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Table of contents
1. Table of contents............................................................................................ 3
2. Summary....................................................................................................... 21
2.1 Product description...........................................................................................................21
2.1.1 Features of the KEB COMBIVERT F5.................................................................................21
2.2 Function principle..............................................................................................................21
2.3 Application as directed.....................................................................................................22
2.4 Unit identification..............................................................................................................23
3. Hardware....................................................................................................... 25
3.1 Control circuit F5-A, -E, -H................................................................................................25
3.1.1 Control terminal block X2A..................................................................................................25
3.1.2 Connection of the control.....................................................................................................26
3.1.3 Digital inputs........................................................................................................................26
3.1.4 Analog inputs.......................................................................................................................27
3.1.5 Voltage input / external power supply..................................................................................27
3.2 Control circuit A-servo......................................................................................................28
3.2.1 Control terminal block X2A for the A-servo..........................................................................28
3.2.2 Connection of the control terminal block for the A-servo.....................................................29
3.3 Control circuits F5-K, -L, -P with safety function (STO).................................................30
3.3.1 Control terminal block X2A for COMBIVERT F5 with STO..................................................30
3.3.2 Connection of the digital inputs for COMBIVERT F5 with STO...........................................32
3.3.3 Connection of the digital outputs for COMBIVERT F5 with STO.........................................32
3.3.4 Connection of the analog inputs for COMBIVERT F5 with STO..........................................33
3.3.5 Connection of the analog outputs for COMBIVERT F5 with STO........................................34
3.3.6 Connection of the relay outputs for COMBIVERT F5 with STO...........................................34
3.3.7 Assignment of the terminal block X2B for COMBIVERT F5 with STO.................................35
3.3.7.1 Specifications of the STO inputs to terminal block X2B.......................................................35
3.3.7.2 STO with OSSD signals.......................................................................................................35
3.3.7.3 Specifications of the STO output at terminal block X2B......................................................35
4. Operation....................................................................................................... 37
4.1 Fundamentals....................................................................................................................37
4.1.1 Parameter, parameter groups, parameter sets....................................................................37
4.1.2 Selection of a parameter......................................................................................................38
4.1.3 Adjustment of parameter value............................................................................................38
4.1.4 ENTER-Parameters.............................................................................................................39
4.1.5 Not set-programmable parameters......................................................................................39
4.1.6 Resetting of error messages................................................................................................39
6. Start-up.......................................................................................................... 47
6.1 Preparatory measures.......................................................................................................47
6.1.1 After unpacking the goods...................................................................................................47
6.1.2 Installation and connection..................................................................................................47
6.1.3 Checklist prior to start-up.....................................................................................................48
6.2 Initial Start-up.....................................................................................................................49
6.2.1 Start-up of an asynchronous motor.....................................................................................49
6.2.1.1 - v/f characteristic operation.................................................................................................50
6.2.1.2 Vector controlled operation with encoder feedback without motor model............................52
6.2.1.3 Vector controlled operation with encoder feedback with motor model.................................54
6.2.1.4 Start-up F5H-M (ASCL/ vector controlled without encoder feedback with motor model)....59
6.2.2 Start-up of a synchronous motor.........................................................................................63
6.2.2.1 Start-up F5A-S.....................................................................................................................63
6.2.2.2 Start-up F5E-S (SCL)..........................................................................................................65
7. Functions...................................................................................................... 67
7.1 Operating and appliance data..........................................................................................67
7.1.1 Overview of the ru-Parameters............................................................................................67
7.1.2 Overview of the In-Parameters............................................................................................68
7.1.3 Overview of the Sy-Parameters...........................................................................................68
7.1.4 Explanation to parameter description..................................................................................69
7.1.5 Description of the ru-Parameters.........................................................................................70
7.1.6 Description of the In-Parameters.........................................................................................84
7.1.7 Description of the Sy (System) - parameters.......................................................................88
7.2 Analog inputs and outputs...............................................................................................93
7.2.1 Summary description analog inputs.....................................................................................93
7.2.2 Interface selection ...............................................................................................................94
7.2.2.1 AN1 / AN2 (An.00, An.10)....................................................................................................94
7.2.2.2 AN3 (An.20).........................................................................................................................95
7.2.3 Noise filter (An.01, An.11, An.21).........................................................................................95
7.2.4 Save mode (An.02, An.12, An.22).......................................................................................95
7.2.4.1 Input selection (An.03, An.13, An.23)..................................................................................96
7.2.5 Zero clamp (An.04 / An.14 / An.24)......................................................................................97
7.2.6 Amplifier of the input characteristic (An.05...An.07, An.15...An.17, An.25...An.27).............98
7.2.7 Lower- and upper limit for AN1, AN2, AN3 (An.08, An.09, An.18, An.19, An.28, An.29)......99
7.13.7.3 Speed search for asynchronous motors in closed-loop operation with encoder (ASCL
mode)..............................................................................................................................381
7.13.7.4 Speed search for synchronous motors (SCL).................................................................381
7.13.8 Ramp stop.........................................................................................................................382
7.13.8.1 Current-dependent ramp stop.........................................................................................382
7.13.8.2 DC link voltage-dependent ramp stop.............................................................................383
7.13.8.3 Ramp stop dependent on a digital input..........................................................................383
7.13.9 Current limit constant run (stall function)...........................................................................383
7.13.10 Electronic motor protection for F5A-M and F5H-M............................................................386
7.13.11 Motor protection function for F5-S.....................................................................................388
7.13.12 Power-off function..............................................................................................................390
7.13.13 GTR7 control.....................................................................................................................396
7.13.13.1 Activation via digital input................................................................................................396
7.13.13.2 Adjustment of the activation threshold............................................................................396
7.13.13.3 Activation conditions.......................................................................................................397
7.13.13.4 Electrical work via GTR7.................................................................................................397
7.13.14 Motor blockade detection...................................................................................................398
7.13.15 Special functions................................................................................................................398
7.13.15.1 Flow control.....................................................................................................................401
7.14 Parameter sets.................................................................................................................405
7.14.1 Not set-programmable parameters....................................................................................405
7.14.2 Security parameters...........................................................................................................405
7.14.3 System parameters............................................................................................................405
7.14.4 Indirect and direct set-addressing......................................................................................405
7.14.5 Pointer parameter..............................................................................................................405
7.14.6 Copying of parameter sets via keyboard (Fr.01)................................................................406
7.14.7 Copying of parameter sets / load factory setting (Fr.01, Fr.09).........................................406
7.14.8 Parameter Set Selection....................................................................................................409
7.14.8.1 Binary-coded set selection..............................................................................................410
7.14.8.2 Input-coded set selection................................................................................................ 411
7.14.8.3 Set change mode mod.on (Fr.12)...................................................................................413
7.14.9 Locking of parameter sets.................................................................................................413
7.14.10 Set activation/deactivation delay (Fr.05, Fr.06)..................................................................414
7.15 Special functions.............................................................................................................415
7.15.1 DC braking.........................................................................................................................415
7.15.1.1 DC braking in v/f mode....................................................................................................417
7.15.1.2 DC braking in speed-controlled operation without feedback (ASCL)..............................417
7.15.2 Energy saving function......................................................................................................418
7.15.3 Motorpoti function..............................................................................................................420
7.15.4 Timer and Counter.............................................................................................................422
7.15.5 Brake control......................................................................................................................425
7.15.5.1 Brake control mode.........................................................................................................425
7.15.5.2 Monitoring of the brake control........................................................................................425
7.15.5.3 Sequence of the brake control........................................................................................426
7.15.5.4 Brake control in vector controlled operation (for ASCL and SCL)...................................428
List of Figures
Figure 1: Features of the KEB COMBIVERT F5................................................................21
Figure 2: Block diagram of an inverter power circuit..........................................................21
Figure 3: Control terminal block X2A for the control circuits F5-A, -E, -H..........................26
Figure 4: Digital inputs in PNP control (di.00 = 0)..............................................................26
Figure 5: Digital inputs in NPN control (di.00 = 1)..............................................................26
Figure 6: Analog setpoint setting external / internal...........................................................28
Figure 7: Control terminal block X2A for the A-servo.........................................................29
Figure 8: Connection of the control board..........................................................................30
Figure 9: Control terminal block X2A for the control board with safety function (STO)......32
Figure 10: Example for the control of digital inputs and outputs..........................................34
Figure 11: Examples for the connection of the analog setpoint input..................................34
Figure 12: Connection of the analog outputs.......................................................................35
Figure 13: Connection of the relay outputs..........................................................................35
Figure 14: Control terminal block X2B for the control board with safety function (STO).....36
Figure 15: Parameter selection at the operator....................................................................38
Figure 16: Adjustment of parameter values at the operator.................................................38
Figure 17: Password levels..................................................................................................40
Figure 18: Changing the password level 1...........................................................................41
Figure 19: Changing the password level 2...........................................................................41
Figure 20: Installation and connection.................................................................................47
Figure 21: Sample illustration of an asynchronous motor....................................................49
Figure 22: Internal STO connection.....................................................................................72
Figure 23: Principle of the analog inputs..............................................................................93
Figure 24: Connection as differential voltage inputs 0...±10V DC........................................94
Figure 25: Control with poti and internal reference voltage..................................................94
Figure 26: Triggering with current signal (An.00 / An.10 = 1 or 2)........................................94
Figure 27: Save mode..........................................................................................................96
Figure 28: Zero clamp..........................................................................................................97
Figure 29: Factory setting: no Offset, Gain 1.......................................................................98
Figure 30: X-offset (An.06) =50%; gain (An.05)=2.00..........................................................98
Figure 31: X-offset (An.06) =75%; Y-Offset (An.07)= 100%; gain. (An.05) = -1.00..............99
Figure 32: Limitation of the analog signal............................................................................99
Figure 33: Principle of the analog outputs..........................................................................102
Figure 34: Analog output....................................................................................................103
Figure 35: PWM output signal............................................................................................103
Figure 36: Factory setting: no offset, gain 1.......................................................................105
Figure 37: Inverting the analog output...............................................................................106
Figure 38: Analog output as switch....................................................................................106
Figure 39: Principle of the digital inputs.............................................................................109
Figure 40: Internal STO connection...................................................................................110
Figure 41: Digital inputs in PNP control (di.00 = 0)............................................................ 111
Figure 42: Digital inputs in NPN control (di.00 = 1)............................................................ 111
Figure 43: Digital inputs controlled by software (di.01, di.02)............................................112
Figure 44: Delay of the digital inputs..................................................................................114
Figure 91: Temporary correction of the system position when changing to operation with
encoder.............................................................................................................217
Figure 92: Block diagram SCL...........................................................................................218
Figure 93: SCL current feedback.......................................................................................219
Figure 94: Speed controller and torque limitation..............................................................220
Figure 95: Torque limitation field weakening......................................................................220
Figure 96: cS.07=30; cS.08=100; cS.12=500; cS.13=1000, „resonance point“.................222
Figure 97: cS.07=200; cS.08=100; cS.12=500; cS.13=1000.............................................223
Figure 98: cS.07=100; cS.08=30; cS.12=500; cS.13=1000...............................................223
Figure 99: cS.07=30; cS.08=30; cS.12=1300; cS.13=1800...............................................224
Figure 100: cS.07=100; cS.08=200; cS.12=1300; cS.13=3700, „field weakening“ (linear field
weakening)........................................................................................................224
Figure 101: variable proportional factor KP..........................................................................225
Figure 102: variable integral factor KI..................................................................................225
Figure 103: Process to determination of the mass moment of inertia..................................227
Figure 104: Output filter.......................................................................................................228
Figure 105: Acceleration dependent precontrol...................................................................228
Figure 106: oP.74 = value 0.................................................................................................230
Figure 107: oP.74 = cycle time.............................................................................................230
Figure 108: short cycle time entered in oP.74......................................................................230
Figure 109: longest cycle time entered in oP.74..................................................................230
Figure 110: Field weakening range 1/x reduction................................................................233
Figure 111: Field weakening range square reduction..........................................................234
Figure 112: magnetizing current limit...................................................................................235
Figure 113: Limit current in the field weakening range........................................................236
Figure 114: Limiting characteristic.......................................................................................237
Figure 115: Shifting of the limiting characteristic..................................................................239
Figure 116: LE.27 = 0..........................................................................................................243
Figure 117: Parameter LE28 value 0...................................................................................244
Figure 118: Display ru90 value 0..........................................................................................244
Figure 119: LE.27 ≠ 0 reference torque...............................................................................245
Figure 120: Display ru.90 (LE.27 ≠ 0)..................................................................................245
Figure 121: LE value 2.........................................................................................................245
Figure 122: Mode 1..............................................................................................................248
Figure 123: Mode 2..............................................................................................................249
Figure 124: Switching frequencies.......................................................................................254
Figure 125: Encoder interfaces............................................................................................255
Figure 126: Encoder interface channel 1 (X3A)....................................................................256
Figure 127: Resolver evaluation channel 1 (X3A)................................................................257
Figure 128: Resolver connector at the KEB servo motor.....................................................257
Figure 129: Encoder interface channel 2 (X3B)....................................................................258
Figure 130: Voltage supply...................................................................................................260
Figure 131: Adjustment in Ec.01..........................................................................................263
Figure 132: Position values..................................................................................................270
Figure 133: Function of the zero signal emulation...............................................................279
Figure 134: Principle of the zero signal emulation evaluation for TTL / HTL encoders........280
Figure 135: Approach the reference point............................................................................284
2. Summary
2.1 Product description
2.1.1 Features of the KEB COMBIVERT F5
Autoboost
Prog. Operator menu
PID controller
Encoder interface 14 Parameter groups
DC braking
Software in-/outputs
Speed search
Jogging function (prog.) KEB 2 prog. relay outp.
electr. motor protection COMBIVERT 8 prog. digital inputs
Slip compensation 2 prog. digital inputs
HSP5 interface 2 prog. digital outputs
Energy saving function
Power-off function 2 prog. analog outputs
Protective equipment Hardware current limit
Prog. filter for analog and digital inputs
balancing of the ramps
Hour meter
U
L1
Un R
V
L2 UDC_link C
(L3) W
Mains rectifier DC link Converter Motor
The operation of other electric consumers is prohibited and can lead to the destruction of the
units.
The semiconductors and components used by KEB are developed and designed for the use in industrial prod-
ucts. If the KEB COMBIVERT is used in machines, which work under exceptional conditions or if essential
functions, life-supporting measures or an extraordinary safety step must be fulfilled, the necessary reliability
and security must be ensured by the machine builder. The operation of the KEB COMBIVERT outside the
indicated limit values of the technical data leads to the loss of any liability claims.
Devices with safety function are limited to a service life of 20 years. Then these devices must be replaced.
Encoder interface
0: without
Input identification
0 1ph 230 V AC/DC 5 400 V class DC A 6ph 400 V AC
1 3ph 230 V AC/DC 6 1ph 230 V AC B 3ph 600 V AC
2 1/3ph 230 V AC/DC 7 3ph 230 V AC C 6ph 600 V AC
3 3ph 400 V AC/DC 8 1/3ph 230 V AC D 600 V DC
4 230 V class DC 9 3ph 400 V AC
Housing type A, B, D, E, G, H, R, U, W, P
Control type
A Application K as A with safety technology
B BASIC (controlled frequency inverter)
C COMPACT (controlled frequency inverter)
E SCL P as E with safety technology
G GENERAL (controlled frequency inverter)
H ASCL L as H with safety technology
MULTI (regulated, field-oriented frequency inverter for three-phase asychronous mo-
M
tors)
S SERVO (regulated frequency inverter for synchronous motors)
Series F5
Inverter size
3. Hardware
3.1 Control circuit F5-A, -E, -H
3.1.1 Control terminal block X2A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
Use shielded/drilled cables, lay shield on one side of the inverter onto earth potential, lay control
and power cable separately (about 10...20 cm apart); Lay crossings in a right angle.
EMC
X2A PE
External supply
*
+
0...±10 VDC R = 3...10 k
Inputs X2A.3 and X2A.4 can be programmed and assigned as setpoint input („Analog inputs and outputs").
Connect potential equalizing line only if a potential difference of > 30 V exists between the con-
trols. The internal resistance is reduced to 30 KΩ.
max. 30 V DC
0.01…1 A
Connect potential equalizing line only if a potential difference of > 30 V exists between the
1)
controls. The internal resistance is reduced to 30 kΩ.
In case of inductive load on the relay outputs a protective wiring must be provided (e.g. free-wheeling diode) !
The control card must always be supplied with an external power source. Thus the control remains in operation
even when the power unit is switched off. To prevent undefined conditions at external power supply the basic
procedure is to first switch on the power supply and after that the inverter.
The connections of the control terminal blocks and encoder inputs have safe isolation according to EN 50178.
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31
11 I4
12 I3
13 O2 2 short-circuit proof digital 24 V outputs
Programmable digital outputs (assignment
according to IEC61131-2 specified Imax
ex factory see chapter „Connection of the
= 100mA per output switching of inductive
14 O1 digital outputs for COMBIVERT F5 with
load (without free-wheeling path) to 300mH
STO“)
maximum switching frequency = 1kHz
15 0V like pin 1
Reference voltage for setpoint potentiom-
16 CRF 10 Vdc +5 %; Imax = 4 mA
eter
17 AN1-
18 AN1+ Programmable analog inputs (assignment 0…±10 Vdc (Ri=55 kΩ)
ex factory see chapter „Connection of the 0…±20 mA (Ri=250 Ω)
19 AN2- analog inputs for COMBIVERT F5 with 4…20 mA (Ri=250 Ω)
20 AN2+ STO“) Resolution: 11 Bit + sign scan time ≤1 ms
21 COM Analog mass; reference potential for analog inputs and outputs
continued on the next page
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31
4 6 8 10 12 4 6 8 10 12
3 5 7 9 11 3 5 7 9 11
14 14
13 15 13 15
4 6 8 101214
3 5 7 9 11 13
Figure 10: Example for the control of digital inputs and outputs
18 2022 18
17 19 21 17
16 18 2022
15 17 19 21 *) 0…±20mA
4…20mA
*) + 0…±10Vdc +
Figure 11: Examples for the connection of the analog setpoint input
*)
Connect potential equalizing line only if a potential difference of > 30 V exists between the
controls. The internal resistance is reduced to 30 kΩ.
0…10Vdc 0…10Vdc
Imax=10mA Imax=10mA
2224
21 23
R2
252729
3.3.7 Assignment of the terminal block X2B for COMBIVERT F5 with STO
X2B PIN Name Description
1 STO1+
2 STO1+
Input STO channel 1
3 STO1-
4 STO1-
2 4 6 8 10 5 STO2+
6 STO2+
Input STO channel 2
7 STO2-
1 3 5 7 9 8 STO2-
9 STO-OUT
Output STO
10 STO-OUT
The single channels are designed potential-free, by way 24 V and 0 V can be connected. The inputs are
designed by way that safety relays with test pulses (OSSD signals) can be connected. The signals are not
evaluated but only filtered. The OSSD test interval is limited to 10 ms.
The output STO-OUT at terminal 9/10 is switched to the control board mass 0 V.
Figure 14: Control terminal block X2B for the control board with safety function (STO)
4. Operation
The following chapter describes the fundamentals of the software structure as well as the operating of the unit.
4.1 Fundamentals
The COMBIVERT F5 contains the following operating modes:
Parameters are values changeable by the operator in a program, which have an influence on the program flow.
A parameter consists of:
Example:
A conveyor belt shall be used with 3 different speeds. A parameter set is programmed for each "speed" ...ac-
celeration, deceleration etc. can be adjusted individually.
ENTER ENTER
F/R F/R
A parameter set number is not displayed for non set-programmable parameters (see chapter „Non
set-programmable parameters)!
FUNC
Changes between parameter value SPEED
and parameter designation.
Parameter values can be changed only, when the parameter set is not adjusted to "Active param-
eter set" (A)! (see chapter „Resetting of error messages")
4.1.4 ENTER-Parameters
For some parameters it is not sensible that the selected values become active immediately. For that reason
they are called ENTER-parameters, they do not become active until the ENTER-key is pressed.
Example: At digital setting of rotation direction the rotation reverse (r) shall be selected from standstill (LS). As
seen above it must be switched at this in forward direction of rotation (F). The drive shall start only if the direc-
tion of rotation reverse is selected and confirmed with ENTER.
Depending on the actual operating mode the password can be entered in the following parameters:
To finish the drive mode press ENTER + FUNCT key for approx. 3 sec.
The passwords are only valid for the display. These passwords are irrelevant in COMBIVIS,
since the inverter is not in CP mode.
The password input is dependent on the current operating mode. The password must be
changed in parameter CP.00 if the inverter is in the CP mode. The password must be changed
in parameter Ud.01 if the inverter is in the application mode.
With the exception of the service password all entered password levels are generally stored
non-volatile!
4: F5-M / 4000 rpm
5: F5-M / 8000 rpm Software for the speed-controlled operation of asynchronous motors without
speed feedback with a maximum speed upto 128000rpm
6: F5-M / 16000 rpm - control type 7 or is for a maximum speed of 32000rpm instead of 500rpm
F5H V2.51
7: F5-M / 32000 rpm - additional control types 12 and 13
12: F5-M / 64000 rpm (Attention: limitations see high frequency software F5A V4.51)
13: F5-M / 128000 rpm
8: F5-S / 4000 rpm Software for the speed-controlled operation of synchronous motors without
speed feedback
9: F5-S / 8000 rpm
F5E V2.50 - The measured speed is replaced by an estimated speed actual value, which is
10: F5-S / 16000 rpm formed by means of a mathematical model of the synchronous motor
11: F5-S / 500 rpm - Operation with speed feedback also possible
8: F5-S / 4000 rpm
9: F5-S / 8000 rpm Software for the speed-controlled operation of synchronous motors without
speed feedback with a maximum speed upto 128000rpm
10: F5-S / 16000 rpm - control type 11 or is for a maximum speed of 32000rpm instead of 500rpm
F5E V2.51
11: F5-S / 32000 rpm - additional control types 14 and 15
14: F5-S / 64000 rpm (Attention: limitations see high frequency software F5A V4.51)
15: F5-S / 128000 rpm
Some parameters (e.g. set speed, speed limits, etc.) are not correct displayed if a download
list is downloaded to an inverter with different control type, or if the COMBIVIS Config-File is
used for another control type.
COMBIVIS recognizes the use of inappropriate lists and select the correct config file automati-
cally. Unintended settings and wrong displays can occur if the warning messages are ignored.
The standardisation of some parameters is depending on the speed range of the control type. The following
parameters are affected.
Stand- Speed range Resolution Parameter
ard
500...32000 1 rpm
1 64000 2 rpm SY.52, SY.53
128000 4 rpm
500 1Nm
2 dr.27, dr.33, dr.40, dr.42, dr.44, dr.46
4000...128000 0.1 Nm
dr.01, dr.17, dr.18, dr.24, dr.39, dr.41, dr.43, dr.45, dr.47
500 0.125 rpm cS.11, cS.12, cS.13, cS.14
3 4000...64000 1 rpm Ec.25
128000 2 rpm nn.02, nn.03
dS.19
Sy.45
ru.01, ru.02, ru.06, ru.07, ru.09, ru.10, ru.63, ru.79, ru.85,
ru.86, ru.89
500 0.015625 rpm op.03, op.06, op.07, op.10, op.11, op.14, op.15, op.21, op.22,
4000 0.125 rpm op.23, op.40, op.41, op.64, op.65, op.66, op.67, op.68
8000 0.25 rpm Pn.32, Pn.37, Pn.41, Pn.48, Pn.86
4 16000 0.5 rpm Ec.64
32000 1 rpm dS.21
64000 2 rpm LE.16
128000 4 rpm cS.04
PS.08, PS.09, PS.21, PS.22, PS.25
nn.08, nn.17
rG.09, rG.11
500 0.0015625 Hz
4000 0.0125 Hz
8000 0.025 Hz
ru.03
5 16000 0.05 Hz
uF.00, uF.02
32000 0.1 Hz
64000 0.2 Hz
128000 0.4 Hz
Products made for export are limited to an output frequency of 599Hz. Ramps and setpoint
limits are calculated to the adjusted value in parameter Ud.02 (e.g. 800Hz).
Chapters 7.5 to 7.10 are not valid for all operating modes.
Which chapters are valid is depending on the software type, control type and the selection in
cS.00 ad cS.01.
6. Start-up
But because of the complex application possibilities we must restrict ourselves to explaining the start-up of
standard applications.
ENTE
R
F/R
STAR
T
STO
P
FUN
C.
SPEE
D
C
O
M
B
IV
E
R
T
L1
L2
L3
+
-
PB
U
V
W
0402
9508 C-1220
5.S0
07.F
The following descriptions suppose that the frequency inverter is on the password level "application mode"
(Ud.01 = application mode). The selection of the password level is described in the manual chapter 4. The
start-up should be executed with COMBIVIS in order to have a short start-up time.
Operating lists are available on the KEB homepage (www.keb.de). This lists contain the necessary parameters
for start-up.
The start-up instruction manual can only give a short overview of the parameter adjustments
which are mandatory necessary to start-up the motor. Thus it represents a check list and not a
complete parameter description. The appropriate chapters of the application manual must be
read carefully for exact information about the parameters, additionally points to consider and
application-specific adjustments!
in-phase connection (inverter terminals U, V, W must be connected at the motor terminal board with the
appropriate contacts)
If the wiring is correct the following direction of rotation occurs at setting "forward":
All data for the adjustment of the control type (e.g. resolution of the speed, etc.) see chapter „Selection of
the operating mode“.
Changing the control type releases loading of the default parameters!
The speed range should be selected at least 10% higher than the highest setpoint speed in the
application.
Motor data are not necessary for standard v/f - characteristic operation.
The following parameters must be examined if SMM (sensorless motor management for speed stabilization
during load) should not be used:
Frequency when the highest voltage is output:
⇒ uF.01 boost
Parameter uF09 must be adjusted if the motor input voltage does not agree with the mains voltage.
Points 5-8 are for the SMM mode. If standard v/f characteristic operation is used, you can pro-
ceed with step 9.
Proper data for the adaption of the inverter to the respective application can be find in the corre-
sponding chapters.
6.2.1.2 Vector controlled operation with encoder feedback without motor model
With this start-up description it is provided that an incremental encoder is used for speed feedback at encoder
interface 1 (15pole Sub D socket X3A).
Read chapter "Speed measurement" for necessary adjustments of your speed encoder when using another
encoder type.
Also it must be secured that the motor phases and the incremental encoder are correct wired (in phase, large
surface of shield connection, well earth connection). The motor temperature sensor must be connected.
A controlled start-up (v/f characteristic) of the drive can be executed for examination in case of insecurity about
the phase allocation (motor and incremental encoder).
The speed range should be selected at least 10% higher than the highest setpoint speed in the application.
Changing the control type releases loading of the default parameters!
All data for the adjustment of the control type (e.g. resolution of the speed, etc.) see chapter
„Selection of the operating mode“.
Further adjustments are necessary when using another encoder type. Read chapter 7.11 „Speed
measurement“.
⇒ dr.00
⇒ dr.01
⇒ dr.02
⇒ dr.03
⇒ dr.04
⇒ dr.05
⇒ dS.04 = 24
Further adjustments must be done in connection with the maximum voltage controller.
Since the equivalent circuit data are unknown at this control type, the current controllers cannot
be optimally adapted to the motor, as per control with motor model.
Proper data for the adaption of the inverter to the respective application can be find in the cor-
responding chapters.
If error messages occur during the start-up phase, read chapter 8.1 "Error causes and displays"
6.2.1.3 Vector controlled operation with encoder feedback with motor model
Attention: With this start-up description it is provided that an incremental encoder is used for speed feedback
at encoder interface 1 (15pole Sub D socket X3A).
Also it must be secured that the motor phases and the incremental encoder are correct wired (in phase, large
surface of shield connection, well grounding).
The motor temperature sensor must be connected.
A controlled start-up (v/f characteristic) of the drive can be executed for examination in case of insecurity about
the phase allocation (motor and incremental encoder).
The speed range should be selected at least 10% higher than the highest setpoint speed in the application.
Changing the control type releases loading of the default parameters!
All data for the adjustment of the control type (e.g. resolution of the speed, etc.) see chapter
„Selection of the operating mode“.
Further adjustments are necessary when using another encoder type. Read the chapter "Speed
measurement“
The default values can remain in dr.06 to dr.10 up to the identification if no equivalent circuit data
are known.
⇒ dS.04 = 249
Further necessary adjustments for the operation with motor model are additionally made by this parameter:
Further information about the flux controller and flux build-up see chapter „Adjustments of the
asynchronous motor“.
If the measurement is interrupted with an error, ru.00 = 60 (error! drive data / E.Cdd) is displayed.
Read chapter „Adjustment of the asynchronous motor“ for further data of the identification.
Proper data for the adaption of the inverter to the respective application can be find in the cor-
responding chapters.
Note:
Current and flux controller are automatically adjusted during identification.
If error messages occur during the start-up phase, read chapter „Error assistance“.
6.2.1.4 Start-up F5H-M (ASCL/ vector controlled without encoder feedback with motor model)
Attention: The motor temperature sensor must be connected.
The speed range should be selected at least 10% higher than the highest setpoint speed in the application.
The default values can remain in dr.06 to dr.10 up to the identification if no equivalent circuit data
are known.
⇒ dS.04 = 249
Further necessary adjustments for the operation with motor model are additionally made by this parameter:
• Maximum voltage controller active, maximum voltage 100% (no overmodulation)
• Flux controller and magnetization build-up active before start-up
Further adjustments must be done in connection with the maximum voltage controller: param-
eterization of the controller,
activation of the active current limitation in the field-weakening range 7.9.
Further information about the flux controller and flux build-up see chapter „Adjustments of the
asynchronous motor“.
• The direction of rotation is forward, the acceleration time is preset by dr.49: „Lh.ident. acc/dec time.
• The speeed controller must be parameterized for acceleration (dynamics not necessary => select small
value for cS.09: KI speed)
Close control release for starting the identification and open it after the measurement.
Depending on the used motor the identification takes some minutes. Noises in the motor can
occur caused by high frequency test signals. The sequence of the identification can be tracked in
parameter dr.62 "state motor ident.". Since the drive is not optimally parameterized, a flat accel-
eration ramp (dr.49) should be selected for the identification to avoid overload of the motor.
If the measurement is interrupted with an error, ru.00 = 60 (error! drive data / E.Cdd) is displayed.
Read chapter „Adjustment of the asynchronous motor“ for further data of the identification.
Proper data for the adaption of the inverter to the respective application can be find in the cor-
responding chapters
If error messages occur during the start-up phase, read chapter 8 „Fault diagnosis“.
The following steps describe a standard start-up when using a "customer-specific motor“. Enocer interface 1
is used as encoder feedback.
All data for the adjustment of the control type (e.g. resolution of the speed, etc.) see chapter
„Selection of the operating mode“.
Note:
Not valid for resolver
All data about the system position adjustment see chapter "Setting the synchronous motor".
The EMC is not measured by identification, but it is calculated from the rated data.
All data about the system position adjustment see chapter "Setting the synchronous motor".
All data for the adjustment see chapter „Selection of the operating mode“.
Depending on the used motor the identification takes some minutes. Noises in the motor can oc-
cur caused by high frequency test signals.
Special adjustments must be done for the operation of special or high-frequency motors. Please
contact KEB for this case.
7. Functions
7.1 Operating and appliance data
The parameter groups „ru“, „In“ and „SY“ are described in this chapter. They serve for the operational monitor-
ing, error analysis and evaluation as well as for the unit identification.
A counter-clockwise rotating field (reverse) is represented by a negative sign. Precondition is the phase-
correct connection of the motor.
STO-OUT
X2B.9...10
STO-2 (ru.21Bit15)
&
X2B.5...8
STO (ru.21Bit 12)
ST-EXT(ru.21Bit 13)
& ST (ru.21 Bit 0)
X2A.6
Analog inputs
An.05
An.00 An.06 An.08
0...±100% ru.27 An.04 An.07 An.09 ru.28 An.30
+AN1 400%
±10V An.01 An.02 REF
-AN1 0...±20mA An.03 -400%
4...20mA
An.15
An.10 An.16 An.18
0...±100% ru.29 An.14 An.17 An.19 ru.30
+AN2 400%
An.12
±10V An.11 An.13 AUX
-AN2 0...±20mA -400%
4...20mA
An.25
An.26 An.28
ru.31 An.24 An.27 An.29 ru.32
An.22
+AN3 (opt.) An.21
An.23
An.20
-AN3 (opt.)
Ri = 55kOhm
1)
+ - + -
SPS SPS
0...±10 VDC
R = 3...10 k
Ri = 30 kΩ at the terminals at value 0 (0...10V DC) in parameters An.00 /An.10. Terminal CRF may
be loaded with max. 6mA.
+ +
0...±20 mADC
4...20 mADC
Ri = 250 Ω
non-volatile
memory
10%
Input signal
-10% coming from
10% the noise filter
-100%
1. 100%
2. 100%
An.05
An.06
-100% -100%
With these settings the entire speed range can be driven with 0...10 V via input AN1. (rotation direction =
±analog)
3. 4. 5.
An.07=100% An.07=100% 100%
An.05
An.06=75%
-100% 100% -100% 100% -100% 100%
Figure 31: X-offset (An.06) =75%; Y-Offset (An.07)= 100%; gain. (An.05) = -1.00
7.2.7 Lower- and upper limit for AN1, AN2, AN3 (An.08, An.09, An.18, An.19, An.28, An.29)
These parameters serve for limiting of the analog signals after the amplifier stage. All parameters are adjust-
able in the range of -400...400 %. Since no mutual locking exists, it is to be ensured, that the lower limit is
adjusted smaller than the upper limit.
400%
An.09 / An.19 / An.29
-400%
400%
-400%
The reference value for the calculation of the AUX signal from the encoder values of channel 1 or 2 is depend-
ing on ud.02:
- Reference value = 100Hz in 400Hz mode (Ud.02 = 0)
- Reference value = 200Hz in 800Hz mode (Ud.02 = 1)
- Reference value = 1000 rpm in 4000 mode (Ud.02 = 4 or 8)
- Reference value = 2000 rpm in 8000 mode (Ud.02 = 5 or 9)
- etc. (see chapter „Reference speed“)
The reference values for the values 0-3 and 18-20 changes depending on Ud.02.
Uout = 0...±11.5V
Imax = 10mA
Ri = 100 Ohm
ANOUT1 AGND
ANOUT2
RB
Figure 34: Analog output
ANOUT 3 / ANOUT 4
t
T= An.46/52
Output voltage
-100% An.33
An.34
100%
-100%
An.35
An.35
100% 10V
An.33
An.34
-100% 100%
-100%
100% 10V
An.34 An.33
-100% 100%
-100%
Because of the high gain the analog output switches in a small switching window.
defined value
––––––––––––––– = gain (An.33 / An.38 / An.43 / An.49)
desired value
3000 rpm
------––––– = 1.42
2100 rpm
0
1
a)
D Q
b) Clk /Q D Q
>=1
Latch /Q
di.02
1
Bit X
>=1
. D Q
sy.41 .
Bit Y .
Clk /Q
di.01, di.02, di.04, di.05, di.06, di.08, di.09, di.10, ru.21, ru.22
Bit Decimal Input
value
0 1 ST (prog. input „control release/reset“)
1 2 RST (Progr. input reset)
2 4 F (Progr. input forward)
3 8 R (Progr. input reverse“)
4 16 I1 (Prog. Input 1)
5 32 I2 (Prog. Input 2)
6 64 I3 (Prog. Input 3)
7 128 I4 (Prog. Input 4)
8 256 IA (internal input A)
9 512 IB (internal input B)
10 1024 IC (internal input C)
11 2048 ID (internal input D)
continued on the next page
di.01, di.02, di.04, di.05, di.06, di.08, di.09, di.10, ru.21, ru.22
Bit Decimal Input
value
12 4096 STO
13 8192 STO-EXT Only for
devices
14 16384 STO-1 with STO
15 32768 STO-2
For units with safety function (STO) the STO terminal take over the function of the ST terminal.
The control release ST must be switched by means of hardware (see the following figure)!
The F5 safety manual (F5 with safety function „STO") is available for further information at www.
keb.de.
STO-OUT
X2B.9...10
STO-2(ru.21Bit 15)
&
X2B.5...8
STO (ru.21Bit 12)
& ST (ru.21 Bit 0)
ST-EXT(ru.21Bit 13)
X2A.6
The input signals are only available as PNP version (di.00 value 0) for units with safety relay or
safety function (STO).
The control release must generally be switched by means of hardware even if one switches by software (see
Fig. „Digital inputs controlled by software (di.01, di.02)“ !
ST 1 ST
& &
Terminal strip
internal input state
I4 128 I4
IA 256 IA
IB 512 IB
Înternal inputs
IC 1024 IC
ID 2048 ID
As shown in Fig. „Digital inputs controlled by software“, it can be selected with di.01 if the inputs are switched
by terminal strip (default) or via parameter di.02. Both parameters are bit-coded, i.e. according to following
table, the appropriate value for the input is to be entered. In the case of several inputs the sum is to be formed.
(Exception: The control release must be supplied with 24V. The 24V supply can done e.g. with the 24V output).
7.3.6 Digital noise filter (di.03), fast digital noise filter (di.23)
The digital noise filter reduces the susceptibility to interferences on the digital inputs. Only hardware inputs can
be filtered. Each input has a separate filter counter that counts up at active input and down at inactive input.
The output of the filter is set when the filter time is reached and is reset at zero.
Priority of the filter times: The larger of the two times is used.
Function:
The function can be switched off with the value di.40 ... di.55 = 0. The ON delay starts with the positive edge
of the input, the OFF delay with the negative edge.
In the following example I1 and I2 are first switched individually and then simultaneously.
The four required times are different adjusted.
COMBIVIS 5 Scope - Knoten 0
COMBIVIS 5 Version 5.6 Registriert für: Karl E. Brinkmann GmbH D-32683 Barntrup
Druckdatum: 29.07.2009 10:26:22
Control release (ST) can be set to edge-triggered flip-flop, but this remains without affect on the function, since
it is a pure static signal.
Input trigger
input signal
t
Strobe signal
t
Input status
t
Figure 47: Static strobe mode 1 (di.07 = 1)
input signal
t
Strobe signal
t
Input status
t
Figure 48: Static strobe mode 2 (di.07 = 2)
7.3.11 Reset input selection (di.09) and reset input slope selection (di.10)
The reset input is defined with di.09 according table 7.3.1. If the reset input shall react to an edge, one or sev-
eral of the reset inputs defined with di.09 can be switched to edge evaluation with di.10.
a) One or several inputs can be assigned to each function. This means an input can be selected at the
single functions (positioning, fixed value selection, etc.) which activates this function.
b) One or several functions can be assigned to each digital input. This means, in parameters di.11...di.22
„Function“ and parameters di.24...di.35 „+ Function“ one or several functions can be assigned to each
single digital input. In parameters di.11...di.22 several functions can be assigned to the respective
inputs, only one can be selected in parameters di.24...di.35.
Both variants are locked against each other; if an input is assigned to a function, also parameters di.11...di.22
and di.24...di.35 are accordingly adjusted.
- with the functional programming of the inputs, the function's parametrization also permits selecting
which inputs will activate the function,
- the input-related display gives an overview of the complete function of an input and finally it can be
checked if there are undesired function overlappings.
The following table shows a list of the parameters with which the various functions can be assigned digital
inputs:
An.03 AN1 save trig.inp. sel. oP.61 dir. reverse input sel.
An.13 AN2 save trig. inp. sel. Pn.04 ext. fault input select
An.23 AN3 save trig. inp. sel. Pn.23 LAD stop input selection
cn.11 PID reset inp. sel. Pn.29 DC brake input selection
cn.12 I reset inp. sel. Pn.42 brake check input sel.
cn.13 fade in reset inp. sel. Pn.64 GTR7 / input selection
di.09 reset input selection Pn.78 UPS operation inp. sel.
di.36 software ST input sel. Pn.93 flow switch input select
di.37 ST lock input sel. PS.02 Posi / synch input selection
di.39 disable ST inp.sel. PS.03 shift. slave input sel.
dr.61 Rs corr auto temp in.sel PS.10 shift. slave inv. inp. sel.
Ec.48 scan ch2 inp.sel. PS.11 reset m/s diff. inp. sel.
Ec.49 scan ch1+2 inp.sel. PS.13 set ref. point inp.sel.
Fr.07 paraset input sel. PS.18 reference switch inp.sel.
Fr.11 reset set input sel. PS.19 start reference inp.sel.
LE.17 timer 1 start input sel. PS.29 start posi inp.sel.
LE.19 timer 1 reset input sel. PS.36 teach index inp.sel.
LE.22 timer 2 start input sel. PS.37 pos. scan index inp.sel.
LE.24 timer 2 reset input sel. PS.38 rel. pos. f/r inp.sel.
oP.18 step value rot. source PS.43 corr. ref. point inp.sel.
oP.19 step value input sel. 1 PS.57 posi target input sel.
oP.20 step value input sel. 2 rG.04 reg. master inp. sel.
oP.56 mot.poti inc. input sel. rG.05 reg. slave inp. sel.
oP.57 mot.poti dec. input sel. Ud.07 memory store input sel.
oP.58 mot.poti reset input sel. uF.08 Energy saving input selection
oP.60 dir. forward input sel. uF.21 Dead time compensation off input selec-
tion
The following table gives an overview of all functions which can be assigned to a digital input with parameters
di.11...di.22 (several functions are possible).
The next table indicates an overview of the functions, which can be assigned additionally to a digital input with
parameters di.24...di.35 (only one auxilliary function is possible per input / bit 31 „I+ function“ must be activated
for the appropriate input):
The function is switched off, if no input is selected in di.36. ST can not be selected as software ST or input for
locking.
With the locking function the control release can be controlled in case of voltage failure (even if the controlled
PLC is failure) as long as e.g. Power off needs for stopping the drive. Condition: terminal ST must be bridged !
Switching off an input (selection in di.36) is decelerated for the time adjusted in di.38. Within this time the lock-
ing input (selection in di.37) must be active in order to secure the function.
A software input e.g. (IA-ID) can be assigned with the function Power Off (do.00...do.07 = 17, switching condi-
tion for OA-OD) as locking input.
The safety function must be observed for units which are operated with Safe Torque Off (STO)!
Input Software
control release
(di,36)
decelerated di.38
control release
(di.36, di.38)
Input locking
control release
(di.37)
Function soft-
ware control
release
8 8
ru.23 output condi- ru.24 state of output ru.80 digital ru.25 output
tion state flags output state terminal state
R1 R2
The total current of X2A.18,19 is limited to 50mA. In case of inductive load at the relay outputs or at the transis-
tor output a protective wiring is to be provided (free-wheeling diode)!
The figures above show an example of the F5-A control board with factory setting for the terminal
assignment.
With parameters do.08...do.15 each of the 8 switching conditions (do.00...do.07) can be inverted separately
for each flag. With this function it is possible to set any chosen switching condition as non-condition. The pa-
rameter is bit-coded. The value for the switching condition must be entered in do.08...do.15 according to Fig.
„Inverting and selection of the switching conditions“. If several conditions shall be inverted, the sum is to be
formed.
Example:
Output O2 shall be set if the inverter does not accelerate! In this case we assign the switching condition 21
(inverter accelerates) for example to do.01 (enter value 21). We invert the switching condition (do.01) with
do.09, so enter value „2“.
do.24
8
do.16 & 1 Bit 0
Flag 0
>1 0
8
do.17 & 1 Bit 1
Flag 1
>1 0
8
do.23 & 1 Bit 7
Flag 7
>1 0
With parameters do.25...do.32 each of the 8 flags (bit 0...7) from logic step 1 can be inverted separately.
Through this function it is possible to set any chosen flag as Non-flag. The parameter is bit-coded. The value
for the flag must be entered in do.25...do.32 according to fig. „Inverting and selection of flags“. If several flags
shall be inverted, the sum is to be formed.
do.41
8
do.33 & 1 Bit 0
O1
>1 0
8
do.34 & 1 Bit 1
O2
>1 0
8
do.40 & 1 Bit 7
OD
>1 0
As shown in fig. „Inverting the outputs“, after linking the outputs can be inverted once again with parameter
do.42. The parameter is bit-coded, i.e. according to following table the value belonging to this output must be
entered. If several outputs shall be inverted, the sum is to be formed.
do.42
1 1
Bit 0
Bit 1 1 2
Bit 2 1 4
Bit 3 1 8
do.41 16
Bit 4 1
Bit 5 1 32
Bit 6 1 64
Bit 7 1 128
7.3.25 Output terminal state (ru.25) and digital output state (ru.80)
Parameter ru.25 indicates the logic condition of the digital outputs after the allocation by do.51. Parameter
ru.80 displays the logic condition before the allocation. If one output is set, the appropriate decimal value is
output in accordance with the following table. If several outputs are set, then the sum of the decimal values is
output.
Solution proposal:
The adjustment of do.24 is independent for this example, as only one condition each is adjusted at do.16...
do.18.
Adjust flags
Output O1
Set do.33 to „7“(evaluate flags 1...3)
Adjust do.25 to „1“ (flag 1 is inverted, it means that the condition is fulfilled if the inverter does not accelerate).
Adjust do.41 to „1“ (the flags selected with do.33 are AND connected)
Output O2
Adjust do.34 to „1“ (flag 2 is evaluated).
Adjust do.26 to „0“ (no inversion)
The adjustment of do.41 is independent for this example, as only one flag is adjusted at do.34.
Relay output R1
Adjust do.35 to „2“ (flag 2 is evaluated).
do.27 to „0“ (no inversion)
The adjustment of do.41 is independent for this example, as only one flag is adjusted at do.35.
Relay output R2
Adjust do.36 to „4" (flag 2 is evaluated).
do.28 to „0“ (no inversion)
The adjustment of do.41 is independent for this example, as only one flag is adjusted at do.36.
Setpoint limits
Setpoint calculation
ru.01: set value display
Set value display
before ramp
Ramp generator
ru.02: ramp output display
Set value display
after ramp
control
Other functions like quick stop, fixed frequency, or positioning have priority over "standard opera-
tion" and can therefore lead to different speed setpoints than selected in oP.00 .
• The calculation formula of the analog setpoint value changes. The parameters oP.06 / oP.07 are without
influence on the setpoint calculation.
This value is limited with oP.14 for for both directions of rotation.
• The setpoint limitations oP.06 / oP.07 / oP.11 do not have any function; the speed setpoint is only limited by
oP.14 (for both directions).
• The acceleration / deceleration and S-curve time have no effect; it is operated internally without ramps.
• Parameters An.01...An.04 and An.07...An.09 are without any function
• The stop position controller cannot be activated.
For applications needing a higher resolution, the high resolution setpoint setting was introduced. Here, the
setpoint is set as a 32-Bit-value.
Since only a 16-Bit-value can be output, the low-order 16 bits of the ramp output value are upsampled. On
overrun, the base value is increased for one cycle (1 ms) (by 0.125 rpm in 4000-rpm mode). These setpoint
fluctuations are smoothed mechanically, leading to the higher average resolution.
To achieve the highest possible resolution for the application, two parameters can be used:
oP.63 x oP.64
Setpoint = ———————
230
That means: If value 230 is preset for oP.63, the setpoint is equal to oP.64 "rel. value high-res"
oP.64
High resolution = ——————
230
If oP.64 is set to 2000rpm, i.e., half the maximum value (4000 rpm mode), the high resolution is:
2000 rpm
High resolution = —————— = 1,86 x 10-6 rpm
230
desired setpoint
oP.63 = ——————————— x 230
oP.64
Example 1
Reference value (oP.64): 2000 rpm
Desired setpoint: 0.140624 rpm
0.140624 rpm
oP.63 = —————— x 230 = 75497
2000 rpm
Example 2
Reference value (oP.64): 2000 rpm
Desired setpoint: 32.37843 rpm
32.37843 rpm
oP.63 = ——————— x 230 = 17383037
2000 rpm
Resolution and scaling factor are the same as for oP.63. Due to internal rounding, the value of ru.82 may be 1
less than the set value oP.63.
Setpoint
setpoint setting
setpoint setting
setpoint setting
Direction forward input selection (Run / Stop) oP.60, direction reverse (forward / reverse) oP.61
With parameter oP.60 one input is determined for rotation direction forward (or run/stop) and with oP.61 one
input for rotation direction reverse (or forward/reverse). (see chapter „Digital inputs and outputs“).
oP.01 = 10: The rotation direction release is done exclusively via the control word Run/Stop.
oP.01 = 11: Function is like at value 10 only without deceleration ramps. The modulation of the
frequency inverter is disabled and the motor will coast down if the direction of rotation is
disabled.
If Run/Stop is to be adjusted over the control word, oP.02 must be set to "0". The terminals F/R
may not be wired (OR-operation of terminal, oP.02 and Sy.50).
Terminal strip
oP.19 step value input oP.20 step value input For / Rev
sel. 1 sel. 2 0-lim. abs.
0...4095 0...4095 0
1 Terminal strip
(according to table) (according to table) 2
3 Run / Stop
4 0-lim. abs.
5
Fixed value 2 6 Setpoint
Fixed value 1 7
oP.21: -4000...4000 rpm / oP.22: -4000...4000 rpm / 8 dependent
-400Hz...400Hz -400Hz...400Hz 9 LS no LS
10
Step value 3 oP.18 11 DRIVECOM
oP23: -4000...4000 rpm / -400Hz...400Hz Step value Sy.50
rotation source 0-lim. abs.
Setpoint +
control word
R / S no ramp
Setpoint Rotation setting
Setpoint limits
Figure 62: Set values and rotation setting
Setpoint
f3
f2
Fixed value f1...f3 f1
t
+n [rpm]
oP.11*1 (oP.10)
max. setpoint reverse
oP.15*1 (oP.14)
absolute max. setpoint
-4000
reverse
-n [rpm]
Figure 64: Setpoint limits
*1
If the value "=For" is adjusted in these parameters (limit values rotation direction reverse), then the adjusted
values for rotation direction forward (oP.06, oP.10 and oP.14) are valid.
The value range is depending on the setting in parameter Ud.02: Control type
Max. output val. forward (oP.40) / max. output val. reverse (oP.41)
All other limits (oP.10 / oP.11 "max. reference" and oP.14 / oP.15 "abs. max. reference") limit the speed setpoint
exclusively.
This function is active only if the alarm for the utilised encoder channel is activated (alarm = on)
in parameter Ec.42 "encoder alarm mode". In vector-controlled operation without speed feed-
back, speed limiting is always active.
Status "58: ERROR overspeed“ (E.OS) is triggered, if ru.07 „actual value display“ exceeds either the value of
oP.40/ oP.41 „output frequency limit“ or the value of ru.79 „abs. speed EMF“ (only for synchronous motors).
With oP.40 / oP.41, the user sets limits that may not be exceeded by the application under any circumstances.
ru.79 shows the maximum speed for a synchronous motor which, if exceeded, leads to an EMC of the motor
high enough to damage the DC-intermediate circuit of the inverter.
Reason for the occurence of excessive speed can be too small a distance between the maximum setpoint and
the speed limit, so that overshoots can trigger the error. Other causes can be (e.g., caused by EMC) malfunc-
tions in the speed measurement or a noisy, insufficiently smoothed speed estimate in the encoderless control
(SCL or ASCL).
+n [rpm]
absolute max.
(oP.14)
setpoint forward
-n [rpm]
The speed after the setpoint limiting is calculated according to following formula:
oP.10-oP.06
positive setpoint = oP.06 + (setpoint setting [%] x −− )
100%
oP.11-oP.07
negative setpoint = oP.07 + (setpoint setting [%] x −− )
100%
Parameter:
oP.65 min. prohibited reference 1
oP.66 max. prohibited reference 1
oP.67 min. prohibited reference 2
oP.68 max. prohibited reference 2
The parameters are not programmable. The adjusted values are accepted still as setpoint value, thus the func-
tion is not active in case that lower and upper limit have the same value. If a higher value is selected for the
lower limit than for the upper limit, the function is also not active.
Mode „constant time“ is required only in exceptional cases, when acceleration / deceleration should always be
done in the same time independent of the setpoint (see chapter „Ramp with constant time“).
Mode „ogive run“ is a special form of the mode „constant ascent“, which is particulary suitable for lift and tra-
versing drives (see chapter „Ogive run“).
The more exact explanation of each operation mode is done in the respective sub-chapters.
oP.27, Bit 8
If the function is activated, oP.10 is considered as reference value for the modes "constant ascent" and "ogive
run" for forward direction and oP.11 for reverse direction. The specified reference value applies furthermore in
the mode for constant time.
Limitations:
The scaling factor of the ramp time is very comprehensive. Therefore all involved parameters are accepted
neither for analog setting nor as process data.
Since this is not valid for oP.10 and oP.11, there are the following restrictions for compatibility reasons:
The calculation of the ramp times is not executed with these settings, even if it is adjusted in oP.27. The previ-
ous adjustment remains. The calculation is executed only after power on, at set copying and direct writing of
the parameters.
+n [rpm]
1000
Rotation direction Rotation direction
forward
500
∆n ∆n oP.29 *1 oP.31 *1
∆t ∆t ∆t ∆t
0
oP.28 oP.30
reverse
∆n ∆n
800
1000
-n [rpm]
oP.28 Acceleration time forward *1 If the value "=For" is adjusted in these parameters (accelera-
oP.29 * 1
Acceleration time reverse tion and deceleration times for rotation direction reverse),
then the values of rotation direction forward (oP.28 and oP.30)
oP.30 *2 Deceleration time forward are valid.
oP.31 *1 Deceleration time reverse
∆n Speed change *2 If the value "=Acc" is adjusted, then the value of acceleration
∆ t Acceleration time for ∆n forward (oP.28) is valid.
Example:
A drive should accelerate from 100 rpm to 1000 rpm in 5 s.
desired ramp time Δt=5s
speed change Δ n = 900 rpm
4000 rpm mode reference speed = 1000 rpm
ramp time to be adjusted
5 s * 1000 rpm
oP.28 = = 5.56 s
900 rpm
Parameters oP.32 „s-curve time acc. for.“ to parameters oP.35 „s-curve time dec. rev.“ and oP.70 „s-curve up
time acc.for.“ to parameters oP.73 „s-curve up time dec. rev.“ define the time for acceleration from 0 to the
maximum value and deceleration from the maximum value to 0.
The maximum value for acceleration / deceleration is defined by the linear ramp times oP.28...oP.31.
+n [rpm]
1000
Rotation direction Rotation direction
forward
oP.29 oP.31
oP.28 oP.30
-1000
-n [rpm]
acceleration deceleration
oP.27 acceleration deceleration mode oP.27 acceleration deceleration mode
= 1, 4, 16, 64: const. time / actual setpoint = 2, 8, 332, 128: const. time / last setpoint
oP.28 oP.30
Setpoint
time time
Ramp mode „constant time / actual setpoint“ should always be selected for acceleration and "con-
stant time / last setpoint" for deceleration.
The other adjustments are programmable and can be used if it shall be operated between different
setpoint speeds (except 0).
When starting from 0 and/or deceleration to 0, they have the following effects:
If the mode „constant time / actual setpoint“ is selected for deceleration, deceleration is calculated
to:
That means: the drive don´t decelerate, it keeps running with the last setpoint before stop com-
mand.
Minimum acceleration / deceleration is limited programatically to:
Δn / Δt = reference speed / 4800 s (reference speed dep. on Ud.02 / see chapter „Selection of oper-
ating mode“).
That means: the drive would not continue to run constantly, but it decelerates very slowly.
If ogive run is selected, the programmed s-curve times are always used, the acceleration / deceleration change
continuously and no undefined jolt occurs.
The controlled operation can be carried out with or without motor model:
- Vector controlled operation with motor model without encoder feedback (ASCL)
During vector controlled operation of an asynchronous motor without encoder feedback (Asynchronous Sen-
sorless Closed Loop => ASCL), the speed is estimated with a mathematical model of the asynchronous ma-
chine.
Standard version F5A does not contain operating mode ASCL. It needs the special software F5H.
200%
uF.10=2 / 3
110% uF.10=1
uF.00 = 0.00...400 Hz; Default = 50 Hz
100%
uF.01 = 0.0...25.5 %; Default = LTK*
uF.10=0
ru.03:
uF.01 actual
frequency
* LTK = power circuit-depend- display
uF.00
ent
Figure 69: Rated frequency and boost
The delta-boost is a time-limited boost used to overcome large breakaway torques. The delta-boost acts add-
ing to the boost; but the sum is limited to 25.5 %.
UA
100%
uF.04
uF.01
t
uF.05
UA
100%
uF.03
uF.02 = -1: Parabolic characteristic
0.0...400 Hz; Default = 0,0 Hz
U
UA at UN = 250V unstabilized
250 V
Example: uF.09 = 230V
UA at UN = 250V stabilized
uF.09 = 230V
CP.17=230 V
Value range uF.09: 1...1119 V UA at UN = 190V stabilized
Deactivation of the function by: 190 V
Value 650: off OR value 1120: off UA at UN = 190V unstabilisized
UN = mains voltage
UA = output voltage
f
CP.16=50
uF.00 Hz
= 50 Hz
Motor voltage
Motor speed
Motor voltage
Utilisation
Utilisation
Motor speed
Zwischenkreisspannung Zwischenkreisspannung
Motorspannung Motorspannung
Auslastung Auslastung
n F out trans-
f F out formation
V out
F ramp SMM V mag
slip compensation
F calc act autoboost
V
+
transformation
F slip I mag angle
F V/f +
f
V/f characteristic
uF.00 - uF.03
F out
(last cycle)
Iu
SMM V out (last cycle)
I app ^2 trans- Iv
motor model
formation
I act
n
f
Torque compensation
Torque compensation adapts the voltage at variable load torques in such a way that the magnetizing current
is kept constant. This achieves a higher max. torque at low output frequencies compared to uncompensated
operation (block diagram see chapter „Block diagram (asynchronous operation)).
Parameters dr.00 and dr.02 must be adjusted according to the used connection (star/delta).
The following parameters can be taken from the corresponding data sheet or can be determined from meas-
urements:
- Enter motor data of the type plate into the parameter set which is to program
- possibly call and activate parameter set
- Execute the measurement dependent on the operational case in cold status respectively let the motor
warm up to operating temperature
- Preset no direction of rotation (inverter must be in status "LS")
- Activate control release
- maximum value "250000" of parameter dr.06 starts the resistance measurement
During the determination the status display (ru.00) indicates "Cdd". Upon successful determination the motor
stator resistance is entered in dr.06. If an error occurs during the determination then the error signal "E.Cdd"
is output.
The adaption covers approx. 90 % of the applications. For an application-specific adjustment a manual fine
adjustment can now still be carried out for an individual case.
7.5.1.7.4 Adjustment of the slip compensation (cS.00, cS.01, cS.04, cS.06, cS.09)
The integrated speed controller is used at cS.00 = 2 for the slip compensation. The rotor speed calculated
from the motor model is selected as the actual controller value by cS.01 = 2. The slip compensation can be
configured with bits 3-6 in cS.00.
The value range depends on the setting in parameter Ud02: control type.
These parameters must be adjusted before activation of the slip compensation. The default
values are optimised for closed-loop operation.
This adaption is carried out with the motor adaption (see chapter 7.5.1.7.3 „load mot.dependent
para. (Fr.10), controller activation“) and only fine adjustment is necessary.
Through overcompensation increased motor currents can occur particularly with small frequen-
cies.
The temperature in the motor affects the rotor resistance and the stator resistance very different.
The resistances of rotor and stator have different effects on the speed. The rotor resistance have effects on the
total speed, the stator resistance effects especially the lower speed range.
The motor data must be entered or measured to obtain a correct winding temperature evaluation.
See chapter „Start-up“
The temperature coefficient for motor temperature monitoring must be set in parameter dr.52.
Parameter dr.68 can be activated in order to get an accurate temperature. The source and the rotor resistance
mode can be programmed in parameter dr.68 „resistance adapt. mode“.
dr.68: resistance adapt. mode
Bit Value Explanation Function
0 off
1 autom. selection
2 calculated
3 measured by motor sensor
0...2 Selection of the source
4 measured via Aux
5 reserved
6 reserved
7 reserved
0 off
8 Temperature = Rs
3...4 Rotor resistance mode
16 reserved
24 reserved
The corrected motor temperature is displayed in parameter 51 "motortemp. for Rs corr.", if the power unit has
a motor temperature detection. If the power unit has a motor temperature detection, temperature evaluation
with the functions "measured via Aux" or "estimate" is not possible.
dr.51: motortemp. for Rs corr.
Value range Explanation
0...200°C Display of the corrected motor temperature
Parameter dr.53 is parameterised via the AUX input if value 0 is adjusted. A value must be preset if the motor
temperature is estimated. In this case it is recommend to adjust a value of 100°C and make a fine adjustment
after the motor is warming-up.
dr.53: Rs corr. delta temp.
Value range Explanation
0: off switched off
1...200°C Adjustable value range for the delta temperature
Parameters dr.54 and dr.55 must be entered for winding temperature detection via estimation of the motor
temperature.
The warming or cooling time for the stator resistance correction (RS correction) is entered in parameters dr.54
and dr.55.
dr.54: Rs corr warming time
Value range Explanation
240...16000s Adjustable value range for the warming time
Cooling, cooling time warming and warming time must be determined for this application. I.e., the
motor must be brought from cold into warm condition and the respective values for the calcula-
tion must be stored in parameters dr.54 and dr.55.
The max. temperature for the estimated motor temperature is specified in parameter dr.56.
dr.56: Rs corr max. temp.
Value range Explanation
30...90°C Adjustable max. value for the estimated motor temperature
Torque controlled operation (cS.00 = 5 or 6) is s apecial form and described in chapter „Torque control“.
The following adjustments are required in speed-controlled operation for all modes (with / without encoder
respectively with / without motor model):
In order to reset the field-oriented control parameter, the inverter must be in state „no operation“, i.e. input
„control release“ (ST) must not be set. The following parameters are pre-loaded by the reset of field-oriented
control parameters, depending on the motor and inverter data:
Definition of magnetisation:
- dr.19 flux adaption factor
- dr.20 field weakening curve
Current controller
- dS.00 KP current
- dS.01 KI current
Torque limits:
- cS.19 abs. torque ref
- cS.20...cS.23 torque limit (forward mot., reverse mot., forward gen., reverse gen.)
- Pn.61 quick stop torque limit
Flux controller:
- dS.11 KP flux
- dS.12 KI flux
- dS.13 magnetising current limit
Inertia:
- cS.25 inertia (kg x cm2)
Speed controller (preloaded only if automatic speed controller setting is activated by cS.26 ≠ 0):
- cS.06 KP speed
- cS.09 KI speed
Some of these parameters (e.g., the limiting characteristic) depend upon the available voltage. During vector
controlled operation, the voltage stabilization generally should be "off". The software-integrated current con-
trollers control the voltages and a simultaneous intervention of the voltage stabilization increases the system´s
vibrational tendencies.
With Fr.10 = 1, precharging occurs dependent on the voltage class of the inverter (400V or 230V)
The actual DC link voltage of the frequency inverter, which is proportional to the supply input voltage is consid-
ered for the calculations at Fr.10 = 2.
If the parameter „voltage stabilisation“ (uF.09) is not set to the default value „1120: off“, then the value in uF.09
is taken as reference voltage for the calculations for settings Fr.10 = 1 or 2.
If the drive is to be operated at a different voltage then during initial start-up, proceed as follows:
In parameter uF.09, enter the nominal voltage to be used later, activate Fr.10 = 1 and reset parameter uF.09
to "off".
After completion of a possible "fine tuning", i.e., the manual adjustment of controller parame-
ters, torque limits, etc., parameter Fr.10 may not be activated anymore. Otherwise, the manu-
ally adjusted parameters will be overwritten by the calculated values!
With activation of the system inversion it is reached that the motor with selected rotation direction "forward"
(e.g. by setpoint- or rotation setting) has the physically direction "reverse" respectively at setting "reverse" the
physical rotation "forward". Precondition is a correct wiring of motor and speed feedback (if available).
One possible application of this function is, e.g., the deployment of 2 drive units, where facing motors drive the
same shaft. If the system inversion is activated for one drive, the same setpoint can be preset for both drives
by control, even if one motor rotates forward and the other reverse.
For applications with encoder feedback, the same function can be activated by switching on system inversion
in parameter Ec.06 (see chapter „Speed measurement“).
Motor flux
1
Factor field weakening (dr.20) = 1
=> 1/x field weakening
0,5
Factor field weakening = 1.2
7.5.2.3 Vector controlled operation with motor model (with encoder feedback)
The vector controlled operation with motor model is possible only if the electrical characteristic data of a motor
are known.
The motor model calculation (value 1) must be activated in parameter dS.04 for motor identifi-
cation.
- Writing of parameter dr.48 in inverter state "stop (mod. off)", measurement is starting auto-
matically.
- Writing of parameter dr.48 in inverter state "nop" with subsequent control release.
The direction of rotation during identification of the main inductance is always "clockwise rotation"!
Value „82: calculate drive data / Cdd“ is output in inverter state ru.00 during the measurement. After success-
ful measurement the display is ru.00 = „127: drive data calculated / Cddr“.
If the measurement is interrupted with an error, ru.00 = 60 ERROR! drive data/ E.Cdd" is displayed.
If the internal brake handling is used in the application, then it must be deactivated for the identification. For
safety reasons the output signal "brake release" is not set during measurement, since the motor cannot gener-
ate a defined torque in this time. Stator resistance, rotor resistance and leakage inductance can be measured
also at engaged brake.
For the identification of the main inductance, the drive must be decoupled from the load and the output switch-
ing condition which is assigned to the break control must be set to value "1" (= always active), setting the brake
permanently open.
It is necessary for the identification of the main inductance, that the motor accelerates to the speed for maxi-
mum torque (dr.17) and then it operates in no-load operation.
There is a special ramp "motor identification ramp time" (dr.49) for identification.
This ramp applies during calibration of the main inductance for the acceleration to dr.17 and the deceleration
at the end of the identification.
The speed controller must be parameterised reasonable (select small Ki), the drive may not vibrate during the
identification.
The following chapter, "single identification", contains more detailed information with respect to the separate
steps of the identification and can be skipped if automatic mode is chosen. In the chapter after the next, "ad-
ditional trimmings", two further identifications are described which are not part of the automatic mode and that
are unnecessary in many cases.
The explanations of the parameters required to be set continues in chapter "Generally adjustments for opera-
tion with motor model".
192: 15.625Hz
224: 7.8125Hz
* at dr.48 = 8 auto-identification
Thereby the drive accelerates in stepwise with the adjusted ramp in dr.49 to maximum 1,3-fold synchronous
speed. The speed limits set in the oP-parameters remain operative during this phase.
The calibrated no-load torque is stored as correction characteristic. During operation, the display of the actual
torque in ru.12 is corrected using this characteristic.
The torque offset-characteristic can be read with parameter dr.58/ dr.59.
The characteristic is not part of the data backup created by read out of a complete list.
This should be executed only if the application really requires increased torque accuracy.
Since the automatic measurement can only be reactivated by the KEB service personnel, the
current offset detection should preferably be carried out only in consultation with KEB.
Bit 7 in dS.04 ("Wait for magnetisation (ASM)") must therefore always be set (value 128). Thus the setpoint
setting is only released if the flux is build up to 95%.
100%
60%
Ramp output display (ru.02)
40%
0% t in s
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
The flux controller must be activated for the operation with motor model.
The parametrisation of the controller (KP flux / dS.11, KI flux / dS.12, limit magnetising current / dS.13) is car-
ried out automatically by Fr.10 and after the motor identification (dr.48).
During operation with speed feedback, the flux controller must be activated over the whole speed range, i.e.,
value 32 must be chosen in dS.04 in the item "flux control".
Value 64 or 96 should be selected during operation without speed feedback. With Fr.10, the parameter dS.13
"magn. current limit" is set to half the rated motor current. If the flux build-up time is to be shortened or if par-
ticularly high demands are made on the dynamics in the field weakening range, this value can be changed to
the rated motor current (dr.00).
The inverter can only provide the standstill current at speed 0. If the current is higher „ERROR over-
load 2" is triggered after a short time. Thereby this can lead to problems during magnetizing for some
motor/invertercombinations. In these cases, the setting dS.04 Bit 5, 6 = 64 "flux controller not active during
boot" must be chosen.
7.5.2.3.6.1 Set Run / Stop Bit in status word (Sy.52) with magnetic motor flux
If the function "waiting for flux (ASM)" dS.04 bit 7 is activated, also the function "wait for flux (ASM) Run /
STOP" can be activated in dS.04 bit 12. With this function Bit 2 is only set to "RUN" in the status word (Sy.52)
when the magnetic flux is built-up in the motor.
Further available kinds of the dead time compensation are only required for special applications (applications
with high frequencies, some special motors) or in other operating modes (e.g. V/f characteristics controlled).
The dead time compensation can be switched off via a digital input. The digital input is selected with parameter
uF.21. This disconnection is only required for special applications with high frequency.
The new "factor flux adaption" must then be checked with a new ramp-up.
Attention: If the factor is reduced too much, the available voltage will not be fully exploited anymore (modula-
tion factor ru.42 even for high speed and a load always smaller than 95%), and the motor current increases!
If no value is indicated here, then 98.5% of the synchronous speed can be accepted.
nn = fn * 60 * 0.985 / ppn
switching fre- max. output frequency output speed (for pole-pair number = 2)
quency
2 kHz 200Hz 6000 rpm
4 kHz 400Hz 12000 rpm
8 kHz 800Hz 24000 rpm
12 kHz ---- ---
16 kHz 1600Hz 48000 rpm
That a spindle e.g. with leakage inductance dr.07 = 1.4 mH and output frequency of 800 Hz
(24000 rpm) can be driven in practice also with 4kHz should not be considered for the dimen-
sioning of the inverter.
• Main inductance:
There can be problems at measurement of the main inductance in lower speed range and when reach-
ing the target speed.
• Leakage inductance:
Measurement of the leakage inductance can lead to wrong values, if the inductance of the motor has
a pronounced current dependence. The current has a „bell-shaped“ curve at setting of sine-wave volt-
age. This can often be observed at spindle motors. The magnetising current can be watched via COM-
BIVIS in ru.87 during the rotor resistance measurement, to find out whether the motor to be start up is
concerned. Depending on the deviation of the current from the sine form the inductance is reduced to
85..70% of the identified value.
Observer:
The observer (dS.18 bit5) adjusts the model currents dependent on the measured currents by the adjusted
factor in parameter dS.23 „observer factor".
• Current ripple dependent on the switching frequency (ft) and leakage inductance (Ls). A calculation of
this part is possible, but very extensive.
Rough formula: I Ripple = 46.4 / ft / Ls * kHz * mH *A (Ls in mH / ft in kHz)
• overshoot of the current controller, approx. 10% of the selected maximum current.
• the „300Hz“ reload voltage ripple (at 50Hz mains frequency) in the DC link. Serves for a superimposed
current oscillation in the output frequency (=output freq. - 300Hz). This part is depending on many fac-
tors (size of DC capacitors (C), line supply impedance, leakage inductance of the motor (LS), active
power (Pw).
Rough formula : IRipple_dc = Pw2 / C / Ls * 105 * µF * mH / kW2 (Pw in kW / Ls in mH / C in µF
Additional distance to the OC-level of up to 15% can be reached by using an input choke.
Parameter dS.21 indicates the speed range for which the start ramp applies. dS.22 indicates the acceleration-/
deceleration time.
dS.21 =
200 rpm
Under the following conditions, therefore, the mode is switched from vector controlled to current regulated,
frequency controlled operation:
- Drive decelerates
- the estimated output frequency is smaller than dS.19 ("speed limit model switch-off DEC")
Parameter dS.19 is loaded with a default value by identification or Fr.10 "load mot.dependent para.". Should
problems still occur during deceleration, the value for dS.19 can be increased.
If the drive is stopped by switching off the rotation direction release, the modulation is switched off after reach-
ing of output frequency 0.
If the drive is stopped by setting the setpoint to 0, the current is reduced to the magnetising current after reach-
ing the output frequency = 0.
At this point, the real speed of the motor is not yet 0 in some cases.
Therefore, the time for which the higher constant current is set can be increased with parameter dS.20 "ASCL
model switch-off current follow-up time".
speed (ru.07)
magnetising current
frequency (ru.03)
time
The torque display (ru.12) is invalid after switching to the frequency controlled operation!
ASCL / reversing
If one wants to run the drive through zero speed without stopping to change (reverse) the direction of rotation,
switching to the frequency controlled mode can be disruptive.
Therefore, this switching can be deactivated by setting bit 2 in parameter "function mode" (dS.18).
To utilise the open-loop mode for stopping, but, on the other hand, avoid negative effects during reversal, the
inverter must be programmed by way that stopping of the motor always follows in the same set.
Then, one can let the switch to the open-loop mode be activated for this set (the stop-set) (dS.18 = 0), and
avoid interfering effects during reversal for other sets with dS.18 = 4.
The, it is only necessary to ascertain that the range of low frequencies is traversed quickly.
This can be achieved by suitably setting parameter "ASCL start ramp time" (dS.22) and parameter "ASCL start
ramp speed" (dS.21), which apply to acceleration as well as deceleration.
During speed search, the drive attempts to determine the current speed via its mathematical function. The
operation corresponding to the setpoint settings is re-established starting at this speed. For many standard
motors, this type of addition can be used.
For some motors or applications, e.g., for spindles, application of the speed search will be unsuccessful. In
these cases, speed is calculated incorrectly, the drive can vibrate, or the inverter can malfunction.
In these cases, the motor must be stopped by DC braking before the drive can be restarted. During DC brak-
ing, a DC voltage is connected to the motor´s clamps. The small braking torque while the motor is still running
at high speed is a disadvantage.
More information (appropriate parameters, adjustments, etc.) see under speed search or DC-braking.
7.5.2.4.4 Speed estimate controller (dS.14, dS.15) and speed smoothing (dS.17)
The KP (dS.14) and the KI (dS.15) of the speed calculation controller are calculated automatically during the
identification of the motor parameters and may not be changed.
Only the parameter dS.17 "ASCL speed PT1 time" can be adapted to a specific application. A higher PT1 time
(up to 32ms for large motors) in non-dynamic applications leads to a steadier calculated speed, without deg-
radation of the control characteristics of the drive.
In contrast, a lower speed frequently permits a more dynamic setting of the speed control parameters.
If parameter dS.17 "ASCL speed PT1 time" is changed, a previously conducted adaption of the speed control-
ler must be checked.
If the automatic calculation of the speed control parameters is used, it must be reactivated.
Bit 2 determines whether the drive stores the rotor adaption value on modulation switch-off. If memory ist ac-
tivated (memory: yes), the inverter starts with the last value obtained during operation after reactivation of the
modulation. If memory ist deactivated (memory: no), the inverter starts with the value 100%. After"net on",the
inverter always starts with the value 100%.
In parameter ru.59 "factor rotor adaption", the status of the rotor adaption can be read: 100% means that the
drive is working with the identified values. Values unequal 100% mean that the actual rotor resistance is =
ru.59 * dr.08 (TPIM rotor resistance).
Page 192
Figure 80:
Speed con- isq controller Transfor- Power unit
ru02 troller isq ref
and torque - Usq
mation and Volt U
limiting dead time
ru07 ru.18 compensa- iu
Precontrol
and de- tion Volt V iv ASM
coupling 3ph
Flux controller isd controller iw
isd_ref Usd Volt W
Imr
Motor model,
isd model Tr-adaption and
slip calculation Legend block diagram
isq model
Ec.40 ru.02: ramp output display
ru.03: actual frequency display
ru.07: actual value display
ru.17: acive current (isq)
ru.18: actual DC voltage
ru.87: magnetising current
Ec.40: act. abs. position electr.
Motor data and controller adjustment of the asynchronous motor
© KEB, 2016-06
Figure 81:
Speed controller isq ref isq controller
© KEB, 2016-06
ru.02 and torque
limiting Usq Volt U
- - Transfor-
ru.07 ru.18 mation and Power unit iu
Precontrol
and de- dead time Volt V iv ASM
coupling isd controller compensa- 3ph
Flux controller iw
tion Volt W
Imr- isd_ref Usd
-
IG
Block diagram M
Selection of
Imr set the current
feedback
ru.03
ru.87
Transfor-
ru.17 mation
Ec-Param-
Motor model eter
and Tr-
isq model
adaption Encoder
evaluation
Page 193
Motor data and controller adjustment of the asynchronous motor
dS.08 KP Umax
dS.09 KI Umax dS.04 KP maximum voltage controller
omega_1
The following equivalent circuit data can be taken from the data sheet.
Identification of the data offers a high accuracy and acquires the additional line resistance. The identification
can be executed as described in chapter „Identification of the motor data“ (SCL).
For SCL, also F5S eventually. Apart from the minimum value in dr.31 also the maximum value can be preset
from version 4.2. This parameter is also preset by the identification of the winding inductance. First, it is only re-
quired for the calculation of the controller for the RF injection. (Normally the higher value of inductance should
be set in the q-component in dr.31. Motor model and current controller are however better preset with the lower
value. Servo motor manufacturer, as Wittur also indicate the lower value of inductance as luv).
dr.26 = EMKeff x √ 2
No decimal places can be entered in parameter dr.26 for the EMC. The voltage per 1000 rpm at high-frequency
motors is partly very low, that an integer setting falsifies the EMC value. Parameter dr.63 (DSM EMC HR) can
be used for higher accuracy. In order that there is a downward compatibility to older parameter lists, the pa-
rameter can be deactivated with value "0: off".
The maximum permissible speed which is displayed in ru.79 (abs. speed [EMC]) is also calculated from the
EMC. The maximum DC link voltage, UZKmax, can be found in the power circuit manual.
With activation of the system inversion it is reached that the motor with selected rotation direction "forward"
(e.g. by setpoint- or rotation setting) has the physically direction "reverse" respectively at setting "reverse" the
physical rotation "forward". Precondition is a correct wiring of motor and speed feedback (if available).
The calculation at Fr.10 = 1 is depending on the voltage entered in parameter uF.09 "voltage stabilisation". If
this parameter displays "off" (standard adjustment), then the voltage class of the frequency inverter (400V or
230V) is used.
The actual DC link voltage of the frequency inverter, which is proportional to the supply input voltage is consid-
ered for the calculations at Fr.10 = 2.
This applies only if uF.09 is set to "off".
Thus the following parameter are pre-charged dependent on the motor and inverter data:
Current controller
- dS.00 Kp current
- dS.01 Ki current
Torque limits:
- cS.19 abs. torque ref
- cS.20...23 Torque limits forward- reverse/ mot.- gen.
- Pn.61 Abnormal stopping torque limit
- dr.33 DSM max. torque
(6)
(4)
"
(5)
(7)
$
(3)
(2)
"
(1)
The current system position is written into the respective parameter (Ec.02/ Ec.12).
49000 x 3
Intermediate value = ————— = 2.24304
65536
It should be noted that the resolver cables for the S4-systems are incompatible with the corresponding F5-
cables.
The software version 2.x is only ready to run on the new control hardware xA.F5.230-0018 or -0019.
No compatibility exists between the previous versions 1.x and the versions 2.x; Parameter lists of
the old versions must be adjusted accordingly!
The motor model calculation (value 1) must be activated in parameter dS.04 for motor identifica-
tion.
- The controller configuration cS.00 must set to value „4: speed control“.
- The actual source cS.01 must set to value „2: calculated actual value“.
- The break handling Pn.34 must be activated (default value = 2: without display)
- The motor model nn.00 must set to value "191".
- Writing of parameter dr.48 in inverter state "stop (LS)", measurement is starting automatically.
- Writing of parameter dr.48 in inverter state „no control release (noP)“ with subsequent control release.
The measured values can be invalid in case of strong overdimensioning of the inverter. The rated current of the
motor should be at least 1/3 of the maximum short time current limit. The short time current limit is determined
by the overload characteristics and can be taken from the power circuit manual or parameter In.18 (hardware
current).
The direction of rotation during identification of the EMF (except for system inversion) is always
"forward"!
Value 82 "calculate drive data / Cdd" is output during measurement in inverter state ru.00. After successful
measurement ru.00 = 127 "drive data calculated/Cddr" is displayed.
If the measurement is interrupted with an error, in ru.00 = 60 "error! drive data/ E.Cdd“ is displayed. No correct
operation can be ensured in case of interruption.
The actual state of the identification is displayed in parameter dr.62 "state motor ident." The control release
must be switched off in order to leave the identification mode.
Parameter dr.48 must be written again in order to start a new measurement.
For safety reasons the output signal "brake release" is not set during measurement, since the motor cannot
generate a defined torque in this time.
Since the identification in the automatic mode is very reliable and for the user the most convenient method, it
is recommended to apply this method generally according chapter "Automatic Identification".
192: 15.625Hz
224: 7.8125Hz
* at dr.48 = 8 auto ident
7.6.3.2.1 Auto-identification
The automatic identification can be carried out with move (dr.48=8) or without move (dr.48 = 7) (see table
dr.48). The measurement of the dead time compensation characteristics as well as stator resistance and leak-
age inductance occurs during standstill.
For EMK identification it is necessary to accelerate the motor onto 60% of its rated speed. For this case an
additional ramp of dr.49 "Lh ident. acc/dec time" is effective". The calculation of the ramp can be taken from
chapter "Standstill and starting phase".
For large synchronous motors, it leads to significant mechanical vibration and thus to noise development
during measurement of the leakage inductance with motor rated current. Here it is reasonable to reduce the
measuring current to 10..30% of the rated current.
The measured inductance is depending on the current level (saturation effects)!
The same function as for inductance is used for the current offset detection. Thus the parameter also has influ-
ence here on the current level.
The speed controller should be parameterized with small Kp-, Ki values before the motor can be accelerated.
The speed controller can be preset optimally if the mass-moment of inertia of the motor is known (see chapter
„Speed controller parameters“).
Identification at encoder operation can only be done with value 7: „auto ident without move" or as single iden-
tification as described in the following, because the motor model is not active.
Single identification can always be used if a complete automatic measurement was executed and only indi-
vidual parameters shall be identified. For example this can be a resistance measurement at rated-load operat-
ing temperature.
Mn x 90
EMC = ————
In
Furthermore the automatic measurement is deactivated when the modulation is switched off, so the identified
offset remains permanently.
Further available kinds of the dead time compensation are only required for special applications (applications
with high frequencies, some special motors) or in other operating modes (e.g. V/f characteristics controlled).
The dead time compensation can be switched off via a digital input. The digital input is selected with parameter
uF.21. This disconnection is only required for special applications with high frequency.
180
10
standstill current 160
nn.10
140
8 stabilisation
current Ramp output
nn.01 ru.02 1240
6 100
80
4
60
40
2
20
0 0
½Pn.35 ½Pn.35 Pn.36 nn.02 nn.03
Pn.35
Speed search
The rotor rotates at some applications when the modulation is switched on. The current speed can be deter-
mined with Pn.26 "speed search condition". (For further information see chapter „Speed search“)
The ramp is defined by parameter nn.08 "start-up speed" which indicates the speed range and parameter
nn.09 "start-up time" which indicates the appropriate acceleration-/ deceleration time.
Speed / rpm
160
140
120
100
Ramp output ru.02
nn.08
80
60
40
20
nn.09
0
0 0,25 0,5 0,75 1 1,25 1,5
t/s
Example:
Ud.02 = 8: F5S / 4000 rpm
nn.08 = 80 rpm
nn.09 = 6.25 s
180
10
standstill current 160
nn.10
140
8 stabilisation cur-
rent 120
nn.01 Ramp output
6 ru.02 100
80
4
60
40
2
20
0 0
nn.02 nn.03
It is necessary to adapt the current or the ramp if there are vibrations during steady state.
EMF adaption
The EMF changing by load and temperature influences is adjusted at higher speed . The adaption becomes
active at actual speed ru.07 > ¼ of the rated speed dr.24 and improves the accuracy of the actual torque dis-
play ru.12.
Observer
The observer amplifies the influence of the measured currents in the model. The most effects become notice-
able in the upper speed range.
The value must be increased if current oscillations occur at e.g. applications with high frequency. The observer
factor can be adjusted with nn.07 "observer factor".
Speed estimation
The speed estimate controller is calculated by writing on Fr.10 and cannot be changed. The speed estimate
controller estimates a speed from the currents of the motor model. Parameter nn.04 "time speed calculation"
determines the scan time of the speed estimate controller. This time should not be changed.
Parameter nn.05 "filter speedcalculation" determines the smoothing time at the output of the controller. Oscil-
lations are reduced when the value is increased, but the drive becomes more non-dynamic.
At special applications the drive has to rotate only into oneway direction. The respective direction of rotation
can be locked with oP.40/ oP.41 "max. output val. for/rev" by writing the parameter value to "0" and thus the
speed estimation is limited. To limit the speed estimate controller see also chapter „Speed estimate controller“.
The general speed control settings can be adjusted according chapter "Speed control". Diagram of the controller
structure for operation without encoder feedback, see chapter „Block diagram (synchronous operation)“.
tool sine-wave filter exe (www.keb.de). The equivalent circuit data of the motor and sine-wave filter must be entered
in order to generate a parameter list. Then this parameter list must be loaded to the frequency inverter. The filter
parameters are stored in the fh parameter group.
The resonance frequency is filtered of the estimated currents with software filter, in order that there is no reaction.
The band-stop filter must be activated in nn.00 "motor model select" bit 10 (band-stop filter). Also it must be con-
trolled to the estimated currents nn.00 bit 6 (current control). The deviation controller should be switched on with
bit 11 of nn.00 in order to avoid possible effects on wrong estimation. The deviation controller adjusts the estimated
currents to the measured currents with the scan time of nn.12 "deviation control time". This time can be increased
in case of current oscillations.
The inverter current is mostly higher than the motor current because there is a current through the capacitor of
the sine-wave filter. The single-phase capacitor value must be entered in nn.13 "C-filter [UF]" in order to clear
this error.
The current in the capacitor must be compensated at operation with sine-wave filter. If this is not done it can
lead to additional reactive current in the motor which causes loss or reluctance torque.
The EMF adaptation should be deactivated in normal case. It can be useful in single case to activate the EMF
adaption. Parameter nn.18 value 2 must be activated additionally to the EMF adaptation.
The increased current ripple and the capacitor current must be considered at the dimensioning
of the inverter! The minimum inverter switching frequency must be greater or equal than the
minimum switching frequency of the sine-wave filter.
There are 2 different possibilities to determine the rotor position. This can be set in parameter dS.31 or the
more favorable operating mode is preset by the motor identification. Which of the two functions is set is de-
pending on the ratio of Ld to Lq.
- The difference between Ld and Lq (minimum and maximum value) should be greater than 20%. (HF-Detec-
tion)
These criteria can be checked during the identification (dr.48 = 2) by recording dr.31 and EC.40. Value 0 is entered
in dS.31 if the difference between Ld and Lq is higher than 20%. Is Ld=Lq, value 1 is entered in dS.31.
Parameter dS.32 is used for the optimization of the first operating mode in parameter dS.31 = 0. An 1 kHz-
signal is impressed and the controller is adjusted with a Ki in this mode.
dS.32: KI HF detection
Value range
0...32767
Parameter dS.33 is used for the optimization of the second operating mode in parameter dS.31 = 1. Five differ-
ent current peaks are given to the motor winding in this mode. The position of the rotor can be suggested from
this result. The value in this parameter must be increased if the rotor position is suboptimal.
dS.33: step current
Value range
0...15000
The current is internally limited to the rated inverter current In.01. This function is only available if the induct-
ance in parameter dr.31 was correctly measured or set.
The required difference for a safe rotor position detection is preset with parameter dS.34. If the actual dif-
ference at the start of the position detection with Ld ≠ Lq is smaller than the value in parameter dS.34, error
"E.Cdd" is triggered.
If one decreases the value under the KEB default value (default value = 20%), the function of the rotor position
detection must be ensured for each motor through multiple attempts.
dS.34: difference Ld Lq level
Value range
0.0...100.0 %
The required difference for a safe rotor position detection is preset with parameter dS.35. The 180° detection
at Ld ≠ Lq mode and the information content at Ld = Lq mode is monitored here.
If the actual difference during position detection is smaller than the adjusted value in parameter dS.35, error
"E.Cdd" is triggered.
If error "E.Cdd" is triggered, the value in parameter dS.33 "step current" should be increased. This increase in
parameter dS.33 obtain further information about the motor.
The range of saturation for servo motors begins at multiple of the rated motor current. The satu-
ration at large direct drives motors can already begin at the rated current. The value in param-
eter dS.33 should not be adjusted smaller than the rated motor current.
If the value is below the KEB default value (default value = 5%), the function of the rotor position detection must
be ensured for each motor by multiple attempts.
A wrong position detection generates an error of 180° in the saturation mode. Motors with en-
coder can run-through.
The actual measured difference in saturation is issued in parameter dS.36 after rotor position detection. By
repeated attempts with different rotor positions it can be ensured that the error value is far away (dS.35).
Value 0 is written in parameter dS.36 at the beginning of each rotor position detection Ld ≠ Lq. The value in
dr.64 is set too low, if error "E.Cdd" is triggered and the value in dS.36 is set to 0.
dS.36: difference actual saturation
Value range
0.0...100.0 %
7.6.3.8.1 Rotor position detection for synchronous motors at low speed (HF supply)
The HF injection can be activated in parameter nn.00 „motor model select“ with Bit 14.
nn.00: motor model select
Bit Description Value Function
0: off * Determines the rotor position continuously at low
14 HF injection
16348: AN speed.
The rotor position can be determined continuously with a test signal for operation at standstill and low speed.
The internal FoH filter is used for HF injection. The default values of parameters fh.01... fh.09 are preset to 1
kHz with quality factor 5. Generally the speed controller must be adjusted slightly softer if the HF injection is
used.
Since the HF injection has only advantages in the lower speed range, it is switched off above nn.03. When
falling below nn.02 the HF injection switched on again. The HF injection is advantageous only in lower speed
range if there are problems with the motor model.
7.6.3.9 System offset calculation in SCL operation for subsequent operation with encoder
The system position of the rotor is detected new with each start in this mode. This can be done by Hf detec-
tion (ds31=0) or 5-step (ds31=1). At approx. 10% of the rated speed it is switched to SCL-operation. Now the
estimated rotor position (ρSCL ) is compared with the encoder position (ρEnc), which considers the actual
system offset. Thus, a difference is generated (ρDiff), the actual system position needs to be corrected (see
picture „Calculation in SCL operation“ and „One-correction of the system position when changing to operation
with encoder“).
ρ_diff ` is set to 0 with modulation from „NOP“. Thus the change from SCL -> Enc must occur without switching
off the modulation. It is recommended to make a new system position measurement always before the next
start.
ρ_SCL ρ_diff
-
ρ_Enc
Ec.02 Ec.02
-
ρ_diff
Figure 91: Temporary correction of the system position when changing to operation with encoder
The correction for the system offset is activated with parameter nn.18 bit1.
nn.18: motor model select 2
Bit Description Value Function
0: off Activates the correction of the system offset. Pa-
SCL encoder correc-
0 rameter Ec.39 must be set to 0. The correction can
tion 1: AN
only be issued via channel 1.
The offset between rotor and encoder system can be adjusted with parameter Ec.02.
Ec.02: absolute position encoder 1
Value range
0...65535
The speed set in nn.03 defines the end of the current stabilization and also the initial speed for the calculation
of ρ_diff.
nn.03: max speed for current
Value range
0...32000 rpm
Example
In a lift application a synchronous motor is operated by an incremental encoder. In this application the encoder
is not directly mounted at the motor, but it is powered by belt transmission (e.g. 1:9.75). The gear ratio is not
known by 100% and could be changed by abrasion over years. Also error increments through interferences, or
slip in the system cannot be excluded.
isq model
SCL motor
isd model
model
ru.07 Ec.40
© KEB, 2016-06
Figure 93:
© KEB, 2016-06
nn.00 Bit 6 current
feedback
isq
isq reg
nn.00 Bit 10 harmonic absorber
nn.00 Bit 11 deviation
controller
isq model
Page 219
Adjustments of the synchronous motor
KP factor KI factor
cS. 08 cS.09+cS.10
ru.07 cS. 07
cS.06 cS.09
xd nact.
Xd(n) act. speed
cS. 11 cS. 12
KP Ki
window difference
1ms cS.27 pretorq. speed PT1- time
ru.02
7.7.1.2 Automatic adjustment of the speed controller (only at operating with motor model)
Kp (cS.06) and Ki (cS.09) of the speed controller can be preset by the inverter. For this the mass-moment of
inertia of the complete system (motor + rigidly coupled load) must be entered in cS.25 „inertia“.
After the input of the motor data once parameter Fr.10 "reset field-oriented control parameter" = 1 or 2 must be
written. Thus dependent on the adjusted rated power (dr.03) the mass-moment of inertia was pre-charged for a
standard asynchronous motor in cS.25. The value of cS.25 has the right dimension for 50Hz standard motors,
because at some applications the ratio of the load inertia is in a range of 0.5...2 x motor inertia.
Better results can be realized if the total moment of inertia is exactly preset. If the value is unknown it can be
determined as described in chapter „Determination of the mass moment of inertia“.
Parameter cS.26 „optimisation" determines the control characteristic which should be achieved by the calcu-
lated parameters.
Parameters for a dynamic, hard speed controller adjustment are calculated with cS.26 = 2. Interference fac-
tors, such as torsion or tolerance of the load coupling can intensify vibrations, so that a higher value must be
entered in cS.26.
Parameters for a very soft and slow speed controller adjustment are calculated with cS.26 = 15. Which value
between 2 and 15 is most suitable for the application is depending on the oscillation-grade of the total system.
An oscillation of the estimated speed is a possible disturbance at encoderless operation of asynchronous mo-
tors (ASCL). Extension of parameter "ASCL speed PT1 time" (ds.17) often enables a dynamic speed controller
adjustment, i.e. a smaller value for cS.26.
The precharging of the speed controller parameters can be deactivated with the adjustment of value "19 = off"
in cS.26.
The speed controller parameters are overwritten when the value for cS.26 is changed.
• LowGain = 100%
• KP speed gain / peak % = cS.07
• KP speed limit / gain % = cS.08
• Speed for square function = cS.14
• Max. speed for square function = cS.13
• K1 = -(LowGain – PKGain) / Speed^2
• K2 = -(HiGain – PKGain) / (Speed2 – 2*Speed*MaxSpeed+MaxSpeed2)
• n = 0…MaxSpeed
• Gain(n) = if [n<Speed, LowGain + K1*n^2;hiGain + K2 * (n – MaxSpeed)^2]
• Gain is internally limited to 0…800%
• KP = cS.06 * Gain / 100%
• Ki = cS.09 * Gain / 100%
If the quadr. mode is adjusted, the variable KI and KP have no function. The mode for brake
release (cS.11 value = -1) remains possible.
120
100
80
60
40
gain [%]
20
0
0 500 1000 1500 2000
n [rpm]
250
200
150
100
gain [%]
50
0
0 500 1000 1500 2000
n [rpm]
Figure 97: cS.07=200; cS.08=100; cS.12=500; cS.13=1000
120
100
80
60
40
gain [%]
20
0
0 500 1000 1500 2000
n [rpm]
120
100
80
60
gain [%]
40
20
0
0 500 1000 1500 2000
n [rpm]
160
140
120 Amplification
Inv. Imr
100
80
gain [%]
60
40
20
0
0 500 1000 1500 2000
n [rpm]
Figure 100: cS.07=100; cS.08=200; cS.12=1300; cS.13=3700, „field weakening“ (linear field weake-
ning)
Xd(n)
A special function can be activated in parameter max. speed for max. KI (cS.11) by setting -1: brake release
which works only in connection with the brake control.
For the load transfer, an enormous speed rigidity is often required for hoists or lifts so that the opening of the
brake and the transfer of the load by the inverter is not felt. This controller adjustment is not to be used for
normal operation, since the speed controller oscillates too much at this adjustment.
The solution is to enter a high value in parameter "KI offset“ (cS.10) in order make the controller rigidy. If CS.11
indicates the value „-1: brake release ", this "KI offset " is set immediately to 0 at the end of the brake release
time, not reduced during operating in a speed range.
The setpoint position, onto which the drive controls, is the position value at which the condition actual and
setpoint speed = 0 rpm exists for the first time (at given control release).The position controller cannot be
activated at posi-/synchronous operation.
The proportional factor of the position controller is adjusted in cS.24. A value of 0 deactivates the controller.
Set speed
calculated actual speed
Delta t = 0.26s
Acceleration torque
Torque
Delta M = 662 Nm
t [ms]
Figure 103: Process to determination of the mass moment of inertia
The knowledge of the mass moment of inertia of the system (= motor + rigidly coupled load) is required for
the automatic calculation of the speed controller parameters as well as for the pre-control of the acceleration
torque.
If this mass moment of inertia is unknown, it can be determined by an acceleration test.
For this the system must be accelerated with defined, constant torque. It must be guaranteed that no signifi-
cant and acceleration-independent load torque occurs by the application.
∆t
J = 95493 x ∆M x ———
∆n
0.26 s
J = 95493 x 662 Nm —————— = 40886 kgcm2
402 rpm
In order to eliminate the effect of friction from the calculation, you can determine the mass moment of inertia
a second time in similar manner, however by deceleration test. The average value of both inertias, which is
determined at run-up or deceleration must be entered in parameter cS.25 „inertia (kg cm^2)“.
cS.06...cS.12 cS. 29
High frequency oscillations (caused by spring elements in the mechanics of the drive train) can be filtered by
this way from the active current setpoint signal.
The filter time must be adjusted in parameter „act. curr. ref. PT1-time“ (cS.29). A longer filter time causes a
stronger smoothing of the active current signal, but also less dynamic control characteristic and increased
oscillation inclination.
An adaptation of the speed controller is required on changing the Pt1-time. This filter is used e.g. for spindles
in order to avoid jumps in the current setpoint at fast load changes.
Speed controller +
- a different torque is required with the same acceleration at motoring or generating (e.g. due to friction)
- the speed setpoint setting (e.g. by external control) is made in steps, so torque jumps can occur
- the (analog) speed setpoint setting is superimposed by a noise, which must be damped for the precon-
trol
The influence of the precontrol can be damped for these applications with parameter cS.28 „pretorq. speed
fact. %".
Torque peaks, which are caused by a speed setpoint setting in steps, can be reduced by means of a low pass
filter. Here also valid: the higher the time in parameter cS.27 „pretorq. speed PT1 time“ the better the smooth-
ing, the undynamic but also the precontrol.
.
Precontrol value for the ac- Precontrol value for the ac-
celeration torque celeration torque
t [ms] t [ms]
with reference splitting and variable clock time of the external control
The longest clock time (in ms) must be entered in parameter oP.74 "setpoint smoothening" for optimal
precontrol with non-constant clock time of the external control.
This causes a short delay of the reference value, but also a smoother precontrol value.
oP.74 = time for shortest setpoint oP.74 = time for shortest setpoint set-
setting cycle ting cycle
Sollwertvorgabe von ex- Sollwertvorgabe von
terner Steuerung externer Steuerung
Precontrol value for the accel- Precontrol value for the ac-
eration torque celeration torque
t [ms] t [ms]
Figure 108: short cycle time entered in oP.74 Figure 109: longest cycle time entered in oP.74
controller on,
8: off, max. 110%
Maximum voltage control- max. modulation factor = ds.10 + 2%
3, 4
ler
16: off, max. 100% controller off, max. modulation factor=100%
The voltage range for which a modulation factor > 100% is needed is designated as overmodulation range.
The voltages in this area are no longer sinusoidal, which causes distortions in the phase currents, turbulent
speed estimation in encoderless operation and a worse torque accuracy.
A better output voltage is contrary to these disadvantages.
Overmodulation is not allowed with selection "max. 100%" (value 16 and 24). This adjustment should be se-
lected if the drive shall be operated in a mode with motor model (with or without speed feedback).
For the selection "max. 110%" (value 0 or 8), the available voltage increases due to exploitation of the non-
sinusoidal overmodulation range.
Value 0 should not be used because there are important negative effects.
At value 8, the negative effects are minimised by limiting the overmodulation range to "Umax modulation limit"
dS.10 + 2% . I.e., if dS.10 = 103% is selected, the maximum modulation factor is 105%. This limitation is only
valid for the overmodulation range.
Values 0 and 8 should only be used after careful tests.
The controller is adjusted via parameters dS.08 "KP Umax", dS.09 "KI Umax", dS.10 "Umax modulation limit".
Additionally the motor current can be limited by software with parameter dr.37 „max. current“ (see chapter
„Current limiting"). This limitation also affects the maximum achievable torque, but is not shown in dr.15.
Also the active current is limited by torque limitation in the base speed range. But nevertheless the current limit
of the inverter can be exceeded by the additional magnetizing current. Therefore, also the software current
limit should be activated.
Torque [Nm]
dr.15
dr.16
1 / x reduction
dS.03 „field weaking characteristic“ = 0:
off
0.5 * dr.16
The "max. torque FI" (dr.15) is depending on the maximum inverter current and can not be changed.
At default setting the maximum torque in the field weakening is reduced to a 1/x function - because of flux
reduction.
The physical breakdown torque characteristic of the motor is a quare characteristic, i.e. also the maximum ac-
tive power in the field weakening range must become smaller.
The square limiting characteristic must be activated if the motor shall be driven to its limits. This occurs via the
value 2 in item "field weakening characteristic" of the parameter dS.03 "current/torque mode".
The limiting characteristic is adapted to the motor with parameter dr.16 "DASM max torque corn.sp".
dr.16 = breakdown torque of the motor (at speed dr.18) - safety reserve
Example:
a motor shall have the following rated data:
rated speed: 1470 rpm rated frequency = 50Hz
rated torque: 36Nm Mrated / Mbreakdown = 2.5
selected value for DASM field weakening speed (dr.18): 1500 rpm
Data sheet value for breakdown torque of the motor at rated frequency: 2.5 * 36Nm = 90Nm
Safety reserve 25% = 22.5 Nm
The value of dr.16 can be greater than the value in dr.15, since the breakdown torque of the motor can be
greater than the maximum torque of the inverter.
The safety reserve is necessary because the limiting characteristic must be sufficiently far from the physical
breakdown torque of the motor.
Torque [Nm]
dr.15
dr.16
0.25 * dr.16
There are several disadvantages contrary to the advantage of higher maximum speed:
- the drive is more prone to vibrations in the base speed range
- not all motors are suitable for field weakening operation
- a higher current is required for the same torque due to the magnetizing current demand
- the rotor position information must be very exactly. A system position error (e.g. in case of
inaccurate encoder mounting) can make the drive uncontrollable.
Torque (dS.13 = 0)
Torque (dS.13 = 0.5 * In)
Motor torque [Nm]
Speed [rpm]
If the magnetizing current limit is selected too high, the available torque becomes smaller again. In addition,
too high value for dS.13 can cause the maximum voltage controller to "hang". I.e.: for setting the magnetising
current, more voltage is used than is gained from the field weakening. The voltage remains too high.
The rated motor current is a typical value for dS.13. In the field weakening range, the current needed to set a
defined torque increases.
Speed [rpm]
Figure 113: Limit current in the field weakening range
To ensure that the speed controller can control the drive, an active current must always be
available that should not fall below 0.5 x dS.13. Pay attention to appropriate adjustment of the
torque limit and the maximum current!
If the drive is to accelerate at a constant torque limit (e.g. double the rated torque), the motor is (despite field
weakening) physically unable to provide this torque.
The set torque can also not be adjusted anymore and the drive ´hangs´ in the voltage limit (modulation factor
ru.42 = 100%). Therefore, a limiting characteristic that mirrors the physical limits of the drive must be given.
this limit depends on the dS.13 "magnetising current limit".
If no limiting characteristic is given, the user must insure that the motor is not asked to deliver an inadmissibly
high torque by choosing suitable acceleration /deceleration ramps and by appropriate selection of the load.
Parameters dr.33 and dr.39...47 serve for setting the limiting characteristic.
Value 0 should not be used for the torque values of the limiting characteristic. Also, the torque
at the highest speed (i.e., the last point on the characteristic) should minimally be set to the
following value:
This value may not be fallen below for the following reason:
A potential error in the position sensing leads to the magnetising current creating a torque in the field weaken-
ing range. An error of 20° electrical causes an unwanted torque from the magnetising current of maximally:
If this torque error cannot be compensated for due to the limiting characteristic, the drive becomes uncontrol-
lable.
All other torque values must be selected higher accordingly.
Parameters dr.33, dr.40, dr.42, dr.44, dr.46 contain the maximum torque for the speed in dr.39, dr.41, dr.43,
dr.45, dr.47. Linear interpolation between these points.
dr.33
measured limiting
dr.40 characteristic
dr.42
Torque
programmed limiting
dr.44 characteristic in the
inverter
dr.46 (with safety distance)
usable range of
the application
The value 0 ("off") can be used if the limiting characteristic for the mains input voltage is programmed, the
machine is operated with it, and this voltage is relatively constant.
The advantage (e.g., during ramp-up at the torque limit) is that the continuous, load-dependent fluctuations of
the intermediate circuit cannot cause any torque fluctuations.
If, however, the mains input voltage is variable (e.g., affected by other users) or if the mains voltage at the loca-
tion of the machine is unknown, dS.03 must be set to 4, 8 or 12.
Then the programmed limiting characteristic is always valid for the inverter rated voltage (400V or 230V) and
is proportional adjusted to the voltage.
Speed [rpm]
The limiting characteristic must always be programmed higher than the speed range where the motor shall be
operated. Otherwise, the drive operates in an undefined range at lower DC link voltage values due to the shift
of the characteristic to lower speeds.
For value 4 ("on" ), the limiting characteristic is shifted in both directions, to lower speeds at lower voltage, and
to higher speeds at higher voltages.
At this value, the motor achieves maximum torque. It is unfavorable especially at regenerative operation that
the DC link voltage can increase very quickly and in a wide range. These dynamic changes can cause high
disturbance in the field weakening range.
Therefore preferable setting is 8 („>Un(FI) = off, abnormal stopping = off“). Only the necessary physical shifting
of the characteristic due to low DC link voltage is executed here.
That means the characteristic is only shifted if the DC link voltage is lower than the rated DC link voltage (= √
2 * inverter rated voltage).
There is no shifting if the DC link voltage is higher than the rated voltage.
Value 12 („>Un(FI)= off, abnormal stopping= on“) can be selected if the maximum achievable torque shall
be available for emergency stop. In this mode the characteristic at higher DC link voltage is shifted to higher
speeds only during emergency stop operation. Generally value "8" should be used if possible.
For some motors there is a maximum current specified in the data sheet. This is valid for both components
together. Therefore the total motor current can be limited by this parameter.
The magnetization current has priority if both components together exceed the current limit.
To ensure that the speed controller can control the drive, active current flow must always be
able. Therefore the magnetizing current limit (dS.13) must be significant lower than the maxi-
mum current (dr.37). It should maximally be dS.13 = 0.75 x dr.37.
Further possibility of limitation can occur by evaluation of voltage equation. The equation is converted to isq
and the max. permissible voltage is preset for the voltage component usd.
For procedure, the voltage equation for synchronous machines is converted to isq and the max. permissible
voltage is preset for usd.
Rs * isd - usdmax
isqmax =
2 * π * f * Lsq
Since it is calculated with equivalent circuit diagrams in the formula, deviations can occur in case
of different temperatures or as a function of the saturation (Lsq) of the inductance.
If only one limit is required for all operating ranges (forward, reverse, motorized and regenerative), parameter
"absolute torque setpoint" (cS.19) can be used therefore. All other limits (cS.20...cS.23) must be set to value
„-1:off“.
If different torque limits are required, these must be entered in parameters cS.20...cS.23 (= torque limit for the
different operating ranges).
The torque limits can be adjusted during operation for special applications by multiplying with a factor of
0...100%.
Parameter " torque reference source" (cS.15) defines where this factor for the adjusted torque limits (cS.19...
cS.23) is generated from.
Different setting of the motor and regenerative torque limit via An.54
Adjustment of the torque limits for the corresponding quadrant (forward / reverse, motoring / regenera-
tive)
The parameter value of cS.19…cS.23 can be changed in 1 ms step with An.54 and e.g. an analog input. This
provides the possibility e.g. to change the motor limit analog and to keep the regenerative limit constant. cS.19
is the reference torque if the actual torque is output via an analog output. Here it makes sense to keep cS.19
constant and to change cS.20…cS.23.
Since the selection in standstill if regenerative or motorized operating mode is depending on the actual speed,
different setting can cause torque jumps when the torque limit is reached.
In ru.73 and ru.74, the torque in [%] with respect to the parameter "absolute torque reference" (cS.19) is dis-
played.
The effective limits for the actual direction of rotation can be read out in parameters ru.47 "act. torque limit mot."
and ru.48 "act. torque limit regen.". The parameters ru.47 and ru.48 depend on the programmed torque limits,
the limiting characteristic, and the current limits (e.g., hardware current limitation or dr.37 "maximum current").
120
40
20
Field weakening speed
(dr.18)
0
Speed [rpm]
Figure 116: LE.27 = 0
100
80
Torque [Nm]
At parameter LE28 value 0 the smaller of the two max. values is the reference torque for ru.90.
The thermal load of the motor is additionally considered in parameter LE.28 value 1 and value 2. The thermal
max. torque is taken as 100% utilization of the motor, i.e. in base speed range the rated torque and in the range
"higher rated speed", the rated torque attenuated following a 1/x-function.
The smallest of the 3 values indicates the torque with which the whole drive can be loaded permanently at
the corresponding speed. This torque is the reference torque for the calculation of parameter "max torque in
percent" (ru.90).
100
Torque [Nm]
20
DASM field weak- DASM rated
ening speed (dr.10) speed (dr.01) 0
Speed [rpm]
Speed [rpm]
Figure 119: LE.27 ≠ 0 reference torque Figure 120: Display ru.90 (LE.27 ≠ 0)
Additionally the effect of the DC link voltage is considered in parameter LE.28 value 2. The S1 characteristic is
shifting if the average value of the actual DC link voltage is smaller than DC link min.
The max. modulation factor is dependent on the adjustment in parameter dS.04 (100% /110%).
The new application point for the field weakening operation is:
smoothed DC link voltage
DASM rated speed (dr.01) or DSM rated speed (dr.24) x
Uzk min
Speed [rpm]
Figure 121: LE value 2
The speed controller is not active until the drive does not exceed the maximum speed for torque-controlled
operation (= set speed ru.02).
This has the advantage that the parameterization of the speed controller has no influence to the set torque.
The change to speed-controlled operation occurs only when the speed limit is reached. Caused by the change-
over the control characteristic is not optimal here. Overshoots can occur.
analog REF 0
analog Aux 1 +100%
digital absolute (cS.19) 2 ru.49 „ref. cS.16 „torque
digital % (cS.18) 3 torque“ acc. time
-100%
motorpoti (ru.37) 4
external PID output (ru.67) 5
AN2 direct (high scanning) 6
The speed controller is permanent active, but the limitation of the controller is always set equal to the torque
reference.
As long as the drive does not exceed the maximum speed for torque-controlled operation (= setpoint speed ru.
02), the speed controller is within the limits, i.e., its output signal is equal to the torque reference.
This mode has the advantage that the speed controller is always activated and therefore the behavior on
reaching the maximum speed is much better.
The disadvantage is that with an unfavorable parametrisation of the speed controller (e.g., very small ampli-
fication chosen), the torque reference can be further delayed by the controller. I.e., even if the ramp time is
cS.16 = 0:off, the speed controller must first run to the new limit value after an increase of the torque reference.
analog REF 0
analog Aux 1
+100%
digital absolute (cS.19) 2 ru.49 „ref. cS.16 „torque
digital % (cS.18) torque“ acc. time
3
-100%
motorpoti (ru.37) 4
external PID output (ru.67) 5
AN2 direct (high scanning) 6
Exception: The controller parameters are only calculated according to the rating plate data at
speed-controlled operation of an asynchronous motor without motor model. These adjustments
are default values for standard motors and they are not suitable for special motors (e.g. high-and
medium-frequency motors). A manual adaption must be made here.
A current decoupling is also not possible in cases where the equivalent circuit data are unknown. Parameter
ds.02 must set to value 0.
The priority of the active current controller can be assigned in regenerative operation with bit 4 of parameter
dS.03 . In special applications this is advantageous for the quality of the current control
A change of bit 4 in parameter dS.03 is normally not necessary and should be done only by
authorized KEB service personnel.
The hardware current limitation limits the current at the maximum and triggers no error. This can
lead to torque sags at the motor shaft. This function is very critical especially during operation
"lifting and lowering". The drive may sag due to missing torque without brake engage.
The only exception: Current overshoots can occur during the start in speed-controlled operation with encoder
feedback without motor model if the current controller are not optimally adjusted. They can be absorbed with
uF.15 = 1: „single-phase mode“. The hardware current limiting makes sense also at controlled drives.
The software current limiting should be used instead of the hardware protective function. Therefore the max.
permissible current must be entered in parameter dr.37 "maximum current".
It is reasonable to enter the hardware current level (In.18) here if the application does not require another
value. The function is activated by setting "current/torque mode = 1:on" in parameter (ds.03) "current/torque
mode.
Generally the switching frequency should be at least 10 times higher than the maximum occur-
ring output frequency of the inverter.
The maximum switching frequency can be read off in parameter In.03. The frequency inverter can be operated
permanently only with its rated carrier frequency (In.04) (independent on temperature and utilization).
If a switching frequency is selected in parameter uF.11 which is higher than the rated value, an automatic
"derating" i.e. a reduction of the switching frequency occurs depending on temperature, output frequency and
utilization of the inverter. This carrier frequency change-over is generally not good for the control characteristic
of the drive. Therefore the carrier frequency uF.11 should be equal to the rated carrier frequency. However the
effects of the deratings can be neglected in many applications.
20
15
1
10
5
1. Base frequency of the phase
0
current
-15
-20
0.0955 0.096 0.0965 0.097 0.0975 0.098 0.0985 0.099 0.0995
The size of the current ripple is depending on the switching frequency and the motor inductance. The current
ripple is usually insignificant for standard motors with a power < 50kW and a rated switching frequency of the
unit of min. 4 kHz.
The smaller the leakage inductance (ASM) and/or the winding inductance (SM) the higher the ripple. This is
particularly the case for motors with high power or spindle motors. Therefore the carrier frequency must be
selected as high as possible for these motors.
Introduction of a minimum voltage reserve (dS.39, default 0%) for the non-prioritized current controller. Since
the current controller in the D-axis has priority by default, a reserve is assigned to the current controller in the
Q-axis. This ensures that the drive remains controllable in the field weakening if the max. permissible Id current
(dS.13) is selected too high.
UmaxNotPrior = √ (U²maxGrade -
U²maxPriorGrade)
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15 14 13 12 11
Signal X3A Description
Uvar 11 Supply voltage for encoder
+5 V 12 Supply voltage for encoder
0 V 13 Reference potential
A 8 Signal input A
_
A 3 Signal input A inverted
B 9 Signal input B
4 Signal input B inverted
n 15 Reference marking input N
14 Reference marking input N inverted
Shield Housing Shielding
Figure 126: Encoder interface channel 1 (X3A)
Inputs
The signal and reference marking inputs can be triggered with rectangular pulses. The signal inputs must
generally be connected. The reference marking signals are only needed for the reference point approach in
the positioning operation (F5M/S).
15 14 13 12 11
Signal X3A KEB servo motor Description
SIN - 3 1 Sinus signal cable inverted
SIN+ 8 10 Sinus signal cable
REF- 5 5 Reference signal inverted
REF+ 10 7 Reference signal
COS- 4 2 Cosinus signal cable inverted
COS+ 9 11 Cosinus signal cable
GND 14 - Shielding of the signal cables
Shield Housing Housing Shielding of the hole cable
Figure 127: Resolver evaluation channel 1 (X3A)
7 6
8 12
5
9 11
1 10 4
2 3
Housing Housing Core color
14 GND
SIN- 1 3 SIN - red
SIN+ 10 8 SIN+ blue
REF- 5 5 REF- yellow
REF+ 7 10 REF+ green
COS- 2 4 COS- pink
COS+ 11 9 COS+ gray
9 8 7 6
Figure 129: Encoder interface channel 2 (X3B)
Channel 2 can be equipped with different interfaces. To avoid the connection of a wrong encoder, the installed
interface is indicated in Ec.10.
Channel 2 can be equipped with different interfaces. To avoid the connection of a wrong encoder, the installed
interface is indicated in Ec.10.
The signal inputs of the second encoder interface support only rectangular signals.
0V
X3B
Uin Uvar
+5,2V
0V
+24VDC 0V
Figure 130: Voltage supply
Uvar , +5 V
Uvar is a non-stabilized voltage, which is made available from the power circuit of the KEB COMBIVERT. De-
pending on the unit size and the load it can be 15...30V DC. Uvar can be loaded at X3A and X3B altogether
with max.170 mA. If higher currents are required for the supply of the incremental encoder, the FI must be
supplied with an external voltage.
The +5.2 V voltage is a stabilised voltage, which at X3A and X3B is loadable with altogether 500 mA. Since
the +5.2 V are generated from Uvar, the current from Uvar decreases in accordance with following formula:
5.2V x I+5V
Ivar = 170 mA - –————
Uvar
1
SSI encoder often have a high time constant for the internal position detection.
Thus they are not suitable for speed measurement of dynamic systems.
Detailed data can be taken from the instruction manual of the respective encoder interface and from the data
sheet of the encoder.
Error „E.Hyb“ is displayed in case of an invalid encoder identification and the measured value is inv. displayed
in Ec.00 / Ec.10.
On changing the encoder interface the error „E.HybC“ is indicated. The change is acknowledged and the
default values for the new interface are loaded by writing on parameter Ec.00 or Ec.10. From version 4.2 the
message is acknowledged with error reset (terminal ST or RST).
With this parameter the encoder line number is adjusted to the connected encoder within a range of 1…16383.
- Ec.01 for encoder interface 1
- Ec.11 for encoder interface 2
Incremental pulses are generated by the evaluation block for resolver which does not supply incremental
pulses. The number of the generated pulses is displyed in Ec.01 in this case.
The resolution of the resolver interface is adjusted via this parameter. A change is only possible when the
modulation is switched off. Simultaneously with the resolution also the increments per revolution for emulation
on channel 2 changes.
Due to the high resolution the maximum speed is limited at channel 1. The following limit values are valid:
Typically the rated frequency of the used resolver is adjusted here, usually 4, 5, or 10 kHz.
Ec.09 is normalized in Vpp of the signals. The encoder signals are measured with value 0: auto and the thresh-
old is set to 1/2 of the measured value.
This parameter defines the time over which the speed average value is determined. Thereby the resolution of
the speed measurement is defined simultaneously:
Ec.03 / Ec.13: time 1 for speed calc. / time 2 for speed calc.
Value Scan time Speed resolution when using an incremental encoder with 2500 pulses
0 0.5 ms 12 rpm
1 1 ms 6 rpm
2 2 ms 3 rpm
3 4 ms 1.5 rpm (factory setting)
4 8 ms 0.75 rpm
5 16 ms 0.375 rpm
6 32 ms 0.1875 rpm
7 64 ms 0.09375 rpm
8 128 ms 0.046875 rpm
9 256 ms 0.0234375 rpm
Rotary encoder: The control detects the whole revolutions and transmits therefore a continuous posi-
tion value to Ec.28
Linear encoder: The controller detects the position value and outputs it toEc.28
Adjustment:
Ec.10 = 30 = „Position via Ec.28“. Independent of connection to channel 2.
Increments per revolution Ec.11 (128….16384, default 1024 inc)
Multiturn resolution Ec.21 ( 32….32, default 32 )
Resolution Ec.17 ( 2….9, default 9)
Position format:
The position value in a range of -231….231 is described in Ec.28.
The display standardization can not be changed with Ec.41. The overflow detection after power-on is not
supported!
Counter
Gear factor = ––––––––
Numerator
For every encoder channel, a gear factor can be given. Ec.04/ Ec.05 or Ec.56 / Ec.57 define the gear factor for
channel 1. Ec.14 / Ec.15 or Ec.58 / Ec.59 define the gear factor for channel 2. The gear factor can be preset
with a higher resolution and a higher value range in the second parameter pair (Ec.56 / 57 or Ec.58 / 59).
Parameter "gear factor counter long" (Ec.56 for channel 1 respectively Ec.58 for channel 2) determines the
parameter pair that defines the gear factor.
If this parameter contains a value not equal to "0:off" for the respective channel, the "long" gear factors apply.
The main uses of the gear factor occur in the operating modes positioning and synchronous running. The effect
of the gear factor and the correct settings for the various mechanical set-ups are described in more detail in
chapters synchronous mode / „Selection of operating modes“ and „Positioning on the drive“.
Examples for the special case of encoder adaption via the gear factor are listed below:
Parameter Ec.39 must be set to: „1: motor encoder" for the operation of encoders that are not directly attached
at the motor or for the operation of resolvers with a pole-pair number > 1.
Ec.39 must be set to 2 for this special operation (splitting the real increments per revolution into gear factor
denominator and increments per revolution).
This special operation is only available for channel 1.
Example:
The target is to be able to adjust the gear factor for encoder channel 2 between 0.9 and 1.1.
Gear factor denominator is chosen as 1000.
The gear factor numerator must also be presettable between 900 and 1100.
The target of the setting is Ec.14 gear factor channel 2 numerator (bus address 100Eh)
=> An.54 Analog parameter setting destination = 100Eh
For an analog value of 0%, one should have gear factor numerator = 1000
=> An.55 Analog parameter setting offset = 1000
For an analog value of 100%, the gear factor numerator should be 1100
=> An.56 Analog parameter setting max. value = 1100
With this setting, a gear factor of 0.9 to 1.1 can be set with an Aux value of -100%...100%.
Example:
In set 0, the gear factor should have the value 0.5, in set 1, the value 1, and in set 2, the value 1.5. Gear factor
denominator is chosen as 1000. The gear factor numerator must therefore be: in set 0 = 500, in set 1 = 1000,
and in set 2 = 1500.
The analog setting should be done by motorpoti
=> An.53 Analog parameter setting source = 1: motorpoti (ru.37)
The target of the setting is Ec.14 gear factor channel 2 numerator (bus address 100E hex)
=> An.54 Analog parameter setting destination = 100Eh
The maximum value for the gear factor numerator should be 1500
=> An.56 Analog parameter setting max. value = 1500
The set-dependent gear factors are now realised through the different values for oP.52 "motorpoti value". For
that purpose, the following setting have to be made :
The displayed speed in ru.07 „actual value“ is output via the emula-
tion. It does not matter, whether this speed is a measured or calcu-
2: Actual
lated value. The increments per revolution of the emulation must be
value (ru.07)
selected with bit 2, 3 „actual value“.
Attention: No zero signal is output!
Limitations:
3: Actual
→ To use the function of the zero pulse emulation, only
value (Ec.29)
the following increments per revolution can be adjusted:
256 / 512 / 1024 / 2048 inc.
→ The increments per revolution of encoder source channel 1 must
be a multiple of two in order to use the zero pulse emulation.
→ If the output switching frequency is switched to 12kHz and re-
verse, error increments are theoretically possible.
→ After power on there are error increments in the emulation.
These can not be prevented. Thus, a slave may only respond to the
increments of the master when it is initialized and ready for opera-
tion.
continued on the next page
ec.6
ch 1
Z/N
-
ec.4/ec.5 or ec.56/57
ec.29 ec.60 see chapter
Posi / Syn
ec.33
ru.54
ec.16
ch 2
Z/N
-
ec.14/ec.15 or ec.58/59
ec.30 ec.61
ec.34
Figure 132: Position values
Some encoder contain a so-called „electronic type plate“ if an intelligent interface is necessary for evaluation.
That means: the most important motor and encoder data can be stored in the encoder. Then this data can be
read out and accepted by the inverter at the start-up (for more details see "Ec.38 encoder 1r/w)
In COMBIVERT F5 A-servo the values are displayed in Ec.37 of the resolver interface.
Encoder error "E.Enc1" is triggered at response of value 4 or 64. The encoder alarm in parameter Ec.42 must
be activated in order that an encoder error can be issued.
An error due to wrong encoder increments per revolution (value 70) is immediately reset, if the correct number
of increments per revolution is adjusted.
if the control release is still set, the drive starts to run automatically.
• Error encoder 1
If no data can be read out from the encoder (value 97), „32: ERROR encoder 1“ (E.Enc1) is released. At F5-S
the error can be reset either by writing of a system position in Ec.02 or by system position trimming.
KEB servo motors with electronic name plates already contain the complete motor data.
The stored parameters in the encoder are divided in two groups: system and application parameter.
The data are different for synchronous motors (F5-S) and asynchronous motors (F5-M).
The following table gives an overview of the data:
F5-S F5-M
If another encoder (other serial number) is connected to the same inverter, error message „35: ERROR encod-
er change“ (E.EncC) is released first. Ec.37 „encoder 1 status“ displays the value „96: new encoder identifier“.
If this error is reset, the inverter reads automatically the data of the new encoder (according to parameterizing)
and stores them.
If the encoder does not contain electronic rating plate data, „32: ERROR encoder 1“ (E.Enc1) is released.
If the data shall be read later again from the encoder, this must be triggered manually by setting of bit 0 „read-
ing activated “in Ec.38. Which data of the encoder shall be read can be selected with bit 3 and 4 „data group/
selection“.
If the stored data cannot be read or loaded into the inverter, error message „32: ERROR encoder 1“ (E.Enc1)
is released and parameter Ec.37 displays value 97: "invalid data".
The controller adaption is automatically triggered after read out of the data (corresponds to the
setting of Fr.10 = 2) and Pn.61 „absolute torque limit“ = cS.19 „absolute torque reference“ is set.
As standard the delay time for resolver and incremental encoder detection is set to "0 off" in order not to affect
existing applications. Parameter dS.38 must be set to "1: on" to activate the encoder delay. The currents and
voltage for the motor model are corrected by activation of the „encoder delay“.
It is reasonable to activate the "encoder delay" in parameter dS.38 for the operation with F5A or
F5K control cards. This setting is not necessary for units in A housing.
ZeroPuls
from
Encoder
Position
ZeroPuls
evaluation
t on t on
(LE.08...LE.15) (LE.08...LE.15)
The position of the zero signal is constantly used for the correction of the actual position. Thus, the operation
of a synchronous machine is possible without losing the system position by false increments.
DetZeroSignalPos
(0...65535) ZeroSignalPos
+N/-N
+A/-A Pos OffsetFlag ZeroPuls DigOut
FPGA C1 Emulation
+B/-B (0...65535) Ec.29
TP =1ms
Ec.29
Ec.01 Offset+
OffsetFlag
ton
DigOut
Figure 134: Principle of the zero signal emulation evaluation for TTL / HTL encoders
The zero pulses are evaluated in block C1 (see previous figure). The offsetflag is set, if the adjusted incre-
ments per revolution (Ec.01) agree with the position difference of the zero signal scanning. Two zero pulses
must be passed over in order to set the output (Digout).
If an invalid zero signal has been detected during operation, i.e. the difference between two zero signals is
higher than +-/ 10 inc, the offsetflag and the output are reset.
The zero signal remains valid if the difference is lower than +/- 10 inc. The position value is corrected by one
increment per revolution. Thus, the operation of a synchronous machine is possible without losing the system
position by false increments.
Only the limit switch for the actual direction of rotation is evaluated, i.e., the right limit switch is
considered only for forward rotation and the left limit switch is ignored. This applies accordingly
to reverse rotation. Therefore, the limit switch can act only if the drive runs in the correct sense
of rotation and the connections of the limit switches are not interchanged. Furthermore, one
must ensure that the drive stops at the limit switch. If the limit switch is overrun, a new position-
ing in the disabled direction can be carried out.
The response to the error (the run-on to the limit switch) is set in parameter Pn.07 "proh. rot.
stopping mode". Possible responses are (e.g.) triggering of an error or emergency stop (see
chapter "Protective functions").
If a function with "auto restart" (automatic restart) is selected as response, status "ABN.STOP
prot.rot.“ is displayed only during deceleration (display in ru.00 "inverter state" or by digital out-
put). Afterwards, the status changes to "ready for positioning" again.
If a function without AutoRestart is chosen, the error-/ warning- message remains displayed until
reset. Afterwards, the status changes to "ready for positioning" again, even if the drive still points
in the direction of the limit switch. The error-/ warning- message is set again only at the next
"start positioning" command.
● program and connect an input as reference point switch (PS.18). The same input can also be used as
a limit switch. Since the limit switches are "zero active" for protection against cable breakage, the ref-
erence switch, in this case, is also "zero active". If the reference switch is connected to its own input, it
is "one active".
● define an input for the start of the approach to reference point (with PS.19/ only required with refer-
ence mode 1).
● connect the limit switches to the inputs programmed with the function „32: forward“ and „64: reverse“ in
di.11...12 (forward = right limit switch / reverse = left limit switch). If the limit switches shall be omitted
(e.g. at rotary table applications), no input may be assigned with the function "forward" or "backward".
● Approach to reference point must be activated in "reference mode" of parameter PS.14.
In mode 1 and 2, the approach to reference point is started on the rising edge of input "start approach to refer-
ence point" (mode 1) and "start positioning" (mode 2), respectively.
The approach to reference point starts at the speed set in PS.21 "reference speed". The direction of rotation
which is used first for the reference point search (the preferred direction f rotation) is set by the sign of PS.21.
A positive sign means the drive first looks for the reference point switch in the clockwise direction of rotation.
The acceleration / deceleration ramps during the approach to reference point are defined via PS.20 "reference
acceleration/deceleration time" not via the OP-parameters.
Attention: the ramp time and the approach to reference point speed must be chosen so that the drive can stop
and reverse as long as the reference point switch is active. Otherwise, faulty referencing can occur (e.g., stop
on the wrong side of the reference point).
To achieve the most precise referencing, an "approach to reference point free drive-speed" can be programmed
in PS.22. for free driving of the reference switch. If this parameter is set to "0:off", the free drive-speed is taken
as ¼ of the approach to reference point speed (PS.21).
At the reference point, the actual position is overwritten with the value of PS.17 "reference point".
The following two pictures show an exemplary approach to reference point process. The further possibililties
programmable in PS.14 are shown later in this chapter.
Reference
point search
Start completed
PS.21: Approach the refer-
ence point
Speed = positive 5/6 2/3
1
1 2 3 4 5 6
ru.02: Set
speed
ru.54: actual
position
Approach to
reference point
completed
target window
reached
Reference point
switch
Start approach
to reference
point
1. PS.21 = positive, i.e., the drive accelerates with the ramp from PS.20 and searches in the direction of
clockwise rotation for the reference switch
2. Stopping at the reference switch
3. Free driving of the reference switch with free drive-speed (PS.21 / PS.22)
4. Stopping of the drive with ramp from PS.20
Setting of the signal "target window reached"
5. Wait for the damping period of 100ms
6. Overwrite the current actual position (ru.54) with the reference point position (PS.17)
Resetting of the signal "target window reached"
Setting of the signal "approach to reference point completed"
Stopping of the drive left of the reference point (programmable via PS.14)
Figure 135: Approach the reference point
During the approach to reference point, the limit switch function works differently than in usual
operation. If in Pn.07 "proh. rot. stopping mode" value: "6: function switched off" is programmed,
the drive reverses with the defined acceleration and deceleration times of parameter PS.20 "ref-
erence acc/dec. time".
For all other value of Pn.07, the setpoint speed without ramp is set to zero. The drive stops and
then accelerates in the other direction of rotation with the ramp from PS.20. No normal quick
stop is executed, the quick stop parameters (Pn.60 / Pn.61 / Pn.67) have no function.
Reference
point search
completed Start
1 2 3 4 5 6 7
ru.02: Set
speed
ru.54: actual
position
Limit switch
right
Approach to
reference point
completed
target window
reached
Reference
point switch
Start approach
to reference
point
1. PS.21 positive
Drive accelerates with ramp from PS.20 and seeks in clockwise direction of rotation for the reference
switch
2. Run-on to the limit switch
Reverse and seek in the other direction of rotation
continued on the next page
TO that end, an input must be selected in PS.13 "set ref. point inp.sel.".
(Assignment of a digital input, see chapter "Digital inputs and outputs")
The following figure shows an approach to reference point with stop at the zero signal left from the reference
point switch and automatic positioning to index 0:
1 2 3 4 5 6 7 8
Adjustment by software is significant more comfortable compared to the mechanical adjustment and occurs via
parameter PS.60. Parameter PS.60 „zero puls offset“ specifies the position offset of the zero signal:
reasonable value range of PS.60 : - increments per revolution / 2……. + increments per revolution /2
PS.60 = +/- encoder increments per revolution/2 + position value – zero signal position of the encoder
PS.14 bit12 must be deactivated after the calculation. The position of the reference switch to the zero signal
can be monitored with parameter PS.14 bit8 in a range 1/4… 2/3 revolution (ru.59).
If the reference limit switch is already active at the start of the approach to reference point, it is driven free at
first against to the preferred direction. Subsequently the drive reverses and drives to the reference limit switch
again.
7.12.2.12 Set change at approach to reference point and system position measurement
A set change is possible during approach to reference point or system position measurement by setting bit
15 in parameter Pn.65. Changing the position source or gear changes are assume directly. This can lead to
maloperation. The responsibility to prevent maloperation is by the user.
The reset can only be carried out if the encoder / encoder interface supports this function.
This function is supported upto encoder interface software date 11.05.2011. Only Hiperface en-
coder are supported.
The following mapping shows the general behaviour of synchronous control (without synchronisation phases):
oP.14/oP.15
ru.10 abs. max. refer-
Speed cal-
encoder 2 ence
Ec.11 culation
speed ru.02
encoder 2
(inc/r) + ramp output
display(set speed
for speed control-
Ec.01 + ler)
encoder 1
(inc/r)
PS.09
increments limit for P/S ctrl.
ru.56
of encoder
set position
channel 2
Ec.14
gear 2 nu- PS.06 to
+ PS.08
merator
position
controller
Ec.15 -
gear 2 denomi-
nator
increments ru.54
of encoder actual posi-
channel 1 tion
START
START START START
ENTER FUNC.
ENTER FUNC. ENTER FUNC. ENTER FUNC.
F/R SPEED
F/R SPEED F/R SPEED F/R SPEED
STOP
STOP STOP STOP
ANTRIEBSTECHNI K
ANTRIEBSTECHNI K ANTRIEBSTECHNI K ANTRIEBSTECHNI K
3 3 3 3
~ ~ ~ ~
If more than one slave is connected, there are two different variations for assembling the master-slave-chain:
direct transfer of the signals from the output of the master encoder interface to all slaves.
speed-controlled speed-controlled speed-con- speed-controlled
master drive slave drive 1 trolled slave slave drive X
drive 2
START
START START START
ENTER FUNC.
ENTER FUNC. ENTER FUNC. ENTER FUNC.
F/R SPEED
F/R SPEED F/R SPEED F/R SPEED
STOP
STOP STOP STOP
ANTRIEBSTECHNI K
ANTRIEBSTECHNI K ANTRIEBSTECHNI K ANTRIEBSTECHNI K
3 3 3 3
~ ~ ~ ~
Ec.20 encoder operating mode = 1 Ec.20 encoder operating mode = 0
(input + without terminating resistor) (input + with terminating resistor)
Disadvantages:
- Limitation of the number (max. 10, after RS.422 specification)
- No guarantee of an EMC conform installation (adapter required for distribution) therefore, the second
variant is preferable:
START
START START START
ENTER FUNC.
ENTER FUNC. ENTER FUNC. ENTER FUNC.
F/R SPEED
F/R SPEED F/R SPEED F/R SPEED
STOP
STOP STOP STOP
ANTRIEBSTECHNI K
ANTRIEBSTECHNI K ANTRIEBSTECHNI K ANTRIEBSTECHNI K
3 3 3 3
~ ~ ~ ~
Advantages:
- The incremental signals are processed. Thus, no limitation of the number of the connected slaves
- off-the-shelf cables available that guarantee EMC compliant assembly. Further information on available
components can be found at wow.keb.de => Service & Downloads
- Error control for processed master signal integrated in repeater
speed-con- speed-con-
The adjacent figure shows a typical syn-
trolled master trolled slave chronous application.
drive drive
If the load of the master drive has trav-
elled one revolution, the load of the slave
should also have travelled one revolution
ENTER
START
FUNC.
ENTER
START
FUNC.
(in the opposite direction).
This is the case for, e.g., printing presses
F/R SPEED
F/R SPEED
STOP
STOP
or rolling machines.
ANTRIEBSTECHNI K
ANTRIEBSTECHNI K
3 3
~ ~
i= 5,25 i= 15
Load Load
The slave position (i.e. the number of increments from the slave motor) is displayed in parameter ru.54 "actual
position". In ru.54, one revolution of the slave load corresponds to:
Since only integer values can be preset, the gear factors must be extended correspondingly (15 : 5.25 be-
comes 1500 : 525). Display in ru.56 (master position converted to slave units):
The inverse direction of rotation of the slave to the master drive is reached by a negative value for Ec.14.
Typically, an approach to reference point is executed for the slave drive before starting synchronous running, in
order to get the reference between position display of the slave drive and the mechanics of the application.The
reference between master and slave position is done only with activation of the synchronous module.The mas-
ter position (= ru.56 "set position") is set equal to the slave position (= ru.54 "actual position") during activation.
PS.00 can only be written if the modulation is switched off, Sy.50 can always be written. The synchronous
module must be activated by an input. Which input is to be used is determined via parameter PS.02 "pos/sync
input select".
Gear factor changes, angle correction or similar may not be executed during the synchronisa-
tion.
The synchronous module is not deactivated by switching of the modulation. The angle difference is continu-
ously calculated, and, after again switching on the modulation, a synchronisation with ramps is always carried
out (independent of the type of initial synchronisation).
The type of the synchronisation at activation of the synchronous running is determined by the adjustment of
"synchronous running / starting ramp (oP.28)" in parameter PS.00 "pos/syn mode" and by parameter PS.05
"start offset".
The distance the master is made during synchronisation is entered in parameter PS.05 "start offset". The slave
drive calculates internally the acceleration / deceleration times on which it reaches the master speed within the
adjusted distance. The master position is set to the slave position if the master has travelled the programmed
distance.
Example:
The master speed is 1500 rpm. The encoder type is an incremental encoder with 2500 pulses. Value "2: 4-fold"
is adjusted for "multiple evaluation".
If the value 250000 increments is adjusted in PS.05, the slave must accelerate to the master speed in 1s.The
disadvantages of this type of initial synchronization are described as follows:
- The synchronisation path is set via parameter PS.05 "start offset", making it difficult to realise an offset
between master and slave at the start.
- Checking whether the synchronisation was successful is not possible. If the slave drive cannot follow
the calculated ramp (e.g., due to reaching the torque limit), the master position is still set to the slave
position. The angle synchronicity is lost thereby (for the example above, the connection to the position
of the switch "activate synchronous running" would be lost). The switching condition "drive running syn-
chronously" is also still set in spite of the angle error.
- Even if the slave drive can generally follow, system deviations can distort the accuracy of the angle-
synchronous running.
6
7
t
1. ru.56: set position (master position)
2. ru.54: actual position (slave position)
3. Actual speed master (converted with the gear ratio)
4. Actual speed slave
5. Angle difference > level
6. Drive runs synchronously
7. Activate posi / synrchronous running
Figure 144: Synchronization with constant path
With activation of the synchronous module, the master position (set point position ru.56) is set to the slave
position (current position ru.54).
The slave accelerates with the predefined ramps, to follow the master.
Because of the different speeds of master and slave, an angle difference occurs. This missing distance to
reach the master position is made up for by increasing the slave speed beyond the master speed. The slave
calculates a setpoint speed profile, which allows it to make up for the angle difference.
Maximum speed for this setpoint profile is the maximum setpoint oP.10 / oP.11. If the drive cannot follow the
setpoint speed profile, the remaining angle difference is eliminated by the position controller. Therefore, the
maximum speed during the synchronisation phase is oP.10 / oP.11 + position controller limit PS.09. This value
is still limited by the absolute maximum setpoints (oP.14 / oP.15).
As soon as the slave reaches the last phase of the synchronization (that means: the last deceleration or acceleration
to the master speed), the ramp can deviate from the programmed values. This is the case if the master speed is not
constant, i.e., if adjustments still have to be made during the running-in. Adjustments of the values for acceleration
or deceleration are not accepted anymore during this phase.
Additionally, an offset can be entered in parameter PS.05 "start offset" to run the master offset to the slave. The
master position is set to the value slave position – PS.05 upon activation of the synchronous running.
That means: ru.56 = ru.54 – PS.05 (at the time of activation)
Action start
(drilling) 1 cm
0 10 20 30 40 2
50 60 70 80
Action end
(drilling)
1 cm
0 10 20 30 40 50 602 70 80
The master drive is a material carrier (e.g. a conveyor belt), on which materials (e.g. boards) are transported
at variable speed.
The leading edge of the material crosses an indicator and thereby activates the synchronous running of the
slave drive.
The slave is a tool carrier (transporting, e.g., a drill drive). As long as there is no board, it remains at a defined
resting position (20 cm).
The hole should be drilled 5cm from the front edge while the conveyor is running.
The slave must run absolutely angular-synchronously to the master during the drilling.
If the board has reached the second switch, the drilling process must be completed safely. The synchronous
running is deactivated and now the slave can (e.g., in positioning operation) run back to the starting position.
From the activation of the synchronous running to the start of the drilling, the master must travel 50cm and the
slave 30cm.
In parameter PS.05 "start offset", therefore, an offset of 20cm, converted to increments, must be entered.
For the example - 10cm = 3 motor rotations => 20cm = 6 motor rotations
above:
- 2500 encoder / 4-fold evaluation => 10000 increments per revolution
- PS.05 = 6 * 10000 = 60000 increments
During the acceleration phase to the master speed, the slave runs with average speed:
In our example:
the real master speed is 500 rpm
the master needs 1 motor revolution for 10cm, the slave 3 motor revolutions
=> EC.14 = 3000 / EC.15 = 1000
The master speed converted to the slave standardisation therefore is 1500 rpm.
The slave speed at the start is zero. The acceleration time is 0.2s (pro 1000 rpm).
For the acceleration from 0 to 1500 rpm the slave therefore needs 0.3s. The mean speed in the acceleration
phase is 750 rpm = 12.5 U/s. Each revolution corresponds to 10,000 increments.
The master (converted to slave standardisation) constantly runs with 1500 rpm = 75000 increments in 0,3s.
The difference between master and slave is 37500 increments. PS.05 is 60000 increments.
The slave has to wait until the master has still travelled 22500 increments and then synchronises itself without
overshooting according to the adjusted ramp.
Master and slave are running at the correct offset angle after 37500 increments = 3.75 revolution = 12.5 cm of
the slave. They are synchronous starting at the drill head position 32.5cm.
The new gear factor during the active synchronous operation changes (at equal actual speed of the master
drive) the master speed expressed in the scale of the slave. Caused by the different speed of master and slave
now there is an angle difference and the slave must be synchronized again:
If the gear factor change is smaller than 0.5%, the change is applied without ramp.
A negative adjustment is triggered with the positive edge of the input selected in parameter PS.10 "shift slave
inv. input selection".
The adjustment is always done with the synchronisation via ramps (oP.28 or oP.29) (see „Synchronisation with
ramp") to avoid torque surges in the drive. The treatment of the switching condition "drive running synchro-
nously" corresponds to the behaviour during initial synchronisation with ramps.
The angle adjustment can, e.g., be used to align master and slave after the approach to reference point in the
inching mode.
At the rising edge of the input, the master position (= ru.56 "set position") is set equal to the slave position (=
ru.54 "actual position"). Resetting the angle adjustment is done without ramps. The switching condition "drive
running synchronously" remains set.
3 3
~ ~
i= 5,25 i= 15
Load Load
The positioning module must be activated by an input. The input is selected in parameter PS.02 "pos/syn input
select".
At each positioning, the inverter calculates in 1ms-cycle a speed and position that the drive
should have at that time, to reach the target in compliance with all settings. This is the so-called speed / posi-
tion profile.
Settings
Maximum acceleration /
Defined by acceleration / deceleration time (oP.28...oP.31)
deceleration
Maximum jerk Defined by S-curve times (oP.32...oP.35 and oP.70...oP.73)
= ru.63 "profile speed" + PS.09 "pos/syn position limit.
The profile speed is either PS.25 "index / speed" or PS.31 "max. speed %" *
Maximum speed during oP.10 "max. reference forward" (dependent on PS.00/ bit 4). The speed limits
positioning oP.10 / oP.11 "max. reference" do not act as setpoint limits anymore. oP.14 /
oP.15 "abs. max. reference" remains operative. The error "overspeed" is trig-
gered on exceeding the trigger level oP.40 / oP41.
That results in the following example behaviour of position, speed, acceleration, and jolt:
Profile speed
acceleration/
deceleration
jerk
time
Figure 148: Posi mode principle
If the drive cannot follow the position profile (e.g., due to reaching the torque limits), the position controller
intervenes and changes the setpoint speed with respect to the profile speed. Thereby it is possible that the
programmed values for maximum acceleration / deceleration and maximum jolt are exceeded.
oP.28..oP.31
acceleration /
deceleration time
ru.56 PS.06..PS.08
set position + position
oP.32..oP.35 and - controller
oP.70..oP.73
S-curve times
(jerk limitation)
ru.54
actual position
Note: after activation of the positioning module, the drive remains in vector controlled operation until the first
"start positioning" command has been executed. The behavior during this phase is determined with PS.00 bit
13.
Parameter ru.00 shows, with the progress message "121: ready for positioning", that the positioning mode has
been activated. The drive, though, only enters position controlled operation after the first "start positioning".
The position controlled operation is ended as soon as the positioning module is deactivated.
Example:
KEB COMBIVERT
Revolution in increments:
cS.01 = PS.01 = 0: Channel 1
X3B X3A Ec.04 = EC.05 = 1000 default value
Encoder Encoder Ec.01 = 2500 increments per revolution
channel 2 channel 1
Ec.07 = 2: 4-fold evaluation
→ 2500 x 22 x 5.5 = 55000 increments
M
3
3~
X3B X3A
Encoder Encoder Motor
channel 2 channel 1 encoder
To allow calculation of the speed precontrol profile for the speed control, the gear factor between motor and
load must be known, to convert the precontrol profile to the motor speed.
The speed limits and the values for maximum profile speed (PS.25) and maximum position control effect
(PS.09) refer to the motor speed.
Example:
Encoder channel 1: Incremental encoder with 2500 increments per revolution
Encoder channel 2: SSI encoder multiturn with 12bit resolution per revolution and 12bit multiturn
Gear ratio: 3 motor revolutions cause 1 load revolution
The load shall travel 5.5 revolutions: 1024 x 22 x 5.5 = 22,528 increments
7.12.4.4.3 Speed and position control by motor encoder/ encoder mounting via gear
Mounting of the encoder for the speed control via a gear box is not ideal, since the tolerance of the gearbox
and the ratio of gear 1 affect the control quality and dynamics of the speed controller (and thus also the super-
imposed position control).Two reasons can make this set-up necessary:
Application 1:
Gear
KEB COMBIVERT
2
Directly mounting the encoder to the
F5A-S motor is not possible for mechanical
M reasons.
3~
Referencing the load position is not pos-
Last sible.
Gear
X3B X3A 1
Encoder Encoder
channel 2 channel 1
Motor
encoder
Application 2:
Gear
KEB COMBIVERT
2
One wants to run with only one encoder
F5A-S which must be installed behind the gear
M for reasons of positioning accuracy.
3~
Gear
Last
X3B X3A 1
Encoder Encoder
channel 2 channel 1
Motor
encoder
If synchronous motors are to be operated in this set-up, it must be ensured that the gear ratio is < 1 and the
value of pole-pair number x gear factor is integer.
Example:
3 encoder revolutions correspond to one motor revolution
pole-pair number = 15
"encoder increments per revolution" * 2 "multiple evaluation" x "gear factor denominator" / "gear factor numera-
tor"
The number of increments per load revolution for application 2 is equal to:
The encoder should always be connected to channel 1, since the software for this channel optimally supports
the motor encoder connection via gear. Parameter Ec.39 „enc.1 over transmission“ must be set to value „1:
motor encoder". (For further functions and settings of Ec.39 see chapter „Speed measurement“)
The motor shall travel 5.5 revolutions: → 32 x 29 x 3000 / 1000 x 5.5 = 270336 increments
The load shall travel 5.5 revolutions: → 1024 x 22 x 5.5 = 22628 increments
If parameter Ec.39: encoder 1 over transmission is set to „0: off“, the inverter is compatible with older software
versions, that do not include Ec.39 yet.
The operation of synchronous motors is not supported and the position normalisation is as follows:
The number the increments per motor revolution is calculated as:
"encoder increments per revolution" x 2 "multiple evaluation"
The number of increments per load revolution for application 2 is equal to:
"encoder increments per revolution" x 2 "multiple evaluation" x "gear factor numerator" / "gear factor denomi-
nator"
With Ec.39 = 0 (=off), therefore, the meaning of the position display and setting (the position normalisation) is
changed.
*) Exception: If PS.00 is selected in "synchronous" mode, cS.01 determines the source for the position value
channel. The source for the master position is defined in PS.01 bit 1...3.
**) Positioning is not possible in torque operation, actual position source remains active.
***) If cS.01 <> PS.01 (in „posi“ mode) the gear ratio is bridged for the position evaluation in the selected chan-
nel of PS.01 bit0..3. This factor is considered in the calculation of the speed profile at positioning.
If the positioning mode is selected in parameter PS.00 „pos/syn mode", the actual position (ru.54) is taken from
the encoder channel adjusted in „act. master source“ PS.01. This also applies if the positioning module is not
activated (i.e., the selected input in PS.02 is not set).
If the positioning mode is deactivated in PS.00 , the actual position of the encoder channel set in "actual value
source" cS.01 is evaluated.
An approach to reference point must be done (see chapter „Approach to reference point“) to get a reference
point for the actual position at speed encoders without absolute position information (e.g. incremental encoder).
This determines to which mechanical position value 0 (e.g.) shall be assigned in parameter ru.54 "actual posi-
tion".
Parameter ru.61 "target position" shows the target position for the running positioning, i.e., the position the
drive should have reached at the end of the positioning.
Parameter ru.56 "set position" displays the position the drive should have reached currently.
This position is the setpoint for the position controller. It is calculated in the inverter in 1ms cycles, dependent
on the adjusted ramp times and the permitted positioning speed.
Special function for position detection systems with high deceleration (e.g., some opto-electronic distance
measurement systems):
In parameter Ec.46 "PT1-time ch1", or Ec.47 "PT1-time ch2", one can enter the time by which the position
information from the measurement system is delayed.
If a PT1-time is defined for the encoder channel entered in PS.01 as feedback for the position control, the set-
point position ru.56 is also delayed by that time. Thereby, the position controller does not respond to the posi-
tion difference caused by the time delay of the measurement system. Since these position differences do not
really exist, their masking improves the control characteristic of the position controller. The difference between
the set point position ru.56 and the actual position ru.54 is displayed in parameter ru.58 "angle difference".
● Operating mode „posi mode“ must be selected (see chapter „Posi mode“)
● PS.23: index selection = 0
● PS.26: next index = "-1: PS.28“
● PS.28: start index new profile = 0
● PS.27: index mode → „profil go on“ = „no“
The target position is set in parameter PS.24 "index position" in increments (scaling factor of the position set-
tings)
In parameter PS.27 "index mode", the traversal manner (relative or absolute) is set.
Now one can adjust the max. profile speed via the AUX-input (see also chapter „Analog setting of paramter
values“). The parameter PS.25 must be set to the value "0" , so that the drive stops at the target. If PS.25 con-
tains a value unequal to 0, the drive reaches this speed at the target position and continues running constantly
at that speed.
time
target
posi-
tion
actual
posi-
tion
Set
speed
time
Figure 155: Single positioning with variable maximum profie speed:
A possible example for a sequential positioning would be a drive that lowers a drill head. The drilling process
shall consist of 5 positioning steps:
● fast lowering of the drill with speed A from the starting position "0" up to position "1" ("1" = position just
before the material surface)
● slow penetration into the material (position "1" to "2") at speed B
● somewhat faster lowering (at speed C) during drilling of the material up to position "3"
● withdrawal of drill from the material at speed D, back to position "1"
● return to starting position "0" at speed A and stop there
Maximally 32 blocks can be programmed. There are two possibililties to define the maximum profile speed:
There are 2 possibililties for the positioning process that are distinguished by PS.27 bit 0:
In parameter PS.28 "start index new profil", the block with which the sequence begins is defined.
The position selection via terminal strip can only be selected indirectly via parameter sets 0... 7 with PS.58.
With PS.56 and 57 it is possible to reach all 32 posi indices via the terminal (or IA, IB, IC, ID). Settings > 31
are limited to 31 without error.
To clearly explain the sequential positioning, four examples are listed in the following:
● Sequential positioning with automatic continuation and definition of the profile speed by PS.25 (drill
head positioning).
● Sequential positioning with stop between the separate positioning steps. New start pulse by external
control required for each step. Definition of the profile speed by PS.25 (positioning of a workpiece for
various processing steps).
● Example 3 is a variation of example 2. The profile speed is defined by PS.31 instead of PS.25. PS.31
is defined via an analog input.
● Sequential positioning with stop between the positioning steps. The length of pause is adjustable.
The new start pulse is generated automatically. Definition of the profile speed by PS.25. Utilisation of
the timer functionality and of the input/output handling of the inverter for generation of an automatic
sequence control (positioning of a workpiece for various processing steps)
If these detailed examples are not required, continue reading in chapter „Posi mode/ rotary table“.
Settings:
● The position at which the positioning mode starts has a value of 0.
● Driving to this position (whether after "power on“, after error or as part of the positioning process) can
always occur at maximum speed = 1500 rpm.
● Let the position just before the material surface have the value 95,000. The speed at that point is to be
250 rpm.
● The penetration is completed at position 100,000. Here, the drive may again have accelerated to 500
rpm. At that speed, drilling is continued up to position 150,000.
● The withdrawal from the material back to position 95,000 shall occur at 700 rpm.
● Thereafter, the drill head returns to the starting position at 1500 rpm.
● The drilling process is followed automatically.
To solve this problem, several approaches are possible. An exact description of the available parameters and
alternative settings follows later in this chapter.
Adjustments:
PS.00: pos/syn mode
Bit Meaning Value Explanation
Posi / synchro-
0..2 5: Posi mode Activation of the positioning mode
nous mode
The maximum profile speed is set via PS.25 "index speed".
Positioning / 0: PS.25 /
4 The speed at which to pass through the target is determined by
target speed PS.25
the PS.25 of the following block.
All other bits can remain at the factory settings for this example and are explained in the following chapters.
ru.61: tar-
get position
automatic operation of the drilling profile
ru.56: set
position
act. posi-
tion index
Start posi-
tioning
In the example above, the drive did not stop after each step in the drilling process, instead, the target position
of the individual steps was crossed already at the speed set for the next drilling step. I.e., the parameter PS.25
"index/ speed" defines the positioning speed for a block, while the value of PS.25 of the following block deter-
mined the speed at which the target position is crossed.
For example: the "penetration block" is block 2. The speed during penetration (positioning speed) is the value
of PS.25 in block 2 = 250 rpm.
The drilling is to continue with 500 rpm, so the drive already accelerates at the end of the penetration to the
drilling speed of 500 rpm, i.e., the value of PS.25 in block 3. The speed at which the target of block 2 is passed
(= the target speed) is also determined by block 3 (the following block).
If the drive has to reverse to reach the next target (change the direction of rotation) or if the next target shall
not be driven to automatically (PS.27: "profil go on" = no), the target speed of a block automatically becomes
0 (standstill at target).
Example 2: Positioning of a workpiece for various processing steps / sequence control by external
control
Sequential positioning with stop between the positioning steps and definition of the profile speed by PS.25.
Settings:
● The drive shall stop at each position to allow processing of the workpiece, until the external control
gives the signal to continue, i.e., "start positioning". The external signal occurs via input I3. The drive
shall signal the control through an output that it has reached target with an accuracy of 10 increments,
so that the processing can begin.
● Let the position at which the workpiece starts have the value 0.
● Driving to this position (whether after "power on“, after error or as part of the positioning process) can
always occur at maximum speed = 1500 rpm.
● The first stop shall be at position 100,000. The profile speed up to that point shall be 1000 rpm.
● The second stop shall be at position 200,000. The profile speed to that point shall be again 1000 rpm.
● After that, the drive shall return to its starting position with maximally 1500 rpm.
Adjustments:
● PS.00:
All other bits can remain at the factory settings for this example and are explained in the following chapters.
● Block 0 defines the start position → PS.28 = 0
Example 3: Positioning of a workpiece for various processing steps / sequence control by external
control / analog setting of the maximum profil speed
Sequential positioning with stop between the positioning steps and definition of the profil speed by PS.31 /
oP.10.
Settings:
● The drive shall stop at each position to allow processing of the workpiece, until the external control
gives the signal to continue, i.e., "start positioning". The external signal occurs via input I3. The drive
shall signal the control through an output that it has reached target with an accuracy of 10 increments,
so that the processing can begin.
The maximum profile speed shall be set via the analog input AN2:
● Let the position at which the workpiece starts have the value 0.
● The first stop shall be at position 100,000.
● The second stop shall be at position 200,000.
● After that, the drive shall return to its starting position
Adjustments:
● PS.00:
All other bits can remain at the factory settings for this example and are explained in the following chapters.
An.56 defines the maximum value (unnormalised) for parameter PS.31. The normalised value for
PS.31 is then calculated as follows:
100% AUX value = maximum value (An.56) x resolution of the parameter PS.31 (0.1%) =
1000 x 0.1% = 100%
no automatic start, i.e., "continuation of the profile processing" = 0: no and "position setting"
= 0: absolute → PS.27 = 0: no + absolute
I3 Start positioning
Figure 158: Positioning of a work piece, external control, max. profile speed
Change of the maximum profile speed is possible at all times. The speed / position profile for each positioning
step is adjusted permanently, thus the drive (in compliance with the acceleration and jerk settings) is positioned
with the maximum permitted speed.
Example 4: Positioning of a workpiece for various processing step / sequence control by timer-func-
tionality and the input / output handling of the inverter
Sequential positioning with stop between the positioning steps and definition of the profile speed by PS.25.
Note: this example requires detailed knowledge of the timer functionality and of the input / output handling.
These chapters must therefore be read prior to programming an internal sequence control system. If no inter-
nal control is to be implemented, this example can be skipped.
Settings:
● The position at which the workpiece starts has the value 0.
● Driving to this position (whether after "power on“, after error or as part of the positioning process) can
always occur at maximum speed = 1500 rpm.
● The first stop shall be at position 100,000. The profile speed up to that point shall be 1000 rpm. The
stop shall last 500 ms, and the drive shall continue automatically after that time. The drive shall signal
the control through an output that it has reached the target with an accuracy of 10 increments, so that
the processing can begin.
● The second stop shall be at position 200,000. The profile speed up to that position shall again be 1000
rpm. The stop shall last 1200 ms and the drive shall return to the starting position automatically after
that time. The drive shall signal the control through an output that it has reached target 2 with an ac-
curacy of 10 increments, so that the processing can begin.
Adjustments:
● PS.00:
All other bits can remain at the factory settings for this example and are explained in the following chapters.
The start of the timer must be triggered by a software input. Input IA was chosen here.
Output OA must also be set if the switching condition act.. index = 1 or act.. index = 2 and, simultaneously, the
condition "target reached" are met
→ do.00: Condition 0 = 54: target window reached (Posi) M0 = SB0 = target reached
→ do.16: Condition selection for flag 0 = 1: SB0
→ do.01: condition 1 = 72: act. position index = level SB1: Index = 1
→ LE.01: Comparison level 1 = 1.00
→ do.02: condition 2 = 72: act. position index = level SB2: Index = 2
→ LE.02: Comparison level 2 = 2.00
→ do.19: cond. select. for flag 3 = 6: SB1+SB2 M3 = SB1 or SB2
→ do.37: Flag selection for OA = 9: M0+M3 OA = M0 and M3
→ do.41: AND conn. for outputs OA
When the timer has counted 1500ms (for index 1) or 1200ms (for index 2), a "start positioning" signal shall
be generated.
As input for the "start positioning" signal, software input IB is used.
→ PS.29 = 576: I3 + IB
Output OB must therefore be set, when the switching conditions index = 1 (SB1) and timer 1 > 500ms, or
index = 2 (SB2) and timer 1 > 1200ms, are met.
→ do.03: Condition 3 = 37: timer 1 > level SB3: Timer > 500 ms
→ LE.03: Comparison level 1 = 0,50
→ do.04: Condition 4 = 37: timer 1 > level SB4: Timer > 1200 ms
→ LE.02: Comparison level 2 = 1,20
→ do.17: Condition selection for flag 1 = 10: SB1+ SB3 M1 = SB1 and SB3
→ do.18: Condition selection for flag 2 = 20: SB2+ SB4 M2 = SB2 and SB4
→ do.24: SB AND/OR conjunction = 6: M1+M2
→ do.38: Flag selection for OB = 6: M1+M2 OB = M1 or M2
The resetting of the timer must be triggered by a software input. Input IC was chosen here.
→ LE.19: timer 1 start inp. sel. = 1024: IC
Output OC must therefore be set when the condition "target window reached" is not set.
automatically generated
„Start Positioning“ signal
(IB)
ru.43: timer 1 display
„target reached“ signal
I.e., in the 4 sets used, the required acceleration and S-curve times are programmed. In each set, a different
index is parametrised as the starting index.
In this application, the functions "position / synchronous activation" and "start positioning" are connected to the
same input. If the signal at this input is not active, the drive runs vector controlled.
If the input is activated, the drive correspondingly delays the defined acceleration, deceleration and s-curve-
times. Thereby, it positions to the distance to the marker pulse defined in PS.24. How many revolutions it still
travels during the delay dependent on the speed and the adjusted ramps. Only the position within one revolu-
tion of the position encoder at which the drive stops is defined.
Only values from 0 to encoder (inc/r) * 2 enc. trigger may be preset in this mode in PS.24 „index position“. The
direction of rotation from which the position is approached is always the direction of rotation with which the
drive ran before activation of the positioning.
If the modulation is switched off (switch-off of the control release, error) while the drive rests at
the stopping position, the drive will be in speed-controlled operation again after switching on the
modulation.
One application would be, e.g., a drill for which the chuck key must always have a defined position during
standstill.
Example:
The motor must execute 21 revolutions for the round table to complete one full revolution. Let the increments
per revolution of the incremental encoder on the motor be 2500 increments (parameter Ec.01) and in param-
eter Ec.07 "multiple evaluation 1", the value 2 is: 4-fold programmed.
This results in:
The actual position and the set point position vary only in a range of 0 to (PS.39 - 1).
Only positions from 0 to (PS.39 - 1) may be set as target position (PS.24). The difference be-
tween set position and actual position may never be greater than PS.39/2, i.e., the drive may
not be blocked!
The different rotary table modes were created for different applications.
inverter Gear
F5A-S
Control terminal block X2A
or
F5A-M
M
3~
Rotary table
encoder
tion encoder
X3B X3A
Motor posi-
Rotary table
encoder encoder
channel 2 channel1
This mode is particularly suitable for rotary table applications where a second encoder is used for the rotary ta-
ble position. Here, the gear backlash cannot cause a position error and the target position can be approached
precisely from both directions of rotation.
Here, the mode 8 "rotary table with path optimisation" is optimal since the shortest positioning times can be
achieved in this mode.
inverter Gear
F5A-S
or
Control terminal block X2A
F5A-M
M
3~
Rotary
Incremental
encoder Encoder
channel 2 channel 1
Initiator
This mode is particularly suitable for round table applications where only one encoder is used for the motor po-
sition. The gear between the motor and the rotary table can cause the position of the rotary table to be different
for identical motor positions, depending on the direction of rotation from which the position was approached.
To avoid these problem for applications where the gear backlash cannot be ignored, the target must always
be approached from the same direction of rotation. The direction from which a position is approached is deter-
mined by the sign of PS.24 "index position": Positive values mean the position is approached from the right,
negative values lead to an approach from the left.
In this example, all position setpoint in PS.24 are positive. The position values 0 and PS.39 are identical,
therefore, the value 0 as well as the value PS.39 can be displayed during traversal of the rotary table range.
Thereby, apparent jumps can occur in the position values if the display changes between the value 0 and
PS.39.
Example:
The gear ratio between motor and rotary table is 50 : 3
encoder increments per revolution = 2500 and multiple evaluation = 2: 4-fold
In PS.39, however, only integer values can be entered. Thereby, one obtains (for predominant motion in one
direction of rotation) an error that increases with each round table revolution.
To correct for this error, the possibility of flying referencing exists for round table applications.
For that purpose, an initiator is connected to a digital input which generates a pulse at a fixed round table posi-
tion. Whenever this pulse is recognised, the actual position must be equal to the position of the initiator. If this
is not the case, the actual position is set to the initiator position. The setpoint- and target position are corrected
by the same value as the actual position.
Example:
The drive rotates clockwise.
The initiator provides a signal at position 1000.
The drive starts at position 0.
The actual position (ru.54) at the time the edge of the initiator is 999.
The set point position (ru.56) is 1002, the target position is 5000 increments.
The value range round table (PS.39) is 10,000 increments.
The actual position is set to 1000, i.e., corrected by +1.
The set point position is set accordingly to 1003 and the target position to 5001.
ref.-point (PS.17)
ru.65: set position
For the positioning for which corrections are made, the value of PS.24 "index/ position", therefore, does not
match ru.61 "target position" anymore, instead of the value 5000, positioning is done to 5001.
The next position is again approached corresponding to PS.24, i.e., the value of target position (ru.61) and
index / position (PS.24) match. Thereby, the error caused by the noninteger gear ratio is compensated.
Since the initiator signal is longer than one increment, the same point of the initiator must always be used for
the adjustment. Therefore, adjustments for clockwise direction of rotation is made as soon as the initiator is
reached (positive edge). For counter clockwise direction of rotation, adjustments are made when the initiator
is left (negative edge).
Initiatior signal
Initiatior
3000 signal 7000 7000 6000 5000 4000 3000
An important point for flying referencing is the suppression of interference pulses that can trigger a referencing
at the wrong position.
Basic requirement is the EMC conform installation. The programming of a digital filter in the di-parameters is
unsuitable for the flying referencing since the time delay caused by the filter distorts the referencing.
Therefore, there is the parameter PS.40 "refpoint window". Only an initiator pulse within the position window of
+/- PS.40 around the reference point PS.17 triggers an adjustment.
Example:
PS.17 = 5000 increments / PS.40 = 500
Then, referencing signals are accepted only if the actual position ru.54 is in the range of 4500 to 5500.
The default value for PS.40 is 0, i.e., the interference suppression is switched off.
To receive a warning that interference pulses have occurred, a digital output can be set if a referencing signal
occurs outside of the permitted window.
For this, value78 „totary table reference invalid“ must be selected as switching condition in the do-parameters.
The switching condition is reset with the next "start position" command and after overdriving the reference
switch.
After activation of the positioning mode by a digital input, the drive remains in vector controlled operation,, until
the marker triggers a "start positioning" command. The target position for the positioning is the actual position
ru.54 at the time of the positive edge + PS.24 "index position".
PS.24
PS.24
Start positioning
Activation position-
ing/ synchronous
An undercarriage shall, e.g., be moved 1m, corresponding to 10,000 increments. During starting, the powered
wheels slip on the steel rail, however, so that after 10,000 increments of encoder revolution, the undercarriage
has only travelled 0.95m.
To compensate for this error, the slip-afflicted system can be resynchronised via reference markers. There ref-
erence markers indicate the real position of the drive. An adjustment value is calculated from this information.
The adjustment is still carried out within one active positioning, to reach the target at the predefined position.
To be able to approach the target from both directions, two reference markers that can be located at different
positions must be supported.
Dependent on the direction of rotation, the positive edge of the reference marker is expected at a distance
to target of PS.46 "rel. corr. switch for" (forward rotation) and PS.47 "rel. corr. switch rev" (reverse rotation),
respectively.
In parameter ru.69 "distance ref.-zero point", the adjustment value is displayed. It is calculated as:
forward rotation: ru.69 = PS.46 - (ru.61: target position - ru.56: set position)
reverse rotation: ru.69 = (ru.61: target position – ru.56: set position) - PS.47
Example:
Ref.-marker
Start positioning
Figure 168: Flying referencing with adjustment
No reference point setting of the actual position takes place. This has the following conse-
quence: If the position controller is not active (PS.06 = 0), or if the drive cannot follow the set-
point position due to torque limits or controller settings, errors in the actual position can add up.
If the referencing marker is recognized only during the deceleration ramp when reaching the target, the target
position cannot be reached with the adjusted ramps anymore.
During the constant running phase, too, the adjustment of the position via the reference markers can lead to
the target position not being reachable anymore. This is possible every time the reference marker shows that
the drive is already nearer the target than expected.
To be able to directly drive to the target in these cases as well, the ramp times must be changed.
In parameter PS.44 "limit acc/dec corr. %", a factor between 25 and 100% can be set. 25% means that the
deceleration times may be reduced to maximally 25% and increased by up to a factor of 4. The value 33% in
PS.44 would correspondingly allow a change in the deceleration times of between 33% and a factor of 3 of the
values set in the oP-parameters.
If the adjustment pulse is received when the drive is already in the deceleration phase, adjustment occurs only
during the last S-curve before reaching the target.
If the change of the ramp times by the adjusted correction factor PS.44 is insufficient, the drive enters the
status "position not accessible".
- with correction
- with correction
If no successful adjustment can be executed during the running positioning, there are two different response
options which can be selected via PS.00:
anymore.
(S-curve-time too small or adjustment factor
for ramps in PS.44 set too small).
With the beginning of the lower S-curve, the
drive signals "position inaccessible" via a digi-
Posi / Sync tal output.
Activation
Only with deactivation of the positioning mod-
Target inac- ule, the output "target inaccessible" is reset.
cessible
posi profil
active
The two reference markers belong to the block (index) that defines a positioning step. (For the description of
the positioning indexes see chapter "Sequential positioning"). In connection with the reference marker, it is
useful to define index blocks even for single positionings.
Example:
Start Target 1 Target 2 Target 3 Target 4
PS.46 = 3500
PS.47 = 1000 PS.46 = 2500
PS.46 = 1750
PS.46 = 1000
From a starting position, an undercarriage shall drive to 4 different positions. The positions of target 1...4 are
always approached from the left, the start always from the right. For the targets, therefore, reference markers
are always defined for clockwise rotation, and for the start only a reference marker for counter clockwise rota-
tion. The values for the other reference markers are set to zero (= deactivated)
The profile speed definition is given via parameter PS.31 "max. speed %". That means value „16: PS.31 /
PS.25“ must be entered in PS.00 / bit 5 "positioning / target speed".
The drive shall stop at the target, value 0 must be entered in parameter PS.25 "index speed" for all blocks.
This is a single positioning, PS.26 „index/ next“ must always be set to „-1: PS.28“, since there is no next posi-
tion. The positions are set as absolute values and "continuation of the profile processing" is deactivated. Pa-
rameter PS.27 must therefore be set to the value 0.
If the drive shall now travel from the start to target 2, the value 2 must be entered in parameter PS.28 "starting
index new profil", and the "start positioning" command must then be given.
In the process, the undercarriage also crosses reference marker 1, which can trigger an adjustment only dur-
ing the positioning to the starting point. For the drive to target 2, marker 1 must be ignored. For that purpose,
the parameter PS.40 "reference point window" is used. Only an initiator pulse within the position window of
+/- PS.40 around the programmed value for the reference marker triggers an adjustment.
Example target 2:
PS.46 = 1750 increments / PS.24 = 6250 → the reference marker is expected at 6250 – 1750 = 4500.
If the reference point window is set to, e.g., 300 increments, the initiator signal is accepted only if the drive
rotates in clockwise direction of rotation and as long as the actual position ru.54 is in the range of 4200 to 4800
increments.
The size of the reference point window depends on the maximum expected slip. If one assumes, that maxi-
mally 150 increments „are lost“ due to the slipping of the wheels (i.e. are not converted to propulsion), a value
> 150 increments must be adjusted in PS.40.
If the drive is approaching target 2 from the left, reference marker 1 generates a positive edge at an actual
position of 700...850 (depending on the level of slippage) and therefore outside of the permitted window.
This marker is therefore ignored. Reference marker 2 generates its pulse within the reference window and is
evaluated for the adjustment.
PS.47 = 1000 increments / PS.24 = 0 → the reference marker is expected at 0 + 1000 = 1000,
PS.40 "refpoint window" = 300 increments
The initiator signal is evaluated only if the direction of rotation is counter clockwise and the actual position lies
within a range of700...1300 increments. With this, the reference marker 2 is masked for the return path.
The following figure illustrates the connection between rotation direction, target, the values of PS.46 / 47 and
the reference point window PS.40.
Reference marker
(300 increments)
M M M M
The parameter PS.45 "adjustment index selection" is identical to parameter PS.23 "index/selection". It has
been inserted here a second time only to simplify the operation.
Starting a new positioning is only possible if bit 10 has temporarily been set to 0.
To perform a positioning, the inputs wired as limit switches (inputs with functions "forward" and "reverse") must
be active. If the hardware limit switches are not to be used, the protection functions in Pn.07 "limit switch error
response" must be deactivated (value 6: function switched off).
If the target position can still be changed during a running positioning is determined by PS.00 bit 3.
If the drive leaves the vector controlled operation (first "start positioning" after activation of the positioning
mode), or if during an active positioning a new "start positioning" command is given, the new target is possibly
inaccessible with the adjusted ramp and jolt times.
Parameter ru.84 "accessible relative position" displays the distance that the target must have to the actual po-
sition ru.54 at the time of the "start positioning" pulse to be accessible with the programmed ramp and s-curve
times.
Example:
Start Starting of the decel-
eration to the final target At the "start positioning command", ru.84
positioning
appoach indicates that the target must be at least
ru.84 200000 increments away from the current
ru.84: accessible rel. position
programmed ramps.
ru.54: actual position
If the target is inaccessible with the ramps from the oP-parameters, the ramp times can be changes online
in the event of a new "start positioning" pulse. For that purpose, there is the parameter PS.32 "limit acc/dec
reducing %".
For the case of a start from the vector controlled operation, the online adaption is not active. In
parameter PS.32, a factor between 25 and 100% can be set. 25% means that the ramp and s-
curve times may be reduced to maximally 25% and increased by up to a factor of 4. The value
33% in PS.32 would correspondingly allow a change of between 33% and a factor of 3 of the
values set in the OP-parameters.
ru.84
The new "start positioning" command must be made within the positioning, in the acceleration or constant run-
ning phase. In the deceleration phase to the final target approach, the new starting pulse leads to the status
"position not accessible".
If the new starting pulse is received in the correct phase, but the target is inaccessible despite ramp adjustment
, the drive enters the state "position not accessible" with the default ramp/jerk times.
The parameter PS.32 is similar to the parameter PS.44 "limit acc/dec corr. %" in its mode of action. PS.44,
however, works only for ramp changes necessitated by flying referencing with adjustment. PS.32, on the other
hand, is responsible for adjustments based on new target settings.
Furthermore, the ramp can also be changed during the acceleration phase by PS.32 if the new target setting
makes it necessary.
With the parameter PS.53 "distance for no abort", unwanted "start positioning" commands can be masked.
Since the last "start positioning" command, the drive must have travelled a greater distance than PS.53 so that
a new starting command is accepted during a running positioning.
Example:
At the "start positioning command", ru.84
indicates that the target must be at least
actual position
PS.53: max. termi- The target is far away and the drive posi-
nation distance tions to the target.
I.e., every time the drive is running at the time of the "start positioning" command, not accessible positions can
occur.
Also, if a new "start positioning" pulse is given during the deceleration phase to the original target, and the S-
curves are switched off, the message "position not accessible" is generated because an adjustment during the
final approach to target is only executed during the lower s-curve.
Position not reachable, because new start Position not reachable, because new target is too close
positioning during deceleration ramp
ru.61: target position
ru.56: set position
ru.61: target position
ru.56: set position
ru.02: ramp output display
Target inaccessible
Start positioning
Start positioning
Ignore new
target
Target inac-
cessible
Start posi-
tioning
With parameter PS.00, one can select how the drive should behave after an error occurs (i.e., after interruption
of an active positioning):
a sequential positioning is aborted only if the error (the interruption) occurred during an active
positioning. If the drive is stopped at the target (even if it is only an intermediate target of the
sequential positioning), switching off the control release, for example, does not lead to a termi-
nation of the sequential positioning. An active positioning can also be interrupted by setting bit
11 in control word Sy.43 or Sy.50 (field 2048: „activate interruption“). In contrast to a termination
due to abnormal stopping, the ramps from the OP-parameters are used and started S-curves
are not interrupted in a termination initiated by the control word. The modulation remains on.
If bit 11 "termination" has again been deactivated in the control word, there are two possibililties for the drive
to continue:
Example: an analog value of -100%..+100% shall permit setting position values of 100000 to 300000 incre-
ments. An.55 and An.56 must then be parametrised as follows: An.55 = 200000 An.56 = 300000
For the analog setting of actual position (ru.54) or set point position (ru.56), the following adjustments must be
made:
● for an analog output (ANOUT1 or 2), choose actual position (An.31 / An.36 = 27) or setpoint position
(An.31/ An.36 = 28) as the output value
● configure the conversion of the position value to an analog value:
Position for which 0% analog value is issued: PS.41 "reference position 0%"
Position for which 100% analog value is issued: PS.42 "reference position 100%"
Example: for position values in the range of 100.000 to 300.000 increments, an analog value of -100%
to 100% is to be issued. . PS.41 and PS.42 must then be parametrised as follows: PS.41 = 200.000,
PS.42 = 300.000
● Parametrise analog output (gain, offset)
7.12.4.21 Backlash
This parameter is used to compensate a possibly available backlash. Each positioning is approached with the
gearless adjusted preferred direction. If the positioning is started against this preferred direction, the target
position is initially overdriven by the gearless. After this the positioning occurs in the target position with pre-
ferred direction.
PS.55: Backlash
Value range Explanation
-1073741824...1073741824 Inc Adjustable number of increments for the gear backlash.
The position scan happens only in status "positioning active". The scanned actual position value (ru.54) is
displayed in parameter ru.71 "teach/ scan position display". Each further edge overwrites the old scan position.
Dependent on the scanned position, a digital output can be set. Switching condition „75: amount actual posi-
tion-scan position > level“ must be selected for this.
Note:
Switching condi- The teach-function (see chapter „Teach-Func-
tion 0
tion“) cannot be used as long as the switching
scanning position condition remains set.
posi activ
Start positioning
PS.24 Index 1
1 = 300 U/min
● inching mode for exact target approach
PS.24 Index 0 Fixed value 2 = 50 rpm
Fixed value 3 = -50 rpm
Display parameters
Parameter Function
Display of the actual position (calculated from the position informa-
ru.54 actual position
tion of the encoder interface, selected in PS.01).
The position that the drive is supposed to have reached currently, ac-
ru.56 set position cording to the calculated profile (in contrast to ru.61 "target position",
to be reached at the end of the positioning).
ru.58 angle difference Difference between set and actual position.
ru.60 act. position index Number of the positioning block currently being processed.
ru.61 target position The target which the drive should reach at the end of the positioning.
Maximum value of the speed profile the inverter calculates for opti-
ru.63 profile speed
mal target approach.
The value by which the actual position is adjusted during the "flying
ru.69 distance ref.-zeropoint
referencing with adjustment".
Position value scanned by a digital input (used for digital output and
ru.71 teach/scan position
teaching).
If the drive rotates at the time of the "start positioning" command
(vector controlled operation or new pulse during a running position-
ing), this parameter shows what distance to the actual position the
ru.84 accessible rel. position
target must be to be reachable with the programmed ramp and S-
curve times. The ramp adjustment (PS.32) is not considered (see
chapter "Start positioning").
SY.08, SY.76
Fieldbus
KEB COM-
(e.g. CAN, SERCOS,
EtherCat, Powerlink) COMBICONTROL BIVERT
KEB COMBI- C5 F5A-S
optional
VERT fieldbus inter-
Drive inter-
face
or
face F5A-M
F5A-S digital
or I/O RS232
Parametrisation
F5A-M
HSP5 Ethernet
Bus Parametrisation
Visualisation
X3B X3A
Encoder Encoder
channel 2 channel 1
KEB- Op-
Customer
Control erator
X3B X3A
type Encoder Encoder
channel 2 channel 1
How the bus-synchronous operation is realised and initialised depends on the fieldbus system used and must
be looked up in the instructions for the corresponding operator (CAN-operator, SERCOS operator, etc.).
The inverter enters the mode "bus-synchronous operation" if a value unequal to zero is set in parameter Sy.08
"bus synchron time" .
As soon as the control sends cyclic telegrams in the pattern set in Sy.08, the bit 9 "HSP5 bus
synchronous" is set in the status word (Sy.51). The synchronous communication can be moni-
tored with this bit. The control release may only be given if the assembly of the bus-synchro-
nous operation is completed.
0: off
4096: Synchronous
Selection of operating mode synchronous running
Operating running
12...13
mode 8192: Positioning Selection of operating mode positioning
12288: contouring
Selection of operating mode contouring control
control
To activate the contouring control mode, the digital input occupied with the function "positioning / synchronous"
must be set.
In contouring control mode, the drive is positioned via the setting of a position setpoint value in the bus-syn-
chronous grid. The control, therefore, does not give the final target position but the set point position for each
individual cycle.
The inverter calculates the speed required to reach the position setpoint in one bus cycle. The setting of the
position setpoint can be done via PS.24 "index position" or via PS.34 "ctm position".
PS.33 "contouring mode setpoint source" determines which parameter provides the setpoint position.
When setting the position setpoints, one must ensure that the drive will be able to follow them with the maxi-
mum permissible speed. Only oP.14 "abs. max. reference for" and oP.15 "abs. max. reference rev" work as
speed limits.
Synchronization to the time pattern of the master of the contouring control is internally done no longer hard by
compensation of the error up to the next ms interrupt, but via adjustable low pass filter with Sy.76.
The initialization is improved. The contouring mode can be activated at any time. Not several cycles must be
await before release.
If PS.61 is set to 1: on, the precontrol profile in the contouring mode is corrected with a PT1 element. This func-
tion is only active in the contouring mode. The adjustment occurs automatically by the value written in Sy.08.
Parameters Ec.46 and Ec.47 are also considered.
This setting adjusts the speed precontrol especially for larger cycle times (>2 ms).
A new PT1 element is introduced with Sy.76 whereby the internal time pattern is synchronized to the external
cycle time. Advantageous is this if the superior control can not keep the cycle. The PT1 element is only active
if the synchronous operation is achieved.
Parameter list:
Para. Name Value Notice
General setting
continued on the next page
cS. 31
n_pret._pt1
n_pret.
4.5 p3 p5
4 p0
3.5
p2
3 p4
2.5 p1
2
1.5
1 1 2 3 4 5 6 7
The interpolated values can be smoothed or delayed once more with this PT1 element. This parameter affects
only the contouring mode with B- spline interpolation.
PS.64: spline position PT1-time
Value range Description
0.000...16383.750 ms Setting range for the PT1 element
Averaging over 4 to 15 points can be done directly in the interpolation mode with parameter PS.65. This mode
has significant advantages compared to the linear interpolation.
PS.65: spline points
Value range Description
4...15 Value range for the number of spline points
Parameter cS.31 is only active when the B-spline interpolation is activated. This parameter causes a delay of
the torque pre-control. The adjusted value in cS.27 is valid if parameter cS.31 is not active.
cS.31: spline torque control PT1 time
Value range Description
0.000...16383.750 ms Value range for the adjustable delay
The Kp of the position controller can be changed speed-dependently. Thereby, one can, e.g., choose a
very hard setting for the load transfer and the approach to the final position. For the remaining positioning,
the Kp is lowered then to achieve a smooth running of the drive and to dampen the effects of mechanical dis-
turbances (e.g. welds in the linear rails or similar).
The base value of the controller is set in PS.06 "KP pos/syn". Parameter PS.08 "limit speed for PS.07" deter-
mines up to which speed the lowering is to be implemented, and parameter PS.07 "KP speed limit reduction"
determines the percentage value the Kp shall still have in relation to its base value at the speed PS.08.
positioning module:
ru.63 profil speed
Synchronous module:
ru.10 encoder 2 speed
ru.56 KP
set position +
ru.58
ru.54 angle difference
-
actual posi-
tion PS.09
Position limit
for p/s contr.
Example 1 (error):
The inverter detects overcurrent and raises the error. Display in parameter ru.00: "ERROR overcurrent" (E.
OC). Since this error cannot be predicted, there is no possibililty of a pre-warning. The modulation is switched
off immediately and the drive spins down.
Example 4 (pre-warning):
When the heat sink temperature exceeds a limit (dependent on the inverter type), the modulation is switched
off, the inverter raises an error. A temperature which generates a pre-warning can be adjusted with Pn.11 "OH
warning level" .
Desired response: when exceeding the temperature of Pn.11, the inverter executes an abnormal stop and
switches off the modulation. When the heat sink temperature decreases again, an automatic restart shall oc-
cur.
Programming Pn.10 "warning OH stop. mode" = 4 (stop/modulation off/ auto restart).
Display in parameter ru.00: "Warning! Power module temperature“ (A.OH)
If the temperature decreases due to the abnormal stopping, the inverter executes an automatic restart. If,
however, the heat sink temperature continues to rise and exceeds the error limit, the inverter raises an "Error!
Heat sink temperature" (E. OH).
7.13.1.1 Underpotential
Error „2: ERROR! Undervoltage" (E.UP) is triggered if the DC link voltage drops due to brownouts or a gener-
ally too weak power grid. For this error, the automatic restart can be activated.
If the control release is activated, E.UP or no PU is triggered after the adjusted time is up, if the condition is still
met (DC link too low or LT_OK signal not active).
To ensure a safe operation Pn.77 should be adjusted smaller max. by the hysteresis than the internal upper
limit.
7.13.1.2 Overpotential
Error „1: ERROR! overpotential“ is triggered if the DC link voltage increases beyond the overvoltage level due
to energy recovery in regenerative operation.
7.13.1.3 Overcurrent
Error „4: ERROR! overcurrent" (E.OC) is trigger when the "OC-tripping current" (see technical data in the in-
struction manual power circuit F5) is exceeded.
If this error occurs permanently, either the connected motor (short circuit or ground fault) or the inverter itself
is defective.
Below the overcurrent limit lies the "maximum short time current limit". If this is exceeded, the hardware current
limit can be triggered with uF.15. The response of this function is not considered an error or malfunction, and
the corresponding switching conditions are not set. If the function is active, the status "80:hardware current
limit" (HCL) is displayed. For current regulated drives, this function should be deactivated since it may have
negative effects for the motor model calculation and the behaviour of the drive.
7.13.1.4 overload
The inverter-overload protection is a function that triggers an error for which, however, a pre-warning can be
generated.
There are two overload protection functions: one for the range of standstill and low frequencies (overload at
standstill/ OL2) and one for the remaining frequency range (overload/ OL).
With Pn.09 "Overload warning level" a value between 0...100 % can be adjusted, when the "Warning! Over-
load" and the "Warning! Overload during standstill", respectively, is set. The response to the overload warning
is set with Pn.08 "warning OL stop. mode".
Overload (OL)
Realization of general overload protection is described in chapter "Overload characteristics". If the 100% load
factor of the inverter is exceeded by 5 %, the internal overload counter starts to count forward. If the load factor
falls below 100 %, the counter counts backward. The current counter content can be read in parameter ru.39.
Upon reaching 100 % the inverter switches off with error message "E.OL" and the counter counts backward. If
it reaches 0 %, the status changes to E.nOL and the error can be reset.
Internal overtemperature
The interior temperature monitoring protects the inverter against malfunctions caused by too high temperature
in the interior of the inverter. Upon exceeding a unit-specific temperature the interior fan is activated. If the
temperature is still too high after about 10 min., the adjusted delay time (0...120s) in Pn.17 "E.OHI delay time"
starts.
With the start of the disconnecting time, switching condition "11: Warning internal overheating" is met and the
response to the warning message set in Pn.16 "internal overtemperature response" is executed. After expira-
tion of the disconnecting time, "6: ERROR! Overtemperature interior" (E.OHI) is triggered.
When the interior temperature has dropped again, the inverter state changes again to "7: interior temperature
back to normal" (E.nOHI). The error can now be reset.
If PTC or KTY report an overtemperature, the disconnecting time set in Pn.13 "Motor overtemperature discon-
necting time" starts. The switching condition "9: ERROR! Switching condition "9: ERROR drive overheat“ is set
and the adjusted response to the pre-warning in Pn.12 "warning dOH stop. mode" is triggered.
"ERROR drive overheat“ (E.dOH) is triggered after expiration of the delay time Pn.13.
If the overtemperature condition is past, message "no A. drive overheat" (A.ndOH) or "no ERROR drive over-
heat" (E.ndOH) is issued. Only then the error can be reset or the automatic restart can be carried out.
PTC
A temperature sensor integrated into the motor winding is connected to the terminals T1/T2 of the inverter. If a
resistance of 1650...4000 Ohm is exceeded, motor overtemperature is detected. If the resistance drops below
750...1650 Ohm, the state motor overtemperature is reset.
KTY
In Pn.62 "motor overtemperature level", a temperature in the range of 0...200 °C is defined which, when ex-
ceeded, causes a motor overtemperature message.
The current temperature is indicated in ru.46 "motor temperature". With a standard power circuit Pn.62 has no
function. In the motor temperature display ru.46 only T1-T2 closed or T1-T2 open is displayed.
After the cooling period, the error or the malfunction, respectively, can be reset.
Encoder error
The status messages "32: ERROR! encoder 1 (E.EnC1)“ or „34: ERROR! Encoder 2 (E.EnC2)" is trigger if:
• a defective track is identified for an incremental encoder interface with monitoring of the incremental
tracks
• for resolver interfaces, signals outside of the specifications are identified
• for encoder types that permit the storage of data (e.g., motor data, system position, etc.) in the encoder,
an invalid identifier is read, and therefore the stored data cannot be interpreted.
For "intelligent" encoder interfaces (e.g., absolute encoder, Sin-/Cos encoder), error "35: ERROR encoder
change“ (E.EnCC) is triggered, if:
• the encoder type or the interface type of the current software of the control board are not supported
• the signals of the absolute track or the signals of the incremental track are defective
• the identified position deviation between incremental position and absolute position is too large
• the encoder transmits an error message
• the encoder (for encoder types with data storage in the encoder) was swapped
• Adjusted increments per revolution of the inverter does not agree with the encoder increments per
revolution
The error E.EncC can be reset via parameter Ec.00 and also via hardware or bus reset.
Exception! An error due to incorrect encoder increments per revolution is immediately (without reset!) reset if
the correct encoder increments per revolution is set.
Not all monitoring functions are available for all interface types. A detailed description of the encoder errors can
be found in chapter "Speed measurement".
If the acceleration exceeds the limit (Pn.79), the response defined by Pn.81 "warning acc.stop mode" is trig-
gered. Dependent on the programming, the drive enters status "24: ERROR max. accelerat." (E.Acc) or "106:
ABN.STOP max. accelerat.“ (A.Acc).
Since checking of the phase currents is done with a constant ADC level, the result of the utilization lower limit
is dependent on the value of the overload characteristic:
The release time sets itself load and frequency-dependent between 250 and approx. 400 ms. The cause there-
fore is the strong fluctuating load after disconnecting a phase. The load can fall temporary below the utilization
lower limit, whereby the release time is extended.
The motor protection functions can be deactivated. If they are to be used, a pre-warning can be generated here
as well prior to the triggering of an error, providing time to shut down the drive.
The description of the errors and the corresponding pre-warning signals is included in chapter "Error assis-
tance".
The following responses can be used for all malfunctions and errors, respectively:
Pn.03, Pn.05, Pn.07, Pn.08, Pn.10, Pn.12, Pn.14, Pn.16, Pn.18, Pn.66, Pn.75, Pn.81: Response
Value Explanation
the malfunction turns into the error (Status: E.xx), immediate shutdown of the
0: error / no auto restart
modulation, restart only after RESET.
Deceleration at the quick stop ramp or torque and current limit respectively,
1: Stop / modulation off/
shutdown of the modulation after reaching a speed of 0, restart only after
no auto restart
reset.
2: Stop / modulation on / Deceleration at the quick stop ramp or torque and current limit respectively,
no auto restart holding torque after reaching a speed of 0, restart only after reset.
3: Modulation off / auto Immediate shutdown of the modulation, automatic restart, as soon as the mal-
restart function has been resolved.
continued on the next page
Pn.03, Pn.05, Pn.07, Pn.08, Pn.10, Pn.12, Pn.14, Pn.16, Pn.18, Pn.66, Pn.75, Pn.81: Response
Value Explanation
Deceleration at the quick stop ramp or torque and current limit respectively,
4: Stop / modulation off/
shutdown of the modulation after reaching a speed of 0, automatic restart, as
auto restart
soon as the malfunction has been resolved.
Deceleration at the quick stop ramp or torque and current limit respectively,
5: Stop / modulation on /
shutdown of the modulation after reaching a speed of 0, automatic restart, as
auto restart
soon as the malfunction has been resolved.
The response to the malfunction message limit switch error (hardware or software) and set selection error can
be switched off completely.
The automatic restart only makes sense if the error can be expected based on the application. Normally, the
cause of the error must first be investigated and eliminated before the drive can be put back in operation by
executing the reset. Therefore, it must be selected after which errors an automatic restart should be executed
Because of the independent starting of the machine safety measures must be provided for
operating personnel and machine!
A typical application for the automatic restart E.UP (Pn.00) is operation on a bad power grid where sporadic
brownouts are to be expected. With this function, the application continues running as soon as the mains volt-
age is sufficiently high again.
For the undervoltage error, a time can be defined within which the automatic restart is permissible.
Since checking of the phase currents is done with a constant ADC level, the result of the utilization lower limit
is dependent on the value of the overload characteristic:
The release time sets itself load and frequency-dependent between 250 and approx. 400 ms. The cause there-
fore is the strong fluctuating load after disconnecting a phase. The load can fall temporary below the utilization
lower limit, whereby the release time is extended.
The abnormal stopping can be activated by malfunction as well as via the control word (Sy.50 Bit 8). The func-
tionality is the same in both cases but for state, "79: abnormal stopping" (StOP) is always displayed.
For all modes, one can choose whether the abnormal stopping-bit is reset in the status word (Sy.51 bzw. Sy.44
Bit 8) on reaching standstill, or whether it remains active until leaving the function.
The quick stop function is different for speed-controlled systems (cS.00 = 4, 5, 6) and for sys-
tems with v/f-characteristic control.
For abnormal stopping with v/f-characteristic control, the drive is decelerated with the adjusted ramp time, and
with the differential controller, respectively. Whether braking occurs at the ramp or at the current limit is defined
in parameter Pn.58.
The ramp time of the abnormal stopping function or the time constant of the controller are set in
Pn.60 depending on the adjustment of Pn.58.
Bit 1 and bit 2 must be set in parameter Pn.22 for bit 4 "LD(I)".
At quick stopping with differential controller, this ramp is modified that the drive decelerates preferably at a cur-
rent limit. This current limit is adjusted in Pn.59 „quick stop level“.
With Pn.58 bit 1 can be selected if the inverter shall decelerate at the active current limit or at the apparent
current limit.
-
Active current (ru.17) 1 +
rated inverter current (In.01)
For the abnormal stopping, the "normal" torque limitations of the application often do not apply since the auto-
matic shutdown is always a malfunction response. To permit a quicker deceleration with a greater torque here,
there is a unique torque limit for abnormal stopping.
The torque limitation superimposed by the limiting characteristic and the available current remain in effect. For
asynchronous motors, the maximum cutoff torque for abnormal stopping can also be increased to make more
torque available for braking, even in the field weakening range.
If the inverter is still in the malfunction state (A.XX) after this time (no RESET or automatic restart was ex-
ecuted), the inverter switches off the modulation and changes to the corresponding error state (A.XX => E.XX).
Abnormal stopping mode determines the behaviour for abnormal stopping via control word.
7.13.7.3 Speed search for asynchronous motors in closed-loop operation with encoder (ASCL
mode)
In closed-loop operation without encoder, the current actual speed must be estimated from the motor model.
For special motors (e.g., high frequency spindles) or applications (e.g., operation in very high field weakening
range), this estimate for the engagement onto a running motor may not work. The speed is then calculated
incorrectly and the drive vibrates or the inverter raises a malfunction.
In these cases, the motor must be stopped by DC braking (see chapter „Special functions“) before the drive
can be restarted. Generally, however, the speed search is the most jerk-free and quickest path to switch to a
running motor.
If the determined speed after speed search is below the limit in pn.90, speed = 0 rpm is preset.
Advantage: The drive is not in "delay" state, thus the motor model remains always active from the start.
By stopping the ramp if Pn.24 "LAD load level" or Pn.25 "LD voltage" is exceeded.
Moreover, the ramp stop function can be activated by a digital input.
Pn.22 selects which of the ramps (acceleration, deceleration or both ramps) can be stopped.
In the operating modes positioning or synchronous running, this function is not active. The deceleration stop is
active if a ramp time is entered in Pn.60 for quick stop.
If the acceleration stop is active in speed-controlled operation in order to use the interruption of the ramp via
digital input, the load level in Pn.24 must be set to 200% to avoid negative effects.
Pn.25: LD voltage
Value Explanation
200V...1200V DC-link voltage level at which the ramp is stopped
Overvoltage errors cannot always be securely prevented with this protection function, because after setting
the ramps and the speed controller, further deceleration can occur despite stopping the ramp. If the drive
decelerates, e.g., at the torque limit, and can therefore not follow the ramp, it does not help to stop this ramp.
An undershoot of the speed controller due to a sudden termination of the ramp can also lead to further energy
recovery in the DC link.
Generally, the deceleration process is slowed down by this protection function. The use of a braking resistor is
necessary for a dynamic deceleration.
Whether the output frequency must be increased or decreased depends on the torque characteristic of the ap-
plication. For a fan, e.g., the load factor increases with the speed, and the output frequency must be reduced
during overload. For a drilling machine, the load factor decreases with the speed, and the drive must therefore
be accelerated during overload. When falling below the max. constant current the inverter accelerates / decel-
erates again with the normal ramp times. The stall function is active until the original setpoint speed is reached.
This protection function is active only for F5A-M in open loop operation (cS.00 = off).
adjusted
constant current limit
actual frequency ru.03
Figure 188: Function of the stall level at constant run (default setting)
In the operating modes positioning or synchronous running, this function is not active. If a quick stop ramp time
is entered in Pn.60 for abnormal stopping, the deceleration stop is active.
1,2 • In ⇒ 2 hours
1,5 • In ⇒ 2 minutes
2 • In ⇒ 1 minute
8 • In ⇒ 5 seconds
In some applications, several motors are operated alternatively on one inverter. The changeover between the
motors takes place synchronously with the set changeover. The motor protection function must then be able to
distinguish which of the motors is currently being supplied.
With parameter Fr.08 "load mot.dependent para." a number from 0 to 7 can be assigned to any motor which
is connected with COMBIVERT F5. The value defined in parameter Fr.08 must be entered in each paramter
set in which the motor is energized. Thus the tripping time can further be incremented or decremented also at
parameter set change.
Parameter Pn.14 (warning OH2 stop. mode) specifies the performance of the drive on activation of the motor
protective function.
f = 0Hz
f ≥ rated motor frequency
120 rpm
or forced-ventilated
motor
I = motor current
60 rpm
30 rpm
2 rpm
1 rpm
30 sec 120
5 sec
I [%]
50 100 150 200 400 600 800
Figure 190: Tripping times
For self-ventilated motors the tripping times decrease with the frequency of the motor (see picture). The motor
protective function acts integrating, i.e. times with overload on the motor are added, times with underload are
substracted. After triggering the motor protective function, the new tripping time is reduced to 1/4 of the speci-
fied value, if the motor has not been operated for an appropriate time with underload.
Parameter dr.12 (motorprot. rated current) indicates the rated current for each set (= 100% load) for the motor
protection function. The motor protection-load is calculated as follows:
The motor protection function is calculated separately for all motors, i.e., for each individual motor, a separate
overload counter is running.
If one of the counters reaches the limit of 100%, the behaviour programmed in Pn.14 "warning OH2 stop.
mode" is triggered.
The maximum current is defined by dr.33 "DSM max. torque" or dr.15 "max. torque FU". The smaller of the two
values determines the maximum current.
The continuous current is speed-dependent. At speed 0, it is equal to dr.28 "DSM curr. f. zero speed" and at
dr.24 "DSM rated speed", it reaches the value dr.23 "DSM rated current".
dr.24 DSM
rated current
Speed
Figure 191: Continuous current
The tripping time is the time required by the internal counter to count from 0 to 100%. On reaching 100%, the
error "30: ERROR motor protection" (E.OH2) is triggered.
Tripping time
dr.34
mot.prot.
time min
Is / Id
dr.35
mot. motor
prot. time current /
Imax continuous
dr.50 mot.prot. current (Is
min Is / Id maximum current / Id)
Continuous current
A warning level can be adjusted in Pn.15 "OH2 warning level". If the counter reaches this level, the adjusted
response in Pn.14 "waning OH2 stop. mode" is carried out.
The counter is reduced if the ratio apparent current to continuous current is lower than dr.50. The recovery time
dr.36 "mot.prot. recovery time" is the time the counter requires to count from 100% to 0% (after triggering of
the error, i.e., without current flow). The error triggered by the motor protection function can already be reset
before the recovery time expires.
For the various operating modes, the amount of available functions differs.
For the vector controlled modes, some parameters have no function or are even hidden.
Here is an overview:
Parameter v/F-char- vector controlled DASM vector controlled
acteristic DSM
operation
Pn.44 power off mode yes yes yes
Bit 0, 1, 3, 4, 5 yes yes yes
Bit 2, 8 yes No function No function
Bit 6, 7, 9 yes only values 0 and 192 No function
Pn.45 power off start DC volt. yes yes yes
Pn.46 power off auto st. level yes yes yes
Pn.47 power off brake torque yes No function yes
Pn.48 power off restart level yes yes yes
Pn.49 power off start inp. sel.
Pn.50 power off ref. DC voltage yes No function hidden
Pn.51 power off KP DC volt. yes yes yes
Pn.52 power off restart delay yes yes yes
Pn.53 power off KP yes No function hidden
Pn.54 power off KI yes No function hidden
Pn.55 power off KD yes No function hidden
Pn.56 power off jump factor yes No function hidden
Pn.57 power off KI DC voltage yes yes yes
Figure 194: Initial jump for regenerative operation in the 1st cycle
For too great a jump factor, the inverter runs into the hardware current limitation (status value 80 "HCL"). The
control cannot work correctly, thus causing a wrong calculation of the active current!
Power off controller (not for vector controlled operation with DSM)
There are two controllers: the DC-link voltage controller and the active current controller.
In v/f-characteristic operation the active current controller is subsequently connected to the DC link voltage
controller.
In vector controlled operation, the output of the DC link voltage controller is used as the torque limit.
If the braking torque is selected as setpoint (Pn.44 bit 6...7 = 192), the DC link voltage controller is deactivated.
Setpoint = ref. DC voltage (Pn.50; Pn.44 Bit 6...7 = 64 or 128) (only v/f characteristic operation)
The setpoint DC-link voltage can be preset in the range of 200...1200 V. The internal value is limited down in
order to ensure safe operation. The value of the DC link voltage in normal operation plus approx. 50V adjusts
itself as minimum value. If a braking resistor is connected, the adjusted value may not lie above the threshold
of the braking resistor, else the controller cannot work (threshold 200V-class: 380V; 400V class: 740V; 600V
class: 1140V).
If Pn.44 Bit 6...7 = 64, the voltage setpoint is used as setpoint immediately after triggering power off. In this
mode, a restart is possible only after reaching standstill.
In mode Pn.44 Bit 6...7 = 128, after triggering it is initially adjusted to the start DC voltage. On undershooting
the restart value (Pn.48), the setpoint is increased to the voltage setpoint (Pn.50) with a ramp. This achieves
that the drive still has enough energy for braking when reaching standstill in critical applications.
Power off KP (Pn.53), power off KI (Pn.54), power off KD (Pn.55) (only v/f characteristic operation)
Pn.53, Pn.54 and Pn.55 are the controller parameters of the active current controller
A D-part usually has a positive effect in the control. Pn.55 should have about 10-times the value of Pn.53.
The following parameters effect the behaviour of the inverter if the mains voltage returns during the power off
function.
2. Control to voltage setpoint Pn.50 when output value lower than restart value (Pn.44 bit 6...7 = 128):
As long as the base value is greater than the restart value, the inverter behaves as in item 1. Below the restart
value the voltage setpoint value of Pn.50 is increased and with active current control (without speed detec-
tion) the control parameters of the active current control are reduced linearly with the output value. On power
recovery, a restart is then only possible after reaching standstill.
3. Control to voltage setpoint Pn.50 or braking torque Pn.47 (Pn.44 bit 6.,.7 = 64 or 192):
The controller parameters of the active current controller (v/f mode) are lowered below the restart value, lin-
early with the output value.
On power recovery, a restart is possible only after reaching standstill.
Pay attention:
The maximum time contains Pn.52 (restart delay).
Example: Pn.52 = 1 s; Pn.96 = 10 s.
a)System recovery after 8.5 s - restart after 9.5 s
b) System recovery after 9.5 s - no restart because Pn.96 is exceeded.
If a restart is allowed the restart delay time is kept constant after power recovery of the output value. It can
be adjusted in a range of 0...100 s (Default: 0s). After expiration of this time it is accelerated again onto the
current setpoint.
Bridging of mains gaps (not for vector controlled operation with DSM)
Setpoint source: Starting voltage (Pn.44 bit 6..7 = 0)
Voltage setpoint Pn.50, if base value < Pn.48 (Pn.44 bit 6..7 = 2)
In this mode the motor shall be operated almost in no-load operation and only recover the energy which the
inverter requires for the operation. The starting voltage is at the same time the setpoint value for the DC-link
voltage control. In v/f-characteristic operation, the set value is the setpoint of the active current controller, and
in vector controlled operation, the torque limit of the speed controller.
In case of weak supply systems it is recommended to choose the automatic starting voltage, as in this case the
starting voltage value is adapted to slow voltage fluctuations.
In the first cycle, a speed jump is issued in v/f-characteristic operation, and in vector controlled operation, the
limit of the speed controller is set to the measured slip so that the drive is put in no-load operation.
To safely decelerate the drive in v/f-characteristic operation, the controller parameters of the active current
controller are lowered to below of the restart value, linearly with the base value.
An immediate restart is not executed below the restart value (Pn.48). The drive decelerates with the quick stop
function (Pn.60..61) and behaves according to the adjustment in Pn.44 bit 3...4 or after expiration of Pn.96.
To have more energy available for braking the inertia mass on reaching standstill in v/f-characteristic opera-
tion, the voltage setpoint for undershooting the restart value (Pn.48) can be increased to the voltage setpoint
(Pn.50) (Pn.44 Bit 6...7 = 2).
In this case the control remains active with the increased setpoint value. A restart is possible then only after
reaching the standstill. Thereafter, the behaviour is define by Pn.44 Bit 3...4.
In this mode, too, the lowering of the controller parameter is executed.
Emergency stop with braking module (not for vector controlled with DSM)
Setpoint source: brake torque (Pn.44 bit 6...7 = 3)
In this mode the drive is to be stopped as fast as possible. Since the recovered energy can be very high, a
braking resistor is necessary.
The DC-link voltage controller is not active. In v/f-characteristic operation, the setpoint of the active current
controller is the braking torque (Pn.47). In vector controlled operation, the drive decelerates with the quick stop
function (Pn.60, Pn.61, Pn.67; see chapter 7.13.5) and behaves dependent on the setting in Pn.44 Bit 3...4.
In v/f-characteristic operation the drive supplies no energy anymore at low speed. In this case, the control must
be very soft, to prevent fall back.
It is possible to adjust the restart (Pn.48). The controller parameters of the active current controller are lowered
to below this value, linearly with the base value.
In some cases one can do without a braking module at the emergency stop function, if the losses in the motor
are very high at high DC link voltage.
The voltage stabilization should be switched off in this case. This can be done with Pn.44 Bit 8 = 1 during
power off.
The DC link voltage control is active. Deceleration is always to standstill. Accordingly the performance results
from the adjustment of Pn.44 bit 3...4.
At small speeds the drive supplies no more energy. In this case, the control must be very soft, to prevent fall
back.
It is possible to adjust the restart (Pn.48). The controller parameters of the active current controller are lowered
to below this value, linearly with the base value.
In which cases the braking transistor remains active even if modulation is switched off depends of the specific
application.
Parameter ru.91 is writable. It is set to its default value by new-initialization and writing on power on counter
(ru.40).
For switching frequencies above the rated switching frequency, the current limit
64: OL2 derating for the overload protection in the lower speed range is reduced. On activation
6
limiting of this bit, the inverter reduces the switching frequency to the rated switching
frequency to prevent the "ERROR overload 2" (E.OL2).
128: E.UP = no er- Status „2: ERROR underpotential“ (E.UP) is not treated as an error if the rotation
7
ror on nop+LS setting or the control release is missing.
The status "76: base block" (bbL) is not displayed anymore. Advantage: the
cause of the deactivation of the modulation (e.g. error) is immediately visible in
256: BBL is not
8 ru.00 and can be evaluated by an external control. Disadvantage: Since a reset
displayed
of an error is only possible after expiration of the base-block time, it is not appar-
ent without display when a reset can be executed.
Bit 2 in Sy.51 "status word (low)" normally shows "start" if the modulation is
switched on. Exception: If a positioning is aborted via the bit 11 "abort" in the
512: Status termi-
9 control word, then the status word displays "stop" as soon as the drive reaches
nation = RUN
speed 0 (even if modulation is still active). This exception can be revoked by
activation of bit 9.
If this bit is active, the ERROR bit in status word Sy.51 and the switching condi-
10 1024: A.XX = error tion that responds to an error are set in case of a malfunction (status warning /
A.XX).
2048: no dig. ST = The two watchdog (for operator interface and HSP5) are deactivated by the input
11
no E.Bus programmed in di.39 "disable dig. ST inp.sel.". *2
A malfunction or error reset is only permitted when the amount of the actual
4096: ERROR
12 value (ru.07) is lower than the operating hysteresis (LE.16). This applies also to
Reset at 0
the automatic restart.
continued on the next page
Defines the temperature limit in the range of 0...90 ° C, condensation risk. All parameters are not set-program-
mable.
Drive state
ready + ST 0: not active always flow
1 drive not active
1: active
0 Pn.92 or
& Pn.93 =0 ERROR flow
operation
Pn.91 >= 1 control
Bit 1 Pn.94
no flow drive
ru.25 active
& & Warning! flow
Pn.92 >= 1 control
Pn.94
E.FLC if Valve state
Internal flow drive
Pn.92 or 0: closed
active
Pn.93 =0 1: open
&
Pn.93 & &
Pn.94
ru.22 Flow state
0: no flow
1: Flow
Pn.91
ru.38
<
Pn.95 Temperature state
0: OK
1: Condensation risk
Figure 195: Flow control
The same value is valid for all non-programmable parameters independent of the selected
parameter set!
The following parameters are not overwritten when copying parameter sets:
dr-Parameter
Pn.61, Pn.67
cS.00...cS22
dS.00, dS.01, dS.13
Ec.01...Ec.07, Ec.11...Ec.27, Ec.36...Ec.38
Fr.10
6. Fr.01 3
7. Fr.01 4
5
6
7
With the keys UP/Down and at flashing point the The source set is adjusted with the keys UP/Down.
target set 0...7 is adjusted in addition to the param- The copying process is started with „Enter“. Copying
eter set number. The active (A) parameter set must is only possible with opened control release or error,
not be adjusted as target set while copying. If the otherwise „I_oPE“ appears in the display (invalid
target set is > 0, only the programmable parameters operation).
are overwritten! After copying, „PASS“ appears in the display and
can be deleted by „ENTER“.
Figure 196: Copying of parameter sets
By loading the factory setting all definitions defined by the mechanical engineer are reset! This
can comprise the terminal assignment, set changeover or operating states. Before loading the
default set it is to be ensured that no unintended operating states occur.
The values -5 to -8 are corresponding to the previous values -1 to -4 referring to the copied parameters and
target sets. They differ only in the default value source.
Value -9 enables storing of the current parameter setting as custom-specific default values. The values of all
customer and system parameters are stored in all sets thereby.
The custom-specific default values for indirect addressed parameters are stored first to bus address (ascend-
ing), then to indicator value (max. ... min.), then set-dependent (set 7..0).
Example: Default value ud.09, default values Ud.16 for Ud.15 = 36..1, default values Ud.17 for Ud.15 = 36..1,
default values Ud.18 for set 7..0, etc.
- The power unit identifiction dependent KEB default values are adapted.
- If necessary uF.11 is limited in all sets to the maximal switching frequency (in.03).
- If a custom-specific default value of uF.11 is not within the value range (0..In.03), uF.11 is loaded dur-
ing default value loading in the corresponding set with the KEB default value.
- If the write value of Sy.03 is unequal to the reading power unit identification, all customer and system
parameters are loaded with KEB default values (corresponding Fr.01 = -4).
Memory management
The length of the source table (in byte) and the length of the memory area of the customer default values (in
byte) are stored in one word at the end of the external RAM.
The source table for the custom-specific default value range is in front of these two cells. The length is depend-
ent on the number of permitted parameters of the adjusted control type (Ud.02 bit 2+3)
The memory area for the custom-specific default values begins next to the source table. The length depends
on the number of values stored here. Only the values which are different to the KEB default values are stored.
The default values are stored in descending order of memory addresses.
The off-line memory includes the period between the temporary variables and the memory area for the custom-
specific default values. The size of the off-line memory is depending on the number of custom-specific default
values.
Error message
Sy.50 with control
word (only bus) +
5 E.SEt
set reset via digital Fr.02
input
6
This parameter can be written by bus as well as by keyboard. The desired parameter set (0...7) is preadjusted
directly as value and activated with „Enter“.
Example 1
I1, I2 and F are defined for set selection at input-coded set selection (Fr.02=3). In this case F = set 1; I1 2 =
and I2 3 = would be acticated as the valence is (I2>I1>F). If I1 and I2 are triggered simulateously the inverter
switches into set2 since the priority is F>I1>I2 at Fr.02=3.
Example 2: With 3 inputs (F, I1 and I4) set 0...7 shall be selected
1.) Adjust parameter Fr.07 to value „148“
2.) Adjust Fr.02 to value „2“ (set selection binary-coded via terminal strip)
I4 I1 F Input
2² 21
2 0
set I4
0 0 0 0
I1
0 0 1 1
0 2 0 2 F
0 2 1 3
4 0 0 4 Set 7
4 0 1 5 Set 6
4 2 0 6 Set 5
4 2 1 7 Set 4
Set 3
Set 2
Set 1
Set 0 t
Example 3: With 5 inputs (I1, I2, I4, IB and ID) set 0...5 shall be selected.
1.) Adjust parameter Fr.07 to value „2736“
2.) Adjust Fr.02 to value „3“ (set selection input-coded via terminal strip)
ID IB I4 I2 I1 set set
Fr.02 = 3 4
0 0 0 0 0 0 0 ID
0 0 0 0 1 1 1
0 0 0 2 0 2 2 IB
0 0 3 0 0 3 3
0 4 0 0 0 4 4 I4
5 0 0 0 0 5 5
I2
5 0 3 0 0 3 5
5 0 3 0 1 1 5
I1
Set 5
Set 4
Set 3
Set 2
Set 1
Set 0
- with static input assignment the inverter remains in set 0 as long as the input is set.
- with edge-triggered inputs set 0 is always activated with the 1st edge. With the 2 nd edge the set acti-
vated by the other inputs is selected again.
Bit 1 has no function at F5-S, since only one motor set is available here.
Example:
Sets 2 and 5 should be blocked. As shown in the table of Fr.03, value 4 and 32 must be entered. The outcome
of this is a total value of 36, which must be entered.
The OFF time of the old set and ON time of the new set are added at set changeover.
Example
Set 3
Set 1
4
Set 0
7.15.1 DC braking
The DC braking is available:
- in software type F5-A (standard software), for v/f characteristic control of asynchronous motors (control
type F5-M and cS.00/ control mode < 4)
- in software type F5-H in speed-controlled operation of asynchronous motors without encoder feedback
(cS.01/ actual value source = "2: calculated actual value") and
- at V/F characteristic control (cS.00/ control mode < 4)
During DC braking the motor is not decelerated over the ramp. The braking is done with a DC voltage and a
DC current, respectively, that is applied to the motor winding.
After activation of the DC braking, the modulation is switched off and the base-block time (base-block time,
duration dependent on the power circuit) waited for until the DC value is applied to the motor.
With Pn.28 it is adjusted whereby the DC brake is triggered. According to the adjusted mode, the speed
when the DC brake triggers can be preset with Pn.32. Pn.30 „DC braking time“ determines the braking time
(0..100.00 s). Pn.29 is bit-coded and defines the inputs which trigger DC braking.
1
The braking time is dependent on the actual frequency (ru.03), not on the actual speed (ru.07). The
reference value for the calculation of the braking time, however, is a speed (dependent on Ud.02 "con-
trol type", for "4: F5-M / 4000rpm“ the reference value is 1000 rpm). To calculate the braking time, the
actual frequency (ru.03) must be converted to speed according to the following formula:
ru.03 * 60
———————————
pole-pair number of the
motor
2
DC braking time = Pn.30 * ru.03 * 60 / pole-pair number of the motor / reference value (the reference
value is dependent on Ud.02 „control type“. The reference value in 4000 rpm mode is 1000 rpm and
2000 rpm in 8000 rpm mode etc.)
3
Actual braking time = Pn.30 * Pn.32 / reference value (The reference value is dependent on ud.02
"Control type". The reference value in 4000 rpm mode is 1000 rpm and 2000 rpm in 8000 rpm mode
etc.)
4
These adjustment are operative only if in Bit 0...3 "DC-brake mode" the value "10: conditions" is cho-
sen. If the same condition is also set for speed search, DC-brake has priority.
After completion of the DC braking function, the rated flux of the machine must flow before the motor is started.
To that end, "Wait for magnetisation = 128: on" (Bit 7 = 1) must be programmed in parameter dS.04. The
torque display is not valid in the DC braking (display always = 0 Nm).
fset ; nset ; UA
uF.07
t
Example: uF.06 = 2, uF.07 = 50%
Figure 201: Energy saving function
100%
oP.56 mot.poti inc. input
sel.
oP.57 mot.poti dec. input
sel.
oP.58 reset to oP.55 mo-
torpoti reset value
Another input (oP.58) can be used to reset the motor potentiometer to the adjusted reset value oP.55.
continues to count
no
yes
Resetting to zero
continues to count
no
yes
Resetting to zero
Open brake
The opening of the brake is started when the control release is closed and the command to start the drive is
received.
In vector controlled operation, this is the activation of the direction of rotation, the setpoint speed has no effect.
That means: the brake is opened as well on setting the speed setpoint value = 0.
During positioning, the opening of the brake is triggered, e.g., by a "start positioning" or a "start approach to
reference point" command.
Close brake
The closing of the brake is triggered by disabling the direction of rotation (speed control), reaching of the target
position (positioning), or switching off the modulation (opening of the control release or error).
If the modulation is switched off, the break control output is immediately deactivated so that the brake closes.
The following figure shows the sequence of the brake control without fadeout time. In vector controlled system,
the start- and the stop-value (Pn.37 / Pn.41) must be set to 0 rpm.
Stop value
(Pn.41)
Start value
(Pn.37)
Set direction
of rotation for
opened
brake
closed
7.15.5.4 Brake control in vector controlled operation (for ASCL and SCL)
Premagnetisation and delay time
In vector controlled operation, the drive also builds up torque at setpoint speed 0. Therefore, no start or stop
speed is required (Pn.37 = Pn.41 = 0 rpm).
Thus can the pre-magnetisation time Pn.35, too, be set to zero. The time the drive requires to build up the flux
is always waited for, until the output for loosening the brake is set.
Exception:
If the bit 7 "wait for magnetisation" in dS.04 "flux- / rotor adaptions mode" is set to "0: off", a pre-magnetisation
time must be parametrised for flux buildup. This setting is permissible only for operation without motor model.
Since, independent of the selected deceleration ramp, the brake closing time only starts when the actual speed
reaches the value of the stop speed (= 0 rpm), no brake delay time has to be awaited.
In some applications, however, the brake delay time is used to save time.
If the output for brake control has been deactivated once, the complete brake handling (Brake closing time +
fadeout time + brake opening time) must be executed for a new start of the drive.
By setting a brake delay time, the collapse of the brake can be suppressed for a quick succession of starts
(e.g., for positioning). Only when the drive remains stationary for a longer period, the brake is closed.
Example: A lift is equipped with a counterweight, so that for a half-loaded cabin, no holding torque must
be expended.
For an empty cabin, the load weighing setup provides a signal of 0%.
To hold the cabin, the motor requires + rated torque.
For a fully loaded cabin, the load weighing setup provides a signal of 100%.
To hold the cabin, the motor requires + rated torque.
Let the signal from the load weighing setup be connected to AN2, which serves as the AUX-
input.
For SCL, parameters "premagnetizing time" (Pn.35) and "brake release time" (Pn.36) are used for the align-
ment of the motor with DC current (see chapter „SCL / standstill and starting phase“)
Based on these value, an adaption to the particular application must be made since other values, e.g., the
boost, also have an effect on the behaviour during load transfer.
Example:
a 4-pole motor has a rated frequency of 50 Hz and a rated speed of 1460 rpm.
The synchronous speed of the motor thereby is = 1500 rpm and the slip speed is 1500 – 1460 = 60 rpm at
rated torque and nominal voltage.
The drive should be able to provide rated torque at brake release if a start value (Pn.37) of 60 rpm is preset.
1
oP.44 Setpoint
Bit 4...7 2
AN1 (ru.28) 0 oP.46
1 Amplitude
AN2 (ru.30)
AN3 (ru.32) 2 ru.02
Diameter signal
digital (oP.45) 3
oP.49
diameter correction
Figure 205: Auxiliary function: Sweep generator
Activation of the sweep generator and determination of the sweep amplitude height
The wobble function must be activated in parameter oP.44. Parameter oP.44 determines the source which
presets the height of the amplitude of the sweep function.
The sweep amplitude can be preset also via oP.45 „ext. function digital source“ in the range of 0… 100% be-
side to the analog setting via AN 1, AN 2, AN 3 or AUX.
Ampl.
nset +----------
2
nset
Ampl.
nset ----------
2
oP.47 oP.48
t
Figure 206: Operating principle of the wobble function
1
oP.44 Setpoint
Bit 4...7 2
AN1 (ru.28) 0 oP.46
1 Amplitude
AN2 (ru.30)
AN3 (ru.32) 2 Diameter ru.02
signal
digital (oP.45) 3
oP.49
diameter correction
Figure 207: Auxiliary function: diameter correction
In order to be able to calculate the required speed change, the ratio of minimum to maximum diameter (dmin/
dmax) must be known.
The ratio of minimum to maximum diameter (dmin/dmax) is preset by way of oP.49 and can be adjusted within
the range of 0.010...0.990 with a resolution of 0.001.
fn_Ramp
fn_Setting: = –––––––––––––––
1+DS • (1/oP.49-1)
Parameter An.54 „an. para setting dest.“ determines the bus address which parameter presets the analog
value.
An.54: an. para setting dest.
Value Function
-1 off
0...32767 adjustable value range
The following parameters can be adjusted in parameter An.54 „an. para setting“.
uF.01 / uF.07
cn.04 / cn.05 / cn.06
An.32 / An.37 / An.42 / An.48
LE.00 / LE.01 / LE.02 / LE.03 / LE.04 / LE.05 / LE.06 / LE.07
cS.06 / cS.09 / cS.19 / cS.20 / cS.21 / cS.22 / cS.23
Ec.04 / Ec.14
PS.31 / PS.33
In case an invalid parameter address is selected, the message "IdAtA" (or "data invalid" via COMBIVIS) is
output and the setting is ignored.
Rotation direction
Initiator Initiator
I1
I2
Angle deviation > 0
F5 Encoder emulation F5
Master Slave
i = 9,8 M M i = 23
Encoder Encoder
2500 Inc/ rev. 2500 Inc/ rev.
Both initiator signals must release two times after activation of the register function before the register function
triggers an activity.
register distance master (rG.14), number of increments from main pulse to main pulse
register distance slave (rG.15), number of increments from main pulse to main pulse
numerator, gear factor (channel1(ec.56) or channel2 (ec.58))
denominator, gear factor (channel1(Ec.57) or channel2 (Ec.59))
numerator = i * denominator
If it is switched in a parameter set with rG.00 = Bit 0....1=2, the first calculated angle deviation between master
and slave is stored in parameter „register angle level 1“ (ps.64) (teachen). The max. angle correction per
period (rG.02) must be adjusted in order to activate the angle deviation.
The direction of the angle deviation can be adjusted via rG.00 bit 2… 3.
Two interpolation points where the angle deviation via interpolation can be preset dependent on the master
speed can be defined via parameters rG.08, rG.09 and rG.10, rG.11. The angle deviation is constantly defined
via rG.08 with rG.10 = 0 = off. The function of the angle setting is not active at speed left to rG.09 and right to
rG.11.
-90° 90°
-rG.15/ 4 rG.15/ 4
+ / 180°
+ / -rG.15/ 2
The angle deviation can be preset optionally via rG.08… rG.11, but it is internal limited to +-slave difference
(rG.15). Additionally a renormalization takes place, thus the angle deviation set value is between –rG.15/2…
0….+rG.15/2.
rG.10
rG.15
Setpoint
rG.15/ 2 rG.15/ 2
rG.08 n_master
rG.09 rG.11 rG.09 rG.11 rG.10 [rpm]
-rG.15/ 2
Setpoint
-rG.15
rG.08
off off off off
A possible parameter list for the figure "Angle deviation standardization 1".
PID controller
Digital inputs
The controller intervention can be linear increased at the start or linear reduced at a reset of fading with this
parameter. The time refer to 100% controller output value. If an input is programmed to „fade in reset (cn.13) “,
the fade in is counted down when the input is active and counted up when the input is inactive.
Fade in is calculated in accordance with the following formula if „- 0.01“ is adjusted:
Fade in factor = fsetting (ru.02) / max. reference (oP.10 / oP.11)
The function is only active if the technology controller is used as process controller (cS.00 Bit 0...2 = 1). The
fading time is 0 if it is used as setpoint controller.
Value „1“serves primary for the start-up, in order to reset the controller manually.
Value „2“ must be adjusted for speed controls in order that the I-component of the controller is reset at LS or
nOP.
Value "3" always reset the I-component of the control.
Value "4" is used to prevent speed jumps when changing the control (e.g. of speed in pressure control).
Example: If the pressure build-up is very quickly in the control, it is possible that the I-component has not
reached the final value. By way there may be a speed jump at change-over. This can be prevented with value
4.
cn.11 / cn.12 / cn.13: PID reset inp. sel. / I reset inp. sel. / fade in reset inp. sel.
Bit Value Input
0 1 ST (prog. input „control release/reset“)
1 2 RST (Progr. input reset)
2 4 F (Progr. input forward)
3 8 R (Progr. input reverse“)
4 16 I1 (Prog. input 1)
5 32 I2 (Prog. input 2)
6 64 I3 (Prog. input 3)
7 128 I4 (Prog. input 4)
8 256 IA (internal input A)
9 512 IB (internal input B)
continued on the next page
cn.11 / cn.12 / cn.13: PID reset inp. sel. / I reset inp. sel. / fade in reset inp. sel.
Bit Value Input
10 1024 IC (internal input C)
11 2048 ID (internal input D)
off 0
If one of the analog channels is adjusted, the signals can be adapted with the analog amplifiers individually to
the requirements (see chapter „Analog input and output signals").
Utilization (ru.13) 6
actual DC voltage 7
Digital reference
cn. 01
Ramp generator
Characteristic amplifier PID controller oP-Parameter
Analog reference
ru.27 ru.28 cn. 07 ru.01
AN1 ru.02
cn. 08 ru.52 Ramp output
cn.00 = 1
value
cn.04...cn.06 oP.00 = 6
cn.10
An-Parameter
Actual value
ru.29 ru.30
AN2
cn.00 = 2
Characteristic amplifier
Figure 214: PID controller without precontrol (e.g. for pressure, temperature control)
Characteristic amplifier
Analog precon-
trol
ru.27 ru.28
AN1
cn.00 = 1
PID controller
An-Parameter
Digital reference
cn. 07 +
+ ru.52
cn.01 An.30 = 8200
cn. 08 +
-
ru.01 ru.53
cn.04...cn.06
cn.10 Ramp generator
oP-Parameter
oP.00 = 1
Characteristic amplifier
Actual value
ru.29 ru.30
AN2
cn.02 = 1
An-Parameter ru.02
Ramp output
value
PID controller
cn.14 +
Digital reference
+ cn.07 % +
cn. 01
cn.08 Hz
- cS.04
Characteristic amplifier
cn.04...cn.06
Actual value cn.10
ru.29 ru.30
AN2 ru.03
cn.02 = 1 actual frequen-
cy display
An-Parameter
Figure 216: PID controller with precontrol (type 2) dancer control with speed precontrol
Digital reference
ru.27 ru.28
An.31 = 9/10
Characteristic amplifier ANOUT 1
PID controller
Analog reference
+ cn.07
ru.27 ru.28
AN1 ru.52
- cn.08
cn.00 = 1
cn.04...cn.06
cn.10 An.31 = 9/10 ru.29 ru.30
An-Parameter ANOUT 2
Actual value
ru.29 ru.30 Characteristic amplifier
AN2
cn.02 = 1
Characteristic amplifier
Digital reference
cn.01
Analog reference
+ cn.07 ru.02
ru.27 ru.28 ru.01
AN1
- cn.08 ru.52
cn.00 = 1
cn.04...cn.06 oP.00 = 6
An-Parameter cn.10
Active current-actual value
ru.17
cn.02 = 5
Figure 218: PID controller as active current- (torque-) control without precontrol
cn.01
PID controller
Analog current reference cn.14
ru.29 ru.30 + cn.07 ru.52 % +
AN1 +
- cn.08 Hz cS.04
cn.00 = 2
cn.04...cn.06
Active current-actual value
cn.10
ru.17 Ramp output
cn.02 = 5 value
Figure 219: PID controller as active current- (torque-) control with precontrol
Generally the internal RAM of the microcontroller is used. Thereby there are no waiting periods. The non-
volatile storage is however not done immediately, but carefully to the life of the EEPROM adapted algorithm.
The approx. 10 Kbyte parameter range is cyclically compared with the EEPROM. The different memory cell is
stored in the EEPROM at detected changes. Although cyclic writing is automatically detected via the process
data (e.g.) you should deactivate the automatic storage in these cases.
If you want switch off the unit after download, ensure that any changes are stored in the EEPROM. This fol-
lowing procedure is necessary.
Subsequent to the download switch Ud.05 to „off“. Then wait until Ud.04 is set to 0 (stand by). Now all changes
are stored non-volatile.
If this procedure is not observed, it takes 6 minutes in worst case until the last change is
stored in the EEPROM. If the unit is switched off during this time, the last changes are not
stored.
With active input function, the status in ud.04 changes after about 3 seconds to "0: stand by" if all the param-
eters are stored non-volatile in the EEPROM.
7.16.1 Overview
Password
CP.00 / Ud.01
440 330 200 100 500
Address
Ud.16
2 set norm
ru. 01 CP.02
Ud.17
Address
Ud.16
36 set norm
An.04 CP.36
Ud.17
With Ud.15 the CP-Parameter that is to be edited is determined. With Ud.16 and Ud.17 the CP parameter is
defined through its address and the respective set. Depending on the adjusted password (CP.00 or Ud.01)
Parameter CP.00 is not programmable, it always contains the password input. If the inverter is in the applica-
tion mode or service mode Ud.1 is used for the password input.
Parameters which are not permitted as CP-Parameter (Ud.15...Ud.17 and Fr.01) are acknowledged with „data
invalid". When entering an invalid parameter address the parameter is set to „oFF“ (-1). The appropriate CP
parameter is not displayed at this setting.
cp address (Ud.16)
Ud.16 determines the parameter address (see chapter "Parameter overview") of the parameter to be dis-
played:
Ud.16: cp address
Value Function Description
-1 off This parameter is not used
0...32767 Parameter address Value range for the adjustable parameters
Bit 0...7 determines the set selection for direct set programming, i.e. all selected sets contain the same value,
which is defined by the CP parameter. If direct set programming (Bit 8, 9) is selected at least one set must be
selected as otherwise an error message is triggered in the cp mode.
Ud.17: cp set norm
Bit Value Function Description
0 0 - Data invalid, if Bit 8 + 9 = 0
0 1 Set 0 Writing in set 0
1 2 Set 1 Writing in set 1
2 4 Set 2 Writing in set 2
...
1 128 Set 7 Writing in set 7
Display norm
Bit 10...12 determine how the defined parameter value is displayed. Up to seven different user norms (see
further on in this chapter) can be determined with parameters Ud.18...Ud.21.
Ud.15 = 1 CP.01
1 Ud.16 = 2203h Parameter address for ru.03
Ud.17 = 256 Display in the active set
Ud.15 = 2 CP.02
2 Ud.16 = 2315h Parameter address for oP.21
Ud.17 = 4 Setting in set 2
Ud.15 = 3 CP.03
3 Ud.16 = 2315h Parameter address for oP.21
Ud.17 = 8 Setting in set 3
Ud.15 = 4 CP.04
Ud.16 = 231Ch Parameter address for oP.28
Ud.17 =12 Setting in set 2 and 3
4
Ud.15 = 5 CP.05
Ud.16 = 231Eh Parameter address for oP.30
Ud.17 =12 Setting in set 2 and 3
Ud.15 = 6 CP.06
5 Ud.16 = 2507h Parameter address for uF.07
Ud.17 = 4097 Setting in set 0 and display scaling from set 4
Ud.15 = 7 CP.07
6 ud.16 = -1: off CP.07 not displayed
ud.17 = xxx Ud.17 is without function
The acceptance of the values takes place only after power on reset of the operator.
Ud.19 numerator
± 32767
Ud.19 numerator
± 32767
The unstandardized value or the standardized value/resolution is always used for the „selected
parameter“ !
Example
The actual frequency shall be displayed in rpm in CP.01. Display standardization from set 4.
Ud.15 = 1 ; CP.01
Ud.16 = 0203h ; actual frequency ru.03
Ud.17 = 4352 ; ; Display in the actual set, display norm from set 4
Required parameters
The following configuration parameters must be available for one programmable parameter.
(Ud.23) pp address
(Ud.24) pp properties
Ud.24: pp properties
Bit Value Explanation
18 262144: Offset variable yes / no
0: r/w Write protection is not active, reading and writing possible
19
524288: RO Write protection is active, only reading
The configuration parameters are inserted in the Ud.group and indirect addressed like the configuration pa-
rameters of the CP parameters over a selector.
Example
Reading of the prog. parameters
The values of the source parameter in the selected sets are compared. If all values are equal then this value
is displayed, otherwise „data invalid“ is displayed. If no source parameter is defined, „data invalid“ is displayed.
8. Error Diagnosis
The following chapter shall help you to avoid errors as well as help you to determine and remove the cause
of errors on your own. The error messages of all KEB COMBIVERT F5 are represented, although depending
upon equipment and execution some are missing.
8.1 Troubleshooting
8.1.1 General
If error messages or malfunctions occur repeatedly during operation, the first thing to do is to pinpoint the exact
error. To do that go through the following checklist:
Does the error occur during a certain operating phase (e.g. always during acceleration)?
If so, consult the error messages and remove the causes listed there.
Val-
Display Display in COMBIVIS Meaning
ue
Status messages
The setpoint must be above level Pn.86.
If the actual value is below the level, the counter starts. If the
bAC blockade detected 129 counter reaches the adjusted time in Pn.87, a blockade is de-
tected. The output function do.00…do.07 = 96 (blockade active)
is set. On exceeding the limit the value of the counter decreases.
bbL base block 76 Power modules for motor de-excitation locked
bon close brake 85 see chapter "Brake control"
boFF open brake 86 see chapter "Brake control"
The warning message blockade is no longer available. The mes-
brA blockade resettable 130 sage can be reset. The output function do.00…do.07 = 97 "block-
ade resettable" is set.
Cdd calculate drive 82 Measurement of the motor stator resistance
Cddr calc. drive data ready 127 Calculation drive data ready
dcb DC brake 75 Motor is decelerated by a DC-voltage at the output.
Modulation is switched off after DC braking (see chapter "DC
dLS low speed / DC brake 77
brake").
Acceleration with the adjusted ramps in clockwise direction of ro-
FAcc forward acceleration 64
tation.
Acceleration / deceleration phase is completed and it is driven
Fcon forward constant 66
with constant speed / frequency in clockwise direction of rotation.
continued on the next page
Val-
Display Display in COMBIVIS Meaning
ue
It is stopped with the adjusted ramp times in clockwise direction
FdEc forward deceleration 65
of rotation.
The message is output if the output current reaches the hardware
HCL hardware current limit 80
current limit.
IPnA pos.not accessib.ignored 126 Position not accessible ignored
This message is displayed if during acceleration the load is lim-
LAS LA stop 72
ited to the adjusted load level.
This message is displayed if during deceleration the load is limit-
LdS LD stop 73 ed to the adjusted load level or the DC-link current to the adjusted
voltage level.
LS low speed (mod. off) 70 No direction of rotation pre-set, modulation is off.
The power unit is not powered with a separate voltage supply of
nO_PU power unit not ready 13 the control and power unit. Thus, the power unit is not switched
on and not ready.
STO 1 or STO 2 is not active (only for devices with safety function
(STO)).
no.StO driver voltage not ready 132
Error in a function that is monitored by the optional safety module.
See safety manual "F5 with safety function STO"
Control release (terminal ST) is not switched or software control
release is not active (see chapter "Software-ST and locking of the
noP no operation 0 control release").
For devices with safety function (STO) the driver voltage is ready
in the state "noP" (STO 1 and STO 2 are active)
PA posi activ 122 This message is displayed during a positioning process.
PLS low speed / power off 84 No modulation after Power-Off.
The specified position cannot be reached within the pre-set
PnA position not accessible 123
ramps. The abort of the positioning can be programmed.
Depending on the programming of the function (see chapter
POFF power off 78 „Power-off Function“) the inverter restarts automatically upon
system recovery or after reset.
POSI positioning 83 Positioning function active (F5-G).
PrF prot. rot. for. 124 protected direction of rotation forward
Prr prot. rot. rev. 125 protected direction of rotation reverse
Acceleration with the adjusted ramp times in anti-clockwise direc-
rAcc reverse acceleration 67
tion of rotation.
Acceleration / deceleration phase is completed and it is driven
rcon reverse constant 69
with constant speed / frequency in forward / reverse direction.
It is stopped with the adjusted ramp times in anti-clockwise direc-
rdEc reverse deceleration 68
tion of rotation.
rFP ready for positioning 121 The drive signals that it is ready to start the positioning process.
This message is displayed if during constant operation the load is
SLL stall 71
limited to the adjusted current limit.
SrA search for ref. active 81 Search for reference point approach active.
SrF reference found 128 Reference point found (only special version)
Speed search function active, that means that the inverter at-
SSF speed search 74
tempts to synchronize onto a running down motor.
The message is output if "quick stop" is activated via the control
Stop quick stop 79
word (Sy.50).
continued on the next page
Val-
Display Display in COMBIVIS Meaning
ue
Error messages
E.Acc ERROR max. accelerat. 24 Maximum acceleration exceeded
E.blc ERROR blockade 26 A blockade was recognized. Pn.85 Bit 4 is at error, no auto-reset.
Error: can occur with activated brake control (see chapter "Brake
control") if:
during phase check the missing of a motor phase was recog-
nized (adjustable with Pn.34)
E.br ERROR brake 56
at starting the load is below the min. load level (Pn.43) or the
hardware current limit has been reached.
the brake signal monitoring detects an error (adjustable with
Pn.42)
Adjusted monitoring time (Watchdog) of the communication
E.buS ERROR bus 18 between operator and PC / operator and inverter has been
exceeded.
E.Cdd ERROR calc. drive data 60 An error has occurred during the calibration of the motor data.
Error: Overtemperature of motor PTC. Error can only be reset at
E.ndOH, if PTC is again low-resistance. Causes:
Resistance at terminals T1/T2 >1650 Ohm
Motor overloaded
E.dOH ERROR drive overheat 9 line breakage to the temperature sensor
Error E.dOH should not be avoided under any circum-
stances, since the load-shunt is no longer evaluated.
This can cause damage of the hardware!
Error: Driver relay. Relay for driver voltage on power circuit has
E.dri ERROR driver relay 51 not picked up even though control release was given. Only for
inverter without safety function (STO).
Is triggered, if a digital input is being programmed as external er-
E.EF ERROR external fault 31
ror input and trips.
E.Enc1 ERROR encoder 1 32 Cable breakage at the encoder. Encoder temperature is too high.
Speed is too high. Encoder signals are outside the specification.
E.EnC2 ERROR encoder 2 34
Internal defect.
Operation of a synchronous motor with intelligent interface:
• Encoder not connected at power-on
• encoder was changed
E.EncC ERROR encoder change 35
This error can be reset by writing on Ec.00 and from version 4.2
via hardware or bus-reset. The fault localization is described in
Ec.37.
With active flow control (Pn.91) the monitoring has triggered
E.Flc ERROR flow control 27 an error, respectively, no output or input is selected in Pn.92 or
Pn.93. See chapter "Flow control".
ERROR Encoder inter-
E.Hyb 52 Invalid encoder interface identifier.
face
The encoder interface identifier has changed and must be con-
E.HybC ERROR hybid changed 59
firmed via Ec.00 or Ec.10.
E.iEd ERROR input error detect 53 Hardware error at NPN-/PNP change-over
E.iPH ERROR output phase fail. 5 Phase failure detection at the output
E.InI ERROR initialisation MFC 57 MFC not booted
continued on the next page
Val-
Display Display in COMBIVIS Meaning
ue
Error: Load-shunt relay has not picked up, occurs for a short time
during the switch-on phase, but must automatically be reset im-
mediately. If the error message remains the following causes may
be applicable:
E.LSF ERROR load shunt fault 15 load-shunt defective
input voltage wrong or too low
high losses in the supply cable
braking resistor wrongly connected or damaged
braking module defective
Motor temperature switch or PTC at the terminals T1/T2 is again
E.ndOH no ERROR drive overheat 11
in the normal operating range. The error can be reset now.
Temperature of the heat sink is again in the permissible operating
E.nOH no E. over heat pow.mod. 36
range. The error can be reset now.
No longer overheating in the interior (E.OHI), the error can be
E.nOHI no ERROR overheat int. 7
reset.
No more overload, OL-counter has reached 0%; A cooling phase
has to be awaited after error E.OL. This message appears upon
E.nOL no ERROR overload 17
completion of the cooling phase. The error can be reset now. The
inverter must remain switched on during the cooling phase.
E.nOL2 no ERROR overload 2 20 The cooling time has elapsed. The error can be reset.
Occurs, if the specified peak current is exceeded. Causes:
acceleration ramps too short
the load is too big at switched off acceleration stop and switched
off constant current limit
short-circuit at the output
E.OC ERROR overcurrent 4
ground fault
deceleration ramp too short
motor cable too long
EMC
DC brake active at high power (see chapter "Brake control")
E.OF ERROR! overfrequency 61 Current frequency is above the permissible range.
Overtemperature of power module. Error can only be reset at
E.nOH. Causes:
ERROR overheat pow.
E.OH 8 insufficient air flow at the heat sink (soiled)
mod.
ambient temperature too high
ventilator clogged
E.OH2 ERROR motor protection 30 Electronic motor protection relay has triggered.
E.OHI ERROR overheat int. 6 Overheating in the interior. Error can only be reset at E.nOHI.
Overload error can only be reset at E.nOL, if OL-counter reaches
0% again. Occurs, if the overload is longer than the permissible
time (see technical data). Causes:
poor controller adjustment
E.OL ERROR overload (Ixt) 16
mechanical fault or overload in the application
inverter not correctly dimensioned
motor wrongly wired
encoder defective
Occurs if the standstill constant current is exceeded (see techni-
E.OL2 ERROR overload 2 19 cal data and overload characteristics). The error can only be reset
if the cooling time has elapsed and E.nOL2 is displayed.
continued on the next page
Val-
Display Display in COMBIVIS Meaning
ue
Voltage in the DC-link circuit too high. Occurs if the DC-link volt-
age exceeds the permissible value. Causes:
poor controller adjustment (overshooting)
E.OP ERROR overpotential 1 input voltage too high
interference voltages at the input
deceleration ramp too short
braking resistor defective or too small
The speed is outside the defined limits. (can also occur on ex-
E.OS ERROR overspeed 58 ceeding of the absolute speed referring to EMF = EMF wrong
(servo drives).
The drive has driven onto the right limit switch. Programmed re-
E.PrF ERROR prot. rot. for. 46 sponse “Error, restart after reset” (see chapter “Response to er-
rors or warning messages”).
The drive has driven onto the left limit switch. Programmed re-
E.Prr ERROR prot. rot. rev. 47 sponse “Error, restart after reset” (see chapter “Response to er-
rors or warning messages”).
E. Pu ERROR power unit 12 Error: General power circuit fault
ERROR pow.unit code Error: During the initialization the power circuit could not be rec-
E.Puci 49
inv. ognized or was identified as invalid.
Error: Power circuit identification was changed; the error can be
reset by writing on Sy.03 at valid power circuit. If the value dis-
ERROR power unit played in Sy.03 is written, only the power-circuit dependent pa-
E.Puch 50
changed rameters are reinitialized. If any other value is written, then the
default set is loaded. A power-on-reset is necessary on some sys-
tems after writing of Sy.03.
Synchronization to an external bus clock (e.g. sercos) is not pos-
E.SbuS ERROR bus synchron. 23
sible. Programmed response “Error, restart after reset”.
E.SCL ERROR speed ctrl. lim 25 Speed ctrl. limit reached
It has been attempted to select a locked parameter set. Pro-
E.SEt ERROR set 39
grammed response “Error, restart after reset”.
The target position lies outside of the limit defined with the right
ERROR Software limit
E.SLF 44 software limit switch. Programmed response “Error, restart after
switch forward
reset”.
The target position lies outside of the limit defined with the left
ERROR software limit
E.SLr 45 software limit switch. Programmed response “Error, restart after
switch reverse
reset”.
Error: Undervoltage (DC-link circuit). Occurs, if DC-link voltage
falls below the permissible value. Causes:
input voltage too low or unstable
inverter rating too small
voltage losses through wrong cabling
E.UP ERROR underpotential 2
the supply voltage through generator / transformer breaks down
at very short ramps
jump factor (Pn.56) too small (see chapter "Power-off function")
if a digital input was programmed as external error input with error
message E.UP (Pn.65).
E.UPh ERROR phase failure 3 One phase of the input voltage is missing (ripple-detection)
continued on the next page
Val-
Display Display in COMBIVIS Meaning
ue
Warning Messages
ABN.STOP max. accel-
A.Acc 106 Maximum acceleration exceeded
erat.
Watchdog for communication between operator/control card or
A.buS ABN.STOP bus 93
operator/PC has responded. The response to this warning can
be programmed.
The motor temperature has exceeded an adjusted warning level.
A.dOH ABN.STOP drive overheat 96 The switch off time is started. The response to this warning can
be programmed.
ABN.STOP ERROR ex- This warning is triggered via an external input. The response to
A.EF 90
ternal fault this warning can be programmed.
The motor temperature is again below the adjusted warning level.
A.ndOH no A. drive overheat 91
The switch off time is stopped.
The heat sink temperature is again below the adjusted warning
A.nOH no A.overheat pow.mod. 88
level.
no ABN.STOP overheat The temperature in the interior of the inverter is again below the
A.nOHI 92
int. warning threshold.
Warning: no more overload, OL counter has reached 0 %, warn-
A.nOL no ABN.STOP overload 98
ing „overload" can be reset.
The cooling time after “ABN.STOP overload 2" has elapsed. The
A.nOL2 no ABN.STOP overload 2 101
warning message can be reset.
A.STOP overheat pow. A level can be defined, when it is exceeded this warning is output.
A.OH 89
mod. Furthermore the response to this warning can be programmed.
The electronic motor protection function has triggered. The re-
A.OH2 ABN.STOP motor protect. 97
sponse to this warning can be programmed.
The temperature in the interior of the inverter lies above the per-
A.OHI ABN.STOP overheat int. 87 missible level. The switch off time was started. The programmed
response to this warning message is executed.
A level between 0 and 100 % of the load counter can be adjusted,
A.OL ABN.STOP overload 99 when it is exceeded this warning is output. The response to this
warning can be programmed.
The warning is output when the standstill continuous current is
exceeded (see technical data and overload characteristics). The
A.OL2 ABN.STOP overload 2 100 response to this warning can be programmed. The warning mes-
sage can only be reset after the cooling time has elapsed and
A.nOL2 is displayed.
The drive has driven onto the right limit switch. The response to
A.PrF ABN.STOP prot. rot. for. 94
this warning can be programmed.
The drive has driven onto the left limit switch. The response to
A.Prr ABN.STOP prot. rot. rev. 95
this warning can be programmed.
Synchronization to an external bus (e.g. sercos bus) is not pos-
A.SbuS ABN.STOP bus synchron 103
sible. The response to this warning can be programmed.
ABN.STOP speed ctrl.
A.SCL 107 Speed ctrl. limit reached
limit
It has been attempted to select a locked parameter set. The re-
A.SEt ABN.STOP set 102
sponse to this warning can be programmed.
The target position lies outside of the limit defined with the right
A.SLF ABN.STOP soft. limit for. 104 software limit switch. The response to this warning can be pro-
grammed.
The target position lies outside of the limit defined with the left
A.SLr ABN.STOP soft. limit rev. 105 software limit switch. The response to this warning can be pro-
grammed.
9. Project Design
The following chapter shall assist you in the planning stage of applications.
F4 F4 30
F5 F5
100
Warm air
outlet
KEB
COMBIVERT
PV 3.1 • PV
A= ———— [m2] V= ———— [m3/h]
∆T • K ∆T
Different braking resistors are available for the KEB COMBIVERT. Please refer to the next page for the cor-
responding formula and restrictions (valid range).
The braking resistors may be used only for the listed unit sizes. The maximum cyclic duration of
a braking resistor shall not be exceeded.
For a longer cyclic duration time special designed braking resistors are necessary. The continu-
ous output of the braking transistor must be taken into consideration.
7. Check, whether the desired braking time is attained with the braking resistor (tBmin).
Restriction:
Under consideration of the rating of the braking resistor and the brake power of the motor, the braking torque
may not exceed 1.5times of the rating torque of the motor (see formula).
When utilizing the maximum possible braking torque the frequency inverter must be dimensioned for the higher
current.
Formula
PR • 9.55
Condition: —————— < MN • (1.5 -K)
(n1 - n2)
f < 70 Hz
PB < PR
K= 0.25 for motors upto 1.5 kW JM = mass moment of inertia motor [kgm2]
0.20 for motors 2.2 4 kW JL = mass moment of inertia load [kgm2]
upto
0.15 for motors 5.5 11 kW n1 = motor speed prior to deceleration [rpm]
upto
0.08 for motors 15 45 kW n2 = motor speed after deceleration [rpm]
upto (standstill = 0 rpm)
0.05 for motors > 45 kW nN = rated motor speed [rpm]
MN = rated motor torque [Nm]
MB = braking torque (necessary) [Nm]
ML = load torque [Nm]
tB = braking torque (necessary) [s]
tmin = minimum braking time [s]
tZ = cycle time [s]
PB = peak braking power [W]
PR = peak power of braking resistor [W]
Cyclic duration factor for cycle time tZ < 120 s Cyclic duration factor for cycle time tZ > 120 s
tB tB
ED = ——— • 100 % ED = ——— • 100 %
tZ 120 s
tB t
tZ
Figure 223: Cyclic duration factor
The use of special cables or the way of laying the cables allows even higher currents (see DIN VDE 0298 Part
4). The motor cable must correspond to the cross-section of the mains cable.
If in case of long lines (>30m) still maximum torque is required at the motor shaft, the cable should be dimen-
sioned for the next larger cross-section in order to reduce line resistances.
Mains fuses are to be designed for the rated input current of the inverter. The current/time-characteristic of the
fuse must be slow-acting in order to avoid premature tripping when the power reserves of the inverter are used.
10. Networks
10.1 Network components
10.1.1 Available hardware
The KEB COMBIVERT F5 can be easily integrated into different networks. For that purpose the inverter is
fitted with an operator that is appropriate for the respective bus system. Following hardware components are
available:
2 2
3 3
5 7
Housing (PE)
PC F5 operator
Figure 224: RS232 cable
The RS232 cable is suitable exclusively for the communication between PC and operator. If the
cable is plugged in directly onto the control board, it can lead to the desctruction of the interface
of the PC.
HSP5
TTL
PC
PC F5 control board
Figure 225: HSP5 cable
5 4 3 2 1
RS232 / RS485
9 8 7 6
The PROFIBUS-DP protocol defines different operating conditions, that must be executed first, before the
actual user data can be exchanged. The responsible DP master must first parameterize and then configure his
slaves. If these two functions are successfully completed, the cyclic exchange of user data begins.
ANTRIEBSTECHNIK
ANTRIEBSTECHNIK
PBS1 PBS2
BA (green)
On: Interbus runs
Blinking: Interbus was
stopped by the host
Off: Remote bus cable not
COM (green)
It lights in the case of communication available or defective/host not
via InterBus PCP or diagnostic interface in operation or defective
START
IB_in IB_out
1 2 3 4 5 5 4 3 2 1
6 7 8 9 9 8 7 6
IB_in IB_out
Remote bus input Remote bus output
(D-Sub 9 connector) (D-Sub 9 socket)
Figure 228: InterBus operator
phase which determines who may continue to send his telegram. When there is a conflict in accessing BUS the
user with the lowest telegram number (identifier) has priority. This user then can completely send his telegram
without repeating the first part. All other nodes go into receiving status and stop sending their telegram. Thus it
is determined that lower telegram numbers have automatically priority. The available telegram numbers in the
CAN version 2.0A are limited to 2032 identifiers (0...2031).
PDOUT F/R
STOP
SPEED PC
PDIN CAN f: CAN interface (socket con-
nector)
CAN m: CAN interface (pin-connec-
Diag
tor)
ANTRIEBSTECHNIK
ANTRIEBSTECHNIK
CAN f CAN m
ANTRIEBSTECHNIK
S-IN S-OUT
Figure 230: Sercos operator
If the value for the baud rate is changed via the serial interface, it can be changed again only via keyboard or
after adapting the baud rate of the master, because no communication is possible with different baud rates of
master and slave.
Should problems occur at the data transmission choose a transfer rate of maximal 38400 baud.
forward /re- 0: forward If oP.01 „rotation source“ contains the values 8 or 9, the direc-
3
verse rotation 8: reverse tion of rotation is preset via this bit.
0: Set 0
16: Set 1
32: Set 2
48: Set 3 Selection of the active parameter set, if in Fr.02 „parameter set
4...6 Parameter set
64: Set 4 source“ value „5: control word (Sy.50)“ is programmed.
80: Set 5
96: Set 6
112: Set 7
7 reserved
Fast stop on Releases fast stop (OR operation with further fast stop sourc-
8 256: quick stop
/ off es).
Start approach 512: Start ap-
Change from not activated (0) to activated (512) starts ap-
9 to reference proach to refer-
proach to reference point.
point ence point
Start position- 1024: Start posi- Change from not activated (0) to activated (1024) starts the po-
10
ing tioning sitioning.
Change from not activated (0) to activated (2048) stops the po-
11 Interruption 2048: Interruption sitioning (drive is stopped with ramp according to positioning
profile)
continued on the next page
22 IC 64: IC
23 ID 128: ID
24 O1 256: O1 Appropriate output is set via the control word or via the switching conditions.
25 O2 512: O2 Output signals O1, O2, R1 and R2 (visible in parameter ru.80) are OR op-
erated with the appropriate bits of the control word. The connection occurs
26 R1 1024: R1
according di.42 „inverted outputs“ (inverting level for the output signals) and
27 R2 2048: R2 before they are switched to the hardware outputs with do.51 „hardware out-
put allocation“.
28...31 reserved
It is necessary that the watchdogs are active at control via bus (operator and HSP5).
Adjustment System pa- Status display Inverter Parameter set user definition parameter for
/ assistant rameters Information Programming para. customers
parameters
AA-Parameter Sy-Parameter ru-Parameter In-Parameter Fr-Parameter Ud-Parameter CP-Parameter
master
Synchronous mode drive
Posi mode Encoder
PS-Parameter interfaces PG
PS-Parameter Ec-
Motor model
Parameter
Protective and dr-Parameter
special functions nn-Parameter
ru-Parameter
Speed and PG
Pn-Parameter torque controller
drive-dep. control
Modula- M
Ramp generator cS/cn-Parameter dS-Parameter tor 3~
and s-curves
oP-Parameter
Setpoint calculation
v/f-characteristic
uF-Parameter
oP-Parameter
Terminal strip
cS. 03 slipcomp.regen.gain (vvc) 0F03h appl P --- 0,50 2,50 1,00 0,01 ---
n*
cS.04 speed ctrl. limit (vvc) 0F04h appl P --- n*0 n * 4000 n * 750 rpm
0.125
cS. 05 speed kp/ki mode 0F05h appl P E 0 3 0 1 ---
cS.06 KP speed 0F06h appl P --- 0 32767 300 1 ---
cS. 07 KP speed gain/pk gain% 0F07h appl P --- 0 32767 0 1 ---
cS. 08 KP speed limit/hi gain% 0F08h appl P --- 0 32767 0 1 ---
cS.09 KI speed 0F09h appl P --- 0 32767 100 1 ---
cS. 10 KI offset 0F0Ah appl P --- 0 32767 0 1 ---
1;
cS. 11 max speed for max KI 0F0Bh appl P --- -1 ; -0,125 16000 ; 2000 10 ; 1,25 rpm
0,125
1;
cS. 12 min. speed for cS.09 0F0Ch appl P --- 0 16000 ; 2000 500 ; 62,5 rpm
0,125
cS. 13 max. speed for q.f. 0F0D appl P --- 0 32000 32000 1 rpm
cS.15 Torque reference source 0F0Fh appl P E 0 6 2 1 ---
cS. 16 torque acc. time 0F10h appl P --- 0: off 60000 0: off 1 ms
cS.18 torque ref. setting % 0F12h appl P --- -100,0 100,0 100,0 0,1 %
cS.19 abs. torque ref 0F13h appl P --- -32000,00 32000,00 LTK 0,01 Nm
cS.20 torque limit for. mot. 0F14h appl P --- -0,01: off 32000,00 -0,01: off 0,01 Nm
cS. 21 torque limit rev. mot. 0F15h appl P --- -0,01: off 32000,00 -0,01: off 0,01 Nm
cS.22 torque limit for. gen. 0F16h appl P --- -0,01: off 32000,00 -0,01: off 0,01 Nm
cS.23 torque limit rev. gen. 0F17h appl P --- -0,01: off 32000,00 -0,01: off 0,01 Nm
cS.24 Stand still position control 0F18h appl P --- 0 32767 0 1 ---
cS.25 Inertia (kg*cm^2) 0F19h appl P --- 0,00 10737418,23 0,00 0,01 ---
cS.26 optimisation 0F1Ah appl P E 1,9: off 15,0 1,9: off 0,1 ---
cS.27 pretorq. speed PT1-time 0F1Bh appl P --- 0 9 3 1 ---
cS. 28 pretorq. speed fac. % 0F1Ch appl P --- 0,0 200,0 0,0 0,1 %
cS. 29 act. curr. ref. PT1-time 0F1Dh appl P --- 0 9 0 1 ---
cS.30 speed ref. PT1-time 0F1Eh appl np --- 0 16383,75 0 0,25 ms
cS. 31 spline torque control PT1 time 0F1Fh appl np --- 0 65535 0 1 ms
cs.32 spline speed ref. PT1 0F20h appl np --- 0 65535 0 0,25 ms
cS.33 ref. torque selector 0F21h appl np --- 0 127 0 1 ---
cS.34 ref. torque isq tab 0F22h appl np --- -32000 32000 0 1 ---
continued on the next page
di.00 PNP / NPN selection 0B00h appl np E 0: PNP SHR 0: PNP 1 ---
di.01 select signal source 0B01h appl np E 0 4095 0 1 ---
di.02 digital input setting 0B02h appl np E 0 4095 0 1 ---
di.03 digital noise filter 0B03h appl np E 0 127 0 1 ms
di.04 input logic 0B04h appl np E 0 4095 0 1 ---
di.05 Input trigger 0B05h appl np E 0 4095 0 1 ---
di.06 select strobe source 0B06h appl np E 0 4095 0 1 ---
di.07 strobe mode 0B07h appl np E 0 2 0 1 ---
di.08 input strobe dependence 0B08h appl np E 0 4095 0 1 ---
di.09 reset input selection 0B09h appl np E 0 4095 3 1 ---
di.10 neg slope f. reset inputs 0B0Ah appl np E 0 4095 3 1 ---
di.11 I1 functions 0B0Bh appl np E -2^31 2^31-1 1 1 hex
di.12 I2 functions 0B0Ch appl np E -2^31 2^31-1 1 1 hex
di.22 ST functions 0B16h appl np E -2^31 2^31-1 128 1 hex
di.23 fast dig. noise filter 0B17h appl np E 0,00 31,75 0,00 0,25 ms
di.24 I1+ Function 0B18h appl np E 0 21 0 1 ---
di.25 I2+ Function 0B19h appl np E 0 21 0 1 ---
di.26 I3+ Function 0B1Ah appl np E 0 21 0 1 ---
di.27 I4+ Function 0B1Bh appl np E 0 21 0 1 ---
di 28 IA prog. function 0B1Ch appl np E 0 21 0 1 ---
di 29 IB prog. function 0B1Dh appl np E 0 21 0 1 ---
di 30 IC prog. function 0B1Eh appl np E 0 21 0 1 ---
di 31 ID prog. function 0B1Fh appl np E 0 21 0 1 ---
di.34 RST prog. function 0B22h appl np E 0 21 0 1 ---
di.35 ST prog. function 0B23h appl np E 0 21 0 1 ---
di.36 software ST input sel. 0B24h appl np E 0 4095 0 1 ---
di.37 ST lock input selection 0B25h appl np E 0 4095 0 1 ---
di.38 turn off ST delay time 0B26h appl np --- 0 10,0 0 0,1 s
di.39 disable dig. ST inp.sel. 0B27h appl np E 0 4095 0 1 ---
di.40 I1 activation delay 0B28h appl np – 0 32,00 0 0,01 s
di.41 I1 deactivation delay 0B29h appl np – 0 32,00 0 0,01 s
di.42 I2 activation delay 0B2Ah appl np – 0 32,00 0 0,01 s
di.43 I2 deactivation delay 0B2Bh appl np – 0 32,00 0 0,01 s
di.44 I3 activation delay 0B2Ch appl np – 0 32,00 0 0,01 s
di.45 I3 deactivation delay 0B2Dh appl np – 0 32,00 0 0,01 s
di.46 I4 activation delay 0B2Eh appl np – 0 32,00 0 0,01 s
di.47 I4 deactivation delay 0B2Fh appl np – 0 32,00 0 0,01 s
di.48 IA activation delay 0B30h appl np – 0 32,00 0 0,01 s
di.49 IA deactivation delay 0B31h appl np – 0 32,00 0 0,01 s
di.50 IB activation delay 0B32h appl np – 0 32,00 0 0,01 s
di.51 IB deactivation delay 0B33h appl np – 0 32,00 0 0,01 s
di.52 IC activation delay 0B34h appl np – 0 32,00 0 0,01 s
di.53 IC deactivation delay 0B35h appl np – 0 32,00 0 0,01 s
di.54 ID activation delay 0B36h appl np – 0 32,00 0 0,01 s
di.55 ID deactivation delay 0B37h appl np – 0 32,00 0 0,01 s
dr.00 DASM rated current 0600h appl P --- 0,0 1100,0 LTK 0,1 A
1;
dr.01 DASM rated speed 0601h appl P --- 0 64000; 8000 LTK rpm
0,125
dr.02 DASM rated voltage 0602h appl P --- 120 830 LTK 1 V
dr.03 DASM rated power 0603h appl P --- 0,10 1000,00 LTK 0,01 kW
dr.04 DASM rated cos (phi) 0604h appl P --- 0,50 1,00 LTK 0,01 ---
dr.05 DASM rated frequency 0605h appl P --- 0,0 1600,0 LTK 0,1 Hz
dr.06 DASM stator resistance 0606h appl P E 0,000 250,000 LTK 0,001 Ohm
dr.07 DASM sigma-inductance 0607h appl P --- 0,01 655,35 LTK 0,01 mH
dr.08 DASM rotor resistance 0608h appl P --- 0,000 250,000 LTK 0,001 Ohm
dr.09 breakdown factor 0609h appl P --- 0,5 4,0 2,5 0,1 ---
dr.10 DASM head-inductance 060Ah appl P --- 0,1 3276,7 LTK 0,1 mH
dr.11 motorprotection mode 060Bh appl P --- 0 1 1 1 ---
dr.12 motorprot. rated current 060Ch appl P --- 0,0 1100,0 LTK 0,1 A
dr.13 DASM mag. current 060Dh appl P --- 0,0 1100,0 0,0 0,1 A
dr.14 DASM rated torque 060Eh RO P --- 0,01 32000,00 0.01 Motdat 0,01 Nm
dr.15 max. torque FU 060Fh RO P --- 0,01 32000,00 0.01 Motdat 0,01 Nm
dr.16 DASM Mmax corn. sp 0610h appl P --- 0,01 32000,00 0.01 Adpt 0,01 Nm
900 ; 112.5 1 ;
dr.17 DASM speed for max. torque 0611h appl P --- 1 ; 0,125 64000 ; 8000 rpm
Adpt 0,125
1;
dr.18 DASM field weak. speed 0612h appl P --- 0 64000 ; 8000 0 Adpt rpm
0,125
dr.19 flux adaption factor 0613h appl P --- 25 250 100 Adpt 1 %
dr.20 field weak. curve 0614h appl P --- 0,01 2,00 1.20 Adpt 0,01 ---
dr.21 no load voltage 0615h appl P --- 0,0 100,0 75,0 0,1 %
dr.23 DSM rated current 0617h appl np --- 0,0 1100,0 LTK 0,1 A
1;
dr.24 DSM rated speed 0618h appl np --- 0 64000 ; LTK rpm
0,125
dr.25 DSM rated frequency 0619h appl np --- 0,0 1600,0 LTK 0,1 Hz
dr.26 DSM EMC voltage constant 061Ah appl np --- 0 32000 LTK 1 ---
dr.27 DSM rated torque 061Bh appl np --- 0,1 ; 1 6553,5 ; 65535 LTK 0,1 ; 1 Nm
dr.28 DSM curr. f. zero speed 061Ch appl np --- 0,0 1090,0 LTK 0,1 A
dr.30 DSM stator resistance 061Eh appl np --- 0,000 250,000 LTK 0,001 Ohm
dr.31 DSM winding inductance 061Fh appl np --- 0,01 655,35 LTK 0,01 mH
dr.32 DSM rated power 0620h RO np --- 0,01 1000,00 LTK 0,01 kW
dr.33 DSM max. torque 0621h appl np --- 0,1 ; 1 6553,5 ; 65535 LTK 0,1 ; 1 Nm
dr.34 mot.prot. time min. Is/Id 0622h appl np --- 0,1 25,5 8,0 0,1 s
dr.34 mot.prot. time min. Is/Id 0622h appl np --- 0,1 10,0 0,5 0,1 s
dr.35 mot.prot. time Imax 0623h appl np --- 0,1 10,0 0,2 0,1 s
dr.36 mot.prot. recovery time 0624h appl np --- 0,1 300,0 5,0 0,1 s
dr.37 maximum current 0625h appl np --- 0,0 1100,0 LTK 0,1 A
32000 ; 1;
dr.39 DSM corner speed 1 0627h appl np --- 0 64000 ; 8000 rpm
4000 0,125
dr.40 DSM corner max. torque 2 0628h appl np --- 0,1 ; 1 6553,5 ; 65535 0,1 ; 1 0,1 ; 1 Nm
32000 ; 1;
dr.41 DSM corner speed 1 2 0629h appl np --- 0 64000 ; 8000 rpm
4000 0,125
dr.42 DSM corn. max. torque 3 062Ah appl np --- 0,1 ; 1 6553,5 ; 65535 0,1 ; 1 0,1 ; 1 Nm
32000 ; 1;
dr.43 DSM corner speed 1 3 062Bh appl np --- 0 64000 ; 8000 rpm
4000 0,125
dr.44 DSM corner max. torque 4 062Ch appl np --- 0,1 ; 1 6553,5 ; 65535 0,1 ; 1 0,1 ; 1 Nm
32000 ; 1;
dr.45 DSM corner speed 1 4 062Dh appl np --- 0 64000 ; 8000 rpm
4000 0,125
dr.46 DSM corner max. torque 5 062Eh appl np --- 0,1 ; 1 6553,5 ; 65535 0,1 ; 1 0,1 ; 1 Nm
continued on the next page
LE.00 comparison level 0 0D00h appl P --- -10737418,24 10737418,23 0,00 0.01 ---
LE.01 comparison level 1 0D01h appl P --- -10737418,24 10737418,23 0,00 0.01 ---
LE.02 comparison level 2 0D02h appl P --- -10737418,24 10737418,23 100,00 0.01 ---
LE.03 comparison level 3 0D03h appl P --- -10737418,24 10737418,23 4,00 0.01 ---
LE.04 comparison level 4 0D04h appl P --- -10737418,24 10737418,23 0,00 0.01 ---
LE.05 comparison level 5 0D05h appl P --- -10737418,24 10737418,23 0,00 0.01 ---
LE.06 comparison level 6 0D06h appl P --- -10737418,24 10737418,23 0,00 0.01 ---
LE.07 comparison level 7 0D07h appl P --- -10737418,24 10737418,23 0,00 0.01 ---
LE.08 hysteresis 0 0D08h appl P --- 0,00 300,00 0,00 0.01 ---
LE.09 hysteresis 1 0D09h appl P --- 0,00 300,00 0,00 0.01 ---
LE.10 hysteresis 2 0D0Ah appl P --- 0,00 300,00 5,00 0.01 ---
LE.11 hysteresis 3 0D0Bh appl P --- 0,00 300,00 0,50 0.01 ---
LE.12 hysteresis 4 0D0Ch appl P --- 0,00 300,00 0,00 0.01 ---
LE.13 hysteresis 5 0D0Dh appl P --- 0,00 300,00 0,00 0.01 ---
LE.14 hysteresis 6 0D0Eh appl P --- 0,00 300,00 0,00 0.01 ---
LE.15 hysteresis 7 0D0Fh appl P --- 0,00 300,00 0,00 0.01 ---
n*
LE.16 freq/speed hysteresis 0D10h appl np --- 0 n * 200 n * 15 rpm
0.125
LE.17 timer 1 start inp. sel. 0D11h appl np E 0 4095 0 1 ---
LE.18 timer 1 start condition 0D12h appl np E 0 15 0 1 ---
LE.19 timer 1 start inp. sel. 0D13h appl np E 0 4095 0 1 ---
LE.20 timer 1 reset condition 0D14h appl np E 0 31 16 1 ---
LE.21 timer 1 mode 0D15h appl np --- 0 63 0 1 ---
LE.22 timer 2 start input sel. 0D16h appl np E 0 4095 0 1 ---
LE.23 timer 2 start condition 0D17h appl np E 0 15 0 1 ---
LE.24 timer 2 reset input sel. 0D18h appl np E 0 4095 0 1 ---
LE.25 timer 2 reset condition 0D19h appl np E 0 31 16 1 ---
LE.26 timer 2 mode 0D1Ah appl np --- 0 63 0 1 ---
LE.27 reference torque 0D1Bh appl np --- 0,00 32000,00 0,00 0,01 Nm
LE.28 ref. torque mode 0D1Ch appl np --- 0 2 1 1 ---
n*
uF.00 rated frequency 0500h appl P --- 0 n * 400 n * 50 ; 60 Hz
0.0125
continued on the next page
12. Annex 146, 147, 154, 158, 163, 174, 372, 373, 375, 376, 377, 378,
178, 179, 180, 186, 187, 191, 379, 380, 381, 382, 383, 384,
12.1 Search and Find 192, 193, 200, 202, 203, 212, 385, 388, 390, 397, 398, 401,
218, 231, 243, 244, 245, 248, 402, 407, 409, 410, 413, 416,
249, 265, 272, 281, 292, 295, 418, 419, 420, 421, 423, 424,
A 296, 307, 308, 312, 321, 325, 425, 427, 430, 432, 434, 435,
328, 332, 333, 343, 344, 345, 436, 437, 438, 439, 440, 441,
Abnormal stopping.....197, 363, 371, 346, 350, 351, 354, 361, 367, 442, 447, 450, 451, 452, 453,
376, 378, 379 369, 373, 374, 398, 399, 400, 454, 455, 457, 479, 480, 481,
405, 406, 416, 417, 422, 424, 483
Absolute
425, 444, 451, 452, 454, 457,
Setpoint setting 80, 147, 230 Actual torque..77, 78, 104, 243, 244,
476, 478, 482, 483
245
Acceleration
Actual speed.89, 173, 233, 234, 298,
time 21, 23, 25, 31, 36, 39, 49, 57, Additional function
299, 300, 483
61, 68, 70, 71, 76, 77, 85, 86, acceleration/deceleration 124,
display 39, 40, 58, 62, 64,
87, 88, 103, 113, 114, 115, 153, 155, 282, 435
67, 68, 69, 70, 75, 76, 77, 78,
117, 119, 120, 122, 123, 127, mode 33, 34, 35, 37, 40, 41, 49,
79, 80, 81, 85, 89, 100, 102,
128, 137, 142, 148, 149, 150, 50, 52, 54, 55, 56, 57, 59, 60,
103, 104, 116, 119, 122, 124,
151, 152, 153, 154, 155, 158, 61, 63, 64, 65, 66, 68, 81, 84,
125, 126, 127, 135, 136, 141,
161, 167, 168, 174, 175, 176, 93, 95, 96, 100, 101, 109, 115,
146, 147, 154, 158, 163, 174,
177, 178, 181, 184, 185, 186, 116, 118, 119, 124, 127, 136,
178, 179, 180, 186, 187, 191,
187, 188, 189, 190, 191, 192, 137, 138, 143, 146, 148, 149,
192, 193, 200, 202, 203, 212,
193, 197, 202, 203, 204, 206, 150, 151, 153, 154, 157, 159,
218, 231, 243, 244, 245, 248,
207, 209, 212, 213, 218, 219, 161, 165, 167, 168, 169, 174,
249, 265, 272, 281, 292, 295,
220, 221, 225, 226, 227, 228, 175, 176, 177, 180, 181, 183,
296, 307, 308, 312, 321, 325,
229, 230, 247, 248, 249, 252, 184, 185, 186, 188, 189, 190,
328, 332, 333, 343, 344, 345,
261, 264, 269, 276, 277, 279, 191, 195, 196, 198, 199, 203,
346, 350, 351, 354, 361, 367,
282, 283, 287, 289, 290, 297, 206, 207, 212, 213, 214, 215,
369, 373, 374, 398, 399, 400,
298, 299, 300, 301, 302, 303, 217, 220, 222, 231, 233, 237,
405, 406, 416, 417, 422, 424,
306, 307, 313, 314, 315, 317, 238, 239, 240, 242, 243, 244,
425, 444, 451, 452, 454, 457,
325, 326, 327, 329, 334, 335, 247, 248, 249, 251, 252, 253,
476, 478, 482, 483
336, 337, 339, 342, 343, 344, 259, 266, 267, 269, 271, 272,
Value 85, 86, 88, 94, 95, 96, 97,
345, 347, 352, 354, 355, 356, 281, 282, 285, 286, 287, 288,
98, 100, 102, 104, 105, 112,
357, 358, 359, 360, 364, 365, 289, 290, 291, 292, 293, 294,
113, 115, 117, 118, 123, 126,
366, 367, 368, 370, 371, 372, 295, 296, 297, 298, 299, 302,
131, 132, 136, 139, 140, 142,
373, 374, 375, 376, 377, 378, 303, 304, 305, 306, 307, 308,
144, 148, 151, 152, 155, 159,
382, 384, 385, 386, 387, 388, 312, 313, 314, 315, 316, 317,
160, 161, 164, 165, 166, 167,
389, 390, 391, 394, 395, 398, 318, 319, 320, 322, 323, 324,
168, 169, 170, 171, 172, 174,
399, 402, 405, 414, 415, 416, 326, 329, 330, 331, 332, 335,
175, 176, 177, 178, 180, 181,
417, 418, 421, 422, 423, 424, 336, 339, 342, 343, 344, 345,
188, 189, 190, 196, 197, 198,
425, 426, 427, 428, 429, 430, 346, 347, 350, 351, 352, 353,
202, 203, 204, 207, 210, 212,
431, 432, 433, 435, 436, 438, 354, 355, 356, 357, 358, 359,
213, 214, 215, 216, 217, 222,
439, 440, 441, 446, 451, 457, 360, 361, 363, 365, 366, 367,
231, 233, 236, 237, 238, 239,
459, 460, 462, 468, 469, 470, 368, 369, 370, 371, 372, 373,
240, 241, 244, 247, 251, 252,
471, 479, 480 375, 376, 377, 378, 379, 380,
253, 254, 259, 262, 264, 265,
381, 382, 383, 384, 386, 387,
Acknowledgement of status signals.. 266, 269, 271, 272, 273, 274,
388, 389, 390, 391, 392, 393,
39 275, 276, 278, 282, 285, 286,
394, 395, 396, 398, 401, 413,
288, 289, 290, 291, 296, 297,
Active current......104, 377, 442, 445 415, 416, 417, 418, 422, 423,
298, 299, 302, 303, 304, 305,
425, 426, 428, 432, 434, 436,
Actual frequency 308, 309, 312, 313, 314, 317,
437, 438, 447, 449, 450, 452,
display 39, 40, 58, 62, 64, 318, 319, 320, 322, 324, 326,
454, 456, 478, 480, 481, 482
67, 68, 69, 70, 75, 76, 77, 78, 329, 330, 331, 335, 339, 342,
source 25, 28, 30, 52, 55, 59, 63,
79, 80, 81, 85, 89, 100, 102, 343, 346, 347, 349, 350, 352,
65, 67, 70, 81, 89, 97, 100,
103, 104, 116, 119, 122, 124, 353, 354, 355, 356, 357, 358,
112, 117, 136, 139, 142, 143,
125, 126, 127, 135, 136, 141, 359, 360, 364, 366, 370, 371,
144, 164, 165, 167, 172, 189,
196, 202, 210, 241, 247, 248, An.17 93, 98, 242, 247, 430 AUX 67, 78, 93, 100, 101, 135,
249, 268, 269, 270, 291, 295, An.18 93, 99, 430 136, 166, 168, 241, 247, 314,
296, 302, 304, 307, 309, 311, An.19 93, 99, 430 324, 430, 432, 434, 435, 442
312, 314, 318, 324, 351, 356, An.20 93, 95 display 39, 40, 58, 62, 64,
358, 366, 380, 392, 393, 394, An.21 93, 95 67, 68, 69, 70, 75, 76, 77, 78,
395, 396, 400, 406, 407, 408, An.22 93, 95, 96 79, 80, 81, 85, 89, 100, 102,
409, 415, 422, 423, 424, 429, An.23 93, 96, 117, 118 103, 104, 116, 119, 122, 124,
430, 432, 434, 435, 441, 442, An.24 93, 97 125, 126, 127, 135, 136, 141,
443, 454, 455, 456, 480, 481, An.25 93, 98 146, 147, 154, 158, 163, 174,
483 An.26 93, 98 178, 179, 180, 186, 187, 191,
An.27 93, 98 192, 193, 200, 202, 203, 212,
Analog
An.28 93, 99 218, 231, 243, 244, 245, 248,
mass 25, 29, 31, 36, 48, 204, 221,
An.29 93, 99, 100 249, 265, 272, 281, 292, 295,
227, 228, 395, 469
An.30 78, 93, 100, 136, 241, 247, 296, 307, 308, 312, 321, 325,
Analog input 324, 443 328, 332, 333, 343, 344, 345,
display 39, 40, 58, 62, 64, An.31 25, 102, 104, 348, 444 346, 350, 351, 354, 361, 367,
67, 68, 69, 70, 75, 76, 77, 78, An.32 102, 104, 107, 435 369, 373, 374, 398, 399, 400,
79, 80, 81, 85, 89, 100, 102, An.33 102, 105, 106, 107 405, 406, 416, 417, 422, 424,
103, 104, 116, 119, 122, 124, An.34 105, 106, 107 425, 444, 451, 452, 454, 457,
125, 126, 127, 135, 136, 141, An.35 102, 105, 107 476, 478, 482, 483
146, 147, 154, 158, 163, 174, An.36 25, 102, 104, 348 Function 21, 25, 29, 58, 84,
178, 179, 180, 186, 187, 191, An.37 102, 104, 107, 435 89, 90, 95, 97, 100, 102, 104,
192, 193, 200, 202, 203, 212, An.38 102, 105, 107 105, 113, 115, 116, 120, 123,
218, 231, 243, 244, 245, 248, An.39 105 126, 131, 132, 136, 139, 140,
249, 265, 272, 281, 292, 295, An.40 102, 105, 107 141, 142, 144, 161, 164, 166,
296, 307, 308, 312, 321, 325, An.41 102, 104 167, 170, 171, 172, 175, 176,
328, 332, 333, 343, 344, 345, An.42 102, 104, 107, 435 177, 178, 188, 189, 196, 197,
346, 350, 351, 354, 361, 367, An.43 102, 105, 107 198, 203, 204, 210, 212, 213,
369, 373, 374, 398, 399, 400, An.44 105 216, 217, 222, 238, 259, 264,
405, 406, 416, 417, 422, 424, An.45 102, 105, 107 269, 271, 272, 278, 279, 318,
425, 444, 451, 452, 454, 457, An.46 103, 125 350, 352, 353, 354, 359, 368,
476, 478, 482, 483 An.47 102, 104 372, 379, 385, 388, 409, 418,
An.48 102, 104, 107, 435 430, 435, 436, 437, 438, 440,
Angle difference...........104, 299, 353
An.49 102, 105, 107 450, 451, 453, 458, 480, 481
Angular reset...............................304 An.50 105
Averaging....................................361
ANOUT.25, 100, 102, 103, 104, 107, An.51 102, 105, 107
125, 126, 349, 444 An.52 103, 125 B
An.53 268, 302, 314, 324, 348, 435
An-Parameter An.54 93, 107, 242, 268, 314, 324, Binary-coded set selection..........410
An.00 25, 74, 93, 94 348, 435
An.01 93, 95, 123, 137 An.55 268, 324, 348, 349, 435 Braking
An.02 93, 95, 96, 123 An.56 268, 324, 348, 349, 436 option 95, 262, 268, 468
An.03 93, 96, 117, 118 An.57 436 resistance 28, 30, 34, 51, 56,
An.04 93, 97, 137 60, 64, 65, 84, 85, 94, 119,
An.05 93, 98, 99, 137 Apparent current...35, 104, 125, 376, 157, 159, 163, 164, 166, 167,
An.06 93, 98, 99, 137 377, 384, 388 168, 172, 174, 175, 176, 177,
An.07 93, 98, 99, 137 Peak value 39 178, 183, 189, 190, 191, 195,
An.08 93, 99 Automatic....175, 204, 221, 317, 373 203, 204, 205, 206, 210, 211,
An.09 93, 99, 137 restart 123, 281, 358, 363, 364, 240, 277, 367, 397, 457, 459
An.10 25, 75, 93, 94 367, 370, 371, 372, 373, 374, time 21, 23, 25, 31, 36, 39, 49, 57,
An.11 93, 95, 242, 247 375, 378, 380, 390, 391, 393, 61, 68, 70, 71, 76, 77, 85, 86,
An.12 93, 95, 96, 242, 247 394, 395, 396, 399, 400, 416, 87, 88, 103, 113, 114, 115,
An.13 93, 96, 117, 118 461 117, 119, 120, 122, 123, 127,
An.14 93, 97, 242, 247 128, 137, 142, 148, 149, 150,
An.15 93, 98, 430 151, 152, 153, 154, 155, 158,
An.16 93, 98, 430 161, 167, 168, 174, 175, 176,
177, 178, 181, 184, 185, 186, cn.02 442, 443, 444, 445 cS.11 44, 222, 225, 429
187, 188, 189, 190, 191, 192, cn.03 442 cS.12 44, 220, 222, 223, 224, 225,
193, 197, 202, 203, 204, 206, cn.04 435, 439, 443, 444, 445 228
207, 209, 212, 213, 218, 219, cn.05 435, 439 cS.15 220, 241, 242, 247, 248, 249
220, 221, 225, 226, 227, 228, cn.06 435, 439, 443, 444, 445 cS.16 247, 248, 249
229, 230, 247, 248, 249, 252, cn.07 439, 440, 444, 445 cS.18 241, 247, 248, 249
261, 264, 269, 276, 277, 279, cn.08 439, 440, 444, 445 cS.19 79, 108, 170, 197, 220, 241,
282, 283, 287, 289, 290, 297, cn.09 439, 440 242, 244, 247, 248, 249, 276,
298, 299, 300, 301, 302, 303, cn.10 439, 440, 443, 444, 445 277, 435
306, 307, 313, 314, 315, 317, cn.11 117, 118, 439, 440 cS.20 108, 170, 197, 241, 242, 435
325, 326, 327, 329, 334, 335, cn.12 117, 118, 439, 440 cS.21 241, 435
336, 337, 339, 342, 343, 344, cn.13 117, 118, 439, 440 cS.22 108, 241, 435
345, 347, 352, 354, 355, 356, cn.14 439, 441, 444, 445 cS.23 108, 170, 220, 241, 242,
357, 358, 359, 360, 364, 365, 247, 435
COMBIVIS..40, 44, 49, 87, 183, 207,
366, 367, 368, 370, 371, 372, cS.24 226
227, 324, 405, 435, 452, 456,
373, 374, 375, 376, 377, 378, cS.25 170, 220, 221, 227, 228
457, 476, 478, 479
382, 384, 385, 386, 387, 388, cS.26 171, 221
389, 390, 391, 394, 395, 398, communication.87, 88, 274, 275, 278, cS.27 220, 228, 229, 361
399, 402, 405, 414, 415, 416, 314, 355, 366, 459, 462, 473, cS.28 220, 228, 229
417, 418, 421, 422, 423, 424, 476, 479, 480 cS.29 185, 228
425, 426, 427, 428, 429, 430, cS.30 357
Control
431, 432, 433, 435, 436, 438, cS.31 360, 361
enable 137, 392, 413
439, 440, 441, 446, 451, 457, cS.33 198
459, 460, 462, 468, 469, 470, Converter.......................................21 cS.34 198
471, 479, 480 Copying cS.35 198
torque 29, 34, 51, 57, 58, 61, 62, of parameter sets 406, 413 Current limit
64, 65, 66, 67, 70, 71, 77, 78,
Counter level 21, 36, 40, 41, 42, 49, 107,
79, 81, 91, 102, 104, 105, 108,
Reset condition 422 108, 111, 122, 123, 124, 125,
124, 157, 159, 161, 162, 164,
126, 127, 128, 129, 133, 182,
166, 169, 170, 171, 173, 174, CP-Parameter 184, 185, 204, 215, 216, 232,
175, 177, 178, 179, 180, 183, assignment 31, 32, 116, 122, 234, 244, 252, 253, 256, 258,
184, 185, 186, 187, 189, 191, 130, 132, 161, 251, 407, 412, 263, 298, 299, 300, 306, 327,
192, 193, 195, 197, 198, 203, 449 341, 350, 351, 353, 354, 363,
205, 206, 208, 212, 213, 218, define 104, 128, 129, 151, 184, 364, 365, 367, 368, 370, 374,
220, 227, 228, 229, 230, 231, 266, 282, 318, 340, 351, 395, 375, 376, 377, 381, 382, 383,
232, 233, 234, 235, 236, 237, 424, 452 384, 385, 389, 390, 391, 392,
238, 239, 240, 241, 242, 243,
cS-Parameter 393, 394, 396, 398, 416, 422,
244, 245, 247, 248, 249, 251,
cS.00 45, 50, 52, 55, 59, 164, 165, 424, 425, 437, 457, 458, 459,
252, 277, 297, 299, 300, 302,
166, 169, 170, 186, 196, 202, 462, 474, 481
303, 306, 312, 337, 360, 361,
369, 371, 372, 376, 378, 379, 248, 249, 304, 358, 370, 375, Cyclic duration factor...........470, 471
380, 382, 383, 384, 388, 390, 376, 384, 405, 415, 439, 440,
391, 393, 394, 395, 398, 400, 441, 444, 445 D
417, 426, 428, 429, 430, 431, cS.01 45, 52, 55, 59, 63, 65, 70,
445, 468, 469, 471 81, 164, 165, 172, 186, 196, DC
transistor 23, 74, 80, 122, 396, 202, 304, 308, 309, 311, 312, brake 57, 61, 117, 119, 124, 174,
397, 400, 425, 468 358, 380, 392, 415 175, 203, 207, 222, 225, 252,
cS.03 165, 166 382, 390, 395, 415, 416, 417,
C cS.04 44, 164, 165, 444, 445 425, 426, 427, 428, 429, 430,
cS.06 51, 108, 164, 165, 171, 220, 431, 457, 459, 460, 468
CanOpen operator.......473, 476, 477 221, 222, 225, 228, 435 link 21, 53, 57, 60, 64, 65, 71, 79,
cS.07 222, 223, 224, 225 104, 124, 159, 164, 170, 171,
cdf 471
cS.08 222, 223, 224, 225 185, 196, 197, 220, 238, 239,
cn-Parameter cS.09 51, 57, 61, 108, 164, 165, 240, 244, 245, 251, 364, 365,
cn.00 441, 443, 444, 445 171, 220, 221, 222, 225, 435 370, 374, 375, 382, 383, 390,
cn.01 441, 442, 443, 444, 445 cS.10 220, 225, 429 392, 393, 395, 396, 397, 399,
400, 442, 458, 461 di.01 109, 112, 119, 120, 395, 480, do.15 122, 129
481 do.16 122, 129, 133, 326, 327
DC-link
di.02 109, 112, 119, 120, 395, 480, do.17 133, 327
voltage 21, 25, 26, 28, 29,
481 do.18 133, 327
30, 31, 33, 36, 47, 48, 50, 51,
di.03 109, 113 do.19 327
53, 54, 56, 57, 58, 60, 62, 64,
di.04 109, 113 do.23 122, 129
65, 67, 71, 74, 75, 77, 79, 83,
di.05 109, 114 do.24 122, 129, 130, 133, 327
93, 94, 97, 102, 103, 104, 105,
di.06 109, 115 do.25 122, 130, 133
111, 120, 124, 126, 158, 159,
di.07 115, 116 do.26 133
160, 161, 162, 164, 167, 170,
di.08 109, 115 do.27 133
171, 172, 173, 178, 181, 182,
di.09 109, 116, 117 do.28 109
183, 185, 189, 190, 191, 192,
di.10 109, 116 do.31 328
193, 194, 195, 196, 197, 207,
di.11 109, 116, 117, 118, 281, 282, do.32 130
210, 211, 212, 216, 218, 220,
342, 352 do.33 122, 130, 133, 326
231, 232, 234, 235, 236, 238,
di.22 109, 116, 117, 118, 342, 352 do.34 133
239, 240, 241, 244, 245, 251,
di.23 109, 113 do.35 109, 133
252, 254, 256, 257, 258, 259,
di.24 116, 118, 120, 313, 318, 350, do.36 109
260, 273, 276, 277, 279, 354,
351, 352, 379, 380 do.37 327
364, 370, 373, 374, 375, 377,
di.35 116, 118, 119, 120, 313, 318, do.38 327
380, 382, 383, 390, 391, 392,
350, 351, 352, 379, 380 do.39 328
393, 394, 395, 396, 397, 399,
di.36 117, 119, 120, 397, 399 do.40 130
400, 415, 417, 418, 431, 442,
di.37 117, 119, 120 do.41 109, 122, 130, 133, 327
457, 458, 459, 460, 461, 474,
di.38 120 do.42 122, 131
475, 476, 477, 478
di.39 117, 119, 120, 399, 400 do.43 122
Diameter di.40 113 do.44 122
correction 118, 119, 127, 168, di.41 113 do.51 80, 122, 131, 132, 481
179, 183, 206, 217, 280, 281, di.42 113, 481 do.52 132
292, 297, 303, 316, 335, 336, di.43 113
dr-Parameter
338, 340, 352, 431, 432, 433, di.44 113
dr.00 51, 53, 56, 60, 162, 163, 169,
434, 437 di.45 113
172, 181, 277, 417
ratio 43, 213, 217, 221, 266, 267, di.46 113
dr.01 44, 51, 53, 56, 60, 162, 170,
278, 292, 295, 298, 299, 300, di.47 113
184, 245, 277
304, 309, 310, 311, 312, 334, di.48 113
dr.02 51, 53, 56, 60, 162, 163, 164,
335, 388, 389, 434, 439 di.49 113
170, 245, 277
signal 25, 30, 34, 39, 73, 74, 75, di.50 113
dr.03 53, 56, 60, 162, 170, 221, 277
76, 78, 93, 94, 95, 97, 99, 101, di.51 113
dr.04 51, 53, 56, 60, 162, 170, 172,
102, 103, 105, 106, 110, 112, di.52 113
277
113, 114, 115, 116, 119, 125, di.53 113
dr.05 51, 53, 56, 60, 162, 164, 170,
126, 127, 128, 135, 141, 164, di.54 113
277
174, 177, 179, 203, 206, 214, di.55 113
dr.06 51, 53, 56, 57, 60, 61, 163,
216, 228, 249, 256, 257, 258,
dmin/dmax...................................434 172, 277
263, 269, 270, 274, 275, 278,
dr.07 56, 60, 172, 177, 182, 277
279, 280, 284, 285, 286, 288, do-Parameter
dr.08 56, 60, 159, 172, 177
289, 290, 294, 298, 315, 317, do.00 73, 120, 122, 123, 128, 129,
dr.09 163, 164, 165
322, 323, 326, 327, 328, 329, 133, 279, 288, 289, 326, 327,
dr.10 53, 56, 57, 60, 61, 172, 245
334, 335, 341, 345, 364, 371, 353, 391, 424, 457
dr.11 386, 388
372, 373, 426, 430, 431, 432, do.01 73, 129, 133, 327
dr.12 386, 388
433, 434, 435, 442, 443, 459, do.02 73, 133, 327
dr.13 178
474, 478, 480, 481 do.03 73, 327
dr.14 104, 184, 232
do.04 73, 184, 327
digital dr.15 232, 233, 234, 244, 247, 388
do.05 73
mass 25, 29, 31, 36, 48, 204, 221, dr.16 170, 184, 233, 234, 244, 378
do.07 73, 120, 122, 123, 128, 129,
227, 228, 395, 469 dr.17 44, 57, 61, 170, 175, 176, 177,
279, 353, 391, 424, 457
180, 233, 234
DIN 66019...................................474 do.08 73, 122, 129, 133
dr.18 44, 57, 60, 170, 173, 181, 184,
do.09 129, 133
di-Parameter 194, 232, 233, 234, 243, 244
do.10 133
di.00 26, 109, 111
dr.19 170, 172, 173, 177, 181 dS.00 170, 197, 251, 405 Ec.09 263, 275
dr.20 170, 173, 194 dS.01 170, 197, 251, 405 Ec.10 258, 262, 263, 266, 270, 459
dr.23 64, 65, 195, 200, 206, 236, dS.02 57, 61, 64, 66, 251 Ec.11 200, 263, 265, 267, 292,
237, 277, 389 dS.03 183, 233, 237, 238, 240, 295, 308, 309, 405
dr.24 44, 64, 65, 195, 212, 245, 277, 251, 252, 417 Ec.12 200, 201
389 dS.04 53, 56, 60, 173, 174, 180, Ec.13 264, 359
dr.25 64, 65, 195, 277 181, 183, 190, 191, 194, 202, Ec.14 108, 266, 268, 292, 296,
dr.26 64, 65, 195, 196, 206, 235, 231, 245, 254, 417, 428 302, 304, 309, 435
245, 277 dS.08 194, 231, 232 Ec.15 266, 292, 302, 304, 309
dr.27 44, 64, 65, 66, 104, 195, 234, dS.09 194, 231, 232 Ec.16 264
236, 237, 277 dS.10 194, 231, 232, 240 Ec.17 265, 308, 309
dr.28 64, 65, 195, 196, 277, 389 dS.11 170, 181 Ec.20 259, 262, 293, 294
dr.30 64, 65, 195, 206, 214, 238, dS.12 170, 181 Ec.21 265, 272, 309
240, 277 dS.13 170, 180, 181, 232, 235, Ec.22 272
dr.31 64, 65, 195, 206, 207, 214, 236, 237, 240, 254, 405 Ec.23 272
215, 216, 238, 277 dS.14 171, 190 Ec.24 272
dr.32 277 dS.15 171, 190 Ec.25 44, 273
dr.33 44, 64, 66, 197, 198, 220, 236, dS.17 190 Ec.27 262, 269, 405
237, 277, 388 dS.18 183, 188, 189, 212 Ec.29 269
dr.34 388, 389 dS.19 44, 171, 182, 186, 187 Ec.31 119, 271
dr.35 388, 389 dS.20 186, 187, 188 Ec.32 119, 271
dr.36 389 dS.21 44, 183, 186, 188 Ec.33 271, 272
dr.37 185, 232, 240, 243, 252, 417 dS.22 45, 183, 186, 188 Ec.34 271, 272
dr.39 44, 220, 236, 237, 240 dS.23 183 Ec.36 273, 274, 405
dr.40 44, 220, 237 dS.30 213 Ec.37 274, 275, 277, 278, 459
dr.41 44, 220, 237 dS.31 213, 214 Ec.38 271, 273, 274, 276, 277,
dr.42 44, 220, 237 dS.32 214 278, 291, 292, 405
dr.43 44, 220, 237 dS.33 214, 215 Ec.39 217, 267, 278, 311, 312
dr.44 44, 220, 237 dS.34 108, 215 Ec.40 192, 193, 218
dr.45 44, 220, 237 dS.35 108, 215 Ec.41 265, 272
dr.46 44, 220, 237 dS.36 215, 216 Ec.42 146, 259, 275
dr.47 44, 237 dS.37 240, 241 Ec.43 271
dr.48 57, 61, 64, 66, 174, 175, 176, dS.38 278, 279 Ec.44 271
177, 178, 179, 180, 181, 182, dS.39 240, 254 Ec.46 313, 359
202, 203, 204, 205, 206, 207, dS.40 198 Ec.47 313, 359
213 Ec.48 117, 119
dr.49 45, 57, 61, 175, 177, 179, 204, E Ec.49 117, 119
206 Ec.50 119
dr.50 388, 389 Ec.00 262, 263, 270, 273, 276, 369, Ec.51 119
dr.51 127, 168 459 Ec.52 272
dr.52 167 Ec-Parameter Ec.53 271, 311
dr.53 168 Ec.00 262, 263, 270, 273, 276, Ec.54 271
dr.54 168, 169 369, 459 Ec.55 272
dr.55 168, 169 Ec.01 53, 55, 63, 200, 263, 267, Ec.56 108, 266
dr.56 169 269, 274, 275, 276, 277, 278, Ec.57 266, 437
dr.58 179, 206 280, 292, 295, 308, 309, 311, Ec.58 108, 266, 302
dr.59 179, 206 331, 405 Ec.59 266, 302, 437
dr.61 117, 119 Ec.02 64, 200, 201, 217, 276, 277 Ec.60 119, 271
dr.62 57, 61, 174, 203 Ec.03 264, 276, 277, 357, 359 Ec.61 119, 271
dr.63 195, 206 Ec.04 108, 266, 267, 268, 278, ED 468, 470
dr.64 195, 214, 215, 216, 238, 240 308, 311, 435
dr.66 178, 207 Ec.05 266, 267, 278, 311 E.HybC........................262, 368, 459
dr.67 204 Ec.06 172, 264 Electronic motor protection.367, 368,
dr.69 381, 382 Ec.07 201, 265, 308, 309, 311, 386, 460
dS-Parameter 331, 405
Ec.08 263
EMV 96, 97, 98, 99, 100, 101, 102, In.03 68, 83, 253, 408
conform installation 47, 294, 335 104, 105, 107, 109, 111, 112, In.04 68, 83, 253
113, 114, 115, 116, 117, 118, In.06 68, 83
Encoder..................................21, 23,
119, 120, 124, 125, 127, 136, In.07 68, 84
100, 165, 193, 255, 256, 258,
137, 140, 141, 143, 144, 158, In.10 68, 84, 405
259, 261, 262, 267, 273, 274,
161, 164, 168, 170, 171, 181, In.12 68, 84
275, 278, 282, 308, 309, 310,
184, 185, 197, 207, 221, 231, In.14 68, 84
311, 332, 355, 368, 436, 459
238, 239, 241, 242, 247, 255, In.15 68, 84
Error 256, 258, 259, 262, 264, 268, In.16 68, 84, 405
diagnosis 62, 68, 85, 405, 476, 281, 282, 288, 292, 293, 294, In.17 68, 84, 367
478 297, 303, 304, 305, 307, 312, In.18 68, 85, 174, 202, 211, 232,
313, 314, 318, 319, 322, 323, 234, 252
F 324, 326, 327, 329, 334, 336, In.20 408
342, 347, 348, 350, 351, 352, In.21 408
Factory setting....33, 34, 35, 98, 105, 354, 356, 358, 366, 374, 375, In.22 68, 85
136, 151, 152 379, 382, 383, 391, 395, 396, In.23 68, 85
Fr-Parameter 397, 399, 400, 402, 409, 410, In.24 85, 405
Fr.01 50, 52, 55, 59, 63, 65, 206, 411, 412, 416, 418, 419, 420, In.25 68, 85
405, 406, 407, 408, 409, 449 421, 422, 423, 424, 425, 426, In.26 68, 86
Fr.02 409, 411, 412, 413, 480 429, 430, 432, 434, 439, 440, In.27 68, 86
Fr.03 368, 409, 413 441, 442, 446, 449, 456, 459, In.28 68, 86
Fr.04 409, 410 460, 461, 462, 471, 476, 478, In.30 68, 86
Fr.05 414 480, 481, 483 In.31 68, 86, 405
Fr.06 414 output 21, 25, 26, 29, 30, 31, 32, In.32 68, 86, 271
Fr.07 117, 118, 410, 411, 412 36, 43, 44, 50, 67, 69, 71, 73, In.33 68, 86
Fr.08 386, 388 74, 76, 77, 78, 80, 88, 93, 98, In.39 68, 86, 178, 206
Fr.09 405, 406, 450, 454 100, 102, 103, 104, 105, 106, In.40 68, 86, 178, 206
Fr.10 51, 53, 57, 60, 64, 65, 164, 107, 109, 111, 112, 113, 121, In.41 68, 86
165, 170, 171, 172, 181, 187, 122, 123, 124, 125, 126, 127, In.42 68, 86
197, 206, 207, 211, 212, 221, 129, 130, 131, 132, 133, 135, In.43 68, 86
251, 277, 405 136, 137, 145, 146, 147, 154,
input
Fr.11 117, 118, 409, 412 155, 158, 159, 160, 161, 162,
coded set selection 410, 411,
Fr.12 413 164, 172, 174, 175, 180, 182,
412
184, 185, 186, 187, 188, 189,
Fundamentals................................37 190, 192, 193, 194, 202, 203, Input
206, 208, 209, 210, 211, 212, terminal status 483
G 216, 218, 228, 231, 238, 240,
Inputs
242, 247, 248, 249, 253, 254,
Gear factor.266, 267, 268, 269, 297, Analog 25, 28, 29, 30, 31,
255, 256, 259, 262, 269, 270,
302, 309, 311, 438 34, 74, 75, 76, 78, 93, 95, 103,
278, 280, 281, 292, 294, 304,
analog setting 149, 268, 324, 348, 104, 106, 107, 149, 241, 242,
307, 309, 319, 321, 322, 323,
349, 420, 432, 434 247, 262, 268, 302, 314, 324,
325, 326, 327, 329, 332, 333,
set-programming 268, 406 348, 349, 420, 435, 436, 441,
335, 339, 343, 344, 345, 346,
442, 443, 444, 445
348, 349, 350, 351, 352, 353,
H Input trigger................................. 114
361, 363, 366, 369, 370, 371,
372, 373, 375, 380, 381, 382, InterBus
Heat sink overtemperature..365, 371
383, 385, 392, 393, 394, 395, Loop 157, 354
HSP5-cable.................................474 397, 398, 401, 416, 418, 423, operator 37, 38, 40, 69, 81,
425, 427, 428, 431, 433, 434, 87, 88, 89, 127, 170, 355, 356,
Hysteresis............128, 129, 364, 419
435, 440, 441, 442, 443, 444, 357, 366, 398, 399, 400, 422,
I 445, 457, 458, 459, 460, 462, 452, 459, 462, 473, 474, 475,
468, 476, 478, 480, 481, 483 476, 477, 478, 479, 480, 483
Incremental encoder In-Parameter Interface
input 21, 25, 28, 29, 33, 34, 36, 40, In.00 68, 83 operator 37, 38, 40, 69, 81,
50, 51, 67, 70, 72, 73, 74, 75, In.01 68, 83, 104, 215, 377, 384 87, 88, 89, 127, 170, 355, 356,
77, 78, 79, 81, 85, 93, 94, 95,
357, 366, 398, 399, 400, 422, LE.22 77, 117, 118, 422, 424 313, 314, 315, 316, 317, 318,
452, 459, 462, 473, 474, 475, LE.23 422, 423 319, 320, 322, 323, 324, 326,
476, 477, 478, 479, 480, 483 LE.24 117, 118, 422, 424 329, 330, 331, 332, 335, 336,
LE.25 422, 424 339, 342, 343, 344, 345, 346,
Internal overtemperature.............366
LE.26 77, 422, 423 347, 350, 351, 352, 353, 354,
Inverter LE.27 81, 243, 244, 245 355, 356, 357, 358, 359, 360,
rated current 51, 56, 60, 64, 65, LE.28 81, 244, 245 361, 363, 365, 366, 367, 368,
70, 83, 104, 162, 169, 174, 369, 370, 371, 372, 373, 375,
limit switch error...................343, 372
178, 195, 202, 204, 205, 206, 376, 377, 378, 379, 380, 381,
207, 208, 211, 215, 232, 234, M 382, 383, 384, 386, 387, 388,
236, 237, 277, 384, 386, 388, 389, 390, 391, 392, 393, 394,
389 Master 395, 396, 398, 401, 413, 415,
status 39, 40, 51, 68, 69, 88, 89, position 64, 67, 78, 79, 80, 416, 417, 418, 422, 423, 425,
90, 91, 109, 115, 116, 125, 102, 105, 108, 118, 119, 124, 426, 428, 432, 434, 436, 437,
127, 129, 137, 158, 163, 164, 125, 126, 127, 128, 137, 192, 438, 447, 449, 450, 452, 454,
181, 197, 274, 275, 277, 278, 193, 195, 200, 201, 207, 211, 456, 478, 480, 481, 482
281, 315, 339, 340, 343, 344, 213, 214, 215, 216, 217, 218, Mode 40, 43, 89, 148, 243, 244,
346, 347, 350, 354, 355, 357, 226, 235, 237, 256, 258, 261, 248, 249, 251, 273, 282, 401,
358, 363, 364, 365, 366, 367, 265, 266, 269, 270, 271, 272, 413, 422
368, 370, 373, 374, 376, 378, 273, 274, 275, 276, 278, 279,
380, 391, 393, 394, 395, 397, 280, 281, 282, 283, 284, 285, Modulation
398, 399, 400, 401, 416, 425, 286, 287, 288, 289, 290, 291, hour meter 446
427, 446, 457, 477, 480, 481, 292, 295, 296, 297, 298, 299, Motor
483 300, 301, 302, 303, 304, 305, temperature 52, 54, 63, 67, 76,
J 306, 307, 308, 309, 310, 312, 77, 78, 84, 85, 102, 103, 104,
313, 314, 315, 316, 317, 318, 119, 123, 125, 127, 163, 166,
319, 320, 321, 322, 323, 324, 167, 168, 169, 180, 189, 190,
K 325, 326, 327, 328, 329, 330, 191, 205, 211, 253, 274, 363,
331, 332, 333, 334, 335, 336, 364, 365, 366, 367, 372, 373,
Keep-On-Running.......................363 337, 338, 339, 340, 341, 342, 399, 439, 443, 459, 460, 462,
343, 344, 345, 346, 347, 348, 467, 471
L 349, 350, 351, 352, 353, 354,
Motorpoti
356, 357, 358, 359, 360, 361,
LE-Parameter actual value 34, 35, 43, 59, 65,
367, 368, 369, 400, 427, 439,
LE.00 107, 122, 126, 128, 353, 67, 70, 76, 80, 81, 100, 102,
447, 458, 461, 462, 482
354, 422, 424, 435 104, 124, 127, 128, 132, 133,
LE.01 107, 133, 327, 435 mode 33, 34, 35, 37, 40, 41, 49, 50, 146, 165, 166, 172, 186, 189,
LE.02 107, 133, 327, 435 52, 54, 55, 56, 57, 59, 60, 61, 190, 192, 193, 196, 202, 212,
LE.03 107, 327, 435 63, 64, 65, 66, 68, 81, 84, 93, 248, 249, 269, 270, 272, 312,
LE.04 107, 184, 435 95, 96, 100, 101, 109, 115, 369, 376, 380, 392, 398, 399,
LE.05 107, 435 116, 118, 119, 124, 127, 136, 400, 415, 416, 418, 420, 422,
LE.06 107, 435 137, 138, 143, 146, 148, 149, 439, 442, 443, 445, 457, 482
LE.07 107, 122, 126, 128, 353, 150, 151, 153, 154, 157, 159, function 21, 22, 29, 31, 32,
354, 422, 424, 435 161, 165, 167, 168, 169, 174, 35, 36, 37, 39, 50, 51, 52, 54,
LE.08 128, 129, 280 175, 176, 177, 180, 181, 183, 55, 59, 62, 63, 76, 77, 85, 87,
LE.09 129, 133 184, 185, 186, 188, 189, 190, 88, 98, 101, 104, 109, 110,
LE.10 133 191, 195, 196, 198, 199, 203, 111, 113, 114, 115, 116, 117,
LE.12 184 206, 207, 212, 213, 214, 215, 118, 119, 120, 123, 124, 127,
LE.15 128, 129, 280 217, 220, 222, 231, 233, 237, 129, 130, 133, 135, 136, 137,
LE.16 44, 124, 129, 399, 416, 482 238, 239, 240, 242, 243, 244, 142, 144, 146, 147, 148, 149,
LE.17 77, 117, 118, 327, 422, 423, 247, 248, 249, 251, 252, 259, 151, 159, 160, 161, 162, 166,
424 266, 267, 269, 271, 272, 281, 172, 173, 181, 184, 188, 189,
LE.18 422, 423, 424 282, 285, 286, 287, 288, 289, 190, 196, 198, 204, 207, 212,
LE.19 117, 118, 327, 422, 424 290, 291, 292, 293, 294, 295, 215, 222, 225, 228, 230, 233,
LE.20 422, 424 296, 297, 298, 299, 302, 303, 241, 242, 245, 247, 252, 259,
LE.21 77, 422, 423, 424 304, 305, 306, 307, 308, 312, 260, 269, 271, 272, 278, 279,
281, 282, 285, 287, 288, 289, N 206, 207, 212, 213, 214, 215,
291, 296, 305, 307, 313, 315, 217, 220, 222, 231, 233, 237,
316, 318, 328, 329, 342, 343, Net 238, 239, 240, 242, 243, 244,
346, 347, 348, 350, 351, 355, rectifier 21 247, 248, 249, 251, 252, 259,
356, 357, 358, 364, 365, 366, 266, 267, 269, 271, 272, 281,
367, 368, 370, 373, 374, 375, nn-Parameter 282, 285, 286, 287, 288, 289,
376, 377, 378, 379, 380, 381, nn.00 202, 206, 209, 210, 211, 290, 291, 292, 293, 294, 295,
382, 383, 384, 385, 386, 387, 212, 213, 216, 219 296, 297, 298, 299, 302, 303,
388, 389, 390, 391, 392, 394, nn.01 197, 208, 209, 210, 211 304, 305, 306, 307, 308, 312,
395, 396, 397, 399, 400, 401, nn.02 44, 197, 208, 209, 210, 216 313, 314, 315, 316, 317, 318,
410, 413, 417, 418, 419, 420, nn.03 44, 197, 208, 209, 210, 216, 319, 320, 322, 323, 324, 326,
421, 422, 425, 427, 429, 430, 217 329, 330, 331, 332, 335, 336,
431, 432, 433, 434, 435, 436, nn.04 212 339, 342, 343, 344, 345, 346,
437, 438, 440, 446, 447, 451, nn.05 212 347, 350, 351, 352, 353, 354,
457, 458, 459, 461, 462, 480 nn.06 211 355, 356, 357, 358, 359, 360,
Max. value 69, 70, 71, 72, 73, nn.07 212 361, 363, 365, 366, 367, 368,
74, 75, 76, 77, 78, 79, 80, 81, nn.08 44, 209, 217 369, 370, 371, 372, 373, 375,
83, 84, 85, 86, 87, 88, 89, 90, nn.09 45, 209 376, 377, 378, 379, 380, 381,
91 nn.10 197, 207, 208, 210, 211 382, 383, 384, 386, 387, 388,
Min. value 69, 70, 71, 72, 73, nn.11 197 389, 390, 391, 392, 393, 394,
74, 75, 76, 77, 78, 79, 80, 81, nn.12 213, 219 395, 396, 398, 401, 413, 415,
83, 84, 85, 86, 87, 88, 89, 90, nn.13 213 416, 417, 418, 422, 423, 425,
91 nn.14 216 426, 428, 432, 434, 436, 437,
Ramp time 185, 377, 385 nn.15 216 438, 447, 449, 450, 452, 454,
nn.17 44, 209, 216, 217 456, 478, 480, 481, 482
Motor protection nn.18 213, 217
function 21, 22, 29, 31, 32, oP-Parameter
35, 36, 37, 39, 50, 51, 52, 54, O oP.00 89, 136, 137, 358, 439, 443,
55, 59, 62, 63, 76, 77, 85, 87, 445, 483
88, 98, 101, 104, 109, 110, Operating oP.01 89, 139, 140, 141, 142, 143,
111, 113, 114, 115, 116, 117, data 22, 50, 51, 52, 53, 54, 56, 57, 144, 358, 366, 480, 483
118, 119, 120, 123, 124, 127, 58, 59, 60, 61, 62, 63, 64, 65, oP.02 139, 140, 141, 142, 143, 144
129, 130, 133, 135, 136, 137, 66, 67, 68, 71, 87, 105, 135, oP.03 136, 147, 356, 357, 358, 359
142, 144, 146, 147, 148, 149, 149, 157, 162, 163, 164, 167, oP.05 100, 136, 147
151, 159, 160, 161, 162, 166, 169, 170, 171, 172, 174, 175, oP.06 127, 136, 137, 145, 147,
172, 173, 181, 184, 188, 189, 176, 177, 178, 179, 182, 183, 155, 188, 383
190, 196, 198, 204, 207, 212, 184, 195, 197, 200, 201, 202, oP.07 127, 136, 137, 145, 147,
215, 222, 225, 228, 230, 233, 203, 205, 206, 207, 210, 213, 155, 188, 383
241, 242, 245, 247, 252, 259, 221, 233, 239, 240, 244, 251, oP.10 80, 107, 136, 137, 145, 146,
260, 269, 271, 272, 278, 279, 261, 262, 271, 272, 273, 274, 147, 148, 149, 155, 300, 306,
281, 282, 285, 287, 288, 289, 275, 276, 277, 278, 356, 357, 307, 314, 315, 317, 324, 325,
291, 296, 305, 307, 313, 315, 358, 359, 365, 368, 369, 392, 383, 415, 440, 447
316, 318, 328, 329, 342, 343, 405, 417, 435, 446, 449, 450, oP.11 136, 137, 145, 146, 147,
346, 347, 348, 350, 351, 355, 455, 456, 457, 459, 460, 462, 148, 149, 155, 300, 306, 383,
356, 357, 358, 364, 365, 366, 467, 475, 476, 477, 478, 479 415, 440, 447
367, 368, 370, 373, 374, 375, mode 33, 34, 35, 37, 40, 41, 49, oP.14 137, 145, 146, 189, 212,
376, 377, 378, 379, 380, 381, 50, 52, 54, 55, 56, 57, 59, 60, 292, 300, 306, 307, 357, 361
382, 383, 384, 385, 386, 387, 61, 63, 64, 65, 66, 68, 81, 84, oP.15 145, 146, 189, 212, 292,
388, 389, 390, 391, 392, 394, 93, 95, 96, 100, 101, 109, 115, 300, 306, 357, 361
395, 396, 397, 399, 400, 401, 116, 118, 119, 124, 127, 136, oP.18 117, 143, 144
410, 413, 417, 418, 419, 420, 137, 138, 143, 146, 148, 149, oP.19 117, 143, 144
421, 422, 425, 427, 429, 430, 150, 151, 153, 154, 157, 159, oP.20 117, 143, 144
431, 432, 433, 434, 435, 436, 161, 165, 167, 168, 169, 174, oP.21 143, 144, 451
437, 438, 440, 446, 447, 451, 175, 176, 177, 180, 181, 183, oP.22 143, 144
457, 458, 459, 461, 462, 480 184, 185, 186, 188, 189, 190, oP.23 143, 144
191, 195, 196, 198, 199, 203, oP.27 148, 149, 153
oP.28 45, 149, 150, 151, 153, 155, 53, 54, 56, 57, 58, 60, 62, 64, 162, 166, 169, 170, 171, 172,
297, 298, 299, 302, 303, 306, 65, 67, 71, 74, 75, 77, 79, 83, 173, 174, 176, 177, 178, 179,
307, 437, 451 93, 94, 97, 102, 103, 104, 105, 181, 182, 183, 184, 185, 186,
oP.29 150, 151, 303 111, 120, 124, 126, 158, 159, 187, 188, 189, 190, 191, 192,
oP.30 150, 151, 153, 184, 451 160, 161, 162, 164, 167, 170, 193, 195, 196, 197, 198, 199,
oP.31 45, 149, 150, 151, 153, 184, 171, 172, 173, 178, 181, 182, 200, 202, 203, 204, 205, 206,
306, 307 183, 185, 189, 190, 191, 192, 207, 208, 209, 210, 211, 212,
oP.32 150, 151, 306, 307 193, 194, 195, 196, 197, 207, 213, 214, 215, 216, 217, 218,
oP.33 151, 437 210, 211, 212, 216, 218, 220, 219, 228, 231, 232, 233, 234,
oP.34 151, 184 231, 232, 234, 235, 236, 238, 235, 236, 237, 238, 239, 240,
oP.35 150, 151, 184, 306, 307 239, 240, 241, 244, 245, 251, 241, 242, 243, 251, 252, 253,
oP.36 136, 155 252, 254, 256, 257, 258, 259, 254, 261, 277, 282, 284, 285,
oP.37 136, 155 260, 273, 276, 277, 279, 354, 288, 300, 304, 314, 317, 318,
oP.40 146, 212, 306, 369, 383 364, 370, 373, 374, 375, 377, 331, 343, 344, 347, 350, 351,
oP.41 146, 212, 369, 383 380, 382, 383, 390, 391, 392, 354, 357, 365, 367, 368, 369,
oP.44 432, 434 393, 394, 395, 396, 397, 399, 371, 372, 376, 377, 378, 380,
oP.45 432, 434 400, 415, 417, 418, 431, 442, 381, 382, 383, 384, 385, 386,
oP.46 432, 435 457, 458, 459, 460, 461, 474, 387, 388, 389, 390, 392, 393,
oP.47 432, 433 475, 476, 477, 478 394, 395, 396, 398, 399, 400,
oP.48 432, 433 407, 412, 415, 417, 418, 420,
outputs
oP.49 434, 435 421, 422, 425, 427, 430, 442,
analog 21, 25, 28, 29, 31, 32, 34,
oP.50 76, 420, 421, 422 445, 450, 454, 457, 458, 459,
35, 74, 75, 76, 77, 78, 93, 94,
oP.52 136, 147, 269, 420, 422 460, 462, 468, 471, 482
95, 96, 97, 99, 100, 101, 102,
oP.53 269, 420, 422 load 30, 31, 50, 51, 53, 54, 57, 58,
103, 104, 105, 106, 107, 118,
oP.54 269, 420, 422 60, 61, 62, 64, 65, 66, 76, 77,
125, 135, 136, 137, 141, 145,
oP.55 420, 421 87, 103, 122, 124, 132, 133,
147, 149, 155, 166, 167, 168,
oP.56 117, 420, 421 157, 159, 160, 161, 162, 164,
229, 241, 242, 247, 248, 249,
oP.57 117, 420, 421 165, 166, 170, 172, 173, 175,
268, 274, 302, 311, 314, 319,
oP.58 117, 420, 421 176, 177, 178, 179, 181, 182,
323, 324, 348, 349, 420, 430,
oP.59 76, 420, 421, 422 183, 187, 195, 197, 200, 203,
432, 434, 435, 436, 442, 444
oP.60 117, 140, 141 205, 206, 207, 208, 211, 221,
digital 21, 25, 26, 29, 31, 33, 34,
oP.61 117, 140, 141 225, 227, 228, 236, 238, 243,
36, 39, 50, 51, 52, 54, 55, 58,
oP.62 155 245, 252, 260, 276, 277, 281,
59, 62, 63, 67, 72, 73, 74, 77,
oP.63 137, 138, 139 295, 309, 310, 311, 312, 364,
80, 95, 96, 100, 102, 103, 104,
oP.64 137, 138, 139 365, 370, 374, 375, 380, 382,
107, 109, 111, 112, 113, 114,
oP.65 147, 188 383, 385, 386, 388, 390, 395,
116, 117, 118, 119, 120, 121,
oP.66 147 406, 418, 425, 427, 429, 430,
122, 130, 131, 133, 135, 136,
oP.67 147 431, 458, 459, 460, 462, 468,
141, 143, 144, 145, 181, 184,
oP.68 147, 188 469
207, 241, 247, 248, 249, 274,
oP.69 422
281, 282, 288, 297, 305, 307, P
oP.70 150, 151, 306, 307
313, 318, 334, 335, 336, 339,
oP.71 151, 152
342, 346, 350, 351, 352, 355, PID
oP.72 151, 152
356, 358, 363, 366, 369, 371, output 21, 25, 26, 29, 30, 31, 32,
oP.73 150, 151, 152, 306, 307
372, 373, 379, 382, 383, 391, 36, 43, 44, 50, 67, 69, 71, 73,
oP.74 230
396, 398, 400, 409, 416, 422, 74, 76, 77, 78, 80, 88, 93, 98,
Output 423, 430, 432, 434, 440, 441, 100, 102, 103, 104, 105, 106,
terminal 25, 26, 29, 30, 31, 442, 446, 459, 461, 480, 481, 107, 109, 111, 112, 113, 121,
32, 36, 37, 39, 49, 67, 72, 74, 483 122, 123, 124, 125, 126, 127,
104, 109, 110, 111, 112, 119, 129, 130, 131, 132, 133, 135,
over
120, 121, 122, 131, 140, 142, 136, 137, 145, 146, 147, 154,
current 21, 23, 25, 35, 36,
200, 262, 263, 264, 318, 319, 155, 158, 159, 160, 161, 162,
37, 40, 51, 53, 56, 57, 60, 61,
331, 332, 399, 400, 407, 409, 164, 172, 174, 175, 180, 182,
64, 65, 66, 67, 68, 69, 70, 71,
410, 412, 458, 476, 478, 483 184, 185, 186, 187, 188, 189,
76, 77, 79, 81, 83, 85, 88, 89,
voltage 21, 25, 26, 28, 29, 190, 192, 193, 194, 202, 203,
94, 97, 102, 104, 115, 122,
30, 31, 33, 36, 47, 48, 50, 51, 206, 208, 209, 210, 211, 212,
123, 124, 125, 127, 157, 161,
216, 218, 228, 231, 238, 240, Pn.35 207, 208, 425, 426, 428, Pn.87 128, 398, 457
242, 247, 248, 249, 253, 254, 430, 431 Pn.88 398
255, 256, 259, 262, 269, 270, Pn.36 119, 207, 208, 425, 426, Pn.91 401, 403, 459
278, 280, 281, 292, 294, 304, 428, 430 Pn.92 401, 403, 459
307, 309, 319, 321, 322, 323, Pn.37 44, 426, 428, 430, 431 Pn.93 117, 119, 402, 403, 459
325, 326, 327, 329, 332, 333, Pn.38 427 Pn.94 128, 402, 403
335, 339, 343, 344, 345, 346, Pn.39 425, 427, 431 Pn.95 402, 403
348, 349, 350, 351, 352, 353, Pn.40 119, 425, 427, 428 Pn.96 391, 394, 395
361, 363, 366, 369, 370, 371, Pn.41 44, 427, 428, 430 Pn.98 379
372, 373, 375, 380, 381, 382, Pn.42 117, 119, 425, 459
PNP / NPN................................... 111
383, 385, 392, 393, 394, 395, Pn.43 425, 459
397, 398, 401, 416, 418, 423, Pn.44 390, 392, 393, 394, 395, 396 Posi mode..305, 306, 307, 312, 313,
425, 427, 428, 431, 433, 434, Pn.45 390, 392 316, 318, 319, 320, 322, 324,
435, 440, 441, 442, 443, 444, Pn.46 390, 392 326, 329, 330, 335, 336, 342,
445, 457, 458, 459, 460, 462, Pn.47 390, 391, 393, 394, 395 343, 345, 347, 353
468, 476, 478, 480, 481, 483 Pn.48 44, 390, 391, 393, 394, 395, premise 293, 307
396 principle 21, 39, 292, 305,
Pn-Parameter
Pn.49 119, 390, 391, 395 306, 433
Pn.00 127, 373, 375
Pn.50 390, 391, 393, 394, 395, 396 rotary table 126, 282, 313, 318,
Pn.01 373
Pn.51 390, 393 319, 330, 331, 332, 333, 334
Pn.02 374
Pn.52 390, 391, 394, 395 set and target position 312
Pn.03 366, 371, 372, 374
Pn.53 390, 393, 394 single positioning 313, 315,
Pn.04 117, 118, 366, 399
Pn.54 390, 393 340
Pn.05 87, 88, 357, 358, 363, 366,
Pn.55 390, 393, 394
371, 372, 374, 480 Product description........................21
Pn.56 390, 392, 393, 461
Pn.06 87, 127, 357, 358, 366, 479
Pn.57 390, 393 Profibus-DP operator...........473, 475
Pn.07 281, 287, 307, 343, 363,
Pn.58 376, 377, 378, 379 Protective functions.....196, 281, 363
366, 371, 372, 374
Pn.59 376, 377
Pn.08 123, 125, 365, 371, 372, 374 PS-Parameter
Pn.60 45, 287, 376, 377, 378, 382,
Pn.09 123, 125, 365 PS.00 288, 296, 297, 298, 299,
386, 395, 396
Pn.10 123, 363, 365, 371, 372, 374 302, 303, 304, 305, 306, 308,
Pn.61 170, 197, 277, 287, 376,
Pn.11 123, 363, 365 312, 314, 315, 316, 317, 318,
378, 395, 396, 405
Pn.12 85, 123, 367, 371, 372, 374 320, 322, 323, 325, 326, 327,
Pn.62 85, 367
Pn.13 85, 123, 367 329, 339, 340, 342, 343, 346,
Pn.63 149, 415, 447
Pn.14 123, 367, 368, 371, 372, 347, 348, 353, 354, 355, 356,
Pn.64 117, 118, 396
374, 386, 387, 388, 389 358, 436, 438, 481, 482
Pn.65 291, 363, 366, 374, 396,
Pn.15 123, 368, 389 PS.01 295, 296, 304, 307, 308,
397, 399, 400, 461, 481
Pn.16 123, 366, 371, 373, 374 309, 311, 312, 313, 352, 358
Pn.66 281, 282, 367, 371, 372, 374
Pn.17 123, 366 PS.02 117, 118, 297, 304, 305,
Pn.67 287, 376, 378, 395, 405
Pn.18 368, 371, 372, 374, 413 307, 312, 358
Pn.68 378
Pn.19 383, 384, 385 PS.03 117, 118, 303
Pn.69 396, 400
Pn.20 123, 383, 384 PS.04 303
Pn.70 429, 430
Pn.21 45, 384, 385 PS.05 297, 298, 299, 300, 301, 302
Pn.71 430
Pn.22 377, 382, 383 PS.06 281, 292, 296, 304, 307,
Pn.72 84, 85, 367
Pn.23 117, 118, 382, 383 337, 358, 361
Pn.74 370, 375
Pn.24 124, 377, 382, 383 PS.07 281, 361
Pn.75 369, 371, 372, 374
Pn.25 124, 377, 382, 383 PS.08 44, 281, 292, 307, 361
Pn.76 127, 373
Pn.26 188, 209, 380 PS.09 44, 292, 298, 300, 306, 307,
Pn.78 117, 119
Pn.27 380 310, 361
Pn.79 127, 370
Pn.28 188, 415, 416 PS.10 117, 118, 303
Pn.80 127, 370
Pn.29 117, 118, 415, 416 PS.11 117, 118, 304
Pn.81 370, 371, 372, 374
Pn.30 415, 416, 417 PS.13 117, 118, 288
Pn.82 397
Pn.31 417 PS.14 282, 284, 285, 286, 288,
Pn.83 378
Pn.32 44, 415, 416, 417 289, 290, 291, 358
Pn.84 364
Pn.33 188, 417 PS.15 281, 367
Pn.85 398, 459
Pn.34 202, 382, 425, 459 PS.16 281, 367
Pn.86 44, 128, 398, 457
PS.17 118, 283, 284, 288, 290, PS.56 119, 318, 319, 351 rG.19 438
334, 335, 353 PS.57 117, 119, 318
ru-Parameter
PS.18 117, 118, 282 PS.58 319, 350, 351
ru.00 50, 52, 54, 57, 59, 61, 63,
PS.19 117, 118, 282 PS.59 108, 350, 351
64, 65, 66, 67, 69, 123, 125,
PS.20 45, 282, 284, 287, 288, 289, PS.60 290
163, 174, 200, 202, 275, 281,
290 PS.61 357
308, 315, 346, 353, 363, 364,
PS.21 44, 282, 283, 284, 287, 288 PS.63 359, 361
373, 374, 385, 391, 399
PS.22 44, 283, 284, 288 PS.64 359, 360
ru.01 44, 67, 69, 102, 104, 124,
PS.23 313, 316, 320, 322, 324, PS.65 360, 361
135, 154, 180, 181, 230, 400,
325, 328, 329, 340, 342, 348,
Q 416, 426, 428, 443, 445, 482
350, 351, 407
ru.02 44, 67, 69, 80, 102, 104,
PS.24 108, 118, 307, 313, 314,
Quick stop...358, 373, 376, 378, 379 124, 125, 127, 135, 154, 180,
315, 316, 318, 320, 322, 323,
186, 192, 193, 208, 209, 210,
324, 325, 327, 328, 329, 330,
R 218, 220, 247, 248, 249, 284,
333, 334, 335, 336, 340, 341,
287, 289, 292, 307, 321, 325,
342, 346, 347, 348, 351, 352,
Ramp output 332, 333, 339, 343, 344, 345,
353, 356, 359, 407
display 39, 40, 58, 62, 64, 346, 351, 359, 361, 382, 398,
PS.25 44, 289, 306, 307, 310, 314,
67, 68, 69, 70, 75, 76, 77, 78, 416, 434, 440, 441, 443, 445
315, 316, 317, 319, 320, 321,
79, 80, 81, 85, 89, 100, 102, ru.03 44, 67, 69, 135, 158, 187,
322, 323, 324, 325, 326, 328,
103, 104, 116, 119, 122, 124, 192, 193, 240, 384, 385, 416,
329, 340, 346
125, 126, 127, 135, 136, 141, 417, 441, 444, 447, 451, 454
PS.26 125, 313, 316, 317, 320,
146, 147, 154, 158, 163, 174, ru.04 100
321, 322, 323, 324, 325, 328,
178, 179, 180, 186, 187, 191, ru.05 100
329, 340, 353
192, 193, 200, 202, 203, 212, ru.06 44
PS.27 119, 313, 314, 316, 317,
218, 231, 243, 244, 245, 248, ru.07 44, 67, 70, 80, 100, 102,
318, 320, 321, 322, 323, 324,
249, 265, 272, 281, 292, 295, 104, 124, 127, 146, 187, 192,
325, 328, 329, 331, 335, 336,
296, 307, 308, 312, 321, 325, 193, 210, 212, 218, 220, 248,
340, 352
328, 332, 333, 343, 344, 345, 249, 269, 369, 370, 398, 399,
PS.28 125, 126, 313, 318, 320,
346, 350, 351, 354, 361, 367, 400, 417, 482
322, 324, 326, 329, 340, 341,
369, 373, 374, 398, 399, 400, ru.09 44, 64, 67, 70, 81, 100, 127,
343, 347, 350, 353
405, 406, 416, 417, 422, 424, 200, 359
PS.29 117, 118, 307, 322, 324,
425, 444, 451, 452, 454, 457, ru.10 44, 67, 70, 100, 127, 200,
326, 327, 330, 342
476, 478, 482, 483 292, 359, 361
PS.30 125, 128, 326, 349, 350,
ru.11 67, 70, 79, 102, 242
353, 482 Reset ru.12 67, 70, 79, 102, 178, 179,
PS.31 108, 306, 314, 317, 319, Error messages 374, 457, 187, 203, 206, 212, 242, 243,
324, 325, 340, 435 459 244, 245
PS.32 108, 343, 344, 345, 352
rG-Parameter ru.13 67, 70, 124, 254, 370, 375,
PS.33 356, 358, 435
rG.00 436, 437, 438 385, 442
PS.34 356, 357, 358, 359
rG.01 438 ru.14 67, 70
PS.35 350, 351, 353
rG.02 437, 438 ru.15 67, 70, 102, 104, 125, 187,
PS.36 117, 118, 351
rG.03 438 254, 377, 384, 386, 388
PS.37 117, 119, 350
rG.04 117, 119, 438 ru.16 67, 70
PS.38 117, 119, 313, 318
rG.05 117, 119, 438 ru.17 67, 71, 102, 104, 124, 127,
PS.39 330, 331, 332, 333, 334
rG.06 438 192, 193, 211, 218, 377, 384,
PS.40 126, 335, 341, 342, 353
rG.07 438 442, 445
PS.41 105, 348
rG.08 108, 437, 438, 439 ru.18 67, 71, 102, 104, 124, 192,
PS.42 105, 348
rG.09 44, 437, 438, 439 193, 218, 383, 442
PS.43 117, 119
rG.10 108, 437, 438, 439 ru.19 67, 71
PS.44 108, 337, 338, 339, 340, 344
rG.11 44, 437, 438, 439 ru.20 67, 71, 102, 104
PS.45 342
rG.14 437 ru.21 67, 72, 73, 109, 110, 111
PS.46 316, 337, 340, 341, 342
rG.15 437, 438, 439 ru.22 67, 73, 109, 111, 125, 126,
PS.47 316, 337, 340, 341
rG.16 437 403, 483
PS.52 347
rG.17 438 ru.23 67, 73, 121, 122
PS.53 344, 345
rG.18 438 ru.24 67, 73, 121, 122
PS.55 349
ru.25 67, 74, 121, 122, 131, 403, ru.57 242 220, 221, 225, 226, 227, 228,
483 ru.58 67, 78, 102, 104, 124, 313, 229, 230, 247, 248, 249, 252,
ru.26 67, 74, 388, 421, 450, 454 352, 353, 359, 361 261, 264, 269, 276, 277, 279,
ru.27 67, 74, 93, 102, 104, 443, ru.59 67, 78, 159, 194, 291 282, 283, 287, 289, 290, 297,
444, 445 ru.60 67, 79, 126, 323, 325, 328, 298, 299, 300, 301, 302, 303,
ru.28 67, 75, 93, 100, 102, 104, 352, 353 306, 307, 313, 314, 315, 317,
432, 434, 441, 442, 443, 444, ru.61 67, 79, 125, 128, 306, 307, 325, 326, 327, 329, 334, 335,
445 312, 315, 321, 325, 328, 332, 336, 337, 339, 342, 343, 344,
ru.29 67, 75, 93, 102, 104, 443, 333, 334, 335, 336, 337, 339, 345, 347, 352, 354, 355, 356,
444, 445 345, 346, 349, 352, 353, 354, 357, 358, 359, 360, 364, 365,
ru.30 67, 75, 93, 100, 102, 104, 482 366, 367, 368, 370, 371, 372,
432, 434, 441, 442, 443, 444, ru.63 44, 67, 79, 137, 306, 324, 373, 374, 375, 376, 377, 378,
445 325, 352, 361 382, 384, 385, 386, 387, 388,
ru.31 67, 75, 93 ru.65 334 389, 390, 391, 394, 395, 398,
ru.32 67, 75, 93, 100, 432, 434, ru.67 248, 249 399, 402, 405, 414, 415, 416,
441, 442 ru.68 67, 79, 359, 392, 397 417, 418, 421, 422, 423, 424,
ru.33 67, 75, 103 ru.69 67, 79, 290, 337, 352 425, 426, 427, 428, 429, 430,
ru.34 67, 76, 100, 103, 126 ru.71 67, 79, 119, 126, 350, 351, 431, 432, 433, 435, 436, 438,
ru.35 67, 76, 103 352, 353 439, 440, 441, 446, 451, 457,
ru.36 67, 76, 100, 103, 104, 126 ru.73 67, 79, 242 459, 460, 462, 468, 469, 470,
ru.37 67, 76, 100, 102, 105, 128, ru.74 67, 79, 242 471, 479, 480
136, 242, 247, 248, 249, 268, ru.78 67, 80, 100
Selection of a parameter...............38
420, 422 ru.79 44, 67, 80, 146, 196, 234,
ru.38 67, 76, 102, 104, 125, 403 369 Serial number................................84
ru.39 67, 76, 123, 365 ru.80 67, 80, 121, 122, 131, 132,
Service mode..............................449
ru.40 68, 77, 398, 405 481
ru.41 68, 77, 405 ru.81 67, 80, 102, 105, 126, 442 Setpoint
ru.42 53, 68, 77, 158, 159, 173, ru.82 67, 80, 139 and ramp presetting 62, 135
182, 236, 374 ru.83 67, 80 calculation 100, 101, 127, 135,
ru.43 67, 77, 124, 328, 422, 424 ru.84 67, 80, 343, 344, 352 136, 137, 138, 145, 147, 149,
ru.44 67, 77, 124, 422, 424 ru.85 44, 67, 81 166, 168, 169, 171, 173, 174,
ru.45 67, 77, 253 ru.86 44, 67, 81 176, 177, 181, 182, 183, 185,
ru.46 67, 77, 84, 102, 104, 125, ru.87 67, 81, 183, 192, 193, 218 188, 190, 192, 195, 197, 199,
367 ru.89 44, 67, 81 202, 204, 205, 206, 212, 217,
ru.47 67, 77, 81, 242, 243, 244, ru.90 67, 81, 102, 105, 243, 244, 227, 240, 243, 244, 245, 290,
245 245 292, 307, 308, 309, 312, 318,
ru.48 67, 78, 81, 242, 244 ru.91 67, 81, 397, 398 365, 370, 392, 393, 417, 439,
ru.49 67, 78, 248, 249 ru.92 67, 81 452, 454, 467, 468
ru.50 78 ru.93 68, 81 setting 25, 28, 33, 34, 35, 39, 49,
ru.52 67, 78, 100, 102, 104, 136, ru.94 68, 81 50, 51, 52, 54, 55, 57, 58, 59,
147, 247, 439, 443, 444, 445 ru.95 68, 81, 82 61, 62, 63, 73, 78, 80, 85, 89,
ru.53 67, 78, 268, 324, 432, 434, 98, 102, 104, 105, 107, 108,
441, 442, 443 S 112, 117, 119, 120, 122, 123,
ru.54 67, 78, 102, 105, 118, 125, 127, 135, 136, 137, 139, 140,
126, 282, 284, 287, 288, 289, S-curves 141, 143, 145, 147, 149, 151,
290, 292, 295, 296, 298, 299, time 21, 23, 25, 31, 36, 39, 49, 57, 152, 159, 161, 165, 171, 172,
300, 301, 304, 307, 312, 313, 61, 68, 70, 71, 76, 77, 85, 86, 173, 175, 176, 180, 181, 183,
325, 334, 335, 336, 341, 343, 87, 88, 103, 113, 114, 115, 187, 188, 190, 195, 196, 198,
344, 349, 350, 351, 352, 353, 117, 119, 120, 122, 123, 127, 200, 205, 206, 207, 212, 221,
357, 358, 359, 361, 367 128, 137, 142, 148, 149, 150, 225, 229, 230, 232, 233, 235,
ru.56 67, 78, 102, 105, 118, 125, 151, 152, 153, 154, 155, 158, 236, 239, 241, 242, 252, 263,
292, 295, 296, 298, 299, 300, 161, 167, 168, 174, 175, 176, 264, 265, 267, 268, 269, 270,
301, 303, 304, 306, 307, 312, 177, 178, 181, 184, 185, 186, 276, 277, 278, 281, 286, 288,
313, 315, 321, 328, 332, 333, 187, 188, 189, 190, 191, 192, 289, 291, 302, 306, 308, 312,
334, 337, 338, 339, 345, 349, 193, 197, 202, 203, 204, 206, 313, 314, 316, 317, 318, 320,
352, 353, 354, 361 207, 209, 212, 213, 218, 219, 322, 324, 329, 331, 335, 337,
345, 347, 348, 349, 352, 353, 188, 189, 190, 196, 197, 198, 265, 266, 269, 270, 271, 272,
356, 357, 358, 359, 361, 366, 202, 203, 204, 207, 210, 212, 273, 274, 275, 276, 278, 279,
367, 368, 369, 373, 379, 383, 213, 214, 215, 216, 217, 222, 280, 281, 282, 283, 284, 285,
385, 391, 392, 393, 395, 396, 231, 233, 236, 237, 238, 239, 286, 287, 288, 289, 290, 291,
398, 399, 400, 406, 407, 408, 240, 241, 244, 247, 251, 252, 292, 295, 296, 297, 298, 299,
409, 410, 416, 419, 420, 422, 253, 254, 259, 262, 264, 265, 300, 301, 302, 303, 304, 305,
426, 427, 428, 430, 432, 434, 266, 269, 271, 272, 273, 274, 306, 307, 308, 309, 310, 312,
435, 436, 437, 449, 454, 480, 275, 276, 278, 282, 285, 286, 313, 314, 315, 316, 317, 318,
481, 483 288, 289, 290, 291, 296, 297, 319, 320, 321, 322, 323, 324,
298, 299, 302, 303, 304, 305, 325, 326, 327, 328, 329, 330,
Setpoint value
308, 309, 312, 313, 314, 317, 331, 332, 333, 334, 335, 336,
calculation 100, 101, 127, 135,
318, 319, 320, 322, 324, 326, 337, 338, 339, 340, 341, 342,
136, 137, 138, 145, 147, 149,
329, 330, 331, 335, 339, 342, 343, 344, 345, 346, 347, 348,
166, 168, 169, 171, 173, 174,
343, 346, 347, 349, 350, 352, 349, 350, 351, 352, 353, 354,
176, 177, 181, 182, 183, 185,
353, 354, 355, 356, 357, 358, 356, 357, 358, 359, 360, 361,
188, 190, 192, 195, 197, 199,
359, 360, 364, 366, 370, 371, 367, 368, 369, 400, 427, 439,
202, 204, 205, 206, 212, 217,
372, 373, 375, 376, 377, 378, 447, 458, 461, 462, 482
227, 240, 243, 244, 245, 290,
379, 380, 381, 382, 383, 384,
292, 307, 308, 309, 312, 318, Software
385, 388, 390, 397, 398, 401,
365, 370, 392, 393, 417, 439, date 68, 84, 86, 149, 271, 291, 408,
402, 407, 409, 410, 413, 416,
452, 454, 467, 468 456
418, 419, 420, 421, 423, 424,
display 39, 40, 58, 62, 64,
425, 427, 430, 432, 434, 435, source
67, 68, 69, 70, 75, 76, 77, 78,
436, 437, 438, 439, 440, 441, Parameter set 368, 386, 409, 480
79, 80, 81, 85, 89, 100, 102,
442, 447, 450, 451, 452, 453,
103, 104, 116, 119, 122, 124, Source set...................................406
454, 455, 457, 479, 480, 481,
125, 126, 127, 135, 136, 141,
483 Special
146, 147, 154, 158, 163, 174,
functions 22, 25, 109, 116,
178, 179, 180, 186, 187, 191, Set torque
117, 118, 127, 137, 148, 157,
192, 193, 200, 202, 203, 212, limit 21, 22, 23, 54, 58, 62, 67, 77,
159, 162, 168, 182, 185, 189,
218, 231, 243, 244, 245, 248, 78, 81, 85, 93, 99, 100, 107,
196, 213, 281, 285, 305, 307,
249, 265, 272, 281, 292, 295, 108, 124, 125, 127, 145, 146,
311, 329, 343, 348, 349, 352,
296, 307, 308, 312, 321, 325, 147, 148, 158, 164, 165, 170,
354, 363, 365, 366, 369, 371,
328, 332, 333, 343, 344, 345, 174, 178, 180, 181, 183, 186,
381, 382, 390, 396, 397, 399,
346, 350, 351, 354, 361, 367, 187, 189, 190, 191, 197, 199,
400, 401, 402, 410, 415, 430,
369, 373, 374, 398, 399, 400, 202, 204, 209, 212, 216, 217,
475, 481
405, 406, 416, 417, 422, 424, 222, 231, 232, 234, 235, 236,
425, 444, 451, 452, 454, 457, 237, 238, 239, 240, 241, 242, Speed search.21, 208, 209, 373, 380,
476, 478, 482, 483 243, 244, 245, 248, 249, 252, 381, 458
fluctuations 93, 97, 137, 159, 254, 263, 277, 281, 282, 285, ST 25, 29, 31, 33, 49, 72, 90, 96,
238, 251, 395 287, 288, 289, 291, 292, 297, 109, 110, 112, 114, 117, 119,
limits 44, 51, 54, 57, 58, 61, 62, 299, 300, 302, 306, 307, 315, 120, 121, 126, 170, 180, 200,
80, 135, 143, 145, 146, 147, 338, 343, 344, 354, 358, 361, 207, 263, 304, 318, 319, 358,
170, 171, 179, 197, 206, 220, 363, 364, 365, 366, 367, 369, 379, 397, 399, 400, 401, 402,
231, 232, 233, 234, 236, 239, 370, 371, 372, 374, 375, 376, 403, 409, 410, 411, 419, 421,
241, 242, 244, 247, 249, 252, 377, 378, 380, 381, 382, 383, 424, 440, 458, 480, 481
254, 300, 306, 310, 337, 357, 384, 385, 388, 393, 395, 398,
369, 376, 382, 455, 461 399, 417, 423, 425, 430, 439, Stall
440, 455, 457, 458, 459, 460, function 21, 22, 29, 31, 32,
Set speed 35, 36, 37, 39, 50, 51, 52, 54,
461, 462, 482
Value 85, 86, 88, 94, 95, 96, 97, 55, 59, 62, 63, 76, 77, 85, 87,
98, 100, 102, 104, 105, 112, Slave 88, 98, 101, 104, 109, 110,
113, 115, 117, 118, 123, 126, position 64, 67, 78, 79, 80, 111, 113, 114, 115, 116, 117,
131, 132, 136, 139, 140, 142, 102, 105, 108, 118, 119, 124, 118, 119, 120, 123, 124, 127,
144, 148, 151, 152, 155, 159, 125, 126, 127, 128, 137, 192, 129, 130, 133, 135, 136, 137,
160, 161, 164, 165, 166, 167, 193, 195, 200, 201, 207, 211, 142, 144, 146, 147, 148, 149,
168, 169, 170, 171, 172, 174, 213, 214, 215, 216, 217, 218, 151, 159, 160, 161, 162, 166,
175, 176, 177, 178, 180, 181, 226, 235, 237, 256, 258, 261, 172, 173, 181, 184, 188, 189,
190, 196, 198, 204, 207, 212, 304, 305, 306, 307, 308, 312, Sy-Parameter
215, 222, 225, 228, 230, 233, 313, 314, 315, 316, 317, 318, Sy.02 68, 87, 405
241, 242, 245, 247, 252, 259, 319, 320, 322, 323, 324, 326, Sy.03 68, 87, 405, 408, 461
260, 269, 271, 272, 278, 279, 329, 330, 331, 332, 335, 336, Sy.06 68, 87, 405, 479
281, 282, 285, 287, 288, 289, 339, 342, 343, 344, 345, 346, Sy.07 68, 87, 405, 479
291, 296, 305, 307, 313, 315, 347, 350, 351, 352, 353, 354, Sy.08 68, 87, 354, 355, 356, 359
316, 318, 328, 329, 342, 343, 355, 356, 357, 358, 359, 360, Sy.09 68, 88, 127, 357, 358, 366,
346, 347, 348, 350, 351, 355, 361, 363, 365, 366, 367, 368, 480
356, 357, 358, 364, 365, 366, 369, 370, 371, 372, 373, 375, Sy.11 68, 88, 405, 479
367, 368, 370, 373, 374, 375, 376, 377, 378, 379, 380, 381, Sy.16 357, 358
376, 377, 378, 379, 380, 381, 382, 383, 384, 386, 387, 388, Sy.17 358, 456
382, 383, 384, 385, 386, 387, 389, 390, 391, 392, 393, 394, Sy.18 357, 358
388, 389, 390, 391, 392, 394, 395, 396, 398, 401, 413, 415, Sy.19 358
395, 396, 397, 399, 400, 401, 416, 417, 418, 422, 423, 425, Sy.20 357, 358
410, 413, 417, 418, 419, 420, 426, 428, 432, 434, 436, 437, Sy.21 358
421, 422, 425, 427, 429, 430, 438, 447, 449, 450, 452, 454, Sy.24 356, 357, 358
431, 432, 433, 434, 435, 436, 456, 478, 480, 481, 482 Sy.25 358
437, 438, 440, 446, 447, 451, Sy.26 356, 357, 358
Switching
457, 458, 459, 461, 462, 480 Sy.27 359
cabinet design 467
level 21, 36, 40, 41, 42, 49, 107, Sy.28 356, 357, 359
frequency 21, 23, 25, 31, 35,
108, 111, 122, 123, 124, 125, Sy.29 359
43, 44, 49, 50, 51, 56, 57, 60,
126, 127, 128, 129, 133, 182, Sy.32 68, 88
61, 64, 65, 66, 67, 68, 69, 77,
184, 185, 204, 215, 216, 232, Sy.41 68, 88, 89, 481
83, 85, 87, 133, 135, 136, 137,
234, 244, 252, 253, 256, 258, Sy.42 68, 88, 89, 483
141, 143, 145, 146, 148, 155,
263, 298, 299, 300, 306, 327, Sy.43 68, 88, 89, 296, 297, 305,
158, 159, 161, 162, 164, 167,
341, 350, 351, 353, 354, 363, 342, 347, 355, 356, 481
170, 171, 173, 177, 178, 181,
364, 365, 367, 368, 370, 374, Sy.44 68, 88, 89, 376, 391, 483
182, 185, 186, 187, 188, 189,
375, 376, 377, 381, 382, 383, Sy.45 44
190, 192, 193, 195, 197, 201,
384, 385, 389, 390, 391, 392, Sy.50 68, 88, 89, 139, 141, 142,
202, 204, 206, 207, 212, 213,
393, 394, 396, 398, 416, 422, 143, 144, 296, 297, 305, 342,
214, 216, 228, 233, 240, 251,
424, 425, 437, 457, 458, 459, 347, 355, 356, 357, 376, 379,
253, 254, 256, 258, 263, 264,
462, 474, 481 409, 458, 480, 481
269, 272, 277, 365, 370, 375,
Sy.51 68, 88, 89, 127, 355, 357,
Start-up.. 47, 49, 59, 63, 66, 167, 307 380, 381, 383, 384, 385, 386,
376, 391, 399, 481, 483
387, 392, 398, 399, 408, 416,
Static strobe................................ 116 Sy.52 68, 89, 147, 181, 356, 483
417, 425, 431, 434, 439, 441,
Sy.53 68, 89, 473
Strobe 444, 451, 454, 457, 458, 460,
Sy.56 68, 89
mode 33, 34, 35, 37, 40, 41, 49, 468, 478
Sy.77 68, 89
50, 52, 54, 55, 56, 57, 59, 60, hysteresis 97, 98, 124, 128,
Sy.78 68, 90
61, 63, 64, 65, 66, 68, 81, 84, 129, 133, 364, 399, 416, 482
Sy.79 68, 90, 391
93, 95, 96, 100, 101, 109, 115,
Switching condition Sy.80 68, 91
116, 118, 119, 124, 127, 136,
linking 131
137, 138, 143, 146, 148, 149, T
Select 52, 55, 59, 63, 65, 117, 133,
150, 151, 153, 154, 157, 159,
432, 434
161, 165, 167, 168, 169, 174,
Status 88, 89, 90, 91, 128, 146, Target set.............................406, 421
175, 176, 177, 180, 181, 183,
346, 369, 370, 371, 374, 376, Technology controller............78, 147
184, 185, 186, 188, 189, 190,
377, 379, 391, 399, 457, 480,
191, 195, 196, 198, 199, 203, Temperature
481, 483
206, 207, 212, 213, 214, 215, mode 33, 34, 35, 37, 40, 41, 49,
217, 220, 222, 231, 233, 237, Synchronous mode 50, 52, 54, 55, 56, 57, 59, 60,
238, 239, 240, 242, 243, 244, position normalisation 266, 295, 61, 63, 64, 65, 66, 68, 81, 84,
247, 248, 249, 251, 252, 259, 296, 312 93, 95, 96, 100, 101, 109, 115,
266, 267, 269, 271, 272, 281, premise 293, 307 116, 118, 119, 124, 127, 136,
282, 285, 286, 287, 288, 289, principle 21, 39, 292, 305, 137, 138, 143, 146, 148, 149,
290, 291, 292, 293, 294, 295, 306, 433 150, 151, 153, 154, 157, 159,
296, 297, 298, 299, 302, 303, selection of operating mode 296 161, 165, 167, 168, 169, 174,
175, 176, 177, 180, 181, 183, Ud.18 408, 451, 452, 453, 454 264, 269, 270, 271, 272, 274,
184, 185, 186, 188, 189, 190, Ud.19 452, 453, 454 280, 281, 282, 283, 284, 285,
191, 195, 196, 198, 199, 203, Ud.20 452, 453, 454 287, 288, 289, 290, 292, 295,
206, 207, 212, 213, 214, 215, Ud.21 451, 452, 454 296, 298, 299, 300, 302, 304,
217, 220, 222, 231, 233, 237, Ud.22 455 305, 307, 311, 312, 313, 315,
238, 239, 240, 242, 243, 244, Ud.23 454, 455, 456 325, 329, 330, 331, 334, 335,
247, 248, 249, 251, 252, 259, Ud.24 450, 454, 455, 456 336, 337, 341, 342, 343, 344,
266, 267, 269, 271, 272, 281, Ud.25 455 345, 348, 349, 350, 351, 352,
282, 285, 286, 287, 288, 289, Ud.26 455 353, 357, 358, 361, 366, 367,
290, 291, 292, 293, 294, 295, Ud.27 455 369, 370, 376, 377, 380, 381,
296, 297, 298, 299, 302, 303, Ud.28 455 385, 392, 398, 399, 400, 415,
304, 305, 306, 307, 308, 312, Ud.29 455 416, 417, 418, 420, 422, 423,
313, 314, 315, 316, 317, 318, Ud.30 455 424, 428, 439, 442, 443, 444,
319, 320, 322, 323, 324, 326, Ud.31 455 445, 451, 454, 457, 473, 475,
329, 330, 331, 332, 335, 336, 480, 481, 482
uF-Parameter
339, 342, 343, 344, 345, 346,
uF.00 44, 50, 158, 160, 164 V
347, 350, 351, 352, 353, 354,
uF.01 50, 158, 164, 435
355, 356, 357, 358, 359, 360,
uF.02 44, 159, 164 Voltage
361, 363, 365, 366, 367, 368,
uF.03 159 reduction 76, 118, 119, 161,
369, 370, 371, 372, 373, 375,
uF.04 158 173, 232, 233, 234, 252, 253,
376, 377, 378, 379, 380, 381,
uF.05 158 281, 361, 380, 418
382, 383, 384, 386, 387, 388,
uF.06 161, 166, 418, 419
389, 390, 391, 392, 393, 394,
uF.07 107, 161, 418, 419, 435, 451 W
395, 396, 398, 401, 413, 415,
uF.08 117, 118, 161, 166, 419
416, 417, 418, 422, 423, 425,
uF.09 159, 160, 164, 170, 171, winding product...........................434
426, 428, 432, 434, 436, 437,
172, 197, 391, 393
438, 447, 449, 450, 452, 454, Wobble
uF.10 158, 159
456, 478, 480, 481, 482 generator 54, 58, 62, 78, 104,
uF.11 161, 253, 408
thermal overheating.....................363 uF.12 373, 374 124, 125, 135, 145, 148, 172,
uF.13 373, 374 247, 376, 382, 383, 384, 392,
Timer 400, 416, 431, 432, 433, 434,
uF.15 57, 61, 64, 66, 183, 232,
programming 25, 26, 74, 77, 116, 435, 443, 444, 445, 461
234, 252, 365
164, 268, 316, 327, 335, 363,
uF.16 164, 166 Write protection...........................455
367, 370, 388, 406, 415, 422,
uF.17 164, 166
450, 458
uF.18 57, 61, 66, 178, 181, 206, X
tool path feedrate........................434 207
uF.21 117, 119, 181, 207
Torque reference.........247, 248, 249 Y
underload............................387, 388
Transistor output.....25, 29, 121, 131,
401 Using Z
intended 471
tripping times.......................386, 387
Utilization
U actual 21, 34, 35, 39, 40, 43, 52,
55, 59, 63, 65, 67, 68, 69, 70,
Ud-Parameter 71, 76, 77, 78, 79, 80, 81, 89,
Ud.01 40, 49, 405, 447, 449 90, 100, 102, 104, 105, 118,
Ud.02 44, 45, 50, 52, 54, 59, 63, 119, 124, 125, 126, 127, 128,
65, 85, 101, 102, 105, 137, 132, 133, 135, 146, 148, 153,
145, 153, 209, 405, 408, 417 158, 159, 164, 165, 166, 168,
Ud.04 119, 446 171, 172, 174, 179, 184, 186,
Ud.05 119, 446, 447 187, 188, 189, 190, 192, 193,
Ud.15 405, 407, 408, 449, 450, 196, 197, 202, 203, 206, 210,
451, 454 212, 215, 217, 218, 220, 222,
Ud.16 407, 408, 449, 450, 451, 454 226, 227, 228, 235, 238, 242,
Ud.17 407, 408, 449, 450, 451, 454 243, 244, 245, 248, 249, 254,
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Mat.No. 00F5AEA-K450
Rev. 1A
Date 10/2016