EEI CORPORATION

JG SUMMIT NAPHTHA CRACKER PLANT PROJECT

JOB NO. 7100 / 7105
SAFETY, HEALTH, ENVIRONMENT AND SECURITY DEPARTMENT
JOB HAZARD AND RISK ASSESSMENT

PROJECT NAME: DATE:

JG SUMMIT NAPHTHA CRACKER PLANT PROJECT 17 Oct 2012
LOCATION: DOC NO:
REVISION:
BO. SIMLONG, BATANGAS CITY 0
JGS-RA-102-12
JOB DESCRIPTION: □ Routine activities
PRE-COMMISSIONING WORKS – AIR BLOWING OF PIPING SYSTEM □ Non-routine activities
PREPARED BY: REVIEWED BY: APPROVED BY:

Please refer to attached JHRA Meeting

Attendance Salustiano . S. Arevalo Simon Elmer D. San Miguel
Safety in Charge AVP – Project Director
REMARKS:

RISK RATING / EVALUATION

LIKELIHOOD RATING SEVERITY RATING RISK RATING

Very unlikely to happen =1 Delay =1 Risk Rating = Likelihood Rating X Severity
Unlikely to happen =2 Minor injury requiring first aid only =2 Rating
Likely to happen =3 Injury/illness requiring hospital treatment =3
Rating 1 – 10 : Controllable
Very likely to happen =4 Major injury/illness resulting in disability =4
Certain to happen =5 Death / Fatality =5 Rating 11-25 : Uncontrollable
JOB DESCRIPTION:
PRE-COMMISSIONING WORKS – AIR BLOWING OF PIPING SYSTEM
JOB HAZARD AND RISK ASSESSMENT
Job Steps / Tasks Hazard
1. Survey work area. 1.1. Works at heights. Open
Perform line check, holes on elevated platforms.
confirm and verify piping Unprotected elevated platform
system and connections. edges.
Identify filling and
discharge point/s.
1.2. Error in identification of
piping system, connection
points, isolation points. Failure
in line checking and
verification.
1.3 Poor weather condition.
Heavy rain and/or high winds.
Poor visibility.
2. Mobilize equipment 2.1 Vehicle movement
and materials to location
(air compressor/s, hose,
blinds, blanks, etc)
2.2. Offloading/ Mechanical
Lifting Activity
Possible Consequence
1.1 Fall from height.
Musculo- skeletal injury.
Fatality.
1.2 Damage to other piping
system. Failure of air
blowing. Possible injury to
other personnel.
1.3 Slip/trip/fall caused by
wet slippery areas and poor
visibility. Fall from height.
Musculo-skeletal injury.
Fatality.
2.1 Vehicle collision.
Property damage. Personnel
struck by/hit by moving
vehicle/equipment – serious
injury to fatality.
2.2 Failure of lifting gear/
equipment. Property damage.
Personnel struck by/hit by
load – serious injury to
fatality.
Doc No Revision Page
JGS-RA-102-12 0 2 of 6
Of
Risk
Risk Control / Mitigation L S Rating
1.1.1Use approved scaffold/ work platform. 2 5 10
1.1.2 Safe ladder usage and approved access.
1.1.3 Secure work platform gratings/flooring.
1.1.4Ensure floor openings and penetration boxes
are covered.
1.1.5 Ensure guardrails on elevated platform
edges.
1.1.6 Use safety harness and approved lifeline.
1.2.1 Ensure competent personnel for line 2 3 6
checking verification.
1.2.2 Confer with area QC and/or field engineer.
1.2.3 Ensure reference to updated drawing, water
flushing plan/ procedure.
1.3.1 Discontinue work area survey/line check on 1 5 5
poor weather condition..
1.3.2 No work area survey/line check for purpose
of water flushing shall be done at night unless
illumination is of acceptable level.
2.1.1 Banks man to direct vehicle/equipment 1 5 5
movement at all times.
2.1.2 Barricade, install adequate signage and clear
mobilization area of unauthorized personnel.
2.2.1 Barricade, install adequate and clear area of 1 5 5
unauthorized personnel.
2.2.2 Ensure lifting gears (slings, shackles, chain
blocks, etc. ) are inspected and in good condition
before use. Discard/destroy in defective.
2.2.3 Ensure lifting appliance (crane, boomtruck,
JOB DESCRIPTION:
PRE-COMMISSIONING WORKS – AIR BLOWING OF PIPING SYSTEM
JOB HAZARD AND RISK ASSESSMENT Doc No Revision Page
JGS-RA-102-12 0 3 of 6
Of
Risk
Job Steps / Tasks Hazard Possible Consequence Risk Control / Mitigation L S Rating
etc.) are inspected and in good condition before
use.
2.2.4 Rigging by authorized and approved
personnel.
2.2.5 Authorized and approved signalman to direct
lifting appliance movement.
2,2,6 Secure loads/equipment once offloaded.

2.3 Manual handling of 2.3 Over-exertion resulting to 2.3.1 Use mechanical aids whenever applicable. 2 3 6
materials. back pain and musculo- 2.3.2 Ask co-worker/s for assistance on heavy
skeletal injuries. Sharp edges and/or bulky loads. Observe proper lifting
and pinch points. procedure.
2.3.3 Identify and be aware of pinch points and
sharp edges. Use proper hand gloves.

3. Prepare piping system 3.1. Works at heights. Open 3.1 Fall from height. Falling 3.1.1Use approved scaffold/ work platform. 2 5 10
for air blowing. holes on elevated platforms. objects/materials. Musculo- 3.1.2 Secure work platform gratings/flooring.
Installation of blinds and Unprotected elevated platform skeletal injury. Fatality. 3.1.3Ensure floor openings and penetration boxes
fittings. Tighten flange edges. are covered.
connections. Connect 3.1.4 Ensure guardrails on elevated platform
hose to filling point/s. edges.
Install strainer/s at 3.1.5 Secure all tools and materials when working
discharge point/s. on elevated areas.
3.1.5 Use safety harness and approved lifeline.

3.2 Manual handling materials.
3.2 Over-exertion resulting to
back pain and musculo-
skeletal injuries. Sharp edges
and pinch points.
3.2.1 Use mechanical aids (trolleys, carriage, etc) 2 3 6
whenever applicable.
3.2.2 Ask co-worker/s for assistance on heavy
and/or bulky loads. Observe proper lifting
procedure.
3.3.3 Identifiy and be aware of pinchpoints and
JOB DESCRIPTION:
PRE-COMMISSIONING WORKS – AIR BLOWING OF PIPING SYSTEM
JOB HAZARD AND RISK ASSESSMENT Doc No Revision Page
JGS-RA-102-12 0 4 of 6
Of
Risk
Job Steps / Tasks Hazard Possible Consequence Risk Control / Mitigation L S Rating
sharp edges. Use proper hand gloves.

3.3 Use of hand tools
3.3 Defective tools. Improper
usage resulting to moderate
to serious injury.
3.3.1 Inspect handtools before use. Discard if 2 4 8
defective.
3.3.2 Use right tools for the job. Makeshift / shop-
fabricated tools shall not be allowed.
3.3.3 Secure handtools with lanyard whenever
working at height.

4. Operate air compressor 4.1 High noise level 4.1 Noise-induced Deafness 4.1.1 Sufficient and suitable warning signs and 1 4 4
and gradually pump air to barricade
piping system. 4.1.2 Dampers/Mufflers on compressor
4.1.2 Use of hearing protection for all personel in
proximity.

5. Operate air compressor 5.1 Failure of hose and fittings 5.1 Whiplash, struck by/hit 5.1.1 Hose and fittings shall be of approved type 2 4 8
to required flow rate/ air by hose or fittings – moderate and make.
pressure and duration. to serious injury 5.1.2 Inspect hose and fittings before use. Discard
if defective.
5.1.3 Secure hose connections with whiplash
preventer/arrestor or similar device.
5.1.4 Barricade work-area, install adequate signage
and clear area of unauthorized personnel.
5.1.5 Watchmen to be deployed in strategic
locations.

5.2 Debris discharge 5.2 Hit by/struck by debris 5.2.1 Barricade discharge point/s and suitable 2 3 6
discharge. Physical injury. signages.
Eye injury. 5.2.2 Suitable eye protection. (Safety glass, safety
goggles)
5.3 Failure/absence of 5.3 PRV failure may result to 5.3.1 Ensure inspection of compressor before use. 2 5 10
JOB DESCRIPTION:
PRE-COMMISSIONING WORKS – AIR BLOWING OF PIPING SYSTEM
JOB HAZARD AND RISK ASSESSMENT
Job Steps / Tasks Hazard
compressor pressure relief
valve/mechanism.
6. Completion. Remove 6.1. Works at heights. Open
temporary fittings and holes on elevated platforms.
connections. Unprotected elevated platform
Reinstatement of piping edges.
system. Demobilization.
6.2 Vehicle movement
6.3. Loading/ Mechanical
Lifting Activity
Possible Consequence
overpressure leading to
rupture of compression
chamber and/or explosion.
6.1 Fall from height.
Musculo- skeletal injury.
Fatality.
6.2 Vehicle collision.
Property damage. Personnel
struck by/hit by moving
vehicle/equipment – serious
injury to fatality.
6.3 Failure of lifting gear/
equipment. Property damage.
Personnel struck by/hit by
load – serious injury to
fatality.
Doc No Revision Page
JGS-RA-102-12 0 5 of 6
Of
Risk
Risk Control / Mitigation L S Rating
5.3.2 Only approved competent person to operate
compressor.
5.3.3 Check/Test PRV before use.
5.3.4 Barricade work area.
6.1.1Use approved scaffold/ work platform. 2 5 10
6.1.2 Secure work platform gratings/flooring.
6.1.3Ensure floor openings and penetration boxes
are covered.
6.1.4 Ensure guardrails on elevated platform
edges.
6.1.5 Secure all tools and materials when working
on elevated areas.
6.1.5 Use safety harness and approved lifeline.
6.2.1 Banksman to direct vehicle/equipment 1 5 5
movement at all times.
6.2.1 Barricade and clear mobilization area of
unauthorized personnel.
6.3.1 Barricade and clear area of unauthorized 1 5 5
personnel.
6.3.2 Ensure lifting gears (slings, shackles, chain
blocks, etc. ) are inspected and in good condition
before use. Discard/destroy in defective.
6.3.3 Ensure lifting appliance (crane, boomtruck,
etc.) are inspected and in good condition before
use.
6.3.4 Rigging by authorized and approved
personnel.
6.3.5 Authorized and approved signalman to direct
lifting appliance movement.
JOB DESCRIPTION:
PRE-COMMISSIONING WORKS – AIR BLOWING OF PIPING SYSTEM
JOB HAZARD AND RISK ASSESSMENT Doc No Revision Page
JGS-RA-102-12 0 6 of 6
Of
Risk
Job Steps / Tasks Hazard Possible Consequence Risk Control / Mitigation L S Rating
6.3.6 Secure loads/equipment once offloaded.

6.4 Manual handling of 6.4 Over-exertion resulting to 6.4.1 Use mechanical aids (trolleys, carriage, etc) 2 3 6
materials. backpain and musculo- whenever applicable.
skeletal injuries. Sharp edges 6.4.2 Ask co-worker/s for assistance on heavy
and pinchpoints. and/or bulky loads. Observe proper lifting
procedure.
6.4.3 Identifiy and be aware of pinchpoints and
sharp edges. Use proper hand gloves.