Documente Academic
Documente Profesional
Documente Cultură
SP-2202
Document ID SP-2202
Security unrestricted
Discipline UEOD
Owner UEQ/3
Revision 0
Keywords: This document is the property of Petroleum Development Oman, LLC. Neither the whole nor any part
of this document may be disclosed to others or reproduced, stored in a retrieval system, or transmitted in any form
by any means (electronic, mechanical, reprographic recording or otherwise) without prior written consent of the
owner.
Document Authorization
Revision History
1. GENERAL
1.1 Introduction
1.3 Codes and standards applicable to the design of overhead cranes and hoists
2. SCOPE OF WORK
1. Scope of Supply
2. Spare parts
3. Exclusions
3. DESIGN REQUIREMENTS
1. General
2. Mechanical requirements
3. Structural requirements
4. Maintenance and access requirements
5. Electrical equipment
7. Name plates
8. Painting & Surface preparation
1. GENERAL
1. Introduction
This specification covers the minimum requirements for the design, documentation,
manufacture, spare parts, inspection and testing of the Overhead Traveling Cranes and
Hoists to be supplied on projects.
This document, in combination with the applicable industry standards, project standards,
technical specifications and specific data-sheets referenced herein and in the Material
Requisition, outlines the requirements for the supply of the Overhead Travelling Cranes
and Hoists.
Where this Specification is applicable to a Sub-Supplier’s scope of supply, it shall be in
its entirety; sections of this Specification must not be extracted and used on a “stand
alone” basis.
Design requirements included in this document (paragraph 1.3) are in addition and
prevail to the relevant paragraphs of the specification.
Other project specifications and DEPs which are not specifically mentioned in this
document but listed in the Material Requisition are also applicable, as well as the Codes
and Standards to which they refer. Especially, with an intention of consistency within
Project’s overall engineering development, the Supplier must strictly comply with
numbering procedures for documents, tagging procedures for itemized mechanical and
electrical sub-items, instruments and piping, PFS and PEFS symbols.
Except otherwise noted, the latest edition of Codes and Standards shall be used. Future
Standards and Codes, Rules and Regulations published but not in force on the contract
date shall also be applied, subject to the approval by PDO.
1.3 Codes and standards applicable to the design of Overhead Cranes and Hoists
The following codes and standards, together with any documents referred to therein, shall
apply:
ISO 16625: Cranes and hoists- Selection of wire ropes, drums and sheaves.
ISO 4301-5 : Cranes - Classification - Part 5: Overhead Travelling and Portal Bridge
Cranes
DEP 31.25.00.10- Hosting Facilities and Weather protection for Rotating Equipment
BS PD 5304: Guide line for safe use of machinery
MR Material Requisition
1.7 Dimensions
2 SCOPE OF WORK
2.1 Scope of Supply
The Supplier must inform Contractor about all elements in the scope of
supply that might be inadequately defined or missing.
2.3 Exclusions
3 DESIGN REQUIREMENTS
3.1 General
The maximum permissible Safe Working Load of the Crane shall be clearly and
visibly marked on the equipment. The markings may be on a separate plate or
painted directly onto the crane structure. The letters and numbers shall be on at
least two opposing visible faces of the crane, and shall be in English.
Hand operated travelling cranes shall be limited to the handling of loads not
exceeding 4 tonnes, with moderate lift frequency and when frequent and fast
crane operation is not foreseen.
The hoist brake system shall automatically prevent the load from falling in the
event of loss of electrical power and brake shall not overrun or creep. A system
for controlled lowering of the load under the conditions shall be proposed by the
Supplier. Brake shall be enclosed disc type no external brake is allowed.
Hoist slow speed between 0.3 m/min and 0.4m/min with Jog facility
Hoist fast speed between 4.5m/min and 5.5m/min with Jog facility
Cross travel speed between 8m/min and 10m/min with Jog facility
Long travel speed between 15m/min and 18m/min with Jog facility
Single girders maximum span shall not be more than 15mtrs and
maximum lift of height 10mtrs.
Crane girders shall be designed for a maximum vertical deflection (under
test load) of L/750 of the span between the two rails.
The fabrication of the crane structure / girder shall be such that no welding
shall be required on the site.
Bolts used for bridge to end carriage connections should be of a minimum
grade 8.8,
The crane shall be designed with facilities for safe and easy access for
inspection and maintenance. These shall include walkways, platforms,
lighting and ladders as necessary.
Minimum two lights(EX ‘e ‘/Ex ‘d’ type) shall be provided.(min. 50 Lux)
Walkway with handrail shall be provided by Supplier along the entire
length of one side of the bridge girder crane. All clearances of walkway
heights shall be as specified by the Contractor.
Minimum width of the Platforms shall be 750mm. For single girder cranes
2 platforms shall be provided at the end of the LT on opposite sides.
For double girder cranes over the full length of CT, a platform is to be
provided.
Minimum walkways width shall be 750mm.
The minimum space between the crane maintenance platforms grating and
the lowest obstacle shall be 2m. In case this rule cannot be followed,
Supplier shall provide a protection cage preventing operators to be hurt.
The minimum clearance between the runway axis and the edge of the wall
shall be at least 0.5m for the operator to be able to access the runway
whilst crane is operated.
Minimum width of ladders shall be 0.3m and pitch shall not exceed 0.3m.
Where the cranes are installed outdoors, locking devices shall be provided
for safe docking of the crane in any position.
3.5.1 General
Cranes shall have electric drives for hoisting, long and cross travel
motions. Unless otherwise stated in the Crane Data Sheets, the Crane
Control and associated switchgear for an Electric Overhead Travelling
Crane shall be capable of performing any two (2) of three (3) crane
motions operating simultaneously.
Electrical installation and components (including motors) shall be
designed as per IEC standard and suitable for a design ambient
temperature of 50 C minimum.
Electrical equipment design shall conform to the Electrical Specification
SP1103 / IEC 60204-32:2008
Main power supply only is supplied by Contractor. Any other voltages and
earthing (auxiliary power supply) shall be derived by Supplier within its
scope of supply from the incoming main power supply.
All motors shall be controlled, protected and isolated within the package.
All electrical equipment shall be designed for an intermittent duty of up to
150 operations per hour.
Supplier shall supply all double lock type cable glands on junction boxes,
main disconnect switch boxes and any enclosures.
3.5.4 Cables
3.5.5. Control
Protection methods for electrical items shall be carried out in accordance with the
content of;
SP-1107 and shall fulfill the requirements of the relevant part of IEC-
60079.
When the crane (composed of all noisy components of the scope of supply) is in
normal operation and at full load, the maximum sound pressure level at one meter
(SPL(1m)) from the package shall not exceed a value of 75 dB(A).
Safety rules shall conform to BS EN 15011 for overhead crane and for hoists EN
14492-2
5.1 General
Inspection and testing shall be in accordance with local safety regulations and the
BS7121-2-7 requirements.
5.2 Classification / Certification
(*) figures given for test load represent minimum requirements. Where
national legislation or local rules call for higher values, Supplier shall
comply with the most stringent values.
maintence to be followed.
Hook 3.1
Rope 3.1
Gears 3.1
7. Name plates
nameplates:
Annexure1 Annexure 2