Electrofusion Fittings PDF

www.fusionprovida.
com
Electrofusion Fittings
Product Guide
The
Company
1971
2000+
Fusion was founded in 1971, and customers across the world

is a UK based company through a network of distributors, Fusion is always updating its
specialising in the manufacture agents and joint-venture website which will provide
and supply of jointing equipment, companies. comprehensive details of the
fittings and fabrications for products and services
polyethylene pipe systems used in Fusion places great emphasis on supplied by the Fusion
the transportation of water, manufacturing excellence and Group.
sewerage, gas and chemicals. high quality products and is
accredited to BS EN ISO Check our progress on:
From its UK manufacturing base 9001:2000. Fusion is www.fusionprovida.com
and headquarters in Chesterfield, acknowledged as a world leader
the Fusion Group supplies its in both electrofusion and butt
products and services to fusion technology.
Contents
Electrofusion Products 1
Technical Specifications for Fusamatic Fittings 1
SDR Ratings 1
Type Approval Testing 2
The Good Guide to Electrofusion Jointing 3-4
Coupler 5
End Cap 5
Reducer 6
90˚ Elbow 6
45˚ Elbow 7
22.5˚ Elbow 7
Equal Tee 7
Reducing Tee 8
Flanged Tee 8
Multiseal Tapping Tee S/L Gas 10 Bar, Water PN16 9
Multiseal Tapping Tee S/L Gas 6 Bar, Water PN12.5 10
Multiseal Tapping Tee U/P Gas 10 Bar, Water PN16 11
Multiseal Tapping Tee U/P Gas 6 Bar, Water PN12.5 12
Branch Saddle S/L 13
Branch Saddle U/P 13
Flanged Branch Saddle U/P 14
Male Transition Elbow 45˚ 15
Female Transition Elbow 45˚ 15
Male Transition Elbow 90˚ 16
Female Transition Elbow 90˚ 16
Male Transition Coupler 17
Female Transition Coupler 17
Balloon Saddle 18
PE-Steel Transition Piece (weldable) 18
Transition Saddle 19
Duckfoot Bend Kit 20
Duckfoot Bend 20
Hydrant Branch Saddle 21
Other literature available from Fusion 22
Notes 23-27
UK and ROI Depot & Service Centre Network 28
Fitting Bar Key
To specify Example:
product colour BK
and polymer Black PE80 32mm Coupler Fitting Code C*A32
grade when
ordering, the Y 32mm Coupler Yellow PE80 CYA32
following codes Yellow PE80 32mm Coupler Blue PE100 CBHA32
should be used: 32mm Coupler Black PE100 CBKHA32
BKH
Black PE100
BH
Blue PE100
ELECTROFUSION PRODUCTS
As one of the pioneers of Polyethylene pipe jointing • BG Transco PS/PL2 Part 4 • WIS 4-32-14 / 15
systems , Fusion Provida has been at the leading edge • EN1555 • EN12201• ISO/DIS 8085 • UNI 8850
of Electrofusion jointing technology for over 30 years. • DS 2119
During this period a wealth of knowledge and practical
experience has been established, resulting in tried and QUALITY CONTROL
tested products that are in use all around the world.
Innovations such as the Fusamatic Auto Recognition All Fusamatic products are individually inspected using
System and fully Automatic Butt Fusion machines a unique computerised monitoring system that utilises
provide Fusion Provida’s customers with the most advanced barcode technology. Each fitting is
advanced and reliable products along with expert after automatically inspected for coil resistance /continuity;
sales services. correct fusion time as well as visual quality by fully
trained inspectors. This information is then logged on
A range of high quality control boxes and tooling to a database that can provide full traceability from the
compliments Fusamatic Electrofusion fittings. The raw material to despatch and beyond, should the
control boxes provide computerised control and Fusamatic data retrieval system be used.
monitoring systems that can supply all the joint data
required for a fully traceable quality system. Fusion Provida operates accredited quality systems
against ISO 9002, which ensure high quality products
Fusamatic fittings are tested, accredited and approved as well as being regularly audited by various institutions
against many international performance standards such as IIP, KIWA, BSI, etc.
including:
TECHNICAL SPECIFICATIONS FOR FUSAMATIC FITTINGS
Please note: For UK customers for 7 bar gas applications (NG CLASS C), customers should clarify approvals
with local depots and client.
PRESSURE RATINGS
The maximum pressure rating for each type of Electrofusion fitting is in accordance with the table below:
Fitting Type Water (cold) Gas

Coupler PN16 6 Bar/10 Bar ** PN16 when PE100 resin / PN12.5 when
PE80 resin
Elbow PN16 6 Bar/10 Bar
Equal Tee PN16 6 Bar/10 Bar
Reducer PN16 6 Bar/10 Bar
Tapping Tee** PN16/PN12.5 6 Bar/10 Bar
Branch Saddle** PN16/PN12.5 6 Bar
Hydrant Products PN12.5 n/a
Transition Fittings PN12.5 6 Bar
SDR RATINGS
The appropriate pipe SDR rating for electrofusion fittings is in accordance with the tables below:
Fitting Sizes 63mm and Below Fitting Sizes Above 63mm Testing can be carried out on
Fitting Type Pipe SDR Fitting Type Pipe SDR SDR rated pipe out of the stated
ranges if required, contact
Coupler 11 Coupler 11 to 17.6 nearest Fusion Provida outlet for
Elbow 11 Elbow 11 to 17.6 details.
Reducer 11 Equal Tee 11 to 17.6
Equal Tee 11 Reducer 11 to 17.6
Tapping Tee 11 Tapping Tee 11 to 17.6
Branch Saddle 11 Branch Saddle 11 to 17.6
Transition Fittings 11 Hydrant Products 11 to 17.6
Transition Fittings 11 to 17.6
For further technical data contact technical@fusionprovida.com
1
www.fusionprovida.com
TYPE APPROVAL TESTING

The Fusamatic system was developed to meet primarily information provides details of typical tests and
the requirements of British Gas and the British Water indicates the test results against specification
Industry. Subsequently the Fusamatic system has requirements.
become the preferred system in many countries
worldwide. Full up-to-date details of approvals are Fusion Provida is a BS EN ISO 9001:2000 quality
available on request. To confirm the long term assessed, registered and certificated company, by The
durability of the Fusamatic system, thorough testing is British Standards Institution. Certificate No. FM 28179.
carried out within our laboratory. The following
TYPICAL TEST TEST CRITERIA WATER SPECIFICATION GAS SPECIFICATION

20°C Hydrostatic test PE80 - 9.5 Mpa WIS 4-32-14 BS7336
(10 000 hrs) PE100 - 11 Mpa WIS 4-32-15 Transco PS/PL2 PART 4
Transco PS/PL2 PART 6
80°C Hydrostatic test PE80 - 4 Mpa WIS 4-32-14 BS7336
(1000 hrs) PE100 - 5 Mpa WIS 4-32-15 Transco PS/PL2 PART 4
EN12201/3 Transco PS/PL2 PART 6
PrEN1555/3
ISO 8085/3
20°C Hydrostatic test* PE80 - 10 Mpa WIS 4-32-14 EN1555/3
(100 hrs) PE100 - 12.4 Mpa WIS 4-32-15 ISO 8085/3
EN12201/3
80°C Hydrostatic test* PE80 - 4.6 Mpa WIS 4-32-14 BS7336

(170 hrs) PE100 - 5.5 Mpa WIS 4-32-15 Transco PS/PL2 PART 4
PrEN1555/3
ISO 8085/3
Joint strength/adhesion* All samples to have 75% WIS 4-32-14 BS7336

(Socket OD>90mm) ductility WIS 4-32-15 Transco PS/PL2 PART 4
PrEN12201/3 Transco PS/PL2 PART 6
PrEN1555/3
ISO 8085/3
Joint strength/Crush* No brittle failure at joint WIS 4-32-14 BS7336
(Socket OD≤90mm and interface WIS 4-32-15 Transco PS/PL2 PART 4
Saddles) PrEN12201/3 Transco PS/PL2 PART 6
PrEN1555/3ISO 8085/3
Dimensional Stability Within specified tolerances N/A BS7336

(9 000 hrs) after conditioning @ 30°C Transco PS/PL2 PART 4
Transco PS/PL2 PART 6
Material Tests* MFR, OIT and Density WIS 4-32-14 BS7336
(taken from joint interface within specified limits WIS 4-32-15 Transco PS/PL2 PART 4
after fusion cycle) EN12201/3 Transco PS/PL2 PART 6
PrEN1555/3
ISO 8085/3
A.R.E.L. Specified load for N/A BS7336
(Tensile loading for 500 hrs @ 80°C Transco PS/PL2 PART 4
sockets<75mm) Transco PS/PL2 PART 6
Tapping Tee Impact* No cracking or leaking after WIS 4-32-14 BS7336
(100 J impact energy) impact WIS 4-32-15 Transco PS/PL2 PART 4
PrEN1555/3ISO 8085/3
Tapping Tee Cutter Torque* <45Nm for 32mm N/A BS7336
O/L<110NM for 63mm O/L Transco PS/PL2 PART 4
Pressure loss across State K value N/A BS7336
Tapping Tee Transco PS/PL2 PART 4
Branch Saddle Pull Off Outlet pipe to fail before fitting Internal Internal
* In order to ensure product integrity across the whole fitting range, Fusion Provida have developed an internal test programme, “M.I.R” (Minimum Internal
Requirement) that is based ona cross section of International Performance Specifications. Each and every fitting type is evaluated against this test programme, in addition
to the individual customer requirements.
CUSTOMER PROCESS/QUALITY CONTROL TESTING

Process control testing is based upon customer requirements but this also fulfils the requirements of other organisations. Fusion Provida can
provide special process/quality control test programmes for specific individual customer requirements. Typical test programmes may include:
• Dimensional stability checks • Identification resistor check* • Short term strength test (delayed burst) • Joint strength test (crush or peel
test) • Wire temperature coefficient** • Heating element resistance* • X-ray of branches and tapping tees* • 80oC stress crack resistance
(170 h) • Heating wire resistance** • End reversion for spigot outlets • Material tests in heat effected zone (OIT, MFI, density) • Barcode*
2
THE GOOD GUIDE TO:
ELECTROFUSION JOINTING
1. Pre Jointing Checks • Fully scrape pipe and/or spigot surfaces.

(Secura-Line pipes need not be scraped prior
• Use equipment that is clean, in good to electrofusion if outer skin has been freshly
condition, regularly maintained and within peeled and the core pipe is pristine. Should
recommended calibration/service dates. the peeled pipe ends become contaminated
then they should be treated in the same way
• Ensure that cutters/blades and scrapers are as standard PE pipe.)
clean and in good condition.
• Keep scraped pipe and/or spigot surfaces and
• Mechanical Scrapers must be used wherever fittings clean.
possible.
• Assemble joint and fuse immediately following
• Check that restraining clamps are in good scraping the pipe.
condition.
• If Fusion automatic fittings and boxes are
• Check that you have somewhere clean and being used, connect the red lead to the fitting
dry to place tools and equipment during the terminal with the red pin and the black lead to
electrofusion process. the plain pin.
• Do not start the joining process unless it can • In all cases check the fusion time displayed by
be completed in one go. the control box matches the fusion time on
the fitting. If different do not continue to
2. Do’s weld, replace with a new bagged fitting or
enter fitting time manually.
• Understand the principles of electrofusion
(refer to pipe manufacturers details in van • Ensure correct fusion and cooling times are
pack if necessary) observed and adhered to.
• Ensure all fusion indicators have risen, if not • Drilling/tapping through fitting/pipe should
cut out and make new weld. only be carried out following the required
quality inspections and pressure testing.
• Use a shelter and ground sheet, both in dry
and wet conditions, to minimise • Always ensure you mark the completed
contamination. joint with the number issued from the
electrofusion control box, along with the
• Use pipe end covers wherever possible. date. Again, this is imperative for full
traceability.
• Always enter your details into the electrofusion
control box if the box requests it, your
operator code and job code must be entered
3. Don’ts
to allow full traceability. • Do not start any electrofusion joint unless it
can be completed without interruption.
• Always use clamps for alignment /restraining /
re-rounding. • Do not use an electrofusion box within an
excavation.
• Ensure control box voltage compatible with
fitting. • Under no circumstances shall an attempt be
made to carry out a second fusion cycle on
• Ensure pipe and fittings to be jointed are any fitting. This is a WIS 4-32-08
compatible with each other. Specification and should be adhered to.
• Cut pipe ends square for all electrofusion • Incomplete, interrupted, failed or aborted
socket fittings. fittings should ALWAYS be cut out, bagged
3
and numbered with corresponding joint Health & Safety

number for submission to Supervisor for
inspection. Fusion Provida make every effort in the design
and manufacture of their Pipes, Fittings and
• Do not use dirty or contaminated fittings or Equipment to ensure safety in use. The following
those from split or torn bags, or touch precautions are however worth bearing in mind:
prepared surfaces.
• Never allow hot polyethylene to come into
• Do not leave fittings out of their protective contact with the skin. In such an event cold
bags or remove them from bags until water should be used cool the affected area.
immediately before use. Expert medical advice sought.
• Do not allow prepared fusion/jointing surfaces • Under no circumstances should any

to become wet or damp. attempt be made to remove any material
that becomes stuck on the skin without
• Do not remove clamps from fitting until medical supervision, as this would be to risk
cooling time has elapsed. a more serious injury.
• Do not remove integral cutter from the • Heavy pipes, fittings and equipment should
stack/saddle once the main has been drilled. not be handled without assistance or
mechanical aid. The requirements of ‘Manual
• IF EVER IN DOUBT - CUT IT OUT Handing’ legislation should be adhered to.
The Use of Wet Wipes • Health & Safety regulations insist upon the
wearing of Personal Protective Equipment
“The preferred position is to make electrofusion such as gloves, safety glasses and safety boots
joints without the use of Wet Wipes. This is whilst carrying out electrofusion joints.
provided that the pipes are freshly scraped, the
fitting has just been debagged and the assembly • Care should be exercised, by taking normal
and fusion of the joint follows immediately. precautions, when using electrical equipment
on site, particularly in wet conditions.
If any deviation from the above occurs, which
may result in contamination of either the scraped • Normal precautions should be observed when
pipe or the debagged fitting then prescribed Wet handling electrical equipment and, for safety
Wipes shall be used. Separate fresh Wet Wipes reasons, all 110v portable generator sets
shall be used for the scraped pipes and the should be ‘Centre Tapped’ for site use +55/0/-
debagged fitting if both are contaminated. 55 volts.
Whether wiping both scraped pipe or fitting or
just one of them, wiped surfaces must be allowed Always remember that all joint records are
to visibly dry (do not touch the wet surface), then automatically stored and should be
the joint assembled and fused. Failure to allow downloaded on a regular basis to allow
the jointing surfaces to visually dry will increase full traceability and integrity of
the risk of voids at the weld interface. workmanship
N.B. In Butt Fusion Jointing Wet Wipes are not

used for cleaning pipes that have already been
machined/trimmed.”
This statement is an agreed industry position

between GPS, Fusion Provida,
Uponor and Bodycote PDL.
4
COUPLER
Gas 10 Bar Water PN16
PE80 - Yellow PE100 - Black/Blue
Please see Technical Specifications on
page 1 with regard to gas fitting ratings
Fitting Fitting size L L1 D D1 Fusion Cooling Weight Box

Code (mm) (mm) (mm) (mm) Time Time (kg) Quantity
(secs) (mins)
C * A20 20 mm 77 37.5 29 20 25 3 0.033 75
C * A25 25 mm 77 37.5 33.5 25 30 3 0.037 75
C * A32 32 mm 77 37.5 43 32 45 3 0.057 75
C * A40 40 mm 90 44 51.5 40 40 5 0.08 50
C * A50 50 mm 91 44 61.5 50 80 5 0.096 40
C * A63 63 mm 102 49 77 63 35 3 0.148 25
C * A75 75mm 125 61 100 75 50 5 0.403 45
C * A90 90 mm 122 60 110 90 90 10 0.333 30
C * A110 110 mm 144 70 133 110 160 10 0.52 10
C * A125 125 mm 154 75 151 125 200 10 0.74 12
C * A140 140 mm 181 89 176 140 200 10 1.45 4
C * A160 160 mm 175 86 195 160 300 20 1.409 4
C * A180 180 mm 185 91 220 180 360 20 1.906 4
C * A200 200 mm 186 92 243 200 440 20 2.301 4
C * A225 225 mm 222 109 276 225 600 30 4.15 2
C * A250 250 mm 220 108 301 250 600 30 4.28 2
C * A280 280 mm (40 V) 260 127 345 280 600 30 8.32 1
C * A315 315 mm (40 V) 261 128 386 315 900 30 10.1 1
C * M315V80 315 mm (80 V) 261 128 386 315 360 20 10.1 1
C * A355 355 mm (40 V) 260 126 437 355 900 30 12.3 1
C * M355V80 355 mm (80 V) 260 126 437 355 500 30 12.32 1
END CAP

(secs) (mins)
EC * A20 20 mm 82 37.5 29 20 25 3 0.041 75
EC * A25 25 mm 82 37.5 33.5 25 30 3 0.048 75
EC * A32 32 mm 84 37.5 46 32 45 3 0.073 75
EC * A40 40 mm 97 44 51.5 40 40 5 0.102 50
EC * A50 50 mm 101 44 61.5 50 80 5 0.15 40
EC * A63 63 mm 115 49 77 63 35 5 0.226 20
EC * A75 75 mm 125 61 100 75 50 5 0.553 25
EC * A90 90 mm 138 60 110 90 90 10 0.521 25
EC * A110 110 mm 164 70 133 110 200 10 0.97 18
EC * A125 125 mm 175 75 151 125 220 10 1.24 10
EC * A140 140 mm 236 89 176 140 200 10 2.25 6
EC * A160 160 mm 202 85 196 160 300 20 2.21 4
EC * A180 180 mm 214 91 220 180 360 20 2.32 4
EC * A200 200 mm 215 108 243 200 500 30 4.2 2
EC * A225 225 mm 222 109 276 225 600 30 7 2
EC * A250 250 mm 220 108 301 250 600 30 8.1 2
5
REDUCER
Fitting Fitting size L L1 D D1 L1a Da D1a Fusion Cooling Weight Box

Code (mm) (mm) (mm) (mm) (mm) (mm) (mm) Time Time (kg) Qty
(secs) (mins)
R * A25X20 25x 20 mm 77 38.5 34 25 36.5 29 20 35 3 0.035 25/75
R * A32X20 32x 20 mm 77 38.5 43 32 36.5 29 20 35 3 0.048 20/75
R * A32X25 32x 25 mm 77 38.5 43 32 36.5 34 25 30 3 0.052 20/75
R * A40X32 40x 32 mm 84 41 52 40 41 43 32 50 5 0.104 50
R * A50X32 50x 32 mm 91 46.5 61.5 50 41 32 43.3 60 5 0.087 40
R * A50X40 50x 40 mm 91 46.5 61.5 50 41.5 40 51.6 60 5 0.92 40
R * A63X32 63x 32 mm 102 52 77 63 41 32 43.3 90 5 0.98 25
R * A63X40 63x 40 mm 102 52.3 77 63 43 40 51.6 70 5 0.103 30
R * A63X50 63x 50 mm 102 52 77 63 45.5 50 61.5 120 10 0.138 25
R * A90X63 90x 63 mm 122.5 62 109.5 90 53 63 77 80 5 0.293 35
R * A110X90 110x 90 mm 136.5 70 134 110 62 109 90 120 10 0.515 10
R * A125X90 125x 90 mm 181 89 156 125 79 116 90 90 10 1 12
R * A180X125 180x125 mm 221 101 216 180 83 157 125 220 10 2.09 4
90˚ ELBOW
Fitting Fitting size L L1 L2 D D1 Fusion Cooling Weight Box

Code (mm) (mm) (mm) (mm) (mm) Time Time (kg) Quantity
(secs) (mins)
E * A20X90 20 mm x 90 deg 82 44 64 20 36 30 3 0.141 25
E * A25X90 25 mm x 90 deg 72.4 37.5 55.4 25 33.85 30 3 0.062 40
E * A32X90 32 mm x 90 deg 84 40 62 32 44 50 3 0.097 25
E * A40X90 40 mm x 90 deg 116 50 83 40 67 80 5 0.34 40
E * A50X90 50 mm x 90 deg 116 50 83 50 67 120 10 0.241 40
E * A63X90 63 mm x 90 deg 123.3 50 84.1 63 78.5 35 5 0.277 30
E * A75X90 75 mm x 90 deg 150 53 102 75 97 120 10 0.528 30
E * A90X90 90 mm x 90 deg 194 77 131 90 116 120 10 1.06 10
E * A110X90 110 mm x 90 deg 205 71 135 110 137 160 15 1.12 6
E * A125X90 125 mm x 90 deg 228 72 152 125 154 200 15 1.57 5
E * A160X90 160 mm x 90 deg 320 104 211 160 213 200 10 5 1
E * A180X90 180 mm x 90 deg 320 104 211 180 213 300 20 4.12 1
6
45˚ ELBOW

(secs) (mins)
E * A32X45 32 mm x 45 deg 95 39 44 32 50 3 0.08 60
E * A40X45 40 mm x 45 deg 108 44 56 40 60 5 0.125 75
E * A50X45 50 mm x 45 deg 124 49 68 50 120 10 0.196 50
E * A63X45 63 mm x 45 deg 136.4 50 78.5 63 35 5 0.25 20
E * A75X45 75 mm x 45 deg 165 62 97 75 120 10 0.427 20
E * A90X45 90 mm x 45 deg 192 82 117 90 120 10 0.765 10
E * A110X45 110 mm x 45 deg 213 75 137 110 140 10 0.894 10
E * A125X45 125 mm x 45 deg 240 81 154 125 140 10 1.22 6
E * A160X45 160 mm x 45 deg 320 105 217 160 240 10 4.5 2
E * A180X45 180 mm x 45 deg 320 105 217 180 240 20 3.13 2
22.5˚ ELBOW
Water PN16
PE100 - Black/Blue

(secs) (mins)
E * A180X22 180 mm x 22.5 deg 278 105 180 213 220 20 2.816 2
EQUAL TEE
Fitting Fitting L L1 D D1 D3 A Fusion Cooling Weight Box

type size (mm) (mm) (mm) (mm) (mm) (mm) Time Time (kg) Qty
(secs) (mins)
ET * A20 20x 20x 20 mm 98 35 44 20 20 78 50 3 0.13 50
ET * A25 25x 25x 25 mm 98 35 44 25 25 78 50 3 0.12 50
ET * A32 32x 32x 32 mm 98 35 44 32 32 78 50 3 0.1 50
ET * A40 40x 40x 40 mm 144 49 67 40 40 102 80 5 0.376 15
ET * A50 50x 50x 50 mm 144 49 67 50 50 101 120 10 0.3 25
ET * A63 63x 63x 63 mm 174 61 82 63 63 114 80 5 0.462 20
ET * A75 75x 75x 75 mm 174 60 97 75 75 126 120 10 0.597 10
ET * A90 90x 90x 90 mm 210 65 118 90 90 143 120 10 1.12 5
ET * A110 110x110x110 mm 268 88 156 110 110 177 200 10 2.99 4
ET * A125 125x125x125 mm 268 79 156 125 125 177 220 10 2.25 4
ET * A160 160x160x160 mm 372 112 217 160 160 231 200 10 6.78 1
ET * A180 180x180x180 mm 372 105 217 180 180 231 200 20 5.3 1
7
REDUCING TEE

code size (mm) (mm) (mm) (mm) (mm) (mm) Time Time (kg) Qty
(secs) (mm)
RT * A20X32 20x 20x 32 mm 98 35 44 20 20 78 50 3 0.13 50
RT * A25X32 25x 25x 32 mm 98 35 44 25 32 78 35 3 0.126 50
RT * A50X40 50x 50x 40 mm 144 49 67 50 40 101 120 10 0.3 25
RT * A63X40 63x 63x 40 mm 174 61 82 63 63 114 80 5 0.43 20
RT * A63X50 63x 63x 50 mm 174 61 82 63 63 114 80 5 0.44 20
RT * A90X63 90x 90x 63 mm 210 65 118 90 63 295 120 10 1.38 1
RT * A110X63 110x110x 63 mm 265 88 154 110 63 600 200 10 3.7 1
RT * A110X90 110x110x 90 mm 265 88 154 110 90 353 200 10 3.47 1
RT * A125X110 125x125x110 mm 266 79 156 125 110 359 220 10 2.8 1
RT * A125X63 125x125x 63 mm 266 79 157 125 63 500 220 10 3 1
RT * A125X90 125x125x 90 mm 266 79 156 125 90 331 220 10 2.77 1
RT * A160X63 160x160x 63 mm 367 112 218 160 63 600 200 10 7.8 1
RT * A160X90 160x160x 90 mm 367 112 213 160 90 600 200 10 7.7 1
RT * A160X110 160x160x110 mm 367 112 213 160 110 430 200 10 7.4 1
RT * A160X125 160x160x125 mm 367 112 213 160 125 410 200 10 7.45 1
RT * A180X125 180x180x125 mm 372 112 213 180 125 410 200 20 5.9 1
FLANGED TEE
Fitting Fitting size L L1 A Fusion Cooling Weight Box

Code (mm) (mm) (mm) Time Time (kg) Quantity
(secs) (mins)
FT *A63X50 63mm x 50 NP16 174 61 251 80 5 3.08 1
FT * A90X50 90mm x 50 NP16 210 65 307 120 10 5.64 1
FT * A90X80 90mm x 80 NP16 210 65 307 120 10 6.51 1
FT * A110X100 110mm x 100 NP16 265 88 353 200 10 8.02 1
FT * A125X80 125mm x 80 NP16 266 79 526 220 10 7.81 1
FT * A125X100 125mm x 100 NP16 266 79 353 220 10 7.32 1
FT * A160X100 160mm x 100 NP16 372 112 596 200 10 8.1 1
FT * A160X150 160mm x 150 NP16 372 112 436 200 10 9.4 1
FT * A180X100 180mm x 100 NP16 372 112 575 200 20 9 1
FT * A180X150 180mm x 150 NP16 372 112 436 200 20 7.4 1
FT * A180X80 180mm x 80 NP16 372 112 766 200 20 7.81 1
8
MULTISEAL TAPPING TEE S/L
PE80 - Yellow PE100 - Black
Fitting Fitting L H h W Fusion Cooling Weight Box

Code size (mm) (mm) (mm) (mm) Time Time (kg) Quantity
(secs) (mins)
MT * A63X20 (T) 63 x 20 mm 105 119 62 120 70 10 0.34 10
MT * A63X25 (T) 63 x 25 mm 105 119 62 120 70 10 0.34 10
MT * A63X32 (T) 63 x 32 mm 105 119 62 120 70 10 0.34 10
MT * A75X20 (T) 75 x 20 mm 105 110 77 120 80 10 0.35 10
MT * A75X25 (T) 75 x 25 mm 105 110 77 120 80 10 0.35 10
MT * A75X32 (T) 75 x 32 mm 105 110 77 120 80 10 0.35 10
MT * A90X20 (T) 90 x 20 mm 105 110 77 120 80 10 0.35 10
MT * A90X25 (T) 90 x 25 mm 105 110 77 120 80 10 0.35 10
MT * A90X32 (T) 90 x 32 mm 105 110 77 120 80 10 0.35 10
MT * A110X20 (T) 110 x 20 mm 105 117 87 120 80 10 0.37 10
MT * A110X25 (T) 110 x 25 mm 105 117 87 120 80 10 0.37 10
MT * A110X32 (T) 110 x 32 mm 105 117 87 120 80 10 0.37 10
MT * A125X20 (T) 125 x 20 mm 105 117 95 120 80 10 0.38 10
MT * A125X25 (T) 125 x 25 mm 105 117 95 120 80 10 0.38 10
MT * A125X32 (T) 125 x 32 mm 105 117 95 120 80 10 0.38 10
MT * A160X20 (T) 160 x 20 mm 105 122 112 120 100 10 0.39 10
MT * A160X25 (T) 160 x 25 mm 105 122 112 120 100 10 0.39 10
MT * A160X32 (T) 160 x 32 mm 105 122 112 120 100 10 0.39 10
MT * A180X20 (T) 180 x 20 mm 105 122 122 120 100 10 0.38 10
MT * A180X25 (T) 180 x 25 mm 105 122 122 120 100 10 0.38 10
MT * A180X32 (T) 180 x 32 mm 105 122 122 120 100 10 0.38 10
MT * A200X20 (T) 200 x 20 mm 105 122 132 120 100 10 0.38 10
MT * A200X25 (T) 200 x 25 mm 105 122 132 120 100 10 0.38 10
MT * A200X32 (T) 200 x 32 mm 105 122 132 120 100 10 0.38 10
MT * A250X20 (T) 225 x 20 mm 105 122 145 120 100 10 0.36 10
MT * A250X25 (T) 225 x 25 mm 105 122 145 120 100 10 0.36 10
MT * A250X32 (T) 225 x 32 mm 105 122 145 120 100 10 0.36 10
MT * A250X20 (T) 250 x 20 mm 105 122 158 118 100 10 0.36 10
MT * A250X25 (T) 250 x 25 mm 105 122 158 118 100 10 0.36 10
MT * A250X32 (T) 250 x 32 mm 105 122 158 118 100 10 0.36 10
MT * A280X32 (T)† 280 x 32 mm 85 100 173 118 80 10 0.268 10
MT * A315X32 (T)† 315 x 32 mm 85 100 190 118 80 10 0.258 10
MT * A355X32 (T)† 355 x 32 mm 85 100 210 118 80 10 0.258 10
† Under development
9
MULTISEAL TAPPING TEE S/L

Gas 6 Bar Water PN12.5
PE80 - Black/Yellow

(secs) (mins)
MT * A63X40 (T) 63 x 40 mm 165 155 59.5 146 50 10 0.79 10
MT * A63X50 (T) 63 x 50 mm 165 155 59.5 146 50 10 0.79 10
MT * A63X63 (T) 63 x 63 mm 165 155 59.5 146 50 10 0.79 10
MT * A75X40 (T) 75 x 40 mm 165 152 57 146 70 10 0.8 10
MT * A75X50 (T) 75 x 50 mm 165 152 57 146 70 10 0.8 10
MT * A75X63 (T) 75 x 63 mm 165 152 57 146 70 10 0.8 10
MT * A90X40 (T) 90 x 40 mm 165 152 57 146 70 10 0.8 10
MT * A90X50 (T) 90 x 50 mm 165 152 57 146 70 10 0.8 10
MT * A90X63 (T) 90 x 63 mm 165 152 57 146 70 10 0.8 10
MT * A110X40 (T) 110 x 40 mm 165 176 105 146 70 10 0.84 10
MT * A110X50 (T) 110 x 50 mm 165 176 105 146 70 10 0.84 10
MT * A110X63 (T) 110 x 63 mm 165 176 105 146 70 10 0.84 10
MT * A125X40 (T) 125 x 40 mm 165 112 112 146 70 10 0.84 10
MT * A125X50 (T) 125 x 50 mm 165 112 112 146 70 10 0.84 10
MT * A125X63 (T) 125 x 63 mm 165 112 112 146 70 10 0.84 10
MT * A160X40 (T) 160 x 40 mm 165 183 137 146 70 10 0.85 10
MT * A160X50 (T) 160 x 50 mm 165 183 137 146 70 10 0.85 10
MT * A160X63 (T) 160 x 63 mm 165 183 137 146 70 10 0.85 10
MT * A180X40 (T) 180 x 40 mm 165 183 147 146 70 10 0.85 10
MT * A180X50 (T) 180 x 50 mm 165 183 147 146 70 10 0.85 10
MT * A180X63 (T) 180 x 63 mm 165 183 147 146 70 10 0.85 10
MT * A200X40 (T) 200 x 40 mm 165 183 157 146 70 10 0.8 10
MT * A200X50 (T) 200 x 50 mm 165 183 157 146 70 10 0.8 10
MT * A200X63 (T) 200 x 63 mm 165 183 157 146 70 10 0.8 10
MT * A225X40 (T) 225 x 40 mm 165 183 169 146 70 10 0.85 10
MT * A225X50 (T) 225 x 50 mm 165 183 169 146 70 10 0.85 10
MT * A225X63 (T) 225 x 63 mm 165 183 169 146 70 10 0.85 10
MT * A250X40 (T) 250 x 40 mm 165 183 182 146 70 10 0.85 10
MT * A250X50 (T) 250 x 50 mm 165 183 182 146 70 10 0.85 10
MT * A250X63 (T) 250 x 63 mm 165 183 182 146 70 10 0.85 10
MT * A280X40 (T)† 280 x 40 mm 165 183 173 146 tba tba 0.85 10
MT * A315X50 (T)† 315 x 50 mm 165 183 190 146 tba tba 0.85 10
MT * A355X63 (T)† 355 x 63 mm 165 183 210 146 tba tba 0.85 10
10
MULTISEAL TAPPING TEE U/P
PE100 - Black PE80 - Yellow

(secs) (mins)
MT * A40X20U (T) 40x 20 mm 105 110 27 120 40 3 0.25 15
MT * A40X25U (T) 40x 25 mm 105 110 27 120 40 3 0.25 15
MT * A40X32U (T) 40x 32 mm 105 110 27 120 40 3 0.25 15
MT * A50X20U (T) 50x 20 mm 105 110 27 120 40 3 0.26 10
MT * A50X25U (T) 50x 25 mm 105 110 27 120 40 3 0.26 10
MT * A50X32U (T) 50x 32 mm 105 110 27 120 40 3 0.26 10
MT * A63X20U (T) 63x 20 mm 105 119 62 120 70 10 0.6 10
MT * A63X25U (T) 63x 25 mm 105 119 62 120 70 10 0.6 10
MT * A63X32U (T) 63x 32 mm 105 119 62 120 70 10 0.6 10
MT * A75X20U (T) 75x 20 mm 105 110 77 120 80 10 0.646 10
MT * A75X25U (T) 75x 25 mm 105 110 77 120 80 10 0.646 10
MT * A75X32U (T) 75x 32 mm 105 110 77 120 80 10 0.646 10
MT * A90X20U (T) 90x 20 mm 105 110 77 120 80 10 0.646 10
MT * A90X25U (T) 90x 25 mm 105 110 77 120 80 10 0.646 10
MT * A90X32U (T) 90x 32 mm 105 110 77 120 80 10 0.646 10
MT * A110X20U (T) 110x 20 mm 105 117 87 120 80 10 0.682 10
MT * A110X25U (T) 110x 25 mm 105 117 87 120 80 10 0.682 10
MT * A110X32U (T) 110x 32 mm 105 117 87 120 80 10 0.682 10
MT * A125X20U (T) 125x 20 mm 105 117 95 120 80 10 0.67 10
MT * A125X25U (T) 125x 25 mm 105 117 95 120 80 10 0.67 10
MT * A125X32U (T) 125x 32 mm 105 117 95 120 80 10 0.67 10
MT * A160X20U (T) 160x 20 mm 105 122 112 120 100 10 0.69 10
MT * A160X25U (T) 160x 25 mm 105 122 112 120 100 10 0.69 10
MT * A160X32U (T) 160x 32 mm 105 122 112 120 100 10 0.69 10
MT * A180X20U (T) 180x 20 mm 105 122 122 120 100 10 0.68 10
MT * A180X25U (T) 180x 25 mm 105 122 122 120 100 10 0.68 10
MT * A180X32U (T) 180x 32 mm 105 122 122 120 100 10 0.68 10
MT * A200X20U (T) 200x 20 mm 105 122 132 120 100 10 0.73 10
MT * A200X25U (T) 200x 25 mm 105 122 132 120 100 10 0.73 10
MT * A200X32U (T) 200x 32 mm 105 122 132 120 100 10 0.73 10
MT * A225X20U (T) 225x 20 mm 105 122 122 120 100 10 0.78 10
MT * A225X25U (T) 225x 25 mm 105 122 122 120 100 10 0.78 10
MT * A225X32U (T) 225x 32 mm 105 122 122 120 100 10 0.78 10
11
MULTISEAL TAPPING TEE U/P

Gas 6 Bar Water 12.5 bar
PE80 - Black/Yellow

(secs) (mins)
MT * A63X40U (T) 63x 40 mm 165 155 59.5 146 50 10 0.594 5
MT * A63X50U (T) 63x 50 mm 165 155 59.5 146 50 10 0.594 5
MT * A63X63U (T) 63x 63 mm 165 155 59.5 146 50 10 0.594 5
MT * A75X40U (T) 75x 40 mm 165 152 57 146 70 10 0.848 5
MT * A75X50U (T) 75x 50 mm 165 152 57 146 70 10 0.848 5
MT * A75X63U (T) 75x 63 mm 165 152 57 146 70 10 0.848 5
MT * A90X40U (T) 90x 40 mm 165 152 57 146 70 10 0.848 5
MT * A90X50U (T) 90x 50 mm 165 152 57 146 70 10 0.848 5
MT * A90X63U (T) 90x 63 mm 165 152 57 146 70 10 0.848 5
MT * A110X40U (T) 110x 40 mm 165 176 105 146 70 10 0.896 5
MT * A110X50U (T) 110x 50 mm 165 176 105 146 70 10 0.896 5
MT * A110X63U (T) 110x 63 mm 165 176 105 146 70 10 0.896 5
MT * A125X40U (T) 125x 40 mm 165 112 112 146 70 10 0.9 5
MT * A125X50U (T) 125x 50 mm 165 112 112 146 70 10 0.9 5
MT * A125X63U (T) 125x 63 mm 165 112 112 146 70 10 0.9 5
MT * A160X40U (T) 160x 40 mm 165 182 137 146 70 10 0.901 5
MT * A160X50U (T) 160x 50 mm 165 182 137 146 70 10 0.901 5
MT * A160X63U (T) 160x 63 mm 165 182 137 146 70 10 0.901 5
MT * A180X40U (T) 180x 40 mm 165 183 147 146 70 10 1.15 5
MT * A180X50U (T) 180x 50 mm 165 183 147 146 70 10 1.15 5
MT * A180X63U (T) 180x 63 mm 165 183 147 146 70 10 1.15 5
MT * A200X40U (T) 200x 40 mm 165 183 157 146 70 10 1.128 5
MT * A200X50U (T) 200x 50 mm 165 183 157 146 70 10 1.128 5
MT * A200X63U (T) 200x 63 mm 165 183 157 146 70 10 1.128 5
MT * A225X40U (T) 225x 40 mm 165 183 169 146 70 10 1.128 5
MT * A225X50U (T) 225x 50 mm 165 183 169 146 70 10 1.128 5
MT * A225X63U (T) 225x 63 mm 165 183 169 146 70 10 1.128 5
12
BRANCH SADDLE S/L
PE80 Black/Yellow/Blue
Fitting Fitting H h W E Fusion Cooling Weight Box

(secs) (mins)
SB * A63X63 63x 63 mm 107 75 118 77 80 10 0.22 10
SB * A75X63 75x 63 mm 107 75 125 88 80 10 0.21 10
SB * A90X63 90x 63 mm 98 75 118 96 80 10 0.256 10
SB * A110X63 110x 63 mm 110 75 118 106 80 10 0.231 10
SB * A125X63 125x 63 mm 102 75 118 106 80 10 0.225 10
SB * A160X63 160x 63mm 114 75 118 112 80 10 0.252 10
SB * A180X63 180x 63 mm 104 75 118 112 80 10 0.237 10
SB * A200X63 200x 63 mm 104 75 118 112 80 10 0.222 10
SB * A225X63 225x 63 mm 104 75 118 112 80 10 0.261 10
SB * A250X63 250x 63 mm 104 75 118 112 80 10 0.24 10
SB * A280X63 280x 63 mm 104 75 118 112 80 10 0.28 10
SB * A315X63 315x 63 mm 104 75 118 112 90 10 0.238 10
SB * A355X63 355x 63 mm 104 75 118 112 90 10 0.238 10
BRANCH SADDLE U/P

PE80 Black/Yellow PE100 Black

(secs) (mins)
B*A40X20U 40x 20 mm 93 51 103 83 35 5 0.15 10
B*A40X25U 40x 25 mm 90 52 103 83 35 5 0.15 10
B*A40X32U 40x 32 mm 90 57 103 83 35 5 0.15 10
B*A63X20U 63x 20 mm 90 50 122 105 140 10 0.25 10
B*A63X25U 63x 25 mm 106 59 122 105 140 10 0.25 10
B*A63X32U 63x 32 mm 106 59 122 105 140 10 0.25 10
B*A63X40U 63x 40 mm 106 59 122 105 60 5 0.3 10
B*A63X50U 63x 50 mm 106 59 122 105 60 5 0.35 10
B*A63X63U 63x 63 mm 106 59 122 105 60 5 0.35 10
B*A90X40U 90x 40mm tbc tbc tbc tbc tbc tbc tbc tbc
B*A90X63U 90x 63mm tbc tbc tbc tbc tbc tbc tbc tbc
B*A90X90U 90x 90 mm 124 84 144 154 160 10 0.605 5
B*A110X90U 110x 90 mm 121 84 165 180 120 10 0.602 5
B*A125X90U 125x 90 mm 114 84 165 180 120 10 0.555 5
B*A160X90U 160x 90 mm 110 84 215 236 120 10 1.69 2
B*A180X90U 180x 90 mm 100 84 215 236 120 10 1.651 2
B*A200X90U 200x 90 mm 115 84 165 263 120 10 4.15 2
B*A225X90U 225x 90 mm 113 84 165 291 120 10 4.25 2
B*A250X90U 250x 90 mm 120 84 165 317 120 10 4.32 2
B*A160X110U 160x110 mm 131 98 217 236 120 10 1.731 2
B*A180X110U 180x110 mm 121 98 217 236 120 10 1.672 2
B*A180X125U 180x125 mm 121 98 217 236 120 10 1.704 2
B*A225X125U 225x125mm 123 98 310 327 500 30 6.6 2
B*A250X125U 250x125 mm 110 98 310 327 500 30 7.8 2
13
FLANGED BRANCH SADDLE U/P

PE80 Black/Yellow
Fitting Fitting H W E Fusion Cooling Weight Box

Code size (mm) (mm) (mm) Time Time (kg) Quantity
(secs) (mins)
FB * A110X80U 110x 80 NP16 242 165 180 120 10 1.1 1
FB * A125X80U 125x 80 NP16 242 165 180 120 10 1.05 1
FB * A160X80U 160x 80 NP16 194 215 236 120 10 2.18 1
FB * A160X100U 160x 100 NP16 194 215 236 120 10 2.41 1
FB * A180X80U 180x 80 NP16 242 215 236 120 10 2.04 1
FB * A180X100U 180x 100 NP16 216 215 236 120 10 2.37 1
FB * A200X80U 200x 80 NP16 188 165 263 120 10 4.64 1
FB * A225X80U 225x 80 NP16 188 165 291 120 10 4.74 1
FB * A225X100U 225x 100 NP16 190 310 327 500 30 11 1
FB * A250X80U 250x 80 NP16 193 165 317 120 10 4.81 1
FB * A250X100U 250x 100 NP16 190 310 327 500 30 11 1
Fa s t cut On l y
FB * M250X200U 250x 200 NP16 190 310 320 360 20 16 1
FB * M315X150U † 315x 150 NP16 190 300 360 TBA TBA 15 1
FB * M315X250U 315x 250 NP16 190 420 385 600 30 25 1
FB * M355X150U † 355x 150 NP16 190 300 360 TBA TBA 15 1
FB * M355X250U 355x 250 NP16 190 420 425 600 30 25 1
FB * M400X150U † 400x 150 NP16 215 300 360 TBA TBA 15 1
FB * M400X250U 400x 250 NP16 215 420 440 600 30 26.5 1
FB * M450X250U 450x 250 NP16 215 420 530 440 30 25 1
FB * M500X250U 500x 250 NP16 215 420 580 440 30 25 1
The Fastcut Drill and Large

Diameter Branch Range
14
MALE TRANSITION 45˚ ELBOW
Gas 10 Bar Water 16 bar
Fitting Fitting size L L1 L2 D1 Fusion Cooling Weight Box

(secs) (mins)
ZE * A32X451 32mm x 1" 142 72 34 23 45 3 0.349 25
ZE * A32X451.3 32mm x 11/4" 142 72 34 23 45 3 0.521 25
ZE * A32X451.5 32mm x 11/2" 142 72 34 23 45 3 0.521 25
ZE * A40X451 40mm x 1" 143 81 34 29 40 5 0.488 25
ZE * A40X451.3 40mm x 11/4" 145 83 36 29 40 5 0.488 25
ZE * A40X451.5 40mm x 11/2" 145 83 36 29 40 5 0.478 25
ZE * A40X452 40mm x 2" 145 83 36 29 40 5 0.478 25
ZE * A50X451 50mm x 1" 159 86 34 38 80 5 0.446 25
ZE * A50X451.3 50mm x 11/4" 161 88 36 38 80 5 0.576 25
ZE * A50X451.5 50mm x 11/2" 161 88 36 38 80 5 0.576 25
ZE * A50X452 50mm x 2" 161 88 36 38 80 5 0.589 25
ZE * A63X451.3 63mm x 11/4" 146 97 36 38 35 3 0.778 15
ZE * A63X451.5 63mm x 11/2" 146 97 36 48 35 3 0.778 15
ZE * A63X452 63mm x 2" 160 102 41 48 35 3 0.968 15
FEMALE TRANSITION 45˚ ELBOW

Fitting Fitting size L L1 L2 D1 Fusion Cooling Weight Box

(secs) (mins)
XE * A32X451 32mm x 1" 134 68 26 23 45 3 0.519 25
XE * A40X451 40mm x 1" 135 73 26 29 40 5 0.438 25
XE * A40X451.3 40mm x 11/4" 135 73 26 29 40 5 0.438 25
XE * A40X451.5 40mm x 11/2" 135 73 26 29 40 5 0.428 25
XE * A50X451.5 50mm x 11/2" 151 78 26 38 80 5 0.516 25
XE * A50X452 50mm x 2" 151 78 26 38 80 5 0.5 25
XE * A63X451.5 63mm x 11/2" 139 91 30 48 35 3 0.996 15
XE * A63X452 63mm x 2" 139 91 30 48 35 3 0.918 15
15
MALE TRANSITION 90˚ ELBOW

Fitting Fitting L L1 L2 D1 Fusion Cooling Weight Box

(secs) (mins)
ZE * A25X900.75 25mm x 3/4" 118 79 26 17 35 3 0.22 30
ZE * A32X900.5 32mm x 1/2" 118 79 34 23 45 3 0.297 30
ZE * A32X900.75 32mm x 3/4" 118 79 34 23 45 3 0.297 30
ZE * A32X901 32mm x 1" 118 79 34 23 45 3 0.297 30
ZE * A32X901.3 32mm x 11/4" 118 79 34 23 45 3 0.321 3
ZE * A32X901.5 32mm x 11/2" 118 79 34 23 45 3 0.321 30
ZE * A40X901 40mm x 1" 151 81 34 29 40 5 0.71 25
ZE * A40X901.3 40mm x 11/4" 153 83 36 29 40 5 0.71 25
ZE * A40X901.5 40mm x 11/2" 153 83 36 29 40 5 0.7 25
ZE * A40X902 40mm x 2" 153 83 36 29 40 5 0.723 25
ZE * A50X901 50mm x 1" 161 86 34 38 80 5 0.511 25
ZE * A50X901.3 50mm x 11/4" 153 88 36 38 80 5 0.641 25
ZE * A50X901.5 50mm x 11/2" 153 88 36 38 80 5 0.641 25
ZE * A50X902 50mm x 2" 153 93 41 38 80 5 0.653 25
ZE * A63X901.3 63mm x 11/4" 177 97 36 38 35 3 0.884 15
ZE * A63X901.5 63mm x 11/2" 182 102 41 48 35 3 1.074 15
ZE * A63X902 63mm x 2" 177 97 36 48 35 3 0.884 15
FEMALE TRANSITION 90˚ ELBOW


(secs) (mins)
XE * A25X900.75 25mm x 3/4" 110 68 26 17 35 3 0.4 30
XE * A32X901 32mm x 1" 110 68 26 23 45 3 0.467 30
XE * A40X901 40mm x 1" 143 73 26 29 40 5 0.66 25
XE * A40X901.3 40mm x 11/4" 143 73 26 29 40 5 0.66 25
XE * A40X901.5 40mm x 11/2" 143 73 26 29 40 5 0.66 25
XE * A50X901.5 50mm x 11/2" 143 78 26 38 80 5 0.581 25
XE * A50X902 50mm x 2" 143 78 26 38 80 5 0.566 25
XE * A63X901.5 63mm x 11/2" 171 91 30 48 35 3 1.104 15
XE * A63X902 63mm x 2" 171 91 30 48 35 3 10.24 15
16
MALE TRANSITION COUPLER

(secs) (mins)
ZC * A25X0.75 25mm x 3/4" 114 79 34 17 30 3 0.4 50
ZC * A32X0.5 32mm x 1/2" 114 79 34 23 45 3 0.425 50
ZC * A32X0.75 32mm x 3/4" 114 79 34 23 45 3 0.425 50
ZC * A32X1 32mm x 1" 114 79 34 23 45 3 0.426 50
ZC * A32X1.3 32mm x 11/4" 114 79 34 23 45 3 0.431 50
ZC * A32X1.5 32mm x 11/2" 114 79 34 23 45 3 0.431 50
ZC * A40X1 40mm x 1" 126 81 34 29 40 5 0.468 30
ZC * A40X1.3 40mm x 11/4" 126 83 34 29 40 5 0.468 30
ZC * A40X1.5 40mm x 11/2" 126 83 34 29 40 5 0.468 30
ZC * A40X2 40mm x 2" 126 88 34 29 40 5 0.471 30
ZC * A50X1 50mm x 1" 134 86 34 38 80 5 0.418 30
ZC *A50X1.3 50mm x 11/4" 136 88 36 38 80 5 0.548 30
ZC * A50X1.5 50mm x 11/2" 136 88 36 38 80 5 0.548 30
ZC * A50X2 50mm x 2" 141 93 41 38 80 5 0.569 30
ZC * A63X1.3 63mm x 11/4" 154 97 36 48 35 3 0.704 15
ZC * 63X1.5 63mm x 11/2" 154 97 36 48 35 3 0.704 15
ZC * 63X2 63mm x 2" 159 102 41 48 35 3 0.894 15
FEMALE TRANSITION COUPLER


(secs) (mins)
XC * A25X0.75 25mm x 3/4" 106 68 26 17 30 3 0.4 50
XC * A32X1 32mm x 1" 106 68 26 23 45 3 0.426 50
XC * A40X1 40mm x 1" 116 73 26 29 40 5 0.418 30
XC * A40X1.3 40mm x 11/4" 116 73 26 29 40 5 0.418 30
XC * A40X1.5 40mm x 11/2" 116 73 26 29 40 5 0.408 30
XC * A50X1.5 50mm x 11/2" 126 78 26 38 80 5 0.588 30
XC * A50X2 50mm x 2" 126 78 26 38 80 5 0.588 30
XC * 63X1.5 63mm x 11/2" 148 91 30 48 35 3 0.924 15
XC * 63X2 63mm x 2" 148 91 30 48 35 3 0.894 15
17
BALLOON SADDLE
PE80 - Black

(secs) (mins)
XBBKA90X2.5 90 mm x 21/2" 70 15 118 151 160 10 7.68 10
XBBKA110X2.5 110 mm x 21/2" 100 15 118 180 120 10 7.8 10
XBBKA125X2.5 125 mm x 21/2" 63 15 165 180 120 10 7.76 10
XBBKA160X2.5 160 mm x 21/2" 84 15 215 236 120 10 8.24 2
XBBKA180X2.5 180 mm x 21/2" 74 15 215 236 120 10 8.16 2
XBBKA200X2.5 200 mm x 21/2" 82 15 165 263 120 10 8.81 2
XBBKA225X2.5 225 mm x 21/2" 80 15 165 300 120 10 8.94 2
XBBKA250X2.5 250 mm x 21/2" 86 15 165 317 120 10 9.06 2
PE - STEEL TRANSITION PIECE (Weldable)

Gas 10 Bar
PE80 - Yellow PE100 - Black
Fitting Dxd L L1 L2 Weight Box

Type (mm) (mm) (mm) (kg) Quantity
PES * 25X0.75W 25mm x 3/4" 432 300 67 0.8 25

PES * 32X1W 32mm x 1" 440 300 72 1.25 20
PES * 40X1.3W 40mm x 11/4" 445 300 78 1.7 12
PES * 50X1.5W 50mm x 11/2" 470 300 85 2.15 8
PES * 63X2W 63mm x 2" 480 300 90 3.05 6
PES * 75X2.5W 75mm x 21/2" 522 300 108 3.75 4
PES * 90X3W 90mm x 3" 540 300 120 5.2 3
PES * 110X4W 110mm x 4" 575 315 125 8.8 2
PES * 125X4W 125mm x 4" 600 315 125 9.1 1
PES * 140X5W 140mm x 5" 615 315 140 12.5 1
PES * 160X6W 160mm x 6" 635 315 145 15.8 1
PES * 180X6W 180mm x 6" 650 315 155 16.5 1
18
TRANSITION SADDLE
Gas 6 Bar Water PN12.5
PE80 - Black
Fitting Fitting Dxd H W E Fusion Cooling Weight Box

Code size (mm) (mm) (mm) Time Time (kg) Quantity
(secs) (mins)
XBBKA63X1.3 63x 11/4" 90 63 118 102 120 10 0.75 10
XBBKA63X1.5 63x 11/2" 90 63 118 102 120 10 0.7 10
XBBKA90X1.3 90x 11/4" 57 90 118 156 160 10 1.2 10
XBBKA90X1.5 90x 11/2" 57 90 118 156 160 10 1.17 10
XBBKA90X2 90x 2" 57 90 118 156 160 10 1.04 10
XBBKA110X1.3 110x 11/4" 56 110 118 180 120 10 1.16 10
XBBKA110X1.5 110x 11/2" 56 110 118 180 120 10 1.135 8
XBBKA110X2 110x 2" 56 110 118 180 120 10 1.16 8
XBBKA125X1.3 125x 11/4" 58 125 118 180 120 10 1.12 8
XBBKA125X1.5 125x 11/2" 58 125 118 180 120 10 1.079 8
XBBKA125X2 125x 2" 58 125 118 180 120 10 1.12 8
XBBKA160X1.3 160x 11/4" 62 160 118 236 120 10 1.7 2
XBBKA160X1.5 160x 11/2" 62 160 118 236 120 10 1.6 2
XBBKA160X2 160x 2" 62 160 118 236 120 10 1.45 2
XBBKA180X1.3 180x 11/4" 60 180 118 236 120 10 1.7 2
XBBKA180X1.5 180x 11/2" 60 180 118 236 120 10 1.6 2
XBBKA180X2 180x 2" 60 180 118 236 120 10 1.5 2
XBBKA200X2 200x 2" 67 200 165 263 120 10 2.17 3
XBBKA225X2 225x 2" 66 225 165 288 120 10 2.3 3
XBBKA250X2 250x 2" 74 250 165 316 120 10 2.42 2
19
DUCKFOOT BEND KIT

Water PN16
PE100 - Black/Blue
Kit: E/F Bend, Riser, Flange,Gasket, Backing Ring*,
Bolts*, Nuts*, Washers*. (* Rilsan coated)
Fitting Fitting size L L1 L2 A E Fusion Cooling Weight Box

(secs) (mins)
DFB * A63X80KRR 63x 80 NP16 257 77 120 455 232 140 10 7.7 1
DFB * A90X80KRR 90x 80 NP16 257 77 120 455 232 140 10 7.5 1
DFB * A110X80KRR 110x 80 NP16 257 77 120 455 232 140 10 8.02 1
DFB * A125X80KRR 125x 80 NP16 257 77 120 455 232 140 10 8.07 1
DFB * A160X80KRR 160x 80 NP16 257 77 120 455 232 140 10 8.75 1
DFB * A180X80KRR 180x 80 NP16 257 77 120 455 232 140 10 9.8 1
DUCKFOOT BEND
Water PN16
PE100 - Black/Blue
Base Unit: E/F Bend only
Fitting Fitting size L L1 L2 A E Fusion Cooling Weight Box

(secs) (mins)
DFB * A90X90 90mm x 90 deg 257 77 120 - 232 140 10 2 1
DFB * A110X90 110mm x 90 deg 257 77 120 - 232 140 10 2.5 1
20
HYDRANT BRANCH SADDLE
Water PN12.5
PE80 - Black
Backing Ring, Bolts, Nuts & Washers are Rilsan Coated

type size (mm) (mm) (mm) (mm) (mm) (mm) Time Time (kg) Qty
(secs) (mins)
HBSA90X80KRR 90mm x 80K 455 124 160 10 6.6 1
HBSA110X80KRR 110mm x 80K 455 121 120 10 6.55 1
HBSA125X80KRR 125mm x 80K 455 114 120 10 6.5 1
HBSA160X80KRR 160mm x 80K 455 110 120 10 7.64 1
HBSA180X80KRR 180mm x 80K 455 100 120 10 7.6 1
HBSA200X80KRR 200mm x 80K 455 115 120 10 10 1
HBSA225X80KRR 225mm x 80K 455 112 120 10 10.2 1
HBSA250X80KRR 250mm x 80K 455 120 120 10 10.27 1
DUE TO CONTINUOUS DEVELOPMENT & IMPROVEMENT FUSION

RESERVE THE RIGHT TO MODIFY PRODUCTS WITHOUT PRIOR
NOTICE.
FUSION UNDERTAKE TO ENSURE ALL INFORMATION IS CORRECT

AS OF TIME OF ISSUE
21
To obtain a copy of these brochures, please

contact the Marketing Department on
+44 (0)1246 262 805
or, by email to marketing@fusionprovida.com
or, download from our website
Butt Fusion & Electrofusion

Equipment & Tooling
Manufacturing Excellence from the Fusion Group
Hire & Service
22
Notes
23
Notes
24
Notes
25
Notes
26
Notes
27
UK and ROI Depot & Service

Centre Network
1. National Sales Office

Smeckley Wood Close
Chesterfield Trading Estate
Chesterfield
Derbyshire S41 9PZ
Tel: 01246 455998
Fax: 01246 261785
sales@fusionprovida.com
2. Livingston
Royston Road
Deans Industrial Estate
2
Livingston EH54 8AH
Tel: 01506 410929
Fax: 01506 416545
livingston@fusionprovida.com
3. North East 3
Unit 2D, Walton Road
Pattinson North Industrial Estate 10
Washington
Tyne & Wear NE38 8QE 9
Tel: 0191 418 7833
Fax: 0191 417 4278
northeast@fusionprovida.com 4 1
11
4. North West
Unit 9, Fishwicks Industrial Estate 5
Kilbuck Lane, Haydock
St Helens
Merseyside WA11 9SZ 6
Tel: 01942 271517
Fax: 01942 716187 7
northwest@fusionprovida.com 8
5. West Midlands
Gainsford Drive, Halesowen
West Midlands B62 8BQ
Tel: 0121 585 1079
Fax: 0121 585 1081
westmidlands@fusionprovida.com
6. East Anglia 9. Yorkshire

Unit 4, Debtrac Centre Pottery Fields House
Ipswich Road Kidacre Street
Needham Market Leeds
Suffolk IP8 8DJ LS10 1BD
Tel: 01449 721199 Tel: 0113 276 8247
Fax: 01449 722036 Fax: 0113 276 8201
east@fusionprovida.com Yorkshire@fusionprovida.com
7. South 10. Northern Ireland (APP Fusion)

Travellers Lane Unit 8 Blaris Industrial Estate
Welham Green Altona Road Lisburn
Hatfield County Antrim
Herts AL9 7HF Northern Ireland BT27 5QB
Tel: 01707 270073 Tel: 02892 661165
Fax: 01707 251264 Fax: 02892 660404
south@fusionprovida.com
11. Rep of Ireland - Dublin
8. South West Unit 292 Beech Road
Days Road Western Industrial Estate
St Phillips Dublin 12
Bristol BS2 0QS Tel: 00 353 14600493
Tel: 01179 551027 Fax: 00 353 14600587
Fax: 01179 414882 dublin@fusionprovida.com
southwest@fusionprovida.com
Fusion International Contacts overleaf 28

Fusion International Sales
Fusion House
Smeckley Wood Close
Chesterfield
Derbyshire
S41 9PZ
United Kingdom
Tel: +44 (0) 1246 268666

Fax: +44 (0) 1246 268052
Email: International@fusionprovida.com
Web: www.fusionprovida.com
UK and ROI Depot & Service Centre Network overleaf

Electrofusion Fittings PDF

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Fusion was founded in 1971, and customers across the world

Fitting Bar Key

TECHNICAL SPECIFICATIONS FOR FUSAMATIC FITTINGS

Fitting Type Water (cold) Gas

For further technical data contact technical@fusionprovida.com

TYPE APPROVAL TESTING

TYPICAL TEST TEST CRITERIA WATER SPECIFICATION GAS SPECIFICATION

80°C Hydrostatic test* PE80 - 4.6 Mpa WIS 4-32-14 BS7336

Joint strength/adhesion* All samples to have 75% WIS 4-32-14 BS7336

Dimensional Stability Within specified tolerances N/A BS7336

CUSTOMER PROCESS/QUALITY CONTROL TESTING

1. Pre Jointing Checks • Fully scrape pipe and/or spigot surfaces.

and numbered with corresponding joint Health & Safety

• Do not allow prepared fusion/jointing surfaces • Under no circumstances should any

N.B. In Butt Fusion Jointing Wet Wipes are not

This statement is an agreed industry position

Fitting Fitting size L L1 D D1 Fusion Cooling Weight Box

Fitting Fitting size L L1 D D1 Fusion Cooling Weight Box

Fitting Fitting size L L1 D D1 L1a Da D1a Fusion Cooling Weight Box

Fitting Fitting size L L1 L2 D D1 Fusion Cooling Weight Box

Fitting Fitting size L L1 D D1 Fusion Cooling Weight Box

Fitting Fitting size L L1 D D1 Fusion Cooling Weight Box

Fitting Fitting L L1 D D1 D3 A Fusion Cooling Weight Box

Fitting Fitting L L1 D D1 D3 A Fusion Cooling Weight Box

Fitting Fitting size L L1 A Fusion Cooling Weight Box

Fitting Fitting L H h W Fusion Cooling Weight Box

MULTISEAL TAPPING TEE S/L

Fitting Fitting L H h W Fusion Cooling Weight Box

Fitting Fitting L H h W Fusion Cooling Weight Box

MULTISEAL TAPPING TEE U/P

Fitting Fitting L H h W Fusion Cooling Weight Box

Fitting Fitting H h W E Fusion Cooling Weight Box

BRANCH SADDLE U/P

Fitting Fitting H h W E Fusion Cooling Weight Box

FLANGED BRANCH SADDLE U/P

Fitting Fitting H W E Fusion Cooling Weight Box

The Fastcut Drill and Large

Fitting Fitting size L L1 L2 D1 Fusion Cooling Weight Box

FEMALE TRANSITION 45˚ ELBOW

Fitting Fitting size L L1 L2 D1 Fusion Cooling Weight Box

MALE TRANSITION 90˚ ELBOW

Fitting Fitting L L1 L2 D1 Fusion Cooling Weight Box

FEMALE TRANSITION 90˚ ELBOW

Fitting Fitting L L1 L2 D1 Fusion Cooling Weight Box

Fitting Fitting L L1 L2 D1 Fusion Cooling Weight Box

FEMALE TRANSITION COUPLER

Fitting Fitting L L1 L2 D1 Fusion Cooling Weight Box

Fitting Fitting H h W E Fusion Cooling Weight Box

PE - STEEL TRANSITION PIECE (Weldable)

Fitting Dxd L L1 L2 Weight Box

PES * 25X0.75W 25mm x 3/4" 432 300 67 0.8 25

Fitting Fitting Dxd H W E Fusion Cooling Weight Box

DUCKFOOT BEND KIT

Fitting Fitting size L L1 L2 A E Fusion Cooling Weight Box

Base Unit: E/F Bend only

Fitting Fitting size L L1 L2 A E Fusion Cooling Weight Box

Fitting Fitting L L1 D D1 D3 A Fusion Cooling Weight Box

DUE TO CONTINUOUS DEVELOPMENT & IMPROVEMENT FUSION

FUSION UNDERTAKE TO ENSURE ALL INFORMATION IS CORRECT

To obtain a copy of these brochures, please

Butt Fusion & Electrofusion

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