T- 768/1276/2011 SWARAJ 735 FE TRACTOR – Commercial (Initial)

Manufacturer : M/s. Mahindara & Mahindra Ltd.

Swaraj Division, Phase-IV, Industrial
Area,S.A.S. Nagar ,
Distt. Mohali (Punjab)
Near Chandigarh-160 055

Month: May Test Report No. T- 768/1276/2011 Year : 2011

GOVERNMENT OF INDIA
CENTRAL FARM MACHINERY TRAINING & TESTING INSTITUTE
TRACTOR NAGAR, BUDNI (MADHYA PRADESH) 466445, INDIA
Email: fmti-mp@nic.in
Web site: dacnet.nic.in/cfmtti

Telephone: 07564-234729 FAX: 07564-234743

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T- 768/1276/2011 SWARAJ 735 FE TRACTOR – Commercial (Initial)

Type of Test : COMMERCIAL (INITIAL)

Test code/Procedure : IS: 5994-1998 (Reaffirmed in 2009),
IS: 9253-2001(Reaffirmed in 2007), and
IS: 12207-2008
Period of Test : July, 2010 to January, 2011
Test Report No. : T-768/1276/2011
Month/Year : May, 2011

i) The results reported in this report are observed values and no corrections have been
applied for atmospheric and site conditions.
ii) The data given in this report pertain to the particular machine submitted by the applicant
for test.

iii) The results presented in this report do not in any way attribute to the durability of the
machine.

iv) This report should not be reproduced in part or full without prior permission of the
Director, Central Farm Machinery Training and Testing Institute, Budni (M.P.).
v) This test report supersedes the following test reports on this tractor.

S. No. Make & Model of the tractor Nature of test Test report No.
1. Swaraj 735 FE Tractor Commercial (Initial) T-249/578, 1991
2. Swaraj 735 FE Tractor Commercial (Batch) T-298/662, 1994
3. Swaraj 735 FE Tractor Commercial (Batch) T-383/792, August,
1999
4. Swaraj 735 FE (8+2) Commercial (Initial) T-416/843, May, 2001
speed gearboxTractor
5. Swaraj 735 XM Commercial T-677/1183, June, 2009
(Variant)

SELECTED CONVERSIONS

SELECTED CONVERSIONS ABBREVIATIONS

S. No Units Conversion Factor

1 Force: As per applicant apa
1 kgf 9.80665 N Top Dead Centre TDC
2.20462 lbf Indian Standard IS
2 Power: Left Hand Side/ LHS/RHS
Right Hand Side
1 hp 1.01387metric hp (Ps) Mercury Hg.
745.7 W Temperature Temp.
1 Ps 735.5 W Not recorded N.R.
1 kW 1.35962 Ps Revolutions per minute rpm
3 Pressure: Outer diameter/ O.D/I.D
Inner diameter
1 psi 6.895 kPa Not available/ N.A.
Not applicable
2
1 kgf/cm 98.067 kPa = 735.56 Power take-off PTO
mm of Hg
2
1 bar 100 kPa = 10 N/cm Relative Humidity R.H.
1 mm of Hg 1.3332 m-bar

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17. SUMMARY OF OBSERVATIONS, COMMENTS & RECOMMENDATIONS

17.1 Evaluative (mandatory) / Non-evaluation (Non-mandatory) parameter applicable for

qualifying Minimum Performance criteria as per Clause-4 (Table-1) of IS: 12207-2008 for
acceptance of the tractor for the purpose of subsidies/NABARD financing are
summarized as under:
Values Whether
Category Requirements declared by As meets
S. No. Characteristic (Evaluative as per IS: 12207-2008 the observed the
/ Non applicant(D)/ requirem
Evaluative) Requirement ents
(R) (Yes/No.)
1 2 3 4 5 6 7
17.1.1 PTO Performance :
a) - Maximum power Declared value to be
under 2 h test, Evaluative achieved with a 24.1(D) 24.3 Yes
(kW ) (Natural tolerance of: -5 / +10%
ambient condition) for PTO power >35hp.
–7.5/+10% for PTO
power  35 hp
b) Power at rated Non -do- 24.1(D) 24.3 Yes
engine speed, (kW) Evaluative
c) Specific fuel Non
consumption Evaluative  5% 258 (D) 245 Yes
corresponding to
maximum power,
(g/kWh)
d) Maximum Non
equivalent Evaluative  8% 150.0 (D) 158.5 Yes
crankshaft torque,
(Nm)
e) Back-up torque, Non 7 percent, min. 7 percent 22.9 Yes
percent Evaluative
O
f) Maximum operating temperature ( C):
1) Engine oil Non The declared value
Evaluative should not exceed the
max. value specified by
the oil company and the 130 (D) 121 Yes
observed value under
high ambient condition
should not exceed the
declaration.
2) Coolant Evaluative The declared value
(water) should not exceed the
boiling temperature of
coolant under the 115 (D) 106 Yes
pressurized or otherwise
and the observed value
under high ambient
condition should not
exceed the declaration.
g) Engine oil Evaluative Not exceeding 1% of
consumption, SFC at max. power 2.50 (R ) 0.32 Yes
(g/kWh) under High ambient
conditions
h) Smoke level Evaluative Maximum light
absorption coefficient 3.25 0.26 Yes
of 3.25 per metre or per meter per
equivalent BOSCH
meter
No. 5.2 or 75 Hatridge
value (As per CMVR)

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1 2 3 4 5 6 7
17.1.2 Drawbar performance :
a) Max. drawbar pull Non Minimum 65% of
with ballast Evaluative static mass with 17.90 (D) 19.30 Yes
corresponding to ballast
15 percent wheel 16.80 (R)
slip, (kN)
b) Max. drawbar pull Evaluative Minimum 65% of
without ballast static mass of tractor 13.20 (D) 13.45 Yes
corresponding to without ballast 11.79 (R)
15 percent wheel
slip, (kN)
c) Maximum drawbar Evaluative Min. 80% of PTO
power without power as referred in 20.0 (D) 20.0 Yes
ballast (kW). 16.1.1 (a) of PTO 19.4 (R)
performance
d) Max. transmission Non The declared value
oil temperature Evaluative should not exceed the 115 78 Yes
o
( C) maximum value
specified by oil
company
17.1.3 Power lift and hydraulic pump performance :
a) Maximum lifting capacity throughout the range of lift, (kN):
1) At hitch Non [Tolerance of minus 8.83 (D) Yes
points Evaluative 10%] 11.94
2) With the Evaluative The lift capacity
standard should at least be 18 6.90 (D) Yes
frame kg/PTO hp. and it 5.75 (R)
should be 16
kg/engine hp where
9.28
the tractor is not
provided with a PTO
shaft
b) Maximum drop in Non 150 (D)
the height of the Evaluative [Tolerance of plus 25 Yes
point 0f application 5 mm] 50 (R)
of the force after
each 5 minutes
interval for a total
duration of 30
minute, (mm)
17.1.4 Brake performance at 25 kmph:
a) Maximum stopping distance at a force, equal to or less than 600 N on brake pedal with
road ballast, (m):
1) Cold brake Evaluative 10 10 (R) 6.60 Yes
2) Hot brake Evaluative 10 10 (R) 7.75 Yes
b) Maximum force Evaluative
exerted on the 600 600 (R) 355
brake pedal to to Yes
achieve a 390
deceleration of
2
2.5 m/s (N)
c) Whether parking
brake is effective Evaluative Yes Yes Yes Yes
at a force of 600
N at foot pedal(s)
or 400 N at hand
lever

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1 2 3 4 5 6 7
17.1.5 Noise measurement :
a) Maximum ambient Evaluative As per CMVR 88 (R) 83 Yes
noise emitted by
the tractor dB(A)
b) Maximum noise at Evaluative As per CMVR 98 (R) 97 Yes
operator’s ear level
dB(A)
17.1.6 Amplitude of mechanical vibrations at :
1) Left foot rest 100 (R) 80 Yes
Right food rest 100 microns (max) 100 (R) 220 No
Non
2) Seat (with Evaluative 100 (R) 100 Yes
driver seated)
3) Steering wheel 100 (R) 140 No
17.1.7 Haulage requirements :
a) Gross mass of the trailers, (tones):
1) Two wheel Non -- 4.0 (D) 4.0 Yes
2) Four wheel Evaluative -- 5.5 (D) 5.5 Yes
b) Distance travelled / litre of fuel consumption, (km):
1) Two wheel -- 5.0 to 6.55 to Yes
Non 6.5 (D) 6.68
2) Four wheel Evaluative -- 5.0 to 6.24 to Yes
6.5 (D) 6.30
c) Fuel consumption (ml/km/tonne):
1) Two wheel -- 30 to 45 37.4 to Yes
Non (D) 38.2
2) Four wheel Evaluative -- 30 to 45 28.9 to Yes
(D) 29.1
17.1.8 Wetland cultivation :
Sealing for the Evaluative The identified
following assemblies should
assemblies: essentially meet the
requirement of IS: There No
1) Clutch -do-
assembly
11082. No water ingress should ingress
in the identified be no of mud Yes
2) Brake -do- assembly given in
column-2. ingress and / or
housings
If tractor does not meet of water water
3) Front axle -do-
the requirements of and/or was
hubs wetland cultivation, it mud (R) observed
may be recommended
for dry land operation
only.
17.1.9 Safety features :
a) Guards against Evaluative As per CMVR At present --- --
moving and hot no
parts require-
ments
b) Lighting Evaluative As per CMVR -- Provided Yes
arrangement

17.1.10 Labelling of tractors (Provision of labelling plate):

1) Make Evaluative Should conform to Swaraj Yes
2) Model Evaluative the requirements of 735 FE Yes
CMVR along-with
3) Year of Evaluative declared value of WQ (2010) Yes
manufacture PTO HP
4) Engine Evaluative 39.1350/SMD Yes
number 01552

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1 2 3 4 5 6 7
5) Chassis Evaluative WQTF Yes
number 30605016088
6) Declaration Evaluative 24.1 Yes
of PTO
power, (kW)
17.1.11 Discard limit for:
(a) Cylinder bore Evaluative To be specified by 100.22 100.00 to Yes
diameter, (mm) the manufacturer 5 100.02
(b) Clearance between Non -do- 0.60 0.105 to Yes
piston & cylinder Evaluative 0.125
liner at skirt, (mm)
(c) Ring end gap (mm):
- Top comp. -do- 2.50 0.35 to 0.45 Yes
ring.
nd
- 2 comp. Evaluative -do- 2.50 0.25 to 0.55 Yes
ring.
- Oil ring. -do- 2.00 0.45 Yes
(d) Ring groove clearance (mm):
- Top comp. -do- 0.50 Tapper Yes
ring.
nd
- 2 comp. ring. -do- 0.50 0.047 to Yes
Evaluative
0.072
- Oil ring. -do- 0.15 0.035 to Yes
0.045
(e) Clearance of main bearings (mm):
- Diametrical 0.20 0.045 to Yes
clearance Evaluative -do-
0.105
- Crankshaft 0.50 0.25 Yes
Evaluative -do-
end float
(f) Clearance of big end bearings, (mm):
- Diametrical 0.20 0.043 to Yes
Evaluative -do-
0.129
- Axial Evaluative -do- 0.60 0.50 Yes
(g) Clearance Yes
Non
between king pin -do- 0.60 0.10 to 0.13
Evaluative
and bush, (mm)
(h) Clearance 0.80 0.10 to 0.11 Yes
between center Non
-- do--
pin and bush, Evaluative
(mm)
17.1.12 CATEGORY OF BREAKDOWNS / DEFECTS :
Category Whether
S. No. Characteristic (Evaluative / Requirements As meets the
Non as per IS: 12207-2008 observed requirements
Evaluative) (Yes/No.)
1. Critical C-1 Yes*
Evaluative No critical breakdown
(One)
2. Major Not more than two and neither of Mj-3 Yes*
Evaluative
them should be repetitive in nature
3. Minor Not more than five and frequency of None Yes
Evaluative
each should not be more than two.
4. Total In no case, the total number of Two Yes
breakdowns breakdowns should exceed five, that
Evaluative
is, (2 major + 3 minor) or 5 minor
breakdowns
* No defect/breakdown was observed after the supplementary test.

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17.2 Optional requirements as per Clause-4 (Table-2) of IS:12207-2008:

Whether
S. No. Characteristic Requirements As observed meets the
requirements
as per IS: 12207-2008
(Yes/No.)
1 2 3 4 5
1 Air cleaner oil pull over, 0.25% (max.) 0.05 Yes
max. oil pull over (%)
2. Seating requirements Should meet the requirements of Does not meet No
IS: 12343-1998 the requirements
3. Fitment of ROPS With a provision for fitment of Provided Yes
ROPS.
If ROPS fitted it should meet the ROPS not fitted Not
requirement of IS: 11821-1992 applicable
4. Technical requirements Should meet the requirements of Meets the Yes
for PTO shaft IS: 4931 -1995 requirements
5. Dimensions of three Should meet the requirements of Does not meets No
point linkage IS: 4468 (Part-I)-1997 the requirements
6. Specifications of linkage Should meet the requirements of Meets the Yes
drawbar IS: 12953-1990 requirements
Specifications of Should meet the requirements of Not provided Not
swinging drawbar IS: 12362 Part 3-1994. applicable
7. Accessories Trailer hitch, front tow hook, Provided Yes
linkage drawbar may be provided.

17.3 Conformity with following IS:

i) Guide lines for declaration of power and specific fuel : Conforms
consumption and labeling of agricultural tractors (First
revision) [IS 10273:1987 (Reaffirmed in March, 2009)]
ii) Agricultural tractors – Rear mounted power take-off - : Conforms
Types 1, 2 and 3 (third revision) [IS: 4931-1995
(Reaffirmed in March, 2009)]
iii) Agricultural wheeled tractors - Rear mounted three- : Does not conform
point linkage: Part 1 Categories 1, 2, 3 & 4 (fourth
revision) [IS:4468(Part-I):1997(Reaffirmed in March,
2009)/ISO730-1:1994]
iv) Drawbar for agricultural tractors – Link type : Conforms
[IS 12953:1990 (Reaffirmed in March, 2009)]

v) Agricultural tractors - Operator’s seat technical : Does not conform

requirement [IS 12343 –1998 (First revision) (Re-
affirmed in March, 2009)]

vi) Guide for safety & comfort of operator of agricultural : Conforms

tractors: Part 1 General requirements (first revision):
[IS 12239 (PT-1) 1996 (Reaffirmed in March,
2007)/ISO 4254-1:1989]
vii) Tractors and machinery for agriculture and forestry, : Conforms
powered lawn and garden equipment – Symbols for
operator controls and other displays [IS: 6283 (Part-
1) – 2006 (Reaffirmed in March, 2009) and IS: 6283
(Part-2)-2007 (Reaffirmed in March, 2009)]
viii) Tractors and machinery for agriculture and forestry – : Does not conform
Technical means for ensuring safety Part 2: Tractors
(first revision) [(IS 12239 (PT-2) 1999) (Re-affirmed
in March, 2009)]

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ix) Guide lines for location and operation of operator : Conforms

controls on agricultural tractors and machinery (first
revision) (IS: 8133 – 1983) (Re-affirmed in March,
2009).
x) Agricultural Tractor & Machinery Lighting device for : Conforms
travel on public roads (IS: 14683-1999) (Re-affirmed
in March, 2009)

17.4 Salient Observations:

17.4.1 Laboratory tests:

17.4.1.1 PTO Performance:

i) The backup torque is 22.9 %.
ii) The specific fuel consumption corresponding to maximum power was recorded
as 245 g/kWh, against the declaration of 258 g/kWh, which meet the
requirement of IS: 12207-2008 with regard to tolerance.

iii) The defect reported in chapter No. 15 of this report has been rectified by the
manufacturer at the design/production level. No further breakdown/defect
observed during course of testing.
It is therefore recommended that, the modified water pump mounting
bracket (Part No. P219409B) as given in Annexure-II should be used in
regular production of the tractor.
17.4.1.2 Mechanical Vibration:
The amplitude of mechanical vibration on various assemblies marked as (*) in
Chapter-9 of this test report is on higher side, especially at the steering control wheel
and foot rests. This calls for dampening down of vibrations to improve the operational
comfort and service life of components.

17.4.1.3 Three point linkage:

Lateral distance from lower hitch point to centre line of tractor does not meet the
requirements of IS 4468: 1997. It should be looked into for compliance.

17.4.1.4 Operator’s Seat:

The longitudinal distance from seat index point to centre of steering control wheel
does not meet the requirements of IS: 12343-1999. It should be looked into for
compliance.

17.4.2 Field Performance:

17.4.2.1 Wet land cultivation (Puddling Operation):

No ingress of mud/or water was observed during wetland cultivation. Hence the
tractor meets the requirements for wet land cultivation as per IS: 11082-1984 and
found suitable for wetland cultivation

17.5 Recommendation with regard to safety on tractor:

The following requirements, inter alia, may be considered for incorporation on the
tractor:
i) Provision for spark arresting device in exhaust system.

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17.6 Maintenance / Service Problems:

No noticeable maintenance or service problem was observed during the test.

17.7 Adequacy of Literature supplied with machine:

The following literature was supplied with the tractor for reference during the test:
i) Operator’s Manual
ii) Spare parts catalogue

17.7.1 Therefore it is recommended that, the service/workshop manual for this tractor model
should be brought out as per IS: 8132-1999 (Reaffirmed in march, 2009) for the
guidance of users and service personnel in national as well as other regional
languages.

TESTING AUTHORITY:

J.J.R. NARWARE
SENIOR AGRICULTURAL ENGINEER

V.N. KALE
DIRECTOR

Test Report compiled by: Shri Sanjay Kumar, Senior Technical Assistant.

18. APPLICANT’S COMMENTS

Para No. Our Reference Applicant’s comments

Collar has been provided in the design and has

18.1 3.1,16.1(1.2,1.3,1.4),17.4.1.1(iii)
been implemented on regular production.
These requirements are being revisited for
18.2 17.3(iii,v,viii)
necessary corrective action at our end.
These requirements are being revisited for
18.3 17.4.1.3,17.4.1.4
necessary corrective action at our end.

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ANNEXURE-I
COMPARATIVE MAJOR MODIFICATION IN THE SPECIFICATION OF THE TRACTOR

S. No. Particulars Previous sample Present sample

1 Model
2 Engine model RV3TR RV3 XM +3A
3 Compression ratio 17:1 20 .4± 0.5 :1
4 High idle speed (rpm) 2135 ± 35 1900 -2000
5 Low idle speed (rpm) 700 ± 50 580 -700
6 Rated engine speed (rpm) 2000 ± 35 1800
7 Speed at maximum torque (rpm) 1350 ± 150 1000-1400
8 Stroke (mm) 110 116
9 Capacity as specified (cc) 2592 2734
10 Inlet valve clearance (mm) 0.15 0.25 – 0.30
11 Exhaust valve clearance (mm) 0.20 0.30 – 0.35
12 Capacity of A/C bowel (l) 0.55 0.8
13 Range of suction pressure (kPa) 2.0 ±0.5 1.6 ± 0.5
14 Capacity of expansion flask (l) Not provided 0.5
15 Total coolant capacity (l) 7.2 8.2
16 Length of discharge pipe above silencer 395 605
portion (mm)
17 Range of exhaust gas pressure (kPa) 5.0 ±2.0 4.0 ± 2.0
18 Model / group combination number of F002 AOZ 021 E B 40 244 100
FIP PES3A90D320RS
2888
19 Injection timing 22O ± 1O 10O ± 1O
20 Fuel delivery (mm3) 39.3 ± 3 44 ± 3
21 Model / group combination number of RSV 325…1000 RSV 325....900 A 1 C 1601 R
governor A1C 893 R
22 Speed range (rpm) 300 to 1085 580 to 2000
23 Model / group combination number of 9430 031 261 F 002 C 70 552
Injector
24 Injector opening pressure (Mpa) 20.6 + 0.98 25.0 + 0.8
25 Location of battery Behind operator On RHS of clutch housing in a
seat separate metallic box
26 Material of clutch lining Asbestos moulded Organic, F410 (Valeo)
27 Range of speed- Forward (Kmph) 2.30 to 24.90 2.30 to 27.75
28 Range of speed – Reverse(Kmph) 3.20 to 12.5 2.87 to 11.29
29 Reduction ratio through crown wheel & 1: 3.64 (11/40T) 1: 3.23(13:42T)
pinion
30 Reduction through final drive 1: 4.92 (12 / 59 T ) 1: 4.462(13/58 T )
31 Front tyre road inflation pressure (kPa) 200 200
32 Area of brake lining (cm2) 610.4 720.2
33 PTO speed corresponding to rated 976 986
engine speed (rpm)
34 Engine to PTO speed ratio 2.047:1 (21/43T) 1.826 :1 (23/43T)
35 Speed of hydraulic pump corresponding 1500 1350
to rated engine speed (rpm)
36 Discharge of hydraulic pump at 16 ± 2 14 ± 2
minimum pressure (l)
37 Maximum hydraulic power (kW) 1.04 ± 0.74 3.7 ± 0.74
39 Pump delivery at maximum power (l) 15 ± 3 13 ± 3
40 Height of rear towing hook (mm) 560 620/500
41 Masses (kgf) 710/1110/1820 760/1110/1890
42 Maximum PTO power (kW) 22.8 24.1

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ANNEXURE-II
WATER PUMP MOUNTING BRACKET

OLD DESIGN (Part no. P219409A)

NEW DESIGN (Part no. P219409B)

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ANNEXURE - III

BRIEF SPECIFICATION OF IMPLEMENTS USED DURING FIELD TEST

S.
No. Item Disc Plough Rotavator Puddler
1. Make M&M NA Not available
2. Type Mounted Mounted Mounted
3. No. of bottom / blades 2 36 blade in 7 12 (6 in each
flanges gang)
4. Type of bottom / blades Plane Concave Hatchet Notched
5. Size of bottom / blades, (mm) 590 270 x 65 x 10 460
6. Spacing of bottom/blades, (mm) 500 260 164
7. Lower hitch point span, (mm) 680 685 680
8. Mast height, (mm) 465 480 680
9. Overall dimensions, (mm):
- Length 1600 800 1190
- Width 870 1000 1810
- Height 1110 995 1330
10. Gross mass, (kg) 310 345 240

ANNEXURE-IV

BRIEF SPECIFICATION OF CAGE WHEEL

S. No. Items Specification

1. Type Half cage wheel
2. Diameter, (mm) 1085
3. Width, (mm) 340
4. No. and type of lugs 12, straight lugs made of MS angle
section welded to angle iron frame
5. Size of angle section, (mm) 50x50x5
6. Length of lugs, (mm) 340
7. Spacing of lugs, (mm) 275
8. Weight of each cage wheel, (kg) 60

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ANNEXURE-V
TRACTOR RUN HOURS DURING TEST

A. LABORATORY AND TRACK TESTS: HOURS

1. Running-in 28.0
2. PTO performance test 10.3
3. Power lift and hydraulic pump performance test 1.8
4. Drawbar performance test 13.4
5. Turning ability 0.2
6. Location of centre of gravity 0.2
7. Operator’s field of vision --
8. Brake test 2.0
9. Noise measurement 2.0
10. Mechanical vibration test 1.0
11. Theoretical speed test 1.0
12 Air cleaner oil pull over 3.5
B. FIELD TEST:
1. Disc ploughing 10.1
2. Rotavation 11.6
3. Puddling (Including water proof test) 15.4
C. HAULAGE TEST: 9.1
D. Miscellaneous test and other run hours including idle run, 9.8
transportation, trials and preparation for test
TOTAL: 119.4

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