FORWARD

The labor hours specified in this manual are set by DAEDONG`s qualified service mechanics. The service hour for ev-
ery service task was precisely measured based on the experience of our mechanics. Then, the labor hour was set by
applying adjustment factors to this service hour so that this manual could be used by mechanics having different levels
of expertise and servicing in various regions.

The features of this manual are as follows;

1. Figures and reference numbers used in this manual are identical to those in the part manual to make searching easi-
er.
2. As every individual part and component has its own code (except for hardware), it is easy to locate correct job codes
faster.
3. The index attached to this manual serves as an additional measure for convenient searching of job codes.

How to use this manual

1. The same job code should not be used more than once since the labor hour for one job code is for both disassem-
bly and re-assembly jobs.
2. In most cases, only one code should be used in one group (page) at a time. However,
* More than one job code can be used in one group when performing several different tasks.
* One job code can be used two times in case when both LH and RH parts are serviced at the same time.
3. Do not use subordinate job codes even if they are in different groups. For example, “Bonnet R & R” and “Complete
engine R & R should not be used at the same time since “Bonnet R & R” is included in “Complete engine R & R”. In
this case, only “Complete engine R & R” should be used.
4. Use of a separate warranty request form is required for each failure.

M50-US-00-A.indd 1 2009-07-06 오후 2:12:59

 FORWARD
5. Use only one job code when servicing several adjacent or related parts. For example, if the bevel gear, its shaft and
bearings are replaced the same time, use only the top level job code applicable.
6. Time taken for reconditioning, resealing, overhaul, related oil draining and refilling, part flushing and adjustment after
replacing parts are included in the labor hours of these job codes.
Therefore, there is no need to include other job codes for such services.
7. Labor hours for diagnosis and implement R & R are not included the job codes. Use the following extra job codes as
needed with specific job descriptions on the warranty request form:
* X999001: 0.5 hr. R & R of detachable main body of loaders, backhoes, mid-mount mowers, etc.
* X999002: 1.0 hr. Diagnosis time
* X999003: 2.0 hr. R & R of components used in the mounting of loaders, backhoes, mid-mount mowers, etc.
8. Failure to by the above instructions when drawing up the warranty request form (including on-line request) will result
in rejection of your warranty claim.
9. If additional time is used for service, indicate details as to why and how many hours were needed in the description
field of the form. Use of random job codes will result in your warranty being rejected.

M50-US-00-A.indd 2 2009-07-06 오후 2:12:59

 table of contents
GROUP NO GROUP NAME PAGE
INDEX 1 SECTIONAL GROUP...............................7
INDEX 2 SORTED BY GROUP NAME.................11
INDEX 3 SORTED BY PART NAME.....................15
4A220LX-E010 CYLINDER BLOCK GROUP.................24
4A220-E020 OIL PAN GROUP...................................26
4A220LW-E030 CYLINDER HEAD GROUP....................28
3B183-E040 GEAR CASE GROUP............................30
TD2200-E050 MAIN BEARING CASE GROUP............32
4A220A-E080 VALVE ROCKER ARM GROUP.............34
4B243LX-E090 CYLINDER HEAD COVER GROUP......36
4A220LX-E100 CAMSAFT GROUP................................38
4A200LW-E110 PISTON & CRANK SHAFT GROUP......40
4A200B-E120 FLYWHEEL GROUP..............................42
4A220-E130 NOZZLE HOLDER GROUP...................44
4A220LX-E140 FUEL CAMSHAFT GROUP...................46
3B183-E150 SPEED CONTROL PLATE GROUP......48
4B243-E160 ENGINE STOP LEVER GROUP............50
3A150LX-E170 GOVERNER GROUP............................52
4A200LX-E180 WATER PUMP GROUP.........................54
4A220LXM-E190 WATER HOSE GROUP.........................56
4A220LWE-E200 DYNAMO GROUP.................................58
4A200-E220 MANIFOLD GROUP..............................60
DS4510-T480A FRONT AXLE SUPPORT GROUP........62
M50-US-00-A.indd 3
GROUP NO GROUP NAME PAGE
D380L-T500A BEVEL PINION SHAFT GROUP...........64
DS4510-T520A BEVEL GEAR SHAFT GROUP.............66
EX45H-T525A FRONT DIFFERENTIAL GROUP..........68
DS4510-T530A FRONT AXLE CASE GROUP................70
CT445B-T540A BEVEL GEAR CASE GROUP...............72
DS4510-T540A FRONT AXLE GROUP..........................74
D360-T110A CLUTCH LEVER GROUP.....................76
DS4510-T130A CLUTCH HOUSING GROUP................78
DS4510-T140A MID CASE GROUP...............................80
DS4510-T150A TRANSMISSION CASE GROUP...........82
DS4510-T160A MAIN SHAFT GROUP...........................84
DS4510-T170A COUNTER SHAFT GROUP..................86
DS4510-T180A SHUTTLE SHAFT GROUP....................88
DK40-T195A PTO COUNT SHAFT GROUP...............90
D360-T200A RANGE SHAFT GROUP.......................92
DK40-T215A PTO CLUTCH GROUP..........................94
DS4510-T220A PTO SHAFT GROUP.............................96
DS4510-T240A SPIRAL BEVEL GEAR GROUP............98
D360-T260A FR. WH. DRIVING SHAFT GROUP....100
D360-T270A MAIN SHIFT FORK GROUP...............102
D43-T270A REAR DIFFERENTIAL GROUP..........104
DS4510-T275A SHIFT ROD GROUP...........................106
D360-T290A SHUTTLE FORK GROUP...................108
2009-07-06 오후 2:12:59
 table of contents
GROUP NO GROUP NAME PAGE
DK40-T315A RANGE FORK GROUP.......................110
DS4510-T350A FRONT DRIVE FORK GROUP...........112
DS4510-T370A DIFF. LOCK FORK GROUP................114
DS4510-T380A BRAKE CASE GROUP........................116
DS4510-T400A BRAKE ROD GROUP..........................118
DS4510-T410A REAR AXLE GROUP...........................120
DS4510-T560A PROPELLER SHAFT GROUP............122
DS4510-T465A POWER STEERING UNIT GROUP....124
DS4510-T595A STEERING CYLINDER GROUP.........126
DS4510-T600-1A HYD. CYLINDER ASS`Y GROUP.......128
D360-T610B HYD. CYLINDER BODY GROUP........130
D360-T620A HYD. LIFT ARM GROUP.....................132
D360-T630B HYD. CONTROL SYSTEM GROUP 1....134
D360-T650B TOP LINK BRACKET GROUP.............136
CK30M-T660A HYD.CONTROL SYSTEM GROUP 2...138
D360-T660A MAIN DISTRIBUTOR VALVE GROUP..140
D360-T670A HYD. EXTERNAL VALVE 1 GROUP..................142
DK40-T705A GEAR PUMP GROUP.........................144
DS4510-T710A PTO CLUTCH VALVE GROUP............146
DS4510-T720A HYDRAULIC BLACK GROUP.............148
DS4510-T730A HYDRAULIC FILTER GROUP.............150
DS4510-T740A HYDRAULIC TUBE GROUP...............152
DS4510-T750A INLET TUBE GROUP..........................154
M50-US-00-A.indd 4
GROUP NO GROUP NAME PAGE
LX480L-T010A AIR CLEANER GROUP.......................156
DS4510-T020A MUFFLER GROUP..............................158
DS4510-T030A RADIATOR GROUP.............................160
DS4510-T100A CLUTCH GROUP................................162
DS4510-T325A RANGE LEVER GROUP.....................164
DS4110-T430A FRONT AXLE FRAME GROUP...........166
DS4510-T550A FRONT AXLE BRACKET GROUP.......168
EX45H-T596A CYLINDER COVER GROUP...............170
DS4510-T770A POSITION CONTROL LEVER GROUP 172
DS4510-T780A 3-POINT LINK SYSTEM 1GROUP......174
D360-T790A 3-POINT CONNECTOR SYS. 2 GROUP... 176
DS4510-T805A DRAWBAR GROUP.............................178
LX480L-T810A BONNET 1 GROUP.............................180
DS4510-T820A BONNET 2 GROUP.............................182
DS4510-T830A FUEL TANK GROUP...........................184
LX480L-T840A FUEL FILTER GROUP.........................186
DS4510-T915A MAIN SHIFT LEVER GROUP..............188
DS4510-T935A FRONT WHEEL DRIVE LEVER GROUP 190
DS4510-T995A FENDER GROUP................................192
DS4510-T1000A SEAT FLOOR GROUP........................194
DS4510-T1015A SEAT GROUP......................................196
DS4510-T1025A STEP GROUP.....................................198
DS4510-T1035A HANDLE GROUP................................200
2009-07-06 오후 2:13:00
 table of contents

GROUP NO GROUP NAME PAGE

DS4510-T1065A ROPS GROUP.....................................202
DS4510-T2000A CLUTCH PEDAL GROUP....................204
DS4510-T2005A SHUTTLE LEVER GROUP..................206
DS4510-T2015A BRAKE PEDAL GROUP......................208
DS4510-T2035A FRAME GROUP..................................210
DS4510-T2055A INSTRUMENT COVER GROUP.........212
DS4510-T2060A THROTTLE GROUP............................214
DS4510-T515A BATTERY GROUP...............................216
DS4510-T555A ELECTRICAL SYSTEM 1 GROUP......218
DS4510-T565A ELECTRICAL SYSTEM 3 GROUP......220
DS4510-T575A LIGHT GROUP....................................222
CT230-T1050A WORKING LIGHT GROUP..................224
DS4510-T2085A FRAME ELECTRONIC GROUP..........226
CK30M-T1020A 7 PIN SOCKET GROUP......................228
CK30M-T1040A SUNSHADE GROUP...........................230
CK30-T1065A FRONT WEIGHT GROUP...................232
DS4510-T3000-1A EXTERNAL HYDRAULIC VALVE GROUP......234

M50-US-00-A.indd 5 2009-07-06 오후 2:13:00

 4A220LX-E010 CYLINDER BLOCK GROUP

24

M50-US-01.indd 24 2009-07-08 오전 9:33:40

 HOURS
REF NO JOB CODE DESCRIPTION REMARK
DS4510 DS4110
* E010001 ENGINE ASSEMBLY, R & R 5.0 ←
1 E010002 CYLINDER BLOCK ASSEMBLY 10.0 ←
2 E010003 HOSE, WATER RETURN 0.5 ←
3 E010004 OIL PUMP ASSEMBLY 5.0 ←
4 E010005 GEAR, OIL PUMP DRIVING 5.0 ←
5 E010006 OIL SWITCH 0.5 ←
6 E010007 GUIDE 0.5 ←

25

M50-US-01.indd 25 2009-07-08 오전 9:33:40

 4A220-E020 OIL PAN GROUP

26

M50-US-01.indd 26 2009-07-08 오전 9:33:41

 HOURS
REF NO JOB CODE DESCRIPTION REMARK
DS4510 DS4110
1 E020001 OIL PAN ASSEMBLY 1.5 ←
2 E020002 GASKET, OIL PAN 1.5 ←
3 E020003 FILTER 1, OIL 1.6 ←
4 E020004 OIL GAUGE GUIDE PIPE 0.3 ←

27

M50-US-01.indd 27 2009-07-08 오전 9:33:41

 4A220LW-E030 CYLINDER HEAD GROUP

28

M50-US-01.indd 28 2009-07-08 오전 9:33:42

Thank you very much
for your reading. Please
Click Here Then Get
More Information.
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
 HOURS
REF NO JOB CODE DESCRIPTION REMARK
DS4510 DS4110
1 E030001 CYLINDER HEAD ASSEMBLY 3.0 ←
2 E030002 COMBUSTION CHAMBER 2.5 ←
3 E030003 GASKET, HEAD 2.5 ←

29

M50-US-01.indd 29 2009-07-08 오전 9:33:42

 3B183-E040 GEAR CASE GROUP

30

M50-US-01.indd 30 2009-07-08 오전 9:33:43

 HOURS
REF NO JOB CODE DESCRIPTION REMARK
DS4510 DS4110
1 E040001 GEAR CASE ASSEMBLY 3.5 ←
2 E040002 O-RING 3.5 ←
3 E040003 O-RING 3.5 ←
4 E040004 O-RING 3.5 ←
5 E040005 GEAR CASE GASKET 3.5 ←

31

M50-US-01.indd 31 2009-07-08 오전 9:33:43