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Parts Manual

A Terex Company

Model MVP380
Rollercone Crusher

Serial Number: 053352

To order parts give part name, number & machine serial number.
Parts Manual

A Terex Company

Table Of Contents

BOM Description Page

Serial Number 053352


499992520905 Operation Manual Menu Sheet 1
01506NAV Cone Junction Box & Wiring 3
53352CW Counterweight Configuration 5
05400RE Decals - MVP Rollercone 7
04800RF Final Assy 9
05400RS Heater Assembly 11
05400RHH Hoses & Fitting-Hydraulic Skid 13
01505DYW Hyd Skid Connection Cabling 15
04800RHQ Hydraulic Package - Man-in-the-Loop 17
01376AZC Lockout / Tagout Kit 23
04800RAJ Lower Assembly & Lubrication Components 25
01506NAK Mandatory 460V Configuration & Emblem 35
04800RLC Manganese - MVP380 37
04800RMF Manganese - MVP380 Mantle 39
04800RB Pinion Shaft & Shim Arrangement 41
04800RQ Pinion Sheave - MVP Rollercone 43
05400RR Pre-Lube Pump Assembly 45
04800RUC Tie-Down Brackets & Emblems 47
04800RG Tools - MVP Rollercone Crushers 49
04800RDD Upper Assembly Components 51
04800RCC Wedge Plate & Cone Assemblies 59

To order parts give part name, number & machine serial number.
File Copy Menu Sheet
Operation and Maintenance Instructions

Standard Crushing/Screening Components

The following publications compose the Operation and Maintenance Manuals for this serial number.

Equipment Description: Rollercone Crushers Models: All MVP Rollercones

X RCIII (MVP) Rollercone Crushers ....... 21956 Part No: 49999-252-09-05

Add schematics from indicated Customer Info. P/L & insert following section 7:
• 1503SNJ ................... Customer Info/Schematic List - Fully Automatic Controls
• 1503SNK ................. Customer Info/Schematic List - Fully Automatic Controls
• 1503SNL .................. Customer Info/Schematic List - Fully Automatic Controls
• 1503SQH ................. Customer Info/Schematic List - Manual Controls
• 1503SQL .................. Customer Info/Schematic List - Manual Controls
• 1503SQM ................. Customer Info/Schematic List - Manual Controls
• 1503SQN ................. Customer Info/Schematic List - Manual Controls
• 1503SQP .................. Customer Info/Schematic List - Manual Controls
• 1503SQR ................. Customer Info/Schematic List - Manual Controls
• 1503SQS .................. Customer Info/Schematic List - Manual Controls
• 1503SQT .................. Customer Info/Schematic List - Manual Controls
• 1503SQU ................. Customer Info/Schematic List - Manual Controls
• 1503SQV ................. Customer Info/Schematic List - Manual Controls

Crushing & Screening Safety Manuals should be included with all Manual Shipments.
If sales order calls for foreign language, send (3) extra safety manuals with Parts Manuals.
X English Safety Manual ........................ 20776
French Safety Manual .......................... 21021
Spanish Safety Manual ........................ 21022
German Safety Manual ........................ 21023

6/17/2005
1
2
Parts Manual

A Terex Company

Cone Junction Box & Wiring

1 3
19 10 8
20 2 11 14 5 4
6

Flow Switch

Junction Box

18

9 4 12 13 7

15
21 18
22 Oil Heater

Horn

16 23
17

NOTE: Typical illustration is


shown. Actual cable connections
and box wiring configurations
Gear vary depending on application.
Tooth
Sensor

3
XS142A-98 (10/04) To order parts give part name, number & machine serial number.
Parts Manual

A Terex Company

Cone Junction Box & Wiring


Parts List No 1506NAV

Ref. No. Part Number Description Quantity


1503-022-07 Junction Box Assembly - Complete 1
1 46200-513-94 Box 1
2 46200-509-43 Panel 1
3 46260-005-43 Terminal Block 18
4 46260-005-38 Barrier, End 4
5 46260-005-40 Jumper, Center 2
6 46260-005-12 Din Rail 1'
7 46260-005-41 Ground, Terminal Block 2
8 46260-005-42 Marker, Terminal 1
9 46313-009-13 Receptacle, 4 Pin 1
10 7436-093 Machine Screw, Terminal Block 2
11 7438-005 Washer, Terminal Block 2
12 46295-001-16 Seal, 1/2" Knockout 2
13 46295-001-17 Seal, 3/4" Knockout 1
14 46260-005-23 Anchor End 2
15 46010-001-32 Horn, Warning 1
16 Reference Only Sensor, Tooth Counter - See Upper Assembly -
17 56000-010-13 Conduit, 1/2" Nominal Size 11'
18 56000-010-14 Conduit, 3/4" Nominal Size 10'
19 7014-002 Lockwasher, 5/16" 4
20 7383-020 Capscrew, 5/16" x 3/4" 4
21 7014-001 Lockwasher, 1/4" 2
22 7383-002 Capscrew, 1/4" x 1/2" 2
23 Reference Only Mount, Tooth Counter Sensor - See Upper Assembly -
Electrical Components for Junction Box & Wiring - Not identified on Illustration
24 56018-109-05 Wire, #12 Awg. - Black 12'
25 56018-108-06 Wire, #16 - Stranded Green 25'
26 56018-109-07 Wire, #12 Awg. - White 12'
27 56018-105-02 Wire, #18 - Stranded Blue 50'
28 56018-108-16 Wire, #14 Awg. - Red 13'
29 56018-108-22 Wire, #14 Awg. - White 13'
30 46275-001-36 Splice, In-Line Crimp 16-22 2
31 46275-001-59 Wire Lug, 12-10 2
32 46275-001-43 Splice, In-Line Crimp 14-16 2
33 46275-001-06 Wire Lug, 14-16 1
34 46275-001-01 Wire Lug, 16-22 4
35 46025-008-02 Tee, 3/4" Conduit 2
36 46025-003-02 Cover, 3/4" Condulet 2
37 46025-002-02 Gasket, Cover 3/4" Condulet 2
38 46195-001-02 Locknut, 3/4" 1
39 46026-040-02 Connector, 3/4" Straight 4
40 46026-040-21 Connector, 3/4" 90° 2
41 46026-034-02 Seal Ring, 3/4" Conduit Size 1
42 46026-040-12 Connector, 3/4" 45° 2
43 46026-040-01 Connector, 1/2" Straight 2
44 56000-020-21 Reducer, 3/4" x 1/2" 1
4
XS142A-98 Rev (3/05) To order parts give part name, number & machine serial number.
A Terex Company

Counterweight Configuration

SERIAL NUMBER: 053352 SPO/MODULE NUMBER: 0352020

MODEL: RC36 RC45 RC54 RC60 RC66 RC45II RC54II MVP280 MVP380 MVP450 MVP550

CODE CAST # PART NUMBER DESCRIPTION


A NONE 02-540-289-0140 Wear Plate CLOCK NO: 682
AA NONE 4800-300-39 Wear Plate
B NONE 4500-500-27 Wear Plate
C NONE 02-450-289-0020 Shim, 1/8" TODAY'S DATE: 9/16/05
D NONE 02-540-289-0020 Shim, 1/8"
DD NONE 4800-300-38 Shim, 1/8" BALANCE: N 18 W 18
E NONE 02-450-289-0040 Shim, 1/4"
F NONE 02-540-289-0040 Shim, 1/4" Rotation
FF NONE 4800-300-37 Shim, 1/4"

G NONE 02-360-290-0000 Lead Weight


H NONE 02-450-290-0001 Lead Weight 16 1
I P/N 02-450-290-0032 Lead Weight
J NONE 02-540-290-0001 Lead Weight
JJ NONE 5400-301-36 Lead Weight 15 2
K P/N 02-540-290-0020 Lead Weight
KK NONE 4800-300-80 Lead Weight 14 3

L NONE 02-360-291-0000 Counterweight 13 4


M NONE 02-360-292-0000 Counterweight
N 45-1 02-450-291-0000 Counterweight 12 5
O 45-1-21 02-450-291-0021 Counterweight
P NONE 02-450-291-0022 Counterweight 11 6
Q 45-1-30 02-450-291-0030 Counterweight 10 7
R 45-1-31 02-450-291-0031 Counterweight 9 8
S 45-2 02-450-292-0000 Counterweight
T 54-1 02-540-291-0000 Counterweight NOTE: Shaded counterweights apply only to
U 54-1-22 02-540-291-0020 Counterweight RC45, RC54/MVP450 models and larger, which
UU NONE 5400-301-37 Counterweight have 16-position wedge plate. RC45II, MVP380
V 54-2 02-540-292-0000 Counterweight & MVP280 cones have 14-position wedge plate.
W NONE 4800-300-79 Counterweight RC36 models have 12-position wedge plate.
X NONE 4800-300-60 Counterweight
Y NONE 5400-301-37 Counterweight

POSITION WEIGHT SHIM QUANTITY POSITION WEIGHT SHIM QUANTITY

1 9 W FF 2
2 AA 10 W FF 2
3 KK 11 W FF 2
4 W 12 W FF 1
5 W 13 W
6 W 14 W
7 W FF 1 15 AA
8 W FF 2 16
5
21195 Rev (1/04)
6
Parts Manual

A Terex Company

Decals - MVP Rollercone


Parts List No 5400RE

14
16 10 2 4 5 16 14 10

11

13

3 8 7 12 13 9 6 15 1

Ref. No. Part Number Description Quantity


1 4493-023 Emblem, Serial 1
2 4490-108-01 Emblem, Rollercone General Safety 2
3 4418-990 Emblem, Rotation Arrow 1
4 4493-108-01 Emblem, Vital Lube Oil 1
5 4492-005 Emblem, Build Up Warning 1
6 4418-955 Emblem, USA 1
7 4493-014 Emblem, Rollercone Oil Filter 1
8 4493-018 Emblem, Rollercone Flow Switch 1
03-110-001-70 Arrow, Rotation 1
9 { 7383-002
7014-001
Capscrew, 1/4" NC x 1/2"
Washer, 1/4" Lock
2
2
10 4418-954 Emblem, MVP 2
11 4493-028 Emblem, L.H. Mantle Thread 1
12 4418-991 Emblem, Compressed Gas 4
13 4490-018 Emblem, Accumulator 5
14 4418-542 Emblem, Cedarapids 2
15 4418-031 Emblem, Patent Plate 1
16 4494-104-01 Emblem, Terex Logo 2
17 4490-030 Emblem, Danger Skin Inject (not shown) 2
18 4494-100-07 Emblem, Lubrication Cone (not shown) 1
7
XS142A-54 Rev (4/02) To order parts give part name, number & machine serial number.
8
Parts Manual

A Terex Company

Final Assembly
Parts List No 4800RF

5
9
6
10
11
4

7
8

12

Ref. No. Part Number Description Quantity


1 Reference See Upper Assembly -
2 Reference See Cone Assembly -
3 Reference See Pinion Shaft Assembly -
4 Reference See Tramp Iron Relief System -
5 02-480-563-0000 Pin, Rotation Stop 4
6 02-480-564-0000 Block, Rotation Stop 4
7 00-201-275-3250 Bushing, Rotation Stop 4
8 7383-082 Capscrew, 1/2" NC x 4-1/2" 4
9 7383-168 Capscrew, 1" NC x 6" 8
10 7465-005 Washer, 1" Hardened Flat 8
11 7386-076 Hex Nut, 1" NC Locking 8
12 Reference See Pinion Sheave - MVP Rollercones -
13 02-540-629-0000 Sample Needle Kit (Not Shown) 1
14 4431-788 Guard, Strut (Not Shown) 4
9
XS142A-28 Rev B (11/01) 04800RF.p65 To order parts give part name, number & machine serial number.
10
Parts Manual

A Terex Company

Heater Assembly
Parts List No 5400RS

2
3
5
7

10 7
8 Viewed from Top

1
7
6
9 1

Viewed from Bottom

Ref. No. Part Number Description Quantity


5400-300-35 Oil Heater Assembly - Complete -
1 5400-300-37 Cover, Heater 1
2 02-540-137-0130 Gasket, Heater 2
3 02-540-452-0020 Heater, Machined - 2000W 1
4 7027-004 Drain Plug, 1" Magnetic 1
5 7383-039 Capscrew, 3/8" NC x 1-1/4" 4
6 7012-036 Hex Nut, 1-1/2" NC 1
7 7014-003 Lockwasher, 3/8" 6
8 7383-038 Capscrew, 3/8" NC x 1" 2
9 00-874-000-0000 Thermostat, On 60° Off 80° 1
10 02-540-135-0110 Cover, Protection Box 1
11
XS142A-1 (11/98) 05400RS.p65 To order parts give part name, number & machine serial number.
12
Parts Manual

CEDARAPIDS

Hoses & Fittings - Hydraulic Skid


Accumulator Parts List No 5400RHH

3
8
9
10
11

Manifold
with Valves

1
4
5
6
7
2

Ref. No. Part Number Description Quantity


1 7662-300-31 Hose Assembly 2
2 7661-300-33 Hose Assembly 2
3 7660-300-31 Hose Assembly 1
4 45191-504-01 Coupler, 1/2" 2
5 45191-504-01-01 Dust Plug, 1/2" Coupler 2
6 45191-504-01-02 Dust Cap, 1/2" 2
7 7430-413 Connector, 1/2" x 1/2" 2
8 45191-504-14 Coupler, 1/4" Quick Disconnect 1
9 45191-504-14-03 Dust Plug, 1/4" 1
10 45191-504-14-04 Cap, 1/4" 1
11 7430-424 Connector, 1/4" x 1/4" 1
12 7653-312-33 Hose Assembly 2
13 01-224-005-0250 Coupler 1/2" QD 1
NOTE: Consult Product Support department for hose clamps and other mounting
hardware not identified on illustration.
13
XS142A-19 Rev (9/05) 05400RHH.p65 To order parts give part name, number & machine serial number.
14
Parts Manual

A Terex Company

Hydraulic Skid Connection Cabling


Parts List No 1505DYW

1 2

1 1

2 2

Ref. No. Part Number Description Quantity


1 1503-044-02 Cable Assembly - Cone Junction 1
2 1503-044-03 Cable Assembly - Lube PumpMotor 1
3 46275-001-05 *Wire Lug, #14-#16 12
4 7383-003 *Capscrew, 1/4" NC x 5/8" 6
5 7440-012 *Hex Nut, 1/4" 6
6 7438-025 *Washer, 1/4" 6
7 45345-001-09 *Tape, Vinyl 3/4" x 60' 1
8 45345-001-11 *Tape, Friction 3/4" x 60' 1
9 45345-001-12 *Tape, Rubber Splicing 3/4" 1

*These items are for the motor connection assembly and are not shown on the illustration.

15
XS142A-042 (6/99) To order parts give part name, number & machine serial number.
16
Parts Manual

Return to Table
of Contents Page
CEDARAPIDS
Table of Contents

MVP Rollercone "Man-in-the-Loop" Hydraulic Package

Ref No. Description Page No.


1 Hydraulic Package Illustration - MVP Rollercone 2
3 Hydraulic Package Parts List - MVP Rollercone 4
4 Power Panel Illustration - MVP Rollercone 5
5 Power Panel Parts List - Part 1 6
6 Power Panel Parts List - Part 2 7

Note: This document covers the following Hydraulic Packages:


Parts List General Description Hyd. Package Power Panel
04800RHN 460V - No Remote 04800-301-56 01503-047-41
04800RHP 460V - 50' Remote 04800-301-57 01503-047-48
04800RHQ 460V - 100' Remote 04800-301-58 01503-047-48
04800RHR 460V - 150' Remote 04800-301-59 01503-047-48
04800RHS 575V - No Remote 04800-301-60 01503-047-41

17
Table of Contents To order parts give part name, number & machine serial number.
Parts Manual

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of Contents Page
CEDARAPIDS
Hydraulic Package - MVP Rollercone

Oil Cooler
Note: This illustration shows the
optional pushbutton remote as
well as the standard panel with
pushbuttons and digital display.
Cooler
Inlet

Cooler
Outlet

To TIR System
To Clamp System
To Directional Motors
18
23726 (6/05) To order parts give part name, number & machine serial number.
Parts Manual

Return to Table
of Contents Page
CEDARAPIDS
Hydraulic Package - MVP Rollercone

Ref. No. Part Number Description Quantity


46108-518-28 Motor, Electric - 10 HP / 575Volt 1800RPM 1
1 { 46108-518-27 Motor, Electric - 10 HP / 460Volt 1725RPM 1
2 45155-523-05 Hydraulic pump 1
3 45252-007-44 Directional valve D03 4w3p 004 spool 115V 3
4 45252-009-65 D03 Modular Relief B-T 300-2300 stem adj 3
5 45252-007-45 Valve Body 1
6 45252-010-38 PO check 2
7 45252-007-47 Valve Body 3
9 45252-007-46 Valve Body 1
10 45252-007-19 Shuttle valve with ext output A-B 1
11 45252-014-20 Valve Body 1
12 45252-010-39 PO check external pilot port 1
14 45252-011-13 Tapping Plate 2
15 45259-011-12 Manifold 3 station 1
17 45252-014-21 Sol valve, Normally open Spool 115V DIN 1
18 46200-014-36 Temp/Level Switch 1
19 46028-005-13 Hydraulic Heater 1
20 45215-502-06 Breather Adapter 1
21 45215-502-07 Filler/Breather 1
22 45175-001-59 Spin-on Return Filter 1
23 4040-300-15-02 Filter Element 1
24 45865-001-61 Gage 0-5000 psi Fluid Filled 3
25 45252-014-22 Gage Valve 3
26 45252-010-40 Plunger Operated Check Valve 2
27 02-480-330-0000 Accumulator - 1Gal 1
28 45252-006-10 Ball Valve 3/4" NPT 1
29 45080-519-38 Oil Cooler, Hydraulic 1
30 5400-301-30 Guard, Cooler 1
31 45395-001-12 Mount Shock 4
32 45720-776-61 Elbow #16SAE Male - With #44 O-Ring 1
33 45720-770-94 Reducer, #20 x #16 SAE - With #45 O-Ring 1
34 46200-014-33 Switch, Temperature 1
35 45720-770-12 Tee, 1" 1
36 45720-769-10 Bushing, 1" x 3/4" 1
37 45720-769-07 Fitting, 3/4" x 1/2" 1
38 7430-052 Connector 1
39 45720-776-40 Reducer Fitting - With #45 O-Ring 1
40 7430-282 Elbow, 90 1-1/16" x 3/4" - With #46 O-Ring 1
41 Reference Only See Power Panel - Following Pages 1
Items 42 and 43 are only supplied on units with the optional remote control
42 56020-003-17 Cord, 16 AWG 4 Cond (50', 100' or 150' Lengths) As Req
43 56020-011-07 Cord, 16 AWG 24 Cond (50', 100' or 150' Lengths) As Req
44 45259-508-17 O-Ring (For Hydraulic Fittings) As Req
45 45259-508-55 O-Ring (For Hydraulic Fittings) As Req
46 45259-508-15 O-Ring (For Hydraulic Fittings) As Req

19
23727 (6/05) To order parts give part name, number & machine serial number.
Parts Manual

Return to Table
of Contents Page
CEDARAPIDS
Power Panel - MVP Rollercone

87
88

HYD OIL HYDRAULIC LUBE OIL LUBE OIL


LOW LEVEL FULL CLAMP
PUMP PUMP FLOW OK

To Bosch To Bosch
ER
GE
START START
Valve #2 Valve #1
NCY
EM

ST
OP 93 94 97
HYD OIL
HEAT
LUBE OIL
HEAT
HALF CLAMP
To Bosch
Valve #3
STOP STOP
93 94 97
To Temp
95 96 98 Switch
TIR CLAMP ROTATE
PRESSURE PRESSURE BONNET CLOSED SIDE SETTING

ZERO FULL ZERO FULL OPEN CLOSED


To Heater

To Dump
Valve

To Motor To Float
Switch
95 96 98 95 96 98

92
Optional Remote Push
Button Box on Tether

14 15 36 37 38 86 89 90 91 99 100
Miscellaneous Parts inside Remote Box

20
XS142A-113 (5/05) To order parts give part name, number & machine serial number.
Parts Manual

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CEDARAPIDS
Power Panel - MVP Rollercone
Part Number: 01503-047-48

Ref No Part Number Description Quantity


1 46245-003-24 5KVA TRANSFORMER 1
2 46000-001-57 EXT SHAFT FOR DISCONNECT 1
3 46000-001-56 60A DISCONNECT SWITCH 1
4 46325-500-08 RELAY SOCKET 3
5 46325-002-62 DPDT RELAY 10A 3
6 46325-500-07 RELAY SOCKET 6
7 46325-002-64 RELAY 6
8 46165-005-32 CIRCUIT BREAKER - 25A 1
9 46165-005-23 CIRCUIT BREAKER - 50A 1
10 46165-004-94-01 CIRCUIT BREAKER 2
11 46165-005-22 CIRCUIT BREAKER - 13A 1
12 46165-004-95 CIRCUIT BREAKER - 20A 1
13 46260-005-56 TERMINAL 2
14 46260-005-57 TERMINAL BLOCK 65
15 46260-005-58 TERMINAL BLOCK 14
16 46955-005-29 POWER MODULE 120VAC IN, 24VAC 1
17 46055-002-19 ADJUSTABLE TEMP SWITCH 1
18 46325-002-61 DPDT RELAY 20A 2
19 46165-005-24 AUX CONTACT 1NO/1NC 2
20 46165-005-26 3P 600V (5.3-8)A BREAKER 1
21 46165-005-27 3P 600V (14-20)A BREAKER 1
22 46050-407-02 IEC CONTACTOR 1
23 46050-408-01 IEC OVERLOAD 1
24 46215-250-05 AUX CONTACT 2
25 46050-407-01 IEC CONTACTOR 1
26 46050-408-02 IEC OVERLOAD 1
27 46300-002-34 4 PIN RECEPTACLE 1
28 56000-003-09 2" WIREWAY 1
29 7436-095 MACHINE SCREW 30
30 46313-050-10 16-PIN PANEL BASE 1
31 46313-050-02 16-PIN FEMALE INSERT 1
32 46015-001-56 RELAY SOCKET 1
33 46075-002-14 ON DELAY TIMER 1
34 46015-001-56 RELAY SOCKET 2
35 46075-002-16 OFF DELAY TIMER 1
36 46260-005-59 END ANCHOR 14
37 46260-005-60 END BARRIER 6
38 46260-005-61 END BARRIER 3
39 56000-060-01 1/2" FLEX CONDUIT 3
40 56000-061-01 1/2" STRAIGHT FITTING 12
41 56000-060-01 1/2" FLEX CONDUIT 1
42 56000-060-01 1/2" FLEX CONDUIT 1
43 56000-060-01 1/2" FLEX CONDUIT 1
44 56000-061-03 1/2" ELBOW FITTING 1
45 56000-061-02 3/4" STRAIGHT FITTING 1
46 56000-060-01 1/2" FLEX CONDUIT 1
47 56000-061-04 3/4" ELBOW FITTING 1
48 46165-005-33 CIRCUIT BREAKER 1
49 46955-005-28 12VDC POWER SUPPLY 1

- Continued Next Page -


21
XS142A-113 (5/05) To order parts give part name, number & machine serial number.
Parts Manual

Return to Table
of Contents Page
CEDARAPIDS
Power Panel - MVP Rollercone
Part Number: 01503-047-48

Ref No Part Number Description Quantity


50 46225-005-27 RATE / COUNTER DISPLAY 1
51 46006-004-60 ENCLOSURE 1
52 Consult Factory ENCLOSURE LABEL SET 1
53 46085-005-51 LEGEND PLATE 3
54 46085-003-11 DUST BOOT SL - SW 3
55 46085-104-01 NO CONTACT BLOCK 5
56 46085-011-63 SELECTOR SWITCH 3
57 46085-005-50 LEGEND PLATE 2
58 46085-003-12 DUST BOOT RED 2
59 46085-104-02 NC CONTACT BLOCK 3
60 46085-102-08 EXT HD PB-RED 2
61 46085-103-02 DUST BOOT 4 P-L 4
62 46085-003-11 DUST BOOT 4 IPB 2
63 46085-102-06 ILL PB-GREEN 2
64 46085-102-05 AMBER PILOT LIGHT 2
65 46085-102-04 GREEN PILOT LIGHT 1
66 46085-102-03 RED PILOT LIGHT 1
67 46085-102-10 ILL E-STOP BUTTON 1
68 46085-005-53 E-STOP LEGEND 1
69 46956-104-38 RESISTOR 3
70 56000-004-01 TUBING 1
71 46955-001-56 DIODE 1
72 46260-005-62 DIN RAIL 2
73 46260-005-62 DIN RAIL 2
74 56000-003-09 2" WIREWAY 2
75 46260-005-62 DIN RAIL 1
76 46260-005-62 DIN RAIL 1
77 56000-003-10 1" WIREWAY 1
78 46260-005-62 DIN RAIL 1
79 56000-003-10 1" WIREWAY 1
80 56000-003-09 2" WIREWAY 1
81 56000-003-11 2" WIREWAY CAP 2
82 56000-003-12 1" WIREWAY CAP 1
83 56000-003-10 1" WIREWAY 1
84 46006-004-60 ENCLOSURE 1
85 46006-004-61 PANEL 1
86 46260-005-62 DIN RAIL 9" CUT 1
87 46313-050-09 6-PIN PANEL BASE 1
88 46313-050-01 6-PIN FEMALE INSERT 1
89 56000-003-09 WIREWAY 2" 1
90 56000-003-11 WIREWAY CAP 2" 2
91 56000-003-09 WIREWAY 2" 2
92 46006-004-62 ENCLOSURE, REMOTE BOX 1
93 46026-016-03 LOCKNUT 1" 2
94 46026-035-37 STRAIN RELIEF 1" 2
95 46026-016-01 LOCKNUT 1/2" 2
96 46026-015-01 STRAIN RELIEF 1/2" 2
97 46026-034-03 SEAL RING 1" 2
98 46026-034-01 SEAL RING 1/2" 2
99 46006-004-63 PANEL, ENCLOSURE 1
100 56000-003-11 WIREWAY CAP 2" 1
22
XS142A-113 (5/05) To order parts give part name, number & machine serial number.
Parts Manual

A Terex Company

Lockout / Tagout Kit


Parts List No 1376AZC

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kP sO_t_uo_t jo __
e_ _t B_ha_a__ ___
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kP e sO_t_uoe_c jo __
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kP e_/sO_t_uoe_tcB_ha_ajo ____
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DANGPEEquLbipym/ILeElanG qvtueLi oR kaPr t O e_/ F _t B_ha_a__ ___
DA PEEquLbipym/ILeElanG qvtueLi oR
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pPD eu_ede_/_F t B_ha_aj__ ___ o _ _
DA
D PEEquLbipym/ILeElanG kP
pPoDcoar t sO_Ft_uoe_c j_o___ _
qvtueLi oocokaPretu_ede_/s_t_oe_cB_ha_a_ ____ DANG
L
PEEqubipym/LeElanqvueipPoDoaPrtu__ee__//_FF_e_c_h_aa __________
p
y Li p P D
i tue
P Equby /LElaqve PDoarte / Fecha ___ DANGER
TH BETH BYBETH ISBTYBETH ISBTYBETH ISBTYBE ISBTY IST

DANGER
IS RIES THRIS ETDHRIS ETDHRIS ETDHR ETDH ED
TO LYTO NLLYTO NLLYTO NLLYTO NLLY N L

TA MTA E MTA E MTA E MTA E M E


b v e h
Lla Dat / Fec
ON SOON CRKS.OON CRKS.OON CRKS.OON CRKS. O CK.

G OVG OVG OVG OVG OV


& E&D E&D E&D E&D ED
NGER
PE BPAE BPAE BPAE BPAE BA

Dat
e LO LO LO LO LO
DA
R

CK CK CK CK CK
ON ON ON ON ON

NG ER
3 ER

Ref. No. Part Number Description Quantity


46000-004-09 Kit, Lockout / Tagout As Req
1 Included in Kit Padlock, 1-1/2" - With keys 5
2 Included in Kit Hasp, Lockout 1-1/2" 5
3 Included in Kit Tag, Lockout (Bilingual - English/Spanish) 10
4 Included in Kit Booklet, Training - Lockout 5
5 Included in Kit Lockout / Tagout Federal Register Standard 1
6 Included in Kit Tool Box, Plastic w/ Cedarapids Logo 1
23
XS29-961 (6/01) To order parts give part name, number & machine serial number.
24
Parts Manual

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A Terex Company
of Contents Page
Table of Contents

RC380MVP Lower Assembly Components - 04800RAJ

Ref No. Description Page No.


1 Lower Assembly - Illustration 2
2 Lower Assembly - Parts Listing 3
2 Tramp Iron Relief System - Illustration 4
4 Tramp Iron Relief System - Parts Listing 5
3 Relief Piston Assembly 6
4 Lubrication System - Illustration 7
5 Lubrication System - Parts Listing 8-9

25
Table of Contents 04800RAJ.p65 To order parts give part name, number & machine serial number.
Parts Manual

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A Terex Company
of Contents Page
Lower Assembly

10
8
11 28
22
9 27

13

12

14
1
6b
7 6a
Pinion
2 Shaft
Assembly
3

26

21
20 15 4 24
Heater

NOTE: Typical illustration


16 is shown. Appearance and
quantity of some items vary
depending on application.

17 18
19 29 23
26
XS142A-73 (4/00) 04800RAJ.p65 To order parts give part name, number & machine serial number.
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A Terex Company
of Contents Page
Lower Assembly
Parts List No 4800RAJ

Ref. No. Part Number Description Quantity


1 4800-301-09 Base Frame, Cast - Complete 1
2 4800-300-52 Cover 5
- 4800-301-08 Base Frame, Cast Weldment 1
- 4431-821 Casting, Base (Not Identified on Illustration) 1
- 4800-300-21 Top Flange, Frame (Not Identified on Illustration) 1
3 4800-001-45-10 Guard, (Inbetween Casting Webs) (Not Shown) 3
4 4800-001-45-11 Guard, (RH & LH Sides of Pinion Housing) (Not Shown) 2
5 02-480-064-0010 Block, Attachment Guide (Not Shown) 6
6a 4800-301-37 Guard, Tunnel 1
6b 4800-301-10 Liner, Baseframe 5
7 4800-300-11 Seal Ring, Base Frame 1
8 4800-301-07 Plate, Floating Brake 1
9 02-450-362-0007 Plate, Cone Brake 1
10 7394-243 Capscrew, 1" NF x 3" - Lock 6
11 4800-300-19 Plate, Thrust 1
12 4800-300-18 Shaft, Cone Brake 1
13 40802-002-75 Key, Brake Shaft - Upper 1
14 4800-300-61 Spindle, Base Frame 1
15 4800-300-31 Nut, Base Frame Spindle 1
16 02-540-100-0010 Clutch, Over Running 1
17 4800-300-54 Guide Ring, Clutch 1
18 7394-020 Capscrew, 5/16" NF x 3/4" 4
19 7025-319 Capscrew, 5/16" NC x 1-1/2" - Sockethead 4
20 4800-300-55 Cover, Brake Housing 1
21 { 7383-101
7014-007
Capscrew, 5/8" NC x 1-3/4"
Lockwasher, 5/8"
12
12
22 7131-077 Setscrew, 3/8" x 5/8" 2
23 7024-006 Pipe Plug, 1" Oil Level 1
24 Consult Factory Capscrew, Mounting Hardware As Req
25 Consult Factory Pipe Plug (Not Shown) As Req
26 Consult Factory Pipe Plug As Req
27 4800-301-65 Vee Seat, Steel 1
28 Not Required Bronze Strip (Used on older models only) -
29 40802-003 Key, Brake Shaft - Lower 1
The following items are not identified on illustration
30 4800-300-75 Shim, Thrust Plate 1
31 4800-300-76 Shim, Thrust Plate 1
32 4800-300-77 Shim, Thrust Plate 1

27
XS142A-73 (4/00) 04800RAJ.p65 To order parts give part name, number & machine serial number.
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Tramp Iron Relief System
29 38 17
7
24
25
18

8 26
23
30
28 31
6
27
16 36
36
32
23
34
37 35
33

16a 16b
13
15 (Plumbing Typical - will
vary on each Accumulator)
16 16
29

15 15
7

1 13 8
2
Vee Seat
6
13
19
4
11
12 5
14
9

10
21

22

20
3
28
XS142A-45 Rev (11/99) 04800RAJ.p65 To order parts give part name, number & machine serial number.
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Tramp Iron Relief System
Parts List No 4800RAJ

Ref. No. Part Number Description Quantity


1 02-480-058-0000 Cylinder, Relief 8
2 02-480-078-0000 Relief Piston Assembly - See Form #XS142A-7, This Section 8
3 Reference Block, Attachment Guide - See Lower Assembly -
4 02-480-062-0000 Dust Cap, Relief Cylinder 8
5 02-480-055-0000 Rod, Piston - Relief Cylinder 8
6 02-480-058-0110 Insert, Relief Cylinder 12
7 45259-508-66 O-Ring, 2.337" I.D. 12
8 00-320-001-3340 Seal, Crown 12
9 02-480-054-0000 Beam, Walking - Relief Cylinder 8
10 02-480-573-0000 Pin, Walking Beam 16
11 7383-038 Capscrew, 3/8" NC x 1" 16
12 7014-003 Lockwasher, 3/8" 16
13 5400-300-96 Rod, Tension 16
14 5400-300-98 Ear, Tension Rod 16
15 02-480-148-0020 Base, Split Coupler 16
16 5400-300-97 Coupler, Split - Complete 16
16a 01-514-E00-0400 Round, Cut in half (1 per Coupler) As Req
16b 7025-024 Capscrew, 1/2" x 2" - Sockethead (2 per Coupler) As Req
17 00-84V-016-0003 Cap, Flareless 1/4" 4
18 7024-003 Pipe Plug, 3/8" 3
19 02-480-574-0000 Seat, Spherical 8
20 02-480-064-0000 Plate, Guide 8
21 02-480-065-0000 Bushing, Guide Rod 8
22 7383-114 Capscrew, 5/8" NC x 5" 16
23 02-480-071-0000 Accumulator, Flanged - 5 Gallon 4
24 45720-770-03 Elbow, 90° 3/8" 1
25 02-450-072-0000 Valve, 3/8" Relief 1
26 7430-004 Connector, 1/4" x 3/8" 1
27 02-480-071-0010 Flange Kit, Accumulator 4
28 02-480-073-0040 Block, Adaptor - Accumulator 4
29 7394-245 Capscrew, 5/8" NF x 4-1/2" 32
30 Consult Factory Pad - On Baseframe Weldment -
31 4800-301-35 Bracket, Accumulator 8
32 5400-300-40 Clamp, Accumulator 8
33 7383-070 Capscrew, 1/2" NC x 1-1/2" 16
34 7465-001 Washer, 1/2" Hard 24
35 7014-005 Lockwasher, 1/2" 16
36 7386-005 Hex Nut, 1/2" Lock 12
37 7383-071 Capscrew, 1/2" NC x 1-3/4" 4
02-360-423-0000 Elbow, Adjusting Jack 4
38 { 45720-776-73 Adapter, MM12x1.5 XF1/4NPT 4

29
XS142A-45 Rev (11/99) 04800RAJ.p65 To order parts give part name, number & machine serial number.
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Relief Piston Assembly
Part No 02-480-078-0000

Relief
Cylinder

Dust Cap 4

Ref. No. Part Number Description Quantity


02-480-078-0000 Piston Assembly - Complete
1 00-332-000-0525 Ring, Spiral Retaining 1
2 02-480-083-0000 Seal 1
3 02-480-084-0000 Backup, Seal 1
4 02-480-085-0000 Wear Ring 2
5 02-480-081-0000 Core, Piston 1

NOTE: Quantities listed are for (1) Piston Assembly only.


30
XS142A-7 (11/98) 04800RAJ.p65 To order parts give part name, number & machine serial number.
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Lubrication System

2-23 3-16
2-44 2-42 2-24 3-17
3-18
To Oil Cooler Valve
3-19
3-20

To Pump
Inlet
2-38 2-51

2-50
3-33
3-44 3-32
2-43 3-37
3-42 3-36
2-41
3-41
3-43 3-34

3-35
3-35
3-46
3-47 2-47
3-4 3-48
3-38
3-45

3-41

3-39 2-48
Far Side View 2-45
3-38
Horn Mount
3-41 3-39

2-31 2-6 2-8


2-32 3-5 2-7 2-9 2-5
2-33 3-6 2-4
2-28 2-11
2-34 2-2

2-29
2-30
2-12 2-34

2-13

2-20
2-21
2-19
2-15
2-16
2-14

2-31 2-3 2-10


2-32
2-33

Pump Outlet 2-36 2-39


Pump Inlet 2-37 2-41 2-42 2-40

31
XS142A-106-1 (3/05) 04800RAJ.p65 To order parts give part name, number & machine serial number.
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Lubrication System
Parts List No 04800RAJ

Ref. No. Part Number Description Quantity


2-2 4200-300-75 Head, Oil Filter 1
2-3 4200-300-78 Filter, Spin-On 1
2-4 4200-300-77 Bracket, Oil Filter 1
2-5 4200-300-76 Guard, Oil Filter & Meter 1
2-6 7383-039 Capscrew, 3/8" x 1-1/4" 3
2-7 7386-003 Hex Nut, 3/8" 3
2-8 7383-036 Capscrew, 3/8" x 3/4" 4
2-9 7014-003 Lockwasher, 3/8" 4
2-10 45720-775-28 Reducer, 1" x 1/2" 1
2-11 45720-775-92 Adapter, 1" x 1/2" 1
2-12 46200-014-37-01 Flow Switch 1
2-13 7430-278 Elbow, 90° 1/2" x 1/2" 1
2-14 7430-007 Connector, 1/2" x 1/2" 1
2-15 45720-775-89 Tee, 1/2" Male Branch 1
2-16 45720-775-87 Union, 1/2" x 1/2" 1
2-19 45720-769-05 Fitting, 1/2" x 1/4" 1
2-20 00-864-008-0164 Street Elbow, 90° 1/4" x 1/8" 1
2-21 00-879-000-0010 Plug, Sampler 1
2-23 7383-038 Capscrew, 3/8" x 1" 14
2-24 7014-003 Lockwasher, 3/8" 14
2-28 1800-100-03 Upper Mount, Auxilliary Oil Pump 1
2-29 7014-001 Lockwasher, 1/4" 2
2-30 7383-002 Capscrew, 1/4" x 1/2" 2
2-31 7383-020 Capscrew, 5/16" NC x 3/4" 8
2-32 7014-017 Washer, 5/16" 8
2-33 7014-002 Lockwasher, 5/16" 8
2-34 3110-001-70 Arrow, Rotation 2
2-36 7430-072 Elbow, 90° 1/2" x 3/4" 1
2-37 7430-078 Elbow, 3/4" x 1" 1
2-38 7430-266 Connector, 1" x 1-1/16" 1
2-39 7652-018-33 Hose Assembly 1
2-40 7652-028-33 Hose Assembly 1
2-41 7654-064-35 Hose Assembly 1
2-42 7653-058-33 Hose Assembly 1
2-43 45720-775-28 Reducer, 1/2" x 1" 2
2-44 7430-457 Elbow, 90° 3/4" 1
2-45 7286-008 Elbow, 45° 1-1/2" 1
2-47 40509-014-00-01 Pipe 1
2-48 7085-008 Elbow, 90° 1-1/2" 1
2-50 02-600-144-0000 Dipstick, Oil Filler Cap 1
2-51 40509-023-38-01 Pipe 1
3-4 5400-300-56 Mount, Horn - On Baseframe Weldment 1
3-5 5400-300-57 Mount, Junction Box - On Baseframe Weldment 1
3-6 41440-006 Flat, 1/4" x 1/2" x 6" 2
3-16 9704-003-97 Flat, Clamping 2

32 - Continued Next Page -


XS142A-106-2 (3/05) 04800RAJ.p65 To order parts give part name, number & machine serial number.
Parts Manual

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Lubrication System
Parts List No 4800RAJ

Ref. No. Part Number Description Quantity


3-17 7509-007 Clamp, 13/16" 2
3-18 7383-036 Capscrew, 3/8" x 3/4" 2
3-19 7509-009 Hose Clamp, 1-1/8" 2
3-20 7014-003 Lockwasher, 3/8" 2
3-32 7430-278 Elbow, 90° 1/2" x 1/2" 1
3-33 45252-009-17 Valve, Thermal By-Pass 1
3-34 7430-435 Connector, 3/4" x 3/4" 1
3-35 00-84M-048-0004 Valve, Check 3/4" 2
3-36 7430-347 Tee, 3/4" Swivel Nut 1
3-37 7430-264 Connector, 1-5/16" x 3/4" w/ O-Ring 1
45259-508-17 O-Ring, 1-5/16" (For Above Fitting) As Req
3-38 7430-051 Connector, 3/4" x 3/4" 2
3-39 7430-231 Cap, 3/4" Fitting 2
3-41 7430-387 Elbow, 3/4" Swivel Nut 3
3-42 45720-775-25 Fitting, Reducer 1" x 3/4" 1
3-43 45720-776-60 Elbow, #12 to 3/4" 1
3-44 5400-301-27 Bracket, Valve 1
3-45 7383-024 Capscrew, 5/16" x 1-1/2" 1
3-46 7383-048 Capscrew, 3/8" x 3-1/2" 2
3-47 7014-003 Lockwasher, 3/8" 2
3-48 7012-025 Hex Nut, 3/8" 2

33
XS142A-106-3 (3/05) 04800RAJ.p65 To order parts give part name, number & machine serial number.
34
Parts Manual

A Terex Company

Mandatory 460Volt Configuration - MVP


Parts List No 1506NAK

Ref. No. Part Number Description Quantity


1 1503-047-34 460V Configuration Settings Assembly -

2 4490-014 Emblem, Electrocution 480V 1

NOTE: There is no illustration associated with this parts listing.


Consult Product Support department for additional information.

35
XS142A-69 (3/00) To order parts give part name, number & machine serial number.
36
Parts Manual

A Terex Company

Manganese Arrangements
MVP380 Rollercones
NOTE: Illustration
shows typical Manganese
Arrangement only. See Upper
Assembly
See Cone
Assembly

1
2

See Lower
Assembly
See Wedge
Plate Assembly

Ref. No. Parts List Part Number Description


1 4800RM 4800-300-24 Mantle, Cone - Coarse (MVP380)
1 4800RMB 4800-300-51 Mantle, Cone - Fine (MVP380)
1 *4800RMC 4800-300-24 Mantle, Cone - Coarse (MVP380)
1 *4800RMD 4800-300-51 Mantle, Cone - Fine (MVP380)
1 4800RME 4800-300-24-01 Mantle, Cone - Medium (MVP380)

2 4800P 4800-300-67 Liner, Standard Coarse (MVP380)


2 4800PB 4800-300-73 Liner, Medium (MVP380)
2 4800PC 4800-300-69 Liner, Medium Fine (MVP380)
2 4800RL 4800-300-26 Liner, Fine (MVP380)
2 4800RLB 4800-300-53 Liner, Extra Fine (MVP380)
2 *4800RLC 4800-300-67 Liner, Standard Coarse (MVP380)
2 *4800RLD 4800-300-73 Liner, Medium (MVP380)
2 *4800RLE 4800-300-69 Liner, Medium Fine (MVP380)
2 *4800RLF 4800-300-26 Liner, Fine (MVP380)
2 *4800RLG 4800-300-53 Liner, Extra Fine (MVP380)

3 All Above 45590-525-02 Backing Material Kit (Not Shown)

* Note: These Mantles and Liners are NOT Supplied with backing material.
Backing material varies according to each configuration. Refer to the Operation
and Maintenance manual for amount of backing material for your specific arrangement.
37
XS142A-38 Rev (1/01) 04800RLC.p65 To order parts give part name, number & machine serial number.
38
Parts Manual

A Terex Company

Manganese Arrangements
MVP380 Rollercones
NOTE: Illustration
shows typical Manganese
Arrangement only. See Upper
Assembly
See Cone
Assembly

1
2

See Lower
Assembly
See Wedge
Plate Assembly

Ref. No. Parts List Part Number Description


1 4800RM 4800-300-24 Mantle, Cone - Coarse (MVP380)
1 4800RMB 4800-300-51 Mantle, Cone - Fine (MVP380)
1 *4800RMC 4800-300-24 Mantle, Cone - Coarse (MVP380)
1 *4800RMD 4800-300-51 Mantle, Cone - Fine (MVP380)
1 4800RME 4800-300-24-01 Mantle, Cone - Medium (MVP380)
1 *4800RMF 4800-300-24-01 Mantle, Cone - Medium (MVP380)

2 4800P 4800-300-67 Liner, Standard Coarse (MVP380)


2 4800PB 4800-300-73 Liner, Medium (MVP380)
2 4800PC 4800-300-69 Liner, Medium Fine (MVP380)
2 4800RL 4800-300-26 Liner, Fine (MVP380)
2 4800RLB 4800-300-53 Liner, Extra Fine (MVP380)
2 *4800RLC 4800-300-67 Liner, Standard Coarse (MVP380)
2 *4800RLD 4800-300-73 Liner, Medium (MVP380)
2 *4800RLE 4800-300-69 Liner, Medium Fine (MVP380)
2 *4800RLF 4800-300-26 Liner, Fine (MVP380)
2 *4800RLG 4800-300-53 Liner, Extra Fine (MVP380)

3 All Above 45590-525-02 Backing Material Kit (Not Shown)

* Note: These Mantles and Liners are NOT Supplied with backing material.
Backing material varies according to each configuration. Refer to the Operation
and Maintenance manual for amount of backing material for your specific arrangement.
39
XS142A-38 Rev (1/01) 04800RME.p65 To order parts give part name, number & machine serial number.
40
Parts Manual

A Terex Company

Pinion Shaft Assembly


Parts List No 4800RB

Lower Thrust
Bearing
Lower Radial
Bearing

5 7
17
10 12
3 14 1
8
9
22 11

13
2
16
4 18
6 5
15
19 20
21
Ref. No. Part Number Description Quantity
1 4800-300-23 Shaft, Pinion 1
4800-300-04 Gear Set, Matched - Complete 1
2 4800-300-05 Gear, Pinion 1
3 4800-300-06 Gear, Bevel 1
4 4800-300-22 Housing, Pinion 1
5 45130-002-44 Bearing Cup 2
6 45130-001-64 Bearing Cone, Inner 1
7 45130-001-61 Bearing Cone, Outer 1
8 02-480-307-0000 Key, Lock Ring 1
9 02-480-437-0000 Lock, Pinion Nut 1
10 02-480-034-0000 Locknut, Pinion 1
11 45890-258-08 Set Screw, 5/16" NC x 1" 1
12 02-480-561-0000 Wear Ring, Seal 1
13 00-420-002-3440 O-Ring, 6227-47 1
14 7025-008 Capscrew, 5/16" NC x 1-1/4" - Sockethead 2
15 02-480-560-0000 Housing, Seal 1
16 45200-291 Oil Seal, 5-1/2" I.D. 1
17 00-420-002-4740 O-Ring, 2-374 1
18 7383-038 Capscrew, 3/8" NC x 1" 12
19 00-420-002-4520 O-Ring, 6227-79 1
20 7383-101 Capscrew, 5/8" NC x 1-3/4" 12
21 7014-007 Lockwasher, 5/8" 12
22 40823-003-56 Key, 7/8" Square x 3-9/16" 1
41
XS142A-3 Rev (11/99) 04800RB.p65 To order parts give part name, number & machine serial number.
Parts Manual

A Terex Company

Shims - Pinion Housing


Parts List No 4800RB

Pinion
1 thru 10 Housing

Ref. No. Part Number Description Quantity


1 02-540-207-0010 Shim, Pinion Housing - .010" As Req
2 02-540-207-0020 Shim, Pinion Housing - .020" As Req
3 02-540-207-0025 Shim, Pinion Housing - .025" As Req
4 02-540-207-0050 Shim, Pinion Housing - .050" As Req
5 02-540-293-0001 Shim, Pinion Housing - .0747" As Req
6 02-540-207-0100 Shim, Pinion Housing - .100" As Req
7 02-540-294-0001 Shim, Pinion Housing - .1046" As Req
8 02-540-295-0000 Shim, Pinion Housing - .125" As Req
9 02-540-298-0000 Shim, Pinion Housing - .1875" As Req
10 02-540-299-0000 Shim, Pinion Housing - .250" As Req

NOTE: Required Shims will vary with each Rollercone.


42
XS142A-4 (11/98) 04800RB.p65 To order parts give part name, number & machine serial number.
Parts Manual

A Terex Company

Pinion Sheave - MVP Rollercone


Parts List No 4800RQ

NOTE: Illustration shows typical 1


MVP Crusher and Pinion parts, which
may vary depending on application.

Ref. No. Part Number Description Quantity


1 10M24-001-01 Sheave, 10 Groove/24.8" Dia. 1
2 7402-016 Bushing, "N" 3-7/8" Bore 1
3 4800-001-47 Key 1

NOTE: This pinion arrangement is designed to operate at a Motor speed of 1200 RPM.

43
XS142A-49 (11/99) 04800RQ.p65 To order parts give part name, number & machine serial number.
44
Parts Manual

A Terex Company

Pump Assembly
Parts List No 5400RR

10

5
6
3
8

2 7

4
11

11

Item No. Description Part Number Quantity


Pre-Lube Pump Assembly - Complete 1503-022-14 -
1 Motor, Pump 46103-518-05 1
2 Adapter, Pump 02-450-585-0001 1
3 Coupler 02-450-583-0010 1
4 Pump, Oil 00-873-000-0000 1
5 Capscrew, 3/8" NC x 3/4" 7383-036 4
6 Lockwasher, 3/8" Not Required -
7 Cover, Aux. Pump Adapter 02-450-589-0000 1
8 Machine Screw #8NC x 3/8" 00-72B-010-0024 2
9 See External Oil Sytem Reference Only -
10 See External Oil Sytem Reference Only -
11 See External Oil Sytem Reference Only -

45
XS146D-5 Rev (8/01) To order parts give part name, number & machine serial number.
46
Parts Manual

A Terex Company

Tie-Down Brackets & Emblems


Parts List No 4800RUC

Ref. No. Part Number Description Quantity


1 4800-301-19 Bracket, Tie-Down 2
2 4418-976 Emblem, Tie-Down 2

NOTE: There is no illustration associated with this parts listing.


Consult Product Support department for additional information.

47
22218-A (12/99) To order parts give part name, number & machine serial number.
48
Parts Manual

A Terex Company

Tools - MVP Rollercone


Parts List No 4800RG

5
2
6

1
3

Ref. No. Part Number Description Quantity

1 02-450-287-0000 Wrench, Allen 1


2 02-450-192-0001 Wrench, Mantle 1
3 4500-500-29 Eye, Cone Lifting 1
4 45865-001-32 Guage, 0-5000 PSI 1
5 45080-527-05 Adapter, Gauge 1
6 45080-527-07 Test Hose, 36" Long 1
7 49999-240 Kit, Oil Sample (not shown) 1

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Table of Contents

RC380MVP Upper Assembly Components - 04800RDD

Ref No. Description Page No.


1 Upper Assembly Illustrations 2-3
2 Upper Assembly Parts List 4-5
3 Locking Cylinder Assembly 6
4 Rotator Drive Assembly w/ Brake 7
5 Rotator Drive Assembly 8

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Upper Assembly

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Upper Assembly

VIEW B-B
Oposite Side VIEW A-A
Port Side

A B

ROTATOR CLAMP CYLINDER


HOSE ROUTING HOSE ROUTING

A B

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Upper Assembly
Parts List No 4800RDD

Ref. No. Part Number Description Quantity


1-2 4800-300-90 Bowl Nut 1
1-3 4800-301-21 Bowl, Cast Pockets 1
1-4 4200-300-52 Oil Seal, Felt 18'
1-5 4800-301-20 Ring, Bowl Locking 1
1-6 02-480-680-0000 Bushing, Bowl Nut 4
1-7 4800-300-74 See Locking Cylinder - Following Pages 12
1-12 04-800-001-5501 Push Pin 12
1-13 00-420-010-2220 Seal, 1-1/2" ID x 1/8" Quad 12
1-15 02-480-526-0000 Retaining Bolt, Locking Ring 3
1-16 5400-300-86 Bushing, Jam Nut 3
1-17 7386-014 Hex Nut, 1-1/2" NC 3
1-18 02-480-010-0000 Hopper 1
1-19 7383-230 Capscrew, 5/8" NC x 1-1/4" 8
1-21 02-480-614-0000 Ring, Drive 1
1-22 7383-230 Capscrew, 5/8" NC x 1-1/4" 24
1-24 4800-300-89 Gauge Plate, MVP380 4
1-25 02-480-723-0000 Face Plate, Rotator 2
1-26 7383-160 Capscrew, 1" NC x 4" 8
1-27 7014-011 Lockwasher, 1" 8
1-28 7012-032 Hex Nut, 1" NC 8
1-29 7465-005 Washer, 1" Hardened Flat 8
1-30 02-480-725-0000 Extension Bar, Rotator 4
1-31 7383-138 Capscrew, 7/8" NC x 3-1/2" 8
1-32 7014-010 Lockwasher, 7/8" 8
1-33 4800-300-41 Guard, Rotator 2
1-34 7383-068 Capscrew, 1/2" NC x 1" 16
1-35 7014-005 Lockwasher, 1/2" 16
1-36 7465-001 Washer, 1/2" Hardened Flat 16
1-37 02-480-555-0000 Gear, Driven Rotator 1
1-38 02-480-591-0010 Bracket, Camrol Support 4
1-39 01-110-250-0000 Bearing, Camrol-Sealed 4
1-40 7383-154 Capscrew, 1" NC x 2-1/2" 8
1-41 7014-011 Lockwasher, 1" 8
1-42 7383-052 Capscrew, 7/16" x 7/8" 4
1-43 5400-300-31 Clip, Cylinder Retainer 12
1-44 7389-004 Capscrew, 1/4" x 3/4" Sockethead 12
1-45 5400-300-89 Rotator Drive Assembly, w/ Brake - See Following Pages 1
1-46 02-480-586-0000 Rotator, Drive Assembly - See Following Pages 1
1-47 46200-020-03 Sensor, Gear Tooth Counter 1
1-48 45720-775-67 Connector 2
1-49 7430-228 Cap, 3/8" 2
1-50 4800-000-48 Mount 1
1-51 7383-057 Capscrew, 7/16" NC x 2" 30

- Continued -

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Upper Assembly - Continued
Parts List No 4800RDD

Ref. No. Part Number Description Quantity


2-1 7014-004 Lockwasher, 7/16" 30
2-2 01-603-002-0000 Strip, Delrin 75'
2-3 01-605-002-0000 Bronze, UNS 464 310'
2-4 00-420-000-0000 O-Ring, 1/4" Stock 28'
2-5 4200-300-52 Oil Seal, Felt 36'
2-7 45890-800-90 Clevis, End 6
2-8 02-480-593-0010 Pin, Clevis Mounting 6
2-9 00-761-116-0000 Washer, 1-1/4" 18
2-10 02-480-595-0000 Washer, 1-1/4" Clevis Bolt 12
2-11 02-480-594-0000 Washer, Clevis Bolt 6
2-12 02-480-126-0000 Nut, Clevis Bolt 6
2-13 7017-034 Hex Nut, 1-1/4" NC Jam 6
2-14 01-846-004-0010 Rubber, Sponge 1
2-17 7660-014-33 Hose Assembly - Locking Cylinder 11
2-21 7430-248 Connector, 7/16" x 1/4" 24
2-22 7430-342 Tee, 1/4" Swivel Nut - Male Run 1
2-24 7660-013-33 Hose Assembly 1
2-26 7430-424 Connector, 1/4" x 1/4" 1
2-27 7430-407 Elbow, 1/4" Swivel 1
2-30 7430-256 Connector, 7/8" x 1/2" - with O-Ring 4
45259-508-71 O-Ring, 7/8" (For above fitting) As Req
2-32 7430-405 Elbow, 90° 1/2" Swivel 6
2-33 7430-345 Tee, 1/2" Swivel Nut - Male Run 2
2-36 7652-135-33 Hose Assembly 2
2-37 9704-003-97 Flat, Clamping 10
2-38 7509-007 Clamp, 13/16" 10
2-39 7383-036 Capscrew, 3/8" x 3/4" 10
2-40 7014-003 Washer, 3/8" Lock 10
2-41 7431-002 Hose End, 1/4" 2
2-42 7431-006 Hose End, 1/4" Swivel 2
2-43 50030-002-01 Hose, 1/4" 1'
2-44 7430-002 Connector, 1/4" x 1/4" 2
2-45 45720-770-02 Elbow, 90° 1/4" 2
2-47 45720-776-53 Elbow, 90° 3/8" JIC x 1/4" BSP 1
2-48 7430-423 Connector, 1/4" NPT x 3/8" 1
2-49 45720-003-77 Connector, 1/4" x 1/4" 1
2-50 01-224-005-0260 Coupler, Quick 1/4" 1
2-51 01-224-100-0100 Dust Plug, 1/4" 1

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Locking Cylinder
Parts List No 4800-300-74

4
2 7

10 10

8
9

Ref. No. Part Number Description Quantity


4800-300-74 Locking Cylinder Assembly - Complete -
1 02-480-633-0010 Piston, Locking Cylinder 1
2 02-480-633-0020 Cap, Cylinder 1
3 00-420-100-0200 Seal, 2-3/8" I.D. 2
4 00-420-200-0000 Wear Ring, 2-3/4" O.D. 2
5 Reference Only Seat, Push Pin - Part of Push Pin -
6 4800-001-55-01 Pin, Push 1
7 00-420-010-2220 Seal, 1-1/2" I.D. 1
8 5400-300-31 Clip, Cylinder Retainer 1
9 7839-004 Capscrew, 1/4" NC x 3/4" - Sockethead 1
10 7430-248 Connector, 7/16" x 1/4" - with O-Ring 2
45259-508-12 O-Ring, 7/16" (For above fitting) As Req

NOTE: Quantities listed for these items are for (1) Locking Cylinder only.
NOTE: Items 5 through 10 are not included with the locking cylinder assembly.
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Rotator Drive Assembly
Part Number 05400-300-89
4

Ref. No. Part Number Description Quantity


5400-300-89 Rotator Drive w/ Brake - Complete 1
1 00-625-000-0000 Motor, Hydraulic 1
2 00-041-000-0000 Reducer, Gear 1
3 02-480-554-0000 Pinion, Rotator 1
4 02-480-587-0000 Retainer Bushing, Rotator 1
5 5400-300-90 Brake w/ Sungear 1

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Rotator Drive Assembly
Part Number 02-480-586-0000
4

Ref. No. Part Number Description Quantity


02-480-586-0000 Rotator Drive - Complete 1
1 00-625-000-0000 Motor, Hydraulic 1
2 00-041-000-0000 Reducer, Gear 1
3 02-480-554-0000 Pinion, Rotator 1
4 02-480-587-0000 Retainer Bushing, Rotator 1

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A Terex Company

Wedge Plate Assembly


Parts List No 4800RCC

1-20 1-21

1-3

1-24 1-23

1-28
1-32
1-33
1-25
1-4
1-22
1-10

1-5

Ref. No. Part Number Description Quantity


1-3 4800-300-87 Wedge Plate 1
1-4 4800-300-10 Seal Ring, Wedge Plate - Lower 1
1-5 4800-300-01-01 Bearing, Lower Radial 1
1-10 4800-300-03 Bearing, Lower Thrust 1
1-20 4800-300-97 Retainer, Upper Radial Bearing 1
1-21 7383-242 Capscrew, 1/2" NC x 1-1/4" 6
1-22 7026-300 Capscrew, 3/4" NF x 2" - Polylok Sockethead 12
1-23 4800-301-02 Bearing, Upper Thrust 1
1-24 4800-300-12 Seal Ring, Wedge Plate - Upper 1
1-25 4800-300-40 Wear Band 1
1-28 Reference Only See Counterweight Configuration - Elsewhere in this Manual -
1-32 7383-155 Capscrew, 1" NC x 2-3/4" 12
1-33 7014-011 Lockwasher, 1" 12

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Cone Assembly
Parts List No 4800RCC

2-18 2-19
2-12
2-16
2-15
2-17
2-13
1-38
1-40

1-47

1-48

1-36

1-45

2-8 2-9 2-7 1-49


1-50

Ref. No. Part Number Description Quantity


1-36 4800-301-38 Cone, MVP380 - One-Piece 1
1-38 41207-002-75 Round, 7/8" x 2-3/4" 2
1-40 4800-301-40 Bolt, Mantle Hold Down 1
1-45 4800-300-13 Seal Ring, Cone - Heavy Duty 1
1-47 4800-301-41 Retainer, Bearing 1
1-48 4800-300-01 Bearing, Upper Radial 1
1-49 4800-300-30 Retainer, Cone Radial Bearing 1
1-50 7389-024 Capscrew, 3/8" NC x 1" - Sockethead 6
2-7 4800-301-49 Bar, Torque-Mantle 1
2-8 02-540-349-0004 Pin, Torque Bar 2
2-9 7025-399 Capscrew, 3/4" NC x 1 1/4" 2
2-12 00-420-002-4330 O-Ring, 6227-60 1
2-13 02-540-496-7000 Ring, Sponge Rubber 1
2-15 02-450-016-0520 Washer, Mantle Hold Down 1
2-16 02-450-014-0522 Nut, Bolt Thread - Left Hand 1
2-17 41003-001-13 Locking Key, 1/2" x 1-1/8" 1
2-18 02-450-015-0000 Cap, Mantle Nut 1
2-19 7025-186 Bolt, Mantle Nut Cap 1
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