E-2020 licensee flange calculations

PV Elite 2018 SP2 Licensee: SPLM Licensed User 1
FileName : E-2020 Condiciones Re-rateo

Flg Calc [Int P]: CC Flng: 19 4:57pm Dec 6,2018
Flange Input Data Values Description: CC :
CC
Description of Flange Geometry (Type) Blind

Design Pressure P 300.00 psig
Design Temperature 580 °F
Internal Corrosion Allowance ci 0.1250 in.
External Corrosion Allowance ce 0.0000 in.
Use Corrosion Allowance in Thickness Calcs. Yes
Flange Outside Diameter A 41.063 in.

Flange Thickness t 3.3465 in.
Flange Material SA-515 70

Flange Material UNS number K03101
Flange Allowable Stress At Temperature Sfo 17500.00 psi
Flange Allowable Stress At Ambient Sfa 17500.00 psi
Bolt Material SA-193 B7

Bolt Allowable Stress At Temperature Sb 25000.00 psi
Bolt Allowable Stress At Ambient Sa 25000.00 psi
Diameter of the Load Reaction, Long Span D 0.000 in.

Diameter of the Load Reaction, Short Span d 0.000 in.
Perimeter along the Center of the Bolts L 123.809 in.
Diameter of Bolt Circle C 39.410 in.

Nominal Bolt Diameter a 0.7874 in.
Type of Threads TEMA Metric
Number of Bolts 36
Flange Face Outside Diameter Fod 37.559 in.

Flange Face Inside Diameter Fid 35.472 in.
Flange Facing Sketch 1, Code Sketch 1a
Gasket Outside Diameter Go 37.559 in.

Gasket Inside Diameter Gi 36.535 in.
Gasket Factor m 3.7500
Gasket Design Seating Stress y 7600.00 psi
Column for Gasket Seating 2, Code Column II

Gasket Thickness tg 0.1250 in.
Length of Partition Gasket lp 67.9087 in.

Width of Partition Gasket tp 0.3900 in.
Partition Gasket Factor mPart 3.7500
Partition Gasket Design Seating Stress yPart 7600.00 psi
Flange Bolt Area Problem Encountered for CC
The req'd bolt area (16.78 in² ) is > than the actual
Flg Calc [Int P]: CC Flng: 19 4:57pm Dec 6,2018
bolt area (12.11 in² ) for this flange design. Increase

the number or size of bolts and attempt the analysis again.
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2018

Flg Calc [Int P]: CF-CC Flng: 20 4:57pm Dec 6,2018
Flange Input Data Values Description: CF-CC :
CF-CC
Description of Flange Geometry (Type) Integral Weld Neck

Use Corrosion Allowance in Thickness Calcs. No
Flange Inside Diameter B 35.709 in.

Thickness of Hub at Small End go 0.4724 in.
Thickness of Hub at Large End g1 0.6299 in.
Length of Hub h 0.9055 in.
Flange Material SA-105



Number of Bolts 36




Flange Bolt Area Problem Encountered for CF-CC
Flg Calc [Int P]: CF-CC Flng: 20 4:57pm Dec 6,2018


Flg Calc [Int P]: CF-ST Flng: 21 4:57pm Dec 6,2018
Flange Input Data Values Description: CF-ST :
CF-ST





Number of Bolts 36




Mating Flange Operating Bolt Load 272818.91 lb.

Mating Flange Seating Bolt Load 223777.20 lb.
Mating Flange Design Bolt Load 287802.84 lb.
Flg Calc [Int P]: CF-ST Flng: 21 4:57pm Dec 6,2018
Flange Bolt Area Problem Encountered for CF-ST

Flg Calc [Int P]: SF-ST Flng: 22 4:57pm Dec 6,2018
Flange Input Data Values Description: SF-ST :
SF-ST





Number of Bolts 36



ASME Code, Section VIII Division 1, 1998, Code A-98 Addenda
Hub Small End Required Thickness due to Internal Pressure:

= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (210*(35.71/2+0.125))/(17500*1-0.6*210)+Ca
= 0.3423 in.
Hub Small End Hub MAWP:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)

= (17500 * 1 * 0.347 )/(17.98 + 0.6 * 0.347 )
= 334.302 psig
Corroded Flange ID, Bcor = B+2*Fcor 35.959 in.

Corroded Large Hub, g1Cor = g1-ci 0.505 in.
Corroded Small Hub, g0Cor = go-ci 0.347 in.
Code R Dimension, R = ((C-Bcor)/2)-g1cor 1.220 in.
Gasket Contact Width, N = (Go - Gi) / 2 0.512 in.

Basic Gasket Width, bo = N / 2 0.256 in.
Effective Gasket Width, b = sqrt(bo) / 2 0.253 in.
Gasket Reaction Diameter, G = Go - 2 * b 37.053 in.
Basic Flange and Bolt Loads:
Hydrostatic End Load due to Pressure [H]:

= 0.785 * G² * Peq
= 0.785 * 37.05² * 210
= 226444.031 lb.
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P
= 2 * 0.253 * 3.142 * 37.05 * 3.75 * 210
= 46374.883 lb.
Hydrostatic End Load at Flange ID [Hd]:
= Pi * Bcor² * P / 4
= 3.142 * 35.96² *210/4
= 213263.781 lb.
Pressure Force on Flange Face [Ht]:
= H - Hd
= 226444 - 213264
= 13180.250 lb.
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 226444 + 46375 + 0, 0 )
= 272818.906 lb.
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G + yPart * bPart * lp
= 7600*0.253*3.141*37.05+0*0*0
= 223777.203 lb.
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 272819/25000, 223777/25000
= 10.913 in²
Bolt Spacing Correction Factor per TEMA, PD:5500 or EN-13445 [cF]:

= max( sqrt( Deltab /(2 * dB + 6 * e / ( m + 0.5 ) ); 1.0 )
= max( sqrt( 3.435/(2 * 0.787 + 6 * 2.006/(3.75 + 0.5)); 1.0 )
= max( 0.883 ; 1.0 )
= 1
where the actual circumferential spacing is [Deltab]:

= C * sin( Pi / n ) )
= 39.41 * sin( 3.142/36 )
= 3.435 in.
Bolting Information for TEMA Metric Thread Series (Non Mandatory):

-------------------------------------------------------------------------
Minimum Actual Maximum
-------------------------------------------------------------------------
Bolt Area, in² 10.913 12.111
Radial Distance between Hub and Bolts: 1.250 1.220
Radial Distance between Bolts and the Ed 0.937 0.827
Circumferential Spacing between the Bolt 2.063 3.435 4.406

-------------------------------------------------------------------------
Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * Pi * (Go + Gi) )
= 12.11 * 25000/(7600 * 3.142 * (37.56 + 36.54 ) )
= 0.171 in.
Note: Recommended Min. Width for Sheet and Composite Gaskets per table 2-4 :
= 1.000 in.[Note: Exceeds actual gasket width, 0.512 ]
Flange Design Bolt Load, Gasket Seating [W]:

= Sa * ( Am + Ab ) / 2
= 25000 * ( 10.91 + 12.11 )/2
= 287802.84 lb.
Gasket Load for the Operating Condition [HG]:
= Wm1 - H
= 272819 - 226444
= 46374.88 lb.
Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 39.41 - 37.05 )/2
= 1.1781 in.
Distance to Face Pressure Reaction [ht]:
= ( R + g1 + hg ) / 2
= ( 1.22 + 0.505 + 1.178 )/2
= 1.4518 in.
Distance to End Pressure Reaction [hd]:
= R + ( g1 / 2 )
= 1.22 + ( 0.505/2.0 )
= 1.4729 in.
Summary of Moments for Internal Pressure: (ft.lb.)
Loading Force | Distance | Bolt Corr | Moment |

----------------------------------------------------------------------------
End Pressure, Md 213264. | 1.4729 | 1.0000 | 26177. |
Face Pressure, Mt 13180. | 1.4518 | 1.0000 | 1595. |
Gasket Load, Mg 46375. | 1.1781 | 1.0000 | 4553. |
Gasket Seating, Matm 287803. | 1.1781 | 1.0000 | 28256. |
Total Moment for Operation, Mop 32325. ft.lb.

Total Moment for Gasket seating, Matm 28256. ft.lb.
Effective Hub Length, ho = sqrt(Bcor*goCor) 3.535 in.

Hub Ratio, h/h0 = HL / H0 0.256
Thickness Ratio, g1/g0 = (g1Cor/goCor) 1.453
Flange Factors for Integral Flange:

Factor F 0.887
Factor V 0.397
Factor f 1.208
Factors from Figure 2-7.1 K = 1.142
T = 1.862 U = 16.117
Y = 14.667 Z = 7.578
d = 17.333 in.³ e = 0.2509 in.^-1
Stress Factors ALPHA = 1.503
BETA = 1.671 GAMMA = 0.807
DELTA = 0.465 Lamda = 1.273
Longitudinal Hub Stress, Operating [SHo]:

= ( f * Mop / Bcor ) / ( L * g1² )
= (1.208*387896/35.96)/(1.273*0.505²)
= 40161.88 psi
Longitudinal Hub Stress, Seating [SHa]:
= ( f * Matm / Bcor ) / ( L * g1² )
= (1.208*339073/35.96)/(1.273*0.505²)
= 35106.90 psi
Radial Flange Stress, Operating [SRo]:

= ( Beta * Mop / Bcor ) / ( L * t² )
= (1.671*387896/35.96)/(1.273*2.006²)
= 3520.22 psi
Radial Flange Stress, Seating [SRa]:
= ( Beta * Matm/Bcor ) / ( L * t² )
= (1.671*339073/35.96)/(1.273*2.006²)
= 3077.15 psi
Tangential Flange Stress, Operating [STo]:

= ( Y * Mo / (t² * Bcor) ) - Z * SRo
= (14.67*387896/(2.006²*35.96))-7.578*3520
= 12654.88 psi
Tangential Flange Stress, Seating [STa]:
= ( y * Matm / (t² * Bcor) ) - Z * SRa
= (14.67*339073/(2.006²*35.96))-7.578*3077
= 11062.07 psi
Average Flange Stress, Operating [SAo]:

= ( SHo + max( SRo, STo ) ) / 2
= (40162+max(3520,12655))/2
= 26408.38 psi
Average Flange Stress, Seating [SAa]:
= ( SHa + max( SRa, STa ) ) / 2
= (35107+max(3077,11062))/2
= 23084.48 psi
Bolt Stress, Operating [BSo]:

= Wm1 / Ab
= 272819/12.11
= 22525.66 psi
Bolt Stress, Seating [BSa]:
= ( Wm2 / Ab )
= (223777/12.11)
= 18476.47 psi
Flange Stress Analysis Results: psi
Operating | Gasket Seating |

Actual Allowed | Actual Allowed |
-----------------------------------------------------------------
Longitudinal Hub 40162.| 26250.| 35107.| 26250.|
Radial Flange 3520.| 17500.| 3077.| 17500.|
Tangential Flange 12655.| 17500.| 11062.| 17500.|
Maximum Average 26408.| 17500.| 23084.| 17500.|
Bolting 22526.| 25000.| 18476.| 25000.|
Minimum Required Flange Thickness 2.767 in.

Warning: Actual Flange Stress Exceeds Allowable!
Estimated M.A.W.P. ( Operating ) 137.2 psig
Estimated Finished Weight of Flange at given Thk. 197.2 lbm
Estimated Unfinished Weight of Forging at given Thk 263.2 lbm
Minimum Design Metal Temperature Results:

Thickness Ratio = 0.716, Temperature Reduction per Fig. UCS 66.1 = 28 °F
Min Metal Temp. w/o impact per UCS-66, Curve B -10 °F

Min Metal Temp. at Required thickness (UCS 66.1) -38 °F
Min Metal Temp. w/o impact per UG-20(f) -20 °F

Flg Calc [Int P]: SF-SC Flng: 23 4:57pm Dec 6,2018
Flange Input Data Values Description: SF-SC :
SF-SC





Number of Bolts 44




= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (210*(35.71/2+0.125))/(17500*1-0.6*210)+Ca
= 0.3423 in.

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)

= (17500 * 1 * 0.347 )/(17.98 + 0.6 * 0.347 )
= 334.302 psig



= 0.785 * G² * Peq
= 0.785 * 40.24² * 210
= 267098.344 lb.
= 2 * b * Pi * G * m * P
= 2 * 0.253 * 3.142 * 40.24 * 3.75 * 210
= 50363.621 lb.
= Pi * Bcor² * P / 4
= 3.142 * 35.96² *210/4
= 213263.781 lb.
= H - Hd
= 267098 - 213264
= 53834.562 lb.
= max( H + Hp + H'p, 0 )
= max( 267098 + 50364 + 0, 0 )
= 317461.969 lb.
= 7600*0.253*3.141*40.24+0*0*0
= 243024.453 lb.
= Maximum of 317462/25000, 243024/25000
= 12.698 in²

= max( sqrt( 3.039/(2 * 0.787 + 6 * 3.583/(3.75 + 0.5)); 1.0 )
= max( 0.677 ; 1.0 )
= 1

= C * sin( Pi / n ) )
= 42.6 * sin( 3.142/44 )
= 3.039 in.

-------------------------------------------------------------------------
-------------------------------------------------------------------------
Bolt Area, in² 12.698 14.803

-------------------------------------------------------------------------
= Ab * Sa/( y * Pi * (Go + Gi) )
= 14.8 * 25000/(7600 * 3.142 * (40.75 + 39.72 ) )
= 0.193 in.

= Sa * Ab
= 25000 * 14.8
= 370072.72 lb.
= Wm1 - H
= 317462 - 267098
= 50363.62 lb.

= (C - G ) / 2
= ( 42.6 - 40.24 )/2
= 1.1781 in.
= ( R + g1 + hg ) / 2
= ( 2.815 + 0.505 + 1.178 )/2
= 2.2490 in.
= R + ( g1 / 2 )
= 2.815 + ( 0.505/2.0 )
= 3.0674 in.

----------------------------------------------------------------------------
End Pressure, Md 213264. | 3.0674 | 1.0000 | 54514. |
Face Pressure, Mt 53835. | 2.2490 | 1.0000 | 10089. |
Gasket Load, Mg 50364. | 1.1781 | 1.0000 | 4945. |



Factor F 0.887
Factor V 0.397
Factor f 1.208
T = 1.826 U = 10.412
Y = 9.475 Z = 4.888
d = 11.197 in.³ e = 0.2509 in.^-1
BETA = 2.198 GAMMA = 1.040
DELTA = 4.107 Lamda = 5.146

= ( f * Mop / Bcor ) / ( L * g1² )
= (1.208*834572/35.96)/(5.146*0.505²)
= 21372.02 psi
= ( f * Matm / Bcor ) / ( L * g1² )
= (1.208*435995/35.96)/(5.146*0.505²)
= 11165.11 psi

= ( Beta * Mop / Bcor ) / ( L * t² )
= (2.198*834572/35.96)/(5.146*3.583²)
= 772.43 psi
= (2.198*435995/35.96)/(5.146*3.583²)
= 403.53 psi

= ( Y * Mo / (t² * Bcor) ) - Z * SRo
= (9.475*834572/(3.583²*35.96))-4.888*772.4
= 13357.29 psi
= ( y * Matm / (t² * Bcor) ) - Z * SRa
= (9.475*435995/(3.583²*35.96))-4.888*403.5
= 6978.08 psi

= ( SHo + max( SRo, STo ) ) / 2
= (21372+max(772.4,13357))/2
= 17364.65 psi
= ( SHa + max( SRa, STa ) ) / 2
= (11165+max(403.5,6978))/2
= 9071.60 psi

= Wm1 / Ab
= 317462/14.8
= 21445.92 psi
= ( Wm2 / Ab )
= (243024/14.8)
= 16417.34 psi

-----------------------------------------------------------------
Radial Flange 772.| 17500.| 404.| 17500.|
Maximum Average 17365.| 17500.| 9072.| 17500.|
Bolting 21446.| 25000.| 16417.| 25000.|


Thickness Ratio = 0.95, Temperature Reduction per Fig. UCS 66.1 = 5 °F



Flg Calc [Int P]: SFC Flng: 24 4:57pm Dec 6,2018
Flange Input Data Values Description: SFC :
SFC





Number of Bolts 44




= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (210*(38.9/2+0.125))/(17500*1-0.6*210)+Ca
= 0.3616 in.

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)

= (17500 * 1 * 0.347 )/(19.57 + 0.6 * 0.347 )
= 307.357 psig



= 0.785 * G² * Peq
= 0.785 * 40.24² * 210
= 267098.344 lb.
= 2 * b * Pi * G * m * P
= 2 * 0.253 * 3.142 * 40.24 * 3.75 * 210
= 50363.621 lb.
= Pi * Bcor² * P / 4
= 3.142 * 39.15² *210/4
= 252766.453 lb.
= H - Hd
= 267098 - 252766
= 14331.891 lb.
= max( H + Hp + H'p, 0 )
= max( 267098 + 50364 + 0, 0 )
= 317461.969 lb.
= 7600*0.253*3.141*40.24+0*0*0
= 243024.453 lb.
= Maximum of 317462/25000, 243024/25000
= 12.698 in²

= max( sqrt( 3.039/(2 * 0.787 + 6 * 3.15/(3.75 + 0.5)); 1.0 )
= max( 0.71 ; 1.0 )
= 1

= C * sin( Pi / n ) )
= 42.6 * sin( 3.142/44 )
= 3.039 in.

-------------------------------------------------------------------------
-------------------------------------------------------------------------
Bolt Area, in² 12.698 14.803

-------------------------------------------------------------------------
= Ab * Sa/( y * Pi * (Go + Gi) )
= 14.8 * 25000/(7600 * 3.142 * (40.75 + 39.72 ) )
= 0.193 in.

= Sa * Ab
= 25000 * 14.8
= 370072.72 lb.
= Wm1 - H
= 317462 - 267098
= 50363.62 lb.

= (C - G ) / 2
= ( 42.6 - 40.24 )/2
= 1.1781 in.
= ( R + g1 + hg ) / 2
= ( 1.26 + 0.466 + 1.178 )/2
= 1.4518 in.
= R + ( g1 / 2 )
= 1.26 + ( 0.466/2.0 )
= 1.4926 in.

----------------------------------------------------------------------------
End Pressure, Md 252766. | 1.4926 | 1.0000 | 31440. |
Face Pressure, Mt 14332. | 1.4518 | 1.0000 | 1734. |
Gasket Load, Mg 50364. | 1.1781 | 1.0000 | 4945. |



Factor F 0.900
Factor V 0.460
Factor f 1.291
T = 1.866 U = 17.431
Y = 15.862 Z = 8.200
d = 16.885 in.³ e = 0.2441 in.^-1
BETA = 2.025 GAMMA = 0.948
DELTA = 1.850 Lamda = 2.798

= ( f * Mop / Bcor ) / ( L * g1² )
= (1.291*457427/39.15)/(2.798*0.466²)
= 24872.19 psi
= ( f * Matm / Bcor ) / ( L * g1² )
= (1.291*435995/39.15)/(2.798*0.466²)
= 23706.82 psi

= ( Beta * Mop / Bcor ) / ( L * t² )
= (2.025*457427/39.15)/(2.798*3.15²)
= 852.48 psi
= (2.025*435995/39.15)/(2.798*3.15²)
= 812.54 psi

= ( Y * Mo / (t² * Bcor) ) - Z * SRo
= (15.86*457427/(3.15²*39.15))-8.2*852.5
= 11693.26 psi
= ( y * Matm / (t² * Bcor) ) - Z * SRa
= (15.86*435995/(3.15²*39.15))-8.2*812.5
= 11145.38 psi

= ( SHo + max( SRo, STo ) ) / 2
= (24872+max(852.5,11693))/2
= 18282.72 psi
= ( SHa + max( SRa, STa ) ) / 2
= (23707+max(812.5,11145))/2
= 17426.10 psi

= Wm1 / Ab
= 317462/14.8
= 21445.92 psi
= ( Wm2 / Ab )
= (243024/14.8)
= 16417.34 psi

-----------------------------------------------------------------
Radial Flange 852.| 17500.| 813.| 17500.|
Maximum Average 18283.| 17500.| 17426.| 17500.|
Bolting 21446.| 25000.| 16417.| 25000.|

Warning: Actual Flange Stress Exceeds Allowable!

Thickness Ratio = 1, Temperature Reduction per Fig. UCS 66.1 = 0 °F


Internal Pressure Calculations: Step: 9 4:57pm Dec 6,2018
Element Thickness, Pressure, Diameter and Allowable Stress :
| | Int. Press | Nominal | Total Corr | Element | Allowable |

From | To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)|
| | psig | in. | in. | in. | psi |
----------------------------------------------------------------------------------
CC| 300 | ... | 0.125 | 41.063 | 17500 |
CF-CC| 300 | ... | 0.125 | 35.7087 | 17500 |
CHANNEL BARREL| 300 | 0.5 | 0.125 | 35.7087 | 12750 |
CF-ST| 300 | 0.5 | 0.125 | 35.7087 | 17500 |
SF-ST| 210 | 0.5 | 0.125 | 35.7087 | 17500 |
SHELL BARREL| 210 | 0.5 | 0.125 | 35.7087 | 15000 |
SF-SC| 210 | 0.5 | 0.125 | 35.7087 | 17500 |
SFC| 210 | 0.5 | 0.125 | 38.8976 | 17500 |
90 | 100| 210 | 0.5 | 0.125 | 38.8976 | 15000 |
100 | 110| 210 | 0.5 | 0.125 | 38.8976 | 15000 |
----------------------------------------------------------------------------------
Element Required Thickness and MAWP :
| | Design | M.A.W.P. | M.A.P. | Minimum | Required |

From | To | Pressure | Corroded | New & Cold | Thickness | Thickness |
| | psig | psig | psig | in. | in. |
----------------------------------------------------------------------------------
CC| 300 | No Calc | No Calc | 3.34646 | 3.228 |
CF-CC| 300 | No Calc | No Calc | 2.79528 <<< 3.228 |
CHANNEL BARREL| 300 >>> 243.563 | 332.103 | 0.47244 <<< 0.5541 |
CF-ST| 300 | No Calc | No Calc | 2.00565 <<< 3.228 |
SF-ST| 210 >>> 98.22 | 179.48 | 2.00565 <<< 2.767 |
SHELL BARREL| 210 | 286.544 | 390.709 | 0.47244 | 0.37884 |
SF-SC| 210 | 211.63 | 226.83 | 3.58268 | 3.57 |
SFC| 210 >>> 201 | 236.45 | 3.14961 <<< 3.228 |
90 | 100| 210 | 263.449 | 359.138 | 0.47244 | 0.40135 |
100 | 110| 210 | 268.039 | 363.49 | 0.47244 | 0.3971 |
----------------------------------------------------------------------------------
Note:
For TEMA/5500 designs, the following values include MAWPs that
consider the shells and flanges etc. These results also
consider the MAWPs that were entered into the tubesheet dialog.
Shell Side MAWP = 98.220 psig

Shell Side MAPnc = 179.480 psig
Channel Side MAWP = 201.000 psig
Channel Side MAPnc = 226.830 psig
Warning:
It seems that the computed MAWP of one the exchanger components is less
than the design pressure.
Note:
PV Elite could not compute the MAWP of one of the Flanges.
Please check the reported MAWP by entering it as the design
pressure and performing an extra analysis.
Internal Pressure Calculation Results :
Cylindrical Shell From 30 To 40 SA-515 60 , UCS-66 Crv. B at 580 °F
CHANNEL BARREL
Material UNS Number: K02401
Required Thickness due to Internal Pressure [tr]:

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (300*17.98)/(15000*0.85-0.6*300)
= 0.4291 + 0.1250 = 0.5541 in.
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (15000*0.85*0.347)/(17.98+0.6*0.347)
= 243.563 psig
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (15000*0.85*0.472)/(17.85+0.6*0.472)
= 332.103 psig
Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(R+0.6*t))/(E*t)
= (300*(17.98+0.6*0.347))/(0.85*0.347)
= 18475.734 psi
% Elongation per Table UG-79-1 (50*tnom/Rf*(1-Rf/Ro)) 1.381 %
Govrn. thk, tg = 0.472, tr = 0.286, c = 0.125 in., E* = 0.85

Thickness Ratio = tr * (E*)/(tg - c) = 0.7, Temp. Reduction = 30 °F

SHELL BARREL

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (210*17.98)/(15000*1-0.6*210)
= 0.2538 + 0.1250 = 0.3788 in.

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (15000*1*0.347)/(17.98+0.6*0.347)
= 286.544 psig

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (15000*1*0.472)/(17.85+0.6*0.472)
= 390.709 psig

= (P*(R+0.6*t))/(E*t)
= (210*(17.98+0.6*0.347))/(1*0.347)
= 10993.063 psi

Govrn. thk, tg = 0.472, tr = 0.118, c = 0.125 in., E* = 1



= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (210*19.57)/(15000*1-0.6*210)
= 0.2764 + 0.1250 = 0.4014 in.

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (15000*1*0.347)/(19.57+0.6*0.347)
= 263.449 psig

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (15000*1*0.472)/(19.45+0.6*0.472)
= 359.138 psig

= (P*(R+0.6*t))/(E*t)
= (210*(19.57+0.6*0.347))/(1*0.347)
= 11956.780 psi


Elliptical Head From 100 To 110 SA-515 60 , UCS-66 Crv. B at 530 °F

= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (210*39.15*0.992)/(2*15000*1-0.2*210)
= 0.2721 + 0.1250 = 0.3971 in.

= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*15000*1*0.347)/(0.992*39.15+0.2*0.347)
= 268.039 psig

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*15000*1*0.472)/(1*38.9+0.2*0.472)
= 363.490 psig

= (P*(Kcor*D+0.2*t))/(2*E*t)
= (210*(0.992*39.15+0.2*0.347))/(2*1*0.347)
= 11752.001 psi
Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (210*19.57)/(15000*1-0.6*210)+0.125
= 0.401 in.
Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (15000 * 1 * 0.375 )/(19.57 + 0.6 * 0.375 )
= 284.108 psig
Factor K, corroded condition [Kcor]:

= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))2)/6
= ( 2 + ( 39.15/( 2 * 9.849 ))2)/6
= 0.991566
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 5.464 %

Note: Please Check Requirements of UCS-79 as Elongation is > 5%.
MDMT Calculations in the Knuckle Portion:


MDMT Calculations in the Head Straight Flange:


Note: Heads and Shells Exempted to -20F (-29C) by paragraph UG-20F
Hydrostatic Test Pressure Results:
Exchanger Shell Side Hydrostatic Test Pressures:
Pressure per UG99b = 1.50 * M.A.W.P. * Sa/S 147.330 psig

Pressure per UG99b[36] = 1.50 * Design Pres * Sa/S 315.000 psig
Pressure per UG99c = 1.50 * M.A.P. - Head(Hyd) 267.737 psig
Pressure per UG100 = 1.25 * M.A.W.P. * Sa/S 122.775 psig
Pressure per PED = max(1.43*DP, 1.25*DP*ratio) 299.250 psig
Pressure per App 27-4 = 1.50 * M.A.W.P. * Sa/S 147.330 psig
Exchanger Channel Side Hydrostatic Test Pressures:
Pressure per UG99b = 1.50 * M.A.W.P. * Sa/S 301.500 psig

Pressure per UG99b[36] = 1.50 * Design Pres * Sa/S 315.000 psig
Pressure per UG99c = 1.50 * M.A.P. - Head(Hyd) 338.762 psig
Pressure per UG100 = 1.25 * M.A.W.P. * Sa/S 251.250 psig
Pressure per PED = max(1.43*DP, 1.25*DP*ratio) 299.250 psig
Pressure per App 27-4 = 1.50 * M.A.W.P. * Sa/S 301.500 psig
Horizontal Test performed per: UG-99b
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
Stresses on Elements due to Test Pressure (psi & psig):
From To | Stress | Allowable | Ratio | Pressure |

------------------------------------------------------------------------
CHANNEL BARREL | 13676.0 | 28800.0 | 0.475 | 302.79 |
SHELL BARREL | 5705.8 | 28800.0 | 0.198 | 148.62 |
90 100 | 12651.3 | 28800.0 | 0.439 | 302.90 |
100 110 | 12499.9 | 28800.0 | 0.434 | 302.90 |
------------------------------------------------------------------------
Stress ratios for Nozzle and Pad Materials (psi):
Description | Pad/Nozzle | Ambient | Operating | Ratio |

------------------------------------------------------------------------
T1 | Nozzle | 15000.00 | 15000.00 | 1.000 |
T1 | Pad | 15000.00 | 15000.00 | 1.000 |
T2 | Nozzle | 15000.00 | 15000.00 | 1.000 |
T2 | Pad | 15000.00 | 15000.00 | 1.000 |
S1 | Nozzle | 15000.00 | 15000.00 | 1.000 |
S1 | Pad | 15000.00 | 15000.00 | 1.000 |
S2 | Nozzle | 15000.00 | 15000.00 | 1.000 |
S2 | Pad | 15000.00 | 15000.00 | 1.000 |
S2-1 | Nozzle | 15000.00 | 15000.00 | 1.000 |
S2-1 | Pad | 15000.00 | 15000.00 | 1.000 |
S1-1 | Nozzle | 15000.00 | 15000.00 | 1.000 |
S1-1 | Pad | 15000.00 | 15000.00 | 1.000 |
S5 | Nozzle | 15000.00 | 15000.00 | 1.000 |
S6 | Nozzle | 15000.00 | 15000.00 | 1.000 |
------------------------------------------------------------------------
Minimum 1.000
Stress ratios for Pressurized Vessel Elements (psi):
Description | Ambient | Operating | Ratio |

------------------------------------------------------------------------
CC | 17500.00 | 17500.00 | 1.000 |
CF-CC | 17500.00 | 17500.00 | 1.000 |
CHANNEL BARREL | 15000.00 | 15000.00 | 1.000 |
CF-ST | 17500.00 | 17500.00 | 1.000 |
SF-ST | 17500.00 | 17500.00 | 1.000 |
SHELL BARREL | 15000.00 | 15000.00 | 1.000 |
SF-SC | 17500.00 | 17500.00 | 1.000 |
SFC | 17500.00 | 17500.00 | 1.000 |
| 15000.00 | 15000.00 | 1.000 |
| 15000.00 | 15000.00 | 1.000 |
------------------------------------------------------------------------
Minimum 1.000
Stress ratios for Exchanger Materials (psi):

------------------------------------------------------------------------
Floating Head Matl. | 15000.00 | 15000.00 | 1.000 |
Backing Ring Matl. | 17500.00 | 17500.00 | 1.000 |
Flange Material | 17500.00 | 17500.00 | 1.000 |
Tube Material | 11800.00 | 11800.00 | 1.000 |
Tubesheet Material | 17500.00 | 17500.00 | 1.000 |

------------------------------------------------------------------------
Minimum 1.000
Hoop Stress in Nozzle Wall during Pressure Test (psi):

------------------------------------------------------------------------
T1 | 2490.44 | 31500.00 | 0.079 |
T2 | 2490.44 | 31500.00 | 0.079 |
S1 | 1222.40 | 31500.00 | 0.039 |
S2 | 704.01 | 31500.00 | 0.022 |
S2-1 | 704.01 | 31500.00 | 0.022 |
S1-1 | 1222.40 | 31500.00 | 0.039 |
S5 | 636.10 | 31500.00 | 0.020 |
S6 | 636.10 | 31500.00 | 0.020 |
------------------------------------------------------------------------
One or more Elements Failed Code Requirements for Internal Pressure !

Nozzle Flange MAWP: Step: 12 4:57pm Dec 6,2018
Nozzle Flange MAWP Results:
Nozzle | Flange Rating | Design | | Grade/ | Equiv. | - - - - - - Max Pressure |

Description | Ope. | Ambient | Temp | Class | Group | Press | PVP | 50% | DNV |
| psig | psig | °F | | | psig |
------------------------------------------------------------------------------------------------
T1 | 560.0 | 740.0 | 580 | 300 | GR 1.1 | ... | ... | ... | ... |
T2 | 560.0 | 740.0 | 580 | 300 | GR 1.1 | ... | ... | ... | ... |
S1 | 585.0 | 740.0 | 530 | 300 | GR 1.1 | ... | ... | ... | ... |
S2 | 585.0 | 740.0 | 530 | 300 | GR 1.1 | ... | ... | ... | ... |
S2-1 | 585.0 | 740.0 | 530 | 300 | GR 1.1 | ... | ... | ... | ... |
S1-1 | 585.0 | 740.0 | 530 | 300 | GR 1.1 | ... | ... | ... | ... |
Shellside Flange Rating

Lowest Flange Pressure Rating was (Ope)[ShellSide]: 585.000 psig
Lowest Flange Pressure Rating was (Amb)[ShellSide]: 740.000 psig
Channelside Flange Rating

Lowest Flange Pressure Rating was (Ope)[TubeSide ]: 560.000 psig
Lowest Flange Pressure Rating was (Amb)[TubeSide ]: 740.000 psig
Selected Method for Derating ANSI Flange MAWP: None Selected
Note: ANSI Ratings are per ANSI/ASME B16.5 1996 Edition
The PVP Method is based on the paper PVP 2013-97814. PV Elite uses the maximum loads
from each load category to determine ME and FE. In many cases, the computed maximum
allowable pressure will be greater than the flange rating. In these cases, the minimum of the
rating from the table and the PVP method will be used. SA-193 B8 Cl. 2 bolts or ones
with higher allowable stresses at the specified bolt size shall be used. Note that ANSI pipe
nominal sizes up to 24 inch (600mm) are addressed.
How the 50% Stress Method Works:

If the computed stress/allowable stress is < 0.5 on the pipe wall, then the allowable
pressure is the table rating from the ANSI/ASME standard. If the stress ratio is >= 0.5,
then the full equivalent pressure is subtracted from the flange rating.
The DNV Method:

minimum( table rating, 1.5 * Operating rating - equivalent pressure )

Nozzle Summary: Step: 23 4:57pm Dec 6,2018
Nozzle Calculation Summary:
Description | MAWP | Ext | MAPNC | UG-45 [tr] | Weld | Areas or |

| psig | | psig | | in. | Path | Stresses |
----------------------------------------------------------------------------------------------
T1 | | ... | ... |Failed | ... | Failed | No Calc[*] |
T2 | | ... | ... |Failed | ... | Failed | No Calc[*] |
S1 | 249.04 | ... | ... | OK | 0.379 | OK | Passed |
S2 | 286.54 | ... | ... | OK | 0.332 | OK | Passed |
S2-1 | 286.54 | ... | ... | OK | 0.332 | OK | Passed |
S1-1 | 249.04 | ... | ... | OK | 0.379 | OK | Passed |
S5 | 263.45 | ... | ... | OK | 0.252 | OK | No Calc[*] |
S6 | 263.45 | ... | ... | OK | 0.252 | OK | No Calc[*] |
----------------------------------------------------------------------------------------------
MAWP Summary:
Minimum MAWP Nozzles : 249.037 Nozzle : S1-1
[*] - This was a small opening and the areas were not computed.
Note: MAWPs (Internal Case) shown above are at the High Point.
Check the Spatial Relationship between the Nozzles
From Node | Nozzle Description | X Coordinate | Layout Angle | Dia. Limit |

| | in. | deg | in. |
------------------------------------------------------------------------------
30 | T1 | 15.192 | 0.000 | 0.000 |
30 | T2 | 15.192 | 180.000 | 0.000 |
60 | S1 | 86.875 | 0.000 | 15.750 |
60 | S2 | 86.875 | 180.000 | 7.748 |
60 | S2-1 | 204.434 | 180.000 | 7.748 |
60 | S1-1 | 204.434 | 0.000 | 15.750 |
90 | S5 | 266.374 | 0.000 | 2.600 |
90 | S6 | 266.374 | 180.000 | 2.600 |
The nozzle spacing is computed by the following:

= Sqrt( ll² + lc² ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.

No interference violations have been detected !

Nozzle Calcs.: T1 Nozl: 9 4:57pm Dec 6,2018
INPUT VALUES, Nozzle Description: T1 From : 30
Pressure for Reinforcement Calculations P 300.000 psig

Temperature for Internal Pressure Temp 580 °F
Shell Material SA-515 60

Shell Allowable Stress at Temperature Sv 15000.00 psi
Shell Allowable Stress At Ambient Sva 15000.00 psi
Inside Diameter of Cylindrical Shell D 35.7087 in.

Shell Finished (Minimum) Thickness t 0.4724 in.
Shell Internal Corrosion Allowance c 0.1250 in.
Shell External Corrosion Allowance co 0.0000 in.
Distance from Bottom/Left Tangent 1.27 ft.
User Entered Minimum Design Metal Temperature -20.00 °F
Type of Element Connected to the Shell : Nozzle
Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 15000.00 psi
Allowable Stress At Ambient Sna 15000.00 psi
Diameter Basis (for tr calc only) ID

Layout Angle 0.00 deg
Diameter 8.0000 in.
Size and Thickness Basis Nominal

Nominal Thickness tn 80

Flange Type Weld Neck Flange
Corrosion Allowance can 0.1250 in.

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00
Outside Projection ho 6.3900 in.

Weld leg size between Nozzle and Pad/Shell Wo 0.3750 in.
Groove weld depth between Nozzle and Vessel Wgnv 0.4724 in.
Inside Projection h 0.0000 in.
Weld leg size, Inside Element to Shell Wi 0.0000 in.
Pad Material SA-515 60

Pad Allowable Stress at Temperature Sp 15000.00 psi
Pad Allowable Stress At Ambient Spa 15000.00 psi
Diameter of Pad along vessel surface Dp 11.6142 in.
Thickness of Pad te 0.5000 in.
Weld leg size between Pad and Shell Wp 0.3750 in.
Groove weld depth between Pad and Nozzle Wgpn 0.5000 in.
Reinforcing Pad Width 1.4946 in.
ASME Code Weld Type UW-16.1(c)
Class of attached Flange 300

Grade of attached Flange GR 1.1
The Pressure Design option was Design Pressure + static head.
Nozzle Sketch (may not represent actual weld type/configuration)

Insert/Set-in Nozzle With Pad, no Inside projection
Reinforcement CALCULATION, Description: T1
ASME Code, Section VIII, Div. 1, 1998, A-98 UG-37 to UG-45
Actual Inside Diameter Used in Calculation 7.625 in.

Actual Thickness Used in Calculation 0.500 in.
Nozzle input data check completed without errors.
Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (300*17.98)/(15000*1-0.6*300)
= 0.3640 in.
ERROR: Low Thickness Detected: Reqd. 0.364 Actual 0.347 in.

INPUT VALUES, Nozzle Description: T2 From : 30



Material SA-106 B

Diameter 8.0000 in.







Reinforcement CALCULATION, Description: T2


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (300*17.98)/(15000*1-0.6*300)
= 0.3640 in.
ERROR: Low Thickness Detected: Reqd. 0.364 Actual 0.347 in.

Nozzle Calcs.: S1 Nozl: 11 4:57pm Dec 6,2018
INPUT VALUES, Nozzle Description: S1 From : 60



Material SA-106 B

Diameter 8.0000 in.







Reinforcement CALCULATION, Description: S1


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (210*17.98)/(15000*1-0.6*210)
= 0.2538 in.
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (210*3.938)/(15000*1-0.6*210)
= 0.0556 in.
UG-40, Limits of Reinforcement : [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 15.7500 in.
Parallel to Vessel Wall, opening length d 7.8750 in.
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 0.8686 in.
Weld Strength Reduction Factor [fr1]:

= min( 1, Sn/Sv )
= min( 1, 15000/15000 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 15000/15000 )
= 1.000

= min( 1, Sp/Sv )
= min( 1, 15000/15000 )
= 1.000

= min( fr2, fr4 )
= min( 1, 1 )
= 1.000
Results of Nozzle Reinforcement Area Calculations: (in²)
AREA AVAILABLE, A1 to A5 | Design| External| Mapnc|

---------------------------------------------------------------
Area Required Ar | 1.999| NA| NA|
Area in Shell A1 | 0.737| NA| NA|
Area in Nozzle Wall A2 | 0.555| NA| NA|

Area in Inward Nozzle A3 | 0.000| NA| NA|
Area in Welds A41+A42+A43 | 0.281| NA| NA|
Area in Element A5 | 1.195| NA| NA|
TOTAL AREA AVAILABLE Atot | 2.768| NA| NA|
The Internal Pressure Case Governs the Analysis.
Nozzle Angle Used in Area Calculations 90.00 Degs.
The area available without a pad is Insufficient.

The area available with the given pad is Sufficient.
SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness

Based on given Pad Thickness: 9.8125 0.5000 in.
Based on given Pad Diameter: 11.8110 0.1875 in.
Based on Shell or Nozzle Thickness: 9.8125 0.5000 in.
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (7.875*0.254*1+2*0.375*0.254*1*(1-1))
= 1.999 in²
Reinforcement Areas per Figure UG-37.1
Area Available in Shell [A1]:

= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 7.875 ( 1 * 0.347 - 1 * 0.254 ) - 2 * 0.375
( 1 * 0.347 - 1 * 0.254 ) * ( 1 - 1 )
= 0.737 in²
Area Available in Nozzle Wall Projecting Outward [A2]:

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 0.869 ) * ( 0.375 - 0.0556 ) * 1
= 0.555 in²
Area Available in Welds [A41 + A42 + A43]:

= (Wo² - Ar Lost)*Fr3+((Wi-can/0.707)² - Ar Lost)*fr2 + Wp²*fr4
= (0.141 ) * 1 + (0 ) * 1 + 0.375² * 1
= 0.281 in²
Area Available in Element, also see UG-37(h) [A5]:

= (min(Dp,DL)-(Nozzle OD))(min(tp,Tlwp,te)) * fr4 * 0.75
= ( 11.81 - 8.625 )0.5 * 1 * 0.75
= 1.195 in²
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 0.1806 in.
Wall Thickness per UG16(b), tr16b = 0.1875 in.
Wall Thickness, shell/head, internal pressure trb1 = 0.3788 in.
Wall Thickness tb1 = max(trb1, tr16b) = 0.3788 in.
Wall Thickness per table UG-45 tb3 = 0.4069 in.
Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 0.407, max( 0.379, 0.188 ) ]
= 0.3788 in.
Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 0.181, 0.379 )
= 0.3788 in.
Available Nozzle Neck Thickness = 0.875 * 0.500 = 0.438 in. --> OK
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
Nozzle Neck to Flange Weld, Curve: B

----------------------------------------------------------------------

Nozzle Neck to Pad Weld for the Nozzle, Curve: B

----------------------------------------------------------------------

Nozzle Neck to Pad Weld for Reinforcement pad, Curve: B

----------------------------------------------------------------------

Shell to Pad Weld Junction at Pad OD, Curve: B

----------------------------------------------------------------------

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), Curve: B

----------------------------------------------------------------------

Governing MDMT of the Nozzle : -150 °F

Governing MDMT of the Reinforcement Pad : -36 °F
Governing MDMT of all the sub-joints of this Junction : -36 °F
ANSI Flange MDMT including Temperature reduction per UCS-66.1:
Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -20 °F

Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -130 °F
Flange MDMT with Temp reduction per UCS-66(b)(1)(-c) -130 °F
Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :

Design Pressure/Ambient Rating = 210.00/740.00 = 0.284
Note:
Using the min value from (b)(1)(-b) and (b)(1)(-c) above as the computed nozzle flange MDMT.
Weld Size Calculations, Description: S1
Intermediate Calc. for nozzle/shell Welds Tmin 0.3750 in.

Intermediate Calc. for pad/shell Welds TminPad 0.3750 in.
Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 0.2500 = Min per Code 0.2651 = 0.7 * Wo in.
Pad Weld 0.1875 = 0.5*TminPad 0.2651 = 0.7 * Wp in.
Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case 249.037 psig
The Drop for this Nozzle is : 0.5286 in.

The Cut Length for this Nozzle is, Drop + Ho + H + T : 7.3911 in.




Material SA-106 B

Diameter 4.0000 in.









= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (210*17.98)/(15000*1-0.6*210)
= 0.2538 in.

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (210*1.937)/(15000*1-0.6*210)
= 0.0273 in.


= min( 1, Sn/Sv )
= min( 1, 15000/15000 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 15000/15000 )
= 1.000

= min( 1, Sp/Sv )
= min( 1, 15000/15000 )
= 1.000

= min( fr2, fr4 )
= min( 1, 1 )
= 1.000

---------------------------------------------------------------



Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (3.874*0.254*1+2*0.313*0.254*1*(1-1))
= 0.983 in²

= 3.874 ( 1 * 0.347 - 1 * 0.254 ) - 2 * 0.313
( 1 * 0.347 - 1 * 0.254 ) * ( 1 - 1 )
= 0.363 in²

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 0.869 ) * ( 0.313 - 0.0273 ) * 1
= 0.496 in²

= (Wo² - Ar Lost)*Fr3+((Wi-can/0.707)² - Ar Lost)*fr2 + Trapfr4
= (0.141 ) * 1 + (0 ) * 1 + 0.0776² * 1
= 0.218 in²

= ( 7.5 - 4.5 )0.5 * 1 * 0.75
= 1.125 in²


= min[ 0.332, max( 0.379, 0.188 ) ]
= 0.3320 in.

= max( ta, tb )
= max( 0.152, 0.332 )
= 0.3320 in.

----------------------------------------------------------------------


----------------------------------------------------------------------


----------------------------------------------------------------------


----------------------------------------------------------------------


----------------------------------------------------------------------




Note:



Nozzle Weld 0.2191 = 0.7 * tmin. 0.2651 = 0.7 * Wo in.

Note: The MAWP of this junction was limited by the parent Shell/Head.


Nozzle Calcs.: S2-1 Nozl: 13 4:57pm Dec 6,2018
INPUT VALUES, Nozzle Description: S2-1 From : 60



Material SA-106 B

Diameter 4.0000 in.







Reinforcement CALCULATION, Description: S2-1


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (210*17.98)/(15000*1-0.6*210)
= 0.2538 in.

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (210*1.937)/(15000*1-0.6*210)
= 0.0273 in.


= min( 1, Sn/Sv )
= min( 1, 15000/15000 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 15000/15000 )
= 1.000

= min( 1, Sp/Sv )
= min( 1, 15000/15000 )
= 1.000

= min( fr2, fr4 )
= min( 1, 1 )
= 1.000

---------------------------------------------------------------



Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (3.874*0.254*1+2*0.313*0.254*1*(1-1))
= 0.983 in²

= 3.874 ( 1 * 0.347 - 1 * 0.254 ) - 2 * 0.313
( 1 * 0.347 - 1 * 0.254 ) * ( 1 - 1 )
= 0.363 in²

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 0.869 ) * ( 0.313 - 0.0273 ) * 1
= 0.496 in²

= (Wo² - Ar Lost)*Fr3+((Wi-can/0.707)² - Ar Lost)*fr2 + Trapfr4
= (0.141 ) * 1 + (0 ) * 1 + 0.0776² * 1
= 0.218 in²

= ( 7.5 - 4.5 )0.5 * 1 * 0.75
= 1.125 in²


= min[ 0.332, max( 0.379, 0.188 ) ]
= 0.3320 in.

= max( ta, tb )
= max( 0.152, 0.332 )
= 0.3320 in.

----------------------------------------------------------------------


----------------------------------------------------------------------


----------------------------------------------------------------------


----------------------------------------------------------------------


----------------------------------------------------------------------




Note:
Weld Size Calculations, Description: S2-1



Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:

= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0, (0.983 - 0.363 + 2 * 0.313 * 1 *
(1 * 0.347 - 0.254 ) )15000 )
= 10190.74 lb.
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 0.496 + 1.125 + 0.218 - 0 * 1 ) * 15000
= 27591.67 lb.
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 0.496 + 0 + 0.141 + ( 0.217 ) ) * 15000
= 12815.39 lb.
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 0.496 + 0 + 0.218 + 1.125 + ( 0.217 ) ) * 15000
= 30854.14 lb.
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.142/2.0 ) * 4.5 * 0.375 * 0.49 * 15000
= 19483. lb.
Shear, Pad Element Weld [Spew]:

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.142/2.0 ) * 7.5 * 0.375 * 0.49 * 15000
= 32471. lb.
Shear, Nozzle Wall [Snw]:

= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.142 * 2.094 ) * ( 0.438 - 0.125 ) * 0.7 * 15000
= 21615. lb.
Tension, Pad Groove Weld [Tpgw]:

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.142/2 ) * 4.5 * 0.5 * 0.74 * 15000
= 39231. lb.
Tension, Shell Groove Weld [Tngw]:

= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.142/2.0 ) * 4.5 * ( 0.472 - 0.125 ) * 0.74 * 15000
= 27261. lb.
Strength of Failure Paths:
PATH11 = ( SPEW + SNW ) = ( 32471 + 21615 ) = 54086 lb.

PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 19483 + 39231 + 27261 + 0 ) = 85974 lb.

PATH33 = ( Spew + Tngw + Sinw )
= ( 32471 + 27261 + 0 ) = 59732 lb.
Summary of Failure Path Calculations:

Path 1-1 = 54086 lb., must exceed W = 10190 lb. or W1 = 27591 lb.



INPUT VALUES, Nozzle Description: S1-1 From : 60



Material SA-106 B

Diameter 8.0000 in.







Reinforcement CALCULATION, Description: S1-1


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (210*17.98)/(15000*1-0.6*210)
= 0.2538 in.

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (210*3.938)/(15000*1-0.6*210)
= 0.0556 in.


= min( 1, Sn/Sv )
= min( 1, 15000/15000 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 15000/15000 )
= 1.000

= min( 1, Sp/Sv )
= min( 1, 15000/15000 )
= 1.000

= min( fr2, fr4 )
= min( 1, 1 )
= 1.000

---------------------------------------------------------------



Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (7.875*0.254*1+2*0.375*0.254*1*(1-1))
= 1.999 in²

= 7.875 ( 1 * 0.347 - 1 * 0.254 ) - 2 * 0.375
( 1 * 0.347 - 1 * 0.254 ) * ( 1 - 1 )
= 0.737 in²

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 0.869 ) * ( 0.375 - 0.0556 ) * 1
= 0.555 in²

= (Wo² - Ar Lost)*Fr3+((Wi-can/0.707)² - Ar Lost)*fr2 + Wp²*fr4
= (0.141 ) * 1 + (0 ) * 1 + 0.375² * 1
= 0.281 in²

= ( 11.81 - 8.625 )0.5 * 1 * 0.75
= 1.195 in²


= min[ 0.407, max( 0.379, 0.188 ) ]
= 0.3788 in.

= max( ta, tb )
= max( 0.181, 0.379 )
= 0.3788 in.

----------------------------------------------------------------------


----------------------------------------------------------------------


----------------------------------------------------------------------


----------------------------------------------------------------------


----------------------------------------------------------------------




Note:
Weld Size Calculations, Description: S1-1


Nozzle Weld 0.2500 = Min per Code 0.2651 = 0.7 * Wo in.






Material SA-106 B
Diameter Basis (for tr calc only) OD

Diameter 1.7500 in.
Size and Thickness Basis Actual

Actual Thickness tn 0.3500 in.


Insert/Set-in Nozzle No Pad, no Inside projection

Actual Outside Diameter Used in Calculation 1.750 in.


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (210*19.57)/(15000*1-0.6*210)
= 0.2764 in.

= (P*Ro)/(Sn*E+0.4*P) per Appendix 1-1 (a)(1)
= (210*0.875)/(15000*1+0.4*210)
= 0.0122 in.

Normal to Vessel Wall (Thickness Limit), no pad Tlnp 0.5625 in.
Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: S5.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.


= min[ 0.252, max( 0.401, 0.188 ) ]
= 0.2518 in.

= max( ta, tb )
= max( 0.137, 0.252 )
= 0.2518 in.
Available Nozzle Neck Thickness = 0.3500 in. --> OK

----------------------------------------------------------------------



Skipping the nozzle attachment weld strength calculations.

Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.






Material SA-106 B
Diameter Basis (for tr calc only) OD

Diameter 1.7500 in.
Size and Thickness Basis Actual

Actual Thickness tn 0.3500 in.


Insert/Set-in Nozzle No Pad, no Inside projection

Actual Outside Diameter Used in Calculation 1.750 in.


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (210*19.57)/(15000*1-0.6*210)
= 0.2764 in.

= (P*Ro)/(Sn*E+0.4*P) per Appendix 1-1 (a)(1)
= (210*0.875)/(15000*1+0.4*210)
= 0.0122 in.

Normal to Vessel Wall (Thickness Limit), no pad Tlnp 0.5625 in.
Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: S6.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.


= min[ 0.252, max( 0.401, 0.188 ) ]
= 0.2518 in.

= max( ta, tb )
= max( 0.137, 0.252 )
= 0.2518 in.
Available Nozzle Neck Thickness = 0.3500 in. --> OK

----------------------------------------------------------------------



Skipping the nozzle attachment weld strength calculations.

Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.



Nozzle Schedule: Step: 22 4:57pm Dec 6,2018
Nozzle Schedule:
Nominal or | Schd | Flg | Nozzle | Wall | Reinforcing Pad | Cut |

Flg |
Actual | or FVC | Type | O/Dia | Thk | Diameter Thk | Length |
Class |
Description Size | Type | | in | in. | in. in. | in. |
|
-------------------------------------------------------------------------------------------------
---
S5 | 1.750 in | Actual | None| 1.750 | 0.350 | ... | ... | 2.02 | ...
|
S6 | 1.750 in | Actual | None| 1.750 | 0.350 | ... | ... | 2.02 | ...
|
S2 | 4.000 in | 120 | WNF| 4.500 | 0.438 | 7.50 | 0.50 | 8.03 |
300 |
S2-1 | 4.000 in | 120 | WNF| 4.500 | 0.438 | 7.50 | 0.50 | 8.03 |
300 |
T1 | 8.000 in | 80 | WNF| 8.625 | 0.500 | 11.61 | 0.50 | ... |
300 |
T2 | 8.000 in | 80 | WNF| 8.625 | 0.500 | 11.61 | 0.50 | ... |
300 |
S1 | 8.000 in | 80 | WNF| 8.625 | 0.500 | 11.81 | 0.50 | 7.39 |
300 |
S1-1 | 8.000 in | 80 | WNF| 8.625 | 0.500 | 11.81 | 0.50 | 7.39 |
300 |
General Notes for the above table:
The Cut Length is the Outside Projection + Inside Projection + Drop +

In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
In the case of Oblique Nozzles, the Outside Diameter must

be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Nozzle Material and Weld Fillet Leg Size Details (in.):
| | Shl Grve | Noz Shl/Pad | Pad OD | Pad Grve | Inside |

Description | Material | Weld | Weld | Weld | Weld | Weld |
-----------------------------------------------------------------------------------------------
S5 | SA-106 B | 0.472 | 0.375 | ... | ... | ... |
S6 | SA-106 B | 0.472 | 0.375 | ... | ... | ... |
S2 | SA-106 B | 0.472 | 0.375 | 0.375 | 0.500 | ... |
S2-1 | SA-106 B | 0.472 | 0.375 | 0.375 | 0.500 | ... |
T1 | SA-106 B | 0.472 | 0.375 | 0.375 | 0.500 | ... |
T2 | SA-106 B | 0.472 | 0.375 | 0.375 | 0.500 | ... |
S1 | SA-106 B | 0.472 | 0.375 | 0.375 | 0.500 | ... |
S1-1 | SA-106 B | 0.472 | 0.375 | 0.375 | 0.500 | ... |
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
| Elev/Distance | Layout | Proj | Proj | Installed in |

Description | From Datum | Angle | Outside | Inside | Component |
| ft.| deg | in.| in.| |
---------------------------------------------------------------------------------------------
S5 | 22.198 | 0.0 | 1.53 | 0.00 | Node: 90 |
Nozzle Schedule: Step: 22 4:57pm Dec 6,2018
S6 | 22.198 | 180.0 | 1.53 | 0.00 | Node: 90 |

S2 | 7.240 | 180.0 | 7.42 | 0.00 | SHELL BARREL |
S2-1 | 17.036 | 180.0 | 7.42 | 0.00 | SHELL BARREL |
T1 | 1.266 | 0.0 | 6.39 | 0.00 | CHANNEL BARREL |
T2 | 1.266 | 180.0 | 6.39 | 0.00 | CHANNEL BARREL |
S1 | 7.240 | 0.0 | 6.39 | 0.00 | SHELL BARREL |
S1-1 | 17.036 | 0.0 | 6.39 | 0.00 | SHELL BARREL |

TEMA TS Calc: Case: 1 4:57p Dec 6,2018
Input Echo, TubeSheet Item 1, Description: ST
Tubesheet Design Code TEMA

Shell Desc. SHELL BARREL
Shell Design Pressure Ps 210.00 psig
Shell Temperature for Internal Pressure TEMPS 530.00 °F
Shell Material UNS Number K02401
Shell Allowable Stress at Temperature Sos 15000.00 psi
Shell Allowable Stress at Ambient Sas 15000.00 psi
Shell Thickness Ts 0.5000 in.
Shell Internal Corrosion Allowance Cas 0.1250 in.
Inside Diameter of Shell Ds 35.709 in.
Channel Desc. CHANNEL BARREL

Channel Design Pressure Pc 300.00 psig
Channel Temperature for Internal Pressure TEMPC 580.00 °F
Channel Material SA-515 60
Channel Material UNS Number K02401
Channel Allowable Stress at Temperature Soc 15000.00 psi
Channel Allowable Stress at Ambient Sac 15000.00 psi
Channel Thickness Tc 0.5000 in.
Channel Corrosion Allowance Cac 0.1250 in.
Inside Diameter of Channel Dc 35.709 in.
Tube Design Temperature Tubtmp 580.00 °F

Tube Material SA-179
Tube Material UNS Number K01200
Is This a Welded Tube No
Tube Material Specification used Smls. tube
Tube Allowable Stress at Temperature Sot 11800.00 psi
Tube Allowable Stress At Ambient Sat 11800.00 psi
Tube Yield Stress At Operating Temperature Syt 20160.00 psi
Tube Wall Thickness Tt 0.0830 in.
Tube Corrosion Allowance Catt 0.0000 in.
Number of Tubes Holes Ntubs 788
Tube Layout Pattern Square
Tube Outside Diameter do 0.7500 in.
Tube Pitch (Center to Center Spacing) PTube 1.0000 in.
Fillet Weld Leg af 0.0000 in.

Groove Weld Leg ag 0.0000 in.
Design Strength of Weld Fd 0.0000 lb.
Tube-Tubesheet Joint Weld Type Seal/No Weld
Total Straight Tube Length Lt 239.750 in.

Straight Tube Length, bet. inner tubsht faces RL 235.026 in.
Length of Expanded Portion of Tube l 2.2441 in.
Tubesheet type: Stationary, Gasketed both Sides (Floating Exchanger)

Tubesheet Design Metal Temperature TEMPTS 580.00 °F
Tubesheet Material (Not Normalized) SA-515 70
Tubesheet Allowable Stress at Temperature Sots 17500.00 psi
Tubesheet Allowable Stress at Ambient Sats 17500.00 psi
Thickness of Tubesheet Tts 2.3622 in.
Tubesheet Corr. Allowance (Shell side) Cats 0.1250 in.
Tubesheet Corr. Allowance (Channel side) Catc 0.1250 in.
Depth of Groove in Tube Sheet hg 0.1969 in.
TEMA Tubesheet class R
Additional Data for Gasketed Tubesheets:


Flange Facing Sketch Code Sketch 1a
Small end Hub thk. g0 0.4724 in.
Large end Hub thk. g1 0.6299 in.
Gasket Factor, m 3.7500
Column for Gasket Seating Code Column II
Full face Gasket Flange Option Program Selects
Tubesheet Gasket on which Side Side BOTH
Error/Warning/Notes for Tubesheet Number 1
Note - Tube-Tubesheet Joint Interface pressures are 0, its effect will be ignored [App. A(2)].
Intermediate Calculations For Gasketed Tubesheets:
ASME Code, Section VIII, Div. 1, 1998 A-98 App. 2
Gasket Contact Width, N = (Goc-Gic) / 2 0.512 in.

Basic Gasket Width, b0 = N / 2.0 0.256 in.
Effective Gasket Width, b = SQRT(b0) * 0.5 0.253 in.
Gasket Reaction Diameter, G = Go-2.0*b 37.053 in.
Tubesheet Analysis, Tubesheet number 1,Description:ST

TEMA Standards, Ninth Edition, 2007, Appendix A, Tubesheets
TEMA R-7.131/A.131 Minimum Tubesheet Thickness for R-type:

TMIN = MAX( do, CONST - ( CATS + CATC ) )
TMIN = MAX( 0.75, 0.75 - ( 0.125 + 0.125 ) )
TMIN = 0.7500 in.
Min. Thickness + CATS + CATC
TREQMIN = 1.0000 in.
Shellside Fixity Factor, F, per RCB 7.132 FS 1.0000

Shellside Effective Diameter, per RCB 7.132 GS 37.053 in.
Tubeside Fixity Factor, F, per RCB 7.132 FC 1.0000
Tubeside Effective Diameter, per RCB 7.132 GC 37.053 in.
TEMA Eta factor used in calculation ETA 0.5584
Shellside Effective Pressure, Bending, PSU 210.0000 psig

Tubeside Effective Pressure, Bending, PTU 300.0000 psig
TEMA RCB-7.132/A.131 Required Thickness for Shellside Pressure [Trs]:

= FS * GS * SQRT ( PSU / ( ETA * SOTS ) ) / 3.0
= 1 * 37.05 * SQRT( 210/( 0.558 * 17500 ) )/3.0
= 1.8105 in.
TEMA RCB-7.132/A.131 Required Thickness for Tubeside Pressure [Trc]:
= FC * GC * SQRT ( PTU / ( ETA * SOTS ) ) / 3.0
= 1 * 37.05 * SQRT( 300/( 0.558 * 17500 ) )/3.0
= 2.1640 in.
TEMA RCB-7.132/A.131 Reqd Thickness for Bending + Cats + MAX(Catc,hg) [Treq]:
= 2.4859 in.
Allowable Tube-To-Tubesheet Load per ASME App. A [Lmax]:

= (PI/4)*(DT²-(DT-2*TT)²)*SOT*fr*fe*fy*ft
= 0.785*(0.75²-(0.75-2*0.083)²)*11800*0.7*1*1*1
= 1436.59 lb.
No Shear Calculation, since Pressure is less than 1750.0000 psig

Summary of Tubesheet Results:

------------------------------------------------------------------------
Condition Req Thk Actual Thk Actual Allow Result
(+CA) (in.) Stress (psi)
------------------------------------------------------------------------
Bending 2.486 2.362 29528.26 26250.00 Failed
------------------------------------------------------------------------

Input Echo, TubeSheet Item 1, Description: Floating tubesh
Tubesheet Design Code TEMA

Shell Desc. SHELL BARREL
Shell Design Pressure Ps 210.00 psig
Shell Temperature for Internal Pressure TEMPS 530.00 °F
Shell Material UNS Number K02401
Shell Allowable Stress at Temperature Sos 15000.00 psi
Shell Allowable Stress at Ambient Sas 15000.00 psi
Shell Thickness Ts 0.5000 in.
Shell Internal Corrosion Allowance Cas 0.1250 in.
Inside Diameter of Shell Ds 35.709 in.
Channel Desc. CHANNEL BARREL

Channel Design Pressure Pc 300.00 psig
Channel Temperature for Internal Pressure TEMPC 580.00 °F
Channel Material SA-515 60
Channel Material UNS Number K02401
Channel Allowable Stress at Temperature Soc 15000.00 psi
Channel Allowable Stress at Ambient Sac 15000.00 psi
Channel Thickness Tc 0.5000 in.
Channel Corrosion Allowance Cac 0.1250 in.
Inside Diameter of Channel Dc 35.709 in.
Tube Design Temperature Tubtmp 580.00 °F

Tube Material SA-179
Tube Material UNS Number K01200
Is This a Welded Tube No
Tube Material Specification used Smls. tube
Tube Allowable Stress at Temperature Sot 11800.00 psi
Tube Allowable Stress At Ambient Sat 11800.00 psi
Tube Yield Stress At Operating Temperature Syt 20160.00 psi
Tube Wall Thickness Tt 0.0830 in.
Tube Corrosion Allowance Catt 0.0000 in.
Number of Tubes Holes Ntubs 788
Tube Layout Pattern Square
Tube Outside Diameter do 0.7500 in.
Tube Pitch (Center to Center Spacing) PTube 1.0000 in.
Fillet Weld Leg af 0.0000 in.

Groove Weld Leg ag 0.0000 in.
Design Strength of Weld Fd 0.0000 lb.
Tube-Tubesheet Joint Weld Type Seal/No Weld
Total Straight Tube Length Lt 239.750 in.

Straight Tube Length, bet. inner tubsht faces RL 235.026 in.
Length of Expanded Portion of Tube l 2.2441 in.
Tubesheet type: Floating, Backing Ring (S)

Tubesheet Design Metal Temperature TEMPTS 580.00 °F
Tubesheet Material (Not Normalized) SA-515 70
Tubesheet Allowable Stress at Temperature Sots 17500.00 psi
Tubesheet Allowable Stress at Ambient Sats 17500.00 psi
Thickness of Tubesheet Tts 2.3622 in.
Tubesheet Corr. Allowance (Shell side) Cats 0.1250 in.
Tubesheet Corr. Allowance (Channel side) Catc 0.1250 in.
G dimension for Stationary tubsheet G 37.0532 in.
Depth of Groove in Tube Sheet hg 0.1875 in.
TEMA Tubesheet class R
Additional Data for Gasketed Tubesheets:


Column for Gasket Seating Code Column I
Width of Partition Gasket wp 0.3937 in.
Partition Gasket Factor, mPart 3.7500
Partition Gasket Facing Sketch Code Sketch 1a
Partition Gasket Column for Gasket Seating 1, Code Column I
Tubesheet Gasket on which Side Side CHANNEL
Error/Warning/Notes for Tubesheet Number 1
Note - Tube-Tubesheet Joint Interface pressures are 0, its effect will be ignored [App. A(2)].
Intermediate Calculations For Gasketed Tubesheets:

Tubesheet Analysis, Tubesheet number 1,Description:Floating tubesh

TEMA Standards, Ninth Edition, 2007, Appendix A, Tubesheets
TEMA R-7.131/A.131 Minimum Tubesheet Thickness for R-type:

TMIN = MAX( do, CONST - ( CATS + CATC ) )
TMIN = MAX( 0.75, 0.75 - ( 0.125 + 0.125 ) )
TMIN = 0.7500 in.
Min. Thickness + CATS + CATC
TREQMIN = 1.0000 in.
Shellside Fixity Factor, F, per RCB 7.132 FS 1.0000

Shellside Effective Diameter, per RCB 7.132 GS 37.053 in.
Tubeside Fixity Factor, F, per RCB 7.132 FC 1.0000
Tubeside Effective Diameter, per RCB 7.132 GC 37.053 in.
TEMA Eta factor used in calculation ETA 0.5584
Shellside Effective Pressure, Bending, PSU 210.0000 psig

Tubeside Effective Pressure, Bending, PTU 300.0000 psig
TEMA RCB-7.132/A.131 Required Thickness for Shellside Pressure [Trs]:

= FS * GS * SQRT ( PSU / ( ETA * SOTS ) ) / 3.0
= 1 * 37.05 * SQRT( 210/( 0.558 * 17500 ) )/3.0
= 1.8105 in.
TEMA RCB-7.132/A.131 Required Thickness for Tubeside Pressure [Trc]:
= FC * GC * SQRT ( PTU / ( ETA * SOTS ) ) / 3.0
= 1 * 37.05 * SQRT( 300/( 0.558 * 17500 ) )/3.0
= 2.1640 in.
TEMA RCB-7.132/A.131 Reqd Thickness for Bending + Cats + MAX(Catc,hg) [Treq]:
= 2.4765 in.
Allowable Tube-To-Tubesheet Load per ASME App. A [Lmax]:

= (PI/4)*(DT²-(DT-2*TT)²)*SOT*fr*fe*fy*ft
= 0.785*(0.75²-(0.75-2*0.083)²)*11800*0.7*1*1*1
= 1436.59 lb.
No Shear Calculation, since Pressure is less than 1750.0000 psig
Summary of Tubesheet Results:

------------------------------------------------------------------------
Condition Req Thk Actual Thk Actual Allow Result
(+CA) (in.) Stress (psi)
------------------------------------------------------------------------
Bending 2.477 2.362 29259.48 26250.00 Failed
------------------------------------------------------------------------

Floating Head: FHC Case: 1 4:57p Dec 6,2018
Input Echo, Floating Head Item 1, Description: FHC
Floating Head Type D

Tube Side ( Internal ) Design Pressure Pts 300.00 psig
Shell Side ( External ) Design Pressure Pss 210.00 psig
Design Temperature for Spherical Head Temp 580.00 °F
Head Material SA-515 60

Head Material UNS Number K02401
Head Allowable Stress at Temperature Sho 15000.00 psi
Head Allowable Stress at Ambient Sha 15000.00 psi
Crown Radius for Spherical Head L 27.165 in.

Head Thickness Th 0.787 in.
Tube Side ( Internal ) Corrosion Allowance Cats 0.1250 in.
Shell Side ( External ) Corrosion Allowance Cass 0.1250 in.

Flange Material UNS Number K03504
Flange Allowable Stress at Temperature Sfo 17500.00 psi
Flange Allowable Stress at Ambient Sfa 17500.00 psi
Flange Outside Diameter Fod 38.228 in.

Flange Inside Diameter Fid 33.937 in.
Flange Thickness Tf 2.8740 in.

Bolt Material UNS Number G41400

Nominal Bolt Diameter dB 0.7874 in.
Type of Threads TEMA Metric Thread
Number of Bolts 32
Flange Face Outside Diameter Ffod 35.354 in.

Flange Face Inside Diameter Ffid 33.937 in.

Column for Gasket Seating Code Column I
Gasket Thickness 0.1250 in.
Flange Face Nubbin Width 0.0000 in.
Length of Partition Gasket 34.213 in.
Width of Partition Gasket 0.3937 in.
Partition Gasket Factor, mPart 3.7500
Partition Gasket Facing Sketch Code Sketch 1a
Partition Gasket Column for Gasket Seating Code Column I
Dist. from Head Centerline to Flange Centroid hr 0.4475 in.

The Flange is not Slotted.
Backing Ring Material Specification SA-105

Backing Ring Material UNS Number K03504
Backing Ring Allowable Stress, Temperature Sots 17500.00 psi
Backing Ring Allowable Stress, Ambient Sats 17500.00 psi
Backing Ring Inside Diameter Dr 33.937 in.
Backing Ring Thickness Tr 3.7402 in.
Number of Splits in Backing Ring nsp 1
Use Full Bolt Load in Flange Design No
Internal Pressure results for Spherical Heads:
ASME Code, Section VIII, Div. 1, 1998 A-98, App. 1-6
Thickness Due to Internal Pressure[thr]:

= 5PL / 6Sho
= ( 5 * 300 * 27.29 )/( 6 * 15000 )
= 0.4548 in.
Maximum Allowable Working Pressure at Given Thickness[Pa]:

= 6Sho* (Th-Cass-Cats) / 5L
= ( 6 * 15000 * 0.537 )/( 5 * 27.29 )
= 354.46 psig
Maximum Allowable Pressure, New and Cold[Pnc]:

= 6Sha / 5L
= ( 6 * 15000 * 0.787 )/( 5 * 27.17 )
= 521.74 psig
Actual Stress at given Pressure and Thickness[Sact]:

= 5PL / 6(Th-Cass-Cats)
= ( 5 * 300 * 27.29 )/( 6 * 0.537 )
= 12696. psi
Spherical head Percent Elongation (75*tnom/Rf)*(1-Rf/Ro): 2.143 %
External Pressure results, Spherical Head

External Pressure Chart CS-2 at 580.00 °F

Elastic Modulus for Material 26000000.00 psi
Results for Maximum Allowable External Pressure:

Corroded Thickness of Shell TCA 0.5374 in.
Outside Crown Radius of Shell OD/2 27.8278 in.
Crown Radius / Thickness Ratio (0D/2)/T 51.7821
Geometry Factor, A f(D/T,LD) A 0.0024140

Materials Factor, B, f(A, Chart) B 10991.3271 psi
Maximum Allowable Working Pressure 212.26 psig
EMAWP = B/( (0D/T)/2 ) = 10991/(103.6/2.0) = 212.3
Results for Reqd Thickness for Ext. Pressure (Tca):

Corroded Thickness of Head TCA 0.5326 in.
Outside Diameter of Shell ODCA 55.656 in.
Diameter / Thickness Ratio (D/T) 104.4951
Geometry Factor, A f(DT,LD) A 0.0023925
Materials Factor, B, f(A, Chart) B 10973.2129 psi
Maximum Allowable Working Pressure 210.02 psig
EMAWP = B/((D/T)/2) = 10973/(104.5/2 ) = 210
Intermediate Calculations for Flanged portion:


= max( sqrt( 3.585/(2 * 0.787 + 6 * 2.874/(3.75 + 0.5)); 1.0 )
= max( 0.798 ; 1.0 )
= 1

= C * sin( Pi / n ) )
= 36.57 * sin( 3.142/32 )
= 3.585 in.

Total Area of Bolts 10.766 in²
-------------------------------------------------------------------------
-------------------------------------------------------------------------
-------------------------------------------------------------------------
Results for the Internal Pressure case:
Basic Flange and Bolt loads:

Hydrostatic End Load due to Pressure H 284203.3 lb.
Contact Load on Gasket Surfaces Hp 77246.7 lb.
Hydrostatic End Load at Flange ID Hd 275380.5 lb.
Pressure Force on Flange Face Ht 8822.8 lb.
Radial Component of Head Membrane Force Hr 348214.1 lb.
Operating Bolt Load: Wm1 361449.9 lb.
Gasket Seating Bolt Load Wm2 260922.1 lb.
Required Bolt Area Am 14.458 in²
** WARNING ** Reqd. Bolt Area (14.458) > Actual (10.766)
Min. Gasket Contact Width (Brownell Young) [Not an ASME Calculation]:

= Ab * Sb/(y * PI * (Go+Gi) )
= 10.77 * 25000/(7600 * 3.142 * (35.24 + 34.21 ) )
= 0.162 in.
Flange Design Bolt Load (Seating) W 315296.8 lb.

Gasket Seating Force (Operating) Hg 77246.7 lb.
Distance to Gasket Load Reaction hg 0.9222 in.
Distance to Face Pressure Reaction ht 1.0581 in.
Distance to End Pressure Reaction hd 1.1939 in.
Summary of Moments for Internal Pressure:

Loading Force Distance Bolt Corr Moment
End Pressure, Md 275380. 1.1939 1.0000 27398. ft.lb.
Face Pressure, Mt 8823. 1.0581 1.0000 778. ft.lb.
Gasket Load, Mg 77247. 0.9222 1.0000 5937. ft.lb.
Floating Hd. Load, Mh 348214. 0.4475 1.0000 -12987. ft.lb.
Gasket Seating, Ma 315297. 0.9222 1.0000 24231. ft.lb.
Total Moment for Operation ( Internal Pressure ) 21125.789 ft.lb.

Total Moment for Gasket Seating ( Int. Pressure ) 24231.396 ft.lb.
Results for the External Pressure case:
Basic Flange and Bolt loads:

Hydrostatic End Load due to Pressure H 198942.3 lb.
Hydrostatic End Load at Flange ID Hd 192766.3 lb.
Pressure Force on Flange Face Ht 6176.0 lb.
Radial Component of Head Membrane Force Hr 243749.9 lb.
Gasket Seating Bolt Load Wm2 260922.1 lb.
Required Bolt Area Am 10.437 in²
Flange Design Bolt Load (Seating) W 265032.9 lb.

Distance to Gasket Load Reaction hg 0.9222 in.
Distance to Face Pressure Reaction ht 1.0581 in.
Distance to End Pressure Reaction hd 1.1939 in.
Summary of Moments for External Pressure:

Loading Force Distance Bolt Corr Moment
End Pressure, Md 192766. 0.2717 1.0000 4364. ft.lb.
Face Pressure, Mt 6176. 0.1358 1.0000 70. ft.lb.
Floating Hd. Load, Mh 243750. 0.4475 1.0000 -9091. ft.lb.
Gasket Seating, Ma 265033. 0.9222 1.0000 20368. ft.lb.
Total Moment for Operation ( External Pressure ) 4656.816 ft.lb.

Total Moment for Gasket Seating ( Ext. Pressure ) 20368.479 ft.lb.
Factor for integral type flanges [F]:

= P * B * sqrt( 4 * L * L - B * B )/(8 * S(A - B))
= 300*34.19*sqrt(4*27.29*27.29-34.19*34.19)
/(8*17500(37.98-34.19))
= 0.8221 in.
Factor [J]:
= Mo(A + B)/(S * B)(A - B)
= 253509(37.98+34.19)/(17500*34.19)(37.98-34.19)
= 8.0656 in.^2
Required thickness for Main Flange, Internal Operating Condition: [T]:

= F + sqrt( F * F + J ) per 1-6(g)
= 0.822+sqrt(0.822*0.822+8.066)
= 3.7787 in.
Factor [J]:
= Mo(A + B)/(S * B)(A - B)
= 290777(37.98+34.19)/(17500*34.19)(37.98-34.19)
= 9.2513 in.^2
Required thickness for Main Flange, Internal Bolt-up Condition: [T]:

= F + sqrt( F * F + J ) per 1-6(g)
= 0+sqrt(0*0+9.251)
= 3.0416 in.
Factor for integral type flanges [F]:

= P * B * sqrt( 4 * L * L - B * B )/(8 * S(A - B))
= 210*34.19*sqrt(4*27.29*27.29-34.19*34.19)
/(8*17500(37.98-34.19))
= 0.5755 in.
Factor [J]:
= Mo(A + B)/(S * B)(A - B)
= 55882(37.98+34.19)/(17500*34.19)(37.98-34.19)
= 1.7779 in.^2
Required thickness for Main Flange, External Operating Condition: [T]:

= F + sqrt( F * F + J ) per 1-6(g)
= 0.575+sqrt(0.575*0.575+1.778)
= 2.0278 in.
Factor [J]:
= Mo(A + B)/(S * B)(A - B)
= 244422(37.98+34.19)/(17500*34.19)(37.98-34.19)
= 7.7764 in.^2
Required thickness for Main Flange, External Bolt-up Condition: [T]:

= F + sqrt( F * F + J ) per 1-6(g)
= 0+sqrt(0*0+7.776)
= 2.7886 in.
Required thickness for Backing Ring, Internal Operating Condition: [T]:

= sqrt( W * h * Split_fac * Y / S B ) Per TEMA RCB-5.141
= sqrt(361450*1.319*2*16.32/(17500*33.94))
= 5.1184 in.
Required thickness for Backing Ring, Internal Bolt-up Condition: [T]:

= sqrt( W * h * Split_fac * Y / S B ) Per TEMA RCB-5.141
= sqrt(315297*1.319*2*16.32/(17500*33.94))
= 4.7805 in.
Summary of Required Thicknesses(in.):

| Head | Flange | Backing Ring |
------------------------------------------------------------------------
Tubeside (Internal) Pressure | 0.4548 | 3.7787 | 5.1184 |
Shellside (External) Pressure | 0.5326 | 2.0278 | |
Tubeside Gasket Seating Load | | 3.0416 | 4.7805 |
Shellside Gasket Seating Load | | 2.7886 | |
------------------------------------------------------------------------
Maximum + Corrosion Allowance | 0.7826 | 4.0287 | 5.1184 |
Actual Thickness as Given | 0.7874 | 2.8740 | 3.7402 |
Floating Head MAWP and MAPnc (psig):
Stress | Tubeside | Shellside |

Condition | MAWP | MAPnc | MAWP | MAPnc |
-----------------------------------------------------------------------------
Flange Stress | 160.04 | 160.04 | 299.99 | 457.71 |
Floating head Stress | 354.36 | 521.64 | 212.16 | 468.04 |

Bolt Stress | 223.29 | 223.29 | ... | ... |
-----------------------------------------------------------------------------
Minimum MAWP & MAPnc | 160.04 | 160.04 | 212.16 | 457.71 |

MDMT Summary: Step: 24 4:57pm Dec 6,2018
Minimum Design Metal Temperature Results Summary :
Curve
Basic Reduced UG-20(f) Thickness Gov E* PWHT
Description MDMT MDMT MDMT ratio Thk reqd
Notes °F °F °F in.
-----------------------------------------------------------------------------------
SF-ST [11] B -10 -38 -20 0.716 0.472 1.00 No
SHELL BARREL [8] B -10 -150 -20 0.340 0.472 1.00 No
S1 [1] B -10 -36 -20 0.731 0.472 1.00 No
Nozzle Flg [4] B -20 -130
S2 [1] B -10 -36 -20 0.731 0.472 1.00 No
S2-1 [1] B -10 -36 -20 0.731 0.472 1.00 No
S1-1 [1] B -10 -36 -20 0.731 0.472 1.00 No
-----------------------------------------------------------------------------------
Warmest MDMT: -10 -36
-----------------------------------------------------------------------------------
SF-SC [11] B -10 -15 -20 0.950 0.472 1.00 No
SFC [11] B -10 -10 -20 1.000 0.472 1.00 No
CHANNEL BARREL[8] B -10 -40 -20 0.700 0.472 0.85 No
[8] B -10 -33 -20 0.761 0.472 1.00 No
[10] B -10 -35 -20 0.750 0.472 1.00 No
[7] B -6 -36 -20 0.705 0.500 1.00 No
S5 [1] B -20 -150 0.054 0.350 1.00 No
S6 [1] B -20 -150 0.054 0.350 1.00 No
-----------------------------------------------------------------------------------
Warmest MDMT: -6 -10
-----------------------------------------------------------------------------------
Exchanger Side Computed MDMT Required MDMT Pass/Fail

°F °F
----------------------------------------------------------------------------
Shell -36 -20 Pass
Channel/Tube -20 -20 Pass
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
[17] - Impact Testing required
[18] - Impact Testing not required, see UCS-66(b)(3)
UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
MDMT Summary: Step: 24 4:57pm Dec 6,2018
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

Vessel Design Summary: Step: 25 4:57pm Dec 6,2018
Diameter Spec : 35.709 x 38.898 in. ID

Vessel Design Length, Tangent to Tangent 22.83 ft.
Specified Datum Line Distance 0.00 ft.

Nozzle Material SA-106 B
Re-Pad Material SA-515 60
Shell Side Design Temperature 530 °F

Channel Side Design Temperature 580 °F
Shell Side Design Pressure 210.000 psig

Channel Side Design Pressure 300.000 psig
Shell Side Hydrostatic Test Pressure 147.330 psig

Channel Side Hydrostatic Test Pressure 301.500 psig
Wind Design Code ASCE-93

Earthquake Design Code UBC-94
Element Pressures and MAWP (psig):
Element Description | Design Pres. | External | M.A.W.P | Corrosion | Str. Flange |

| + Stat. head | Pressure | | Allowance | Governing |
---------------------------------------------------------------------------------------------
CC | 300.000 | 0.00No Calc| Cal 0.1250 | N/A |
CF-CC | 300.000 | 0.00No Calc| Cal 0.1250 | N/A |
CHANNEL BARREL | 300.000 | 0.000 | 243.563 | 0.1250 | N/A |
CF-ST | 300.000 | 0.00No Calc| Cal 0.1250 | N/A |
SF-ST | 210.000 | 0.000 | 98.220 | 0.1250 | N/A |
SHELL BARREL | 210.000 | 0.000 | 286.544 | 0.1250 | N/A |
SF-SC | 210.000 | 0.000 | 211.630 | 0.1250 | N/A |
SFC | 210.000 | 0.000 | 201.000 | 0.1250 | N/A |
Cylinder | 210.000 | 0.000 | 263.449 | 0.1250 | N/A |
Ellipse | 210.000 | 0.000 | 268.039 | 0.1250 | No |
Element Types and Properties:
Element "To" Elev Length Element Thk R e q d T h k Joint Eff

Type ft. ft. in. Int. Ext. Long Circ
-----------------------------------------------------------------------
Body Flg 0.31 0.279 3.346 3.228 3.143 1.00 1.00
Body Flg 0.64 0.308 2.795 <<< 3.228 3.143 1.00 1.00
Cylinder 1.89 1.253 0.500 <<< 0.554 No Calc 0.85 0.85
Body Flg 2.14 0.243 2.006 <<< 3.228 3.143 1.00 1.00
Body Flg 2.63 0.243 2.006 <<< 2.767 2.362 1.00 1.00
Cylinder 20.96 18.333 0.500 0.379 No Calc 1.00 1.00
Body Flg 21.33 0.374 3.583 3.570 2.539 1.00 1.00
Body Flg 21.70 0.312 3.150 <<< 3.228 3.143 1.00 1.00
Cylinder 22.70 1.000 0.500 0.401 No Calc 1.00 1.00
Ellipse 22.83 0.131 0.500 0.397 0.188 1.00 1.00
Element thicknesses are shown as Nominal if specified, otherwise are Minimum
Weights:
Fabricated - Bare W/O Removable Internals 18318.5 lbm
Shop Test - Fabricated + Water ( Full ) 27415.1 lbm
Shipping - Fab. + Rem. Intls.+ Shipping App. 18318.5 lbm
Erected - Fab. + Rem. Intls.+ Insul. (etc) 18318.5 lbm
Empty - Fab. + Intls. + Details + Wghts. 18318.5 lbm
Vessel Design Summary: Step: 25 4:57pm Dec 6,2018
Operating - Empty + Operating Liquid (No CA) 20145.9 lbm

Field Test - Empty Weight + Water (Full) 27415.1 lbm

Problems/Failures Summary: Step: 26 4:57pm Dec 6,2018
Listed below are the known problem areas for the current design. If
one or more of the design flags are turned on, please re-run the analysis.
Some of these issues may be resolved when using updated input values.
** Warning: Insufficient Element Thickness due to Internal Pressure !

** Warning: Insufficient Element Thickness due to External Pressure !
** Warning: One or more Nozzles failed Code Requirements !
** Error: Insufficient bolt area on one or more flanges !
** Warning: Exchanger MAWP seems to be less than the design pressure !
Please review all reports carefully!

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PV Elite 2018 SP2 Licensee: SPLM Licensed User 1

FileName : E-2020 Condiciones Re-rateo

Flange Input Data Values Description: CC :

Description of Flange Geometry (Type) Blind

Flange Outside Diameter A 41.063 in.

Flange Material SA-515 70

Bolt Material SA-193 B7

Diameter of the Load Reaction, Long Span D 0.000 in.

Diameter of Bolt Circle C 39.410 in.

Flange Face Outside Diameter Fod 37.559 in.

Gasket Outside Diameter Go 37.559 in.

Column for Gasket Seating 2, Code Column II

Length of Partition Gasket lp 67.9087 in.

Flange Bolt Area Problem Encountered for CC

bolt area (12.11 in² ) for this flange design. Increase

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2018

Flange Input Data Values Description: CF-CC :

Description of Flange Geometry (Type) Integral Weld Neck

Flange Inside Diameter B 35.709 in.

Flange Material SA-105

Bolt Material SA-193 B7

Diameter of Bolt Circle C 39.410 in.

Flange Face Outside Diameter Fod 37.677 in.

Gasket Outside Diameter Go 37.559 in.

Column for Gasket Seating 2, Code Column II

Length of Partition Gasket lp 67.9086 in.

Flange Bolt Area Problem Encountered for CF-CC

bolt area (12.11 in² ) for this flange design. Increase

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2018

Flange Input Data Values Description: CF-ST :

Description of Flange Geometry (Type) Integral Weld Neck

Flange Inside Diameter B 35.709 in.

Flange Material SA-105

Bolt Material SA-193 B7

Diameter of Bolt Circle C 39.410 in.

Flange Face Outside Diameter Fod 37.677 in.

Gasket Outside Diameter Go 37.559 in.

Column for Gasket Seating 2, Code Column II

Length of Partition Gasket lp 67.9086 in.

Mating Flange Operating Bolt Load 272818.91 lb.

Flange Bolt Area Problem Encountered for CF-ST

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2018

Flange Input Data Values Description: SF-ST :

Description of Flange Geometry (Type) Integral Weld Neck

Flange Inside Diameter B 35.709 in.

Flange Material SA-105

Bolt Material SA-193 B7

Diameter of Bolt Circle C 39.410 in.

Flange Face Outside Diameter Fod 37.677 in.

Gasket Outside Diameter Go 37.559 in.

Column for Gasket Seating 2, Code Column II

ASME Code, Section VIII Division 1, 1998, Code A-98 Addenda

Hub Small End Required Thickness due to Internal Pressure:

Hub Small End Hub MAWP:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)

Corroded Flange ID, Bcor = B+2*Fcor 35.959 in.

Gasket Contact Width, N = (Go - Gi) / 2 0.512 in.

Basic Flange and Bolt Loads:

Hydrostatic End Load due to Pressure [H]:

Bolt Spacing Correction Factor per TEMA, PD:5500 or EN-13445 [cF]:

where the actual circumferential spacing is [Deltab]:

Bolting Information for TEMA Metric Thread Series (Non Mandatory):

Circumferential Spacing between the Bolt 2.063 3.435 4.406

= (SEt)/(R+0.6*t) per UG-27 (c)(1)

= (SEt)/(R+0.6*t) per UG-27 (c)(1)