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The use of catalysts with their selective and effective A central problem in the technical use of catalysts is the
transformation possibilities appears in a new light as a result contact-separation. As Table 2 indicates, the homogeneous
of the increased price of oil, a raw material and an energy catalysts can be separated by distillation, extraction with
source so important to the chemical industry. While hetero- chemical decomposition, and subsequent filtration. These
geneous catalysts have been used for some time by the operations are in general not quantitative so that in a con-
chemical industry, the large chemical processes with homo- tinuing process, in contrast to heterogeneous catalysts, the
geneous catalysts have been applied only in recent times. Now return of the catalyst necessitates an additional purification.
more than ever in the development and planning of new pro- The separation and re-use of the catalyst are made addition-
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cesses it is important, if both systems are applicable to com- ally difficult by the small catalyst concentrations. Extensive
pare carefully the advantages and disadvantages of both care must be used to avoid losses since often expensive noble
catalysts. metals are employed. In summary, however, the advantages
A comparison of important properties of the two types of of homogeneous catalysts outweigh the disadvantages because
catalysts is found in Table 1. There are some obvious advan- the greater variety of possible and specifically designed re-
tages of homogeneous catalysts. First, because surface effects actions promise a bright future.
are lacking, homogeneous catalysts are more effective and
have a higher specificity than heterogeneous catalysts. Industrially Established, Homogeneously Catalyzed
Moreover, homogeneous catalysts can be made more repro- Reactions
ducibly and with definite stoichiometry and structure. Fur-
thermore, they not only work under milder reaction conditions Hydroformylation (Oxo Synthesis/Roelen Reaction)
than heterogeneous catalysts, but also the constancy of ho- One of the first major industrial reactions to use homoge-
mogeneous-catalyzed reactions can be sustained better over neous catalysts was the oxo synthesis, which has been exten-
a longer reaction interval and the material requirements are sively investigated. In 1978 the oxo capacity totaled 4.4 million
as a rule minimal. The catalyst separation, however, in general tons with 2.3 million tons in Western Europe and 1.4 million
is easier with heterogeneous catalysts. tons in North America. This process converts olefins in the
In spite of these advantages, the homogeneous catalysts presence of cobalt hydridocarbonyl, carbon monoxide, and
could displace the heterogeneous catalysts only in part. The water to aldehydes. Generally the cobalt catalysts are pro-
important large-scale productions of chemical raw materials duced in situ from cobalt compounds and synthesis gas. The
from oil—like hydrocracking in the production of ethylene, synthesis procceeds at approximately 140° to 180°C and with
propylene, butylene, and aromatics as well as the reforming a pressure of 200-300 atm. As illustrated in Figure 1, the active
processes—are still exclusively heterogeneously catalyzed. catalyst I reacts with the olefin to form the it complex II which
The reason for this is that to date no one has succeeded in then yields the alkyl complex III. Following coordination and
finding a homogeneous catalyst that sufficiently activates the insertion of CO, compound IV and the acyl complex V result.
C—H bond. Significant future prospects, however, will be in Then, upon addition of hydrogen, the aldehyde is formed and
the chemistry of synthesis gas which is based on coal and will releases the active catalyst I.
be greatly expanded in the coming years. The technical importance of this reaction derives from the
ease with which the primary oxo product, the aldehyde, can
be converted into a multitude of industrially important sec-
1
Permission to publish a translated version of this article, which was
published originally in Chemie in unserer Zeit, [15, 37 (1931)], was ondary products like alcohols, acids, diols, amines, or es-
granted by Verlag Chemie and is hereby gratefully acknowledged. The
ters.
translator thanks Mrs. H. C. Gilde and Mrs. J. Dunn for their assistance Propylene is used primarily as the olefin. The resulting
in the preparation of the manuscript. n-butyraldehyde can be transformed either to n butanol via
H—CH2—CH2—CO®
R—CH2—CH2—CHO + R—CH—CHO Cat./CO
straight-chain branched-chain h3c® -> H3C—CO®
aldehyde aldehyde
Co2(CO)g
Catalyst: HCo(CO)4 ®= —OH
Ni(CO)4 —O—Alkyl
H2 Fe(CO)5 —O—Acyl
—NR2 etc.
HCo(CO)4 Figure 2. Elementary Reppe transformation
Ni(CO)4 + HX
v-»- 2 CO
RCH2CH2Co(CO)4 RCH2CH2Co(CO)3
CO X =
Halogen
Figure 1. Mechanism of the hydroformylation with cobalt catalysts. Figure 3. Mechanism of the Reppe acrylic acid synthesis.
[PdCh]2-
cumene styrene
Oligomerization of Olefins and Dienes Homogeneous Oxidation Reactions in the Liquid Phase
Olefins and dienes can be oligomerized by means of ho- Of great importance also is the oxidation of various sub-
mogeneous catalysts under mild conditions. According to the stances by homogeneous catalysts, for example cyclohexane
Figure 7. Mechanism of the cyclo-oligomerization of butadiene (a) to cyclodeca-1,5,9-triene using a nickel(0)-7r-bisallyl catalyst, (b) to 1,5-cyclooctadiene (when
L is of low basicity) or 4-vinylcyclohexene (when L is strongly basic) using nickel(0)-7r-bisallyl- or nickel(0)-5r-(r-bi$allyl catalysts, respectively.
3,4-dihydroxyphenylalanine
L-aopa
OCH, OCH,
“Dipamp:” 1,2-bis-phenyl-anisylphosphineethane
1
Jencks, W. P., “Catalysis in Chemistry and Enzymology," McGraw-Hill Book Company, New York, 1969, p. 288.
2
“SOMA” by Parker Brothers, Inc., P.O. Box 900, Salem, MA„ 01970.
3
Harpp, D. N. and Snyder, J. P., J. Chem. Educ., 54, 68 (1977); Fine, L. W., Harpp, D. N,, Krakower, E., and Snyder, J. P., J. Chem. Educ.,
54, 72 (1977).
*
Russell, G. F. and Hills, J. I„ Science, 172, 1043 (1971); Friedman, L. and Miller, J. G„ Science, 172, 1045 (1971).