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Section
1
DESIGN OF TG CRANE Sheet No.
- - -
GANTRY GIRDER
2
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Description
Remarks
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Description
Remarks
TABLE OF CONTENTS
1.0 GENERAL 4
2.0 REFERENCES 4
5.0 LOADS 4
ANNEXURES
1.0 ANNEXURE-A 6
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Description
Remarks
1.0 GENERAL
1.1 Introduction
P P
0 mm 6950 mm 0 mm
6.0 Detail design calculations for the worst combination is reported in Annexure-A
Total gap of expansion joint required = 14.84mm + ( 8.72mm )/2 Both sides
= 19.20mm
ANNEXURE - A
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Description
Remarks
DESIGN OF CRANE GIRDER FOR 10.0 M SPAN (TG BAY)
DATA
STEP 1
Determination of maximum wheel load
Maximum static wheel load
P = 1/n [Sw/2 + {(Cc+Cw)(Lc-a)/Lc}]
P = 686.23 kN
STEP 2
Determination of maximum bending moment
(Single crane operation)
References /
Description
Remarks
M = Km Mv Km = 1.05 Assumed as 5 %
M = 2251.69 kNm
STEP 3
Determination of horizontal loads due to lateral surge
Horizontal load per wheel is given by
Hl = 54.89 kN
Mh = Hl * lh / 4= 16.467 kNm
STEP 4
Adapting proper I section 500 mm
An I section is considered as the girder,
mm
Flange thickness = 25 mm
Web thickness =(tw) 16 mm
Web depth = (dw) 1150 mm
Ax = 43400 mm2
Ixx = 10658041666.667 mm4 Zxx = 17763402.7778 mm3
Iyy = 521225866.66667 mm4 Zyy= 2084903.46667 mm3
rx = 495.557259 mm Af (Area of top flange) = 12500 mm2
ry = 109.589291 mm
Iyyt (of top flange plate) = 260416667 mm4 Zyyt = 1041666.66667 mm3
FORM T9-P
ORIGINATOR/DEPT. Date: --/--/----
Project Subject Doc. No. Rev. Section
1
DESIGN OF TG CRANE GANTRY
- - - Sheet No.
GIRDER
32
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Description
Remarks
STEP 5
Design check
Check for bending stresses
Vertical load
fbcv = M/Zxx where M = design bending moment
where Zxx = moduli of section
2251687700.3205
= = 126.760 Mpa
17763402.777778
Horizontal load
fbch = Mh/Zyyt where Mh = horizontal bending moment
whereZyyt = moduli of section of flange plate
137223223.82479
= = 15.808 Mpa
1041666.6666667
Axial stress
fac = Fs/Af where Fs = Axial force at top flange of surge girder
where Af = Area of top flange
114352.68652066
= = 9.148 Mpa
12500
Stress ratio is
FORM T9-P
ORIGINATOR/DEPT. Date: --/--/----
Project Subject Doc. No. Rev. Section
1
DESIGN OF TG CRANE GANTRY
- - - Sheet No.
GIRDER
33
References /
Description
Remarks
2251687700.3205
17763402.777778
10.00m
A. CG of girder
Self weight of the girder = 3.41 kN/m
Self weight of the rail = 0.89 kN/m
Self weight of the walkway = 0.4500 kN/m
LL on walkway = 3.000 kN/m
d1 = 5/384 * wl4 / EI
d1 = 0.45 mm
S
PL3
3(b/L) - 4(b/L)3
d2 = 48EIxx
reference steel
P (Wheel load without impact) = 686.229 kN designers manual
= 6.38749964 x 1 + 0.83333194
= 6.39mm
FORM T9-P
ORIGINATOR/DEPT. Date: --/--/----
Project Subject Doc. No. Rev. Section
1
DESIGN OF TG CRANE GANTRY
- - - Sheet No.
GIRDER
34
References /
Description
Remarks
Shear force is maximum when 2&3 wheels are in the span and one of the wheel is on the suport
= 62.94 Mpa
FORM T9-P
ORIGINATOR/DEPT. Date: --/--/----
Project Subject Doc. No. Rev. Section
1
DESIGN OF TG CRANE GANTRY
- - - Sheet No.
GIRDER
35
References /
Description
Remarks
Intermediate Stiffener
Since provided thickness is greater than required thickness intermediate stiffeners are not required.
Vertical stiffeners are provided to take up vertical point load at a spacing given by
s/180 = 6.94 mm
dw / 180 = 6.39 mm
dw (fy)1/2 / 3200 = 5.57 mm
dw / 200 = 5.75 mm
FORM T9-P
ORIGINATOR/DEPT. Date: --/--/----
Project Subject Doc. No. Rev. Section
1
DESIGN OF TG CRANE GANTRY
- - - Sheet No.
GIRDER
36
References /
Description
Remarks
b = 10 mm
d = 150 mm
End Stiffener
1158144.9567308
= 6434.14 sqmm
180
Total effective width of web acting for the bearing is 20 times thickness of web
As per 6.7.5.3 of IS 800-1984
the effective length of web of the section for compression flange =20 X tw
20 X 16 = 320 mm
hence effective area of web = 320 X 16 = 5120 sqmm
tb^3/12 + 20*tw*tw^3/12)
2.1E+08 + 109226.66667
I = 208442560 mm4
FORM T9-P
ORIGINATOR/DEPT. Date: --/--/----
Project Subject Doc. No. Rev. Section
1
DESIGN OF TG CRANE GANTRY
- - - Sheet No.
GIRDER
37
References /
Description
Remarks
208442560
15120
r min = 117.41 mm
FORM T9-P
ORIGINATOR/DEPT. Date: --/--/----
Project Subject Doc. No. Rev. Section
1
DESIGN OF TG CRANE GANTRY
- - - Sheet No.
GIRDER
38
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Description
Remarks
Connections
a. Web to Top flange
H= 385.66 N / mm
Allowable stress as per 7.5.1.2 of IS 816 -1969 = 110 Mpa
Thickness of weld required = H / 0.707 * 110
= 385.66 / /0.707*110
= 4.96 mm
Provide 8 mm thick weld
c. Vertical stiffener
Shear Per mm of weld is
SL = Pmax / 4(d-dn), where dn = 20mm =
857786
= 189.78 N/mm
4520
d. End Stiffener :
FORM T9-P
ORIGINATOR/DEPT. Date: --/--/----
Project Subject Doc. No. Rev. Section
1
DESIGN OF TG CRANE GANTRY
- - - Sheet No.
GIRDER
39
References /
Description
Remarks
1.20m
54.88929 kN
=
857.79
54.88929 kN KN
=
5.0 M 5.0 M
54.88929 kN C
=
A B
10.00m
54.88929 kN
=
54.88929 kN
=
54.88929 kN
=
54.88929 kN
=
54.88929 kN
=
54.88929 kN
=
54.88929 kN
=
FORM T9-P
ORIGINATOR/DEPT. Date: --/--/----
Project Subject Doc. No. Rev. Section
1
DESIGN OF TG CRANE GANTRY
- - - Sheet No.
GIRDER
40
References /
Description
Remarks
C D
Applying
S Fx=0
FAB = 101.32 kN
FBC = 23.69098 kN
FORM T9-P
ORIGINATOR/DEPT. Date: --/--/----
Project Subject Doc. No. Rev. Section
1
DESIGN OF TG CRANE GANTRY
- - - Sheet No.
GIRDER
41
References /
Description
Remarks
SHEET 1
permissible bending stress calculation for 10 m span
The calculation is as per IS 800 cluase 6.2.4
Flange width = 500 mm
Flange thickness = 25 mm
Web thickness = 16 mm
Web depth = 1150 mm
ly = 10.95 where ly = slenderness ratio from "main calculation"
Y = 22101.39 Mpa where Y= (26.5 X 10E5)/(λy^2)
under root 1.002602 under root
= 1 lT 2
1
+ 20 ry D
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Description
Remarks
SHEET 2
compressive stress calculation for 10 m span
The calculation of compressive stress is calculated according to 5.1 of IS 800-1984
fy = 240 Mpa
foe= ehtic critical stress in compression, π^2 E
λ^2
E = modulus of elasticity of steek 2 x 10^6 MPa;
λ ( = l/r) = slenderness ratio of the member
References /
Description
Remarks
Case 1.
Case 2.
Case 3
When 3 wheels are acting the cg of loads from first wheel occurs at 2316.667 mm
Pmax 857.7858
Ra= 988.5981 KN 988.59812 l 10000
Rb= 1584.759 KN a 0
b 6950
M1= 3797.864 KNm c 0
M2= 3797.864 KNm x 2316.667
M3= -1254.6 KNm l/2 5000
x-a 2316.667
Mmax= 3797.864 KNm ('x-a)/2 1158.333
b-(x-a)/2+c 5791.667
Maximum bending moment occurs when first 3 wheels are in the span
Case 4. 3475
Maximum bending moment occurs when all four wheel are in span & moment occurs near second wheel
Ra= 1119.41 KN
Rb= 2311.733 KN
Maximum bending moment occurs when all three / four wheel are in span & moment occurs near first wheel
Vmax= 1119.41 KN
Vmax= 1977.196 KN
857.7857906 Shear force is maximum when first 2 wheels are in the span and one of the wheel is on the suport
1119.410457 Shear force is maximum when 2&3 wheels are in the span and one of the wheel is on the suport
857.7857906 Shear force is maximum when 3&4 wheels are in the span and one of the wheel is on the suport
1977.196247 Shear force is maximum when first 3 wheels are in the span and one of the wheel is on the suport
1381.035123 Shear force is maximum when Last 3 wheels are in the span and one of the wheel is on the suport
2238.820913 Shear force is max when all wheels are in 1 span and that wheel is on the suport
Shear force is maximum when 2&3 wheels are in the span and one of the wheel is on the suport
Shear force is maximum when 2&3 wheels are in the span and one of the wheel is on the suport
Some error
Some error
Some error
Some error