Documente Academic
Documente Profesional
Documente Cultură
Sheeting
http://jpf.sagepub.com/
Published by:
http://www.sagepublications.com
Additional services and information for Journal of Plastic Film and Sheeting can be found at:
Subscriptions: http://jpf.sagepub.com/subscriptions
Reprints: http://www.sagepub.com/journalsReprints.nav
Permissions: http://www.sagepub.com/journalsPermissions.nav
Citations: http://jpf.sagepub.com/content/22/2/85.refs.html
What is This?
INTRODUCTION
The films for greenhouse covers and high tunnels represent the most
important application quantitatively. A greenhouse is generally defined
as a large structure in which it is possible to stand and work [3] – but in
North America it is specifically defined as a permanent, taxable
structure with automated ventilation, while a high tunnel (hoop
house) is defined as a non-permanent, non-taxable structure which is
vented manually by rolling up the sides. A high tunnel is simply a
particular form of construction and many varieties can be found all over
the world (Figure 2). Films used for this application are usually between
80–220 mm thick and up to 20 m wide. The market is shared between
monolayer and three-layer films depending on the technological level of
the country. More than 80% of the worldwide market is comprised of
films made from LDPE, ethylene-vinyl acetate (EVA) and ethylene-butyl
acrylate (EBA) copolymers. Other polymers used include plasticized
PVC in Japan and linear low density polyethylene (LLDPE) in the rest of
the world. Greenhouse covers have been evolving since their launching
in the 1950s. Nowadays, their lifetime varies between 6–45 months,
depending on the photostabilizers used, the geographic location, use of
pesticides, etc. The European Standard for greenhouse films EN
13206 : 2001 ‘Covering thermoplastic films for use in agriculture and
horticulture’ was published recently. It includes instructions about how
to measure the lifetime, dimensions, mechanical and optical properties,
and IR opacity. However, there is no information for condensation
behavior (antidrip and antifog effect) or for the effect of pesticides on
accelerated weathering.
Greenhouses are mainly concentrated in two geographical areas: the
Far East (especially China, Japan, and Korea) with almost 80% and the
Mediterranean basin with about 15% of the worlds’ greenhouse covered
area. The area covered by greenhouses has been steadily increasing at a
rate of 20% per year during the last decade (Figure 3). Development
in Europe is very weak but Africa and the Middle East are growing
at 15–20% annually. Of special interest is the case of China, which
has grown from 4200 ha in 1981 to 1,250,000 ha in 2002 (30% per year).
The volume of plastic films used for this application would thus be about
1,000,000 t/year.
Small tunnels (Figure 4) are different from the high ones, which are
considered to be greenhouses – in their smaller size (1 m wide and high),
(a)
(b)
Figure 2. Different kinds of greenhouses: (a) ‘Parral’ type for mediterranean climates
(Spain); (b) walk-in tunnel for cool and humid climates (The Netherlands); (c) asymmetric
multi-chapel greenhouse for tropical climates (Kenya); and (d) energy-saving solar lean-to
greenhouse for cold climates (China).
the smaller thickness of the films used (generally below 80 mm), and
in their duration of use – usually less than one agricultural campaign
(6–8 months). The polymers most frequently used are EVA or EBA
copolymers, due to their transparency, clarity, and thermal insulating
effects. Small tunnel covers are included in the European Standard EN
13206 : 2001, together with the greenhouse covers.
The area covered with low tunnels has been very stable during the
last decade, with the exception of China (Figure 5), which has had an
annual growth rate of 15% during the last decade. In the rest of the
world the stagnation of this application is surprising, but can be
(c)
(d)
Figure 2. Continued.
Mulching
The films used for mulching are the second most important
application after covers. Mulching consists of putting a thin plastic
1400000
China
1200000 Asia Pacific
Europe
Middle East
1000000
Covered surface (ha)
S & C America
North America
800000 Africa
600000
400000
200000
0
1980 1985 1990 1995 2000 2005
Figure 3. Agricultural Surface covered with plastic film (greenhouses and walk-in high
tunnels).
film directly over the ground or the plants in their first stages of growth
(Figure 6). The insulating effect of the film helps to maintain
temperature and humidity of the ground, minimizing the seedtime
and the harvest (precocity) and other benefits that affect the quality and
amount of the harvests. Mulching also helps to maintain the structure
of the ground, avoiding the erosion and improving the management of
S & C America
500000 North America
Africa
400000
300000
200000
100000
0
1980 1985 1990 1995 2000 2005
Figure 5. Agricultural surface covered with plastic film (low tunnels).
LLDPE due to its good mechanical properties at low thickness. The EVA
and EBA copolymers are used to obtain special effects in crops with
higher added value (strawberries and asparagus). The European
Standard for mulching films EN 13655 : 2002 ‘Plastics. Mulching
thermoplastic films for use in agriculture and horticulture’ was
published recently. It includes instructions about how to measure the
lifetime, dimensions, mechanical and optical properties, and IR opacity.
However, this standard does not have any specifications for the
condensation behavior (antifog effect) or for the effect of pesticides on
the accelerated weathering.
At this time, 80% of the mulched surface is found in China, where
the growth rate is around 25% per year (Figure 7). The growth rates in
the rest of the world are much lower. The volume of this application is
estimated to be around 700,000 t/year.
Other Applications
12000000
China
Asia Pacific
10000000
Europe
Middle East
S & C America
Covered surface (ha)
8000000
North America
Africa
6000000
4000000
2000000
0
1980 1985 1990 1995 2000 2005
Figure 7. Agricultural surface covered with plastic film (mulching).
wrapping, film tubes for heated air distribution systems, big bags or
bales for fodder silage systems, direct covers, etc. [5].
Durability
Figure 8. Greenhouse covers as installed (left) and after two years of use (right).
Optical Properties
Total light transmittance and haze are the key optical properties
of the agricultural films [11]. Light between 400 and 700 nm is necessary
for photosynthesis so a greenhouse cover must be as transparent
as possible to this part of the solar spectrum. In countries with many
cloudy days light is naturally scattered. However, in areas like the
Mediterranean basin, where clear skies are very frequent, direct natural
light causes shadowing between plants and sometimes burning of
the upper leaves. For these climates hazy films are preferred because
they raise the fraction of scattered light inside the greenhouse.
Haze of the film can be increased by including mineral fillers or white
pigments in the composition but usually they also lower the total light
transmission.
Infrared Transmission
UV-Blocking Films
1.8
Outdoors
Spectral irradiance (W m–2 nm–1)
1.5
Under normal film
0.9
0.6
0.3
UV PAR NIR
0.0
300 400 500 600 700 800 900 1000 1100
Wavelength (nm)
Figure 10. Spectral distribution of solar light outdoors ( ) and under a normal film
( ) and a UV-blocking film ( ).
NIR-Blocking Films
Fluorescent Films
3.0
Outdoors
Spectral irradiance (W m–2 nm–1)
2.5
Under normal film
1.5
1.0
0.5
UV PAR NIR
0.0
300 400 500 600 700 800 900 1000 1100
Wavelength (nm)
Figure 11. Spectral distribution of solar light outdoors ( ) and under a normal film
( ) and a NIR-blocking film ( ).
Ultrathermic Films
Outdoors
Spectral irradiance (W m–2 nm–1)
1.0
Under normal film
0.6
0.4
0.2
UV PAR NIR
0.0
300 400 500 600 700 800 900 1000 1100
Wavelength (nm)
Figure 12. Spectral distribution of solar light outdoors ( ) and under a normal film
( ) and a fluorescent film ( ).
silica, silicates, and hydrated alumina [12]. With time, the extrusion
temperatures used by the processors increased, and aluminum
hydroxide was abandoned, since it decomposes at around 180 C.
During the 1990s the most used fillers were silicates, especially
calcined kaolin. Calcined kaolin has some important limitations: it
accelerates the photodegradation of the film, moderately increases
the haze and diminishes the light transmission. There are better
commercial fillers such as hydrotalcite that are not degradant and do
not affect the optical properties of the film, but they are much more
expensive.
Recent research has developed a family of mineral fillers that are not
degrading, do not lower the light transmission, and give a very low or
very high haze, depending on what is requested [22,23]. Now that the
amount of mineral filler is not a limiting factor, higher IR effectiveness
levels can be reached giving a new generation of ultrathermic (UT)
films.
REFERENCES
2. Dı́az, T., Espı́, E., Fontecha, A., Jiménez, J.C., López, J. and Salmerón, A.
(2001). Los Filmes Plásticos en Ia producción agrı́cola, Repsol YPF,
Mundi-Prensa, Madrid.
3. Castilla, N. (2004). lnvernaderos de Plástico. Tecnologı́a y manejo,
Mundi-Prensa, Madrid.
4. Garnaud, J.C. (1988). Agricultural and Horticultural Applications
of Polymers, Rapra Technology Ltd., Pergamon Press, Oxford,
Shawbury, UK.
5. Brown, R.P. (2004). Polymers in Agriculture and Horticulture, Rapra
Technology Ltd., Shawbury, UK.
6. Jouet, J.P. (2001). Plastics in the World, Plasticulture, 120: 108–126.
7. Jouet, J.P. (2004). The Situation of Plasticulture in the World, Plasticulture,
123: 48–57.
8. Jiang, W., Qu, D., Mu, D. and Wang, L.R. (2004). China’s Energy-saving
Greenhouses, Chronica Horticulturae, 44(1): 15–17.
9. Katan, J. and DeVay, J.E. (1991). Soil Solarization, CRC Press, Boca Raton,
Florida, USA.
10. Gugumus, F.L. (2000). Greenhouse Film Stabilization, In: Hamid, S. Halim,
(ed.), Handbook of Polymer Degradation, 2nd edn, Marcel Dekker,
New York.
11. Waaijenberg, D., Gbiorczyk, K., Feuilloley, P., Verlodt, I. and Bonora, M.
(2004). Measurement of Optical Properties of Greenhouse Cladding
Materials; Harmonisation and Standardisation, Acta Horticulturae (ISHS),
633: 107–113.
12. Tapia, G.J. (1975). Procedimiento de obtención de composiciones
poliolefı́nicas. Spanish Patent ES 439227.
13. Tapia, G.J. and Martı́nez, O.G. (1985). Polymeric Covering Materials for
Growing Plants or Crops, US Patent 4,559,381.
14. Tapia, G.J. and Martinez, O.G. (1987). Method for Protecting Plants using
Polymeric Films Containing Anhydrous Borax, US Patent 4,651,467.
15. Gbiorczyk, K., von Elsner, B., Sonneveld, P.J. and Bot, G.P.A. (2002). The
Effect of Roof Inclination on the Condensation Behavior of Plastic Films
used as Greenhouse Covering Materials, Acta Horticulturae (ISHS), 633:
127–136.
16. Espı́, E. and Salmerón, A. (2002). Anti-UV Ag Films Minimize Crop
Diseases, Modern Plastics, 79(5): 36–37.
17. Espı́, E., Salmerón, A., Monci, P., Sánchez, F. and Moriones, E. (2004).
TYCLV-Control with UV-Blocking Plastic Covers in Commercial Plastic
Houses of Southern Spain, Acta Horticulturae (ISHS), 633: 537–542.
18. Garcı́a-Alonso, Y., Espı́, E., Salmerón, A., Fontecha, A. and González, A.
(2004). Viral Diseases Control with UV-Blocking Films in Greenhouses of
Southern Spain, Acta Horticulturae (ISHS), 659: 331–338.
BIOGRAPHIES
Enrique Espı́
Armando Salmerón
Antonio Fontecha
Yolanda Garcı́a
Yolanda Garcı́a received her BSc and MSc in Chemistry from the
University of Salamanca, Spain before obtaining a Master’s degree in
Polymer Science and Technology from the CSIC, Madrid, Spain. She
joined Repsol YPF in 1999 where she has been working on several R&D
projects.