HTSR series blowers

an instruction manual

Catalog
Operation Principle of the HTSR Type Three Lobes Roots Blower……1
Two、Fan installation requirement……………………………….1
Three, Piping requirements…………………………………………….1

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Four、 Before starting the attention of …………………….1
Five、Job description ………………………………………………….3
Six、 Daily maintenance and repair of fan
Seven、 Safety valve instructions……………………………… 4
Eight、The cause of the fan fault exclusion measures ………5
Nine 、After sales service and repair……………………………7

HTSR - The working principle of HTSR type three

Leaves Roots blowers
Working principle: trefoil roots blower motor with fan drive
through the narrow V type, which inhaled from the air inlet
The gas is discharged from the exhaust port through a rotary
pressure of a pair of three blade impeller.

Installation and installation requirements of fan:

1, the foundation must be firm, the surface must be
smooth, and must be higher than the ground 10cm.
2, the fan around to leave enough space to meet the needs
of maintenance and demolition.
3, the working environment of the fan temperature shall
not exceed 40 degrees Celsius, if more than, to take
measures to cool, or shorten the service life of the wind
turbine.
4, outdoor fan configuration, please set up the canopy.
5, shall not exceed the nameplate rated boost specified
value, so as to avoid damaging the motor.

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Piping requirements
1, fan pipe should be tight, not leak, in the appropriate
position of the stent.
2, piping material should be able to withstand the exhaust
temperature and wind pressure (as far as possible the use of steel
tubes).
3, the pipeline must be clean, free of foreign matter, to prevent
the entry of debris.
4, the pipeline to install a check valve to prevent the wind
caused by the reverse flow into the fan.
Note: check valve should be installed in horizontal pipe.
5, multi typhoon machine parallel operation of the occasion, each
branch pipe should be set to set the gate valve (one of the
typhoon machine maintenance, can cut off the pipeline).
6, the pipeline should be equipped with emptying valve, to prevent
the wind turbine with load starting, the wind turbine should be
no-load start and then close the exhaust valve with load
operation.
7, a water cooling system, cooling water inlet valve to configure
the.
Before starting the attention of fans
1、 Check the anchor bolt connection is strong.
2、removal of welding slag and other foreign bodies.
3、Valve must be placed in full state, or the wind machine
overload operation, the wind turbine damage.
4 - Filling gear oil. When leaving the factory, the oil is not
filled in the oil tank, please fill up the gear oil. In the
shutdown state, in addition to the central oil window can not add,
otherwise it will lead to oil spill.
5、filling bearing grease, available oil added to oil from the
gland of the oil drain hole overflow so far (wind machine factory
was added to grease).
6 - Check the tightness of the narrow V belt and the belt pulley.
The pulley is available is a partial. The tightness of the belt
can be adjusted under the table. When used for a period of time
After the belt will become
loose, this time to re adjust.

电机 鼓风机
钢板尺 皮带轮
皮带轮

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 风机型号 W(kg) δ（mm）
7、In the process of
transportation and field Fan
installation, the direct coupling
fans may cause the relative model
displacement of the two coupling. HTSR-40 1-1.5 3.5
Before operation, the coupling
must be checked and found, so as HTSR-50 1-2 4
not to affect the normal
operation of the fan. HTSR-65 1-1.7 4.5
8 、 Check whether the power HTSR-80 1.5-2.5 4.5
supply voltage and frequency are
in compliance with the HTSR-100 2-3 5.5
requirements of label marking.
HTSR- 1.5-3 6.5
9、Check pulley. In the face 125A
of the belt pulley, the belt
pulley is rotated in an anti HTSR- 3.5-5 7
clockwise direction. 150A
10、Before starting with the
hand to turn the belt, if no HTSR-175 3.5-5 7
abnormal, you can start the fan.
11 、 High pressure water- HTSR-200 4-5.5 8
cooled fan startup, first open HTSR-250 4-5.5 8
the switch of cooling water;
shutdown, the first turn the fan HTSR-300 4-5.5 8
after the disruption of water
HTSR-350 4-5.5 8
supply, at temperatures below - 1
DEG C, shutdown to drain, frozen tank

Job description
1、Due to the viscosity of the lubricating oil in the initial
operation, the noise and the current may be too high, and then
disappear after 10 ~ 20 minutes.
2、The gas flow rate can be adjusted by changing the overflow
pipe after changing the speed of the fan.
3、The fan should work in the calibration of the pressure
plate. When the fan works, the pressure gauge to switch in the
closed state, for determination of pressure, it will switch to
open and close it again after the test.

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 4、The same type of noise are
外壳
different, because of differences in
the different position of fan and 滤芯框

Piping Mechanical will cause indoor 滤芯

noise.
5、Fan in the use of the
process, should pay attention to
check the filter element of the
filter is blocked. After the
blockage will increase the motor
power, and even damage the motor. So it should be cleaned in time.
6、When the fan pressure is greater than 58.8kpa, the increase
of water cooling system user. The cooling water is less than or
equal to 25 DEG C, pressure 196-294kpa, flow 8-13L/min. With
cooling system fan and ordinary fan shape, only the main and
auxiliary fuel tank increased water interface, according to the
requirements of import water can be connected.

六、风机的日常保养和检修

The maintenance maintenance

remark
content daily 3 months 1 year 3-4 years

Pressure ▲ below nameplate value

Flow rate ▲ Below 10% nameplate value

Noise ▲ No abnormal noise

Vibration ▲ No abnormal vibration

Suction temperature ▲ Below 40℃

electric current ▲
Below motor nameplate value
The nameplate value is
Voltage ▲
less than 10%

The belt tension pulley

▲
eccentric

Inject till oil reach central

Gear oil ▲
position of oil mark

Clean air filter ▲

Check gear oil ▲ ▲ make up or replace

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 2 weeks to add a three
Check bearing grease ▲
months to replace once
Replace V belt ▲

▲ Clean once a month

Replace filter element

▲
Replace bearing

Replace the gasket seal. ▲

Check replacement gear ▲

Note: at first, the gear oil must be replaced after one month.
1 Gear oil: N220 load industrial gear oil
Viscosity: mm2/S (40): 198-242 flash point (not less than 200 DEG
C):
（2） Butter (lubricating oil): ZL-3H synthetic lithium base
grease

Safety valve manual

note on the use of
Because of the requirements of the safety valve to work under low
pressure, so the contact surface of the valve seat and the valve
body is machined, if there is a foreign body attached to the valve
seat around, body movements, foreign bodies will was adsorbed to
surface contact, thus forming the cause of leakage of the valve
body. In addition, please pay attention to the safety valve in the
handling process is affected by the impact, which is the reason
for the leakage of the valve body.
（1） setting method of safety valve
The principle: when the load exceeds the set pressure of safety
valve, safety valve opens, thereby preventing fan fault.
The setting method:
①Starting fan.
②While observing the pressure gauge, while tightening the gate,
so that the pressure exceeds the set pressure of about 10%.
③Loosen the lock nut and rotate the adjusting screw in a counter
clockwise direction until the air is discharged from the relief
valve.
④If in the process of tightening valve, has not yet reached
Set the pressure, the safety valve has been discharged air, please
A clockwise rotation adjustment screw, straight
To spin to no longer discharge the air position, and then counter
clockwise
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The direction of rotation, just out of the air (CIS
Rotate clockwise, set pressure high; counter clockwise.
Turn, set pressure low.
⑤Tighten the lock nut and the adjusting screw.
⑥Release the gate valve, reduce the pressure, so that the safety
valve does not Re exhaust.
⑦Check whether the safety valve is under pressure,
Tighten the valve to increase the pressure again.

Note: the actual load on the exhaust side (aeration tank

Within the given water level), if the valve fully open,
set pressure
Force is about 10% higher than the actual load..

八、 故障排除
fault reason measures

Hand can be
Motor damage Repair or replace the motor
Do not inverted
turn
Hands can not Rotor block Open repair
turn
turn Containing impurities Open repair
Abnormal sound or
Slip, V belt too tight or
机 vibration
too loose Adjust the belt tension

Fan
Belt pulley To adjust the belt pulley
Belt pulley and belt
Aligning belt cover
cover friction

Bearing oil deficiency

To change
or aging

Gear oil deficiency or

To change
aging
Safety valve leakage Adjusting safety valve

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 Strengthen the strength of
Foundation strength is
the foundation
not enough
Through the muffler and
Pipe resonance
bracket elimination
Exhaust pressure rise See * Note

The anchor bolts are

Tighten
loose

Rotor interference Open repair

There are impurities in

Open repair
the casing
One way valve replace
Exhaust pressure
See * Note
suddenly rises
40℃ ） Temperature rise
in the air room (more
overheated than 40 degrees Increase ventilation
Celsius)
The suction muffler Clean / replace filter
obstruction

Pipeline leakage Fastening connection

The suction muffler Cleaning and replacing

obstruction filter
Safety valve leakage Adjusting safety valve

Insufficient flow Belt slipping Adjust belt tension

Exhaust pressure
See * Note
suddenly rises

* exhaust Valve closing

pressure suddenly raising of water level Adjusting water level
rises
Intake pipe blockage Removal of impurities
Pipe blockage Removal of impurities

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 The valve is broken or
twisted in the opposite Change or reverse direction
direction

Reduce speed or exhaust

Air flow is too strong
Refueling to the oil
The oil spill Gear oil too much
standard central (stop)
fault reason measures

Correct connection or
Switch or line maintenance
connection is bad
Hand can be Not even a single line Check for repair or
Do inverted
electric or a fuse replacement
not
machinery Improve power supply
turn
Abnormal power supply facilities

Motor bad Repair or replace the motor

Hands can not turn
Bearing bad Replace bearing

reversal Connection error Check connector

overload Adjust the air pressure

Improve power supply
Abnormal power supply
facilities

overheated 40℃
Fan engine room
turn temperature rise more Increase ventilation
than
40 C
Improve power supply
Abnormal power supply
Speed is too low facilities
overload Adjust the air pressure

After sales service and repair

1 - Under normal circumstances, when a fault occurs, since the
products manufactured within 1 years of free warranty!
But under the following circumstances, paid for the repair:
① Warranty period of the user's own repair, and the failure
occurred.

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② Improper use of the company, the company designated
professional maintenance personnel to repair, or to repair the
failure of the machine itself.
③ Fault caused by natural disasters.
④ Failure caused by maintenance and maintenance not in
accordance with the specification.
⑤ Use the non company designated standard parts caused by
failure.
⑥ Replacement of wearing parts.
⑦ Does not belong to the design or manufacture.

2 - Fan failure please first contact order agent, and product

type, serial number, date of purchase to tell each other.
According to fan nameplate form, in order to repair inspection.

model

Manufacturing
number

Shaft
power
speed
pressure
date of
production

Customer name