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36W LED Driver Using SN03A

LED24V1.5ASN03A.00

Subject
Board Model: LED24V1.5ASN03A.00
SN03A Demo Board Manual
Doc. No.: OB_DOC_DBM_A_SN03AA0

Key features:
z Single stage Flyback transition mode operation

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for LED Driver

Constant Voltage / Constant current operation

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z

z Power factor >0.9

z Short circuit protection

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Audio noise free

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z

z Meet EN55015 & Part 18 EMI

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Revision History
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Revise Date Version Reason/Issue


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2010-01-25 00 First issue


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2010-05-25 A0 Performance improve

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OB_DOC_DBM_A_SN03AA0
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36W LED Driver Using SN03A
LED24V1.5ASN03A.00

Contents Index
1. Adapter Module Specification ..................................................................................................... 4
1.1. Input Characteristics ....................................................................................................................... 4
1.2. Output Characteristics .................................................................................................................... 4
1.3. Performance Specifications ............................................................................................................ 4
1.4. Protection Features......................................................................................................................... 4
1.5. Environments .................................................................................................................................. 4
2. LED Module Information .............................................................................................................. 5

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2.1. Schematic ....................................................................................................................................... 5
2.2. Bill of material.................................................................................................................................. 6
2.3. PCB Gerber File.............................................................................................................................. 8

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2.4. LED Module Snapshot .................................................................................................................... 9
2.4.1. Transformer Specification ............................................................................................................... 9
2.4.2. Transformer Winding data............................................................................................................... 9

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2.5. LED Module Snapshot .................................................................................................................. 10

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3. Performance Evaluation..............................................................................................................11
3.1. Input Characteristics ......................................................................................................................11
3.1.1. Standby power ...............................................................................................................................11
3.1.2. Efficiency........................................................................................................................................11
3.1.3.
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Power Factor at Full load ...............................................................................................................11
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Output Characteristics ................................................................................................................................. 12
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3.1.4. Output Current Regulation ............................................................................................................ 12
3.1.5. Ripple & Noise .............................................................................................................................. 12
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3.1.6. Thermal Test ................................................................................................................................. 13


3.2. EMI Test ........................................................................................................................................ 14
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3.2.1. Conducted EMI Test...................................................................................................................... 14


3.3.2. Radiation EMI Test ........................................................................................................................ 15

4. Short circuit Protection .............................................................................................................. 16


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5. Other Important Waveform......................................................................................................... 16


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5.1. MOSFET Vds & Rectifier Vak @output start / normal / short ....................................................... 16
5.2. MOSFET Voltage and Current waveform ..................................................................................... 17
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OB_DOC_DBM_A_SN03AA0
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36W LED Driver Using SN03A
LED24V1.5ASN03A.00

Figures Index
Fig. 1 Ripple & noise waveform @90Vac/60Hz....................................................................................... 13
Fig. 2 Ripple & noise waveform @115Vac/60Hz ..................................................................................... 13
Fig. 3 Ripple & noise waveform @230Vac/50Hz..................................................................................... 13
Fig. 4 Ripple & noise waveform @264Vac/50Hz..................................................................................... 13
Fig. 5 Vds & Vak waveform @264 Vac/50Hz, output start ...................................................................... 16
Fig. 6 Vds & Vak waveform @264 Vac/50Hz, output normal .................................................................. 16
Fig. 7 Vds & Vak waveform @264 Vac/50Hz, output short ..................................................................... 17

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Fig. 8 Vds & Ids waveform @90Vac/60Hz, full load ................................................................................ 17
Fig. 9 Vds & Ids waveform @90Vac/60Hz, spread.................................................................................. 17
Fig. 10 Vds & Ids waveform @115Vac/60Hz, full load ............................................................................ 17

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Fig. 11 Vds & Ids waveform @115Vac/60Hz, spread .............................................................................. 17
Fig. 12 Vds & Ids waveform @230Vac/50Hz, full load ............................................................................ 18
Fig. 13 Vds & Ids waveform @230Vac/50Hz, spread ............................................................................. 18
Fig. 14 Vds & Ids waveform @264Vac/50Hz, full load ............................................................................ 18

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Fig. 15 Vds & Ids waveform @264Vac/50Hz, spread ............................................................................. 18

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Tables Index
Table. 1
Table. 2
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Standby power ............................................................................................................................11
Efficiency .....................................................................................................................................11
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Table. 3 Power factor ................................................................................................................................11
Table. 4 Line Regulation & Load Regulation ........................................................................................... 12
Table. 5 Output voltage, ripple & noise .................................................................................................... 12
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Table. 6 Short protection & Input power................................................................................................... 16


Table. 7 Vds_max, Vak_max @start/normall/output short....................................................................... 17
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36W LED Driver Using SN03A
LED24V1.5ASN03A.00

1. Adapter Module Specification


1.1. Input Characteristics
ƒ AC input voltage rating 100Vac ~ 240Vac

ƒ AC input voltage range 90Vac ~ 264Vac

ƒ AC input frequency range 47Hz ~ 63Hz

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1.2. Output Characteristics
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Output Voltage(TYP) 24.0V

ƒ load current(TYP) 1.5A

1.3. Performance Specifications

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ƒ Max. Output Power 36W

ƒ Standby Power <0.5W @ no load, 25℃

ƒ Efficiency >80%

ƒ Line Regulation ±1% Max


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ƒ Load Regulation ±5% Max
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1.4. Protection Features


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ƒ Short circuit Protection Output shut down with automatic recovery


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1.5. Environments
ƒ Operating Temperature 0℃ to +50℃

ƒ Operating Humidity 20% to 90% R.H.


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ƒ Storage Temperature -40℃ to +60℃


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ƒ Storage Humidity 0% to 95% R.H.


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36W LED Driver Using SN03A
LED24V1.5ASN03A.00

2. LED Module Information


2.1. Schematic

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36W LED Driver Using SN03A
LED24V1.5ASN03A.00

2.2. Bill of material


No. Position Description Quantity Remark
1 CN1 Input connector 2pin socket(patch 3.96mm) 1
2 F1 FUSE,T2.5AH/250V 1
3 MOV1 MOVR 07D471K 1
4 T1 Transformer ER28 72:20:14:12 600uH 1
Common choke,Core18.6*9.7*8.2mm,

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5 LF1 1
Ф0.45x60Ts*2,38mH min
Common choke,Core12*4*3mm,Ф0.5x11Ts*2,
6 LF2 1

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620uH min
Choke,Core15.5*11.5*6.5mm,Ф0.45x150Ts,1.6mH
7 L1 1
MIN
8 CX1 X2-CAP, 0.22uF,+/-20%,275Vac 1

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9 CY1 Y1-CAP, 102P, +/-20%, 250Vac 1

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10 C1 MPP 0.047uF 630V 1
11 C2 MPP 0.47uF 630V 1
12 C3 E.C 47uF 50V DIP 1
13 C4 C.C 222 1KV Dip 1
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C5
C6,C10
SMD 104PF 50V 0805
SMD 10PF 50V 0805
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16 C7 SMD 1uF 50V 0805 1
17 C8 SMD 220PF 50V 0805 1
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18 C9 SMD 470PF 50V 0805 1


19 C11,C13 E.C 2200uF 35V Low ESR 2
20 C12 C.C 102 1KV DIP 1
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21 C14 E.C 22uF 50V DIP 1


22 C15 SMD 2.2uF 50V 0805 1
23 C18 SMD 680nF 50V 0805 1
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24 R1,R2 SMD 1.5M 5% 1206 2


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25 R3,R4 SMD 510K 5% 0805 2


26 R5 SMD 10K 5% 0805 1
27 R6 SMD 0R 5% 1206 1
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28 R7 SMD 47K 5% 1206 1


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29 R8 SMD 30R 5% 1206 1


30 R9 MOR 100K 5% 1W DIP 1
31 R10 SMD 43R 5% 0805 1
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32 R11 SMD 6.8R 5% 0805 1


33 R12 SMD 20K 5% 0805 1
34 R13 CFR 0.27R 5% 2W 1
35 R14 SMD 510R 5% 0805 1
36 R16 SMD 1K 5% 0805 1
37 R17 SMD 100K 5% 0805 1
38 R18 SMD 4.3K 5% 0805 1
39 R19,R20 SMD 1.5M 5% 1206 2
40 R21 SMD 24K 5% 0805 1

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OB_DOC_DBM_A_SN03AA0
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36W LED Driver Using SN03A
LED24V1.5ASN03A.00

41 R22,R23 SMD 47R 5% 1206 2


42 R25 CFR 0.1R 1% 2W 1
43 R26 SMD 2K 5% 0805 1
44 R27 SMD 0R 5% 0805 1
45 R28 SMD 5.6K 5% 0805 1
46 R29 SMD 24K 5% 0805 1
47 R30 SMD 3K 5% 0805 1
48 R31 SMD 100K 5% 0805 1

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49 R32 SMD 110K 5% 0805 1
50 R33 SMD 680R 5% 0805 1

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51 R34 SMD 0R 5% 0805 1
52 R35 SMD 180K 5% 0805 1
53 R36 SMD 12K 5% 0805 1

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54 R37 SMD 910K 5% 0805 1
55 Z2 SMD Zener Diode 10V 1/2W 1

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56 Z3 SMD Zener Diode 12V 1/2W 1
57 D1,D2,D3,D4 Diode LT2A07 DO-15 4
58 D5 Diode FR107 DO-41 1
59
60
D6
D8,D9
Diode FR157 DO-15
Diode SB3200
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61 D10 Diode FR104 DO-41 1
62 D7,D11 SMD Diode 1N4148 Mini-melf 2
63 U1 PFC controller SN03A SOP8 1
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64 U2 Photo coupler 817A 1


65 U3 TL431 1
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66 U5 Dual Operation amplifiers LM358 1


67 RTH1 5D-9 1
68 Q1 Mosfet FQP7N80C 7A800V 1
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69 HS1 Heat Sink 50mm(L)*30mm(H),1.2(mm)T,AL 1


70 PCB FR-4, 115mm(L)*50mm(W) 1
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36W LED Driver Using SN03A
LED24V1.5ASN03A.00

2.3. PCB Gerber File

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Bottom

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Bottom
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Top

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36W LED Driver Using SN03A
LED24V1.5ASN03A.00

2.4. LED Module Snapshot


2.4.1. Transformer Specification

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Note:

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1) Bobbin: ER28 (12Pin)
2) Core material: PC40 (TDK).
3) L(1-4) =600uH ±5% (10KHz,1V,25℃)

2.4.2. Transformer Winding data


Winging Material
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Shielding 0.16Φ*3 2UEW 2 29 NC
TAPE TAPE W=16.5mm (Y) 1
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N1 0.4Φ*1 2UEW 3 36 4
TAPE TAPE W=16.5mm (Y) 1
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Copper W=16.5mm 2 1.2 NC


TAPE TAPE W=16.5mm (Y) 1
N2 0.5Φ*1 triple insulated wire 11 22 12
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TAPE TAPE W=16.5mm (Y) 1


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N3 0.16Φ*6 2UEW 2 14 6
TAPE TAPE W=16.5mm (Y) 1
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N4 0.3Φ*2 triple insulated wire 11 14 7


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TAPE TAPE W=16.5mm (Y) 1


N5 0.5Φ*1 triple insulated wire 11 22 12
TAPE TAPE W=16.5mm (Y) 1
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Copper W=16.5mm 2 1.2 NC


TAPE TAPE W=16.5mm (Y) 1
N6 0.4Φ*1 2UEW 1 36 3
TAPE TAPE W=16.5mm (Y) 2
External
External Copper W=16.5mm 2 1.2
Copper

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36W LED Driver Using SN03A
LED24V1.5ASN03A.00

2.5. LED Module Snapshot

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36W LED Driver Using SN03A
LED24V1.5ASN03A.00

3. Performance Evaluation
This session presents the test results of 36W LED module up to date. Results on inrush current and safety
test are not included and will be added when they become available.
Overall, the module meets design specifications.
All data was measured at 1.8m 18# line end.
Test Equipments
Item Vender Module

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AC Source WEST WEW1010
Digital Power Meter YOKOGAWA WT210

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Electrical Load Prodigit 3315C
Oscilloscope LeCroy WS424
Multimeter VICTORY VC9807A

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3.1. Input Characteristics
3.1.1. Standby power
Table. 1 Standby power
Input voltage Pin(W)
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Vo(V) Specification Test result
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90Vac/60Hz 0.30 25.22
115Vac/60Hz 0.33 25.25
<0.5W Pass
230Vac/50Hz 0.38 25.34
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264Vac/50Hz 0.42 25.38


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3.1.2. Efficiency
Table. 2 Efficiency
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Input voltage 90Vac/60Hz 115Vac/60Hz 230Vac/50Hz 264Vac/50Hz Spec. Test result


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Load CV 24V 80.91% 83.05% 85.64% 85.54% >80% Pass


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3.1.3. Power Factor at Full load


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Table. 3 Power factor


Input voltage PF Spec. Test result
90Vac/60HZ 0.988
On

115Vac/60HZ 0.989
>0.9 Pass
230Vac/50HZ 0.947
265Vac/50HZ 0.918

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36W LED Driver Using SN03A
LED24V1.5ASN03A.00

Output Characteristics
3.1.4. Output Current Regulation
Table. 4 Line Regulation & Load Regulation
Input voltage CV 24V CV 20V CV 18V Spec. Test result
90Vac/60Hz 1.54A 1.56A 1.56A

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115Vac/60Hz 1.55A 1.56A 1.56A Line Regulation <1%
Pass
230Vac/50Hz 1.54A 1.56A 1.56A Load Regulation <5%

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264Vac/50Hz 1.55A 1.56A 1.56A

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CC/CV Characteristics
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3.1.5. Ripple & Noise


Table. 5 Output voltage ripple & noise
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Note: Ripple & noise were measured with electrical Load for loading.
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R&N (mV)
Input voltage
Output voltage Remark
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90Vac/60Hz 1190mV Fig. 1


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115Vac/60Hz 1020mV Fig. 2


230Vac/50Hz 1060mV Fig. 3
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264Vac/50Hz 1060mV Fig. 4

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OB_DOC_DBM_A_SN03AA0
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36W LED Driver Using SN03A
LED24V1.5ASN03A.00

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Fig. 1 Ripple & noise waveform @90Vac/60Hz Fig. 2 Ripple & noise waveform @115Vac/60Hz

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Fig. 3 Ripple & noise waveform @230Vac/50Hz Fig. 4 Ripple & noise waveform @264Vac/50Hz
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3.1.6. Thermal Test


The thermal test is under 50℃ ambiance after 5hour full load ruining with 90VAC input.
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Position Description Value


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Q1 MOSFET 109.2℃
U1 IC 84.6℃
T1 Transformer core 105.7℃
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T1 Transformer winding 110.2℃


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D8&D9 Secondary diode 103℃


On

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OB_DOC_DBM_A_SN03AA0
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36W LED Driver Using SN03A
LED24V1.5ASN03A.00

3.2. EMI Test


The Power supply passed EN55015 Class B & FCC PART 18 EMI requirement with more than 6dB margin

3.2.1. Conducted EMI Test


EN55015 CLASS B @ full load report

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36W LED Driver Using SN03A
LED24V1.5ASN03A.00

FCC PART 18 @ full load report

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3.3.2. Radiation EMI Test
EN55015 CLASS B @ full load report
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36W LED Driver Using SN03A
LED24V1.5ASN03A.00

FCC PART 18 @ full load report

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4. Short circuit Protection
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Table. 6 Short protection & Input power
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Input voltage 90Vac/60Hz 115Vac/60Hz 230Vac/50Hz 264Vac/50Hz
Short protection Shut down Shut down Shut down Shut down
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Input Power (W) 0.304 0.861 2.35 3.17


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5. Other Important Waveform


5.1. MOSFET Vds & Rectifier Vak @output start / normal / short
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Fig. 5 Vds & Vak waveform @264 Vac/50Hz, output start Fig.6 Vds & Vak waveform @264 Vac/50Hz, output normal

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36W LED Driver Using SN03A
LED24V1.5ASN03A.00

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Fig.7 Vds & Vak waveform @264 Vac/50Hz, output short

Table. 7 Vds_max, Vak_max @start/normall/output short

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Input Vds_max(V) Vak_max(V)

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264Vac/50Hz @start 644 164
264Vac/50Hz @normal 600 164
264Vac/50Hz @short
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625 197

5.2. MOSFET Voltage and Current waveform


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Fig.8 Vds & Ids waveform @90Vac/60Hz, full load Fig.9 Vds & Ids waveform @90Vac/60Hz, spread
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Fig.10 Vds & Ids waveform @115Vac/60Hz, full load Fig.11 Vds & Ids waveform @115Vac/60Hz, spread

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OB_DOC_DBM_A_SN03AA0
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36W LED Driver Using SN03A
LED24V1.5ASN03A.00

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Fig. 125 Vds & Ids waveform @230Vac/50Hz, full load Fig.13 Vds & Ids waveform @230Vac/50Hz, spread

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Fig.14 Vds & Ids waveform @264Vac/50Hz, full load Fig.15 Vds & Ids waveform @264Vac/50Hz, spread
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