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ANSVAWWA 8101-01
(Revision of ANSIIAWWA 6101-94)
A W A STANDARD
FOR
PRECOAT FILTER MEDIA
www.awwa.org
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CAUTION
NOTICE: The American National Standards Institute (ANSI) approval date on the front cover of this
standard indicates completion of the ANSI approval process. This American National Standard may be revised or
withdrawn at any time. ANSI procedures require that action be taken to reaffirm, revise, or withdraw this standard
no later than five years from the date of publication. Purchasers of American National Standards may receive
current information on all standards by calling or writing the American National Standards Institute, 11 W.42nd St.,
New York,N Y 10036; (212) 642-4900.
All rights reserved. No part of this publication may be reproduced or transmitted in any form or by any means, elec-
tronic or mechanical, including photocopy. recording, or any information or retrieval system, except in the form of
brief excerpts or quotations for review purposes. without the written permission of the publisher.
11
Consumer Members
Producer Members
*Liaison, nonvoting
...
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All AWWA standards follow the general format indicated subsequently. Some variations from this format may be
found in a particular standard.
I. Introduction.
I.A. Background. Precoat media filtration is a process in which a filter
medium, typically diatomite or perlite, is applied to filters, and then run, removed,
and disposed of on a cyclic basis. This process is unlike granular-media filtration in
which graduated layers of granules installed in granular-media filters are more or
less permanently placed in the filters and periodically backwashed or mechanically
cleaned and reused.
In precoat media filtration, a thin layer of the filter medium or precoat is
applied to specially designed media-support structures, or septa, within the filter
vessel or structure, by recirculating a slurry of the filter medium through the filter.
After the precoat layer is established and filtration has begun, additional precoat
filter medium material is continually added as the raw water is passed through the
filter. This is done to disperse the accumulation of solids from the source water on the
precoat surface and throughout the media depth. The addition of a filter medium is
called bodyfeeding. Using a bodyfeed reduces or eliminates premature clogging or
fouling of the surface of the precoat layer. At the completion of the filtration cycle, the
filter septa and the vessel are flushed. The spent filter medium and the collected
particulates from the source water are drained to the waste disposal facility. The
clean filter is precoated again and a new filtration cycle begun.
I.B. History. AWWA B101-94was approved as a new standard by the AWWA
Board of Directors on June 23,1994.This edition was approved on June 17,2001
I.C. Acceptance. In May 1985, the US Environmental F’rotection Agency
(USEPA) entered into a cooperative agreement with a consortium led by NSF
International (NSF) to develop voluntary third-party consensus standards and a
certification program for all direct and indirect drinking water additives. Other
members of the original consortium included the American Water Works Association
Research Foundation (AWWARF) and the Conference of State Health and Environ-
mental Managers (COSHEM). The American Water Works Association (AWWA) and
the Association of State Drinking Water Administrators (ASDWA)joined later.
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§Both publications available from National Academy of Sciences, 2102 Constitution Ave.
N.W., Washington, DC 20418.
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*American Society for Testing and Materials, 100 Barr Harbor Dr.,West Conshohocken, PA
19428-2959.
ANSVAWWA B101-O1
(Revision of B1O1 -94)
SECTION 1: GENERAL
Sec. 1.1 Scope
This standard describes diatomaceous earth (DE), perlite, and other disposable
filter materials used to precoat filters for water supply service application.
1
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SECTION 2: REFERENCES
This standard references the following documents. In their latest editions, they
form a part of this standard to the extent specified in this standard. In any case of
conflict, the requirements of this standard shall prevail.
ASTM': B527-Standard Test Method for Determination of Tap Density of
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Metallic Powders and Compounds.
ASTM B822-Standard Test Method for Particle Size Distribution of Metal
Powders and Related Compounds by Light Slattering.
ASTM D4164-Standard Test Method for Mechanically Tapped Packing
Density of Formed Catalyst and Catalyst Carriers.
CFRt 29-1910-1200-Hazard Communication.
ANSI*/NSF§ Standard No. 61-Drinking Water System Components-Particle
Size Analysis for Soils.
SECTION 3: DEFINITIONS
The following definitions shall apply in this standard:
1. Bag: The industry standard is a multiwall paper bag containing
approximately 2.1 to 2.3 ft3 (0.06 to 0.07 m3) of wet compacted filter-media
equivalent volume. This volume results in a diatomite bag weight of 50 lb (22.5 kg)
and generally lower perlite bag weights of 16 to 45 Ib (7 to 20 kg), depending on
manufacturer and grade.
2. Bulk: Filter media may be shipped in rail hopper cars or tanker trucks.
Rail or truck vehicles may be pressure-differential or air-fluidized gravity-flow
units, discharging into pneumatic conveying systems. Railcars have capacities as
great as 6,000 ft3 (170 m3>,while truck capacities typically range from 1,500 to
3,000 ft3 (40 to 85 m3).
'%AmericanSociety for Testing and Materials, 100 Barr Harbor Dr., West Conshohocken, PA
19428-2959.
?Code of Federal Regulations, US Printing Office, Washington, DC 20402.
$American National Standards Institute, 11 W. 42nd St.. New York, NY 10036.
SNSF International, 789 N. Dixboro Rd., Ann Arbor, MI 48113-0140.
3. Constructor: The party that provides the work and materials for
placement or installation.
4. Dzutonite (diatomaceous earth): Diatomite is a siliceous, sedimentary
rock consisting primarily of the fossilized skeletal remains of diatoms, which are
unicellular aquatic plants related to algae. Diatomite deposits were formed from
marine and freshwater species of diatoms and are found worldwide.
5. Manufacturer: The party that manufactures, fabricates, or produces
materials or products.
6 . Perlite: Perlite originates from rock formed by the solidification of
magma and is primarily composed of alumina silicate. Deposits of perlite are
generally found in or near areas of past volcanic activity. The perlite ore expands at
2,400"F (1,3OO0C),at which temperature the silicate liquifies and water combined in
the silicate vaporizes forming multicellular, irregular, glass-like shapes.
7 . Purchaser: The person, company, or organization that purchases any
materials or work to be performed.
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8. Semibulk Container: The semibulk container is usually a fabric con-
tainer made of woven polypropylene fabric, which may be fitted with lifting sleeves or
loops. The containers may be palletized or shipped as is. Special designs that are
compatible with sophisticated unloading systems are available. Sizes may be
negotiated with filter-media suppliers, but typically range from 40 to 90 fi3 (1to
2.5 m3) in capacity. The dense diatomite is normally shipped in semibulk
containers of 1,000 lb (454 kg) capacity or less. Less dense media may be packaged
in larger semibulk containers without reaching 1,000 lb (454 kg) gross weight.
9. Supplier: The party who supplies materials or services. A supplier may
or may not be the manufacturer.
SECTION 4: REQUIREMENTS
Each manufacturer of precoat media produces one or more product grades that
are satisfactory for use in potable water treatment. Laboratory and field studies
should be conducted to determine the most economical and effective precoat product
or products for the specific site characteristics, such as water quality, filter type, and
allowable pressure buildup. Comparable products by other suppliers should also be
evaluated to enable competitive proposals.
Diatomite Perlite
Calcined Flux Calcined Expanded and Milled
Color Pink White White
"rue specific gravity 2.15 2.3 2.3
PH 7 10 6.9-7.3
Relative permeability range, mL x 100 1-8 9-28 3-35
Bulk densiv, dry
lb ìft3 8-10 9-28 4-12
kg \ m3 125-160 145-450 65-190
Bulk density, wet
lb ì@ 17-18 16-22 4-17
kg\m3 270-290 250-350 65-270
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Table 2 Typical chemical properties of precoat media used in water treatment (percent)
Diatomite Perlite
Calcined Flux Calcined Expanded and Milled
Silica (Sioz) 80-93 80-95 70-77
Alumina (A1203) 4-5 4.0-4.2 13-20
Iron oxide (Fe203) 1.3-2.O 1.3-2.0 0.0-0.1
Calcium oxide (Cao) 0.5-0.8 0.5-0.8 0.1-0.8
Magnesia (MgO) 0.3-0.75 0.6-0.75 0.0-0.2
Moisture content 0.0-0.75 0.0-0.75 0.3-2.0
Other compounds (maximum)* 5 5 5
*Other compounds are oxides, such as potassium monoxide. sulphur trioxide, and titanium dioxide.
SECTION 5: VERIFICATION
Sec. 5.1 Sampling
Manufacturers or suppliers of filter media normally provide the details of the
chemical and physical properties of their products. If local regulatory agency or water
plant procedures require certification of the product quality, the filter-media
purchaser may choose from among several options. The purchaser may require
written certification from the manufacturer or supplier that all material shipped
meets specifications (affidavit of compliance) or may require the filter-media supplier
to provide certificates of analysis on each shipment of filter media. Some manufactur-
ers have statistical process control (SPC)systems in place and would have no
problem providing SPC information with shipments. As a less desirable option, the
purchaser could sample each shipment and test the samples for density, porosity,
cleanliness, or any chemical content or solubility characteristics of concern to his or
her plant.
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5.2.2.1 Apparatus.
1. Tap-Pak Volumeter,'3dual autotap, or an equivalent commercial unit with
operating specifications as described in ASTM B527 and ASTM D4164, paragraphs 2
and 4, respectively.
2. 250-mL graduated cylinder.
3. Digital electric or manual balance.
5.2.2.2 Quantity. Quantity of 'disposable medium to be evaluated (at least
15 g, per ASTM B527).
5.2.2.3 Procedure.
1. Place a weighed sample of 15 g into the 250-mL graduated cylinder. Set
the tap counter for 1,000 taps and start the device. .
2. When the apparatus has stopped, read the volume of material in the
cylinder in milliliters.
3. Calculate the tapped density in grams per millilitre by dividing 15 g by
the tapped volume read in step 2. This metric value may be converted to pounds per
cubic foot by multiplying by 62.4 (e.g., tapped volume from step 2 above = 45 mL,
15 g/45 mL = 0.33 g/mL, 0.33 g/mL x 62.4 = 20.6 lb/ft3).
5.2.3 Density-wet (centrifuge method). The comparison of wet density
between similar products may be of assistance in selecting doses when running tests
and to determine the reproducibility of tests.
5.2.3.1 Procedure.
1. Place 1.0 g of media in 15 mL of water in a 15-mL centrifuge tube and
shake well. Spin at 3,000 rpm for 5 min.
2. The spun sample provides an easily read visual measurement of the
relative volume of filter media solids per unit of weight. A slightly understated
approximation of wet compacted bulk density in pounds per cubic foot may be
obtained by dividing the constant 62.4 by the centrifuge reading in milliliters per
gram (e.g., 62.4/3.1 m u g DE = 20.1 lb/ft3 wet cake density).
'"he Tap-Pak Volumeter model Je1 ST2 is manufactured by J. Englesmann, A.G. of West
Germany. It is available through Shandon S o u t h e r n Instruments Inc., SewicMey, Pa. The D u d
Autotap apparatus is manufactured by Quantachrome Corporation, 5 Aerial Way, Syosset, NY
11791.
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1/4-in. Cross-section
O-ring to seal unit
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Section A-A
L A
NOTE: To convert inches to millimetres, multiply by 25.4. To convert pounds per square inch to kilopascals, multiply by 6.89.
’A -in. diameter
through opening
Knurled surface
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2. Add a 10-g sample of filter medium to 200 mL of warm 32°C (90°F)
distilled or deionized water, freshly boiled to remove carbon dioxide and shake for
1 min. Filter and cool t o 25°C (77°F).
3. Read and report pH with the standardized meter.
SECTION 6: DELIVERY
Sec. 6 3 Marking
6.1.1 Required. Each shipment of precoat filter media shall identify the
product, grade, net weight, name and address of manufacturer, and brand name.
Packages or containers shall show a lot number and identification of manufacturer.
All markings on packaged, containerized, or bulk shipments shall conform to
applicable laws and regulations, including requirements established by US,*
Canadian, or Mexican authorities.
6.1.2 Optional. Each package, drum, or other container of material may also
bear the statement, "This material meets the requirements of AWWA B101, Standard
for Precoat Filter Media," provided that the requirements of this standard are met
*For US regulations, contact the Occupational Safety and Health Administration, Department
of Labor, 200 Constitution Ave. N.W., Washington, DC 20210.
and the material is not of a different quality in separate agreement between the
supplier or constructor and the purchaser.
covers.
6.2.2 Semibulk containers. When semibulk containers are specified, shipment
shall be made in suitable new, heavy-duty woven fabric, rubberized fabric, or rigid
metal semibulk containers. Each semibulk container should be clearly marked with
the same information specified for bags in Sec. 6.2.1. The purchaser should
investigate and use the most advantageous of the several container options that may
be available through the (filter media) supplier.
6.2.3. Bulk. When bulk shipment is specified, shipment shall be made in
clean trucks having tight closures to avoid loss and provisions for covering to prevent
contamination.
6.2.4 Shipment notice. The supplier shall notis. the constructor or purchaser
of the shipment date with specified lead time and if required, shall provide a product
affidavit of compliance.
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13
Copyright American Water Works Association
Provided by IHS under license with AWWA Licensee=SNC Lavalin/5939678100
No reproduction or networking permitted without license from IHS Not for Resale, 03/16/2008 06:01:00 MDT
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