KOBELCO
CLASSIFICATION : Trouble Shooting
Issue Date. : January 22, 2007
Bulletin No. : $000-40-K005
Subject : By-pass Cut Valve
Applicable Area: All
SERVICE BULLETIN
Kobelco Construction Machinery Co., Ltd
Product Support Section of QA Department
Applicable Model: SK210(LC)-8, SK330(LC)-8
Applicable S/No. YN11-45003 - 46546 YQ11-06003 - 06111
LC10-07003 - 07079 YC10-07003 - 07079
1. Background of issue,
[Authorize
Issued
PS
23, 200
=
PS
jan 22, my]
‘As standard for dash eight models, emergency mode is provided that enable the machine to
automatically or manually switch over to emergency control circuit. This will happen when
mechatro control went wrong such as controller failure.
Recently, one unit encountered this situation by chance and the system didn't work
properly (P1P2 relieved). Investigation showed that plunger of by-pass cut valve stuck at its
seated position. This is because the valve tip is too sharp. Further investigation showed that
not all plungers caused this malfunction. Therefore matching between the plunger and the seat
is a reason of the malfunction.
Applicable units
YIN11-45003 - 46546
Y¥Q11-06003 - 08111
LC10-07003 - 07079
Y¥C10-07003 - 07079
2. Countermeasure.
‘Shape of plunger tip has been changed as follows.
(PBp1/ PBp2)
= Control valve ASSY
ls Countermeasure | Original
[sk200-8 _ [YN30V00101F3_|YNOVO0101F1
ia [sk330-8 _|LC30vo0028F2 _|LC30v00028F1
[SK330-8LMNLC30V00032F2 _|LC30V00032F1
Parts to be change
Plug
Plunger
Parts kit A
mmx Above parts kit
A (in plastic bag)
will be sent to applicable dealers
and associate companies
‘Assembly by-pass cut valve is YN30V00120F2
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P1 P2 by-pass cut valveSince this problem won't occur to all applicable machines and the case is limited to the controller
failure. Kobelco's intention is fix-as-fail. Parts Kit will be sent to applicable dealers and associate
companies in January 2007. These companies are requested to repair when the trouble happened.
3. Warranty clai
‘When the repair with parts kit A was done, warranty claim for 0.5 hour labor will be accepted
Appendix (repair tip)
When the cap was removed, plunger Pull out the plunger with magnet as the above.
tip can be seen.
a id 401 Tightening torque is 69~78 N-m
301 and 401 are in KIT A
[Section of by-pass cut valve
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