Pc200-7 Main Pump Test Method

SEBH801100 1/26
PPM REBUILT UNIT MANUAL II

TESTING METHOD
Category Testing method for pumps

Type of the Pump HPV95+95 (112+112 cc/rev specification)
Stamping on the nameplate DZJ
Part No. of the Pump 708-2L-00300
Machine model installing PC200/200LC-7 PC210/210LC-7
these motors GALEO GALEO
Serial No. of the machines
#200001~ #400001~
installing these motors
Applications Main pump
2004/5/20
Issuance history
Remarks
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INTRODUCTION
• This document is organized into the following parts
1. Test Method ···························································· Pages 3 - 11

2. Test Hydraulic Circuit Diagram ···································· Page 12
3. Performance Diagram and Standard Value Table ·········· Pages 13 - 23

4. Names of Sections and Related Dimension ················· Page 24 - 26
5. Schematic Diagram of Test Jig (Reference) ·················· No indication
• This document mainly provides the test method using the KHT75-3 hydraulic test stand or equivalent.
• Applicable bench
1) Converted value test: Use the Komatsu general-purpose hydraulic test stand (KHT75-3) or its equivalent.
2) Standard value test: Hydraulic test stand having the same performance as the production plant hydraulic
test stand.
Use Komatsu genuine engine oil E010-CD or equivalent. Discoloration of oil during test is managed for
Class NAS10.
• Scope
This document is adopted for quality verification testing of the remanufactured main pump, HPV95 + 95 (112
+ 112 cc/rev specifications), which is installed on PC200/210 series-7.
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1. Test Method
1-1) Since high pressure is produced during this HST pump test, great care should be taken when selecting the
equipment, device, test jigs and components. Also, great attention should be given to the pump installa-
tion condition, the hydraulic circuit configuration, and the universal joint connection.
1-2) Test Specifications
See the following Table 1-1.
Table 1-1 List of Test Specifications

Pump type HPV95+95
Specifications Standard Conversion
Piston pump capacity
13~112 ←
(cc/rev)
150mAp-p
EPC current dither ←
40Hz
Direction of rotation
Right hand ←
(input shaft)
Maximum revolution of input shaft
1950 1500
(rpm)
Maximum hydraulic pressure of pump 37.3 34.3

(MPa{kg/cm2}) {380} {350}
Pump suction pressure 0.98 ± 0.05
←
(MPa{kg/cm2}) {1.0 ± 0.5}
Pump drain pressure 0.98 or less
←
(MPa{kg/cm2}) {1.0}
EPC valve original pressure 3.1

←
(MPa{kg/cm2}) {32}
Maximum flow (L/min) 220 (23) 168 {19}
3
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1-3) Test Items
1) For test items and contents, see Table 1-2 below.

For converted value test, conduct tests as limited by the capacity of the KHT75-3 hydraulic test stand.
The converted value test determines pass or fail after converting the results of measurements into
standard values.
The test standard values to be adopted are:
• Standard value test: Standard of performance standard value table
• Converted value test: Conversion of performance standard value table
Table 1-2 Test Item Legend:{ Conduct • ∆ Conduct, if possible. • × Don’t test
absence of abnormality
Performance check
Check for presence or

Test
Running-in
Items Flow check PQT control characteristics LS control characteristics

6.9{70} 293
flow 3 modes
19.6
Maximum
34.3
Difference in
Minimum
H mode
S mode
L mode
9.8{100} {200} {200} {350}
Test STD Fine control
Method ← ← ←
mode mode
Standard { { { { { { {
{ { { { { { { { {
Conversion *{ × *{ × × × ×
Carry out the converted value test marked with an asterisk (*) to the extent that hydraulic setting is
allowed.
1-4) Test Basic Hydraulic Circuit Diagram

• See Appendix Figure 1 in “Section 3 Test Hydraulic Circuit Diagram”.
1-5) Functions and Conditions of Sample Sections
• See Appendix Table 1 in “Section 4 Names of Sections and Related Dimensions.”
1-6) Test Equipment, Device, and Jig

1) Equipment to be used: Have the equipment listed in Table 1-3 ready.
Table1-3 Pressure Gauge and Device
For information as to how to install pressure gauges, see Test Hydraulic Circuit Diagram.
Part Number
Part Name Quantity Specifications Measuring Points and Application
(or Manufacturer’s Type)
0~39.2MPa Pump discharge port (P1f, P1r)
799-101-5120 Gauge 4
{400kg/cm2) LS input port (PLS)
0~5.9MPa EPC original pressure sensing port
799-101-5130 Gauge 2
{60kg/cm2) (CEPC)
0~2.5MPa PC mode switching pressure sensing port (CPC)
799-101-5140 Gauge 2
{25kg/cm2) LS mode switching pressure sensing port (CLS)
0~0.4MPa
– Gauge 1 Pump suction (PS) section
{4kg/cm2)
Differential 0~49MPa Between pump discharge port (PP1) and
1
799-401-2700 pressure gauge {500kg/cm2) LS input port (PLS)
799-401-2810 Power supply: 100VAC Power supply for differential pressure
Transformer unit 1
input, 12VDC output gauge
799-552-3050 Dither signal generator Adjusts the following dither signal.
Controller module 2set
799-552-3930 Dither signal adjuster 40Hz · 150mAp-p
4
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Table 4 List of Devices (Continuation)

Part Number
Part Name Quantity Specifications Measuring Points and Application
(or Manufacturer’s Type)
Flowmeter 1 Working pressure: For measuring LS drain (Q3)
*FSC-750
Flow display 1 34.3MPa{350kg/cm2}
*DRM-100
Measuring flow:
Made by Flowtec
0~100L/min
Stop valve (S1) 1 Working pressure: For generating differential pressure at LS
*GNT-3
34.3MPa{350kg/cm2} (S1)
(PT 3/8 thread)
or more
Made by Hirose
Maximum flow:
Valve Industry
30(L/min) or more
Relief valve 2 Set pressure: For safety valve
–
34.3MPa{350kg/cm2}
or more
Maximum flow:
160(L/min) or more
For information as to how to install the above devices, see Hydraulic Circuit Diagram (Appendix Figure
1).
The connector for the controller must be changed to a German type connector.
Any device with an asterisk (*) is not included in the supplies; their manufacturer’s names are en-
closed in parenthesis. (Part number registration not set) You can choose a product of any manufacturer
that satisfies the specifications.
2) Jigs and components to be used: Have jigs and components listed in Table 1-4 ready.
Table 1-4 Test Jigs
No. Part Number Part Name Quantity Specifications and Application
1 799-404-2980 Plate 1 For installing pump
2 799-404-2970 Coupling 1 For connecting input shaft
3 799-404-2910 Adapter 1 1.6 mm diameter fixed throttle valve

The jigs are the same as those used for testing HPV95 + 95 pumps.
Piston pump discharge port (P1) must be provided with a port for introducing LS pressure, the one for
introducing pump pressure, the one for removing the differential pressure gauge, and the one installing
the safety valve.
3) In addition to those listed in Table 1-4, have components such as an adapter and hose ready, which are
required for configuring a test hydraulic circuit.

For information on manufacturing of jigs and components, see “Section 4 Names of Sections and
Related Dimensions.”
4) Have a penetrant testing agent (e.g. developer such as color check) ready.
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1-7) Preparatory Steps for Test

7-1 Installation Condition of Pump
Perform the following steps prior to this test.
1) Installing hydraulic test stand (see Fig. 7-1)
Install the test stand so that the sample bleeder

(PDa) turns up.
• Fig . 7-1
P1f : Pump discharge port on the F side
P 1r: Pump discharge port on the R side
PDr: Air bleeder (used for air bleeding)
PD1f: Pump case drain port on the F side
2) Installing universal joint Fig.7-2 Pump Hydraulic Circuit Diagram
Since the universal joint rotates rapidly, install it in a
level position when connecting, and take action not
to cause run-out. Protect the coupling from becom-

ing detached from the shaft.
3) Configuring test hydraulic circuit (see Appendix Fig-
ure 1)
i) Configure as per test hydraulic circuit diagram in

the Appendix Figure 1.
For the main pump hydraulic circuit diagram, Fig.7-3 R Pump Drain Hydraulic Circuit Diagram
see Fig. 7-2.
ii) Set up circuits for bleeding air and force-feed
lubrication on the rear pump. (See Fig. 7-3.)
Use drain port (PD2r) for air bleeding of the rear
pump. (See Fig. 7-3.)
• Set the drain discharge port higher than the
pump discharge port (P1r), because the drain
port tends to point downward.
• Drain pressure: 0.98/ MPa{1kg/cm2} or less
Use the plug (PT) for forced-feed lubrication of
Fig. 7-4 Locations of R Pump Case Drain Plugs
the rear pump. (See Fig. 7-4.)
• Flow of forced-feed lubrication:40(L/min) or less
iii) Install pressure gauges on hydraulic detection
ports.
For specifications of the pressure gauge to be
installed, see Appendix Figure 1.
For details of port and adjustment sections, see
Appendix Table 1.
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4) Filling the pump case with oil
Pour oil into the pump case (PS port), bleed the air
(P Da, P D1f, and P D2r ports), and fill the pump
case with oil.
Be sure to perform this to prevent the possibility
of damage inside the pump.
Be sure to release air from the rear pump.
Specified torque for air bleeder:
7.8~9.8 Nm(0.8~1 kgm)
PT port plug specified torque:
58.8~78.4 Nm (6~8kgm)
Fig. 8-1 Maximum Flow Adjustment Section
5) Cleaning pump assembly
Clean the pump assembly to check for oil leakage

and apply penetrant testing agent to each of valve,
plug and input shaft oil seal.
1-8) Verification Test and Adjustment Methods

Prior to conducting a test, check connections of
piping (PA and PB ports), hose and adapters.
For more information on conditions and standard
values during testing, see the “Performance Standard
Value Table” in Section 3. Fig. 8-2 Detail of Maximum Flow Adjustment Sec-
1) Running-in tion
Check for abnormality (pressure, vibration, sound,

etc) and oil leakage while the pump is running.
2) How to check and adjust maximum and minimum

pump flow
(1) Check piston pumps P 1f and P 1r delivery for the
maximum and minimum flow under the

predetermined conditions.
DFor the measurement of minimum flow, add
the amount of drain at LS pressure port (amount
of oil flowing when the stop valve S1 is open =
Q3).
• Q T = Q1 + Q3 (L/min)
(2) How to adjust pump flow
Before making adjustments, place alignment mark.
i) Adjust the maximum flow using the adjustment screw (Ma). (See Fig. 8-1.)
The maximum flow adjustment section has been mounted to reference dimensions when the pump
was assembled (see Fig. 8-2).
[Reference] L2 = 12.6 ± 0.1 mm
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ii) Adjust the minimum flow using the adjustment

Fig.8-3 Minimum Flow Adjustment Section
screw (Mb). (See Fig. 8-3.)
Since the minimum flow adjustment section
has been mounted with the pre-adjusted PC
valve assembly, be sure to check the
performance of PC valve assembly (PQT
performance) after you make adjustments (see
Fig. 8-4).
[Reference] L1 = 19.1 ± 0.1 mm
• Fig . 8-1 ~ 8.4
Ma : Maximum flow adjustment screw
Mb : Minimum flow adjustment screw Fig. 8-4 Detail of Minimum Flow Adjustment Sec-
MPC : PC valve adjustment screw tion
1 : Cover
A : Locknut
(3) How to adjust maximum and minimum flow (see
Fig. 8-5)
Symbol enclosed in parenthesis indicates the
method of adjusting the minimum flow.
Prior to adjustment, measure the length between
the alignment mark and the screw head, L3 and
L4.
i) Loosen the locknut A. Fig. 8-5 Details of Maximum and Minimum Flow
Adjustment Sections
ii) Adjust the screw Ma (Mb).
iii) After adjustment, temporarily tighten locknut A
and measure the flow.
iv) When the measured value is within the standard
value, fully tighten locknut A. (See Table 8-1.)
Locknut A: 568 ~ 676 Nm (58 ~ 69 kgm)
• Fig . 7-5, 7-6
Ma : Maximum flow adjustment screw
Mb : Minimum flow adjustment screw
MPC : PC valve adjustment screw
PC : PC valve assembly
1 : Cover Table 8-1 Procedure for Adjusting Maximum and
2 : Cover Minimum Flow
A : Locknut
Phenomenon Large Small
Locations of standard standard
adjustment flow flow
Maximum flow adjustment
Turn cw Turn ccw
screw (Ma)
Minimum flow adjustment
Turn ccw Turn cw
screw (Mb)
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3) How to test and adjust PQT control characteristics Fig. 8-6 P-Q-T Characteristics Chart and Difference
in Flow (∆Q) Check
(1) Testing PQT control characteristics (see Fig. 7-6)
Measure the flow caused by the pressure fluctuation
and check that the values plot on PC characteristics
chart (P-Q) and torque characteristics chart (P-T) are

within the standard value.
i) H mode: E PC current - 350 mA (without P-Q-T
chart)
ii) S mode: E PC current - 460 mA (with P-Q-T
chart)
iii) L mode: E PC current - 710 mA (P-Q-T without

chart)
For more information on the PQT control cha-
racteristics (P-Q-T chart), see “Table of
Performance Standard Values and Fig.1” in
Section 3.
Measure PQT control characteristics at both
pressure rise and pressure drop and, then, adopt
the value at pressure rise.
Close stop valve S1.
(2) Checking difference in flow of pump discharge

amounts
Use three modes.
Check that the difference in flow (∆Q) between P 1f

pump delivery (Q f) and P 1r pump delivery (Qr) under
the same conditions is below the predetermined value.
(See Fig. 8-6.)

Be sure to make this check to prevent travel
deviation when installed on an actual machine.
Check this when testing PQT control chara-

cteristics.
Predetermined pressure: P A1 = P A2 (same
pressure)
∆Q = Less than 7.3 L/min: When making standard
value test
• Both Q 1f > Q 1r and Q 1f < Q 1r are acceptable.
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(3) How to adjust PC control characteristics
1) For locations of adjustment sections, see Fig. 8-7.

Prior to adjustment, measure the length be-tween the alignment mark and the screw head, L5.
• Fig. 8-7
MPC: PC valve adjustment screw
Mb: Minimum flow adjustment screw
PC: PC valve assembly
B: Locknut
2) Make adjustments in the following order (see Fig. 8-7).
(i) Loosen lock nut B.
(ii) Adjust the PC control characteristics using the adjustment plug (M PC).
q To adjust the PC control characteristics to a value below the standard → tighten the plug (turn cw)
w To adjust the PC control characteristics to a value above the standard → loosen the plug (turn ccw)
(iii) After adjustment, temporarily tighten locknut B and measure the PC control characteristics.
(iv) When the measured value is within the standard value, fully tighten locknut B to the specified torque.
Locknut B: 27 ~ 34 Nm {2.8 ~ 3.5 kgm}
4) How to test and adjust LS control characteristics
(1) Testing LS control characteristics (see Fig. 8-8)

Measure the flow caused by fluctuation in LS differ-
ential pressure under a constant control pump
Fig. 8-7 Details of PC Control Section
pressure and check that it is within the LS control
characteristics chart.
Use normal mode (A) and fine control mode (B).
• Control pressure (pump pressure)
* i) 6.9 MPa{ 70{kg/cm2}): without LS chart
* ii) 9.8 MPa{100 kg/cm2}): (without LS chart)
iii) 19.6 MPa{200kg/cm2}): (with LS chart)
iv) 29.4 MPa{300kg/cm2}): (without LS chart)
v) 34.3 MPa{350kg/cm2}): (without LS chart)
For more information on the LS control chara-
cteristics (LS), see “Performance Standard Value Fig. 8-8 Details of LS Characteristics Chart
Table - Fig.2” in Section 3.
The same standard value is applied to control
pressure of 6.9 MPa (70 kg/cm2) and 9.8 MPa
(100 kg/cm2).
Adopt the value when LS differential pressure is
reduced.
For the overall pump capacity (QT), add the am-
ount of drain at LS pressure port (amount of oil
flowing when stop valve S1 is open = Q3).
• Q T = Q1 + Q3 (L/min)
Be sure to slowly open and close stop valve S1.
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(2) How to adjust LS control characteristics (see Figs.

Fig. 8-9 LS Adjustment Section
8-9 and 8-10)
Make adjustments in the following order.
Prior to adjustment, measure the length, L6. (See
Fig. 8-10.)
• Figs. 8-9 and 8-10
MLSf: LS adjustment plug on the front pump
MLSr: LS adjustment plug on the rear pump
C: Locknut
i) Loosen locknut C.
ii) Adjust the LS control characteristics using the

Fig. 8-10 Details of LS Adjustment Section
adjustment screw (M LS). (See Table 8-2.)
q To adjust the LS control characteristics to a
pressure lower than the standard, tighten the
screw (turn cw)
w To adjust the LS control characteristics to a
pressure higher than the standard, loosen the
screw (turn ccw).
iii) After adjustment, temporarily tighten locknut C
and measure the control characteristics.

iv) When the measured value is within the standard
value, fully tighten locknut C to the specified
torque.
Locknut C: 49 ~ 68.6 Nm(5 ~ 7 kgm)
5) Checking for Abnormality
Check the following items for abnormality during the test and after the test and determine pass/fail results.
(1) Oil leakage from the following sections
i) Input shaft oil seal

ii) Valve connections
iii) Plug connections
iv) End cap connections

(2) Abnormal sound, vibration, or temperature
(3) Other abnormalities
6) POST-TEST TASKS
To remove the sample and restore to the original state, keep the following in mind.
1) Drain the residual oil out of the sample and check the oil for a foreign substance.
2) Remove all the jigs installed for testing.
3) Seal off all ports with nylon plugs or the like to prevent the ingress of dirt and dust.
4) Record the test results on appropriate report forms. (Retention period: 3 years)
11
Note 1: This circuit diagram shows the testing of HPD95 + 95 (112 + 112 cc/rev specifications) pump.
Note 2: The direction of rotation of the sample pump is clockwise as viewed from its input shaft.
Note 3: The gauge designations are as follows: 400K = 39.2 MPa (400kg/cm2), 60K = 5.9 MPa (60kg/cm2), 25K = 2.5 MPa (25kg/cm2), and 4K = 0.4 MPa (4kg/cm2).
Appendix Figure 1: Pump Test Basic Circuit Diagram
All tests
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Test Items
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3. Performance Standard Value Table
1) This document contains the Table 3-1) Standard Value Table.

2) When conducting a test, select the applicable model from the following table.
3) PC200-7, PC200LC-7, PC210-7, and PC210LC-7 Common to all models.
This standard value table is common to PC228US-3, too.
Table 3-1) List of Standard Value Tables

Chart and Standard
Remarks
Value Table No.
Fig. 1 PQT characteristics performance chart (S mode)
Fig. 2 LS characteristics chart (control pressure: 19.6 MPa{200 kg/cm2})
Table 1 Running-in
Table 2 PQT characteristics (H mode)
Table 3 PQT characteristics (S mode)
Table 4 PQT characteristics (L mode)
LS characteristics ([normal and fine control modes] Control pressure: 9.8

Table 5
MPa{100 kg/cm2})
Table 6
MPa{200kg/cm2})

Table 7
MPa{300kg/cm2})
Table 8
MPa{350kg/cm2})
13
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Fig. 1 Pump Assembly Performance Specification Chart

(Standard Value)
Model PC200-7(#200001~) Test item: PQT characteristics (S mode)
Test conditions
(application serial number) PC210-7(# 40001~) Direction of rotation Right-handed rotation Pump pressures (P1f and P1r) See chart
Pump type HPV95+95 Number of revolu- Standard 1950rpm EPC original pressure (P EPC) 3.14{32}MPa{kg/cm2}
(Pump capacity) (112+112cc/rev) tions of input shaft Conversion 1500rpm LS differential pressure (∆PLS) 0 MPa{kg/cm2}
Part number 708-2L-00300 PC mode (Epc) 460mA PC mode selection pressure (Pm) (0.90{9.2})MPa{kg/cm2}
Current
Applicable chart Values at pressure rise are applied LS set (ELS) 0 mA LS set switching pressure (Psig) 0 MPa{kg/cm2}
Pump absorption torque T
P1 = P1f + P1r
2
Pump discharge pressure
2. Hysterisis standard at pressure drop
1. Difference in flow of F and R discharge:
(reference): 1.96 MPa (20 kg/cm2)

(120 and 220 kg/cm2)
at 11.8 and 21.6 MPa
7.3 L/min. or less
Miscellaneous
Pump delivery 1 QT
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Fig. 2 Pump Assembly Performance Specification Chart

(Standard Value)
Model PC200-7(#200001~) Test item: LS characteristics
Test conditions
(application serial number) PC210-7(# 40001~) Direction of rotation Right-handed rotation Pump pressures (P1f and P1r) 19.6{200}MPa{kg/cm2}
Pump type HPV95+95 Number of revolu- Standard 1950rpm EPC original pressure (P EPC) 3.14{32}MPa{kg/cm2}
(Pump capacity) (112+112cc/rev) tions of input shaft Conversion 1200rpm LS differential pressure (∆PLS) See chart
Part number 708-2L-00300 PC mode (Epc) 310mA PC mode selection pressure (Pm) 0.34{3.5}MPa{kg/cm 2
}
Current
The values, when the LS differential pressu- A: 0 mA LS set switching pressure (A:0) MPa{kg/cm }
2
Applicable chart LS set (ELS)
re is increased, must be within the range. B:1000mA (Psig) (B:0.29{3})MPa{kg/cm 2 }
1. A: Normal mode B: Fine control mode
2. The difference in the set pressures for pump pressure of 9.8MPa (100kg/cm2) and 34.3MPa
(350kg/cm2) must be within 0.3 MPa (3 kg/cm2) in terms of LS differential pressure.
Miscellaneous 3. Hysterisis standard (reference)
At 6.9 and 9.8 MPa (70 and 100 kg/cm2) : 0.25 MPa (2.5 kg/cm2) or less
At 19.6 MPa (200kg/cm ) 2
: 0.29 MPa (3.0kg/cm2) or less
At 29.4 and 34.3 MPa (300 and 350 kg/cm ) : 0.34 MPa (3.5kg/cm2) or less 2
∆PLS = P1 - PLS
LS differential pressure
Pump delivery 1 QT
15
Test Items Running-in Pump flow check
Allowable Running-in at swash plate angle Maximum flow with no load Minimum flow with no load
Conditions and Standard Value Items Symbosl Unit range 1 2 3 4 5 6 7 8 9 10 11
Category
Rotational speed Standard 1000 1500 1950 1000 ← 1500 1950 1950 ← ← ← 1950 1950 ←
M2 rpm ±10
of input shaft Conversion 500 1000 1500 1000 ← 1500 ← ← 1500 1500 ←
Direction of input shaft rotation EPC – – Right hand ← ← ← ← ← ← ← ← ← ← ← Right hand ←
PC mode switching current ELS 310 ← ← ← ← ← ← ← ← ← ← ← 0 or 310 ←
mA ±10
LS set switching current 0 ← ← ← ← ← ← ← ← ← ← ← 0 ←
P1f
2.94 9.8 9.8 13.7 19.6 27.4 29.4 34.3 14.7 1.96 4.9
Front No-load ← ←
Pump discharge ±0.5 {30} {100} {100} {140} {200} {280} {300} {350} {150} {20} {50}
P1r
pressure {±5} 2.94 9.8 9.8 13.7 19.6 27.4 29.4 34.3 14.7 1.96 4.9
Rear No-load ← ←
{30} {100} {100} {140} {200} {280} {300} {350} {150} {20} {50}
∆P
LS differential pressure MPa 0 ⇔ 2.45 or more 2.45 or more
0 ← ← ← ← ← ← ← ← ← ← 0
(∆P = P1 - PLS) {kg/cm2} {0 ⇔ 25 or more} {25}
PEPC
±0.1 3.14 3.14
EPC original pressure
Test Conditions
← ← ← ← ← ← ← ← ← ← ← ←
{±1} {32} {32}
Pm
(Reference) PC mode (0.34) (0 or 0.34)
← ← ← ← ← ← ← ← ← ← ← ←
switching pressure ({3.5}) (0 or 3.5)
Psig
(Reference) LS set
(0) ← ← ← ← ← ← ← ← ← ← ← (0) ←
switching pressure S1
Stop valve – – – Closed ← ← ← ← ← ← ← ← ← ← ← Closed Open
Operating time and number of times – min and number of times – 1 min ← ← 2 min 1 min ← 2 min ← 1 min ← ← Three times or more Twice or more ←
Lower and Within
— — — — — — — — — — — — 216~221 23~28
Pump Standard upper limits range
(PC200/210-7· [1/8])
QT
delivery Lower and Within
Conversion L/min — — — — — — — — — — — — 166~170 17~22
upper limits range
Difference in front and Standard — — — — — — — — — — — — — —
∆Q Below
rear pump delivery Conversion — — — — — — — — — — — — — —
Refer- Pump absorp- Nm
Standard Value
Standard T Below — — — — — — — — — — — — — —
Table 1: Performance Standard Value Table
ence tion torque {kgm}

Standard — — — — — — — — — — — —
Pump delivery QT –
Conversion — — — — — — — — — — — —
Front and rear Standard L/min — — — — — — — — — — — — —
—
∆Q –
pump delivery Conversion — — — — — — — — — — — — — —
Rotational speed of input shaft M2 rpm – — — — — — — — — — — — — [ ] [ ]
(Reference) pump absorption torque T Nm{kgm} – — — — — — — — — — — — — — —
(Reference) PC mode switching pressure Pm MPa – — — — — — — — — — — — — [ ] [ ]
(Reference) LS set switching pressure Psig {kg/cm2} – — — — — — — — — — — — — — —
Measurement Value
Oil leakage, abnormal noise, and heat generation check – Presence or absence Presence or absence Presence or absence Presence or absence Presence or absence Presence or absence Presence or absence Presence or absence Presence or absence Presence or absence Presence or absence Presence or absence — Presence or absence
SEBH801100 16/26
Determination ({)
16
Test Items PQT characteristics (H mode) (1/3) For test items with an asterisk (*), measure the difference in flow.
Conditions and Standard Value Items Symbosl Unit Allowable
1 2 3 *4 5 6 7 *8 9 10 11 12 13 14 15
Category
range
Rotational speed Standard 1950 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
M2 rpm ±10
of input shaft Conversion 1200 ← ← ← ← ← ← ← ← ← ← ← ← ← (←)
Direction of input shaft rotation EPC – – Right hand ← ← ← ← ← ← ← ← ← ← ← ← ← ←
PC mode switching current ELS 310 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
mA ±10
LS set switching current 0 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
P1f
6.9 9.8 11.8 13.7 15.7 19.6 21.6 22.5 26.5 27.4 29.4 32.3 34.3 37.2
Front No-load
Pump discharge ±0.5 {70} {100} {120} {140} {160} {200} {220} {230} {270} {280} {300} {330} {350} {380}
P1r
pressure {±5} 0
Rear ← ← ← ← ← ← ← ← ← ← ← ← ← ←
(No-load)
∆P
LS differential pressure MPa
0 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
(∆P = P1 - PLS) {kg/cm2}
PEPC
±0.1 3.14
Test Conditions
EPC original pressure ← ← ← ← ← ← ← ← ← ← ← ← ← ←
{±1} {32}
Pm
(Reference) PC mode (0.34)
← ← ← ← ← ← ← ← ← ← ← ← ← ←
switching pressure ({3.5})
Psig
(Reference) LS set
(0) ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Stop valve – – – Closed ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Operating time and number of times – min and number of times – Twice or more ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Lower and Within
216~221 212~221 210~221 208~221 196~221 181~(220)153~(190)137~(175)130~(168)101~(139) 94~(133) 85~(124)74~(109) 67~(100) 56~(85)
(PC200/210-7 [2/8])

QT
Conversion L/min 132~136 130~136 129~136 123~136 120~136 111~(136) 94~(117) 84~(108) 80~(104) 62~(86) 57~(82) 52~(77) 45~(67) 41~(62) (34~53)
upper limits range
Difference in front and Standard — — — 7.3 — — — 7.3 — — — — — — —
∆Q Below
rear pump delivery Conversion — — — 4.4 — — — 4.4 — — — — — — —
Standard Value
Refer- Pump absorp- Nm (338) (441) (505) (574) (637) (677) (682) (686) (667) (662) (657) (647) (623) (579)
Standard T Below —
ence tion torque {kgm} ({34.5}) ({45}) ({51.5}) ({58.5}) ({65}) ({69}) ({69.5}) ({70}) ({68}) ({67.5}) ({67}) ({66}) ({63.5}) ({59})
Standard
Conversion
L/min — — — — — — — — — — — — —
Front and rear Standard
∆Q –
pump delivery Conversion — — — — — — — — — — — — —
Rotational speed of input shaft M2 rpm – [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ]
(Reference) pump absorption torque T Nm{kgm} – — [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ]
(Reference) PC mode switching pressure Pm MPa – [ ] — — — — — — — — — — — — — —
(Reference) LS set switching pressure Psig {kg/cm2} – — — — — — — — — — — — — — — —
Measurement Value
Oil leakage, abnormal noise, and heat generation check – — — — — — — — — — — — — — — Presence or absence
SEBH801100 17/26
Determination ({)
17
Test Items PQT characteristics (S mode) (2/3) For test items with an asterisk (*), measure the difference in flow.
1 2 3 4 5 *6 7 8 *9 10 11 12 13 14 15
Category
range
M2 rpm ±10
mA ±10
P1f
4.9 6.9 8.8 10.8 11.8 14.7 17.6 21.6 22.5 25.5 28.4 31.4 34.3 37.2
Front No-load
Pump discharge ±0.5 {50} {70} {90} {110} {120} {150} {180} {220} {230} {260} {290} {320} {350} {380}
P1r
pressure {±5} 4.9 6.9 8.8 10.8 11.8 14.7 17.6 21.6 22.5 25.5 28.4 31.4 34.3 37.2
Rear No-load
{50} {70} {90} {110} {120} {150} {180} {220} {230} {260} {290} {320} {350} {380}
∆P
0 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
(∆P = P1 - PLS) {kg/cm2}
PEPC
±0.1 3.14
Test Conditions
{±1} {32}
Pm
← ← ← ← ← ← ← ← ← ← ← ← ← ←
Psig
(Reference) LS set
(0) ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Lower and Within
216~221 213~221 211~221 197~221 182~(220)175~(212)153~(190)130~(168)100~(138) 93~(133) 84~(119) 73~(105) 62~(91) 52~(82) 41~(74)
(PC200/210-7 [3/8])

QT
Conversion L/min 166~170 163~170 158~170 151~170 140~(169)134~(163)117~(146)100~(130) 76~(107) 71~(103) 64~(92) 56~(81) 47~(70) 40~(63) (31~57)
upper limits range
Difference in front and Standard — — — — — 7.3 — — 7.3 — — — — — —
∆Q Below
rear pump delivery Conversion — — — — — 5.6 — — 5.6 — — — — — —
Standard Value
ence tion torque {kgm} ({27.5}) ({34}) ({40.5}) ({47}) ({48}) ({51.5}) ({55}) ({55}) ({55.2}) ({55.5}) ({54.5}) ({53}) ({52.8}) ({52.5})
Standard
Conversion
L/min — — — — — — — — — — — — —
∆Q –
Measurement Value
SEBH801100 18/26
Determination ({)
18
Test Items PQT characteristics (L mode) (3/3) For test items with an asterisk (*), measure the difference in flow.
range 1 2 3 4 *5 6 7 8 *9 10 11 12 13 14 15
Category
M2 rpm ±10
mA ±10
P1f
4.9 7.8 10.8 11.8 15.7 17.6 20.6 21.6 24.5 27.4 29.4 31.4 34.3 37.2
Front No-load
Pump discharge ±0.5 {50} {80} {110} {120} {160} {180} {210} {220} {250} {280} {300} {320} {350} {380}
P1r
pressure {±5} 4.9 7.8 10.8 11.8 15.7 17.6 20.6 21.6 24.5 27.4 29.4 31.4 34.3 37.2
Rear No-load
{50} {80} {110} {120} {160} {180} {210} {220} {250} {280} {300} {320} {350} {380}
∆P
0 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
(∆P = P1 - PLS) {kg/cm2}
PEPC
±0.1 3.14
Test Conditions
{±1} {32}
Pm
← ← ← ← ← ← ← ← ← ← ← ← ← ←
Psig
(Reference) LS set
0 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Lower and Within
185~221 148~(184)127~(162)105~(140) 98~(134) 85~(115) 77~(105) 67~(92) 64~(87) 53~(78) 43~(70) 36~(64) 28~(57) 18~(49) 8~(40)
QT
(PC200/210-7 [4/8])
Conversion L/min 142~170 113~(142) 97~(125) 80~(108) 75~(103) 65~(89) 59~(81) 51~(71) 49~(67) 48~(60) 33~(54) 27~(50) 21~(44) 13~(38) (6~31)
upper limits range
Difference in front and Standard — — — — 7.3 — — — 7.3 — — — — — —
∆Q Below
rear pump delivery Conversion — — — — 5.6 — — — 5.6 — — — — — —
Standard Value
ence tion torque {kgm} ({16.5}) ({25}) ({29}) ({30.2}) ({35.5}) ({36}) ({36.7}) ({37}) ({37.3}) ({37.5}) ({37}) ({36.5}) ({35.8}) ({35})
Standard
Conversion
L/min — — — — — — — — — — — — —
∆Q –
Measurement Value
SEBH801100 19/26
Determination ({)
19
Test Items LS characteristics (1/4) : Normal mode : Fine control mode
Allowable 1 2 3 6 7 8 3 4 5 6 7
Conditions and Standard Value Items Symbosl Unit range Running-in 4 5 9 Running-in 1 2
Category
Rotational speed Standard 1950 1950 ← ← ← ← ← ← ← ← 1950 1950 ← ← ← ← ← ←
M2 rpm ±10
of input shaft Conversion 1500 1500 ← ← ← ← ← ← ← ← 1500 1500 ← ← ← ← ← ←
Direction of input shaft rotation EPC – – Right hand Right hand ← ← ← ← ← ← ← ← Right hand Right hand ← ← ← ← ← ←
PC mode switching current ELS 310 310 ← ← ← ← ← ← ← ← 310 310 ← ← ← ← ← ←
mA ±10
LS set switching current 0 0 ← ← ← ← ← ← ← ← 1000 1000 ← ← ← ← ← ←
P1f
9.8 9.8 9.8 9.8
Front ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Pump discharge ±0.5 {100} {100} {100} {100}
P1r
pressure {±5} 9.8 9.8 9.8 9.8
Rear ← ← ← ← ← ← ← ← ← ← ← ← ← ←
{100} {100} {100} {100}
∆P
LS differential pressure MPa 0 ⇔ 2.45 0.98 1.47 1.96 2.06 2.16 2.26 2.35 2.45 0 ⇔ 1.47 0.49 0.59 0.69 0.78 0.88 0.98
0 0
(∆P = P1 - PLS) {kg/cm2} {0 ⇔ 25} {10} {15} {20} {21} {22} {23} {24} {25} {0 ⇔ 15} {5} {6} {7} {8} {9} {10}
PEPC
±0.1 3.14 3.14
Test Conditions
EPC original pressure ← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←
{±1} {32} {32}
Pm
(Reference) PC mode (0.34) (0.34)
← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←
switching pressure ({3.5}) ({3.5})
Psig
(Reference) LS set (2.94)
0 ← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←
switching pressure S1 ({30})
Stop valve – – – Closed ⇔ Open Closed Open ← ← ← ← ← ← ← Closed ⇔ Open Closed Open ← ← ← ← ←
Operating time and number of times – min and number of times – Three times or more Twice or more ← ← ← ← ← ← ← ← Three times or more Twice or more ← ← ← ← ← ←
Lower and Within 209 209
(0~221) ← ← ← ← 0~221 0~28 ← ← (0~221) ← ← 0~221 0~28 ← ←
Pump Standard upper limits range ~221 ~221
QT
delivery Lower and Within 160 160
(PC200/210-7 [5/8])
Conversion L/min (0~170) ← ← ← ← 0~170 0~21 ← ← (0~170) ← ← 0~170 0~21 ← ←

upper limits range ~170 ~170
Difference in front and Standard — — — — — — — — — — — — — — — — — —
∆Q Below
rear pump delivery Conversion — — — — — — — — — — — — — — — — — —
Checking difference in Nm
Standard Value
Standard ∆PL Below — — — — — — — — — — — — — — — — — —
LS differential pressure {kgm}
Standard — —
Conversion — —
L/min — — — — — — — — — — — — — — — — — —
∆Q –
pump delivery Conversion — — — — — — — — — — — — — — — — — —
Rotational speed of input shaft M2 rpm – — [ ][ ][ ][ ][ ][ ][ ][ ][ ] — [ ][ ][ ][ ][ ][ ][ ]
Difference in LS differential pressure ∆PL – — — — — — 0.294{3.0} or less at 34.3{350} — — — — — — — — — —
MPa
(Reference) PC mode switching pressure Pm – — [ ] — — — — — — — — — [ ] — — — — — —
{kg/cm2}
(Reference) LS set switching pressure Psig – — — — — — — — — — — — [ ] — — — — — —
Measurement Value
Oil leakage, abnormal noise, and heat generation check – Presence or absence — — — — — — — — Presence or absence Presence or absence — — — — — — Presence or absence
SEBH801100 20/26
Determination ({)
20
Allowable 1 2 3 6 7 8 3 4 5 6 7
Category
M2 rpm ±10
of input shaft Conversion 1200 1200 ← ← ← ← ← ← ← ← 1200 1200 ← ← ← ← ← ←
Direction of input shaft rotation EPC – – Right hand Right hand ← ← ← ← ← ← ← ← Right hand Right hand ← ← ← ← ← ←
mA ±10
P1f
19.6 19.6 19.6 19.6
Front ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Pump discharge ±0.5 {200} {200} {200} {200}
P1r
pressure {±5} 19.6 19.6 19.6 19.6
Rear ← ← ← ← ← ← ← ← ← ← ← ← ← ←
{200} {200} {200} {200}
∆P
0 0
(∆P = P1 - PLS) {kg/cm2} {0 ⇔ 25} {13} {16} {19} {21} {22} {23} {24} {25} {0 ⇔ 15} {4} {6} {7} {8} {9} {10}
PEPC
±0.1 3.14 3.14
Test Conditions
{±1} {32} {32}
Pm
← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Psig
0 ← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Lower and Within 209 146 132 92
(0~221) ← ← ← ← 0~221 0~28 ← ← (0~221) 0~221 ← 0~28 ←
Pump Standard upper limits range ~221 ~221 ~221 ~221
QT
delivery Lower and Within 160 89 81 56
Conversion L/min (0~170) ← ← ← ← 0~170 0~21 ← ← (0~136) 0~136 ← 0~17 ←
(PC200/210-7 [6/8])
upper limits range ~170 ~136 ~136 ~136

∆Q Below
Standard Value
Standard — —
Conversion — —
L/min — — — — — — — — — — — — — — — — — —
∆Q –
MPa
{kg/cm2}
(Reference) LS set switching pressure Psig – — — — — — — — — — — — — — — — — — —
Measurement Value
SEBH801100 21/26
Determination ({)
21
Allowable 1 2 3 6 7 8 3 4 5 6 7
Category
M2 rpm ±10
of input shaft Conversion Not testable — ← ← ← ← ← ← ← ← Not testable — ← ← ← ← ← ←
Direction of input shaft rotation EPC – – Right hand Right hand ← ← ← ← ← ← ← ← R i g h t h a n d Right hand ← ← ← ← ← ←
mA ±10
P1f
29.4 29.4 29.4 29.4
Front ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Pump discharge ±0.5 {300} {300} {300} {300}
P1r
pressure {±5} 29.4 29.4 29.4 29.4
Rear ← ← ← ← ← ← ← ← ← ← ← ← ← ←
{300} {300} {300} {300}
∆P
0 0
(∆P = P1 - PLS) {kg/cm2} {0 ⇔ 25} {13} {16} {19} {21} {22} {23} {24} {25} {0 ⇔ 15} {4} {6} {7} {8} {9} {10}
PEPC
±0.1 3.14 3.14
Test Conditions
{±1} {32} {32}
Pm
← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Psig
0 ← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Lower and Within 84 75 64 24 78 64 24
(0~221) ← 0~221 ← 0~28 ← (0~221) ← ← 0~28 ←
Pump Standard upper limits range ~221 ~221 ~221 ~221 ~221 ~221 ~221
(PC200/210-7 [7/8])
QT
Conversion L/min — — — — — — — — — — — — — — — — — —
upper limits range
∆Q Below
Standard Value

Standard — —
Conversion — —
L/min — — — — — — — — — — — — — — — — — —
∆Q –
Difference in LS differential pressure ∆PL – — — — — — — — — — — — — — — — — — —
MPa
{kg/cm2}
(Reference) LS set switching pressure Psig – — [ ] — — — — — — — — — [ ] — — — — — —
Measurement Value
SEBH801100 22/26
Determination ({)
22
Allowable 1 2 3 6 7 8 3 4 5 6 7
Category
M2 rpm ±10
of input shaft Conversion Not testable — ← ← ← ← ← ← ← ← Not testable — ← ← ← ← ← ←
Direction of input shaft rotation EPC – – Right hand Right hand ← ← ← ← ← ← ← ← R i g h t h a n d Right hand ← ← ← ← ← ←
mA ±10
P1f
34.3 34.3 34.3 34.3
Front ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Pump discharge ±0.5 {350} {350} {350} {350}
P1r
pressure {±5} 34.3 34.3 34.3 34.3
Rear ← ← ← ← ← ← ← ← ← ← ← ← ← ←
{350} {350} {350} {350}
∆P
0 0
(∆P = P1 - PLS) {kg/cm2} {0 ⇔ 25} {13} {16} {19} {21} {22} {23} {24} {25} {0 ⇔ 15} {4} {6} {7} {8} {9} {10}
PEPC
±0.1 3.14 3.14
Test Conditions
{±1} {32} {32}
Pm
← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Psig
0 ← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Lower and Within 67 57 47 60 47
(0~221) ← 7~221 0~221 ← 0~28 ← (0~221) 7~221 0~221 ← 0~28 ←
Pump Standard upper limits range ~221 ~221 ~221 ~221 ~221
QT
(PC200/210-7 [8/8])
Conversion L/min — — — — — — — — — — — — — — — — — —
upper limits range
∆Q Below
Standard Value
Standard — —
Conversion — —
L/min — — — — — — — — — — — — — — — — — —
∆Q –
MPa
{kg/cm2}
(Reference) LS set switching pressure Psig – — — — — — — — — — — — [ ] — — — — — —
Measurement Value
SEBH801100 23/26
Determination ({)
23
SEBH801100 24/26
4. Names of Components and Related Dimensions

Appendix Table 1 Names of Sample Components and Port Size
1. Names of Components and Port Size
Symbol represent- Presence or

ing port or adjust- Name of port and adjustment sections absence of Port size Remarks
ment section connection
M1 Installed position of pump Connected — See dimensional drawing
M2 Spline section of input shaft Connected — See spline specifications
P1f Piston pump discharge port (front) Connected — See dimensional drawing
P1r Piston pump discharge port (rear) Connected — See dimensional drawing
PP1 Pump pressure input port Connected 14 × 1.5
PEPC EPC original pressure input port Connected 14 × 1.5
PS Pump suction port Connected — See dimensional drawing
PLSf Load pressure input port (front LS pressure) Connected 14 × 1.5
PLSr Load pressure input port (rear LS pressure) Connected 14 × 1.5
PDa Air bleeder (used for bleeding air in the pump case) Closed — For bleeding air (with plug)
PD1f Pump case drain port (front) Closed 24 × 1.5 Installation of pressure gauge
PD2f Pump case drain port (front) Closed 24 × 1.5 With plug
PD2r Pump case drain port (rear) Connected 24 × 1.5 With plug (for bleeding air)
PT Plug (used for forced-feed lubrication) Connected 24 × 1.5 With plug
CP1f Front pump discharge pressure sensing port Connected 10 × 1.25 Installation of pressure gauge (with plug)
CP1r Rear pump discharge pressure sensing port Connected 10 × 1.25 Installation of pressure gauge (with plug)
Cenf Control pressure sensing port (front) Connected 10 × 1.25 Installation of pressure gauge (with plug)
Cenr Control pressure sensing port (rear) Connected 10 × 1.25 Installation of pressure gauge (with plug)
CLSf Load pressure sensing port (front) Connected 10 × 1.25 Installation of pressure gauge (with plug)
Clsr Load pressure sensing port (rear) Connected 10 × 1.25 Installation of pressure gauge (with plug)
CPm PC mode switching pressure sensing port Connected 10 × 1.25 Installation of pressure gauge (with plug)
Csig LS set switching pressure sensing port Connected 10 × 1.25 Installation of pressure gauge (with plug)
Maf Maximum flow adjusting section (front) Non-connected —
Mar Maximum flow adjusting section (rear) Non-connected —
Mbf Minimum flow adjusting section (front) Non-connected —
Mbr Minimum flow adjusting section (rear) Non-connected —
MPCf PC valve adjusting section (front) Non-connected —
MPCr PC valve adjusting section (rear) Non-connected —
MLSf LS valve adjusting section (front) Non-connected —
MLSr LS valve adjusting section (rear) Non-connected —
EPC PC mode switching current connector (2 poles) Connected —
ELS LS set switching current connector (2 poles) Connected —
SOL.A PC mode switching valve solenoid Non-connected —
SOL.B LS set switching valve solenoid Non-connected —
24
SEBH801100 25/26
Appendix Figure 1 Dimensions of Sample Sections
Applicable Models: PC200/210-7
1. Installed positions of pump and ports

Details of Discharge Port (P 1f and P 1r)
Locations of PT ports prior to change are shown.
(See Fig. BOZ11615.)
Details of Installed Position (M1)
Details of Suction Port (PS)
25
SEBH801100 26/26
Appendix Figure 2 Dimensions of Sample Sections
2. Splines and Ports
Locations of PT ports prior to change are shown (See Fig.BOZ11617).
Details of spline
45 x 16 x 2.5 involute spline shaft

Amount of addendum modification +2000
Tooth profile Tooth bottom
Tool Module 2.5
Pressure angle 20.00°
Number of teeth 16
Reference pitch circle diameter 40.000
Tooth Over-pin dimension 49.277 -0.179
-0.267
(4.50)
thickness Base tangent length
—
(reference)
Alignment Alignment of tooth
Mating part number —
26

Pc200-7 Main Pump Test Method

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SEBH801100 1/26

PPM REBUILT UNIT MANUAL II

Category Testing method for pumps

1. Test Method ···························································· Pages 3 - 11

3. Performance Diagram and Standard Value Table ·········· Pages 13 - 23

1-2) Test Specifications

See the following Table 1-1.

Table 1-1 List of Test Specifications

Maximum hydraulic pressure of pump 37.3 34.3

EPC valve original pressure 3.1

1-3) Test Items

1) For test items and contents, see Table 1-2 below.

Check for presence or

Items Flow check PQT control characteristics LS control characteristics

1-4) Test Basic Hydraulic Circuit Diagram

1-5) Functions and Conditions of Sample Sections

• See Appendix Table 1 in “Section 4 Names of Sections and Related Dimensions.”

1-6) Test Equipment, Device, and Jig

Table 4 List of Devices (Continuation)

No. Part Number Part Name Quantity Specifications and Application

1 799-404-2980 Plate 1 For installing pump

2 799-404-2970 Coupling 1 For connecting input shaft

3 799-404-2910 Adapter 1 1.6 mm diameter fixed throttle valve

required for configuring a test hydraulic circuit.

1-7) Preparatory Steps for Test

Install the test stand so that the sample bleeder

to cause run-out. Protect the coupling from becom-

i) Configure as per test hydraulic circuit diagram in

4) Filling the pump case with oil

Clean the pump assembly to check for oil leakage

1-8) Verification Test and Adjustment Methods

Check for abnormality (pressure, vibration, sound,

2) How to check and adjust maximum and minimum

maximum and minimum flow under the

ii) Adjust the minimum flow using the adjustment

(3) How to adjust maximum and minimum flow (see

chart (P-Q) and torque characteristics chart (P-T) are

iii) L mode: E PC current - 710 mA (P-Q-T without

(2) Checking difference in flow of pump discharge

Check that the difference in flow (∆Q) between P 1f

(See Fig. 8-6.)

 Check this when testing PQT control chara-

(3) How to adjust PC control characteristics

1) For locations of adjustment sections, see Fig. 8-7.

4) How to test and adjust LS control characteristics

(1) Testing LS control characteristics (see Fig. 8-8)

(2) How to adjust LS control characteristics (see Figs.

ii) Adjust the LS control characteristics using the

and measure the control characteristics.

i) Input shaft oil seal

iv) End cap connections

3. Performance Standard Value Table

1) This document contains the Table 3-1) Standard Value Table.

Table 3-1) List of Standard Value Tables

LS characteristics ([normal and fine control modes] Control pressure: 9.8

LS characteristics ([normal and fine control modes] Control pressure: 29.4

Fig. 1 Pump Assembly Performance Specification Chart

Model PC200-7(#200001~) Test item: PQT characteristics (S mode)

(reference): 1.96 MPa (20 kg/cm2)

Fig. 2 Pump Assembly Performance Specification Chart

Model PC200-7(#200001~) Test item: LS characteristics

ence tion torque {kgm}

Pump Standard upper limits range

Pump Standard upper limits range

Check this when testing PQT control chara-

Locations of PT ports prior to change are shown (See Fig.BOZ11617).