS Nagar,
Bhubaneswar-751007, Odisha (INDIA).
Tel: +91-674-3199991, 2360019, Fax: +91-674-2360019
E-mail: info@idaxconsulting.com
Web: www.idaxconsulting.com
Recommendations:
From the above 3 Trail Mixes it is concluded that the Trial Mix-I is fit for the concreting
purpose. So the Trial Mix-I can be adopted for the Building concreting work. The abstract of
the final Trial Mix-I is given separately.
The mix designed proportion of cement concrete (Mix-I) is based on the quality of the
ingredient materials such as water, cement, fine aggregate and coarse aggregates received
in this laboratory. More over as strength of concrete of the said Mix is directly related to the
strength of cement mentioned at A-1 (table- II), cement having the same strength must be
used while adopting the above Mix design of concrete. Aggregates are used in (S.S.D)
saturated surface dry condition in the above Mix-I
NB:
The above test reports are based on the sample received by our laboratory.
The test results relates only to the items tested.
The report shall not be reproduced except in full without the approval of the testing
laboratory.
(Sr. Scientist)
OBSERVATIONS:
0
CONCRETE TEMPERATURE : 32 C COHESIVE / SEGREGATING / BLEEDING
ACTUAL PLASTIC DENSITY : KG/M3 AIR CONTENT (%) : 2% YIELD :
SETTING TIME OF CONCRETE : Initial (hr:min) - 140 min Final (hr:min) - 255 min
TM001-
M25 28 0.15x0.15x 8.28 2453 778 34.58
07.05.2012 28 0.15= 8.26 2447 785 34.89 34.64
28 0.003375 8.31 2462 775 34.44
COMMENTS :
NB:
1.This test report is based on the samples received by our laboratory.
2. The test result relates only to the items tested. Sign:
3. The report shall not be reproduced except in full without the approval. QC Engineer
A-1:- Cement: -
Brand: JINDAL
Sl. Requirement as per
Physical Properties Observed value
No. IS:-455 -1989
4 Final setting time 255 minutes Not more than 600 minutes
6 Compressive strength
Average
Compressive strength of Load Compressive Compressive Requirement as per
cement at in Ton strength in kg/cm² strength in IS:-455 -1989
kg/cm²
12.0 240
3-days 10.5 210 223.333 Min.-160
11.0 220
16.5 330
7-days 15.5 310 313.333 Min.-220
15.0 300
21.0 425
28-days 20.5 410 421.667 Min.-330
21.5 430
The coarse aggregate sample conforms to 20mm graded aggregate as per Table-2 of IS:383-1970
2) Bulk density = 1680 kg/cum
3) Water absorption = 0.31 %
6) Specific gravity = 2.80
4) Crushing value = 17.5 % Max : 30% by wt. for wearing surfaces such as runway, railways &
5) Impact value = 17 % pavements and 45% by wt. for other concrete as per IS:383-1970.
Max : 30% by wt. for wearing surfaces such as runway, railways &
7) Abrasion Value = 22.6 % pavements and 50% by wt. for other concrete as per IS:383-1970.
Trial Mix-I
A-2-Design Stipulations of M25 grade cement concrete as per IS: 10262-1982 & IS: 456-2000
For a tolerance factor of 1.65 and using table-8 of IS:456-2000, the target mean strength
for M-25 grade concrete is = 25 + 1.65 x 4.0 = 31.6 N/mm²
From Fig.2 of IS:10262-1982, the free water cement ratio required for the target mean
strength of 31.6 N/mm² is 0.42 which is less than the maximum value of 0.6
as prescribed "Moderate" for exposure at table-5 of IS:456-2000.
For change in W/C & value for fine aggregate (sand) conforming to "Zone III" the
following adjustments are required.
From Table 3 for the specified maximum size of aggregate of 20mm, the amount of entrapped
air in the wet concrete is= 2 (%) percent.
Taking this into account and applying equation from 3.5.1 of IS:10262-1982 .
0.98 ={174+(414/3.15)+(1/0.299)x(fa/2.70)}x1/1000
fa= 544.582 Kg
Or, say= 545 Kg
0.98 ={174+(414/3.15)+(1/0.701)x(Ca/2.80)}x1/1000
Ca= 1324.049 Kg
Or, say= 1324 Kg
% wt. w.r.t
0.420 1 1.316 3.198
Cement
Compressive Average
Sl.No. Reference Age in days Load in M T Strength in compressive
kg/cm² strength in kg/cm²
Remarks:- The mix designed proportion of cement concrete (Mix-I) is based on the quality of the
ingredient materials such as water, cement, fine aggregate and coarse aggregates
received in this laboratory. More over as strength of concrete of the said Mix is directly
related to the strength of cement mentioned at A-1 (table- II), cement having the same
strength must be used while adopting the above Mix design of concrete.
2:-Aggregates are used in (S.S.D) saturated surface dry condition in the above Mix-I
Trial Mix-II
A-2-Design Stipulations of M25 grade cement concrete as per IS: 10262-1982 & IS: 456-2000
For a tolerance factor of 1.65 and using table-8 of IS:456-2000, the target mean strength
for M-25 grade concrete is = 25 + 1.65 x 4.0 = 31.6 N/mm²
For change in W/C & value for fine aggregate (sand) conforming to "Zone III" the
following adjustments are required.
From Table 3 for the specified maximum size of aggregate of 20mm, the amount of entrapped
air in the wet concrete is= 2 (%) percent.
Taking this into account and applying equation from 3.5.1 of IS:10262-1982 .
0.98 ={200+(400/3.15)+(1/0.315)x(fa/2.70)}x1/1000
fa= 555.390 Kg
Or, say= 555 Kg
0.98 ={200+(400/3.15)+(1/0.685)x(Ca/2.80)}x1/1000
Ca= 1252.484 Kg
Or, say= 1252 Kg
% wt. w.r.t
0.500 1 1.388 3.130
Cement
Compressive Average
Sl.No. Reference Age in days Load in M T Strength in compressive
kg/cm² strength in kg/cm²
Remarks:- The mix designed proportion of cement concrete (Mix-II) is based on the quality of the
ingredient materials such as water, cement, fine aggregate and coarse aggregates
received in this laboratory. More over as strength of concrete of the said Mix is directly
related to the strength of cement mentioned at A-1 (table- II), cement having the same
strength must be used while adopting the above Mix design of concrete.
2:-Aggregates are used in (S.S.D) saturated surface dry condition in the above Mix-II
Trial Mix-III
A-2-Design Stipulations of M25 grade cement concrete as per IS: 10262-1982 & IS: 456-2000
For a tolerance factor of 1.65 and using table-8 of IS:456-2000, the target mean strength
for M-25 grade concrete is = 25 + 1.65 x 4.0 = 31.6 N/mm²
For change in W/C & value for fine aggregate (sand) conforming to "Zone III" the
following adjustments are required.
From Table 3 for the specified maximum size of aggregate of 20mm, the amount of entrapped
air in the wet concrete is= 2 (%) percent.
Taking this into account and applying equation from 3.5.1 of IS:10262-1982 .
0.98 ={165+(413/3.15)+(1/0.295)x(fa/2.70)}x1/1000
fa= 544.718 Kg
Or, say= 545 Kg
0.98 ={165+(413/3.15)+(1/0.705)x(Ca/2.80)}x1/1000
Ca= 1349.997 Kg
Or, say= 1350 Kg
% wt. w.r.t
0.400 1 1.320 3.269
Cement
Compressive Average
Sl.No. Reference Age in days Load in M T Strength in compressive
kg/cm² strength in kg/cm²
Remarks:- The mix designed proportion of cement concrete (Mix-III) is based on the quality of the
ingredient materials such as water, cement, fine aggregate and coarse aggregates
received in this laboratory. More over as strength of concrete of the said Mix is directly
related to the strength of cement mentioned at A-1 (table- II), cement having the same
strength must be used while adopting the above Mix design of concrete.
2:-Aggregates are used in (S.S.D) saturated surface dry condition in the above Mix-III